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BUTT FUSION

MACHINES
SOCKET
WELDERS
AND
ACCESSORIES
Machines suitable for butt fusion joining of plastic pipes and fittings such as Polyethylene
(HDPE), Polypropylene (PP), Polyvinyl fluoride (PVDF), Polybutene (PB) and other plastic
materials, by means of an heating element coated with non-stick material.
They are divided into:
MANUAL BUTT FUSION MACHINES
Machines suitable for butt fusion joining of plastic pipes and fittings which are not subject to
internal pressure, after being installed: they are especially indicated for liquids drainage in civil
and industrial applications.
HYDRAULIC BUTT FUSION MACHINES
Machines suitable for butt fusion joining of plastic pipes and fittings for civil and industrial
installations for carrying fluids under pressure, such as water, combustible gas, acids and others;
their use is recommended for ducts of particular thickness and which are subject to internal
pressure.
AUTOMATIC BUTT FUSION MACHINES
This section shows three electronic devices which upgrade functions of DELTA units:
- INSPECTOR Data Logger which registers and certify joints according to Italian and German
standards;
- EASY LIFE Hydraulic Unit for semi automatic fusion procedures.
- CNC Hydraulic Unit which allows automatic fusion procedures.
FITTINGS FABRICATION MACHINES & BAND SAWS
ALFA hydraulic machines can fabricate Elbows, Tees, Crosses and Wyes using pipe segments.
SIGMA band saws are ideal to be placed beside ALFA machines in order to cut pipes segments
for the fabrication of fittings.
Socket welders for job site or in plant use, which work through a heating element and calibrated
sockets coated with non-stick material. They can fuse pipes and fittings such as Polypropylene
(PP), Polypropylene Random (PPr), Polyvinyl fluoride (PVDF), Polybutene (PB), Polyethylene (PE)
for several applications. Some examples are: heating and sanitary water installations, air or
acids in the industrial sector.
They are divided into:
MANUAL SOCKET WELDERS
Manual heating plate available with electronic adjustable temperature control (TE).
SOCKET WELDING MACHINES
Bench machines for easier and fast fusion joining: they guarantee precision and perfect
alignment.
RANGE OF
PRODUCTS
This catalogue contains information about RITMOs complete range of products.
In order to make it easier to consult, products have been divided into different
categories, according to the type of joint and application.
AUXILIARY
MACHINES
AND TOOLS
PIPE BENDING MACHINE
Machine for in plant use for the thermoforming of a special fitting in Polypropylene called
cross over.
PIPE CUTTERS- SHEARS BEVELING TOOLS
Range of tools to facilitate the installation, pipe laying and operators procedures.
ELECTROFUSION
MACHINES
AND TOOLS
Electronic machines for job site suitable for welding electrofusion fittings.
They are divided into:
LOW PRESSURE/DRAINAGE ELECTROFUSION MACHINES
Practical machines capable of auto calibration, which can fuse different Polyethylene (HDPE)
electrofusion fittings for drainage pipes.
HIGH PRESSURE ELECTROFUSION MACHINES
Machines for joining fittings made of Polyehtylene (HDPE), Polypropylene (PP), Polypropylene
random (PPr). Two main types are provided:
- Multipurpose Electrofusion Units which can weld several different brands of fittings.
Supplied in manual version or with bar code reader.
- Manual Units which can weld several different brands of fittings manually introducing
fusion parameters.
- Single Purpose Machines which can fuse single brands of fittings only.
LOW AND HIGH PRESSURE ELECTROFUSION MACHINES
- Multipurpose Universal and Manual Machine which can fuse any brand
of fittings available in the market in Polyetylene (HDPE), Polypropylene (PP),
Polypropylene random (PPR) for low pressure and high pressure pipes,
low and/or constant current.
ACCESSORIES
PIPE SCRAPERS
Essential for preparing pipes and fittings before electrofusion.
PIPE STAND
Reclining support which facilitates pipe scraping procedure.
PIPE ROLLERS AND ALIGNERS
Essential tools which facilitate and guarantee precision and alignment of pipes and fittings before fusion.
PIPE SQUEEZER
Tool which allow prompt intervention, by shutting down duct only on the necessary area and
for a limited time.
PLASTIC
FABRICATION
SHEET WELDING MACHINES AND EXTRUSION WELDERS
Versatile and multipurpose machines for fabrication of special parts such as angled fusion
joints, circular or plane, for tanks, containers, manholes, ventilation systems, scrubbers,
sifters, aquaculture cages, etc.
SHEET WELDING MACHINES
Pneumatic and automatic machines for sheets in Polyethylene (HDPE), Polypropylene (PP),
PVC, Polyvinyl fluoride (PVDF) for the fabrication of different types of products.
EXTRUSION WELDERS
Hand extruder, portable, compact and handy, for fabrication and welding of pipes, sheets
and plastic parts in Polyethylene (HDPE), Polypropylene (PP).
SALDATRlCl PER POLlFUSORl Dl TESTA
ATTREZZATURE E SALDATRlCl MAMUALl

