Toshiba DP2460 SH

SERVICE HANDBOOK DIGITAL PLAIN PAPER COPIER
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AUTOMATIC DUPLEXING UNIT MD-5004
2460
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Copyright TOSHIBA CORPORATION 1998 ALL RIGHTS RESERVED
GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND SERVICE FOR THE COPIER 2460
The installation and service should be done by a qualified service technician. 1. Transportation/Installation When transporting/installing the copier, employ two persons and be sure to use the positions as indicated below. The copier is fairly heavy and weighs approximately 83 kg (183 lb), therefore pay full attention when handling it.
4 portions
2. Installation Be sure to use a dedicated outlet with AC 115V/15A (220V, 240V/10A) or more for its power source. The copier must be grounded for safety. Never ground it to a gas pipe or a water pipe. Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and direct sunlight. Also provide proper ventilation as the copier emits a slight amount of ozone. To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm (32) on the left, 80 cm (32) on the right and 10 cm (4) in the rear. Secure the lifting handles with the fixing plates and screws after the installation is finished. 3. Service of Machines Basically, be sure to turn the main switch off and unplug the power cord during service. Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the damp heater and their periphery. Be sure not to touch high-voltage sections such as the chargers and the high-voltage transformer. Be sure not to touch rotating/operating sections such as gears, belts, pulleys, etc. When servicing the machines with the main switch turned on, be sure not to touch live sections and rotating/operating sections. Avoid exposure to laser radiation. Use suitable measuring instruments and tools.
4. Main Service Parts for Safety The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important for safety. Be sure to handle/install them properly. 5. Cautionary Labels During servicing, be sure to check the rating plate and the cautionary labels such as Unplug the power cord during service, Hot area, Laser warning label etc. to see if there is any dirt on their surface or whether they are properly stuck to the copier. 6. Disposition of Consumable Parts/Packing Materials Regarding the recovery and disposal of the copier, supplies, consumable parts and packing materials, it is recommended to follow the relevant local regulations or rules. 7. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related documents. Be careful not to reassemble small parts such as screws, washers, pins, E-rings, toothed washers in the wrong places. 8. Basically, the machine should not be operated with any parts removed or disassembled. 9. Precautions Against Static Electricity The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband, because the ICs on it may become damaged due to static electricity. Caution: Be sure to turn off the copier before attaching the wrist-band. Always remove the wrist-band before applying power.
1. ADJUSTMENT ITEMS
1.1 Error Codes
) or CALL SERVICE ( ) symbol appears, press the CLEAR/
When either the CLEAR PAPER ( error code, turn off the machine.
Group Transporting jam inside the copier
STOP and 8 keys simultaneously and the corresponding error code will be displayed. To clear the
Error code E01 E02 E03 E04 E05 E08 E09
Machine status Paper jam inside the copier Paper jam near the fuser unit Paper remaining inside the machine at power on The front cover is opened during copying Paper jam near the aligning roller Paper jam at the stacking area inside the ADU Code error/system board Paper feeding jam at the ADU Manual feeding jam 1st cassette (Upper cassette) feeding jam 2nd cassette (Lower cassette) feeding jam 3rd cassette (PFP upper cassette) feeding jam 4th cassette (PFP middle cassette) feeding jam 5th cassette (PFP lower cassette) feeding jam LCF feeding jam Paper jam at the LCF Paper jam inside the copier Paper jam near the aligning roller PFP emergency stop Paper jam at the PFP Copier front cover is opened during copying PFP side door is opened during copying ADU is withdrawn during copying Copier side door is opened during copying LCF unit is opened during copying Manual feed unit is opened during copying Original feeding jam at the feeding area of the ADF Original transporting jam at the transporting area of the ADF Original exiting jam at the exiting area of the ADF Original prefeeding jam
Paper feeding jam
E11 E12 E13 E14 E15 E16 E17 E19
Paper transporting jam
E21 E22 E23 E24 E25
Paper jam if some cover is opened during copying
E41 E42 E43 E44 E45 E46
Original transporting jam at the ADF
E71 E72 E73 E79
September 1997 TOSHIBA CORP.
1-1
2460 ADJUSTMENT
Group Paper jam at the finisher
Error code EA1 EA2 EA4 EA5 EA6
Machine status Transporting delay jam Transporting stationary jam Door open jam Staple jam Early arrival jam Copier main motor operation abnormal PFP main motor operation abnormal ADU main motor operation abnormal ADU side motor operation abnormal ADU end motor operation abnormal Copier upper cassette tray operation abnormal Copier lower cassette tray operation abnormal PFP upper cassette tray operation abnormal PFP middle cassette tray operation abnormal PFP lower cassette tray operation abnormal LCF tray operation abnormal Carriage initialization error Exposure lamp disconnection detected or exposure peak detection error
CALL SERVICE from the drive system
C01 C04 C05
CALL SERVICE from the paper feeding system
C11 C12 C13 C14 C15 C16 C17 C18
CALL SERVICE from the optical system
C21 C26
CALL SERVICE from the process system Fuser unit area
C33
Easy setup has failed
C41 C43
Abnormal thermistor or heater disconnection when power is on Warming up mode after disconnection judgement, or abnormal thermistor after ready
C44
Warming up mode after disconnection judgement, or heater disconnection after ready
C45 CALL SERVICE from communication C55 C56 C57 C58 CALL SERVICE from ADF C72 C73 C74 CALL SERVICE from others C94 C99 CALL SERVICE from the laser optical system CA1 CA2
Heater end thermistor disconnection Communication error between ADF and MCPU Communication error between PFC and MCPU Communication error between MCPU and IPC Communication error between IPC and the finisher Poor adjustment by the aligning sensor detected EEPROM poor initialization Poor adjustment by the exit/reverse sensor detected MCPU is abnormal PFC microcomputer is abnormal Polygonal motor is abnormal HSYNC is abnormal
2460 ADJUSTMENT
1-2
Group CALL SERVICE from the finisher
Error code CB1 CB2 CB3 CB4 CB5 CB6 CB7
Machine status Feed motor of the finisher is abnormal Delivery motor of the finisher is abnormal Elevation motor of the finisher is abnormal Alignment motor of the finisher is abnormal Staple motor of the finisher is abnormal Staple shift motor of the finisher is abnormal Distance sensor of the finisher is abnormal HDD initialization error
CALL SERVICE from optional units Error history(08-253) (Display example) EA1 Error code 3digit
F10
970826175732 YYMMDDHHMMSS 12digit(Date,time)
64 64 MMM NNN 3digit 3digit (Reproduction ratio)
236210000000 ABCDEFGHIJKL 12digit(Copy mode)
Copy mode A Paper feed cassette 0 : Non-select 1 : SFB 2 : LCF 3 : PFP(U) 4 : PFP(M) 5 : PFP(L) 6 : ADU 7 : Copier(U) 8 : Copier (L) B Paper size code 0 : A5 1 : A5-R 2 : ST-R 3 : LT 4 : A4 5 : B5-R 6 : LT-R 7 : A4-R 8 : OTHER/UNIV 9 : B5 A : FOL/COM B : LG C : B4 D : LD E : A3 C D E F G H I J K L MMM Sort mode 0 : Non-select 1 : Group 2 : Sort 6 : Staple Sort DF mode 0 : Not used 1 : AUTO FEED(SADF) 2 : STACK FEED APS/AMS mode 0 : Non-select 1 : APS 2 : AMS Deplex mode 0 : Non-select 1 : Book 2 : Dual-sided/One-sided 4 : Dual-sided/Dual-sided 8 : One-sided/Dual-sided Not used 0 : Not used Image shift 0 : Not used 1 : Book 2 : LEFT 4 : RIGHT Editing 0 : Not used 1 : Masking 2 : Triming Edge-erase/Dual-page 0 : Not used 1 : Edge-erase 2 : Dual-page 3 : Edge-erase&Dual page Not used 0 : Not used Function 0 : Standard PPC 1 : Extended PPC 2 : FAX Tx 3 : FAX Rx 4 : GDI 5 : DSS
Primary scanning reproduction ratio(Y direction) Hexadecimal NNN Secondary scanning reproduction ratio(X direction) Hexadecimal Setting mode, code "253" displays latest 8 error data
1-3
2460 ADJUSTMENT
1.2 Self-Diagnosis Modes

Mode All-LEDs-lit Input code 01 Definition All LEDs on the control panel are lit. Cleaning method C/S Display after selection
Aging mode
02
Aging (RADF does not operate)
09
AGING MODE 100%
Test mode
03
Motor test and input/output check
09
TEST MODE 100%
Test print mode Adjustment mode Aging mode
04
Test print
09
TEST PRINT MODE 100%
05
Adjustment of items
09
TEST MODE 100%
07
Aging (includes RADF)
09
AGING MODE 2 100%
Setting mode
08
System switchover and setting of each priority mode, PM counter, etc.
09
TEST MODE 100%
Note:
To access the desired diagnostic mode, turn on the power switch while pressing the appropriate keys.
<Procedure> All-LEDs-lit mode (01):

0 1
All LEDs light START START Key check
C/S
Exit
PWR
Aging mode (02 or 07):

0 2 0 7
Aging START
C/S
Exit
PWR
PWR
Test mode (03): Refer to 1.2.1 and 1.2.2. Test print mode (04): Refer to 1.2.3 Test print mode. Adjustment mode (05): Refer to 1.2.4 Adjustment mode. Setting mode (08): Refer to 1.2.5 Setting mode.
Notes: C/S: Press the CLEAR/STOP key PWR: Turn on the power switch INT: Press the INTERRUPT key E/S: Press the ENERGY SAVER key
2460 ADJUSTMENT
1-4
Power ON Normal 01 *2 02 03 07 (With ADF) 05 08 04
C Warming up
All the displays on the control panel lit
Aging S C
Test mode 09
Adjustment mode 09
Setting mode 09
Test print mode 09
Stops momentarily Standby *1 09 05
S: START key on. C: CLEAR/STOP key on.
Quick reference chart for self-diagnostic mode
*1
When the copier is in the adjustment mode which you entered by turning on the power switch while pressing keys 0 and 5 simultaneously, pressing keys 0 and 9 simultaneously will make the copier exit into the standby mode. In this standby mode only, can the adjustment mode be accessed repeatedly by simply entering 0 and 5.
*2
While all the displays on the control panel are lit (01 mode), copying is disenabled. When the copier enters the standby status by the pressing of the CLEAR/STOP key, copying is enabled.
1-5
2460 ADJUSTMENT
1.2.1
Input signal check (Test mode 03)
In the 03 test mode, the following input signal conditions can be checked by pressing the appropriate keys. [A] When the ENERGY SAVER key is OFF status (LED indicating the energy saver mode is out)
LED Key [1] Key A4/LD Original size LED A3/LG B4/LT A5/ST A4/LD Copy size LED A3/LG B4/LT A5/ST Front cover HTRDY-0 Heater lamp open OFF CTRIN-0 Key counter unconnected PMTLK-0 PSTPR POL-MOT Paper feeding abnormal rotation status signal ADCNT-0 DEVCNT-0 ADF Dev unit unconnected unconnected MMPLL HOME-1 MAIN-MOT Carriage abnormal rotation home APSC APS sensor input C Remarks MCPU PD C2XB IN2 C2XB IN0 MCPU PE MCPU P8 MCPU IN1 Lighting/ No paper ADF MCPU Lighting/ Paper PFC MCPU Paper size Lighting/ SW off PFC MCPU Paper size Lighting/ SW off PFC MCPU Paper size Lighting/ SW off
[2] Key
[3] Key
PRTM-1 [4] Key Platen cover closed [5] Key
SCNCNT-0 TFUL-0 Toner-full Scanner unconnected SW OFF PSTP-1 Paper stop sensor paper supplied
CLEAR Coin vender clear PFACK EXITSW-0 PFC ACK Paper exit SW detected paper DFACK FNCNT-0 ACK signal Finisher from ADF unconnected HSYNC-1 HSYNC error APSR APS sensor input R
[6] Key
APS1 APS3 APS2 APS sensor APS sensor APS sensor input 1 input 3 input 2 Size width sensor 2 SIZCU-2 SIZCU-1 Copier upper size SW
[7] Key
SIZCU-3
Size width sensor SIZCU-0
Empty sensor SIZCL-3
Door sensor Exit/Reverse Aligning sensor sensor open SIZCL-1 SIZCL-0 SIZCL-2 Copier lower size SW
[8] Key
SYZPF1-3 [9] Key
SYZPF1-2 SYZPF1-1 PFP upper size SW
SYZPF1-0
SYZPF2-3
SYZPF2-2 SYZPF2-1 PFP middle size SW
SYZPF2-0
SYZPF3-3 [0] Key
SYZPF3-2 SYZPF3-1 PFP lower size SW
SYZPF3-0
SSIZE-3
SSIZE-1 SSIZE-2 Bypass width size SW
SSIZE-0
LED lit in above condition (Signal level : H)

