Mutoh Falcon Outdoor Parts Manual

Rockhopper-46
3 Maintenance Parts
Model Name: Rockhopper-46
C AT 0 0 0 0
Maintenance Parts Still Under Construction
Maintenance Parts List

Maintenance Tool List
Lubrication Points
Exploded Drawings
Periodical Maintenance
s
Rockhopper-46
3 Maintenance Parts
CAT1000
CAT2000
CAT4000
CAT5000
CAT7000
C AT 0 0 0 0
Rockhopper-62 Maintenance Parts
C AT 0 0 0 0 - 3
Maintenance Parts Still Under Construction
Maintenance Parts List

Lubrication Points
Exploded Drawings (not yet available)
Periodical Maintenance
s
CAT1000-3
CAT2000
CAT4000
CAT6000
CAT8000
C AT 0 0 0 0 - 3
Rockhopper-46
3 Maintenance Parts List
Description
Model Name: Rrockhopper-46
Technical
Reference
Preferred
Order N
Main Board Assy
DF-41586
DE-34498
Power Supply Board Assy
DF-41587
DE-34535
Head Board Assy
DF-41588
DE-34456
Panel Board Assy
DF-40097
DE-33585
Mother Board Assy
DF-40098
DE-48667
Lever Sensor Assy
DF-41589
DF-41469
Cover Sw. R. Assy
DF-41590
DF-41478
Paper Sensor XR cable Assy
DF-41592
DF-41468
Detection Unit Assy (Black)
DF-40106
DF-40011
Detection Unit Assy (Yellow)
DF-40107
DF-40012
Detection Unit Assy (Magenta)
DF-40146
DF-40013
Detection Unit Assy (Cyan)
DF-40147
DF-40014
Detection Unit Assy (LC/Orange)
DF-41593
DF-41480
Detection Unit Assy (LM/Green)
DF-41594
DF-41481
Paper Sensor Y Assy
DF-41595
DF-41470
Origin Sensor Assy
DF-40109
DE-49921
X Motor Assy
DF-41597
MY-34558
Y Motor Assy
DF-41598
Pump Motor Assy PE
DF-41599
MY-34087
DE-34187 +
DF-41060
Cutter Solenoid Assy
DF-40113
Vacuum Fan Assy
DF-40173
Fan extension cable RH 46
Description
Technical
Reference
Panel Cable Assy
DF-41617
DF-41461
SW Cable Assy
DE-41619
DF-41477
DC Cable Assy
DF-41468
DF-41464
Y Cable Assy (46")
DF-41600
DF-41460
Head Cable (Colour)
DF-41601
DF-41462
Print Head (Colour)
DF-40690
DE-49732
Cap Assy
DF-41602
DF-41406
Pump Assy
DF-41603
DF-41603
Wiper
DF-40125
DE-49771
Maintenance Station Assy
DF-41604
MY-21474
Cartridge Frame Assy
MY-44051
MY-44051
Damper (Colour)
DF-40129
DE-49734
Ink Tube (2.0 BK) 46"
DF-42726
DF-42726
Grid Roller Assy
DF-41840
DE-34525
Pressure Assy
DF-42727
MY-33987P
Pressure Roller Assy
DF-41530
DF-40982
Blade
DF-42728
DE-21612
X Speed Reduction Belt
DF-40137
DE-49802
Steel Belt 46"
DF-41606
DE-49764C
T Fence (46")
DF-41607
DE-34516
DE-33659
Cursor Assy
DF-42729
MY-34986
MY-49761
DE-33353
Y Return Pulley Assy
DF-40144
MK-24210
Fuse
DF-40345
DF-40317
DF-40446
DE-33602
Fan extension cable 2 assy
DF-41621
DF-41483
Flange(2")
DF-41622
DF-41484
Flange(3")
DF-40447
DE-21303
2 Core flange set
MY-33602
MY-33602
Rockhopper-46
C AT 1 0 0 0
C AT 1 0 0 0
Rockhopper-46
Description
Model Name: Rrockhopper-46
Technical
Reference
Preferred
Order N
3 Core flange set
MY-40447
MY-40447
O Ring (Small) 100 pcs.
DF-40487
DF-40487
O Ring (Large) 100 pcs.
DF-40488
Tube Guide 46"

