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SERVICE MANUAL MODEL : LAN9700R

In Dash Navi & Infotainment System with Bluetooth SERVICE MANUAL


MODEL : LAN9700R
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
FLIP TILT CLOSE

WIDE

NAVI

MENU

P/NO : AFN35097872

OCTOBER, 2007

VOL SRC R RSE BAND RDS TA/AF EQ EJECT

CONTENTS
SECTION 1 . . . SUMMARY SECTION 2 . . . CABINET & MAIN CHASSIS SECTION 3 . . . ELECTRICAL SECTION 4 . . . CPD-03 DVD/CD CAR MODULE PART SECTION 5 . . . REPLACEMENT PARTS LIST

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

SECTION 1 SUMMARY
CONTENTS

ESD PRECAUTIONS.................................................................................................................. 1-3 SPECIFICATIONS ....................................................................................................................... 1-4 DVD FIRMWARE UPDATE GUIDE ........................................................................................ 1-5 SOFTWARE REPLACE METHOD ......................................................................................... 1-6 LOCATION OF CUSTOMER CONTROLS .......................................................................... 1-8

LGE Internal Use Only

1-2

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

1-3

LGE Internal Use Only

SPECIFICATIONS
GENERAL Output Power Power Source Speaker impedance Ground System Dimensions (W x H x D) Net Weight DISPLAY LCD Resolution Back Light CD/DVD/VCD SELECTION Frequency Response S/N Ratio Distortion Channel Separation (1kHz) RADIO SELECTION FM Frequency Range S/N Ratio Distortion Usable Sensitivity AM (MW) Frequency Range S/N Ratio Distortion Usable Sensitivity NAVIGATION SELECTION CPU OS SDRAM Memory (Map) Memory (OS) GPS Map User Interface

50W x 4CH (Max.) DC 12V 4 Negative 400 x 280 x 55 mm (Main unit) 2.28 kg (Main unit)

7 inch TFT LCD 480 X 234 LED type

20 Hz-20 kHz 95 dB 0.1 % 70 dB

87.5-107.9 or 87.5-108 MHz 55 dB 10. % 12 dBV

520-1720 or 522-1620 kHz 45 dB 1.0 % 32 dBV

i.Mx31L WinCE Core 5.0 64 MB 4 GB SD Card 64 MB NAND Flash sirf3 Navteq Touch screen

LGE Internal Use Only

1-4

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

DVD FIRMWARE UPDATE GUIDE


Step 1 : Change into DVD source
- Power on then press open button to open LCD monitor. - Touch agree button - LAN9700R set shows tuner screen. - Change into DVD source by pressing a SRC key or select DVD source in Source screen. - We can enter source screen by touch source button at left & upper corner.

Reading step

Erasing step

Writing step Agree screen Tuner screen

Verifying step

Step 4 : Remove DVD F/W disc


- If the verifying step is finished then display screen is changing and it shows a disc reading popup and DVD F/W disc popup again. - eject the disc by pressing a eject button. - Set power off

Source screen

Step 2 : Insert DVD F/W Disc


- Insert a DVD F/W Update Disc - Press an enter key of front panel after DVD F/W Disc popup shows

Step 5 : Additional Info


- If you see noises such as horizontal lines on screen then take below procedure step A) Power on and change into DVD source and remove disc. step B) Press pause button of remote controller for 10 sec. step C) NTSC or PAL popup shows. step D) Repeat step B), step C) until NTSC/PAL popup you want shows step E) We recommend NTSC mode. step F) Set power off

DVD F/W disc popup

Enter key

Step 3 : DVD F/W updating


- DVD F/W update begins (Reading step --> Erasing step --> Writing step --> Verifying step) - DONOT STOP or POWER OFF during F/W updating.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

Writing step

1-5

LGE Internal Use Only

SOFTWARE REPLACE METHOD


<Run Update Program: Remote controller>
1. After booting the unit without the Navi SD card, insert the Update SD card. 2. Enter the setup screen and press the Enter key on the remote controller for a long time. (About 5~8 seconds) 3. Update Program will be displayed on the screen.

<Run Update Program: When there is no remote controller >


1. After booting the unit without the Navi SD card and entering the setup screen, press the Arrow key on the right side of the front panel for more than 5 seconds. (Press and wait for 5 seconds after switching to up direction) Or press the Enter key on the remote controller for a long time. 2. Windows Explorer will be displayed. 3. Insert the Update SD card. 4. After selecting my device / SD memory, run Hobbiton.

<How to update the application SW >


1. Run the Update Program. 2. Press the Application button. 3. When you see the Copy Completed (xxx files/xxx files) message, the Application SW update is completed. If you see the message saying xxx file(s) Missed, it means that some files are not copied. Reset the power and then repeat from step 1. 4. When it is completed, press the Exit button. 5. Remove the SD card and then reboot the unit.