ORIGINAL
A4/LD
COPY
A3/LG
B4/LT
A5/ST
UNIVERSAL/ OTHER
2460 ADJUSTMENT
1-6
[B] When the ENERGY SAVER key is ON status (LED indicating the energy saver mode is lit)
LED Key [1] Key A4/LD Original size LED A3/LG B4/LT TUPCL PEMPCL A5/ST PSTPCL A4/LD UCVDOR Copy size LED A3/LG B4/LT TUPCU PEMPCU A5/ST PSTPCU Remarks PFC MCPU A
Copier lower Copier lower Copier lower Copier side Copier upper Copier upper Copier upper
SBFSW Manual feed Manual feed LCF tray [2] Key SW detected door open down key no paper OFF TUPPF2 [3] Key
tray lifted up paper empty paper stopped door opened tray lifted up paper empty paper stopped SCOVDOR LC-KEY LC-CNT TDWNLC PEMPLC PFC LCDOR TUPLC LCF LCF door LCF tray lifted down TUPPF1 LCF tray lifted up PEMPPF1 LCF paper empty PSTPPF1 PFC MCPU B unconnected open PSTPPF2
PEMPPF2
PFP middle PFP middle PFP middle tray lifted up paper empty paper stopped PPLL-OK PF-CNT PFDOR PFP side PFP motor PFP abnormal rotation unconnected door opened AD-CNT APLL-OK ADU motor SIDSW ADU side
PFP upper PFP upper PFP upper MCPU C tray lifted up paper empty paper stopped TUPPF3 PEMPPF3 PSTPPF3 PFC MCPU D PFP lower PFP lower PFP lower tray lifted up paper empty paper stopped PJAM1AD ADU Jam SW ON HTRTH-2 DRMTH-2 HTRDY2-2 HTRTH-1 DRMTH-1 HTRDY2-1 PEMPAD Paper in ADU HTRTH-0 DRMTH-0 HTRDY2-0 PFC MCPU ADU MCPU PC*1 MCPU PC*2 MCPU PC*3
[4] Key
[5] Key
ENDSW ADU end SW ON HTRTH-3 DRMTH-3 HTRDY2-3
[6] Key
ADU
unconnected abnormal rotation SW ON [7] Key HTRTH-6 DRMTH-6 HTRDY2-6 HTRTH-5 DRMTH-5 HTRDY2-5 HTRTH-4 DRMTH-4 HTRDY2-4
[8] Key HTRTH-7 [9] Key DRMTH-7 [0] Key HTRDY2-7
LED lit in above condition (Signal level : H)
*1: Fuser thermistor condition *2: Drum thermistor condition *3: Fuser thermistor-2 condition
COPY
A4/LD
ORIGINAL
A3/LG
B4/LT
A5/ST
UNIVERSAL/ OTHER
<Procedure>
0 3
START PWR
ENERGY SAVER
Digital keys
LED ON
0 9 (To clear)
Note:
03 With initialization before test mode is entered
1-7
2460 ADJUSTMENT
1.2.2 Output signal check (03) In the 03 test mode, the following output signal conditions can be checked by entering appropriate codes.
Code 101 Main motor
Function ON*1
Code 151
Function OFF
Operation procedure group 1
(Transfer, Separation and Discharge chargers, and also PCC are ON) 102 103 104 105 106 107 108 109 110 111 201 202 203 Toner motor Polygonal motor (600 dpi) Polygonal motor (400 dpi) Polygonal motor (16 x 15.4) Polygonal motor (15.4 x 16) Polygonal motor (at standby) Copier aligning clutch PFP main motor ADU main motor Scraper solenoid Copier upper cassette feed clutch Copier lower cassette feed clutch Intermediate transporting clutch (PFP transporting clutch) 204 222 223 225 226 227 228 241 242 243 250 251 252 253 254 255 256 257 258 261 Manual feed clutch ADU feed clutch ADU stack clutch PFP transporting clutch PFP upper cassette feed clutch PFP middle cassette feed clutch PFP lower cassette feed clutch Total counter count-up (count-up only) Copier upper cassette tray motor lift Copier lower cassette tray motor lift Developer bias transformer Main charger transformer Transfer charger transformer Separation charger transformer PCC transformer Transfer guide bias Laser Exit fan motor Duct fan motor 1 Scanning motor UP UP ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 3 3 3 3 3 3 3 2 2 2 3 3 3 3 3 3 3 3 3 2 ON ON ON ON ON ON ON ON ON ON ON/OFF ON/OFF ON/OFF 152 153 154 155 156 157 158 159 160 161 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF 3 3 3 1 1 1 1 1 1 1 1 1
(automatically stops at the limit position, its speed is variable using the ZOOM keys)
1: Functional when the developer unit is not installed.
2460 ADJUSTMENT
1-8
Code 262 263 Document (indicator) motor Halogen lamp ON ON
Function
Operation procedure group 2 3
(automatically goes off after 6 seconds, and the fan motors rotate at low speed) 264 265 270 271 272 273 274 275 276 277 281 282 283 284 401 402 Optical fan motor F Optical fan motor R LCF feed motor LCF tray motor lift ADU side motor ADU end motor ADU stack solenoid PFP upper cassette tray motor lift PFP middle cassette tray motor lift PFP lower cassette tray motor lift ADF pick-up roller rotation ADF aligning roller rotation ADF transport belt CW rotation ADF transport belt CCW rotation ON/OFF ON/OFF ON/OFF UP/DOWN ON/OFF ON (Come/Go) ON/OFF UP UP UP ON/OFF ON/OFF ON/OFF ON/OFF 3 3 2 2 3 2 3 2 2 2 3 3 3 3 2 2
Memory size of the PM board is checked Reading/Writing operation of the PM board is checked
<Operation procedure group> Group (1)