Pog. 14
SALDATRlCl ELETTRlDRAULlCHE

Pog. 28
ESPAMSlMl PER SALDATRlCl ELETTRlDRAULlCHE

Pog. 52
SALDATRlCl E SEGATRlCl PER LA FABBRlCAZlME Dl RACCRDl

Pog. 58
SALDATRlCl ED ACCESSORl PER POLlFUSlONE NEL BlCCHlERE
PLlFUSRl

Pog. Z4
SALDATRlCl MAMUALl

Pog. Z
MACCHlNE, ATTREZZATURE E ACCESSORl AUSlLlARl
MACCHlME PER PlEGATURA TUBl

Pog. 104
TAGLlATUBl CESlE SMUSSATRl

Pog. 10
SALDATRlCl PER APPORTO Dl MATERlALE E SALDALASTRE
ESTRUSRl

Pog.
SALDALASTRE

Pog. 100

lNDlCE
SALDATRlCl PER ELETTROFUSlONE E ACCESSORl
SALDATRlCl PER SCARlC

Pog. 84
SALDATRlCl PER PRESSlME

Pog. 8
SALDATRlCl PER SCARlC E PRESSlME

Pog. 0
RASCHlATUBl

Pog. 2
SUPPRT TUBl

Pog. 4
RULLlERE

Pog. 5
ALLlMEATRl

Pog.
BUTT FUSION MACHINES
MANUAL BUTT FUSION MACHINES
---------------------------------------------------------------
Pag. 14
HYDRAULIC BUTT FUSION MACHINES
-------------------------------------------------------
Pag. 28
AUTOMATIC BUTT FUSION MACHINES
-----------------------------------------------------------
Pag. 52
FITTINGS FABRICATION MACHINES & BAND SAWS
--------------------------------
Pag. 58
SOCKET WELDERS
MANUAL SOCKET FUSION
-------------------------------------------------------------------------------
Pag. 74
SOCKET FUSION MACHINES
----------------------------------------------------------------------------
Pag. 76
AUXILIARY MACHINES AND TOOLS
PIPE TREATMENT MACHINES
----------------------------------------------------------------------------
Pag. 104
PIPE CUTTERS SHEARS BEVELLING TOOLS
--------------------------------------------------
Pag. 106
PLASTIC FABRICATION
EXTRUSION WELDERS
-----------------------------------------------------------------------------------------
Pag. 99
SHEET WELDING MACHINES
--------------------------------------------------------------------------
Pag. 100
I NDEX
ELECTROFUSION MACHINES
LOW PRESSURE/DRAINAGE ELECTROFUSION MACHINES
-----------------------------------
Pag. 84
HIGH PRESSURE ELECTROFUSION MACHINES
--------------------------------------------------
Pag. 86
LOW AND HIGH PRESSURE ELECTROFUSION MACHINES
-----------------------------
Pag. 90
PIPE SCRAPERS
---------------------------------------------------------------------------------------------
Pag. 92
PIPE SUPPORTS
------------------------------------------------------------------------------------------------
Pag. 94
PIPE ROLLERS
---------------------------------------------------------------------------------------------------
Pag. 95
PIPE ALIGNERS
--------------------------------------------------------------------------------------------------
Pag. 96
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BUTT FUSION MACHINES
MANUAL BUTT FUSION MACHINES
These welders are controlled directly by the operator who, by hand or by means of a
mechanical spring system, supplies the welding force directly to the elements to join. Their use
is recommended when the operator must weld pipes and/or fittings that will not be subjected to
stress due to internal pressure after being laid. They are particularly suitable for liquid drainage
systems in both civil and industrial fields, made in Polyethylene (PE).
HEATING PLATES
--------------------------------------------
pag. 14
GAMMA
--------------------------------------------------------------
pag. 16
MINI 160 JOYT
--------------------------------------------------
pag. 18
VR 160 JOYT
----------------------------------------------------
pag. 20
VR 250
---------------------------------------------------------------
pag. 22
MAXI 315
------------------------------------------------------------
pag. 24
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HEATING PLATES SERIES FOR BUTT WELDING
Series of manual instruments equipped with an aluminum heating plate
Teflon-coated (PTFE) and a practical heat-insulated plastic handle. Available
in two versions: one with a fixed mechanical thermostat (TF) and one
with an adjustable electronic thermoregulator (TE). The heating plates are
available in different shapes and working ranges according to the operators
requirements.
SUPPLIED WITH
All the models are supplied with:
- A basic heating plate
- A fork support
ON REQUEST (ACCESSORIES)
- Bench vice support (the same for all models except TP 300)
- Transportation box in electro-painted steel.
TP 125
TP 125/45
TP 200
TP 300
Fork support
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Dimensions (W x D x H)
75 x 65 x 225 mm
75 x 65 x 270 mm - TP 300
Weight
0,75 Kg
0,80 Kg - TP 300
Bench vice
Model
TP 125
TP 125/45
TP 200
TP 300
Dimensions
(W x D x H)
300 x 100 x 480 mm
260 x 127 x 440 mm
295 x 104 x 550 mm
350 x 170 x 620 mm
Weight
3,12 Kg
3,20 Kg
3,50 Kg
4,83 Kg
Steel case
(*) Available in 110 V -Single-phase - 50/60 Hz
for TP 125 TE -700 W, TP 200 TE -850 W and TP 300 TE -1300 W
Steel cases
Power supply (*)
Working temperature
Ambient temperature
Time to reach welding temperature
(A) Materials
230 V - Single phase - 50/60 Hz
TE: 180 280C (A)
-5 +40C
TE: ~ 10 min.
PE, PP, PB, PVDF
TECHNICAL FEATURES
Model
TP 125
TP 125/45
TP 200
TP 300
Pipe max
(O.D.)
125 mm
110 mm
180 mm
280 mm
Absorbed
power
700 W
500 W
1200 W
1300 W
Dimensions
(W x D x H)
140 x 50 x 410 mm
140 x 130 x 370 mm
200 x 50 x 440 mm
300 x 50 x 550 mm
Weight
2,16 Kg
1,95 Kg
3,21 Kg
5,09 Kg
Dimensions (W x D x H)
225 x 195 x 90 mm
160 x 360 x 240 mm - TP 300
Weight
0,40 Kg
0,60 Kg - TP 300
Fork supports
Bench vice
Model
16
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GAMMA 110
Portable welding machine for the construction of segmented bends.
Thanks to a special clamp, this machine can also weld moulded fittings like
bends, tees, wyes (Y) and flange necks up to 110 mm. Necks with a highly
reduced tang can be welded with the help of a special tool (on request),
applied to the clamps.
Composed of:
- a machine body with pressure regulating device, a support base and
a bench vice for the heating plate;
- an extractable heating plate with an automatic electronic temperature
control device;
- an electrically controlled extractable milling cutter for levelling the
ends of the pipe and/or fitting;
- a pair of special clamps for making bends (useful also for straight
welding);
- a special right clamp for welding fittings;
- a three-leg machine support;
- a support for the milling cutter and the heating plate;
- two tripod supports to sustain the pipe;
- a special bench vice so the machine can be used on a work bench.
SUPPLIED WITH
- Machine body with a support base and bench bracket for the heating
plate;
- TP GAMMA 110 TE plate;
- Milling cutter;
- Bends clamps 110 mm (2 pcs.) with adapters from 40 to 90 mm
(4 pcs./);
- Three legs to sustain the machine (3-leg machine support);
- Milling cutter/heating plate support;
- Pipe support tripod (2 pcs.);
- Special vice (to fix to the welding machines bench);
- Wooden transport case;
- Steel case containing a right special clamp 110 mm (lower half),
extractable upper jaws (1 pc./) and lower clamp adapters (1 pc./)
40 110 mm (56 mm excluded), and tool kit.
ON REQUEST (ACCESSORIES)
- Bends clamps adapters 25 and 32 mm (4 pcs./)
[ supplied singly, but 32 mm is required to weld 25 mm];
- Right special clamp adapters 25, 32, 56 mm (1 pc. up + 1 pc.
down/) [ supplied singly ];
- Left special clamp 110 mm (for fitting-fitting welding);
- Left special clamp adapters from 25 to 90 mm (1 pc. up +
1 pc. down/) [ supplied singly];
- Tool for flange necks;
GAMMA 110
Machine body
Heating plate
Milling
cutter
Bends clamps
3-leg machine support
Milling cutter/heating plate support
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Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Total absorbed power
Working temperature
Outside temperature range
Time to reach welding temperature
(
A
) Materials
DIMENSIONS (W x D x H)
Machine body (without clamps)
Heating plate (TP)
Milling cutter
Bends clamps with adapters (Supplied with)
3-leg machine support
Milling cutter/heating plate support
Pipe support tripod
Transport wooden case
Steel case
Right special clamp (lower part)
Machine being transported (in case)
Machine working (with 3-leg machine support)
Left special clamp
Tool for flange necks
WEIGHT
Machine body (without clamps)
Heating plate (TP)
Milling cutter
Bends clamps with adapters (Supplied with)(2 pcs.)
3-leg machine support
Milling cutter/heating plate support
Pipe support tripod
Transport wooden case
Steel case
Right special clamp (lower part)
Total (GAMMA 110 only)
Left special clamp
Tool for flange necks
25 110 mm
110 V 230 V
Single phase - 50/60 Hz
800 W 800 W
450 W 650 W
1250 W 1450 W
180 280C (
A
)
-5 +40C
~ 10 min.
PE,PP,PVDF and other plastic materials
540 x 180 x 110 mm
D: 320 mm (with handwheel)
430 x 50 x 270 mm
470 x 85 x 370 mm
170 x 85 x 200 mm
770 x 620 x 740 mm
225 x 260 x 445 mm
410 x 350 x 880 mm
840 x 470 x 390 mm
335 x 150 x 90 mm
200 x 60 x 190 mm
840 x 470 x 390 mm
770 x 620 x 1070 mm
200 x 60 x 190 mm
180 x 110 x 320 mm
8,00 Kg
2,30 Kg
5,55 Kg
5,16 Kg
4,00 Kg
3,30 Kg
2,38 Kg
18,00 Kg
1,34 Kg
0,95 Kg
55,76 Kg
1,29 Kg
1,64 Kg
TECHNICAL FEATURES
Weight (Kg) - bends clamps adapters (4 pcs./ - 25 and 32 mm on request)
25 32 40 50 56 63 75 90
0,10 0,10 0,16 0,12 0,20 0,36 0,56 1,00
Weight (Kg) left special clamp adapters (*) (2 pcs./)
25 32 40 50 56 63 75 90
0,40 0,38 0,34 0,32 0,32 0,28 0,24 0,20
Weight (Kg) right special clamp lower adapters (*) (1 pc./)
25 32 40 50 56 63 75 90
0,20 0,19 0,17 0,16 0,16 0,14 0,12 0,10
(*): The right special clamp lower adapters are the same as the left special clamp adapters (up and down)
3leg pipe support
Special bench vice
Transport wooden case
Steel case
Special clamps
Weight (Kg) right special clamp extractable upper jaws (1 pc./)
25 32 40 50 56 63 75 90 110
0,25 0,25 0,30 0,30 0,30 0,31 0,39 0,39 0,39
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The meaning of JOYT
This word identifies the type
of clamps adopted on this
machine. They have been
specifically designed to be able
to lock Y-branches in all the
possible positions
(drawings 1,2,3).
MINI 160 JOYT
Portable butt fusion welder for drainage pipes up to 160 mm. This
machine is characterized by the extractable heating plate, the safety micro-
switches on the milling cutter to avoid accidental starting, the articulated
lateral supports and the double-function frame that can be used either as a
work bench or as a protection for the transportation of the machine.
The machine body includes a spring-loaded pressure-regulating device
and the rack-feed movement of the carriage provided by a handwheel.
The rapid-lock clamps, in order to be able to lock elbows (also with a
very short neck), tees and Y-branches without the need of any additional
device.
The protection housing around the heating element.
Thanks to the 135 mm adapters included in the kit and also to the
blades made of special anti-wear steel, it is possible to face and weld
pipe/fittings Silent type (Geberit).
SUPPLIED WITH
- Machine body (with milling cutter, lateral supports and keys)
- Heating plate TP 200 TE
- Right clamp group 160 JOYT
- Left clamp group 160 JOYT
- Frame MINI 160 JOYT
- Case with the complete set of clamps and lateral supports adapters
40 140 mm
Machine body
TP 200
Lateral supports and inserts
MINI 160 JOYT
drawing 1
drawing 2
drawing 3
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Weight (Kg) clamp adapters (4 pieces/))
40 50 56 63 75 90 110 125 135 140 160
1,22 1,24 1,25 1,22 1,16 1,08 0,98 0,88 0,78 0,78 0,58
Total weight: 11,17 Kg
40 160 mm
230 V - Single phase -50/60Hz
1200 W
760 W
1960 W
TE: 180 280C
-5 +40C
TE: ~ 10 min.
PE, PP, PB, PVDF
TECHNICAL FEATURES
WEIGHT
Machine with SUPPLIED WITH
TP 200 plate
Frame
Steel case with adapters
Inserts JOYT
Extractable Heating Plate
Wye/Branch clamping
Frame for transport/support
Weight (Kg) clamp adapters (2 pieces/)
40 50 56 63 75 90 110 125 135 140
0,35 0,34 0,33 0,33 0,31 0,28 0,23 0,19 0,16 0,16
Total weight: 2,68 Kg
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Total absorbed power
Working temperature
Ambient temperature
Time to reach welding temperature
(A) Materials
664 x 520 x 1235 mm
200 x 50 x 440 mm
740 x 664 x 520 mm
240 x 400 x 125 mm
DIMENSIONS (W x D x H)
Machine with SUPPLIED WITH
TP 200 plate
Frame
Steel case with adapters
54,00 Kg
3,21 Kg
4,00 Kg
3,80 Kg
Steel case with inserts
The meaning of JOYT
This word identifies the type
of clamps adopted on this
machine. They have been
specifically designed to be able
to lock Y-branches in all the
possible positions
(drawings 1,2,3).
drawing 1
drawing 2
drawing 3
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Lateral supports and inserts
VR 160 JOYT
Portable butt fusion welder for drainage pipes up to 160 mm. This
machine is characterized by the extractable heating plate, the safety micro-
switches on the milling cutter to avoid accidental starting, the articulated
lateral supports and the double-function steel box that can be used either as
a work bench or as a protection for transportation.
The machine body includes a spring-loaded pressure-regulating device
and rack-feed movement of the carriage provided by a handwheel.
The rapid-lock clamps, in order to be able to lock bends (also with a
very short neck), tees and Y-branches without the need of any additional
device.
The protection housing around the heating element
Thanks to the 135 mm adapters included in the kit and also to the
blades made of special anti-wear steel, it is possible to face and weld
added pipe/fittings type Silent (Geberit).
SUPPLIED WITH
- Machine body (with milling cutter, lateral supports and keys)
- Heating plate TP 200 TE
- Right clamp group 160 JOYT
- Left clamp group 160 JOYT
- Frame MINI 160 JOYT
- Case with the complete set of clamps and lateral supports adapters
40 140 mm
VR 160 JOYT
Machine body
TP 200
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JOYT inserts
Steel box (bench and transport)
JOYT clamps
TECHNICAL FEATURES
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Total absorbed power
Working temperature
Ambient temperature
Time to reach welding temperature
Materials
DIMENSIONS (W x D x H)
Steel case
TP 200 plate
Machine being transported
Machine being used
WEIGHT
Steel case
TP 200 plate
Machine with SUPPLIED WITH
40 160 mm
230 V - Single phase - 50/60 Hz
1200 W
650 W
1850 W
TE: 180 280C
-5 +40C
TE: ~ 10 min.
PE, PP, PB, PVDF
805 x 565 x 705 mm
200 x 50 x 440 mm
835 x 565 x 760 mm
1055 x 925 x 1310 mm
20,00 Kg
3,21 Kg
98,50 Kg
Weight (Kg) clamp adapters (4 pieces/)
40 50 56 63 75 90 110 125 135 140 160
1,22 1,24 1,25 1,22 1,16 1,08 0,98 0,88 0,78 0,78 0,58
Total weight: 11,17 Kg
Weight (Kg) clamp adapters (2 pieces/)
40 50 56 63 75 90 110 125 135 140
0,35 0,34 0,33 0,33 0,31 0,28 0,23 0,19 0,16 0,16
Total weight: 2,68 Kg
The meaning of SUPRA
This word identifies the different
type of clamps mounted on this
welding machine. They have been
specifically designed to be able to
lock branch fittings (shaped like
a Y): with extractable and
interchangeable jaws, shaped
according to the diameter to weld, it
is possible to lock all branch points
(drawings 1, 2, 3).
drawing 1
drawing 2
drawing 3
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VR 250
A professional welding machine ideal for medium sized pipes and sewers
up to 250 mm. It consists of a machine body with a pressure regulating
device, a pair of clamps, two lateral supports, an electrically controlled milling
cutter for levelling the ends of the pipe and/or fitting with a safety microswitch,
an extractable heating plate with automatic device to control the temperature,
a sliding support and a steel case that acts as a work bench and cover when
transporting the machine.
The VR 250 can weld fittings such as bends and tees. Branches can also be
welded thanks to the upper extractable jaws (on request) called SUPRA.
Available in 110 V and 230 V.
SUPPLIED WITH
- Machine body with a milling cutter, lateral supports, clamps adapters
and lateral supports adapters 75 - 250 mm ( 140 and 180 mm
on request) and service spanners;
- TP VR 250 TE plate;
- Right clamp 250;
- Left clamp 250;
- Steel case (for transporting and for use as a work bench).
ON REQUEST (ACCESSORIES)
- Clamps adapters 140 and 180 mm (4 pieces/)
[ supplied singly];
- Lateral supports adapters 140 and 180 mm (2 pieces/)
[ supplied singly];
- Sets of extractable upper jaws SUPRA 75, 90, 110, 125, 140, 160,
180, 200, 225 mm (2 pieces/)
[ supplied singly];
- Blades made of special anti wear steel for face pipe/fittings Silent
type Geberit.
- Wooden case for SUPRA extractable upper jaws;
VR 250
Machine body
Lateral supports and adapters
Heating plate
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75 250 mm
110 V 230 V
Single phase - 50/60Hz
1300 W 1300 W
450 W 760 W
1750 W 2060 W
180 280C (
A
)
-5 +40C
~ 20 min.
PE, PP, PB, PVDF
805 x 565 x 705 mm
450 x 50 x 440 mm
390 x 200 x 430 mm
835 x 565 x 760 mm
835 x 1240 x 1530 mm
20,00 Kg
5,84 Kg
123,00 Kg
5,50 Kg
TECHNICAL FEATURES
Basic clamps and adapters
Steel case
SUPRA extractable upper jaws
Wooden case
Weight (Kg) clamps adapters (4 pieces/)
75 90 110 125 140 160 180 200 225
3,80 3,00 2,90 2,80 2,50 2,20 1,90 1,50 1,50
Total weight: 22,10 Kg
Weight (Kg) SUPRA extractable jaws (2 pieces/)
75 90 110 125 140 160 180 200 225
2,30 2,30 2,40 2,40 2,50 2,50 2,50 2,30 2,60
Total weight: 21,80 Kg
Weight (Kg) lateral support adapters (2 pieces/)
75 90 110 125 140 160 180 200 225 250
1,20 1,1 1,00 1,10 0,90 0,80 0,70 0,60 0,50 0,40
Total weight: 8,30 Kg
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Total absorbed power
Working temperature
Ambient temperature
Time to reach welding temperature
Materials
DIMENSIONS (W x D x H)
Steel case
TP VR 250 TE plate
Wooden case for SUPRA extractable upper jaws
Machine being transported
Machine being used
WEIGHT
Steel case
TP VR 250 TE
Machine with SUPPLIED WITH
Wooden case for SUPRA extractable upper jaws
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MAXI 315
