PRODUCT GUIDE 2007

Checker 200 Series. Small, smart, simple and powerful.

Actual Size

Inspection Sensors

Powerful Things Come in Small Packages

Checker is an all-in-one inspection sensor with built-in lighting and a variable working distance, capable of inspecting over 6000 parts per minute all in a package small enough to fit into tight spaces. The Checker 200 Series has two models: Checker 201 ideal for part finding and inspection Checker 202 all the features of the 201, plus ladder logic

Compact size Rugged IP67 housing

User-changeable working distance and focus

Multicolor illumination enhances contrast

IP67 Quick-disconnect cables

Industrial I/O User-configurable sink or source Encoder-based part tracking USB plug-and-play

Checker shown actual size

The Smart Inspection Sensor

Looking for the easiest, most affordable way to error-proof your manufacturing process? The original Checker defined the inspection sensor category, taking the best attributes of photoelectric sensors and adding so much more. The new Checker 200 Series inspection sensors have once again redefined their class. They pack a host of new advantages into a small size.

Checker detects a part by finding an actual part feature, such as the apple graphic on top of the juice boxes. This provides extremely reliable part detection, unattainable with photoelectric sensors.

Checker Advantages:
Inspects features that other sensors cannot. Because Checker understands what it sees, it can inspect features that other sensors cant, such as a code printed on a label. Inspects multiple part features simultaneously. Theres no limit to the number of part features you can inspect with a single Checker!

Overcomes varying part positions. Parts on a line typically vary in position, and Checker tracks all of them without requiring precise part handling.

Simple Setup
Checker is simple to set up and operate. Even a first time user can have it up and running in minutes without training. Simply select the built-in part finding sensor place inspection sensors on the features to inspect then check it with Checker!
The image display simplifies setup by enabling you to see what the sensor sees

Four simple steps walk you through setup

Dynamic help is always available

Simple sensor controls are pass/fail no data or parameters to enter

Play a filmstrip back in slow motion, or review recent part failures Like a video recorder, Checker actually records video of parts!

The Checker Part Finding Sensor has three important advantages: Detects a part by locating a feature on the part, not just an edge Tracks parts in varying positions along the production line, overcoming imprecise part positioning Does not require additional sensors to determine if a part is present

Checkers unique inspection sensors provide the most reliable way to inspect your part: Brightness sensors look for dark or light areas on the part Contrast sensors look for areas on the part that contain both bright and dark areas: date codes, threads, and many other part features. Pattern sensors understand what your part features look like. When a pattern sensor sees a feature that looks like what it was trained on, it lets you know.

Reliable Error-Proofing for All Industries

No matter what the industry, Checker delivers reliable inspection results.

Food and beverage Presence of inkjet and laserprinted codes Assurance that all bottles are in case Presence of caps, labels, and tamper seals Verification that bag is closed before sealing Detection of registration graphics Automotive Presence of weld nuts, springs, fasteners, and sealants Detection of double bearings Verification of button location Orientation of parts on feeder bowls Verification that parts are shot-peened, threaded, or staked

Consumer products Presence of spray nozzles Orientation of bottles, containers, and flip caps Assembly of cosmetic applicators Verification of product packaging

Electronics Orientation of connectors on feeder bowls Verification of connector assembly Orientation of components Presence of components after assembly Verification of LED illumination Assembly of batteries

Specifications
LIGHTING Illumination EXTERNAL TRIGGER INPUT Input ON Input OFF Protection OUTPUTS Output Rating Max voltage drop Max load Protection Solid state switch 100mA, 24VDC 3.5VDC @ 100mA 100mA Opto-isolated, protected from short circuit, overcurrent, and reverse polarity > 10VDC (> 6mA) < 2VDC (< 1.5mA) Opto-isolated, polarityindependent Integrated red, green, and cyan LEDs ENVIRONMENTAL 0 to 50C (32 to 122F) Storage temperature -30 to 80C (-22 to 176F) 0%-90%, Operating humidity non-condensing Maximum operating altitude 2000 meters Shock 80Gs for 5ms on each axis (per IEC 68-2-2) Vibration 10Gs (10-500Hz) per IEC 68-2-6 Protection IP67 CERTIFICATIONS c CSA us, FCC, RoHS MINIMUM PC REQUIREMENTS (Only required for setup) Operating systems ENCODER INPUTS Encoder type 300 kHz (max) quadrature encoder. Open collector and differential output 50% nominal 50% encoder maximum RAM USB Microsoft Windows 2000 SP4 or Windows XP 128 MB RAM USB 1.1 (2.0 recommended for best performance) 1024 x 768 (96 DPI) or 1280 x 1024 (120 DPI) display

41mm (1.61in)

60mm (2.36in)

Operating temperature

67mm (2.64in)

39mm (1.54in)

Two M4 x 4mm threaded mounting holes

Weight: 100g (3.5oz)

27.5mm 0.5mm (1.08mm 0.02mm)

CHECKER SENSORS Part Number CKR-201-001 CKR-201-002 CKR-202-001 CKR-202-002 Description Checker 201 with flying leads I/O cable Checker 201 with I/O box cable Checker 202 with flying leads I/O cable Checker 202 with I/O box cable

ON/OFF Load TERMINATION 12-Pin M12 connector USB Mini-B receptacle POWER

Screen resolution

9 22 8 7 20 18 16 14 5 12 4 3 2 1 0 in 10 8 6 4 2 0 cm 0 in 0 2 1 4 2 6 8 3 10 4 12 5 14 6 16 18 7 20 8 22 9 24 26 10 28 11 30 12

Field of View Checker 200 Sensors

Curves show the field of view for standard and optional lenses. Each grid square = 1cm (.4in)
m
n s)

Field of View

Voltage Current MECHANICAL Dimensions Height Width Depth MODES OF OPERATION Internal part trigger External part trigger Free running

+24VDC (22-26VDC) 250mA max

e rd l nda (Sta mm 5.8 8mm

16mm

m 3.6

Included accessories 5.8mm lens Checker software CD Standard USB cable USB connector cover Quick Start Guide Mounting screws Allen wrench (for focus lock) Optional Accessories CKR-200-IOBOX CKR-200-BKT CKR-200-LENSKIT CKR-200-CBL-USB CKR-200-CBL-EXT Checker I/O box Adjustable bracket Lens Kit IP67 USB cable I/O extension cable (5m)

67mm (2.64in) 41mm (1.61in) 60mm (2.36in)

Working Distance

For more information, please visit www.cognex.com/checker

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Copyright 2007, Cognex Corporation. All information in this document is subject to change without notice. Cognex is a registered trademark, and Checker is a trademark, of Cognex Corporation. All other trademarks are the property of their respective owners. All rights reserved. Printed in the USA. Lit. No. MK6331-0407