03 PWR
Operation (ON) Stop code Operation (OFF)
Code
START
START
09
Warm-up
Group (2)
03
PWR
Code
START
Operation (ON)
C/S 09
Test mode standby Warm-up
Group (3)
03 PWR
Code
START
Operation (ON)
START
Operation (OFF)
C/S 09
Test mode standby Warm-up
1-9
2460 ADJUSTMENT
1.2.3
Test Print (Test Mode 04)
In test mode 04, you can print the test pattern generated by the following ASIC codes.
Code 111 113 142 183 184
ASIC SARAH SARAH HPS SARAH SARAH
Test Pattern type Primary scanning, 33 gradation (2nd step), error diffusion Secondary scanning, 33 gradation (2nd step), error diffusion 2-dot grid pattern (Pitch 10 mm) Primary scanning, 33 gradation (2nd step), + dither process, for fax Secondary scanning, 33 gradation (2nd step), + dither process, for fax
<Operation procedure>
4 Code START
PWR Note:
Operation (Test print)
C/S
Warming up
Though errors are displayed when generated, recovery is not carried out. This is remedied by turning the power OFF then ON again.
2460 ADJUSTMENT
1 - 10
1.2.4 Adjustment mode (05) In this mode, the following adjustment items can be corrected or changed. To access this code, turn on the power while pressing the 0 and 5 keys.
Code
Adjustment
Mode ALL
Initial Allowance value
Contents Increasing the value increases the sensor output. The output is set in the range of 2.35~2.45V automatically after changing the value and 2 minutes after starting this mode.
Operation procedure group
200 Auto-toner automatic adjustment
(Note 1) 2 2
201 Auto-toner manual adjustment 205 Developer bias, DC adjustment 210 Grid voltage initial value adjustment 220 Transfer, DC output, High, adjustment 221 Transfer, DC output, Center, adjustment 222 Transfer, DC output, Low, adjustment 230 Separation, AC output, High, adjustment 231 Separation, AC output, Center, adjustment 232 Separation, AC output, Low, adjustment 240 Pre-Cleaning Discharge, AC output adjustment 261 Laser power, 600 dpi, initial value adjustment
ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL
128 174 114 125 75 75 156 156 62 142 58
0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255
The auto toner sensor adjustment value can be displayed. The transformer output is augmented by increasing the value by 1.
(Note 2) 2 If the value is increased by 1, the reproduction ratio of the paper feeding direction is enlarged by approx. 0.1522%. 1
304 Scanner secondary scanning reproduction ratio Standard PPC 128
305 Scanner secondary scanning deviation
ALL
135
85~171
If the value is increased by 1, the image shifts approx. 0.1213 mm to the trailing edge of the paper.
306 CCD primary scanning deviation
ALL
85
5~251
If the value is increased by 1, the image shifts approx. 0.0423 mm to the front side.
310 Halogen lamp light on voltage setting 313 Original leading edge image deletion
ALL
55
50~70 128~255 If the value is increased by 1, the leading edge void is enlarged by approx. 0.1213 mm for a standard copy.
3 1
Standard PPC 128
314 Original leading edge image deletion
Extended PPC 128
128~255 If the value is increased by 1, the leading edge deletion is enlarged by approx. 0.1213 mm for a special function copy.
(Note 1): Refer to 1.3. (Note 2): Functional with the developer unit removed and the service jig attached. However, the jig is not necessary for the developer bias adjustment. Refer to 1.9.
1 - 11
2460 ADJUSTMENT
Code
Adjustment
Mode ALL ALL ALL ALL
Initial Allowance value 0 8 8 0~255 0~15 0~15
Contents 0.04233mm/count
Operation procedure group 1 1 1 4 1 5 1
315 Original leading edge void adjustment 340 Reserved 350 ADF single-sided original stop position 351 ADF two-sided original stop position 356 ADF EEPROM initialization, ADF sensor automatic adjustment
400 Polygonal motor rotation, fine adjustment, 600dpi Standard PPC 128 401 Polygonal motor rotation, fine adjustment, 600dpi GDI 128
114~142 If the value is increased by 1, the primary scanning reproduc114~142 tion ratio is enlarged by approx. 0.225%. 114~142 If the value is increased by 1, the primary scanning reproduction ratio is increased by approx. 0.225%.
405 Polygonal motor rotation, fine adjustment, 600dpi Extended PPC 128
410 Laser starting position, 600dpi
PPC
80
0~255
If the value is increased by 1, the effective image data writing area on the drum is shifted by 0.0423 mm to the primary scanning direction.
412 Laser starting position, 400dpi
GDI
96
0~255
If the value is increased by 1, the effective image data writing area on the drum is shifted by 0.0635 mm to the primary scanning direction.
421 Secondary scanning reproduction ratio, main motor speed, fine adjustment
PPC
140
1~255
If the value is increased by 1, the reproduction ratio of the paper feeding direction is enlarged by approx. 0.0315%.
430 Top margin
Standard PPC
0~255
If the value is increased by 1, the white area of the leading edge is increased by approx. 0.04233 mm.
431 Left margin
Standard PPC
0~255
If the value is increased by 1, the white area of the left edge is increased by approx. 0.04233 mm.
432 Right margin
Standard PPC
94~255 If the value is increased by 1, the white area of the right edge is increased by approx. 0.04233 mm.
433 Bottom margin
Standard PPC
94~255 If the value is increased by 1, the white area of the trailing edge is increased by approx. 0.04233 mm.
435 Reserved 436 Reserved 437 Reserved
2460 ADJUSTMENT
1 - 12
Code 438 Reserved
Adjustment
Mode
Initial Allowance value
Contents
440 Registration, Copier upper cassette 441 Registration, Copier lower cassette 442 Registration, Bypass 443 Registration, LCF 444 Registration, PFP 445 Registration, ADU 450 Aligning value, Copier upper cassette, long size 451 Aligning value, Copier upper cassette, short size 452 Aligning value, Copier lower cassette, long size 453 Aligning value, Copier lower cassette, short size 454 Aligning value, ADU, long size 455 Aligning value, ADU, short size 456 Aligning value, PFP 457 Aligning value, LCF 458 Aligning value, BYPASS 500 Manual exposure, fine adjustment, Center value
ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL Standard PPC (Photo/Text)
8 13 8 8 8 8 14 16 14 16 14 16 14 14 22 128
0~15 0~40 0~15 0~15 0~15 0~15 0~31 0~31 0~31 0~31 0~31 0~31 0~31 0~31 0~31 0~255 0~255 0~255
If the value is increased by 1, the registration position of the image is shifted by approx. 0.5 mm to the paper leading edge.
Increasing the value by 1 enlarges the aligning by 0.8 mm.
If the value is increased, the image is darkened at the center of the exposure indicator.
501 Manual exposure, fine adjustment, Center value PPC (Photo) 128 502 Manual exposure, fine adjustment, Center value 503 Reserved 504 Reserved 505 Manual exposure fine adjustment, Light side step value 506 Manual exposure fine adjustment, Light side step value 507 Manual exposure fine adjustment, Light side step value 508 Manual exposure fine adjustment, Dark side step value 509 Manual exposure fine adjustment, Dark side step value 510 Manual exposure fine adjustment, Dark side step value 511 Automatic exposure fine adjustment 512 Automatic exposure fine adjustment 513 Automatic exposure fine adjustment 514 Reserved 515 Reserved 580 Automatic gamma adjustment PPC PPC (Photo/Text) PPC (Photo) PPC (Text) PPC (Photo/Text) PPC (Photo) PPC (Text) Standard PPC 128 (Photo/Text) PPC (Photo) 128 Standard PPC (Text) 128 20 20 18 25 20 23 Standard PPC (Text) 128
0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255 0~255
If the value is increased, the image is further lightened on the light side of the exposure indicator.
If the value is increased, the image is further darkened on the dark side of the exposure indicator.
If the value is increased, the image is darkened.
Corrects the image quality after reading the test pattern of the test print for adjustment.
5 (Note 3)
1 - 13
2460 ADJUSTMENT
Code
Adjustment
Mode Standard PPC (Photo/Text) Standard PPC (Photo) Standard PPC (Text) Extended PPC (Photo/Text) Extended PPC (Photo) Extended PPC (Text) PPC (Photo/Text) PPC (Photo) PPC (Text)
Initial Allowance value 0 0~9
Contents If the value is increased, the image is darkened.
590 Gamma data slope correction 591 592 593 594 595 620 HPF intensity setting 621 HPF intensity setting 622 HPF intensity setting
0 0 0
0~90 0~90 0~90
1st digit: 0 (fixed) 2nd digit:0: Use default value 1~9: Change the intensity (If the value is increased, sharpness is increased)
(Note 3): Refer to 1.6. (Note 4): Standard PPC :Basic specification PPC Extended PPC :Extended specification PPC brought by the PM board PPC GDI, DSI ALL :Includes Standard PPC and Extended PPC :For optional board :Includes Standard PPC, Extended PPC, PPC, GDI and DSI
2460 ADJUSTMENT
1 - 14
<Operation procedure group> Group 1

0 5
Code PWR
START
ADJUST (Digital keys)
INT
E/S **Test copy
Memory set C/S (To correct)
Exit
Group 2
0 5 Code PWR START ADJUST INT 0 9 (25% or 400% key) Memory set Exit
Group 3
0 5 Code PWR START ADJUST (Digital keys) START Manual Adjustment INT Memory set 0 9 Exit
(If it is not change)
C/S To correct
Group 4
0 5
Code PWR START
0 9 Initializing/Automatic adjustment Ends in Exit 2 seconds
Group 5
When the output pattern selection is 1 Cassette selection Output pattern Selection FAX Code START ADJUST (Digital keys) INT Memory set C/S (To correct)
0 9 Exit
PWR
[Digital keys] 1: Code 401, 410, 412, 413, 414, 421, 422 2: Code 580
** Test copying is not available using the E/S key in the duplex copy mode. In this case, the adjustment mode must be cleared by inputting 09; then duplex copying can be performed in the normal way.
1 - 15
2460 ADJUSTMENT
1.2.5
Setting mode (08)
In this mode, the various special modes listed in the Setting Code List can be set or changed. <Procedure>
8
Code START
PWR
Set/change a value
INT Memorizing
Clear
Code
Name
Mode
Initial value
Allowance
Remarks
200 Internal timer setting
ALL
13 digit
Ex) 9 7 0 9 0 1
13 27 48
Year Date Hour Second Month 201 Destination ALL EUR=0 UC=1 Other=3 0~3 0: EUR 1: UC 2: JPN 3: Other 202 External mounted counter selection ALL 0 0~3 0: No external counter is mounted 1: Coin controller 2: Key card 3: Key counter 204 All clear ALL 3 0~10 0: Not functional 1~10: Set number 15 sec. 205 Automatic power save ALL 0 0~15 0 = Not functional, 1~5 = Setting value x 30 sec. 6 = 3 min, 7 = 4 min, 8 = 5 min, 9 = 7 min, 10 = 10 min, 11 = 15 min, 12 = 20 min, 13 = 30 min, 14 = 45 min, 15 = 60 min 206 Automatic power off ALL EUR=20 UC=9 0~20 0 = 3 min, 1 = 5 min, 2 = 10 min, 3 = 15 min, 4 = 20 min, 5 = 25 min, 6 = 30 min, 7 = 40 min, 8 = 50 min, 9 = 60 min, 10 = 70 min, 11 = 80 min, 12 = 90 min, 13 = 100 min, 14 = 110 min, 15 = 120 min, 16 = 150 min, 17 = 180 min, 18 = 210 min, 19 = 240 min, 20 = Not functional 209 Background job starting time 250 Telephone number 251 PM counter, setting value 252 PM counter, current value 253 Error history indication 254 ADU/Copier cassette loading status ALL ALL ALL ALL ALl ALL 1 0 0 0 0 0~10 14 digit 0~999999 0~999999 0~3 See page 1-3 0: Automatic 1: Copier upper cassette is loaded 2: ADU is loaded 3: Neither ADU nor copier upper cassette is loaded 1~10: Set number 15 sec. is input by [HELP] or [INFO] key Day Minute
2460 ADJUSTMENT
1 - 16
Code
Name
Mode
Initial value
Allowance
Remarks
255 PFP loading status
ALL
0~4
0: Automatic
1: PFP has 1 cassette
2: PFP has 2 cassettes 3: PFP has 3 cassettes 4: PFP is not loaded 256 LCF paper size ALL EUR=0 UC=1 0~2 0: A4 1: LT 2: B5 259 Acceptable copy mode for the coin controller ALL 0 0~2 0: Normal copying 1: Not accepts a large size paper copying 2: Not accepts a large size paper and a X-Y zoom copying 300 Maximum multiple copying ALL 0 0~2 0: 999 1: 99 2: 9 351 Electronic counter 352 A3/LD double count ALL ALL 0 0 0~999999 0~1 0: Single count 1: Double count 400 Thermistor status counter ALL 0 0~9 0: No error has occurred 1~9: Error has occurred 401 Drum life counter 402 Power-on time counter 403 Fuser running counter ALL ALL ALL 0 0 0 0~999999 (Counts up according to the drum rotation) 9 digit Hour (5 digit), Minute (2 digit), Second (2 digit)
0~999999 Synchronizes with the total counter (Double count at long size)
404 Developer material counter
ALL
0~999999 Synchronizes with the total counter (Double count at long size)
405 Drum potential control (Counter correction)
ALL
0~7
0 bit: Grid potential temperature correction 1 bit: Grid potential life correction 2 bit: Laser output drum life correction
406 Pre-running starting time
ALL
0~7
0 = Not functional 1 = 30 sec, 2 = 35 sec, 3 = 40 sec, 4 = 45 sec, 5 = 50 sec, 6 = 55 sec, 7 = 60 sec
407 Pre-running time
ALL
0~10
0 = Not functional 1 = 5 sec, 2 = 10 sec, 3 = 15 sec, 4 = 20 sec, 5 = 25 sec, 6 = 30 sec, 7 = 40 sec, 8 = 50 sec, 9 = 60 sec, 10 = 150 sec
408 Pre-running time at the thick paper
ALL
10
0~15
0 = Not functional, 1~10 = Setting seconds 11 = 12 sec, 12 = 14 sec, 13 = 16 sec, 14 = 18 sec, 15 = 20 sec
410 Fuser temperature at copying
ALL
10
4~13
4: 170C, 5: 175C, 6: 180C, 7: 185C, 8: 190C, 9: 195C, 10: 200C, 11: 205C, 12: 210C, 13: 215C
411 Fuser temperature at ready
ALL
0~7
0: 170C, 1: 175C, 2: 180C, 3:185C, 4: 190C, 5: 195C, 6: 200C, 7: Temp. control ON
412 Fuser temperature in the energy saver mode
ALL
0~5
0: OFF, 1: 120C, 2: 130C, 3: 140C, 4: 150C, 5: 160C
1 - 17
2460 ADJUSTMENT
Code
Name
Mode
Initial value
Allowance
Remarks
413 Fuser temperature in the thick paper mode 420 Developer life control
ALL
0~4
0: Not functional, 1: 195C, 2: 200C, 3: 205C, 4: 210C
ALL
0~7
0 bit: ATC correction 1 bit: Laser output correction 2 bit: Grid potential correction
421 Laser power correction value at 600 dpi 422 Laser power correction value at 600 dpi 423 Laser power correction value at 300/ 600 dpi 424 Laser power correction value at 400 dpi 426 Laser power correction value at 16 15.41 mm 428 Laser power correction value at 15.41 16 mm 429 Laser power correction value 430 Laser power correction value
PPC (Photo/Text) DSI
128
0~255
128
0~255
GDI
128
0~255
DSI
128
0~255
DSI
128
0~255
DSI
128
0~255
PPC (Text) PPC (Photo)
128 128
0~255 0~255
460 ADF switchback
ALL
0~1
0: Not functional 1: Functional
480 Cassette selection priority
ALL
0~6
0: A4/LT 1: LCF 2: Copier upper cassette 3: Copier lower cassette 4: PFP upper cassette 5: PFP middle cassette 6: PFP lower cassette
483 Polygonal motor pre-running 484 Polygonal motor stops at the autoclear 501 Image mode
ALL ALL Standard PPC
0 0 0
0~1 0~1 0~2
0: Pre-running, 1: Deactivate 0: Activate, 1: Deactivate 0: Photo/Text mode 1: Photo mode 2: Text mode
503 Normal mode image density
Standard PPC(Photo/Text)
0~1
0: Automatic 1: Manual
550 Image mode
Extended PPC
0~2
0: Photo/Text mode 1: Photo mode 2: Text mode
600 ID code mode
PPC
0~1
0: Not functional 1: Functional
601 Secondary scanning reproduction ratio adjustment 603 Automatic duplexing mode
PPC
EUR=0 UC=1
0~1
0: 100 % 1: 101 %
PPC
0~3
0: Not functional 2: Dual-sided/Dual-sided
1: One-sided/Dual-sided 3: User selection
2460 ADJUSTMENT
1 - 18
Code
Name
Mode
Initial value
Allowance
Remarks
604 APS priority selection 605 SAPS mode 607 ADF priority mode 611 Book original selection
PPC PPC PPC PPC
0 0 0 0
0~2 0~1 0~1 0~1
0: APS, 1: AMS, 2: No 0: All originals detection, 1: First original only 0: RADF, 1: SADF 0: Opening from the front, 1: Opening from the back
613 [USER] key, size selection
PPC
UC=12 EUR=13
0~14
0: A3, 1: A4, 2: A4R, 3: A5, 4: B4, 5: B5, 6: B5R, 7: LETTER, 8: LETTER-R, 9: LEDGER, 10: LEGAL, 11: STATEMENT-R, 12: COMPUTER, 13: FOLIO, 14: Free size
617 ADF image shift
PPC
0~1
0: Not shift 1: Shift
621 Bypass automatic start
Standard PPC
0~1
0: Not functional, 1: Functional
640 Date format
Extended PPC
0~2
0: 1996.11.28, 1: 28.11.1996, 2: 11.28.1996
641 Automatic sorting mode
Extended PPC
0~3
0: Not functional, 2: Sort,
1: Staple 3: Group
642 Sorter mode priority selection
Extended PPC
0~3
0: NON SORT, 1: STAPLE, 2: SORT, 3: GROUP
645 Reproduction ratio adjustment in editing mode 646 Arrangement of the page connection
Extended PPC Extended PPC
10
0~10
0: 90%, 1: 91%, 2: 92%, 3: 93%, 4: 94%, 5:95%, 6: 96%, 7: 97%, 8: 98%, 9: 99%, 10: 100%
0~1
0: Cornering, 1: Centering
649 Magazine sort
Extended PPC
0~1
0: Opening from the front 1: Opening from the back
650 2 in 1/4 in 1 setting
Extended PPC
0~1
0: Horizontal mode 1: Vertical mode
690 HDD formatting 691 HDD type indication
ALL ALL
1~2 0~2
1: GDI format, 2: DSI format 0: Not formatted, 1: GDI type formatted, 2: DSI type formatted
900 ROM version indication (Standard ROM) 901 ROM version indication (Extended ROM) 902 ROM version indication (Engine ROM)
ALL
UC
: T220S1UCXX
EUR : T220S1EUXX ALL Mounted : T220S2XX
Not mounted : ALL Ver.XXX
(Note) Refer to the (Note 4) of the 1.2.4 for the meaning of the mode
1 - 19
2460 ADJUSTMENT
1.2.6 How to register/change ID codes (Access control mode) When ID codes are registered, copies made will be classified according to each ID code. The copier will not start unless one of the ID codes registered is keyed in. <Preparation to enter the access control mode>
0 8 6 0 0
START
INT
PWR OFF
PWR
Procedure to register ID codes:

8 START PWR
displayed Input an ID code 0525 000000 displayed
E/S Memorizing
C1
C/S
(To correct)
C1
HELP
displayed Input next ID
Up to 40 ID codes can be registered
START
Warm-up
Procedure to change ID codes:

8 START PWR
0525 001960 displayed
C2
C/S E/S (To cancel) C2
displayed 0525 001960
START
Warm-up
(To clear) Key in 000000

HELP (To skip)
E/S Memorizing START
START
Warm-up
Next ID code displayed
Warm-up
2460 ADJUSTMENT
1 - 20
1.3 Auto-Toner Sensor Adjustment

When the developer material is replaced, the auto-toner sensor needs to be adjusted, and the developer material counter (setting mode 08, code 404) needs to be cleared to zero.
Note: Make sure that the drum blade is pressed to the drum before the auto-toner adjustment.
<Procedure> (Use code 200 in the 05 mode.) (1) (2) Install the process unit to the copier (main blade contacts with drum). Press the keys 0 and 5 at the same time and turn on the power switch. The following display appears indicating that the adjustment mode has been entered.
100%
0 5
PWR
A3
TEST MODE
(3)
Enter 200 using the digital keys and press the START key. The following display will appear.
B
230%
2 0 0 START
200
A3 128
TEST MODE 128
Note:
A C A: Indicates the control data value of the auto-toner sensor. Use the zoom keys to change the numerical values. B: The above display indicates an output voltage of 2.30V. C: Indicates the latest adjustment value. The drum, developer unit, etc., are operating at this time.
(4)
After approximately two minutes, the B displays on the message display will automatically begin to change.
230%
TEST MODE
200
A3
WAIT
128
(5)
128
After a short time, the B displays on the message display will automatically stop changing and, at the same time, the message will also change as shown below, indicating that the auto-toner adjustment has finished completely.
B
240%
ADJUST MODE
200
A3 135
A
128
1 - 21
2460 ADJUSTMENT
(6) (7)
In this status, check if the numerical value in B is within the range of 235 ~ 245 (auto-toner sensor output range of 2.35 V ~ 2.45 V). If the numerical value in B is not within the range of 235 ~ 245, use the ZOOM keys to adjust the numerical values manually to within the range of 235 ~ 245.
The relationship between the ZOOM keys and the numerical values in A and B is as shown below.
Note:
Key used ZOOM up key ZOOM down key (8) Press the INTERRUPT key.
A value Increase Decrease
B value Increase Decrease
The drum, developer unit, etc., will stop operating and the following display will appear.
100%
INT
A3
0 9
100%
A4
TEST MODE
READY
(9)
Turn off the power switch. Install the toner cartridge.
2460 ADJUSTMENT
1 - 22
1.4 Image Density

If the user wants to change the image density, adjust the image density in adjustment mode 05.
Original mode Photo/Text 500 505 Code 508 511 Photo 501 506 509 512 Text 502 507 510 513 Standard PPC Manual exposure center value The larger the value, the darker the image Light side Dark side Standard PPC Automatic exposure Manual exposure step value The larger the value, the lighter the light range The larger the value, the darker the dark range The larger the value, the darker the image
Adjustment item
Remarks
Follow the procedure below to adjust the image density to suit the users preferences while comparing the image obtained in the test copy and the currently entered allowable values. <Keys used in operation> <Display messages>
Code becomes xxx according to the entered code.
100%
0 5
A3
TEST MODE
PWR Digital keys : Enter code. Code No.
100%
START Digital keys : Enter adjustment value. used to C/S correct value INTERRUPT Values zzz are stored in BC-RAM in place of YYY.
XXX
ZZZ
A3
Entered adjustment value (If no enter, YYY)
TEST MODE YYY
Current entered adjustment value
100% TEST MODE
A3
ENERGY : Test copy SAVER
100%
A3
WAIT WARMING UP
Return to to repeat adjustment. 9 : Adjustment mode canceled.
100% COPYING
A3
Notes:1) Only one copy of single-sided originals can be made. 2) Duplex copying and memory copying cannot be carried out. Make test copies in these modes after canceling the adjustment mode.
1 - 23
2460 ADJUSTMENT
1.5
Print Image Adjustment
As for the print image adjustment, the adjustment items are listed below. The adjustment should be performed in the following order. Adjustment Item (1) Aligning value (2) Printer unit adjustment a) Primary scanning reproduction ratio Polygonal motor 600 dpi/GDI b) Primary scanning position Laser starting position 600 dpi/PPC c) Secondary scanning reproduction ratio Main motor speed fine adjustment d) Secondary scanning position Registration (3) Scanner unit adjustment a) Primary scanning reproduction ratio Polygonal motor 600 dpi/PPC b) Primary scanning position CCD primary scanning deviation c) Secondary scanning reproduction ratio Scanner secondary scanning reproduction ratio d) Secondary scanning position Scanner secondary scanning deviation e) Cutting of scanner image leading edge f) Top margin g) Left margin h) Right margin i) Bottom margin (305) (313) (430) (431) (432) (433) (304) (306) (400) (441) (440) (442) ~ (445) (421) (410) (401) Code (450) ~ (458)
2460 ADJUSTMENT
1 - 24
[How to Enter Adjustment Values] Follow the procedure below to adjust each of the adjustment values so that the measurement values obtained from the test copy satisfy specification values. After starting up in adjustment mode 05, only test copies (in the regular copy mode) of single-sided originals can be made with the ENERGY SAVER key. <Keys used in operation> <Display message>
Code becomes xxx according to the entered code. 0 5
100% TEST MODE
A3
PWR Digital keys : Enter code. START : Enter adjustment Digital keys value. used to C/S correct value INTERRUPT Values zzz are stored to BC-RAM in place of YYY. ENERGY SAVER
Code No.
100% TEST MODE YYY
XXX
ZZZ
A3
Currently entered adjustment value
100% TEST MODE
A3
: test print
100%
A3
WAIT WARMING UP
If the test print does not satisfy the specifications, return to , and repeat the adjustment. 0 9 : Adjustment mode canceled.
100% COPYING
A3
1 - 25
2460 ADJUSTMENT
1.5.1
Adjustment of paper aligning value
If necessary, you can extend the feed roller life slightly by increasing the paper aligning value. <Procedure> (Use code 450~458 in the 05 mode.)
Copier cassette Upper (Long) (450) Lower (Long) (452)
A
ADU (Long) (454)
PFP (456)
LCF (457)
Bypass (458)
If necessary
Copier cassette Upper (Short) (451) Lower (Short) (453)