A professional welding machine ideal for medium sized pipes and sewers
up to 315 mm. It consists of a machine body with pressure regulating
device, a pair of clamps, two lateral supports, an electrically controlled milling
cutter for levelling the ends of the pipe and/or fitting with a safety microswitch,
an extractable heating plate with automatic electronic device to control the
temperature, a sliding support, a tip-up metal frame on wheels that acts as a
work bench and protection when transporting the machine.
The MAXI 315 can weld fittings such as bends and tees. Branches can also
be welded thanks to the single clamps ( available on request) indicated for all
diameters in the working range.
Available in 110 V and 230 V.
SUPPLIED WITH
- Machine body with a milling cutter and lateral supports;
- TP 315 TE plate;
- Right clamp 315;
- Left clamp 315;
- Steel frame on wheels (for transporting and for use as a work
bench);
- Wooden case containing the clamps and lateral supports adapters
200 and 250 mm ( 90 to 280 mm on request), and the service
spanners.
ON REQUEST (ACCESSORIES)
- Clamp adapters 90, 110, 125, 140, 160, 180, 225, 280 mm
(4 pieces/) [ supplied singly];
- Lateral supports adapters 90, 110, 125, 140, 160, 180, 225, 280 mm
(2 pieces/) [ supplied singly];
- Wyes (Y) clamps (for welding branches) 90, 110, 125, 140, 160,
180, 200, 225, 250, 280, 315 mm (2 pieces/)
[ supplied singly];
- Blades made of special anti wear steel for face pipe/fittings Silent type
Geberit.
- Special transport wooden case;
Maxi 315
Machine body
Lateral supports and adapters
Heating plate
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90 315 mm
110 V 230 V
Single phase - 50/60 Hz
3000 W 3000 W
800 W 705 W
3800 W 3705 W
180 280C (
A
)
-5 + 40C
~ 20 min.
PE, PP, PB, PVDF
1200 x 680 x 1045 mm
580 x 80 x 490 mm
510 x 410 x 245 mm
1200 x 680 x 1045 mm
1420 x 1300 x 1570 mm
1325 x 855 x 1275 mm
30,00 Kg
10,56 Kg
7,30 Kg
183,00 Kg
75,00 Kg
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Total absorbed power
Working temperature
Ambient temperature
Time to reach welding temperature
(
A
) Materials
DIMENSIONS (W x D x H)
Frame on wheels
TP 315 MAXI TE plate
Wooden case for adapters
Machine being transported
Machine being used
Special transport wooden case
WEIGHT
Frame on wheels
TP 315 MAXI TE plate
Basic clamps
Wooden case for adapters
Special transport wooden case
TECHNICAL FEATURES
Clamps and adapters
Frame on wheels
Case for adapters
Clamps
Weight (Kg) clamps adapters (4 pieces/)
90 110 125 140 160 180 200 225 250 280
6,30 6,10 5,90 5,50 5,20 4,80 4,70 3,70 3,00 2,00
Total weight: 47,20 Kg
Weight (Kg) lateral support adapters (2 pieces/)
90 110 125 140 160 180 200 225 250 280
1,10 1,00 1,00 0,90 0,80 0,70 0,60 0,50 0,40 0,30
Total weight: 7,30 Kg
Weight (Kg) wyes (Y) clamps (2 pieces/)
90 110 125 140 160 180 200 225 250 280 315
5,56 6,28 6,74 7,20 7,62 9,06 9,70 9,50 9,54 13,42 14,14
Total weight: 98,76 Kg
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BUTT FUSION MACHINES
HYDRAULIC BUTT FUSION MACHINES
These machines were designed in accordance to the correspondent Italian (UNI 10565)
and international standards (ISO 12176-1), and are particularly indicated for welding pipes
and/or fittings that will be installed in industrial plants for carrying pressurised fluids like water,
combustible gases, acids etc. Their use is also recommended for ducts of a certain thickness
and/or for ducts that will be subjected to particular mechanical stress, not necessarily linked
to the above mentioned fluids.These machines can be used for welding plastic materials like
Polyethylene (PE), Polypropylene (PP), Polyvinyldifluoride (PVDF), among others.
DELTA 160 M
----------------------------------------------------------
pag. 28
DELTA DRAGON 160
-----------------------------------------------
pag. 30
DELTA DRAGON 250 B
----------------------------------------------
pag. 32
DELTA 250 TRAILER
-------------------------------------------------
pag. 34
DELTA DRAGON 315 B
----------------------------------------------
pag. 36
DELTA 355 ALL TERRAIN
--------------------------------------------
pag. 38
DELTA 500
----------------------------------------------------------------
pag. 40
DELTA 630
-----------------------------------------------------------------
pag. 42
DELTA 800
----------------------------------------------------------------
pag. 44
DELTA 1000
--------------------------------------------------------------
pag. 46
DELTA 1200
--------------------------------------------------------------
pag. 48
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DELTA 160 M
Delta 160 M is a manual butt fusion welder for pipes up to 160 mm.
Leading particulars are the restricted weight, minimum overall dimensions
and versatility. Featuring: a machine body, two clamps, an extractable electric
milling cutter provided with a safety micro-switch, an extractable heating plate
(with an independent thermometer to see the real working temperature and
an electronic thermo regulator Digital Dragon with display), a locking device
that helps the operator to apply the necessary welding force and two lateral
supports on request.
The Digital Dragon is an high precision electronic thermoregulator ( 1 C
accuracy) which comes in a protective waterproof rubber casing with digital
display and regulating buttons. This new system includes Led indicators
to check if the machine is working normally (live tension and working
temperature), contingent probes failures and/or temperature anomalies.
SUPPLIED WITH
- Machine body
- Milling cutter
- Heating plate with digital thermoregulator
- Heating plate/milling cutter support
ON REQUEST (ACCESSORIES)
- Clamps inserts group 40,50,56,63,75,90,110,125,140 mm (8 pcs.
each )
- Lateral Supports
- Trolley for machine transportation and support
(*) The machine usage must respect the standards according to the country
in which its being used.
DELTA 160 M
Heating Plate/Milling cutter support
Stopper
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Trolley for machine transportation & support
40 160 mm
110 V 230 V
Single phase - 50/60 Hz
850 W 900 W
1000 W 800 W
1850 W 1700 W
180 280C
-5 +40C
PE, PP
* For other materials contact RITMO spa
450 x 384 x 830 mm
430 x 65 x 550 mm
277 x 333 x 447 mm
314 x 335 x 468 mm
18,00 Kg
3,60 Kg
7,50 Kg
8,00 Kg
35,10 Kg
Working range
Power supply
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Working temperature
Ambient temperature
Materials
DIMENSIONS (W x D x H)
Machine body
Heating plate (TP)
Milling cutter
Milling cutter/heating plate support
WEIGHT
Machine body
Heating plate (TP)
Milling cutter
Milling cutter/heating plate support
Total (Delta 160 M only)
TECHNICAL FEATURES
Digital dragon thermoregulator
Inserts
Weight (Kg) clamp inserts (8 pieces/)
40 50 56 63 75 90 110 125 140
3,1 3,0 2,90 2,80 2,60 2,40 1,90 1,50 1,10
Total weight: 27,20 Kg
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DELTA DRAGON 160
Self-aligning hydraulic butt fusion machine, suitable for welding under-
pressure pipes for water, gas and other fluids up to 160 mm. Built according
to the national and international standards (UNI 10565, ISO 12176-1), DELTA
DRAGON 160 includes:
- A machine body built with a supporting frame, four clamps and two
hydraulic cylinders with fast non-drip coupling connections.
- A Teflon-coated (PTFE) heating plate with a built-in independent
thermometer, to check the working temperature, and an high-precision
electronic thermoregulator Digital Dragon (1C) which comes in
a protective waterproof rubber casing with digital display and regulating
buttons. This new system includes Led indicators to check if the machine
is working normally (live tension and working temperature), contingent
probes failures and/or temperature anomalies.
- An extractable electric milling cutter to face the heads of the pipes and/
or fittings. It includes a safety micro-switch and a thermal circuit breaker.
- An electro-hydraulic gearcase protected from crashes and atmospheric
corrosion by a plastic box. It includes a control lever, to open and close the
clamps, maximum pressure and discharge valves (useful also for the
Dual Pressure welding process), hydraulic connection hoses with
non-drip fast couplings and timer (to check the warming and welding
time).The machine is preset for the connection of the electronic controller
INSPECTOR.
- A milling cutter/ heating plate support which comes with a high-
temperature-proof bag, which also protect the heating element from
being scratched.
DELTA DRAGON 160 is able to weld fittings like elbows, tees, Y-branches
and flange necks without any additional equipment, simply disassembling
the fourth clamp from the machine body. DELTA DRAGON 160 is available in
the 110V and 230V versions.
SUPPLIED WITH
- Machine body with bag and service keys
- Heating plate TP DELTA 160 TE
- Milling cutter
- Electrohydraulic gearcase
- Milling cutter/Heating plate support
ON REQUEST (ACCESSORIES)
- EASY LIFE gearbox
- Clamps inserts 40,50,56,63,75,90,110,125,140 mm (8 pcs, each)
[supplied independently]
- DELTA 160 special transportation box (only off-the-shelf product)
- Clamps wooden transportation box
- INSPECTOR controller/data-logging
DELTA DRAGON 160
Tool kit
Heater with Digital Dragon
Milling cutter
40 160 mm
110 V 230 V
Single phase - 50/60 Hz
1000 W 760 W
450 W 760 W
370W 370 W
1820 W 1930 W
180 280C
-5 +40C
< 20 min.
2,498 cm
2
0 150 bar
PE, PP, PB, PVDF
* For other materials contact RITMO spa
600 x 400 x 410 mm
350 x 50 x 450 mm
430 x 330 x 80 mm
580 x 330 x 470 mm
300 x 370 x 440 mm
400 x 420 x 260 mm
250 x 200 x 175 mm
27,00 Kg
3,60 Kg
7,50 Kg
26,00 Kg
3,50 Kg
67,60 Kg
88,80 Kg
4,94 Kg
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Working temperature
Ambient temperature
Time to reach welding temperature
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Milling cutter/heating plate support
Wooden case for inserts
INSPECTOR data-logger
WEIGHT
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Milling cutter/heating plate support
Total (Delta Dragon 160 only)
Wooden case for inserts
INSPECTOR data-logger
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TECHNICAL FEATURES
Milling cutter/Heating plate support
Electrohydraulic gearcase
Roller
Weight (Kg) clamp inserts (8 pieces/)
40 50 56 63 75 90 110 125 140
2,90 2,80 2,70 2,60 2,50 2,30 2,10 1,80 1,50
Total weight: 21,20 Kg
Inserts
Heater with Digital Dragon
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DELTA DRAGON 250 B
Self-aligning hydraulic butt fusion machine, suitable for welding under-
pressure pipes for water, gas and other fluids up to 250 mm. Built according
to the national standards (UNI 10565, ISO 12176-1), DELTA DRAGON 250 B
presents very interesting innovations. It includes:
- A machine body able to assume two working position: inclined or
horizontal. The rotation of the machine body INCLINED/HORIZONTAL
is very fast, by adjusting only 4 screws on the machine frame is possible
to choose the best configuration for the working conditions. It comes with
the fast-locking-adapters system SMARTLocK, which speeds up the
welding preparation time without using any additional equipment. It
features a device (applicable on every welding configuration: between
the 2nd and 3rd clamps or 3rd and 4th clamps) which allows the
automatic detach of the heating plate from the pipes/fittings. Two
rollers can be lodged very quickly on the sides of the machine body.
These accessories allow lifting up the welded pipes to make them roll
and quickly prepare a new weld.
- A Teflon-coated (PTFE) heating plate with a built-in independent
thermometer, to check the working temperature, and a hi-precision
electronic thermoregulator Digital Dragon (1C) which comes in a
protective waterproof casing with digital display and regulating buttons.
This new system includes Led indicators to check if the machine is
working normally (live tension and working temperature), contingent
probes failures and/or temperature anomalies.
- A milling cutter that is equipped with a safety micro-switch to prevent
from accidental starts, a thermal circuit breaker to protect the engine and
also features an ergonomic docking system and on/off switches.
- An electro-hydraulic gearcase protected from crashes and atmospheric
corrosion by a plastic box. It includes a control lever, to open and close the
clamps, maximum pressure and discharge valves (useful also for the
Dual Pressure welding process), hydraulic connection hoses with
non-drip fast couplings and timer (to check the warming and welding
time). The machine is preset for the connection of the electronic controller
INSPECTOR.
- A milling cutter/ heating plate support which comes with a high-
temperature-proof bag, which also protect the heating element from
being scratched.
DELTA DRAGON 250 B is able to weld fittings like elbows, tees, Y-branches
and flanges necks.
Available in the 110V and 230V versions.
SUPPLIED WITH
- Machine body with bag and service keys
- Heating plate TP DELTA 250 TE
- Milling cutter
- Gearbox
- Milling cutter/Heating plate support.
ON REQUEST (ACCESSORIES)
- EASY LIFE gearbox
- Clamps inserts 75,90,110,125,140,160,180,200,225mm (8 pcs, each)
- Tool to weld flange necks/stub-end holder
- Roller kit with lever applicable on the machine body sides.
- Clamps wooden transportation box
- Transportation trolley for milling cutter, heating element and gearbox
- INSPECTOR Data-logging
DELTA DRAGON 250 B
Machine body
Milling cutter
Electrohydraulic gearcase
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75 250 mm
110 V 230 V
Single phase - 50/60 Hz
2000 W 2000 W
1100 W 1100 W
370 W 370 W
3470 W 3470 W
180 280C
-5 +40C
< 20 min.
5,105 cm
2
0 150 bar
PE, PP, PB, PVDF
* For other materilas contact RITMOspa
1000 x 543 x 418 mm
518 x 43 x 495 mm
480 x 285 x 730 mm
535 x 315 x 435 mm
528 x 246 x 602 mm
300 x 190 x 490 mm
890 x 345 x 450 mm
250 x 200 x 175 mm
58,00 Kg
8,00 Kg
16,00 Kg
26,00 Kg
10,00 Kg
118,00 Kg
7,00 Kg
33,00 Kg
4,94 Kg
TECHNICAL FEATURES
Inserts
SMARTLock system
Milling cutter/Heating plate support
Detach device for heater
Weight (Kg) clamp inserts (8 pieces/)
75 90 110 125 140 160 180 200 225
8,00 8,00 7,80 7,80 7,40 6,00 5,50 5,70 3,20
Total weight: 60,90 Kg
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Working temperature
Ambient temperature
Time to reach welding temperature
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Milling cutter/heating plate support
Tool for flange necks
Wooden case for inserts
INSPECTOR data-logger
WEIGHT
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Milling cutter/heating plate support
Total (Delta Dragin 250 B only)
Tool for flange necks
Wooden case for inserts
INSPECTOR data-logger
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Heater
DELTA 250 TRAILER
Self-aligning hydraulic butt fusion machine, suitable for welding under-
pressure pipes for water, gas and other fluids up to 250 mm. Built accor-
ding to the national and international standards (UNI 10565, ISO 12176-1),
DELTA 250 TRAILER includes:
- A trailer-mounted machine body, easily removable from the trolley in
order to perform also into the ditch, adapting to the conditions of the job
site. The body is also able to tilt, allowing the operator to work with the
clamps in a horizontal or inclined position. It comes with the fast-locking-
adapters system SMARTLocK, thanks to which is possible to change
adapters in few seconds.
- An on-board electric milling cutter that is equipped with a safety micro-
switch to prevent from accidental starts, a thermal circuit breaker to
protect the engine and also features an ergonomic docking system and
on/off switches. To allow the weld in ditches, the milling cutter is easily
removable from the trolley/machine body in order to reduce the overall
dimensions of the machine and ease the load/unload process.
- An extractable heating plate Teflon-coated (PTFE) equipped with an
independent thermometer to check the working temperature.
- An EASY LIFE control panel which is also removable from the machine
body to be able to check the welding phases outside from the ditches.
It allows the operator to program and pilot all the welding duty cycle in
an easy, fast and very intuitive way. It also controls the temperature of
the heating plate, always visible on the display. It includes a data-logging
system to store the welding data, connectable to a PC or a laptop by
serial port/USB for the data download.
- A heating plate support which comes with a high-temperature-proof
bag, which also avoid the heating element from being scratched.
DELTA 250 TRAILER is able to weld fittings like elbows, tees, Y-branches
and flanges necks.
Available in the 110V and 230V versions.
SUPPLIED WITH
- Machine body group complete with: trolley with hydraulic gearcase,
EASY LIFE control panel, milling cutter, bag and keys;
- Heating plate TP DELTA 250 TE with support;
- Lateral rollers
ON REQUEST (ACCESSORIES)
- Clamps inserts 75,90,110,125,140,160,180,200,225 mm (8 pcs, each)
[supplied independently]
- Tool to weld flanges necks/ Stub-end holder
- Software for data download (data-logging) with serial/USB cable.
DELTA 250 TRAILER
Machine body
Milling cutter
Easy life control panel
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75 250 mm
110 V 230 V
Single phase - 50/60 Hz
2200 W 2000 W
1020 W 1100 W
1100 W 1000 W
4400 W 4200 W
180 280C
-5 +40C
< 20 min.
5,105 cm
2
0 150 bar
PE, PP, PB, PVDF
* For other materials contact RITMO spa
1080 x 1380 x 1330 mm
429 x 300 x 600 mm
600 x 460 x 390 mm
400 x 210 x 565 mm
300 x 190 x 490 mm
206,00 Kg
85,00 Kg
9,00 Kg
16,00 Kg
5,00 Kg
7,00 Kg
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Working temperature
Ambient temperature
Time to reach welding temperature
Overall cylinder section
Pressure working range
(A) Materials
DIMENSIONS (W x D x H)
Machine body
Heating plate (TP)