Cursor Plate Spring
Technical
Reference
Preferred
Order N
Cartridge Pipe slot 1
DE-34514A
DE-34514A
DE-34514B
DE-34514B
DF-40488
DE-34514C
DE-34514C
DF-41677
MY-34517
DE-34515A
DE-34515A
DF-40854
DF-40854
DE-34515B
DE-34515B
Steel Bare (46")
DF-41616
DE-33943C
DE-34515C
DE-34515C
Junction Board Assy
DE-34540
DE-34540
Waste tank sensor plate
ME-24124
Ink ID Sensor 1 Assy (Blk)
DF-41609
DF-41471
Waste tank sensor Cable
MK-24208
Ink ID Sensor 2 Assy (Cy)
DF-41610
DF-41472
Waste connection tube small
ME-24115
Ink ID Sensor 3 Assy (Mg)
DF-41611
DF-41473
Flush box spare part
MY-24115
Ink ID Sensor 4 Assy (Ye)
DF-41612
DF-41474
Paper guide assy F 46" SDMP
MY-24159
Ink ID Sensor 5 Assy (Lcy)
DF-41613
DF-41475
Heating strip for SDMP 46 Assy
MY-24218
Ink ID Sensor 6 Assy (Lmg)
DF-41614
DF-41476
Paper guide rear assy 46
MY-24206
Ink ID Cable
DF-41615
DF-41463
Heating strip rear SDMP 46 assy
MY-24217
Spring Cutting blade
DF-40936
DE-49743
MC-7001
Spring Plunger Magnet
DE-49194
DE-49194
Bearing Grid Roller
DE-48846
DE-48846
Power AC-inlet schutter 10A

External waste bottle system SDMP
V2
Encoder reader (incl. Cable)
DF-41626
DF-41465
Media Distance Pieces (10 pcs)
MY-40650
MY-40650
X motor extension cable assy
DF-41623
DF-41485
X ENC extension cable assy
DF-41624
DF-41486
Switch Head Height
DF-42733
DF-42340
N Belt 46"
DF-42735
DE-34522
Scroller Lock receiver roller
DF-41634
DE-49811
Scroller Roller assy
DF-41633
DF-41633
Y-motor cable assy
DF-41625
DF-41466
Rockhopper-46
Description
C AT 1 0 0 0
MY-24146
Cleaning bottle 500ml
JD-42054
Keyboard assy for SDMP 46
EY-24502
Panel cable
DF-41461
Keyboard sheet SDMP V2
LB-242000
Heater PCB for SDMP 46
EY-24501
C AT 1 0 0 0
Rockhopper-62 Maintenance Parts List
Technical
Reference
Preferred
Order N
DF-41622
DF-41484
DE-34535
DF-41993
DF-41773
DE-34456
Panel Cable Assy
DF-41617
DF-41461
DF-40097
DE-33585
SW Cable Assy
DE-41619
DF-41477
DF-40098
DE-48667
DC Cable Assy
DF-41468
DF-41464
Lever Sensor Assy
DF-41589
DF-41469
Y Cable Assy (62")
DF-41998
DF-41775
Cover Sw. R. Assy
DF-41590
DF-41478
Head Cable (Colour)
DF-41601
DF-41462
Paper Sensor XR cable Assy
DF-41592
DF-41468
Print Head (Colour)
DF-40690
DE-49732
Detection Unit Assy (Black)
DF-40106
DF-40011
Cap Assy
DF-41602
DF-41406
Detection Unit Assy (Yellow)
DF-40107
DF-40012
Pump Assy
DF-41603
DF-41603
Detection Unit Assy (Magenta)
DF-40146
DF-40013
Wiper
DF-40125
DE-49771
Detection Unit Assy (Cyan)
DF-40147
DF-40014
Maintenance Station Assy
DF-41604
MY-21474
Detection Unit Assy (LC/Orange)
DF-41593
DF-41480
Cartridge Frame Assy
MY-44051
MY-44051
Detection Unit Assy (LM/Green)
DF-41594
DF-41481
Damper (Colour)
DF-40129
DE-49734
Paper Sensor Y Assy
DF-41595
DF-41470
Ink Tube (2.0 BK) 62"
DF-41999
DF-41999
Origin Sensor Assy
DF-40109
DE-49921
Grid Roller Assy
DF-41840
DE-34525
X Motor Assy
DF-41597
MY-34558
Coupling assy
DE-34776
DE-34776
Y Motor Assy
DF-41598
Pressure Assy
DF-42727
MY-33987P
Pump Motor Assy PE
DF-41599
MY-34087
DE-34187 +
DF-41060
Pressure Roller Assy
DF-41530
DF-40982
Cutter Solenoid Assy
DF-40113
DE-33659
Blade
DF-42728
DE-21612
DE-33353
X Speed Reduction Belt
DF-40137
DE-49802
DF-41482
Steel Belt 62"
DF-42001
DE-41754
MK-42403
T Fence (62")
DF-42002
DE-34698
DF-42729
MY-34986
Description
Technical
Reference
Preferred
Order N
Main Board Assy
DF-42010
DE-34719
Power Supply Board Assy
DF-41587
Head Board Assy
DF-41588
Panel Board Assy