A
ADU (Short) (455)
(1)
START
08
INT
Cassette
PWR E/S (Test copy)
(Cassette)
(Current value) (New value) (Memory set)
(2)
Check the copy for image void and if there is any, reduce the new value to 31 30 29 until no void occurs. Check for paper misfeeding. When the aligning value is increased, noise caused by the paper scraping against the mylar may possibly be increased.
Void
(3)
For the LCF, ADU and pedestal, the same procedure can be used.
50 ~ 100 mm
Notes: 1. When frequent paper jams occur near the aligning roller caused by using special thin paper other than that specified, the aligning value can be changed (reduced) as a measure. However, when the aligning value is reduced excessively, this may possibly cause the registration to be shifted. Therefore, make sure that no registration shifting occurs while adjusting the value. 2. Long size adjustment is used as the base when there are both long and short adjustments.
2460 ADJUSTMENT
1 - 26
1.5.2
Printer unit adjustment
a) Polygonal motor 600 dpi/GDI (Primary scanning reproduction ratio of the printer unit) (1) Make a test print as in the following procedure.
0 5 1
FAX
PWR
(2) Measure the distance A which is the distance between the 5th line and 15th line from the bottom end of the test print paper against the direction of the paper movement. Print movement direction
15
(3) In order to set the distance A to 100 mm, adjust as follows.
START
Set the value
INT
FAX
Notes 1. An increase in the value lengthen the distance A. 2. In order to make a test print, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is effective within the range of 114 ~ 142. The default adjustment value is 128. A]
1 - 27
2460 ADJUSTMENT
b) Laser starting position 600 dpi/PPC (1) Make a test print as in the following procedure.
0 5 1
FAX
PWR
(2) Measure the distance B which is the distance from the bottom end of the test print paper to the 6th line. Print movement direction
(3) In order to set the distance B to 52 mm, adjust as follows.
START
Set the value
INT
FAX
Notes 1. An increase in the value makes the distance B longer (0.0423 mm/step). 2. In order to make a test print, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 0 ~ 255. The default adjustment value is 80. A]
2460 ADJUSTMENT
1 - 28
c) Main motor speed fine adjustment (Secondary scanning reproduction ratio of the printer unit) (1) Make a test print as in the following procedure.
0 5 1
FAX
PWR
(2) Measure the distance C which is the distance between the 5th line and 15th line from the leading edge of the test print paper. Print movement direction
(3) In order to set the distance C to 100 mm, adjust as follows.
START
Set the value
INT
FAX
Notes 1. An increase in the value lengthen the distance C (0.0315 %/step). 2. In order to make a test print, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 1 ~ 255. The default adjustment value is 140. A]
1 - 29
2460 ADJUSTMENT
d) Registration < Adjustment order >

Copier cassette Lower (441) Upper (440)
A
Bypass (442)
LCF (443)
PFP (444)
ADU (445)
< Adjustment procedure > (1) Make a test print as in the following procedure.
0 5 1
FAX
PWR
(2) Measure the distance D which is the distance to the 6th line from the leading edge of the test print paper. Print movement direction
D (3) In order to set the distance D to 52 mm, adjust as follows.

Code START Set the value INT
1
FAX
Notes 1. An increase in the value corresponds to a decrease in the distance D (0.5 mm/step). 2. In order to make a test print, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 0 ~ 15. Default adjustment value is 8. In case of the lower cassette feeding (Code 441), adjustment value is within the range of 0~40 (Default adjustment value is 13). 4. Since the lower cassette adjustment value becomes a standard for all adjustments, this adjustment must always be performed in the order stated above. A]
2460 ADJUSTMENT
1 - 30
1.5.3
Scanner unit adjustment
a) Polygonal motor 600 dpi/PPC (1) Place the scale on the original glass (vertical to the direction of the copy paper movement) and make an A4 100% copy. (2) Measure and compare the copy and the scale. Copy movement direction
Copied Scale
Actual Scale
(3) In order to correct the copied image to the scale, adjust as follows.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value corresponds to an increase in the division of the scale (0.225 % / step). 2. In order to make a test copy, make sure the message indicates [100 % after the INT key is pressed. 3. Adjustment value is effective within the range of 114 ~ 142. The default adjustment value is 128. A]
1 - 31
2460 ADJUSTMENT
b) CCD primary scanning deviation (1) Place the scale (its end to the rear side original scale and its side to the left side original scale) on the original glass and make an A4 100% copy. Copy movement direction
100
(2) In order to correct the distance E, which should be 100 mm from the position copied to the bottom of the paper, adjust as follows.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value makes the image shift to the paper edge (0.0423 mm/ step). 2. In order to make a test copy, make sure the message indicates [100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 5 ~ 251. The default adjustment value is 85. A]
2460 ADJUSTMENT
1 - 32
c) Secondary scanning reproduction ratio (1) Confirm that the value of the cutting volume of the scanner leading image edge (code 313) is 128 (default value).
0 5 3 1 3
START
In case the value is 128. In case that the value is not 128, input 128 with the digital keys
INT
PWR OFF
PWR
(2) Place the scale (horizontal to the copy movement direction) and make an A3 100% copy.
Copy movement direction
Copied Scale
Actual Scale
(3) Compare the copy and the scale. (4) In order to adjust the divisions of the scale, do as follows.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value corresponds to an increase in the division of scale (0.1522 %/step). 2. In order to make a test copy, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 0 ~ 255. The default adjustment value is 128. A]
1 - 33
2460 ADJUSTMENT
d) Scanner secondary scanning deviation (1) Make the adjustment values for the original leading edge void to 0, and the cutting volume of scanner leading image edge to 128.
0 5 3 1 5
START
Input the 0 with the digital keys
INT
PWR
START
Input the 128 with the digital keys
INT
(2) Place the scale (its end to the left side original scale) on the original glass and make an A3 400% copy.
10
F
(3) In order to correct the distance F, which should be 42 0.5 mm from the leading edge of the paper, adjust as follows.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value makes the image move to the trailing edge (0.1213 mm/ step). 2. In order to make a test copy, make sure the message indicates [100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 85 ~ 171. The default adjustment value is 135. A]
2460 ADJUSTMENT
1 - 34
e) The cutting volume of the scanner leading image edge. (1) Place the scale (its end to the left side original scale) on the original glass and make an A4100% copy.
Copied scale
10
(2) In order to delete the copy of scale mark just for 2 mm from the leading edge of the paper, adjust as follows.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value makes the image move to the leading edge of the paper (0.1213 mm/step). 2. In order to make a test copy, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 128 ~ 255. The default adjustment value is 128. A]
1 - 35
2460 ADJUSTMENT
f) Left margin Not functional g) Right margin (1) While the original cover remains open, make an A4-100% copy.
2mm
(2) In order that the blank space at rear side of the copy is just 2 mm, adjust as in the following procedure.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value corresponds to an increase in the blank image (0.0423 mm/step). 2. In order to make a test copy, make sure the message indicates [ 100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 94 ~ 255. The default adjustment value is 0. 4. In order to input a minus () value, use the # key. (ex. if the value is 15: key in # 1 5 ) A]
2460 ADJUSTMENT
1 - 36
h) Top margin Not functional i) Bottom margin (1) While the original cover remains open, make an A4 100% copy.
2mm
(2) In order that the blank space at the trailing edge of the copy is just 2 mm, adjust as in the following procedure.
START
Set the value
INT
PWR
E/S (Test copy)
Notes 1. An increase in the value corresponds to an increase in the blank image (0.0423 mm/step). 2. In order to make a test copy, make sure the message indicates [100 % after the INT key is pressed. 3. Adjustment value is able to be input within the range of 94 ~ 255. The default adjustment value is 0. 4. In order to input a minus () value, use the # key. (ex. if the value is 15: key in # 1 5 ) A]
1 - 37
2460 ADJUSTMENT
1.6
Automatic Gamma Adjustment