Milling cutter
Milling cutter/heating plate support
Tool for flange necks
WEIGHT
Machine body (with milling cutter, gearcase,trolly)
Machine body (without milling, gearcase,trolly)
Heating plate (TP)
Milling cutter
Milling cutter/heating plate support
Tool for flange necks
TECHNICAL FEATURES
Inserts
SMARTLock system
Steering wheels
Weight (Kg) clamp inserts (8 pieces/)
75 90 110 125 140 160 180 200 225
8,00 8,00 7,80 7,80 7,40 6,00 5,50 5,70 3,20
Total weight: 60,90 Kg
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DELTA DRAGON 315 B
Heater with Digital Dragon
Milling cutter
Electrohydraulic gearcase
Machine body
DELTA DRAGON 315 B
Self-aligning hydraulic butt fusion machine, suitable for welding under-
pressure pipes for water, gas and other fluids up to 315 mm. Built accor-
ding to the national and international standards (UNI 10565, ISO 12176-1),
DELTA DRAGON 315 B presents very interesting innovations. It includes:
- a machine body able to assume two working position: inclined or
horizontal. The rotation of the machine body INCLINED/HORIZONTAL
is very fast, by adjusting only 4 screws on the machine frame is possible
to choose the best configuration for the working conditions. It comes
with the fast-locking-adapters system SMARTLocK, which speed up
the welding preparation time without using any additional equipment. It
features a device (applicable on every welding configuration: between the
2nd and 3rd clamps or 3rd and 4th clamps) which allows the automatic
detach of the heating plate from the pipes/fittings. Two rollers can be
lodged very quickly on the sides of the machine body. These accessories
allow lifting up the welded pipes to make them roll and quickly prepare a
new weld.
- A Teflon-coated (PTFE) heating plate with a built-in independent
thermometer, to check the working temperature, and an hi-precision
electronic thermoregulator Digital Dragon (1C) which comes in a
protective waterproof casing with digital display and regulating buttons.
This new system includes Led indicators to check if the machine is
working normally (live tension and working temperature), contingent
probes failures and/or temperature anomalies.
- A milling cutter that is equipped with a safety micro-switch to prevent from
accidental starts, a thermal circuit breaker to protect the engine and also
features an ergonomic docking system and on/off switches.
- An electro-hydraulic gearcase protected from crashes and atmospheric
corrosion by a plastic box. It includes a control lever to open and close
the clamps, maximum pressure and discharge valves (useful also for the
Dual Pressure welding process), hydraulic connection hoses with non-
drip fast couplings and timer (to check the warming and welding time).
- A milling cutter/ heating plate support which comes with a high-
temperature-proof bag, which also avoid the heating element from being
scratched.
DELTA DRAGON 315 B, thanks to the machine body configurations, is able
to weld fittings like elbows, tees, Y-branches and flanges necks.
Available in the 110V and 230V versions.
SUPPLIED WITH
- Machine body with bag and service keys
- Heating plate TP DELTA 315 TE
- Milling cutter
- Gearbox
- Milling cutter/Heating plate support
ON REQUEST (ACCESSORIES)
- EASY LIFE gearbox
- Clamps inserts 90, 110, 125, 140, 160, 180, 200, 225, 250, 280 mm
(8 pcs, each)
- Tool to weld flange necks/stub-end holder
- Roller kit with lever applicable on the sides of the machine body.
- Clamps wooden transportation box
- Transportation trolley for milling cutter, heating element and gearbox.
- INSPECTOR Data-logging
90 315 mm
230 V
Single phase - 50/60 Hz
3000 W
1050 W
370 W
4420 W
180 280C
-5 +40C
< 20 min.
5,890 cm
2
0 150 bar
PE, PP, PB, PVDF
* For other materials contact RITMO spa
1150 x 530 x 531 mm
623 x 600 x 35 mm
525 x 550 x 290 mm
535 x 315 x 435 mm
630 x 270 x 685 mm
1200 x 440 x 770 mm
250 x 200 x 175 mm
86,00 Kg
12,00 Kg
22,00 Kg
22,00 Kg
14,00 Kg
160,00 Kg
12,00 Kg
33,00 Kg
4,94 Kg
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TECHNICAL FEATURES
Weight (Kg) clamp inserts (8 pieces/)
90 110 125 140 160 180 200 225 250 280
16,00 15,50 15,00 14,50 14,00 13,30 12,50 11,50 10,50 9,00
Total weight: 131,80 Kg
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Working temperature
Outside temperature range
Time to reach welding temperature
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Milling cutter/heating plate support
Tool for flange necks
INSPECTOR data-logger
WEIGHT
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Milling cutter/heating plate support
Total (Delta Dragon 315 B)
Tool for flange necks
Wooden case for inserts
INSPECTOR data-logger
Tool for flange necks
Milling cutter/Heating plate support
Inserts
Pipe roller
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DELTA 355 ALL TERRAIN
DELTA 355 ALL TERRAIN is the butt fusion machine that will change
your concept of working in job site.
ALL TERRAIN is a patented system studied to simplify the movements of
the machine in all-terrain conditions, including the loading/unloading of the
machine itself from the transportation van/truck.
DELTA 355 ALL TERRAIN is powered by a low-vibration gas engine, is
equipped with front steering wheels and rear traction. The machine body
follows the concepts of the new DELTA line like: the new fast-locking-adapters
system SMARTLocK, thanks to which is possible to change adapters in few
seconds without using any additional tools. The milling cutter and the EASY
LIFE control panel are mounted on-board. The EASY LIFE system allows the
operator to program and control, in a very easy way, all the welding cycle and
it also incorporates a Data-logging to record all the working process. It also
features a GPS system that allows the localization of the working place, and
the possibility to connect a portable serial printer.
The heating element can be docked in a comfortable on-board support. The
machine body, with the four clamps, can be easily removed from the trolley in
order to work in ditches. Also the control panel can be removed to allow the
operator to control the welding process out from the ditch.
The machine is supplied with two rollers that allow the fast shift of the pipes;
the one on the rear of the machine is hydraulic-controlled while the other, in
front, is manual.
DELTA 355 ALL TERRAIN is suitable for welding under-pressure pipes (PE,
PP, PVDF, PB) for the transportation of water, gas and other fluids. It can weld
pipes and fittings of diameters between 125 mm and 355 mm.
SUPPLIED WITH
- Machine body group, complete with: trolley with hydraulic gearcase,
generator, EASY LIFE control panel, milling cutter, rollers, bag and
service keys.
- Heating plate
- Heating plate support
ON REQUEST (ACCESSORIES)
- Clamps inserts 125, 140, 160, 180, 200, 225, 250, 280, 315 mm
(8 pcs, each)
- Tool for flange necks/stub-end holder
- Inserts transportation box
- Data-logging software with serial/USB cable
DELTA 355 ALL TERRAIN
Easy life control panel
Generator
Hydraulic lift/roller
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125 355 mm
Self contained/indipendent
gasolina engine 15 HP
3750 W
900 W
9500 W
14150 W
180 280C
-5 +40C
14,13 cm
2
0 150 bar
PE, PP, PB, PVDF
* For other materials contact RITMO spa
2112 x 1180 x 1317 mm
696 x 175 x 700 mm
560 x 212 x 592 mm
400 x 190 x 535 mm
554,00 Kg
195,00 Kg
38,00 Kg
8,00 Kg
580,00 Kg
12,00 Kg
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Working temperature
Outside temperature range
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
Heating plate (TP)
Milling cutter/heating plate support
Tool for flange necks
WEIGHT
Machine body (gearcase, milling cutter and Trolly)
Machine body with milling cutter
(witout trolly and gearcase)
Milling cutter
Milling cutter/heating plate support
Total (Delta 355 All Terrain)
Tool for flange necks
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TECHNICAL FEATURES
Weight (Kg) clamp inserts (8 pieces/)
125 140 160 180 200 225 250 280 315
32,00 30,40 28,80 27,20 24,80 22,40 19,20 14,40 8,80
Total weight: 208 Kg
Heater
Heating plate stand support
Inserts
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DELTA 500
This is a self-aligning machine, suitable for welding ducts for the
transport of water, gas and other fluids under high pressure, up to 500 mm.
The DELTA 500 was designed in accordance to the Italian and international
correspondent standards (UNI 10565, ISO 12176-1), and consists of:
- Machine body with a bearing frame, four clamps and two hydraulic
thrust cylinders with non-drip quick couplings;
- Extractable heating plate with separate thermometer for reading the
working temperature;
- Extractable electrically controlled milling cutter for levelling the ends of
the pipe and/or fitting, with a safety microswitch and overload cutout;
- Electrohydraulic gearcase with a clamp opening and closing lever,
maximum pressure and discharge valves (useful also during the Dual
Pressure welding), hydraulic hoses with non-drip quick couplings, a
timer (for the heating and welding phases), an extractable electrical panel
with power outlet for the heating plate, an electronic thermoregulator for
the control of the working temperature, a differential circuit breaker, and
a special connection for the electronic data-logger INSPECTOR;
- Milling cutter/heating plate support.
The DELTA 500 can weld fittings without the need for any additional
equipment: bends, tees, branches and flange necks can be welded by
simply taking the fourth clamp off the machine bodys frame. Necks with
a highly reduced tang can be welded with the help of a special tool (on
request), applied to the clamps.
Available in 230V and 400V.
SUPPLIED WITH
- Machine body with a tool kit;
- TP DELTA 500 TE plate;
- Milling cutter;
- Electrohydraulic gearcase;
- Milling cutter/heating plate support.
ON REQUEST (ACCESSORIES)
- EASY LIFE gearbox
- Clamps inserts 200, 225, 250, 280, 315, 355, 400, 450 mm
(8 pieces/) [ supplied singly];
- Tool for flange necks;
- Special transport wooden case (DELTA 500 only);
- Special transport wooden case (machine body with trolley);
- Special transport wooden case (heating plate, milling cutter, milling
cutter/heating plate support, and electrohydraulic gearcase);
- Wooden case for inserts;
- Machine body trolley;
- Electrical crane;
- INSPECTOR data-logger ;
DELTA 500
Machine body
Heating plate
Milling cutter
Electrohydraulic gearcase
Electric panel
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Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Working temperature
Outside temperature range
Time to reach welding temperature
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Electrical panel with support
Milling cutter/heating plate support
Tool for flange necks
Transport wooden case (Delta 500 only)
Special transport wooden case (machine body with trolley)
Special transport wooden case (*)
Wooden case for inserts
Machine body trolly
INSPECTOR data-logger
WEIGHT
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Electrical panel with support
Milling cutter/heating plate support
Total (Delta 500)
Tool for flange necks
Transport wooden case (Delta 500 only)
Special transport wooden case (machine body with trolley)
Special transport wooden case (*)
Wooden case for inserts
Machine body trolly
INSPECTOR data-logger
200 500 mm
230 V 400 V
Single phase Three-phase
50/60 Hz 50/60 Hz
5000W 5000 W
1850 W 1095 W
1100 W 1100 W
7950 W 7200 W
180 280C
-5 +40C
< 20 min.
22,384 cm
2
0 120 bar
PE, PP, PVDF
* For other materials contact RITMO spa
1330 x 840 x 845 mm
1000 x 770 x 70 mm
750 x 230 x 1050 mm
670 x 300 x 460 mm
340 x 400 x 300 mm
780 x 600 x 615 mm
750 x 280 x 750 mm
1700 x 1900 x 1200 mm
920 x 1400 x 960 mm
1165 x 1165 x 1150 mm
1400 x 600 x 800 mm
1800 x 940 x 325 mm
250 x 200 x 175 mm
197,00 Kg
25,00 Kg
62,00 Kg
50,00 Kg
10,00 Kg
30,00 Kg
364,00 Kg
54,00 Kg
~ 130,00 Kg
~ 100,00 Kg
~ 90,00 Kg
54,00 Kg
87,00 Kg
4,94 Kg
TECHNICAL FEATURES
Weight (Kg) clamp inserts (8 pieces/)
200 225 250 280 315 355 400 450
46,00 45,00 43,20 40,50 36,50 32,00 24,50 18,00
Total weight: 285,70 Kg
Inserts
Tool for flange necks
Wooden case for inserts
Machine body trolley
Milling cutter/heating plate support
Special transport wooden case
(*) for heating plate+milling cutter+milling cutter/heating plate support+gearcase.
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DELTA 630
This is a self-aligning machine, suitable for welding ducts for the transport
of water, gas and other fluids under high pressure, up to 630 mm. The
DELTA 630 was designed in accordance to the Italian and international
correspondent standards (UNI 10565, ISO 12176-1), and consists of:
- Machine body with a bearing frame, four clamps and two hydraulic
thrust cylinders with non-drip quick couplings;
- Extractable heating plate with separate thermometer for reading the
working temperature;
- Extractable electrically controlled milling cutter for levelling the ends of
the pipe and/or fitting, with a safety microswitch and overload cutout
- Electrohydraulic gearcase with a clamp opening and closing lever,
maximum pressure and discharge valves (useful also during the Dual
Pressure welding), hydraulic hoses with non-drip quick couplings, a
timer (for the heating and welding phases), an extractable electrical panel
with power outlet for the heating plate, an electronic thermoregulator for
the control of the working temperature, a differential circuit breaker, and
a special connection for the electronic data-logger INSPECTOR;
- Milling cutter/heating plate support.
The DELTA 630 can weld fittings such as bends, tees, branches and flange
necks. This is possible because the 3rd clamp can be anchored to the 1 st
and 2nd (movable) and slide along with the pipe. The fitting must be locked in
the 4th clamp. Necks with a highly reduced tang can be welded with the help
of a special tool (on request), applied to the clamps.
SUPPLIED WITH
- Machine body with a tool kit;
- TP DELTA 630 TE plate;
- Milling cutter;
- Electrohydraulic gearcase;
- Milling cutter/heating plate support.
ON REQUEST (ACCESSORIES)
- Clamps inserts 355, 400, 450, 500, 560 mm (8 pieces/)
[ supplied singly];
- Tool for flange necks;
- Special transport wooden case (DELTA 630 only);
- Special transport wooden case (machine body with trolley);
- Special transport wooden case (heating plate, milling cutter, milling
cutter/heating plate support, and electrohydraulic gearcase);
- Wooden case for inserts;
- Machine body trolley;
- Electrical crane;
- INSPECTOR data-logger
DELTA 630
Machine body
Heating plate
Milling cutter
Hydraulic gearcase and electric panel
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Inserts
Tool for flange necks
Wooden case for inserts
Machine body trolley
Milling cutter/heating plate support
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Working temperature
Outside temperature range
Time to reach welding temperature
Overall cylinder section
Pressure working range
(A) Materials
DIMENSIONS (W x D x H)
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Electrical panel with support
Milling cutter/heating plate support
Tool for flange necks
Special transport wooden case (DELTA 630 only)
Special transport wooden case (machine body with trolley)
Special transport wooden case (*)
Wooden case for inserts
Machine body trolley
INSPECTOR data-logger
WEIGHT
Machine body
Heating plate
Milling cutter
Electrohydraulic gearcase
Electrical panel with support
Milling cutter/heating plate support
Total (Delta 630 only)
Tool for flange necks
Special transport wooden case (DELTA 630 only)
Special transport wooden case
(machine body with trolley)
Special transport wooden case (*)
Wooden case for inserts
Machine body trolley
INSPECTOR data-logger
355 630 mm
400 V - 3F+N +PE- 50/60 Hz
8300 W
1840 W
1472 W
11412 W
180 280C
-5 +40C
< 35 min.
43,982 cm
2
0 140 bar
PE, PP, PVDF
* For other materials contact RITMO spa
1550 x 1010 x 990 mm
1160 x 70 x 995 mm
850 x 280 x 1200 mm
670 x 300 x 480 mm
340 x 400 x 300 mm
870 x 970 x 700 mm
840 x 270 x 840 mm
1650 x 1850 x 1400 mm
1670 x 1170 x 1095 mm
1520 x 650 x 1395 mm
1400 x 700 x 1050 mm
2080 x 1360 x 520 mm
250 x 200 x 175 mm
297,00 Kg
43,00 Kg
143,00 Kg
42,00 Kg
10,00 Kg
40,00 Kg
573,00 Kg
64,00 Kg
~ 140,00 Kg
~ 100,00 Kg
~ 100,00 Kg
68,00 Kg
87,00 Kg
4,94 Kg
TECHNICAL FEATURES
Special transport wooden cases
Weight (Kg) clamp inserts (8 pieces/)
355 400 450 500 560
67,50 62,00 58,00 53,00 42,00
Total weight: 282,5 Kg
(*) for heating plate+milling cutter+milling cutter/heating plate support+gearcase.
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DELTA 800
Machine body
Heating plate
milling cutter
DELTA 800
This is a self-aligning machine, suitable for welding ducts for the transport
of water, gas and other fluids under high pressure, up to 800 mm. The
DELTA 800 was designed in accordance to the Italian and international
correspondent standards (UNI 10565, ISO 12176-1), and consists of:
- Machine body with a bearing frame, four clamps and two hydraulic
thrust cylinders with non-drip quick couplings;
- Extractable heating plate with separate thermometer for reading the
working temperature;
- Extractable electrically controlled milling cutter for levelling the ends of
the pipe and/or fitting, with a safety microswitch and overload cutout;
- Electrohydraulic gearcase with a clamp opening and closing lever,
maximum pressure and discharge valves (useful also during the Dual
Pressure welding), hydraulic hoses with non-drip quick couplings, a
timer (for the heating and welding phases), an extractable electrical panel
with power outlet for the heating plate, an electronic thermoregulator for
the control of the working temperature, a differential circuit breaker, and
a special connection for the electronic data-logger INSPECTOR;
- Milling cutter/heating plate support.