Mother Board Assy
Vacuum Fan Assy

Fan extension cable 1/3 assy
DF-40173
DF-41620
MK-42403
Description
MK-42401
MK-42401
Cursor Assy
DF-41621
DF-41483
Y Return Pulley Assy
DF-40144
MY-49761
Fuse
DF-40345
DF-40317
C AT 1 0 0 0 - 3
C AT 1 0 0 0 - 3
Description
Technical
Reference
Preferred
Order N
Flange(2")
DF-40446
DE-33602
Switch Head Height
DF-42733
DF-42340
Flange(3")
DF-40447
DE-21303
2 Core flange set
MY-33602
MY-33602
N Belt 62"
Head fixing assy
DF-42737
DF-42734
3 Core flange set
MY-40447
MY-40447
O Ring (Small) 100 pcs.
DF-40487
DF-40487
DE-34700
DE-34987 +
DF-42345 +
DF-42344 +
DF-40836
O Ring (Large) 100 pcs.
DF-40488
DF-40488
Scroller Lock receiver roller
DF-41634
DE-49811
Tube Guide 62"
DF-42732
MY-34983
Scroller Roller assy
DF-41633
DF-41633
Cursor Plate Spring
DF-40854
DF-40854
Absorbent assy set
DF-42007
MY-41326 (2x)
Steel Bare (62")
DF42004
DF-41738
X pulley assy RJ54&62
DF-41988
MY-41739
DF-41625
DF-41466
DF-42008
Description
Technical
Reference
Junction Board Assy
DE-34540
DE-34540
Y-motor cable assy
Ink ID Sensor 1 Assy (Blk)
DF-41609
DF-41471
Waste ink bottle RJ-6100 54 & 62
Ink ID Sensor 2 Assy (Cy)
DF-41610
DF-41472
Ink ID Sensor 3 Assy (Mg)
DF-41611
DF-41473
Ink ID Sensor 4 Assy (Ye)
DF-41612
DF-41474
Ink ID Sensor 5 Assy (Lcy)
DF-41613
DF-41475
Ink ID Sensor 6 Assy (Lmg)
DF-41614
DF-41476
Ink ID Cable
DF-41615
DF-41463
Spring Cutting blade
DF-40936
DE-49743
Spring Plunger Magnet
DE-49194
DE-49194
Bearing Grid Roller
DE-48846
DE-48846
Encoder reader (incl. Cable)
DF-41626
DF-41465
Media Distance Pieces (10 pcs)
MY-40650
MY-40650
Flange set roll tubs
ZMY-46040
E-HEDS9200#Q00
ZMY-46040
E-HEDS9200#Q00
X motor extension cable assy
DF-41994
DF-41771
X ENC extension cable assy
DF-41995
DF-41772
Linear encoder 180 LPI
Preferred
Order N
DF-40693
DF-42008
DE-34776 +
3x NS-21040031
DE-34702
DE-34702
DE-34703
DE-34703
DE-34704
DE-34704
DE-34705
DE-34705
DE-34706
DE-34706
DE-34707
DE-34707
Hooked screw driver Rockhopper
TL-24000
Waste tank sensor plate
ME-24124
Waste tank sensor
MS-24000
Waste tank sensor Cable
MK-24208
Waste connection tube small
ME-24115
Flush box spare part
MY-24115
Paper guide assy F 62" SDMP
MY-11249
Coupling assy
C AT 1 0 0 0 - 3
C AT 1 0 0 0 - 3
Description
Technical
Reference
Temp sensor long SDMP 62 front
MS-24004
Temp sensor short SDMP 62 short
MS-24005
Keyboard sheet SDMP
LB-24100
PCBA heater system Falcon
EY-24500
Paper guide assy R 62 SDMP
MY-11250
Temp sensor long SDMP 62 rear
MS-24001
Temp sensor short SDMP 62 rear
MS-24002
Inlet assy : DF-40775 + MC-5131
EY-27775
Power supply 5V/24V 0.5A/2.5A
EY-25580
Relais solid state realy
MM-1003
Wago connection blok A-1701620
MC-5136
External waste bottle system
MY-24100
Cleaning bottle 500 ml
JD-42054
Silicone glue for rockhopper
AG-91240
C AT 1 0 0 0 - 3
C AT 1 0 0 0 - 3
Preferred
Order N