When the tone reproduction deviation is too large, it can be corrected by the automatic gamma adjustment. This adjustment shall be done upon users request when the tone reproduction is too high or too low.
(1) At the unpacking
(2) When any of the following parts is replaced, this adjustment is required. Halogen lamp Lens unit necessity of this adjustment. Optical system position (CRG1, CRG2 position) Reflector Main charger Separation Drum Development bias Pre-cleaning discharge charger Mirror 1, 2, 3 Developer Transfer charger Original glass with shading board Laser optical system unit
(3) When any of the following parts is replaced or adjusted, check the copy image and determine the
Note) This adjustment must be done only after the image adjustment described in 1.5. Code 580 Adjustment item Automatic gamma adjustment [Procedure] (1) Turn on the power switch with 05. (2) Select A3 or LD paper for the output paper size. (3) Press the 2 key and then FAX key. (One copy of the 33-gradation pattern is outputted.) (4) Confirm that there is no blank or line on the gradation pattern outputted in the above step (3) and the density changes gradually. If there is any problem in the gradation pattern, repeat the step (3) to output a gradation pattern again. (5) Face the dense side of the output gradation pattern to the original scale at the exit side and put it on the original glass with the printed face down. (6) Input the code 580 through the control panel and press the START key. (The scanner automatically reads the original and the operation for the automatic gamma adjustment will be done. About 10 seconds) (7) When the operation completes normally, the machine returns to the standby status. If the operation terminates abnormally, TEST MODE ERROR will be displayed. (See the indication on the next page.) For the abnormal termination, press the C/S key to release the error indication. When released, the display on the control panel returns to the stand-by status. Check the position, direction and skew of the gradation pattern on the original glass, and repeat the steps from (5). Procedure
2460 ADJUSTMENT
1 - 38
<Keys used in operation>
<Display messages> 100%
TEST MODE
PWR A3 2 : Prints out the 33 gradation pattern Place the original : Select the casette
100%
WAIT WARMING UP
FAX
100%
COPYING
Digital keys : Input the code
START
: Starts the adjustment
100%
TEST MODE Normal: (Warming up)
580
WAIT
C/S
: Ends the adjustment : Clear the adjustment error Return to to repeat adjustment : Exit the adjustment mode
100%
TEST MODE Abnormal: (Clear using C/S key)
100%
TEST MODE ERROR
580
1 - 39
2460 ADJUSTMENT
1.7
Sharpness (HPF) Adjustment
If the user wants to change the image sharpness to softer or harder, adjust the HPF intensity in adjustment mode 05.
Image mode Photo/Text 620 Code Photo 621 Text 622
Adjustment item HPF intensity 1st digit : 0 (fixed) 2nd digit :
Remarks
0: Use default value 1~9: Change the intensity (If the value is increased, the sharpness is increased)
<Display messages>
100%
0 5
A3
Code becomes xxx according to the entered code.
TEST MODE
Code No.
PWR Digital keys : Enter code.
100%
START Digital keys : Enter adjustment value. C/S used to correct value
XXX
ZZZ
A3
TEST MODE YYY
Current entered adjustment value
INTERRUPT Values zzz are stored in BC-RAM in place of YYY.
100% TEST MODE
A3
ENERGY : Test copy SAVER
100% COPYING
A3
Notes:1) Only one copy of single-sided originals can be made. 2) Duplex copying and memory copying cannot be carried out. Make test copies in these modes after canceling the adjustment mode.
Return to 0 9
to repeat adjustment.
: Adjustment mode canceled.
2460 ADJUSTMENT
1 - 40
1.8
Gamma Slope Correction
If the user wants to change the gamma curve, adjust the gamma slope correction in adjustment mode 05.
Image mode Photo/Text 590 Code 593 594 595 Photo 591 Text 592
Adjustment item Standard PPC Gamma slope correction
Remarks If the value is increased, the image is darkened. (Center value is 5)
Extended PPC Gamma slope correction
If the value is increased, the image is darkened. (Center value is 5)
Input procedure of the adjustment value is same as the 1.4 image density adjustment.
1 - 41
2460 ADJUSTMENT
1.9
1.9.1 (1)
High-Voltage Adjustment
Adjustment Measurement
Developer Bias Main Charger Transfer Charger Separation Charger
Developer unit Cleaner unit Dev.unit connector of the machine (+) terminal () terminal Function switch Full-scale Remarks
Pull out the connector. Remove the drum.
Remove from the copier. (Not use) Mount on the machine with a current measuring jig.
Install the Developer unit. NOTES 1: Connect the green code of the current measuring jig to earth on the copier. Not connect Connect to the bias Connect the jig detection connector to the Dev.unit connector of the copier. Connect to the main charger case. (between the case and the terminal) Connect to the white cable of the current measuring Jig (frame grounding). DC 1,000 V Use a digital tester having an input resistance of 10 M (RMS value) or more. Developer Bias Main Charger Transfer Separation 2V AC Connect to red cable of Current measuring jig.
Digital Tester
measuring hole (B) of the Developer unit. Connect to (A)
How to turn the power ON Use the door switch jig.
(A) (Frame e grounding)
(B) Machine frame (frame grounding) Main charger case
Current measuring jig Jig detection connector Green Brown
Dev. unit connector of the copier d terminal White Red
e terminal d terminal e terminal
2460 ADJUSTMENT
1 - 42
Refer to 1.9.3 for detailed mounting method. Pre-Cleaning Discharge Developer unit Cleaner unit Dev. unit connector of the machine AC 2V Use door switching jig. Pre-cleaning Discharge (+) terminal () terminal Function switch Full-scale Remarks How to turn the power ON Jig detection connector Shaft fastening jig
Digital Tester
Shaft jig Bracket Cleaner
Current measuring jig
Machine frame (frame grounding)
Current measuring jig Dev. unit connector of the copier
Brown
Jig detection connector
d terminal White Red
e terminal
1 - 43
2460 ADJUSTMENT
(2)
Operation NOTES
1. When the drum has been replaced with a new one, 0 (zero) must be input to clear the drum life counter (08 mode, code 401). Also when the developer material is replaced with a new one, clear the developer material counter to zero (08 mode, code 404). 2. When adjusting the high-voltage outputs, a current measuring jig and a shaft jig are required (except the developer bias measurement). 3. When the connector of the shaft jig and the connector of the developer unit on the machine are not connected, high-voltage adjustment codes are not accepted, except the developer bias adjustment. When the developer bias is to be measured, nothing should be connected to the connector of the developer unit on the machine. 4. The measurement value of the developer bias varies according to the input resistance of the digital tester. For shipping, adjustment is made using a 100 M input resistance tester. Connect the digital testers as instructed in (1) and follow the procedure below to adjust the main charger, developer bias, transfer, separation, and pre-cleaning discharger outputs.
2460 ADJUSTMENT
1 - 44

0 5
<Display messages> 100% TEST MODE
A3
PWR Digital keys : Enter code. START
100% TEST MODE YYY
XXX
A3
Code No.
Current entried adjustment value ZOOM : Adjust value YYY so that the measurement values satisfy the values in the following table. Main Developer Transfer charger bias High Center Low Code 210 205 220 221 222 Adjustment Input 100M 642 5V 450 5V 409 67mV 298 64mV 150 +60/37mV value resistance 10M 642 5V 420 5V 409 67mV 298 64mV 150 +60/37mV High Code 230 Adjustment RMS value 1122 117mV Value Mean value 1051 101mV INT Separation Center 231 Not used Not used Low 232 347 +99/113mV 317 +89/103mV Pre-cleaning discharger 240 919 189mV 834 186mV
: Value YYY after adjustment is stored to BC-RAM.
100% TEST MODE

To switch to other adjustment modes, return to . 0 9 : Adjustment mode canceled.
A3
Note: The adjustment value indicates the output voltage of the D/A converter (IC75) on the logic board. The relationship between the output voltage and adjustment value is as follows: output voltage = ( adjustment value + 1) 256 5 V
1 - 45
2460 ADJUSTMENT
1.9.2 (1)
Precautions Developer bias
Caution during Adjustment If fogging appears over the entire surface even though the grid voltage and toner density are appropriate, adjust the developer bias on the control panel. The following defects may occur if the developer bias is lowered too much: Image contrast becomes low. Image is patchy or blurred. Developer carrier adheres to the photosensitive body, making it easier for scratches to occur or the surface of photosensitive body by the cleaner blade. (2) Transfer Items to Check before Adjustment Pockmarks or defective transfer also occur in defects besides transfer output adjustment defects. If this happens, check the following items. If an error is not found after carrying out the following checks, adjust the output. Is the charger wire out of position or dirty? Is the transfer guide deformed? Is the developer unit connected? Are the developer magnetic brushes contacting with the drum? Is the developer unit rotating during copying? Is the toner density low? Is the copy paper bending as it is being fed in? Is the copy paper abnormally moist? Is the aligning roller rotating normally? Is the transfer guide bias outputing? Is the separation output deviating from the set value? Is the developer bias an appropriate value? Is the transfer/separation charger case earthed? Is the photosensitive drum (shaft) earthed? Is the transfer/separation transformer earthed? Is the transfer charge limit plate (transparent film) damaged or deformed? Caution during Adjustment 1When pockmarks occur: If pockmarks are occurring in halftone areas, lower the transfer output value. However, note that if the transfer output value is lowered too far, the transfer performance also will be reduced. 2When defective transfer occurs: Increase the transfer output value under the following conditions. However, note that if the transfer output value is raised too far, pockmarks will occur. If defective transfer occurs even though the charger wire is not dirty, and If thick paper is frequency used. The adjustment code varies according to where pockmarks occur. Select the required adjustment code while referring to the following diagram.
Approx. 14 mm Adjustment code Copy leading edge
220 221
Approx. 10 mm
222
Copy trailing edge
2460 ADJUSTMENT
1 - 46
(3)
Separation Items to Check before Adjustment
Defective separation from the drum also occurs in other than separation output adjustment defects. If this happens, check the following items. If an error is not found after carrying out the following checks, adjust the output. Is the charger wire out of position or dirty? Is the developer unit connected? Are the developer magnetic brushes contacting with the drum? Is the developer unit rotating during copying? Is the toner density low? Is the copy paper bending as it is being fed in? Is the copy paper abnormally moist? Is the alignment roller rotating normally? Is the main charger outputting? Is the transfer output deviating from the set value? Is the transfer/separation charger case earthed? Is the transfer/separation transformer earthed? Caution during Adjustment 1When defective separation occurs: Increase the separation output value under the following conditions. However, note that if the separation output value is raised too far, pockmarks will occur, and separation performance will be reduced. (Adjustment code = 230) If defective separation occurs even though the charger wire is not dirty, and If thin paper is frequency used. 2When defective transfer occurs: Lower the separation output value when defective transfer occurs. However, note that if the separation output value is lowered too far, the separation performance also will be reduced. The adjustment code varies according to where the defective transfer occurrs. Select the required adjustment code while referring to the following diagram.
Approx. 10 mm Adjustment code Copy leading edge
"230" 230
"232" 232
Copy trailing edge
1 - 47
2460 ADJUSTMENT
1.9.3 (1)
Installation of the Current Measuring Jig Attach the bracket and the round terminal of the brown cord from the jig detection connector in common (1 screw) to the shaft jig . Pass the jig through the cleaner unit.
Cam
Notes: 1. When passing the shaft from the outside of the cleaner, insert the thinner part of the shaft at first. 2. The drum blade should be released by rotating the cam before the first.
Bracket Shaft jig Cleaner Jig detection connector Brown cord
(2)
Pass the current measuring jig through the shaft jig and align the shaft fastening bush to the rear hole of the cleaner unit. Fix the bracket to the cleaner unit (1 screw).
Current measuring jig
Shaft fastening bush
Notes: 1. Check the shaft fastening bush alignment again to fix the bracket. 2. Use care to prevent damage to the edge of the separation claws.
Bracket Cleaner unit Shaft jig Jig detection connector
(3)
Fix the shaft fastening bush to the shaft jig from rear side of the cleaner unit (1 screw).
Current measuring jig Shaft fastening bush
Shaft jig Cleaner unit
Jig detection connector
(4)
Install the cleaner unit to the copier (2 screws), and connect the jig detection connector to the developer unit connector of the copier. Fix the green cable of the current measuring jig to the machine frame.
Notes 1. Move the current measuring jig to the center of the cleaner unit. 2. Use care to prevent damage to the edge of the separation claws. 3. High-voltage adjustment is rejected if the jig detection connector is not connected (except the developer bias adjustment).
2460 ADJUSTMENT
1 - 48
1.10 Installation of Carriage Drive Wire

When the carriage drive wire is replaced, attach the new wire as shown:
Carriage drive wire Carriage 1 Tension spring Scanning motor Carriage 2 Pulley
Pulley Wire winding pulley Belt Pulley
Rear side view 1.10.1 Wire tension adjustment (1) For this model, it is unnecessary to adjust the carriage drive wire tension.
Exit side frame
Exit side frame
1.10.2 Adjustment of carriage 1 and carriage 2 (1) (2) Remove the indicator unit. Loosen the 3 screws fixing carriage-1 (2 screws, front, rear, 1 screw each) and -2 (1 screw in front) to the wire. (3) While pressing carriage-2 against the exit side frame (both A & B), tighten the carriage-2 fixing screws (front side). (4) Also while pressing carriages 1 and 2 against the exit side frame (C & D), tighten the carriage-1 fixing screws.
D
Carriage 1
Exit side frame
Carriage 2
Exit side frame
1 - 49
2460 ADJUSTMENT
1.10.3 (1)
Carriage drive wire assembling
Winding the wire to the wire winding pulley Fit the 3 spherical terminal (on the central part of the wire) into the hole of the wire winding pulley. Set the wire so that the crimping portion of the wire and hook is faced up. (2) Wind the wire to the each front and rear side pulleys. Winding turns are: 6 turns on the opposite to the boss side (outside) of the pulley. 1 turn on the boss side (inside). After winding, secure the wire with the wire holder jig.
Wire winding pulley Spherical terminal
<Front side>
<Rear side>
Pulley (Rear)
Spherical terminal
6 tu rn s 6
Boss
tu rn s
1
Spherical terminal
tu rn
Hook
Pulley (Front)
2460 ADJUSTMENT
1 tu rn
Hook Boss (Rear) Spherical terminals Wire winding pulley Wires Hooks (Front) Wire winding pulley Wire holder jig
1 - 50
Notes 1. Wind the wire round the pulley taking the following precautions Never twist the wire when winding. Wind the wire tightly to make it come into close contact with the pulley. Wind the wire taking care not to leave any gap between the wraps. 2. When the wire holder jig is installed, do not slide or loosen the wound wire. 3. The wire holder jigs are the same for the front and rear sides. Be careful when installing the jig. The jigs will not installed if its installation direction is wrong, it is floating on the pulley.
Example) Front side In full contact
<Installation phase>
Front side Spherical terminal
Rear side Projection
Wire holder jig Pulley Projection Wire holder jig
1 - 51
2460 ADJUSTMENT
1.11
Image InclinationImage Distortion
1.11.1 Image inclination
Direction of the copy paper movement Image
Direction of the copy paper movement
Paper
A
If inclination of the image occurs even though the edge of the original is properly aligned with the scale, adjust by moving the original scale. In case of A Move the original scale in the direction indicated by In case of B Move the original scale in the direction indicated by
2460 ADJUSTMENT
1 - 52
1.11.2
Image distortion
Step 1
B
Image
Step 2
<Procedure> Removing the original glass. (Adjustment order: step 1 step 2) Step 1 In case of A: Tighten the mirror-2 adjustment screw (CW). Go to C In case of B: Loosen the mirror-2 adjustment screw (CCW). Go to D
Mirror-2
1 - 53
2460 ADJUSTMENT
Step 2 In case of C: Tighten the mirror-1 adjustment screw (CW). Normal image In case of D: Loosen the mirror-1 adjustment screw (CCW). Normal image
Mirror-1
2460 ADJUSTMENT
1 - 54
1.12 Lens Unit