The DELTA 800 can weld fittings such as bends, tees, branches and flange
necks. This is possible because the 3rd clamp can be anchored to the 1 st
and 2nd (movable) and slide along with the pipe. The fitting must be locked in
the 4th clamp. Necks with a highly reduced tang can be welded with the help
of a special tool (on request), applied to the clamps.
SUPPLIED WITH
- Machine body with a tool kit;
- TP DELTA 800 TE plate;
- Milling cutter;
- Electrohydraulic gearcase;
- Milling cutter/heating plate support.
ON REQUEST (ACCESSORIES)
- Clamps inserts 500, 560, 630, 710 mm (8 pieces/)
[ supplied singly];
- Tool for flange necks;
- Special transport wooden case (machine body with trolley);
- Special transport wooden case (heating plate, milling cutter, milling
cutter/heating plate support, and electrohydraulic gearcase);
- Wooden case for inserts;
- Machine body trolley;
- Electrical crane
- INSPECTOR data-logger.
Hydraulic gearcase
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Milling cutter/Heating plate support
Tool for flange necks
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Working temperature
Outside temperature range
Time to reach welding temperature
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Electrical panel with support
Milling cutter/heating plate support
Tool for flange necks
Special transport wooden case (*)
Wooden case for inserts
Machine body trolly
INSPECTOR data-logger
WEIGHT
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Electrical panel with support
Milling cutter/heating plate support
Total (Delta 800 only)
Tool for flange necks
Special transport wooden case (*)
Wooden case for inserts
Machine body trolly
INSPECTOR data-logger
500 800 mm
400 V - 3F+N +PE 50/60 Hz
12000 W
2944 W
1472 W
16416 W
180 280C
-5 +40C
< 45 min.
23,562 cm
2
0 140 bar
PE, PP, PVDF
* For other materials contact RITMOspa
2100 x 1350 x 1300 mm
1570 x 70 x 1160 mm
1130 x 280 x 1450 mm
670 x 300 x 480 mm
340 x 400 x 300 mm
1150 x 980 x 1050 mm
1380 x 294 x 1380 mm
1755 x 1155 x 1635 mm
1800 x 940 x 1140 mm
2940 x 1690 x 680 mm
250 x 200 x 175 mm
762,00 Kg
60,00 Kg
222,00 Kg
42,00 Kg
10,00 Kg
108,00 Kg
1212,00 Kg
64,00 Kg
~ 100,00 Kg
~ 70,00 Kg
350,00 Kg
4,94 Kg
TECHNICAL FEATURES
Weight (Kg) clampo inserts (8 pieces/)
500 560 630 710
196,00 172,00 136,00 85,00
Total weight: 589,00 Kg
(*) For heating plate + milling cutter + milling cutter/heating plate support
Machine body trolley
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DELTA 1000
This is a self-aligning machine, suitable for welding ducts for the transport
of water, gas and other fluids under high pressure, up to 1000 mm. The
DELTA 1000 was designed in accordance to the Italian and international
correspondent standards (UNI 10565, ISO 12176-1), and consists of:
- Machine body with a bearing frame, four clamps and two hydraulic
thrust cylinders with non-drip quick couplings;
- Extractable heating plate with separate thermometer for reading the
working temperature;
- Extractable electrically controlled milling cutter for levelling the ends of
the pipe and/or fitting, with a safety microswitch and overload cutout;
- Electrohydraulic gearcase with a clamp opening and closing lever,
maximum pressure and discharge valves (useful also during the Dual
Pressure welding), hydraulic hoses with non-drip quick couplings, an
electrical panel with power outlet for the heating plate and crane, an
electronic thermoregulator for the control of the working temperature,
a differential circuit breaker, and a special connection for the electronic
data-logger INSPECTOR;
- Milling cutter/heating plate support.
The DELTA 1000 can weld fittings such as bends, tees, branches and
flange necks. This is possible because the 3rd clamp can be anchored to
the 1 st and 2nd (movable) and slide along with the pipe. The fitting must be
locked in the 4th clamp. Necks with a highly reduced tang can be welded with
the help of a special tool (on request), applied to the clamps.
SUPPLIED WITH
- Machine body with a tool kit;
- TP DELTA 1000 TE plate;
- Milling cutter;
- Electrohydraulic gearcase;
- Milling cutter/heating plate support.
ON REQUEST (ACCESSORIES)
- Clamps inserts 630, 710, 800, 900 mm (8 pieces/)
[ supplied singly];
- Tool for flange necks;
- Special transport wooden case (machine body with trolley);
- Special transport wooden case (heating plate, milling cutter, milling
cutter/heating plate support, and electrohydraulic gearcase);
- Wooden case for inserts;
- Machine body trolley;
- Electrical crane
- INSPECTOR data-logger.
DELTA 1000
Machine body
Heating plate
milling cutter
Hydraulic gearcase
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3rd clamp driving bar
Milling cutter/Heating palte support
Tool for flange necks
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Working temperature
Outside temperature range
Time to reach welding temperature
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Electrical panel with support
Milling cutter/heating plate support
Tool for flange necks
Electrical crane
INSPECTOR data-logger
WEIGHT
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Electrical panel with support
Milling cutter/heating plate support
Total weight (Delta 1000)
Tool for flange necks
Electrical crane
INSPECTOR data-logger
630 1000 mm
400 V - 3F+N +PE 50/60 Hz
18700 W
4000 W
3000 W
25700 W
180 280C
-5 +40C
< 45 min.
26,703 cm
2
0 150 bar
PE, PP, PVDF
* For other materials contact RITMO spa
2463 x 1780 x 1700 mm
1563 x 1400 x 65 mm
1224 x 330 x 1687 mm
815 x 1522 x 841 mm
340 x 400 x 300 mm
1228 x 1036 x 1259 mm
1522 x 1522 x 290 mm
2640 x 4700 x 4310 mm
250 x 200 x 175 mm
2500,00 Kg
120,00 Kg
430,00 Kg
110,00 Kg
10,00 Kg
155,00 Kg
3315,00 Kg
215,00 Kg
800,00 Kg
4,94 Kg
TECHNICAL FEATURES
Weight (Kg) clamp inserts (8 pieces/)
630 710 800 900
336,00 256,00 216,00 112,00
Total weight: 920,00 Kg
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DELTA 1200
Heating plate
Milling cutter
Electrohydraulic gearcase
DELTA 1200
This is a self-aligning welding machine, suitable for welding drain pipes
and ducts for the transport of water and other fluids under high pressure, up
to 1200 mm. The DELTA 1200 was designed in accordance to the Italian
and international correspondent standards (UNI 10565, ISO 12176-1), and
consists of:
- Machine body with a bearing frame, four clamps and two hydraulic
thrust cylinders with non-drip quick couplings;
- Extractable heating plate with separate thermometer for reading the
working temperature;
- Extractable electrically controlled milling cutter for levelling the ends of
the pipe and/or fitting, with a safety microswitch, overload cutout, and
emergency push button;
- Electrohydraulic gearcase with a clamp opening and closing lever,
maximum pressure and discharge valves (useful also during the Dual
Pressure welding), hydraulic hoses with non-drip quick couplings, a
timer (for the heating and welding phases) and an electrical panel with a
differential circuit breaker;
- Milling cutter/heating plate support with an electrical panel with power
outlets for the heating plate, milling cutter and electrohydraulic gearcase,
an electronic thermoregulator for the control of the working temperature,
a turn on/off push button for the milling cutter, and differential circuit
breakers.
The DELTA 1200 can weld fittings such as elbows, tees, branches and
flange necks. This is possible because the 3rd clamp can be anchored to
the 1 st and 2nd (movable) and slide along with the pipe. The fitting must be
locked in the 4th clamp. Necks with a highly reduced tang can be welded with
the help of a special tool (on request), applied to the clamps.
SUPPLIED WITH
- Machine body, complete with a tool kit;
- TP DELTA 1200 TE plate;
- Milling cutter;
- Electrohydraulic gearcase;
- Milling cutter/heating plate support.
ON REQUEST (ACCESSORIES)
- Clamps inserts 710, 800, 900, 1000 mm (8 pieces/)
[ supplied singly];
- Tool for flange necks;
- Electrical crane;
- Machine body trolley
- INSPECTOR data-logger
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Electrical Panel
Milling cutter/Heating plate support
Electrical crane
3rd clamp driving bar
Working range
Power supply
Power absorbed by the TP
Power absorbed by the milling cutter
Power absorbed by the gearcase
Total absorbed power
Power absorbed by the electrical crane
Working temperature
Outside temperature range
Time to reach welding temperature
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
Machine body with crane
Machine body steering device
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Milling cutter/TP support
Milling cutter/TP support steering device
Electrical crane boom
Tool for flange necks
INSPECTOR data-logger
WEIGHT
Machine body
Heating plate (TP)
Milling cutter
Electrohydraulic gearcase
Milling cutter/heating plate support
Total weight (Delta 1200)
Tool for flange necks
Electrical crane
INSPECTOR data-logger
710 1200 mm
400 V - 3F+N +PE 50/60 Hz
20100 W
4048 W
4048 W
28196 W
750 W
180 280C
-5 +40C
< 45 min.
29,845 cm
2
0 220 bar
PE, PP, PVDF
* For other materials contact RITMOspa
4500 x 2130 x 2330 mm
4500 x 4210 x 5000 mm
L: 2320 mm
1590 x 70 x 1660 mm
2000 x 330 x 1850 mm
1320 x 610 x 860 mm
2550 x 1700 x 1560 mm
L: 1580 mm
L: 3000 mm
1840 x 350 x 1840 mm
250 x 200 x 175 mm
3800,00 Kg
125,00 Kg
545,00 Kg
135,00 Kg
715,00 Kg
5320,00 Kg
715,00 Kg
345,00 Kg
4,94 Kg
TECHNICAL FEATURES
Weight (Kg) clamp inserts (8 pieces/)
710 800 900 1000
572,00 498,00 376,00 271,00
Total weight: 1717,00 Kg
Machine body trolley (on request)
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BUTT FUSION MACHINES
AUTOMATIC BUTT FUSION MACHINES
CNC for DELTA DRAGON:
This is an electronic device that can be used with some of the DELTA welding machines.
The CNC allows a simple control of the entire welding cycle by means of a control panel, very easy
to use. With this electronic device, welding can be defined as:
- assisted, once the operator has only to interface with a software that shows on the display all the
steps to do for welding;
- automatic, once the same software controls automatically and in a repetitive way the welding
cycle (pressure/time parameters). Thanks to a memory it is possible to obtain a traceability of all
the performed works.
EASY LIFE:
This is an electronic device that can be used with some of the DELTA welding machines.
The EASY LIFE allows a simple control of the entire welding cycle by means of a light touch control
panel, very easy to use.
With this electronic device, welding can be defined as:
- assisted, once the operator has only to press the push buttons to start each phase of the cycle;
- semiautomatic, once there's a software that automatically controls the pressure/time parameters,
and the repeatability of the welding, thanks to a memory (which data can be changed at any
time).
INSPECTOR data-logger:
This is an electronic device that can be used with the DELTA electrohydraulic welders.
It keeps the pressure and real time parameters under control during the entire welding cycle, by
means of a group of sensors, independent from the welding machine it self. The INSPECTOR is
supplied with a software that helps to process the parameters set in by the operator (ex: diameter,
SDR, etc.), in accordance to preset standards.
CNC for DELTA DRAGON
----------------------------------------------
pag. 52
EASY LIFE
-------------------------------------------------------------------
pag. 54
INSPECTOR
----------------------------------------------------------------
pag. 55
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CNC for DELTA DRAGON
Butt fusion welding can be managed automatically by using the Delta
Dragon CNC gearcase; this would eliminate any risk of error due to the
operator. It is available in two versions: SA, Semi-Automatic and FA, Fully
Automatic.
The CNC gearcase is available for the Delta Dragon 250 B and 315 B
models. It is equipped with a compact and innovative plastic casing, which can
resist to the most extreme job site working conditions; particular attention was
paid to the connections as well, by applying military type plugs.
An easy to use software and control panel allow to view the most widely used
welding standards (UNI Italian, ISO International, DVS German, WIS
British). By selecting any one of the standard and pipe diameter/SDR, all
the welding parameters (pressure, time, temperature) would be automatically
calculated according to the standard itself. If the chosen welding cycle is
not included in the standards listed above, it is possible to manually input
the welding parameters (diameter, SDR, type of material, welding time and
pressure) by simply entering the out of standard mode. In both cases, the
machine is able to automatically manage all the phases of the welding cycle,
including milling and heating control. At the end of the welding cycle, all data
are stored in the in-built memory, up to 600 records. Serial ports enable the
operator to connect the gearcase to a portable serial printer (to obtain an
immediate report) or to a PC. Using Ritmo data management software, the
operator can create a database for the records of the whole welding history of
each machine.
CNC hydraulic gearcase is usually provided as a component of Delta
Dragon 250 B and Delta Dragon 315 B.
The complete configuration includes:
- a linear transducer applied to the machine body
- a manually extractable heating element (SA) or an automatically
extractable heating element (FA)
- a milling cutter
- hydraulic hoses with non-drip quick couplings for connecting the gearcase
to the machine body
- a transducer cable for connecting the gearcase to the machine body
- a milling cutter/heating plate support
- a PC data transfer/management software
CNC gearcase
Auxiliary panel
Control panel
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Dimensions (W x D x H)
Weight
Power supply
Nominal absorbed power
Pressure's working range
Welding cycle
HEATING PLATE positioning / extraction
HEATING PLATE positioning / extraction
Memory capacity
Type of welding
Welding parameters
Available traceability data
Display
User interface
Main menu
Heating plate temperature
Pre-setting for connection to:
Yard serial printer
PC
Scanner
Diagnostic
Temperature probes
System to relieve
the welding bead
Safety
Protection degree
CNC HYDRAULIC UNIT
585 x 384 x 463 mm
39 Kg
110 VAC - 50/60 Hz 230 VAC - 50/60 Hz
1100 W
0 150 bar
AUTOMATIC & SEMIAUTOMATIC
AUTOMATIC for type FA
MANUAL for type SA
600 welding cycles
According to an existing Standard or out of
Standard (by manual input of welding parameters)
Standards (italian UNI, german DVS, english
WIS, international ISO);
Material (PE80 - PE100 - PP);
Diameter (it's possible to set out of Standards);
SDR (or thickness if it is out of Standards)
Operator (name or code)
Job (name or code)
Building yard (name or code)
Work (name or code)
Pipe manufacturer (name or code)
Alpha-numeric - LCD
User friendly control panel. Through 6 keys
( ENTER -C) is possible a quick
and simple management of all the welding
sequences and to pass through the set
menu.
Start welding (goes to the welding section
directly)
Welding setup (sets all welding parameters)
CNC setup (sets the welding machine parameters)
Welding info (sets the traceability data)
Other operations (manages the free machine
movements, printing, etc)
Managed by the CNC electronic board
Prints a report
with all the welding data
Transfers the welding data to the PC
and manages them through a software
The bar-code read by the scanner is automatically
memorised for traceability of:
- operator data (badge - ref. ISO 12176-3 Standard)
- welding data (manufacturer, kind of material,
diameter, SDR, etc - ref. ISO/WD 12176-4 Standard).
Automatic system to check the right working
of sensors and probes
- external: takes the ambient T
- internal: monitors the CNC internal T
Through a linear trasducer applied
to the machine body
emergency-stop button
to cut off the pressure
[isolation class I]
IP 54
TECHNICAL FEATURES
Transducer + connection cable
CNC connections
Welding report
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EASY LIFE
This is a completely new way of conceiving the butt welding process.
The EASY LIFE manages the welding cycle in a semi-automatic way. It can be
applied to DELTA DRAGON 160, DELTA DRAGON 250 B, DELTA DRAGON 315
B and DELTA 500 (DELTA 250 TRAILER and DELTA 355 ALL TERRAIN already
incorporates the Easy Life system).
The unit features a light-touch control panel that replaces entirely the traditional
gearcase.
The Easy Life enables a simple and quick selection of pressure, time and
temperature data, which can be modified whenever necessary. The welding
process buttons are logically displayed, therefore making its use easily
understandable. The electronic of the machine allows also the continuous
repeating of the welding cycles, and automatically controls the parameters.
The use of this unit with the Inspector data-logger guarantees the operator with
welded joints compliant with the preset welding standards.
The Easy Life system is very flexible, and can adapt to other welding methods,
such as dual pressure(*), with the same ease of use and certification.
(*) this method is used when welding PE 100 (UNI Italian standard) and
PE 80-PE 100 (WIS British standard).
The Easy Life gearcase for the Delta 160 - 250 B -315 B (230 V) and
Delta 500 (400V) welding machines consist of:
- an extractable box in plastic featuring:
- a control panel with push buttons for managing programming and
process, welding pressure/time
- an electric panel with a safety circuit breaker and overload cutout
- power outlets for the heating plate and milling cutter, with connection for
the electronic data-logger Inspector
- bearing frame and stainless steel box containing the hydraulic unit
- hydraulic hoses with non-drip fast couplings
EASY LIFE
Control panel
Used with:
Dimensions (W x D x H)
Weight