No.
Remarks
No.
Personal Computer
Commercial
item
Drawing No.
Model Name: Rockhopper-46/62

Name
Appearance
Drawing No.
Name
Appearance
C AT 2 0 0 0
Remarks
Bar tension gauge

49 N (5 kgf)
(made by Ooba S/S)
Commercial
item
JD-30410
Head cleaning jig

assembly
(6 sets required)
Special item,
includes rubber
bush and
mini-fitting
JD-30395
Rail height jig

assembly
Special item
2.1
JD-42052
Rubber bushing
Replace after
using 20 times
Special item
(consumable)
JD-30432
Rail height reference

base assembly
Special item
2.2
JD-42053
Mini-fitting
(made by Inaiseieido)
Special item
(commercial
item)
JD-42050
Belt tension
attachment
Special item
Phillips screwdriver
No. 1
Commercial
item
9
Bar tension gauge
4.9 N (500 gf)
(made by Ooba S/S)
Commercial
item
Phillips screwdriver
No. 2
Commercial
item
10
Hex nut driver 5.5 mm
Commercial
item
C AT 2 0 0 0

No.
Drawing No.

Name
Appearance
Remarks
11
Standard screwdriver
Commercial
item
12
Allen key 1.5 mm
Commercial
item
13
Allen key 2 mm
Commercial
item
14
Allen key 2.5 mm
Commercial
item
15
Allen key 3 mm
Commercial
item
16
Spanner 5.5 mm
Commercial
item
17
Spanner 17 mm
Commercial
item
18
Tweezers
19
Jeweller's screwdriver
No.
Drawing No.
20
Name
Appearance
C AT 2 0 0 1
Remarks
Multimeter
Commercial
item
21
JD-41844
Cleaning fluid A-29

(18-liter)
Special item
22
JD-42054
Cleaning fluid bottle,

500 ml
Special item
(Commercial
item)
23
Ball driver 1.5 mm
Commercial
item
Commercial
item
24
Ball driver 2.5 mm
Commercial
item
Commercial
item
25
Hexagon ratchet
spanner
Commercial
item
C AT 2 0 0 1

No.
Drawing No.
26
27
JD-42145
28
29
TL-24000

Name
Appearance
Remarks
M-block (Height: 20)
Commercial
item
Head height jig
Special item
Pocket microscope
(Magnification: 25x to 50x)
Commercial
item
Hooked screwdriver
For Rockhopper 62"
No.
Drawing No.
Name
Appearance
C AT 2 0 0 2
Remarks
Commercial
item
C AT 2 0 0 2
Lubrication Points
No.
Name of Unit
Lubrication Point
Brand, Product Number
Application
Remarks
Pressurization
Unit
Pressure cam
Shin-Etsu Chemical Co., Ltd.,

Silicone Grease G501
To improve sliding
or similar
Maintenance Unit
Transfer gear bearings