It is impossible to adjust the lens unit. Replace the entire unit with a new one.
Notes 1. Do not touch the screws H (paint lock: 7pcs.) when replacing the lens unit.
Lens Front side Rear side
2. Take sufficient care when handling the unit not to hold the adjustment portion.
1 - 55
2460 ADJUSTMENT
1.13
Adjustment of Gap between Drum and Sleeve
This model uses a hit-drum method using the guide roller, and no adjustment is necessary.
Guide roller
1.14
(1) (2)
Adjustment of Developer Polarity Position
Remove the developer unit from the machine. Adjust at the rear adjustment plate. Loosen the fixing screw of the adjustment plate and move the plate according to the stamped mark on the plate as a guide line to make adjustment. As this is already adjusted with a special jig at the time of shipping from the factory, do not loosen the screw unnecessarily. When loosening the screw for disassembly, etc., remember the position of the adjustment plate and reinstall it where it was. (During the replacement of the magnetic roller, adjust the developer the developer polarity position.)
H Height of developer polarity position: H=34.7 mm Stamped mark Adjustment plate
2460 ADJUSTMENT
1 - 56
1.15 Doctor Sleeve Gap Adjustment

Tool required: Doctor sleeve jig Method (1) Remove the developer unit from machine, take out the upper cover (2 screws), and discharge the developer material. (2) (3) Place the developer unit on a flat surface. Turn the leveler adjustment screws and adjust it using the step 0.45 into the gap between the sleeve and leveler.
Sleeve Leveler Step 0.45
Leveler adjustment screws
(4)
Check that step 0.40 can move smoothly in the front and rear direction in the gap between the sleeve and leveler, while step 0.50 cannot be inserted.
(5)
Reassemble the upper cover of developer unit.
Notes: 1. Align the position of sleeve marking with that of the leveler, when checking or adjusting the gap between the sleeve and the leveler. 2. When assembling the upper cover, fasten the hooks with a screw after fully inserting them. 3. After reassembling the upper cover, pay attention to avoid overlapping of the side seal (front and rear) and the rubber seal.
Step 0.40
1 - 57
2460 ADJUSTMENT
1.16
1.16.1
ADU Adjustment
Adjusting the stack guide unit in position
In duplex copying using the ADU, the difference in side deviation on both sides of the copy should be within 3 mm. If not, make adjustment as follows: After stacking sheets of paper on the stack guide, check that the gap between the side stopper and the edge of the sheet is 1.5 1 mm. To adjust the gap, loosen the side switch bracket fixing screw. Move the bracket according to the scale. After moving the bracket, initialize the ADU. Check the gap between the side guide and the paper.
1.5 1 mm
Side guide
Side guide
Stacked sheets
ADU motor bracket
Side switch bracket
2460 ADJUSTMENT
1 - 58
1.16.2 Adjusting ADU side deviation To adjust the side deviation of the image of duplexed copies (i.e. the image on the second side): (1) (2) (3) When the 5 fixing screws at the front cover of the ADU are loosened, the ADU can be adjusted in the front/rear direction by a maximum of 3 mm. If the center of the image is shifted toward the rear side, move the ADU front cover to the rear side the same distance (as the image is shifted) and tighten the screw. If the center of the image is shifted toward the front side, move the ADU front cover to the front side the same distance (as the image is shifted) and tighten the screw.
Front left side
Front right side
Right feed side
1.17 Adjusting Cassette Side Deviation

The procedure for adjusting cassette side deviation for the copier and the PFP is the same as in 1.16.2.
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2460 ADJUSTMENT
2. PERIODICAL MAINTENANCE
2.1 Inspection every 80,000 Copies
(1) Preparation Ask the key operator about the present machine conditions and note them down. Before starting the maintenance work, make and retain a few sample copies for later comparison. Turn off the power switch and disconnect the power cord plug. (2) The periodic inspection should be conducted in accordance with the Periodic Inspection Check List shown below. Perform the inspection by referring to the figures, as well as to the explanations in the Service Manual when necessary. (3) After the inspection has been completed, plug in the machine and turn the power switch on, and confirm the general operation of the machine by making a few copies and comparing them to those made previously.
2.2 Inspection and Overhaul every 240,000 Copies

(1) (2) (3) (4) (5) Replace all the consumables. Check to see if there is any damage to the parts of driving section (gear, pulley, timing belt, etc.). Replace parts on principle if damaged. Check to see if there is any damage or peeling of adhered parts (tape, Mylar sheet, etc.). Replace any affected parts. Check to see if all the switches and sensors operate properly. Replace them if they are not operating properly. Clean the inside of the machine thoroughly.
2.3 Periodic Inspection Check List

Symbols used in the Periodic Inspection Check List Cleaning P: Cleaning with heat : Cleaning with soft pad, cloth, or cleaner (vacuum cleaner) Lubrication Application Replacement 80: Every 80,000 copies Same thereafter Replace in event of deformation or other damage Remarks Date Customers Machine No. Inspector
A: Cleaning with alcohol L: Launa 40 roller cleaner (RC60) S: Silicone Oil
160: Every 160,000 copies name
W: White grease (Molycoat) >:
2-1
2460 MAINTENANCE
PERIODIC INSPECTION CHECK LIST

Area Item to check 1. Overall unit 2. Main blade 3. Toner bag Cleaner 4. Recovery blade 6. Separation claw 7. Drum shaft Drum 8. Drum 9. Ozone filter Original 10. Glass holder 11. Original cover 12. Mirror 1 13. Mirror 2 14. Mirror 3 15. Reflector Optical 16. Lens system 17. Exposure lamp 18. Copy area indicator 19. APS 20. Slider sheet (front, rear) 21. Air filter 22. Case 23. Charger wire Charger 24. Terminal contact 25. Grid 26. Overall unit Develop- 27. Developer material er unit 28. Front shield 29. Guide roller Laser op- 30. Slit glass tical unit 31. Pick-up roller 32. Feed roller 33. Separation roller 34. Paper feed system drive gears Paper (tooth faces) feed 35. Aligning roller system 36. Paper guide 37. Brush 38. Transport belt 39. Separation pad > 80 > or A 80 80 or A *4 *5 Clean at Lubricate at 80,000 copies 80,000 copies Replace x 1,000 80 20 Check while on Remarks *1 Conducted by key operator *2 *3
>
or A
> > 80 > 160 80 > >
*6 *7 *7 *8 *9 *10
or A
A A A W A
80 > 80 > 80 >
> > > > 80>
2460 MAINTENANCE
2-2
Area 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50.
Item to check Heat roller (H/R) Fuser entrance guide Pressure roller (P/R) Cleaning felt roller Thermistor Scraper (for H/R) Fuser exit guide Exit roller Scraper (for P/R) Heat roller cleaning blade H/R drive gear (tooth faces and idler shafts) 51. GCB bushing (including main motor section, paper feed section and fuser unit) 52. Main motor drive unit gears 53. Toner cartridge drive gear shaft
Clean at Lubricate at 80,000 copies 80,000 copies or P or P or P or P or P A or P A S L
Replace X 1,000 160 160 80 > 80
Check while on
Remarks *11 *12 *13 *14
Fuser unit
> >
*15
Drive system
W W
*16
ADU
Area Item to check 71. Pick-up roller 72. Feed roller (main) 73. Feed roller (sub) 74. Separation roller 75. Transport roller 76. Empty sensor 77. Jam sensor 78. Side guide sensor 79. End sensor Clean at 80,000 copies Lubricate
ADU counter Replace Check x 1,000 while on 80 80 80
Remarks
A A
ADU
Lubrication times: None
2-3
2460 MAINTENANCE
12 15 17 13 14 9
18
19
20
10
16 22 23 24 25
30
26 27 28 29 49 43 53 2 6 4
44 41 38 47 46 45 48 40 42 22 23 24
7 36 37 35 8 3 77
39
72 73 74
32 33
79
75
78 76
71
31
Front sectional view
2460 MAINTENANCE
2-4
21
34
52
50
34
Rear side view
2-5
2460 MAINTENANCE
Explanation of items in the REMARKS column of the Periodic Inspection Check List *1 Main blade Clean the main blade with a cloth which should be soaked in water and then squeezed tightly. If poor cleaning occurs due to the adhesion of paper dust, etc., the edge of the blade has been damaged. Replace the blade regardless of the number of copies made so far. *2 Recovery blade If the edge of the blade is damaged, replace the blade regardless of the number of copies made so far. *3 Separation claw If the tip of the separation claw has been damaged, replace the claw regardless of the number of copies made so far. Clean the tip of the claw by lightly wiping with a dry cloth. After cleaning, make sure to remove bits of lint from the claw. In addition, be sure to apply patting powder (lubricant) to the separation claw after cleaning the claw and when replacing the claw or drum. *4 *5 Drum Refer to section 3.2 Inspection and Cleaning OPC Drum. Clean the white shading board and the original glass at the same time. If the shading board is stained, a white band may occurr on the copy movement direction. Do not touch the surface of the shading board with your bare hand after cleaning. *6 *7 Air filter If the air filter is dirty, replace it. Charger wire and case Clean the inner surface of the charger case and the charger wire with a cloth which should be soaked in water and then squeezed tightly. *8 Grid Remove the grid from the main charger. Clean the grid with a pad (service part) moistened with water. *9 Developer material After replacing the developer material, be sure to adjust the corresponding auto-toner sensor. *10 Front shield Clean it with a cloth which should be soaked in water and then squeezed tightly. *11 Heat roller Refer to section 3.5 Checking and Cleaning Upper and Lower Heater *13 Cleaning felt roller Roller. Refer to section 3.4 Checking and Replacing Cleaning Felt Roller of this Service Handbook. *12 Pressure roller *14 Scraper If the tip of any of the scraper claws is chipped, replace it regardless of the number of copies made so far. If toner adhering to the scraper claw is forcibly scraped off, it may be damaged. Therefore, if the tip of the claw is heavily coated with toner, replace the claw.
2460 MAINTENANCE 2-6 September 1997 TOSHIBA CORP.
*15 Heat roller cleaning blade Refer to section 3.6 Checking and Cleaning Heat Roller Cleaning Blade of this Service Handbook. *16 Apply white grease to the main motor drive unit gears (shown arrow).
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2460 MAINTENANCE
2.4 Oiling Cycle Table