<How to update Micom >


1. Run the Update Program. 2. Press the Micom button. 3. The progress increases by 10%. 4. When the progress reaches 100%, Program Ok !!! message will be displayed and Micom update is completed. 5. If there are no files to update, message saying File could not be opened !!! will be displayed. 6. When the process is completed, press the Exit button. 7. Remove the SD card and then reboot the unit.

<How to update BT firmware >


1. Run the Update Program. 2. Press the BT Handsfree button. 3. When BT Firmware Upgrade Completed. Is displayed, update is completed. (This is irrelevant from the displayed %. If the BT Firmware Upgrade Completed. message is displayed even when the displayed progress is not 100%, it is completed.)
LGE Internal Use Only

1-6

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

4. When the update fails, it will automatically retry the update again. When the process is not completed even when the progress is over 200%, update has failed. In this case, press the Exit button and then reset the unit to retry the update. 5. If update is not required, BT Firmware Upgrade Unnecessary. Message will be displayed. In this case press the Exit button or update other SW. But, you cannot update the Kernel in this condition. You must reset the unit to update the Kernel. 6. If there is no BT firmware in the SD card, No BT Files message will be displayed. 7. When it is completed, press the Exit button. 8. Remove the SD card and then reboot the unit. * Reference - Update of BT firmware can take maximum of 10 minutes. If difference between the version of the existing firmware and the new version is small, the time to update is reduced. Generally, it requires about 5~6 minutes. - The reason the Micom firmware update takes longer than the time to update other SW is because it requires more time to read the software to compare to the existing version. - To update the BT firmware for other models, you must first disassemble the unit. But for LAN9700R, you can update the unit using only the SD card without having to disassemble the unit, this is a major improvement in work productivity.

<How to update Kernel >


1. Run the Update Program. 2. Press the Kernel NB0 button. 3. Wait until Kernel NB0 Upgrade Completed message is displayed. 4. After pressing the Exit button, remove the SD card and insert the original SD card in Navi to reboot the unit. * Caution: If you turn off the power or press the Exit button while updating the Kernel, it may be impossible to recover.

<How to update App, Micom, BT firmware and Kernel all at once >
1. Run the Update Program. 2. Press the Update All button. It will be updated in the order of Application -> Micom -> BT -> Kernel. 3. After updating the BT firmware, Notice: Kernel not completed. Reset and then Upgrade Kernel When the above message is displayed, Kernel update is not completed yet. In this case, reset the unit and update the Kernel. 4. When ALL SW Upgrade Completed. Is displayed, the update for all SW is completed. Press the Exit button and then remove the SD cards. Insert the Navi SD card and then reset the unit.

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

1-7

LGE Internal Use Only

LOCATION OF CUSTOMER CONTROLS


HEAD UNIT FRONT

1
FLIP

2
TILT

4
OPEN

VOL SRC R RSE BAND RDS TA/AF EQ EJECT

7 8 9

10

11

12

13 14

15 16 17

1. FLIP
Turn the LCD panel horizontally temporarily when the LCD panel is upright.

10. BAND
Select the band.

11. RDS 2. TILT


Adjust the monitor angle. Select the TA on/off.(Press a short time.) Select the AF on/off.(Press a long time.)

3. Display window 4. OPEN/CLOSE


Open (or Close) the monitor.

12. EQ
Select various equalizer curves.

13. EJECT
Eject a disc from the unit.

5. DIMMER SENSOR 14. Disc slot 6. VOL (Volume knob)


Adjust the volume. Power on (Press it.) Power off (Press a long time.) Mute (Press a short time.)

15. PHONE (

Select the bluetooth mode. 16. Arrow keys (up/down/left/right) Select the folders. Select the menus. Skip (Push a short time.) Seek (Push a short time.) Enter

7. SRC (Source)
Change the sources.

8. Remote sensor 9. RSE (Rear Seat Entertainment)

17.
Detatches the control panel.

LGE Internal Use Only

1-8

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

HEAD UNIT MONITOR

FLIP

TIL T

CL OSE

WIDE

NAVI

MENU

18

19

20

21

18. LCD 19. WIDE


Changes the screen mode.

20. NAVI
Moves to the map screen.

21. MENU
Moves to the navigation menu.

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

1-9

LGE Internal Use Only

REMOTE CONTROL
1. POWER Switches the unit ON/OFF. SOURCE Selects a source. RSE (Rear Seat Entertainment) 2. SCAN Backward (Forward) search playback. Tunes manually radio station. SKIP Moves to next (previous) chapter, track or file. Returns to the beginning of the current chapter, track or file. Tunes automatically radio station. PAUSE PLAY STOP 3. SEARCH DVD VCD Select chapter or title. 4. / / / (up/down/left/right) Select an item in the menu. ENTER Confirms menu selection.