To improve durability
or similar
R Frame
Sliding parts around pressurizing

relay plate

To improve sliding
or similar
X Drive
X speed reduction belt parts

To improve durability
Y Rail
Back of roller track

For inserting roller, reducing

cursor noise
or similar
Y Rail
Cursor track
Sumiko Lubricants Co., Ltd

Sumi Grease Spray
To prevent burning
Soak a cloth and

apply lightly
Covers
Cover pins and frame holes

For cover opening/closing

action and noise
or similar
Lubrication Points
C AT 4 0 0 0
C AT 4 0 0 0
ROCKHOPPER 46
UNIT-SDMP46
REV. /
DE-10873
NS-11040081
LB-10080(2x)
DF-40027
DE-21469
LB-10031
DE-21470
DE-33950C
LB-10082
NS-05030081
DF-41386
NS-05030081
DE-11174
NS-05030081
DE-34501
NS-11040081
DF-41388
NS-11030061
NS-51040101
NS-05030081
NS-05030081
DE-21467
DF-40650
NS-11040081
DF-40411C
ME-24233
DE-10872
NS-05030081
NS-05040081
DE-10973
NS-21030031
NS-11030061
NS-51040101
DE-31567
DE-47066
DF-40521C
NS-05030081
NS-05030081
DF-41387
NS-05030081
DF-41376
NS-11030061
DR-4014-43315
NS-11040081
DF-41490(A/E)
DE-11159
DE-21469
NS-11030061
ME-24206
MY-24217
ME-24205
NS-05030081
NS-11030061
DF-41429
ME-24232
NS-05030081
NS-11040081
DR-4001-43993(4x)
ME-24124
DR-4001-43993(2x)
NS-11030061
DE-10972
LB-10250
NS-05030081
ME-24236
DF-41375
ME-24237(2x)
EY-24502
LB-24200
NS-06030061(4x)
MY-24218=
ME-24227+AP-52128+ME-24218
DF-41461
MY-24205
NS-11030061
CAT5001-00
ROCKHOPPER 46
UNIT-SDMP46
REV. /
ME-23046(5x)
NS-05040101
DE-33609
DF-41384
NS-05040081
DE-49815
DE-11170
NS-11040041
DE-49814
DS-1074-41211K
NS-04040101
NS-06040061(3x)
DP-3022-40153
DF-49828
NS-35040201
NS-21030031
E-P-20
DE-49811
DE-49796
DE-33991
DE-33992
ME-24231
NS-05040081(3x)
NS-05040081
DE-47866X(1,5x)
DE-49812
DE-49801
NS-05040081
DF-40981
E-P-20
DE-49904
DF-41378
DF-40091
DF-41793
ME-24211
DE-49651
DF-40470
DE-46552
NS-21030031
DE-49813
DF-41428
DE-49796
DF-40469
DE-46552
DE-49651
MY-41793
DE-49810
E-NAD-06
DE-49811
DE-46552
DF-40520
NS-05040081
NS-05030061
DE-47866F
DF-40469
DE-46552
NS-05040101
NS-05030061
DE-40615
DE-33608
NS-05030401
NS-05030081
NS-05030401
DE-33608
DE-33608
DF-40137
DE-49804
E-P-25
NS-05030401
DE-40321
DE-49812
DF-40470
DE-49802
NS-05030101
NS-05030101
E-NAD-06
DE-46562
DE-49803
DF-41622
DF-41484
N-40202C
NS-05030101
DE-34558
DE-41597
DE-33353
DF-40173
DE-33353
DF-41483
DF-40173
DF-41621
DE-33353
DF-41485
DF-41623
DF-41486
DF-41624
MK-24210
DF-40173
NS-05030061
CAT5002-00
ROCKHOPPER 46
CAT5003-00
UNIT-SDMP46
REV. /
ME-24128(0,7 m)
MK-24207
DE-49738(2x0,44 m)
DF-41792
DE-49891(8x0,02 m)
ME-24239
ME-24100
DE-49812
ME-24101
DE-46552
NS-04030061 (2x)
DE-48958 (2x)
MY-24146
DF-40470
MY-40469 (3x)
DE-44113
ME-24103
ME-24240
MY-41792
DE-49827
DF-40561
NS-04030061 (4x)
ME-24102
AE-91025 (3x)
NS-05040101
NS-05040101
DF-40469 DE-46552
NS-04030061 (4x)
NS-51030051
DP-3022-40153
NS-06030061
DR-4010-41280
JD-42054
NS-04040101
BM-1301-003006
DE-49947
DE-49142
NS-04030061
ME-24104
NS-04030061 (4x)
DE-45115
E-P-25
DF-42340
DF-42733
MK-24208