*Number 34 50 51 59 60 53 Item to Lubricate Paper-feed system drive gears (tooth faces) GCB bushings (including paper feed section and fuser unit) Cleaner drive gear Timing pulley shafts Toner cartridge drive gear shaft White grease White grease White grease 80 80 80 Type of Oil White grease Launa 40 Oiling Cycle Number of copies x 1000 80 80 80
Heat roller drive gears (tooth faces and idler shafts) Silicone oil
* The number is the same as that in the Periodic Inspection Check List.
Note: Do not apply oil to the rollers, belt and belt pulley.
2.5 Replacement Schedule of Disposable Parts and Supplies

*Number 2 3 6 8 23 25 27 40 42 43 45 Part Name Main (cleaning) blade Toner bag Drum separation claw Drum Charger wire Grid Developer material Teflon roller (upper heat roller) Cleaning felt roller Scraper (for heat roller) Code BL-2460 TB-2460 OD-2460 ZD-2460 HR-2060-U SR-2060-H Replacement Cycle (Number of copies x 1000) 80 20 80 80 80 160 80 160 160 80 80 22 24 22 24
20 21
Parts List Page Item 4 3 33 1

6 7
20 102 25 26 25 26
9 3 2 4 12 7
Rubber roller (lower heat roller) HR-2060-L
* The number is the same as that in the Periodic Inspection Check List.
2460 MAINTENANCE
2-8
2.6 Jig List

Name Door switch jig Developer nozzle jig Grid cleaning pad Wire holder jig Doctor sleeve jig Developer unit cap jig Current measuring jig Drum shaft jig Parts List Page 101 101 101 101 101 101 101 101 Item 1 7 6 3 4 2 10 5
2-9
2460 MAINTENANCE
3. PRECAUTIONS FOR STORING AND HANDLING SUPPLIES

3.1 Precautions for Storing TOSHIBA Supplies
A. Toner and Developer Toner and developer should be stored in a place where the ambient temperature is below 35C (95F) and should also be protected against direct sunlight during transportation. B. OPC Drum Similarly to the toner and developer, selenium drums should be stored in a dark place where the ambient temperature is below 35C. Be sure to avoid those places where drums may be subjected to high humidity, chemicals and/or their fumes. C. Cleaning Blade and Heat-Roller Blade These items should be stored in a flat place where the ambient temperature is below 35C and should also be protected against high humidity, chemicals and/or their fumes. D. Heat Roller and Pressure Roller Avoid those places where heat rollers may be subjected to high humidity, chemicals and/or their fumes. E. Copy Paper Avoid storing copy paper in a place where the humidity is high. After a package is opened, be sure to place and store it in a storage bag. During wet or winter seasons where the temperature varies much from high to low due to room heating, etc. or where the humidity is high, pull out the cassette from the machine, and put it together with the paper inside in a storage bag upon the completion of copying for the day. Also, instruct the users to do the same.
3.2 Inspection and Cleaning OPC Drum

A. Precautions for Handling (1) Use of gloves If fingerprints or oils adhere to the drum surface, characteristics of the photoconductor may degrade, affecting the quality of the copy image; therefore, do not touch the drum surface with your bare hands. (2) Removing and reinstalling drums Since the OPC drum surface is very sensitive, be sure to handle the drum carefully when installing and removing it so as not damage its surface. Be sure to apply patting powder (lubricant) to the entire surface of the drum and separation claw before installing the drum into the machine. When the drum has been replaced with a new one, 0 (zero) must be input to clear the drum life counter (Setting mode 08, code 401).
Notes: 1. Application of the patting powder is to reduce the friction between the drum, cleaning blade, and separation claw. If the application of patting powder is neglected, the drum and cleaning blade may be damaged.
3-1
2460 SUPPLIES
2. When paper fibers adhere to the cleaning blade edge, they may reduce the cleaning efficiency and, in addition, may damage the blade and the drum. So, if any fibers are found adhering to the blade, be sure to remove them carefully using a soft pad. (3) Installation of Machine and Storage of Drum Avoid installing the machine in such places where it may be subjected to high temperature, high humidity, chemicals and their fumes. Do not leave drums in a bright place for a long time, otherwise the drum will fatigue and will not produce sufficient image density immediately after being installed in the machine. However, this effect may decrease as time elapses. (4) Cleaning the Drum At periodic maintenance calls, wipe clean the entire surface of the drum using the designated cleaning cotton. Use a sufficient thickness of cleaning cotton so as not to scratch the drum surface inadvertently with your fingertips or nails. Also, remove your ring and wristwatch before starting cleaning work to prevent accidental damage to the drum. Be sure not to use alcohol, selenium refresher and other organic solvents or silicone oil as they will have an undesirable effect on the drum. (5) Scratches on OPC Drum Surface If a scratch exists on the surface through which the aluminum substrate can be seen, no copy image will be produced on this area and, in addition, the cleaning blade will be damaged so replacement with a new drum will be necessary. (6) Collecting Used OPC Drums Regarding the recovery and disposal of used OPC drums, it is recommended to follow the relevent local regulations or rules.
3.3 Checking Drum Cleaning Blade

(1) Precautions for Handling Pay attention to the following points as the cleaning blade life is determined by its edge condition: Do not allow a hard object to hit on or rub against the blade edge. Do not rub the edge with a cloth. Do not leave oil (or fingerprints, etc.) on the edge. Do not put solvents such as thinner, etc. on the edge. Do not deposit dirt such as paper fibers, etc, on the blade. Do not place the blade near a heat source.
2460 SUPPLIES
3-2
3.4 Checking and Replacing Cleaning Felt Roller

(1) (2) Precautions for Handling Never allow solvents such as thinner, etc, to adhere to the cleaning felt roller. Poor Heat-Roller Cleaning and Countermeasures Poor heat-roller cleaning should be judged by the deposited toner on the roller. When the felt roller has heavy toner deposits, the heat-roller surface may be stained with toner. If this happens, replace the cleaning felt roller. The cleaning felt roller will be gradually degraded due to subjection to the heat from the heat roller over a long period of time; therefore, replace it preferably after about 80,000 copies have been made.
3.5 Checking and Cleaning Upper and Lower Heat Rollers

(1) Precautions for Handling A Upper Heat Roller Do not leave oil (fingerprints, etc.) on the heat roller. Be extremely careful not to allow a hard object to hit on or rub against the roller because the thin Teflon layer coated on the aluminum substrate is easily damaged and, if damaged, will result in poor drum cleaning. B Lower Pressure Roller Do not leave oil (fingerprints, etc.) on the roller surface. (2) Checking Check for staining and damage to the heat roller and clean or replace if necessary. Clean the separation claws and check for chipped claws. Check for cleaning condition of cleaning felt roller. Check the thermistor for proper contact with the heat roller. Check the fused condition of the toner image. Check the heat rollers for proper rotation. (3) Cleaning Procedure for Heat Rollers When the heat roller becomes dirty, it will cause paper jamming. In that case, wipe the roller surface clean with cotton soaked in alcohol or heat-roller cleaner RC60 which contains silicone oil. For a better cleaning effect, clean the roller while it is still warm.
Notes: 1. Be careful not to rub against the Teflon-coated surface with fingernails or hard objects because it is easily damaged. Do not use silicone oil on the upper heat roller. 2. When the heat roller has been replaced, 0 (zero) must be input to clear the power-on time counter (mode 08, code 402) and the fuser running counter (mode 08, code 403).
3-3
2460 SUPPLIES
3.6 Checking and Cleaning Heat Roller Cleaning Blade

(1) (2) Precautions for Handling Do not allow a hard object to hit on or rub against the blade edge. Checking When the blade edge becomes dirty, clean it with a cloth soaked in alcohol. If the cleaning blade is damaged, replace it.
2460 SUPPLIES
3-4

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SERVICE HANDBOOK DIGITAL PLAIN PAPER COPIER

AUTOMATIC DUPLEXING UNIT MD-5004

Error code E01 E02 E03 E04 E05 E08 E09

Paper feeding jam

E11 E12 E13 E14 E15 E16 E17 E19

Paper transporting jam

E21 E22 E23 E24 E25

Paper jam if some cover is opened during copying

E41 E42 E43 E44 E45 E46

Original transporting jam at the ADF

E71 E72 E73 E79

September 1997 TOSHIBA CORP.

Group Paper jam at the finisher

Error code EA1 EA2 EA4 EA5 EA6

CALL SERVICE from the drive system

C01 C04 C05

CALL SERVICE from the paper feeding system

C11 C12 C13 C14 C15 C16 C17 C18

CALL SERVICE from the optical system

CALL SERVICE from the process system Fuser unit area

Easy setup has failed

Warming up mode after disconnection judgement, or heater disconnection after ready

September 1997 TOSHIBA CORP.

Group CALL SERVICE from the finisher

Error code CB1 CB2 CB3 CB4 CB5 CB6 CB7

970826175732 YYMMDDHHMMSS 12digit(Date,time)

64 64 MMM NNN 3digit 3digit (Reproduction ratio)

236210000000 ABCDEFGHIJKL 12digit(Copy mode)

September 1997 TOSHIBA CORP.

1.2 Self-Diagnosis Modes

Aging (RADF does not operate)

AGING MODE 100%

Motor test and input/output check

TEST MODE 100%

Test print mode Adjustment mode Aging mode

TEST PRINT MODE 100%

TEST MODE 100%

Aging (includes RADF)

AGING MODE 2 100%

System switchover and setting of each priority mode, PM counter, etc.

TEST MODE 100%

<Procedure> All-LEDs-lit mode (01):

Aging mode (02 or 07):

September 1997 TOSHIBA CORP.

Power ON Normal 01 *2 02 03 07 (With ADF) 05 08 04

Test print mode 09

Stops momentarily Standby *1 09 05

S: START key on. C: CLEAR/STOP key on.

Quick reference chart for self-diagnostic mode

September 1997 TOSHIBA CORP.

Input signal check (Test mode 03)

PRTM-1 [4] Key Platen cover closed [5] Key

Size width sensor SIZCU-0

Empty sensor SIZCL-3

SYZPF1-3 [9] Key

SYZPF1-2 SYZPF1-1 PFP upper size SW

SYZPF2-2 SYZPF2-1 PFP middle size SW

SYZPF3-3 [0] Key

SYZPF3-2 SYZPF3-1 PFP lower size SW

SSIZE-1 SSIZE-2 Bypass width size SW

LED lit in above condition (Signal level : H)

September 1997 TOSHIBA CORP.

ENDSW ADU end SW ON HTRTH-3 DRMTH-3 HTRDY2-3