1 2

3 4

8 5 9 10

5. 0-9 number buttons Selects numbered items in the menu. Selects a stored radio station frequency(1-6). REPEAT Repeat chapter, track, title or file. SHUFFLE CD/MP3/WMA Plays tracks or files in random order. SCAN CD Plays the first 10 seconds of all track. AUDIO DVD DivX Select audio language. SUBTITLE DVD DivX Select audio subtitle language. ANGLE DVD Select a DVD camera angle if available. 6. BAND Select FM and MW(AM) bands. 7. DISC MENU Accesses the menu on a DVD disc. 8. RETURN Displays the disc menu with PBC. 9. VOLUME Adjust the volume level. 10. MUTE Mute the volume.

LGE Internal Use Only

1-10

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

CONNECTING THE SYSTEM

* Connecting the system

Power cord

Vehicle connector
A5 A4 A6 A7 A8

A4

Yellow TO BATTERY (+)- To the car battery, continuos +12 V DC. Blue POWER ANTENNA- To the power antenna Orange DIMMER-This lead is for the dimmer line connection. Red TO IGNITION-To the terminal from which the power is supplied when the ignition switch is set to ACC. Black GROUND (-) - To the car body.

A5

A6

A7

A8

Blue/White REMOTE ON-To the amplifier remote on. Brown HAND BREAK- Be sure to wire the hand break (parking break) for safety and preventing accidents. Pink REVERSE GEAR - When connecting the rear view camera, use the reverse lead. Use a Reverse Extension if needed.

Speaker connector
B1 B2 B3 B4 B5 B6 B7 B8

B1 B2 B3 B4

: Violet : Rear Right + : Violet/ Black Stripe : Rear Right : Gray : Front Right + : Gray / Black Stripe : Front Right -

B5 B6 B7 B8

: White : Front Left + : White/Black Stripe : Front Left : Green : Rear Left + : Green/ Black Stripe : Rear Left -

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

1-11

LGE Internal Use Only

CONNECTING THE SYSTEM

* Connecting to serarately sold auxiliart device

To VIDEO IN

AUX V (AUX Video) AUX-R (AUX Right) AUX-L (AUX Left)

To VIDEO OUT

Auxiliart Device (CAR TV, etc)

To AUDIO IN

To AUDIO OUT

To VIDEO IN

CAM V (Camera Video) RSE R (Rear Seat Entertainment Right) RSE L (Rear Seat Entertainment Left)

To VIDEO OUT To AUDIO IN

Rear view camera (Sold seperately)

To AUDIO OUT

Monitor for rear seat (Sold seperately)

To VIDEO OUT

RSE V (Rear Seat Entertainment Video) RR (Rear Right) RL (Rear Left) FR (Front Right) FL (Front Left)

To VIDEO IN

To AUDIO OUT

To AUDIO IN
Amplifier (Receiver)

(Sold seperately)

To AUDIO OUT

To AUDIO IN

To MIC IN

Microphone

LGE Internal Use Only

1-12

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

SECTION 2 CABINET & MAIN CHASSIS


CONTENTS

EXPLODED VIEWS ....................................................................................................................2-2


1. CABINET AND MAIN FRAME SECTION ................................................................................2-3 2. ACCESSORY SECTION ...........................................................................................................2-5

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-1

LGE Internal Use Only

EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
452
A41 is consisted of FRONT KEY + SEG LCD Assembly. Therefore, 2EA's PCB Assembly is supplied if request purchase by A41's P/No.

A49 290 286 451 285 452 455 287 452

455

290 A48 CABLE40 268 266 451 454 267 461 255 462 254 451 260 259 A47 A41 450 452 251 452 452 A54 252 253 A40 452 273 A55 452 A42 450 460 452 A02 451 450 288 451 450 461 272 290 450

289

256 A01

452

A00

250

461 462

CABLE20

A41 461 279

275

A46

A53

270

A43

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

2-3

2-4

LGE Internal Use Only

2. ACCESSORY SECTION
LOC.No.
ENGLISH

801
LAN9700R

808

818

831

In Dash Navi & Infotainment System with Bluetooth


Read the manual carefully before using the unit.

DESCRIP TION LOC.No.

Manual Assembly

Remote Control Battery

Lever

Microphone

835

837

839

840

DESCRIP TION LOC.No.

Power cord

Reverse Extension Code

RCA and microphone connector

Brackets

842

843
* OPTIONAL PART

845

846

DESCRIP TION LOC.No.