NS-11040041
DF-42342
DF-41536
DE-34540
NS-01020081
DF-42341
DE-49826
DE-49782
NS-05030081
NS-11040041
DE-49781
DE-10868
NS-01020081
NS-06020051
NS-06020051
DF-41590
DF-41478
NS-51030051
DF-41469
DF-41592
DE-45115
DF-41468
DF-41615
DF-41589
DF-41433
DF-40553
DE-47071
DF-40562
DF-41463
DR-4014-43892
DF-41374
DE-47046
ME-24234
DF-41329
DF-40564
NS-35040201
E-P-25
DF-41931
NS-05040101
NS-05040121
NS-05030061
DE-48931
NS-05040101
DR-4010-41280
E-NAD-06
DE-49948
DF-41329
NS-05040401
DE-49950
NS-05040121
DE-33999
DE-47866E
DF-41425
DF-40081
DE-47866H
NS-05040081
E-NAD-06
DF-41581
DE-49651(3x)
DE-32692
DE-49949
NS-06030061
DF-40556
ROCKHOPPER 46
UNIT-SDMP 46
REV. /
DF-41602
DF-41400
NS-41030061
DF-41406
DF-42725
NS-11030061
DE-34187
ME-24138
DF-41403
DE-40176
NS-35030101
NS-05030061
NS-21030031
DF-40514
DE-48846
DF-40522
DF-41401
DF-41060
DF-41599
DE-49771
DE-34508
DF-40125
DE-34069
DE-34525
DE-21394
NS-05030061
DF-40682
NS-41030061
NS-35030061
DE-48918C
ME-24138
DF-40523
DE-21465
DP-3022-40153
NS-05030121
DF-41405
NS-35030101
DF-40681
DF-41603
DE-34068
DF-41582
DE-48846
NS-21030031
DE-34521
DF-40514
DF-41840
ME-24118
DE-34525
DE-21394
NS-05030061
NS-05030061
NS-41030061
NS-35030061
DF-40522
DF-40523
DE-21608
NS-05030061
DE-48846
DE-34999
ME-24138
DE-21465
NS-35030101
DF-40693
NS-21030031
DF-40514
DE-48846
ME-24118
DE-48846
DE-21394
NS-05030061
NS-41030061
NS-35030061
ME-24138
DF-40522
DE-21465
DF-40523
DE-34525
NS-35030101
E-P-25
NS-35030101
DF-42007
DF-41326
DE-48846
NS-05030081
DF-41327
DF-41382
ME-24118
DE-21394
(t=0.1) DF-41578A
(t=0.2)
B
(t=0.3)
NS-05030061
ME-24128
DF-40523
DE-34521
DE-11158
DF-40522
DF-44183
CAT5004-00
ROCKHOPPER 46
UNIT-SDMP 46
REV. /
DE-11172
NS-05030061
NS-05030081
DE-21303 (3")
DE-33602 (2")
DR-4010-43353
NS-01030301
DE-49763
DF-40447 (3")
DF-40446 (2")
DF-41427
NS-05030061
DE-47091
DF-41435
DE-34519
DE-47040
NS-21030061
DE-44181
DF-41607
DE-34500
DE-34516
DR-4010-43353
DP-3022-40153
DF-41259
DE-49780
DE-44181
DF-41460
DE-35084
DS-4104-40904
DF-41600
DE-33602
DF-42735
DF-40144
NS-05030061
DE-34521
DE-11171
DF-40559
DE-34499
DP-3022-40153
NS-04030061
DE-34520
ME-27065
NS-05030081
DE-11173
NS-05030061
DF-40641
DE-21479
NS-05040101
DF-40558
NS-05030081
DF-40555
NS-35040101
NS-05040081
DE-42544
DE-49752C
DE-21395
DE-33598
NS-04030061
NS-05040081
DF-40551
NS-05040101
DR-7032-41990
DR-7032-41990
DF-40510
DE-49753C
DF-40555
MY-33987P
DE-47092
DE-49760
DF-40550
NS-35040201
DE-21395
DF-41422
DE-33987
DE-21612
DF-40982
DF-41530
DR-7032-41990
NS-35040101
DF-40510
NS-04030061
DE-33987
DF-42728
DE-49883
DF-40551
NS-05030081
NS-23040041
DE-34521
DF-40550
DF-41424
DF-40552C
DF-40982
N-40202C
DF-40360
DE-21612
NS-05030081
DE-49764C
DR-7032-41990
DF-41606
NS-51040101
DE-49753C
DE-34087
DF-41625
DF-41466
DF-41518
DF-41598
CAT5005-00
ROCKHOPPER 46
UNIT-SDMP 46
REV. /
DE-34979
DF-41392
DF-41393
M
DF-41394
DF-41460
Y
DF-41395
DE-35084
LC
DF-41398
M38(W)
NS-05030081
DF-41460
DF-42731
LM
DF-41399
DE-33943C
DF-41616
DE-34978