Power supply (DELTA 160 - 250 B - 315 B)
Power supply (DELTA 500)
Maximum absorbed power
Pressures working range
DELTA 160 B - 250 B - 315 B (230 V)
596 x 438 x 573 mm
48,00 Kg
230 V - Single phase -50/60 Hz
400 V - three-phase -50/60 Hz
1100 W
0 150 bar
TECHNICAL FEATURES
Dimensions
Weight
Power supply
Power absorbed
Protection degree
Display
Indicators
Running autonomy
Printer for the welding report
PC communication interface
250 x 200 x 175 mm
4,94 Kg
Through switching power supply
48 230 V-Single phase-50/60 Hz
11 W
IP 44
2 x 20 mm Alphanumerical
backlighted LCD
LED type for the various welding phases
Backup battery to finish
recording the welding cycle
and to print the report
Impact rapid type
RS-232
INSPECTOR
The INSPECTOR is an interactive data-logger that records the welding
process. It can be used with all DELTA welding machines. Besides controlling
the welding cycle in real time, based on the memorised standards (Italian
UNI 10520 and German DVS 2207), the INSPECTOR signals and stops the
process in case of a malfunction or of an operator's mistake (Attention: it does
not physically stop the welding, which is always controlled by the operator).
This data-logger can be used with the Dual Pressure welding system (for
PE100).
The welding data can be set in very easily. There are only two backlighted
push buttons to control the welding phases, separated from those used
for programming. In addition, the INSPECTOR features a built-in printer,
controlled by specific printing functions. Among these, there's the option to
print the configuration report with the welding parameters that have been
calculated by the datalogger (in accordance to the data set in), in order to
have them as a reference when using the machine.
The INSPECTOR can be connected to a PC, and with the help of a specific
software (supplied with the data-logger), it's also possible to keep and
manage in a data-base all welding cycles made.
Available in different languages (French, English, Italian, Portuguese,
Spanish, Russian, Romanian, Danish and others)
SUPPLIED WITH
- INSPECTOR data-logger;
- Software for the historical management of the welding on the PC;
- INSPECTOR-PC connection cable.
ON REQUEST (ACCESSORIES)
- Transducer connection cables (*)
(*) The cable and the transducer may vary according to the welder model
(see price list for the correspondent codes).
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TECHNICAL FEATURES
INSPECTOR
PC software and connection cable
Welding report
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BUTT FUSION MACHINES
FITTINGS FABRICATION MACHINES
The ALFA are workshop welding machines designed to make special fittings like bends,wyes
(Y), tees and crosses by means of clamps that lock the segments of pipes previously cut to size.
They are controlled by a hydraulic system that, besides moving the clamp trolley, in certain cases
opens/closes and locks the clamps themselves, also. The ALFA welding machines can be used for
plastic materials such as Polyethylene (PE), Polypropylene (PP), Polyvinyldifluoride (PVDF), among
others
ALFA 200 CTB
-----------------------------------------------------------
pag. 58
ALFA 400 M
----------------------------------------------------------------
pag. 60
ALFA 400 CTB
------------------------------------------------------------
pag. 62
ALFA 630 T
-------------------------------------------------------------------
pag. 64
SUMMARISING TABLES
-----------------------------------------------
pag. 66
HOW TO FABRICATE A SPECIAL FITTING
-------------------
pag. 67
BAND SAWS
Workshop band saws for cutting plastic pipes, specially designed to work together with the
ALFA fittings machines (construction of special fittings by joining pipe segments)
SIGMA 400 PRO
--------------------------------------------------------
pag. 68
SIGMA 630 PRO
--------------------------------------------------------
pag. 69
SIGMA 1200 - 1600 PRO
--------------------------------------------------
pag. 70
Milling cutter
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ALFA 200 CTB
This is a workshop welding machine designed to fabricate fittings like
elbows (up to 200 mm), tees, crosses and wyes (Y) (up to 160 mm)
by joining pipe segments, with the help of special jaws.
The ALFA 200 CTB can also weld special and moulded fittings such as
elbows, tees and flange necks, thanks to a different type of special jaws.
Composed of:
- a machine body with two carriages, one of which driven by a hydraulic
system, and two lateral supports with inserts;
- a control panel that features the Easy Life system, thanks to which it
is possible to carry out a whole welding cycle in a simple, intuitive and
repeatable way, so that the operators interference would be reduced to
the minimum. An in-built memory allows the machine to store the data of
the welding cycles (including the set diameters and SDR);
- a heating plate with lifting sliding arm;
- an electrically controlled milling cutter for levelling the ends of the pipes
and/or fittings with built-in overload cutout and safety microswitch;
- an upper cylinder, to be positioned on the jaws, for welding extra thick
pipes and/or whenever its necessary to use high pressures.
SUPPLIED WITH
- Welding machine complete with control panel, lateral supports 200
mm with inserts from 40 to 180 mm, heating plate, milling cutter,
upper cylinder, and tool kit.
ON REQUEST (ACCESSORIES)
- Elbows jaws 200 mm (1 right -1 left) (A), complete with inserts from
40 to 180 mm [jaws supplied singly];
- Tees/crosses jaws 160 mm (4 interchangeable pieces), complete
with inserts from 63 to 140 mm;
- Wyes (Y) jaws 160 mm (1 right -1 left) (B), complete with inserts from
63 to 140 mm;
- Right or left special jaws 200 mm for welding special and moulded
fittings, complete with inserts from 40 to 180 mm (C);
- Tool for flange necks;
(
A
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(
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): Elbows left jaw is required to fabricate wyes (Y)
(
C
): Left and right special jaws can be used simultaneously when two fittings have to be
welded together.
ALFA 200 CTB
Lateral supports
Heating plate
Elbows jaws
Wyes jaws
Tees/Crosses jaws
Tool for flange neck
Special jaws
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Working range:
ELBOWS
WYES (Y)
TEES-CROSSES
Angle reading sensitivity
Power supply
Total absorbed power
Working temperature
Room temperature range
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
ELBOWS jaws
WYES (Y) jaws
TEES/CROSSES jaws
Special jaws
Tool for flange necks
WEIGHT
Machine body
ELBOWS jaws (2 pcs.) with inserts
WYES (Y) jaws (2 pcs.) with inserts
TEES/CROSSES jaws (4 pcs.) with inserts
Special jaws
Tool for flange necks
40 200 mm 0 45
63 160 mm 45 60
63 160 mm
1
230 V-Single phase-50/60 Hz
3150 W
0 300C
-5 +40C
2,898 cm
2
with upper cylinder 5,796 cm
2
0 150 bar
PE, PP
* for other plastic materials contact RITMOspa
1060 x 1210 x 1580 mm
280 x 110 x 290 mm
330 x 220 x 260 mm
220 x 180 x 260 mm
305 x 75 x 335 mm
300 x 190 x 490 mm
248,00 Kg
29,00 Kg
42,00 Kg
48,00 Kg
10,00 Kg
7,00 Kg
TECHNICAL FEATURES
Weight (Kg) - lateral supports inserts (1 pc. / )
110 125 140 160 180 200
0,51 0,49 0,46 0,43 0,40 0,39
Total weight: 3,56 Kg
Weight (Kg) - special jaws inserts (2 pcs. / )
40 50 63 75 90 110 125 140 160 180
3,88 3,75 3,63 3,50 3,33 3,13 2,88 2,63 2,25 2,00
Total weight: 32,78 Kg
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ALFA 400 M
This is a workshop welding machine designed to fabricate fittings like elbows
(up to 400 mm), wyes (Y), tees and crosses (up to 315 mm) by joining pipe
segments, with the help of special jaws.
The ALFA 400 M can also weld special and moulded fittings such as elbows,
tees and flange necks, thanks to a different type of special jaws (controlled
hydraulically).
Composed of:
- a machine body with two hydraulically controlled carriages;
- a control panel that features the Easy Life system, thanks to which it
is possible to carry out a whole welding cycle in a simple, intuitive and
repeatable way, so that the operators interference would be reduced to
the minimum. An in-built memory allows the machine to store the data of
the welding cycles (including the set diameters and SDR). It is possible
to transfer the welding data to a PC through a serial port (USB adaptor
connector available) and data-management software. A printer can be
connected to the serial port, to get a welding report at the end of each
welding cycle;
- a heating plate featuring a new horizontal sliding system, automatically
operated, which enables a fast side-sliding of the plate during the
exchange period. The whole process is carried out with no need of
disconnecting the upper cylinder, whenever it is in use;
- a milling cutter for levelling the ends of pipes and/or fittings that slides
on recirculating ball slideways, with an electronic device for a soft start;
- an upper cylinder, to be positioned on the jaws, for welding extra thick
pipes and/or whenever its necessary to use high pressures
Available in 230 V and 400 V
SUPPLIED WITH
- Welding machine complete with control panel, heating plate, milling
cutter, upper cylinder and tool kit.
ON REQUEST (ACCESSORIES)
- Elbows jaws 400 mm (1 right - 1 left) (A) complete with inserts from
110 to 355 mm [clamps supplied singly];
- Wyes (Y) jaws 315 mm (1 right - 1 left) (B) complete with insertrs from
110 to 280 mm;
- Tees/crosses jaws 315 mm (4 interchangeable pieces) complete with
insers from 110 to 280 mm;
- Right or left special jaw 400 mm for welding special and moulded
fittings complete with 315 mm insers (C) and fittings support kit;
- Right or left special jaw inserts from 110 to 355 mm (2 pcs./)
[ supplied singly];
- Tool for flange necks;
(
A
): Straight welding is also possible using the elbows jaws
(
B
): Elbows left jaw is required to fabricate wyes (Y).
(
C
): Left and right special jaws can be used simultaneously when two fittings have to be
welded together.
ALFA 400 M
Control panel
Heating plate
Milling cutter
Upper cylinder
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Elbows jaws
Tees/Crosses jaws
Wyes (Y) jaws
Tool for flange necks
Weight (Kg) special jaw inserts (2 pcs / )
110 125 140 160 180 200 225 250 280 315 355
3,88 3,75 3,63 3,50 3,33 3,13 2,88 2,63 2,25 2,00 1,80
Total weight: 32,78 Kg
Weight (Kg) special jaw inserts (2 pcs / )
110 125 140 160 180 200 225 250 280 315 355
0,51 0,49 0,46 0,43 0,40 0,39 0,31 0,25 0,17 0,10 0,05
Total weight: 3,56 Kg
Working range:
ELBOWS
WYES (Y)
TEES CROSSES
Power supply
Total absorbed power
Working temperature
Room temperature range
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
ELBOWS jaws
WYES (Y) jaws
TEES/CROSSES jaws
Special jaw
Tool for flange necks
WEIGHT
Machine body
ELBOWS jaws (2 pcs.)
WYES (Y) jaws (2 pcs.)
TEES/CROSSES jaws (4 pcs.)
Special jaw with lateral support
Tool for flange necks
110 400 mm 0 60
110 315 mm
110 315 45 60
230 W 400W
Single phase 3F + N +PE
7360 W 7360 W
180 280C
-5 +40C
12,566 cm
2
with upper cylinder 25,132 cm
2
0 150 bar
PE, PP
* for other materiales contact RITMO spa
1490 x 2020 x 1700 mm
550 x 200 x 570 mm
580 x 430 x 540 mm
340 x 410 x 540 mm
510 x 534 x 579 mm
535 x 400 x 190 mm
647,00 Kg
150,00 Kg
268,00 Kg
292,00 Kg
92,00 Kg
12,00 Kg
TECHNICAL FEATURES
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ALFA 400 CTB
Machine body
Control panel
Heating plate
Milling cutter
Lateral support
ALFA 400 CTB
This is a workshop welding machine designed to fabricate fittings like
elbows (up to 400 mm), wyes (Y), tees and crosses (up to 355 mm) by
joining pipe segments, with the help of special jaws. Elbows and wyes (Y) jaws
opening/closing and locking movements are controlled hydraulically, while tees/
crosses jaws opening/closing movements are manual.
The ALFA 400 M can also weld special and moulded fittings such as elbows,
tees and flange necks, thanks to a different type of special jaws (controlled
hydraulically).
Composed of:
- a machine body with two hydraulically controlled carriages;
- a control panel that features the Easy Life system, thanks to which it
is possible to carry out a whole welding cycle in a simple, intuitive and
repeatable way, so that the operators interference would be reduced to
the minimum. An in-built memory allows the machine to store the data of
the welding cycles (including the set diameters and SDR). It is possible
to transfer the welding data to a PC through a serial port (USB adaptor
connector available) and data-management software. A printer can be
connected to the serial port, to get a welding report at the end of each
welding cycle;
- a Teflon-coated heating plate with hydraulic movement (in / out) on
spherical bearings guides;
- A milling cutter with hydraulic movement (in/out) on spherical bearings
guides, operated by an electrical engine, provided with eight steel blades;
- an upper cylinder, to be positioned on the jaws, for welding extra thick
pipes and/or whenever its necessary to use high pressures.
SUPPLIED WITH
- Welding machine complete with control panel, heating plate, milling
cutter, lateral supports 400 mm (2 pcs.) with inserts from 110 to
355 mm, upper cylinder and tool kit.
ON REQUEST (ACCESSORIES)
- Elbows jaws 400 mm (1 right - 1 left) (A) complete with inserts from
110 to 355 mm [jaws supplied singly];
- Wyes (Y) jaws 355 mm (1 right - 1 left) (B) complete with insertrs
from 110 to 315 mm;
- Tees/crosses jaws 355 mm (4 interchangeable pieces) complete with
insers from 110 to 315 mm;
- Right or left special jaw 400 mm (C) for welding special and moulded
fittings.
- Right or left special jaw inserts from 110 to 355 mm;
- Tool for flange necks;
- Special milling cutter plates and blades for PVC
(
A
): Straight welding is also possible using the elbows jaws
(
B
): Elbows left jaw is required to fabricate wyes (Y)
(
C
): Left and right special jaws can be used simultaneously when two fittings have to be
welded together.
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Upper cylinder
Elbows jaws
Wyes (Y) jaws
Tees/Crosses jaws
Special jaws with fittings support kit
Working range:
ELBOWS
WYES (Y)
TEES CROSSES
Power supply
Total absorbed power
Working temperature
Room temperature range
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
Control panel
ELBOWS jaws
WYES (Y) jaws
TEES/CROSSES jaws
Special jaw
Tool for flange necks
Upper cylinder
WEIGHT
Machine body
Control panel
ELBOWS jaws (2 pcs.)
WYES (Y) jaws (2 pcs.)
TEES/CROSSES jaws (4 pcs.)
Special jaw (2 Pz.)
Tool for flange necks
Upper cylinder
110 400 mm 0 60
110 355 mm 45 60
110 355 mm
400 V-Three-phase+N-50/60 Hz
16000 W
180 280C
-5 +40C
8,042 cm
2
with upper cylinder 16,084 cm
2
0 230 bar
PE, PP
* For other materials contact RITMO spa
2560 x 1725 x 1450 mm
650 x 520 x 1080 mm
650 x 230 x 600 mm
625 x 510 x 570 mm
380 x 460 x 570 mm
581 x 650 x 602 mm
535 x 400 x 190 mm
116 x 130 x 650 mm
1203,00 Kg
37,00 Kg
86,00 Kg
132,00 Kg
168,00 Kg
120,00 Kg
12,00 Kg
12,00 Kg
TECHNICAL FEATURES
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ALFA 630 T
Machine body
Control panel
Heating plate
ALFA 630 T
Workshop welding machine designed to fabricate fittings like elbows,
wyes, tees and crosses (up to 630 mm). All jaws movements are electro-
hydraulically operated, both the open/close movement and the blocking
mechanism.
Composed of:
- A machine body with two hydraulically controlled carriages;
- A control panel featuring the Easy Life system, thanks to which it is
possible to carry out a whole welding cycle in a simple, intuitive and
repeatable way, so that the operators interference would be reduced to
the minimum. An in-built memory allows the machine to store the data of
the welding cycles (including the set diameters and SDR). It is possible
to transfer the welding data to a PC through a serial port (USB adaptor
connector available) and data-management software. A printer can be
connected to the serial port, to obtain a welding report at the end of each
welding cycle;
- a Teflon-coated heating plate with hydraulic movement (in/out) on
spherical bearings guides;
- a milling cutter with hydraulic movement (in/out) on spherical bearings
guides, operated by an electrical engine;
- an upper cylinder, to be positioned on the jaws, for welding extra thick
pipes and/or whenever it is necessary to apply high pressures.
SUPPLIED WITH
- Welding machine complete with control panel, heating plate, milling
cutter, upper cylinder and tool kit.
ON REQUEST (ACCESSORIES)
- Elbows jaws (1 right - 1 left) (A) complete with lateral supports;
- Elbows jaw (right or left ) and lateral support (right or left) inserts from
225 to 630 mm;
- Wyes (B); jaws (1 right -1 left);
- Wyes (Y) jaws inserts from 225 to 630 mm;
- Tees/crosses jaws (4 interchangeable pieces);
- Tees/crosses jaws inserts (C) from 225 to 630 mm;
- Special milling cutter plates and blades for PVC.
(
A
): Straight welding is also possible using the elbows jaws
(
B
): Elbows left jaw is required to fabricate wye (Y).
(
C
): Left and right special jaws can be used together at the same time whenever it is
necessari to weld two fittings together.
Milling cutter
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Working range:
ELBOWS
WYES (Y)
TEES CROSSES
Angle reading sensitivity
Power supply
Total absorbed power
Working temperature
Room temperature range
Overall cylinder section
Pressure working range
Materials
DIMENSIONS (W x D x H)
Machine body
Control panel (without printer support)
Control panel (with printer support)
ELBOWS jaws
WYES (Y) jaws
TEES/CROSSES jaws
WEIGHT
Machine body
Control panel
ELBOWS jaws (2 pcs.)
WYES (Y) jaws (2 pcs.)
TEES/CROSSES jaws (4 pcs.)
Upper cylinder
225 630 mm 0 60
225 630 mm 45 60
225 630 mm
1
400 V-Three-phase-50/60 Hz
30000 W
180 280C
-5 +40C
19,635 cm
2
with upper cylinder 39,270 cm
2
0 230 bar
PE, PP
* For other materials contact RITMO spa