I/C2
DE-21537
DF-41609
I/C
DE-21473
DF-41471
DF-40011
DE-49738G
DE-49772
DF-40106
DF-40978
DF-42726
DF-41610
DF-41472
M38(W)
NS-05030081
DF-40014
DF-40147
DF-41611
DE-49778
DF-41473
DE-49778
DE-49993
DF-40013
DE-49992
DE-11166
DF-40146
DE-48950
,
DF-41612
DE-49777
DF-41474
DF-40488
DE-49777
DF-40012
DF-40488
DF-40107
DE-48949
DF-41475
DF-40487
DE-34513
DF-41480
DF-41593
DE-34514A
(SLOT1)
DE-21477C
DE-21477E
DE-21477F
DF-41410
DF-41476
NS-41030061
DE-34514C
(SLOT3)
DE-21477D
DF-41614
DE-33600
DE-34514B
(SLOT2)
DE-21477A
DE-21477B
DE-34746
DF-41613
NS-05030081
DE-34515A
(SLOT4)
NS-05030081
DF-40488
DE-34515B
(SLOT5)
DE-34515C
(SLOT6)
DF-41481
DE-49777
DF-41594
DE-21300
DE-49778
DF-44051
+
DE-49892
NS-41030121
NS-41020081
CAT5006-00
ROCKHOPPER 46
UNIT-SDMP 46
REV. /
DF-40129
DE-41588
DE-48950
DE-49734
DF-41426
NS-05030101
DE-34456
DF-41626
NS-05030081
NS-11030061
DF-41465
DF-40129
DE-48950
DF-41462
DE-49734
DE-33943C
DF-41601
DF-41430
DF-40853
DE-48949
NS-06020121
DF-40487
NS-05030081
NS-11030061
E-HEDS-9200#Q00
180LPI
DE-48949
DF-40820
DE-49194
DF-40487
NS-11030061 DF-40934
NS-05030081
DF-41462
DF-40690
NS-11030061
DF-41601
DE-33659
DE-49921
DF-40613
DF-40113
DF-40934
DF-40836
DF-40936
DF-41669
DE-40109
DF-41404
DF-40690
Rev.1
NS-05030081
DE-21478
DF-40613
NS-11030061
DF-41404
NS-05030081
DF-41409
DF-41416
DF-41443
DF-42344
DE-21476
DF-41595
DF-41439A
DF-40854
NS-41020041
DF-42332
NS-05030061
DE-34513
DF-41470
DE-34067
DE-49744
DF-42343
DF-41444
DF-42729
DR-7032-41990
DR-4010-43353
NS-05030061
DE-49746
NS-41030051
DE-44197
DE-42051
DF-41411
DF-41445
DF-42345
DF-40685
DE-34065
DE-44197
DF-42337
DE-44197
DE-49879
DP-3022-40153
DF-42335
DF-41444
DF-42336
DF-40683
DE-44197
DE-47014
DE-42051
DE-42051
NS-11030061
DF-41445
DR-7032-41990
DF-42734
DE-34986
DE-44197
DE-34987
DE-34066
DF-41432
DE-42051
DE-49744
DP-5005-40189
DF-40718
DF-40951
DF-42339
DF-42333
NS-11030061
DE-44197
DE-49746
NS-41030061
DE-49879
NS-05040081
DR-7032-41990
NS-06020051
DR-7032-41990
DF-42334
DE-11167
DE-47014
DR-7032-41990
NS-11030061
DF-42338
DE-47014
DR-7032-41990
DE-44197
DE-42051
DF-42331
DF-42330
DF-42330
DP-3022-40153
DF-40683
DP-3022-40153
CAT5007-00
ROCKHOPPER 46
UNIT-SDMP 46
REV. /
J11
SENSORS
MK-24200
DF-41439A
DR-4001-43993 (3x)
DF-41437
ME-24230
DE-48958
NS-06030061
DF-41439B
DE-48667
(DF-40098)
ME-24238
1
2
J09
E-MSFC-6KEX
DE-33641
DF-41391
POWER
MK-24201
DF-41439C (3x)
NS-06030061
DE-46951
DE-34505
NS-05040081
NS-11040041
DF-41494
E-SSC-58-12-F
DE-11165
E-MTFC231114
MK
-24
209
DF-41464
MAIN PCB
DE-34498
NS-05030081
(DF-41586)
DF-41439A
EY-24501
NS-06030041
DF-41439B
DE-49832
000
J2
NS-11030061
-21
SIMM(16MB)
DF-41340B
MK
J0
(DF-41618)
DE-33585
(DF-40097)
J02
DE-10871
J000
MK-24204
MK-24204
J1
DF-41439C (7x)
NS-11030061
DE-34535
NS-05030081
(DF-41587)
NS-51030061
NS-05040081
NS-05030081
MK-41314
NS-11040041
MC-7001
AE-91025 (3x)
DF-41461
NS-05030081
DF-41617
DE-49749
ME-24200
NS-35030061
DF-41477
E-SL10K2-5
DF-41619
PCB Layout + cables

refer to drawing AP-76128
CAT5008-00
Rockhopper-46
2 Maintenance Parts
C AT 7 0 0 0
C AT 7 0 0 0
You have to change some parts of the Rockhopper printer to obtain a good quality. Please refer to the
tables for an overview of periodical maintenance.
You will notice that the X-marks indicate a renewal of the mentioned part(s) after this many months.
You have to change the absorbents every week.
IMPORTANT :
Note that the x-marks in month 6 and month 12 are only to be done by authorised Mutoh
technicians.
Maintenance cycle on Rockhopper 46

Description
Print Head
Flush Box Spare Part
Wiper
Sensor on ext. Waste Bottle syst.
Maint. Station GA Assy RJ-6100
Waste Connection tube small
Dust removal in fan area
Cleaning maintenance Station
Cleaning bottle
Blade on press roller 4100/6100P
F-absorbent 1 RJ-4100
Qty
2
1
1
1
1
2
1
18
4
Rockhopper-46
2 Maintenance Parts
Monthly
6
7
X
X
10
11
12
X
X
X
X
X
X
X
X
X
X
X
X
X
X
WEEKLY
C AT 8 0 0 0
C AT 8 0 0 0
You have to change some parts of the Rockhopper printer to obtain a good quality. Please refer to the
tables for an overview of periodical maintenance.
You will notice that the X-marks indicate a renewal of the mentioned part(s) after this many months.
You have to change the absorbents every week.
IMPORTANT :
Note that the x-marks in month 6 and month 12 are only to be done by authorised Mutoh
technicians.
Maintenance cycle on Rockhopper 62

Description
Print Head
Flush Box Spare Part
Wiper
Sensor on ext. Waste Bottle syst.
Maint. Station GA Assy RJ-6100
Waste Connection tube small
Dust removal in fan area
Cleaning maintenance Station
Cleaning bottle
Blade on press roller 4100/6100P
F-absorbent 1 RJ-4100
Qty
2
1
1
1
1
2
1
24
4
Monthly
6
7
X
X
10
11
12
X
X
X
X
X
X
X
X
X
X
X
X
X
X
WEEKLY

Mutoh Falcon Outdoor Parts Manual

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Rockhopper-46

Model Name: Rockhopper-46

Maintenance Parts Still Under Construction

Maintenance Parts List

Model Name: Rockhopper-46

Rockhopper-62 Maintenance Parts

Model Name: Rockhopper-62

Maintenance Parts Still Under Construction

Maintenance Parts List

Rockhopper-62 Maintenance Parts

Model Name: Rockhopper-62

Model Name: Rrockhopper-46

Main Board Assy

Power Supply Board Assy

Head Board Assy

Panel Board Assy

Mother Board Assy

Lever Sensor Assy

Cover Sw. R. Assy

Paper Sensor XR cable Assy

Detection Unit Assy (Black)

Detection Unit Assy (Yellow)

Detection Unit Assy (Magenta)

Detection Unit Assy (Cyan)

Detection Unit Assy (LC/Orange)

Detection Unit Assy (LM/Green)

Paper Sensor Y Assy

Origin Sensor Assy

Pump Motor Assy PE

Cutter Solenoid Assy

Vacuum Fan Assy

Fan extension cable RH 46

Panel Cable Assy

Y Cable Assy (46")

Head Cable (Colour)

Print Head (Colour)

Maintenance Station Assy

Cartridge Frame Assy

Ink Tube (2.0 BK) 46"

Grid Roller Assy

Pressure Roller Assy

X Speed Reduction Belt

Steel Belt 46"

Y Return Pulley Assy

Fan extension cable 2 assy

Fan extension cable 3 assy

2 Core flange set

Model Name: Rockhopper-46

Model Name: Rrockhopper-46

3 Core flange set

O Ring (Small) 100 pcs.

O Ring (Large) 100 pcs.

Tube Guide 46"

Cartridge Pipe slot 1

Cartridge Pipe slot 2

Cartridge Pipe slot 3

Cartridge Pipe slot 4

Cartridge Pipe slot 5

Steel Bare (46")

Cartridge Pipe slot 6

Junction Board Assy

Waste tank sensor plate

Ink ID Sensor 1 Assy (Blk)