2940 x 4000 x 2000 mm
650 x 520 x 1080 mm
650 x 650 x 1080 mm
950 x 300 x 910 mm
880 x 1080 x 890 mm
930 x 140 x 190 mm
3224,00 Kg
37,00 Kg
436,00 Kg
818,00 Kg
1156,00 Kg
55,00 Kg
TECHNICAL FEATURES
Elbows jaws
Wyes (Y) jaws
Tees/Crosses jaws
Tees/Crosses jaws
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Working range for pipes
Working range sheets
Materials
Inclination range while cutting
Machine dimensions
Blade dimensions
Machine weight
Power supply
Max. absorbed power
Up to 400 mm
980 mm (*)
PE, PP, PVDF, PVC
* For other materials contact RITMO spa
from 30 to + 67,5
2980 x 2650 x 2980 mm
width: 16 mm
thickness: 0,5 mm
length: 4600 mm
330 Kg
400 V Three phase + N + PE 50/60Hz
860 W
TECHNICAL FEATURES
SIGMA 400 PRO
Sigma 400 PRO is an electric workshop band saw machine, for plastic
pipes (PE, PP, PPR, PVC) and plastic sheets.
Sigma 400 PRO is designed to make angular cut, featuring a wide range of
angles (from - 30 to + 67,5). It is the ideal equipment to match Alfa fittings
fabrication machines. Both the preparation and cutting phases are extremely
simple and safe to perform. The machine is provided with special spherical
bearings guides where the machine body can easily move sideward. The
equipment includes a control panel, located at a safety distance from the
cutting area, where the operator can control the automatic movement of the
arch saw (IN/OUT) and also adjust and regulate the cutting speed.
Sigma 400 PRO can as well cut plastic sheets, using a suitable kit provided
upon request. The kit consists of a plane supporting bench and an adjustable
sheet guide square. It is possible to rotate the blade of 90 against the band
saw arm and, by doing so, cut the sheet in all its length.
Special auxiliary devices can relieve the stress on the blade and help
reducing the ordinary technical maintenance.
SUPPLIED WITH
- Auxiliary bench for cutting tees
ON REQUEST (ACCESSORIES)
- Auxiliary bench for cutting sheets;
- Pipe supporting trolley.
(*) : distance between blade and machine arm. When the blade is rotaded 90 against the
band saw arm, it is possibile to cut the sheet in all its length.
SIGMA 400 PRO
Control panel
auxiliary bench for cutting tees
Auxiliary bench for cutting sheets
68
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SIGMA 630 PRO
Sigma 630 PRO is an electric workshop band saw machine, for plastic
pipes (PE, PP, PPR, PVC ) and plastic sheets.
Sigma 630 PRO is designed to make angular cut, featuring a wide range of
angles (from -30 to +67,5). It is the ideal equipment to match Alfa fittings
fabricator machines. Both the preparation and cutting phases are extremely
simple and safe to perform. The machine is provided with special spherical
bearings guides where the machine body can easily move sideward. The
equipment includes a control panel, located at a safety distance from the
cutting area, where the operator can control the automatic movement of the
arch saw (IN/OUT) and also adjust and regulate the cutting speed.
Sigma 630 PRO can cut plastic sheets as well, using a suitable kit provided
upon request. The kit consists of a plane supporting bench and an adjustable
sheet guide square. It is also possible to perform a 90 blade rotation against
the band saw arm and, by doing so, cut the sheet in all its length.
Special auxiliary devices can relieve the stress on the blade and help
reducing the ordinary technical maintenance.
SUPPLIED WITH
- auxiliary bench for cutting tees
ON REQUEST (ACCESSORIES)
- auxiliary bench for cutting sheets
- pipe supporting trolley
- radial cutting kit
TECHNICAL FEATURES
SIGMA 630 PRO
Wyes cut (+ 67.5)
Pipe trolley support
control panel
Pipe lift/roller
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Working range for pipes
Working range for sheets
Materials
Inclination range while cutting
Machine dimensions
Blade dimensions
Machine weight
Power supply
Max.absorbed power
Up to 655 mm
1350 mm (*)
PE, PP, PVDF, PVC
* For other materials contact RITMO spa
from 30 to + 67,5
4340 x 3460 x 2650 mm
width: 25 mm
thickness: 0,6 mm
length: 6130 mm
925 Kg
400 V three-phase + N + PE 50/60Hz
2200 W
(*) : distance between blade and machine arm. When the blade is rotated 90 against the
band saw arm, it is possibile to cut the sheet in all its length.
70
SIGMA 1600 PRO
SIGMA 1200 - 1600 PRO
Sigma 1200 PRO and Sigma 1600 PRO are electric workshop band saw
machines, for plastic pipes up to 1200 and 1600 mm.
Sigma 1200 and 1600 were specially designed to perform easy cuts with a
wide range of angles (from - 45 to + 67,5). Theyre the ideal equipment to
match Alfa fittings fabrication machines.
Thanks to a PLC system, the operator can input the exact cutting angles with
the highest precision. These data are displayed during the entire welding
process, making it easier for the operator. Certain angles, as for example
45, are automatically reached, which drastically reduces the setting time.
A control device immediately stops the cutting operation, whenever the
operator sets in a wrong angle, for which the blade risks to strike against the
pipe housing bench.
Composed of:
- pipe housing bench, a blade-housing arm (belt type), moving on a
spherical bearings guide, performing settable advancing speed. It can
rotate on an arc system, and perform a wide range of share angles;
- a continuous control blade guide telescopic system, to reduce to the
minimum the blade vibration, regardless of the diameter and/or thickness
of the pipe being cut. Provided with a laser-beam pointing system to
localize the cutting area
- a safety pilot cabin, where the control panel is located. It is protected by
guards for greater operators safety
- an easy-to-use control panel, featuring a simplified graphics display,
where the inclination degree of the cutting arc is displayed.
SUPPLIED WITH
- band saw machine complete of an auxiliary bench to cut welded pipe
sector (for Tees), and support kit for the pipe sectors (to prevent them
from being damaged).
ON REQUEST (ACCESSORIES)
- Scraps suction device.
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Control panel
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Operator control cabin
Telescopic blade guide
Power supply
Power absorbed
Working range
Maximum cut inclination
Angle precision degree
DIMENSIONS (W x D x H)
Maximum overall dimensions
MACHINE WEIGHT
400 V 3F+N - 50/60Hz
3600 W
Up to 1200 mm
from 45 to + 67,5
0,1
7000 x 8700 x 4500 mm
4380,00 Kg
TECHNICAL FEATURES SIGMA 1200 PRO
Power supply
Power absorbed
Working range
Maximum cut inclination
Angle precision degree
DIMENSIONS (W x D x H)
Maximum overall dimensions
MACHINE WEIGHT
400 V 3F+N - 50/60Hz
6500 W
Up to 1600 mm
from 45 to + 67,5
0,1
8950 x 7650 x 3580 mm
5300,00 Kg
TECHNICAL FEATURES SIGMA 1600 PRO
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SOCKET WELDERS AND ACCESSORIES
These manual workshop/construction site machines and equipment are suitable for the socket
fusion of pipes and fittings in plastic such as Polyethylene (PE), Polypropylene (PP), Polypropylene
random (PP-R), Polyvynyldifluoride (PVDF) and Polybutene (PB) for carrying fluids under pressure.
By means of a heat element and calibrated sockets and spigots coated with a non-stick material,
it is possible to make joins for many different applications, such as systems for carrying water for
heating and sanitary use, air or acids in industrial sectors.
MANUAL SOCKET FUSION
The manual equipment is recommended for welding pipes and fittings up to an O.D. of 40 mm,
once manual welding of bigger diameters is quite problematic. However, this equipment can be used
to reach (with some models) even the maximum diameters available, whenever there are special
working requirements.
MANUAL SOCKET WELDERS
---------------------------------------------
pag. 74
SOCKET FUSION MACHINES
The manual welders are recommended for welding pipes and fittings with an O.D. of more than
40 mm. Thanks to their particular configuration, these machines are perfectly adapted to maintain
the join alignment between pipe and fitting, so that the welding procedure becomes a quick and
easy task.
PRISMA 90
--------------------------------------------------------------
pag. 76
PRISMA 125
------------------------------------------------------------
pag. 78
ACCESSORIES
SOCKETS & SPIGOTS
----------------------------------------------
pag. 80
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R 25
R 63
R 125 Q
Bench vice
Fork support
MANUAL EQUIPMENT
Manual socket welders for joining pipes and fittings, in compliance
with the standards in force. They feature an aluminum heating plate and a
practical, heat-insulated plastic handle. They can weld PE, PP, PP-R, PVDF
pipes and fittings, and theyre characterized by different shapes and working
ranges, suitable for different applications. Theyre available with an adjustable
electronic thermoregulator (TE), or with a fixed electronic thermostat (TFE).
This new TFE control system features a new self-diagnostic device, provided
with an alarm, which would alert the operator in case of anomaly; at the
same time, the heating element would switch off automatically. Thanks to
an algorithm PID microcontroller, combined with a platinum sensor, the
temperature control system can react faster to the external temperature
fluctuations, and guarantee higher reliability and longer durability.
SUPPLIED WITH
All models are composed of:
- Socket welder;
- fork support;
- bench vice (except R 25);
- allen wrench;
- pin for sockets & spigots.
ON REQUEST (ACCESSORIES)
- Bench vice (for R 25);
- Carrying case in electro-painted steel;
- Sockets and spigots (male/female).
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Steel case
Sockets & spigots
Wrench pin
Power supply(*)
Working temperature
Ambient temperature
Materials
100 - 230 V Single phase
50/60 Hz
(TFE)
TFE: 260C ( 1)
TE: 180 290C
-5 +40C
PE, PP, PP-R, PB, PVDF
TECHNICAL FEATURES
Model
R 25
R 63
R 125 Q
Max.
diameter
25 mm
63 mm
125 mm
Absorbed
power
500 W
800 W
1400 W
Dimensions
(W x D x H)
115 x 50 x 320 mm
175 x 50 x 360 mm
175 x 50 x 395 mm
Weight
1,44 Kg
1,82 Kg
3,16 Kg
Dimensions (W x D x H)
225 x195 x 90 mm
Weight
0,40 Kg
Fork support
(*) The 110 V single phase 50/60 Hz version available for the following models: R 63 TFE e
TE 800 W, R 125Q TFE e TE 1400 W.
Male/female sockets and spigots
16 20 25 32 40 50 63 75 90
0,08 0,12 0,15 0,22 0,32 0,45 0,60 0,77 1,20
110 125
1,82 2,13
Total weight: 7,86 Kg
230 V Single phase
50/60 Hz
(TE)
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PRISMA 90
Socket welder
Self-centering clamp for fittings
Pipes clamp
Selector
Fittings support
PRISMA 90
This workshop/construction site welding machine is suitable for the
socket fusion of pipes and fittings up to an O.D. of 90 mm, in accordance with
the standards in force.
The PRISMA 90 is composed of a machine body featuring a selector for the
welding depths of the different diameters, an adjustable clamp for locking
the pipes, a self-centring clamp for locking the fittings (different brands), a
selfcentering socket welder with electronic temperature control, a device
for the maximum heating depth, three machine supporting legs, a tripod to
support the pipe, a set of sockets and spigots for socket fusion from 20
to 90 mm with steel case, and a set of centering sockets and spigots in
Aluminium, useful for realigning the pipe locking clamp with respect to the
self-centring one, when necessary.
The welding machine is available in two versions, depending on the type of
sockets & spigots supplied:
- PRISMA 90 type A (with A type sockets & spigots, and a specific
selector for the welding depth);
- PRISMA 90 type B (with B type sockets & spigots, and a specific
selector for the welding depth).
The choice of the socket & spigot is closely linked to the brand of pipes
and fittings being used.
However, it is possible to transform the welding machine into the other
version (A or B) at any time, by simply substituting the selector and type of
sockets and spigots.
SUPPLIED WITH
- Machine body complete with an electronic socket welder, fittings
support and a V shaped pipe support;
- Machine support (composed of 3 legs);
- Steel case complete with sockets & spigots from 20 to 90 mm,
centering devices from 20 to 90 mm, clamp adapters from 20
to 75 mm, and tool kit;
- Pipe support tripod.
ON REQUEST (ACCESSORIES)
- Transport wooden case;
- Timer.
Thermoregulator
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Steel case
Clamp adapters
Centering devices
3-leg pipe support
Transport wooden case
V shaped pipe support
Working range
Power supply
Total absorbed power
Working temperature
Room temperature range
Time to reach welding temperature
(
A
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DIMENSIONS (W x D x H)
Machine being transported
Machine being used
(with supporting legs)
Steel case
Pipe supporting tripod
Transport wooden case
WEIGHT
Steel case
Pipe supporting tripod
Machine without accessories
TOTAL (Prisma 90 only)
Transport wooden case
20 90 mm
110 V 230 V
Single phase - 50/60 Hz
1000 W
180 280C (
A
)
-5 +40C
~ 10 min.
PE, PP, PP-R, PB, PVDF
590 x 470 x 370 mm
590 x 595 x 630 mm
(990 x 630 x 1260 mm)
490 x 250 x 125 mm
410 x 350 x 880 mm
760 x 665 x 490 mm
4,00 Kg
2,38 Kg
40,50 Kg
54,00 Kg
22,00 Kg
TECHNICAL FEATURES
Weight (Kg) clamps adapters (for fixing the pipe) (2 pcs./)
20 25 32 40 50 63 75
0,22 0,21 0,20 0,18 0,16 0,12 0,08
Total weight: 1,17 Kg
Sockets & spigots
20 25 32 40 50 63 75 90
0,12 0,15 0,22 0,32 0,45 0,60 0,77 1,20
Total weight: 3,83 Kg
Centering sockets & spigots (1 pc./)
20 25 32 40 50 63 75 90
0,02 0,03 0,04 0,05 0,08 0,05 0,08 0,20
Total weight: 0,55 Kg
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PRISMA 125
Socket welder
Self centering clamps
Selector
Machine body
Thermoregulator
PRISMA 125
This workshop/construction site welding machine is suitable for the
socket fusion of pipes and fittings up to an O. D. of 125 mm, in accordance
with the standards in force.
The PRISMA 125 is composed of a machine body featuring a selector for
the welding depths of the different diameters, four self-centering clamps for
locking the pipes and the fittings (different brands), a self-centring socket
welder with electronic temperature control, a device for the maximum heating
depth, a sliding trolley, a tripod to support the pipe, a set of sockets and
spigots for socket fusion from 25 to 125 mm with steel case.
The welding machine is available in two versions, depending on the type of
sockets & spigots supplied:
- PRISMA 125 type A (with A type sockets and spigots, and a
specific selector for the welding depth);
- PRISMA 125 type B (with B type sockets and spigots, and a
specific selector for the welding depth).
The choice of the socket & spigot is closely linked to the brand of pipes and
fittings being used. However, it is possible to transform the welding machine
into the other version (A or B) at any time, by simply substituting the selector
and type of sockets and spigots.
SUPPLIED WITH
- Machine body complete with an electronic socket welder;
- Steel case complete with sockets and spigots from 25 to 125 mm
and tool kit;
- Pipe support tripod;
- Sliding trolley.
ON REQUEST (ACCESSORIES)
- Transport wooden case;
- Timer
79
Steel case
Sliding trolley
25 125 mm
110V 230 V
Single phase - 50/60 Hz
1400 W 1400 W
180 280C (
A
)
-5 +40C
~ 10 min.
PE, PP, PP-R, PB, PVDF
1460 x 700 x 1080 mm
1080 x 840 x 580 mm
(1500 x 840 x 1260 mm)
490 x 260 x 125 mm
410 x 350 x 880 mm
1400 x 675 x 700 mm
1500 x 800 x 1300 mm
4,00 Kg
2,38 Kg
68,76 Kg
17,00 Kg
100,00 Kg
53,00 Kg
TECHNICAL FEATURES
Sockets & spigots
20 25 32 40 50 63 75 90 110 125
0,12 0,15 0,22 0,32 0,45 0,60 0,77 1,20 1,82 2,13
Total weight: 7,86 Kg
Working range
Power supply
Total absorbed power
Working temperature
Room temperature range
Time to reach welding temperature
(
A
) Materials
DIMENSIONS (W x D x H)
Machine being transported
Machine working
(with sliding trolley)
Steel case
Pipe supporting tripod
Sliding trolley
Transport wooden case
WEIGHT
Steel case
Pipe supporting tripod
Machine without accessories
Sliding trolley
TOTAL (Prisma 125 only)
Transport wooden case
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Sockets & spigots
Type stamp
Hole repairing sockets & spigots
Hole repairing sockets & spigots
( 8 mm) + repair taps
SOCKETS & SPIGOTS
These accessories are necessary for the socket fusion of pipes and
fittings.
The sockets & spigots are made with a special Aluminium alloy coated with
a non-stick material (PTFE).
They were designed in accordance to the German standards (DVS 2208),
for which there are two versions, A and B (*), different in size and welding
coupling depths. The socket & spigot correspond to the female part (in
which the pipe is inserted) and the male part (to be inserted in the fitting).
They are available from 16 mm (type B only) to 125 mm. The DVS 2208
standard establishes that:
- the A type sockets and spigots have been designed for pipes that
require no working in the welded area; theres a greater interference
during pipe and fitting coupling;
- the B type sockets and spigots require external machining of the
pipe (scraping/calibrating) prior to coupling.
(*): the choice is always linked to the brand of pipes and fittings being
used.
RITMO also produces special sockets and spigots that are useful for the
on-site repairs of pipes that have been accidentally perforated.
They are called hole repairing sockets, available in three different types:
- 7 mm hole repairing socket for 7 mm holes;
- 8 mm hole repairing socket for 8 mm holes;
- 11 mm conical hole repairing socket for 11 mm holes:
thanks to its particular saddle shape, this tool provides an extremely
reliable repair because it welds not only over the surface of the hole
but also penetrates through the pipe wall. The system is completed
by special repair taps (conical closing PE and PP taps) available on
request.
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Hole repairing sequence
7 mm
hole repairing socket
0,07 Kg
8 mm
hole repairing socket
0,15 Kg
11 mm
hole repairing socket
0,09 Kg
TECHNICAL FEATURES
Dimensions (mm) and Weight (Kg)
16 20 25 32 40 50 63 75 90 110 125
0,06 0,12 0,15 0,22 0,32 0,45 0,60 0,77 1,20 1,82 2,13
Total weight: 7,86 Kg
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ELECTROFUSION MACHINES
LOW PRESSURE / DRAINAGE ELECTROFUSION MACHINES
Low pressure / drainage electrofusion machines for PE couplings.
MUSTANG 160 S
-----------------------------------------------------
pag. 84
UNIVERSAL
------------------------------------------------------------
pag. 85
HIGH PRESSURE ELECTROFUSION MACHINES
Universal bar-code reader electrofusion machines for PE, PP, PP R couplings 8 48 V.
ELEKTRA 400 - 800
--------------------------------------------------
pag. 86
Universal manual electrofusion machines for PE, PP, PP R couplings 8 48 V.

POLYWELD MAN
-----------------------------------------------------------
pag. 88
Electrofusion machines for one single brand.of PE, PP, PP R couplings
TOP
-----------------------------------------------------------------------
pag. 89
LOW AND HIGH PRESSURE ELECTROFUSION MACHINES
Universal manual electrofusion machines for PE, PP, PP R couplings 8 48 V and for Low
Pressure / drainage couplings.
MULTIPLA
---------------------------------------------------------------
pag. 90
ACCESSORIES
PIPE SCRAPERS - ROLLERS - ALIGNERS
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pag. 92
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MUSTANG 160 S
Machine body
Manual scraper
Transport bag
Working range
Electrical couplers brands (low
pressure HDPE)
Power supply
Maximum output current
Maximum absorbed power
Outside temperature range
Temperature compensation
Dimensions (W x D x H)
Weight
32 160 mm
Akatherm-Euro, Co.e.s., Geberit,
Valsir, Waviduo,
Eurofusion
230 V - Single phase - 50/60 Hz
5 A
900 W
-5 +40C
Automatic electronic
300 x 120 x 280 mm
3,00 Kg
TECHNICAL FEATURES
MUSTANG 160 S
This electrofusion machine is suitable for welding electrical couplers in
Polyethylene (PE) from 32 to 160 mm, for low-pressure conduits.
The MUSTANG 160 S is made in compliance with the current safety
standards and Directives. This welding machines structure is light weight,
so it is extremely easy to carry around. It is distinguished by the automatic
setting of the welding parameters, by the self-compensation of the current
supplied (according to the ambient temperature) and by the self-diagnosis, in
the event of any malfunction that could occur before or during welding.
The machine features cables with pins, a transport bag and a manual
scraper, most useful to remove the layer of oxidation from the pipe (which
could undermine the good result of the welding).
SUPPLIED WITH
- Welding machine complete with cables with pins, Trevira bag and
manual scraper.
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UNIVERSAL
This electrofusion machine is suitable for welding electrical couplers in
Polyethylene (PE) from 32 mm to 315 mm, for low pressure conduits.
The UNIVERSAL is made in compliance with the current safety standards
and Directives. This welding machines structure is light weight, so it is
extremely easy to carry around. It is controlled by a microprocessor that
allows the recognition of three different types of cable with pins, identified
by a code (written on each one of them), which the operator can confirm
by looking at the display. The different cables are necessary to adapt to the
different kinds of electrical coupler available in the market. The main features
include self-compensation of the current supplied (according to the ambient
temperature) and self-diagnosis of any malfunction that could occur before or
during welding.
The machine features three cables with pins, a transport bag and a
manual scraper, most useful to remove the layer of oxidation from the pipe
(which could undermine the good result of the welding).
SUPPLIED WITH
- Welding machine complete with three cables with pins, Trevira bag
and manual scraper.
Working range
Electrical couplers brands
(low pressure HDPE)
Working range
Electrical couplers brands
(low pressure HDPE)
Power supply
Maximum output current
Maximum absorbed power
Outside temperature range
Temperature compensation
Dimensions (W x D x H)
Weight
32 160 mm
Valsir, Akatherm, Eurofusion
Geberit, Waviduo, Coes.
200 315 mm
Valsir, Akatherm,
Eurofusion, Geberit.
230 V-Single phase-50/60 Hz
10,7 A
2470 W
-5 +40C
Automatic electronic
280 x 260 x 200 mm
6,00 Kg
TECHNICAL FEATURES
Machine body
Manual scraper
UNIVERSAL
Cables with pins
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ELEKTRA
Scanner and optical pen
USB storage device
ELEKTRA
Elektra is an universal electrofusion machine, suitable for welding PE
and PP couplings (from 8 to 48 V). It is available in three versions: Elektra
400 Entry (*), Elektra 400, Elektra 800. The Elektra machine is made in
compliance with Italian and international standards, and is composed of:
- a versatile machine body, capable of adapting to different operational
needs, inside and outside the trench; the control panel can be turned
upward or be positioned horizontally to the ground
- an optical pen - barcode reading system (or optical scanner, upon
request) that allows the automatic setting of the welding parameters. There
are nonetheless two manual settings available: by setting the welding
tension/time parameters, and by input the numerical code indicated under
the bar code
- an in built memory with 4000 welding cycles, featuring the possibility of
transferring data to a PC , to an external USB storage device, or to a serial
printer RS-232
- a large graphic display;
The machine is supplied with a cable provided with 4mm connectors, a set
of 4,7 mm adapters, a manual scraper and a transport case.
(*) ELEKTRA 400 ENTRY is the basic model of the Elektra product line.
It features a bar code reading system with an optic pen which allows
the machine to acquire the welding parameters automatically. Welding
certification is printable through a RS232 serial port.
SUPPLIED WITH
- terminals 4,0 mm, adapters 4,7 mm
- transport case
- manual scraper
ON REQUEST (ACCESSORIES)
- transfer kit for transferring welding data from the welding machine to a
portable serial printer (it includes serial printer and cable)
- connecting cable for welding machine/PC transfer
- data transfer software (Ritmo Transfer)
- optical scanner, for reading barcodes
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Manual scraper
Adapter
Serial printer
TECHNICAL FEATURES
Transport case
Software Ritmo transfer
ELEKTRA 400
ENTRY
ELEKTRA 400
ENTRY
ELEKTRA
800
Working range 20 400 mm 20 800 mm
Welding output voltage 8 48 V
Single phase
power supply
230 V
50/60 Hz
110 V
50/60 Hz
230 V
50/60 Hz
230 V
50/60 Hz
Max. absorbed power 2700 W 2500 W 2700 W 3500 W
Max. output current 100 A 120 A
60% Duty Cycle output 70 A 65 A 70 A 90 A
Operating mode Barcode/Manual (numerical code or tension/time)
Connections
RS 232
serial printer
USB for external memory and
RS 232 serial printer
Memory capacity - 4000 reports
Protection degree IP 54
External T reading probe
precision
1 C
Outside T range - 10 + 50 C
Display 128 x 64 graphic backlighted LCD
Welding hose length 3 mt
Connectors diameter 4,0 mm
Adapters diameter 4,7 mm
Dimensions 358 x 285 x 302 mm
Weight 19,5 Kg
POLYWELD MAN
Manual scraper
Transport case
4,0 / 4,7 mm adapters
Serial printer data transfer kit
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POLYWELD MAN
Universal electrofusion machine designed for low voltage Polyethylene (PE) and
Polypropylene (PP) couplers (from 8 to 44 Volts) for high pressure conduits.
The POLYWELD MAN machine is made in compliance with the current European
Standards and Directives. The machine is extremely easy to use due to its software
that can be managed by a display and four buttons.
The welding parameters (Tension and Time) are set in manually by the operator
depending on the coupler technical features. A serial port makes it possible to connect
a printer in order to obtain a report at the end of the weld (to certify some relevant
data from the welder and to confirm if the cycle has been correctly performed or not).
Malfunctions occurring before or during the welding are shown as error message
codes at the display and at the printed report. The machine is supplied with a cable
and 4,0 mm connectors, a set of 4,7 mm adapters and a manual scraper, most
useful to remove the layer of oxidation from the pipe surface (which could undermine
the good result of the welding).
SUPPLIED WITH
- Welding machine complete with 4,0 mm connectors and 4,7 mm
adapters;
- Manual scraper;
- Transport case.
ON REQUEST (ACCESSORIES)
- Serial printer data transfer kit, to transfer the welding data from machine
directly to a yard serial printer (includes a printer and a connecting
cable).
TECHNICAL FEATURES
Working range
Electrical couplers (High pressure HDPE)
Power supply
Maximum output current
Maximum absorbed power
Welding output voltage
Protection degree
External T reading probe precision
Outside temperature range
Display
Welding hose length
Connectors diameter
Adapters diameter
DIMENSIONS (W x D x H)
Welding machine
Transport wooden case
WEIGHT
Welding machine
Transport wooden case
POLYWELD MAN
20 315 mm PE-HD 20 125 mm PP-R
Different brand (*)
75 A (peak at 100 A)
3500 W
8 44 V OUTPUT
IP 54
1 C
-10 +50C
7 segments display
3 m
4,0 mm (*)
4,7 mm (*)
195 x 325 x 270 mm
390 x 265 x 335 mm
17,00 Kg
4,00 Kg
(*) Any other brand not mentioned in this list but with the same design features, that is,
a constant welding voltage (ranging between 8 and 44V), with or without a bar code, and
with standard 4,0 or 4.7 mm connectors, can be welded with these machines
110 V Single phase
45 60 Hz
230 V Single
phase 50 Hz
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TOP
Machine body
ROLLMAPLAST couplers
Manual scraper
ROLLMAPLAST
(Wavin)
TOP
This monovalent electrofusion machine is suitable for welding
ROLLMAPLAST couplers, for Polyethylene (up to 160 mm) and
Polypropylene (up to 110 mm) high pressure conduits.
The TOP is made in compliance with the current safety standards and
directives. The machines structure is light weight, so it is extremely easy to
carry around. The TOP supplies a constant current to the coupler (with an
automatic current self-compensation, according to the ambient temperature),
and makes a self-diagnosis of any malfunction that can occur before or
during the welding.
The machine is supplied with cables with pins, a transport bag and a manual
scraper, most useful to remove the layer of oxidation from the pipe (which
could undermine the good result of the welding).
SUPPLIED WITH
- Welding machine complete with cables with pins, Trevira bag and
manual scraper.
Working range
I Series 20 160 mm - PE 80
LI Series 20 160 mm - PE 80
LI Series 20 110 mm - PE 100
20 110 mm - PP, PP-R
230 V - Single phase - 50/60 Hz
5 A
890 W
-5 +40C
Automatic electronic
280 x 280 x 110 mm
2,75 Kg
TECHNICAL FEATURES
Electrical
couplers brands
Power supply
Maximum output current
Maximum absorbed power
Room temperature range
Temperature compensation
Dimensions (W x D x H)
Weight
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MULTIPLA
Control panel
MULTIPLA
Multipla is a universal/manual electrofusion machine, built with inverter technology,
which can weld any kind of electrofusion fitting available in the market, made of PE,
PP, PPR, for low or high pressure pipes, up to 315 mm in diameter. Multipla is built
in compliance with the current safety regulations, and it can guarantee the use also
in case of instable tension, without risking damaging the machine. The electronics
adopted allow the automatic identification of the necessary cables, designed for the
different types of fittings. After connecting a specific cable, indentified by a specific
color, the next step is to press the key to start the fusion process. Manual setting
of fusion parameters (tension and time) is necessary only for low tension fittings (8
to 48 V), normally marked with bar code. It is provided with an in-built memory of
800 welding cycles, and the possibility of transferring them to a PC, or to a RS-232
printer. It is supplied with all necessary connecting cables, a manual scraper, and an
aluminum transport case.
SUPPLIED WITH
- Welding machine complete of 8 connecting cables;
- connectors and adapters 4,0 - 4,7 mm;
- aluminum transport case.
ON REQUEST (ACCESSORIES)
- transfer data kit, for transferring data from the welding machine to the
yard serial printer (it includes a printer and a connecting cable)
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TECHNICAL FEATURES
(*) Any other brand not mentioned in this list but with the same design features, that is,
a constant welding voltage (ranging between 8 and 48V), with or without a bar code, and
with standard 4,0 or 4.7 mm connectors, can be welded with these machines.
Cables
Dimensions 375 x 190 x 415 mm
Weight 14 Kg
Power supply 230 V 10% 50-60 Hz
Max. absorbed power 3500 W
Welding output voltage 8 48 V
Max. output current 75 A (peak at 85 A)
Protection degree IP 65
Ambient temperature - 10 50 C
Connectors diameter 4,0 mm
Adapters diameter 4,7 mm
Constant tension
8 48 V
20 315 mm PE, PP, PPR
Any brand that uses a constant welding
tension (*)
Constant current
A00
40 160 mm (PE)
Coes, Akatherm, Eurofusion,
Geberit, Valsir, Wavin (Waviduo)
A01
200 315 mm (PE)
Akatherm, Eurofusion,
Valsir, Wavin
A02 200 315 mm (PE) Geberit
A03
40 160 mm (PE)
Wavin (Wavisolo)
A04
200 315 mm (PE)
Coes (Coestilen)
A05
20 63 mm (PPR)
Coes (Coestilen)
A06
20 160 mm (PE 80) Wavin (I)
20 125 mm (PE 100 - PPR)
Wavin (LI Tigris Green)
A07
126 315 mm (PE 100)
Wavin (LI)
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PIPE SCRAPERS
RTC 710
RTC 160
RTC 315
PIPE SCRAPERS
RTC 160 - RTC 315 - RTC 710 - PS 180
These professional rotary scrapers, designed and patented by Ritmo, are
essential to prepare the plastic pipes and fittings before electrofusion welding.
Practical and handy, the pipe scrapers remove the oxidation
layer caused by weather and ultraviolet rays. If not removed, the
oxidation layer would severely compromise the quality of the joint.
Among the main construction features there is a device that makes
it possible to maintain the thickness of the continuous chip
constant, even if the pipe is misshaped, and to adjust the length of
the surface to scrape according to the depth of the electrical coupler.
The RTC 710 features an extendable arm to scrape the exact length of
the electrical coupler, which is an advantage when having to perform
maintenance/repair jobs in the building site. The main chuck has four
extendable arms that clamps directly the inside diameter of the pipe.
The PS 180 is composed of a settable chuck to cover the full range of
working diameters, and of an orbital arm where the blade is attached.
The orbital arm of PS 180 can scrape the exact length of the electrical
coupler, which is an advantage when having to perform maintenance/repair
jopbs in the building site.
SUPPLIED WITH
Both models are supplied with:
- Pipe scraper;
- adapters kit (except for RTC 710);
- spare blade;
- handwheel key (for RTC 315);
- aluminum transport case;
- screwdriver and small cutter;
- transport bag (for PS 180).
MANUAL SCRAPER
This manual tool is used with the same principle as the RTC pipe scrapers.
The MANUAL SCRAPER features a practical plastic handle and a carbon
steel blade, interchangeable with four cutting edges.
SUPPLIED WITH
- Scraper complete with a four-cutting edges blade.
PS 180
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EXTERNAL
INTERNAL
75 200 mm
61 180 mm
Max. scraping length
Max. 129 mm
Min. 120 mm
DIMENSIONI (W x D x H)
Max. RTC dimensions when working 595 x 272 x 190 mm
Dimensions in the transport bag 453 x 185 x 63 mm
WEIGHT 2,8 Kg
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Manual scraper
Transport case
Recommended working range Max 63 mm
MANUAL SCRAPER
RTC 710
355 710 mm
290 675 mm
530 mm
RTC 710
595x272x190 mm
800x580x350 mm
16,00 Kg
26,60 Kg
Working range:
EXTERNAL
INTERNAL
Scraping
length
DIMENSIONS
(W x D x H)
Max. RTC
dimensions
when working
Transport
case
WEIGHT
Pipe scraper
Total (with
accessories)
RTC 160
50 160 mm
38 154 mm
70 mm
RTC 160
380x120x250 mm
390x210x135 mm
2,50 Kg
5,65 Kg
RTC 315
75 315 mm
58 300 mm
137 mm
RTC 315
510x310x410 mm
230x500x270 mm
4,50 Kg
9,20 Kg
TECHNICAL FEATURES
PS 180
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Pipe support
Locking system
TECHNICAL FEATURES
Working range
DIMENSIONS (W x D x H)
While being transported
While being used (lowest position)
While being used (highest position)
WEIGHT
40 400 mm
870 x 365 x 785 mm
630 x 365 x 760 mm
1100 x 365 x 660 mm
15,00 Kg
PIPE SUPPORT
With this practical piece of equipment, the pipe can be locked to let the
operator carry out quickly and with precision all operations previous to the
welding cycle, like cutting, pickling, scraping, etc.
This supports particular structure helps reach several inclination angles
and heights, in order to better adapt to the requirements of the building site.
Furthermore, a belt and a jack system helps a quick locking and releasing
of the pipe.
SUPPLIED WITH
- Base structure complete with locking belt and service spanner.
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560 & 1600 rollers
Lightweight roller
Squeezer 63
Working range
Operation
Overall dimensions
(W x D x H)
Weight
Working range
Overall dimensions
(W x D x H)
Weight
LIGHTWEIGHT
ROLLER UNIT
Max. 315 mm
400x290x240 mm
6,00 Kg
560
ROLLER UNIT
Max. 560 mm
900x690x450 mm
65,00 Kg
1600
ROLLER UNIT
Max. 1600 mm
920x730x520 mm
76,00 Kg
TECHNICAL FEATURES
ROLLERS
This device is essential for supporting the pipes while they are being
welded with the DELTA machines. The rollers minimise pipe friction and drag
force no matter which is the construction site condition.
This series features three different models:
- LIGHTWEIGHT ROLLER UNIT which can sustain pipes up to 315
mm. Its particular structure allows the operator to adjust the height, and
makes it easier to put it/remove it from under the pipe;
- 560 ROLLER UNIT which can sustain pipes up to 560 mm. With the
help of the hydraulic jacks, this roller can be adjusted in height, and since
the structure is divided in two parts, its width can also be adjusted;
- 1600 ROLLER UNIT with a working range up to 1600 mm and a
structure/features similar to the 560 version.
SUPPLIED WITH
All models are supplied with:
- Base structure complete with roller(s).
SQUEEZER 63
20 63 mm S5/SDR11
Manual
325 x 70 x 330 mm
5,3 Kg
TECHNICAL FEATURES
SQUEEZER 63
The SQUEEZER 63 is a manual tool. Easy and fast to apply, the
SQUEEZER is useful in the worksite to stop the gas or water flow in the
Polyethylene pipelines from 16 to 63 mm / S5 SDR 11. The squeezing
action runs by a movable cylindric bar and by an opposite one.
The second bar can be removed to permit the pipe insertion. Two special
stop templates with 4 positions (on the movable bar sides) assure a safe pipe
squeeze on all working range diameters.
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TECHNICAL FEATURES
Working range
DIMENSIONS (W x D x H)
Aligner (max. overall dimensions)
Transport bag
WEIGHT
Alinger
Transport bag
Total
20 63 mm
straight: 600x160x116 mm
45: 515x320x116 mm
90: 405x405x405 mm
440 x 190 x 140 mm
3,40 Kg
0,50 Kg
3,90 Kg
UNIVERSAL ALIGNER 63
This professional tool is essential to hold pipes still and aligned during
electrofusion.
The UNIVERSAL ALIGNER 63 is made almost entirely in a special
Aluminium alloy and features a central joint for the fixed positions at 45 and
90, four self-centring clamps that require no adapters.
The possibility to remove one part of the axis that carries the clamps and one
clamp it self, allows the use of tapping tees during the fusion.
The Aligner is supplied with a handy carrying bag and service spanner.
SUPPLIED WITH
- Aligner complete with four clamps, service spanner and transport
bag.
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Transport bag
Wooden transport case
UNIVERSAL ALIGNER 160 Light
This professional tool is essential to hold pipes still and aligned during
electrofusion (from 63 to 160 mm).
The UNIVERSAL ALIGNER 160 Light is made almost entirely in a special
Aluminium alloy and features a central joint for the fixed positions at 45 and
90, four self-centring clamps that require no adapters, and on request an
additional axle complete with two clamps for welding the tees. Its special
quick release clamps grants a rapid extraction of the pipe once it has been
welded.
The Aligner is supplied with service spanner, with a handy carrying bag or
with a wooden transport case.
SUPPLIED WITH
- Aligner complete with four clamps;
- service spanner;
- Transport bag or wooden transport case
ON REQUEST (ACCESSORIES)
- A 3rd axle complete with two clamps (for welding Tees)
TECHNICAL FEATURES
Working range
DIMENSIONS (W x D x H)
Aligner (maximum overall dimensions)
While being used
Transport case
WEIGHT
Aligner without 3rd axle
3rd axle with clamps
Transport bag
Wooden transport case
63 160 mm
straight: 980x430x260 mm
45: 900x650x260 mm
90: 780x780x260 mm
1000 x 450 x 270 mm
530 x 320 x 500 mm
13,00 Kg
6,50 Kg
1,55 Kg
14,00 Kg
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EXTRUSION WELDERS
PLASTIC FABRICATION
Job site and workshop manual equipments suitable for extrusion
welding of plastic materials such as PE and PP. The portable extruders
can be used on different types of plastic products, as sheets or
pipes.
Thanks to their compact dimensions, theyre light and handy, suitable in
particular for working in limited spaces. Such constrained environments
are usually unsuitable for heavier or bulkier equipments. The portable
extruder is also very useful for carrying out some small and complex
joints, as for instance in fabricating fume treatment towers , scrubbers,
cooling towers, ventilation systems.
SHEET WELDING MACHINES
CNC welders for joining thermoplastic sheets.
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Yard or workshop manual equipments, suitable for extrusion welding of plastic
materials; they can operate with 3mm, 4mm, 5mm rods of PE and PP.
STARGUN machines are used for the fabrication of containing tanks, fume treatment
towers, scrubbers, chemical hoods, aspiration systems, and for joining linings and
geo-textiles. The SB series has been designed in compliance with the current safety
norms and regulations, and it is composed of:
- a mini extruder, operated by an electrical engine. A plastic rod shall be fed through
the extruder feeding mouth, to bring material to the plasticization chamber;
- a Teflon shoe, directly fixed on the extruder, from which the welding rod would be
coming out. The shoe can feature different configurations, by simply rotating the
lateral handle around the extruder body. This way the operator is able to exercise a
correct and constant pressure on the welding area, and to keep a correct working
position.
- a self blowing system located inside the control box makes the machine independent
from any external air - compressor, making it even more compact and handy. This
makes the equipment most suitable to work in a restricted environment, where a
heavier or bulkier machine would not be operable;
- a double control thermoregulator, guarantees a precision of 2 C from the set
temperature. The machine is provided with a digital display, where is visualized both
the extrusion and the pre-heating temperature.
- a safety system blocks the engine till the minimum set temperature has been reached
(cold-start system). If the temperature varies more than 10C when operating the
machine, then the engine would shut down until the pre-set temperature has been
reached. This way it would avoid possible damages, caused by the wrong use of the
equipment.
SUPPLIED WITH
- Two types of PTFE shoes (for straight and 90 welding);
- extruder support;
- aluminum transport box.
Rotating lateral handle
STARGUN R-SB 50
STARGUN R-SB 40
STARGUN R-SB 20
2 Kg/h
PE/PP
3 - 4
4 15
6
50 x 30 x 10
230 V 50 Hz
3.2
5 Kg/h
PE/PP
4 - 5
8 40
9
70 x 20 x 10
230 V 50 Hz
4.4
4 Kg/h
PE/PP
3 - 4 - 5
8 30
7
70 x 20 x 10
230 V 50 Hz
3.6
TECHNICAL FEATURES
Models
Max.extrusion capacity
Materials
Welding rod
Weldable
thickness
Double
control
Weight (Kg)
Dimensions (cm)
Rotating lateral handle
Rotating beak
Lightening led
Power supply
Max. absorbed power (KW)
R-SB 20 R-SB 40 R-SB 50
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Rhinoweld
Control panel
RHINOWELD
The Rhinoweld series are CNC automatic butt fusion machines, suitable
for welding thermoplastic sheets made of PE, PP, PVC, PVDF. The machines
are designed according to D.V.S. 2208, and can operate in compliance with
the D.V.S. 2207.
The machine is equipped with a touch-screen control panel, which allows
easily and safely setting and performance of the whole welding process from
the command console. According to the users needs, it is also possible to
input the type of material and the dimension of the thermoplastic sheet, and
therefore proceed to weld.
Each welding cycle is automatically memorized, and its possible to save it
both in digital and paper format.
These machines can be operated both horizontally and vertically, which allow
to perform different types of weld (horizontal, circular and vertical joints).
TECHNICAL FEATURES
Models
Weldable materials
Max.working
width
1
(mm)
Min. weldable
thickness (mm)
Max. weldable
thickness
1
(mm)
Types of welding
Power supply
Max. absorbed power
Compress
air supply
Dimensions (mm)
Weight
3.30 V 3.50 V 4.30 V 4.50 V
Thermoplastic sheets (PVC, PP, PVDF, PE)
3048 3048 4000 4000
3 3 3 3
37 50 37 50
Plane butt welding, circular welding, 90 welding
230 V, AC, Single phase, 50/60 Hz
~ 3500 VA ~ 4500 VA
10 BAR
3880 x 1310 x 1360 4890 x 1310 x 1550
(folded brackets) (folded brackets)
3880 x 2910 x 1360 4890 x 2910 x 1550
(unfolded brackets) (unfolded brackets)
~ 2100 ~ 2600
100
Types of welding
1
The welding dimensions refer to PP / PE with welding pressure of 0.17 N / mm
2
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PIPE BENDER
Workshop crossover fittings machines (for the construction of these special
Polypropylene fittings).
S02 MACHINE
--------------------------------------------------------------
pag. 104
PIPE TREATMENT TOOLS
Tools designed to help make proper welding or mechanical joining between pipes and/or fittings.
PIPE CUTTERS
------------------------------------------------------------
pag. 106
SHEARS
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pag. 108
BEVELERS
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pag. 109
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Cutter and box
(for collecting the pieces)
S02
Pneumatic workshop machine suitable for the construction of cross
over special fittings by means of thermo-forming segments of Polypropylene
Random (PP-R) pipe.
The S02 features:
- a bench with pneumatic cutter for cutting segments of pipe to size with a
box for collecting the pieces, and a heating unit able to prepare up to 10
pipe segments, ranging from 20 to 32 mm;
- a dual-station pressing bench with built-in cooling unit.
SUPPLIED WITH
- Bench complete with cutter, box for collecting the pieces, and heater;
- Dual station pressing bench with cooler and two dies for each diameter
previewed (from 20 to 32 mm).
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105
Heater
Dies
TECHNICAL FEATURES
S02
20 32 mm
10 pieces simultaneously
PP-R
1500 x 1030 x 1700 mm
1400 x 500 x 1250 mm
-
-
400 V-Three-phase+N+E-50 Hz
With an electronic adjustable timer
120 - 140 pieces
S02
18610 N - 6 bar
1100 W - 7,10 Mc/h
Adjustable, electronic
- 11 C
4-5 minuti
S02
400 V-Three-phase+N-50 Hz
2650 W
Adjustable, electronic
4-5 minutes
S02
260 x 180 x 410 mm
4580 N to 6 bar
MODEL
Working range
Material
Pressing bench dimensions (WxDxH)
Heater/cutter bench dimensions
(WxDxH))
Pressing bench weight
Heater/cutter bench weight
Power supply
Pressing time adjustment
Hourly production
DIE COOLING UNIT
Press power
Cooling power
Temperature adjustment
Pressing temperature
Pressing time
HEATING UNIT
Power supply
Power absorbed
Temperature adjustment
Heating time
CUTTER
Dimensions
Cylinder power
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106
TC 108
T1
TU 75
TU 140
PIPE CUTTERS
These are professional tools, essential for the manual cut of plastic pipes
up to 315 mm.
The TC 108, T1, TU 75, TU 140, T3 and T4 pipe cutters are made with the
very best alloys, and are very manageable and practical to use. The pipe
cutters can be fitted with various special blades with appropriate cutting
heights and penetration capacities to cut pipes of different materials. The
TC 108 and T1 pipe cutters (with special blades) can cut Copper (Cu) and
multilayer (PEx/Al,PPr/Al, etc.) pipes.
SUPPLIED WITH
All models are supplied with:
- Pipe cutter with blade:
TC 108 + blade 22 mm + blade 18 mm
T 1 + blade 25 mm
TU 75 + blade 44 mm
TU 140 + blade 53 mm
T 3 + blade 44 mm
T 4 + blade 44 mm
- Carrying case (for the T4 pipe cutter, only)
ON REQUEST (ACCESSORIES)
- Blades of different diameters and heights.
107
TU75 - TU140
T3
T4
Carrying case T4
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TECHNICAL FEATURES
Model
TC 108
T1
TU 75
TU140
T3
T4
Working range
6 50 mm
6 64 mm
6 76 mm
50 140 mm
100 160 mm
180 315 mm
Overall dimensions
(Min.W Max.W x H)
178 x 228 x 65 mm
222 x 282 x 95 mm
247 x 330 x 105 mm
351 x 483 x 155 mm
372 x 465 x 200 mm
670 x 880 x 360 mm
Weight
0,38 Kg
0,60 Kg
0,68 Kg
1,38 Kg
1,65 Kg
7,00 Kg
Blade type
18 mm
22 mm
25 mm
44 mm
50 mm
53 mm
Cutting
depth
3 mm
5 mm
7 mm
14,3 mm
17,2 mm
19,4 mm
MATERIAL
Cu
PEx/Al, PP/Al
PE, PP, PPr, PB,
PVDF, PEx/Al, PP/Al
PE, PP, PPr, PB,
PVDF
PE, PP, PPr, PB,
PVDF
PE, PP, PPr, PB,
PVDF
Model
TC108, T1
TC108, T1
T1
TU75, TU140, T3,
T4
TU140, T3, T4
TU140, T3, T4
108
C2 AC
CD
C3 AC
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Materials PE, PP, PP-R, PB, PVDF
TECHNICAL FEATURES
Model
C2
C2 AC
CD
C3 AC
Working range
Max 42 mm
Max 43 mm
Max 51 mm
Max 75 mm
Overall dimensions
(W x D x H)
120 x 25 x 220 mm
120 x 25 x 225 mm
95 x 25 x 230 mm
170 x 35 x 520 mm
Weight
0,35 Kg
0,51 Kg
0,55 Kg
2,70 Kg
SHEARS
These are professional tools, essential for the manual cut of plastic
pipes, such as Polypropylene (PP) and Polypropylene Random (PP-R) up to
PN 25, Polyethylene (PE), Polybutene /PB) and Polyvynyldifluoride (PVDF)
up to 75 mm.
The C2, C2 AC, CD and C3 AC shears are entirely made in steel.
The CD shears feature a special device called Double Jack so that non-rigid
pipes can also be cut. The tool acts in such a way that the blade penetrates
without the risk of springing back due to the elasticity of the pipe.
SUPPLIED WITH
All models are supplied with:
- Shear body with blade.
C2
109
SME 0
SME 1
SME 2
TECHNICAL FEATURES
Model
SME 0
SME 1
SME 2
Material
PE, PP, PB, PVDF, PVC
PE, PP, PB, PVDF, PVC
PE, PP, PB, PVDF, PVC
Material
thickness
Max 10 mm
Max 10 mm
Max 35 mm
Model
SME 0
SME 1
SME 2
Working range
25 75 mm
25 160 mm
40 250 mm
Overall
dimensions
(W x D x H)
76 x 107 x 240 mm
76 x 107 x 240 mm
195 x 140 x 330 mm
Weight
0,70 Kg
0,80 Kg
1,40 Kg
BEVELERS
These are professional tools for bevelling the ends of plastic pipes up to
250 mm, that will be inserted into electrical couplers or plug-in joints. The
SME 0, SME 1 and SME 2 bevelers are made in a special Aluminium alloy.
The special shape of the blades and the non-stick coating (PTFE) of the
walls, allow a quick and easy bevel of the pipe.
SUPPLIED WITH
All models are supplied with:
- Beveler body with blade.
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The information and photos in this publication are not binding and RITMO S.p.A. is free to make any alterations without prior notice.

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