Metal sheet

Trim ring

Installation sleeve

Protective Case

852

900

A60

DESCRIP TION

Round Head Screw

Remote Control

GPS Antenna

LGE Internal Use Only

2-5

2-6

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

SECTION 3 ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE.................3-2 1. NO RESPONSE WHEN POWER IS TURNED ON ............................................................3-2 2. DISC IN/OUT DYSFUNCTION.................................3-3 3. NO RESPONSE ON LCD SCREEN ........................3-4 4. TILT MECHA OPEN/CLOSE DYSFUNCTION .........3-5 5. NO SOUND ..............................................................3-6 6. NO GPS ...................................................................3-7 PRINTED CIRCUIT DIAGRAMS ...................................3-62 1. MAIN P.C. BOARD (TOP VIEW) ............................3-62 2. MAIN P.C. BOARD (BOTTOM VIEW)....................3-64 3. FRONT KEY & SEG LCD P.C. BOARD (TOP VIEW)............................................................3-66 4. FRONT KEY & SEG LCD P.C. BOARD BLOCK DIAGRAMS ........................................................3-8 1. OVERALL BLOCK DIAGRAM[WITH I/F] .................3-8 2. BLOCK DIAGRAM-[H/W] .......................................3-10 3. BLOCK DIAGRAM-[S/W] .......................................3-12 4. MAIN PCB BLOCK DIAGRAM...............................3-14 5. MAIN IN/OUT BLOCK DIAGRAM ..........................3-16 6. MAIN POWER BLOCK DIAGRAM.........................3-18 7. TFT LCD BLOCK DIAGRAM..................................3-20 8. TFT LCD POWER BLOCK DIAGRAM...................3-22 9. GPS BLOCK DIAGRAM.........................................3-24 10. GPS POWER BLOCK DIAGRAM ........................3-26 (BOTTOM VIEW)....................................................3-66 5. GPS P.C. BOARD (TOP VIEW) .............................3-66 6. GPS P.C. BOARD (BOTTOM VIEW) .....................3-66 7. TFT LCD P.C. BOARD (TOP VIEW) ......................3-68 8. TFT LCD P.C. BOARD (BOTTOM VIEW) ..............3-69 WAVEFORMS ..........................................................3-52 CIRCUIT VOLTAGE CHART ...................................3-58

CIRCUIT DIAGRAMS ....................................................3-28 1. MAIN_CPU CIRCUIT DIAGRAM ...........................3-28 2. MAIN_MEMORY, ETC. CIRCUIT DIAGRAM .........3-30 3. MAIN_BT, DVD, USB, ETC. CIRCUIT DIAGRAM .3-32 4. MAIN_AUDIO MICOM CIRCUIT DIAGRAM ..........3-34 5. MAIN_DIRAMA, TUNER CIRCUIT DIAGRAM.......3-36 6. MAIN_RAC, LINE DRIVER CIRCUIT DIAGRAM...3-38 7. MAIN_POWER CIRCUIT DIAGRAM .....................3-40 8. FRONT KEY_KEY FRONT CIRCUIT DIAGRAM...3-42 9. TFT LCD_VP78 LCD CIRCUIT DIAGRAM ............3-44 10. TFT LCD_POWER, TSC2003, BLU, CONNECTOR CIRCUIT DIAGRAM .............................................3-46 11. SEG LCD_SEG LCD CIRCUIT DIAGRAM ..........3-48 12. GPS_GPS CIRCUIT DIAGRAM...........................3-50

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-1

LGE Internal Use Only

ELECTRICAL TROUBLESHOOTING GUIDE


1. No response when POWER is turned ON

No response when power is turned on.


YES NO

Is the fuse normal?


YES

Replace fuse.
NO

Is the power cable normally connected to CN103?


YES

Connect power connector


NO NO

Is the LED turned on?


YES YES

Is the front panel installed?


YES

Is it operating normally after NO the installation? Connect FPC. Replace if disconnected

Is the front FPC connection and condition (disconnection) abnormal? Start from near IC100 and IC102. (Check and refer to voltage wave form diagram.)

NO

Do you hear the sound when setting the Beep ON?


YES

NO

Check whether the TILT MECHA is normal.

LGE Internal Use Only

3-2

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

2. Disc in/out dysfunction


Disc in/out dysfunction
YES NO

Can you see the LG logo on the RSE screen?


YES NO

CN401 2, 5~11, 6~19, 31

Is the power connected to CN401?


YES NO

37, 41, 49

Is CN604 FFC normally connected?


YES

Recheck after connecting


NO

When operating the Eject key, do you hear the beep sound?
YES

Check the peripheral circuit of CN403 and whether other keys are pressed. Replace deck

NO

Does the disc eject pop up?


YES

Check whether there is anything wrong with the deck.

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-3

LGE Internal Use Only

3. No response on LCD screen

No response on LCD (touch) screen


YES NO

Was Front Panel installed?


YES

Check whether installed and reinstall if necessary Is the wave form of M2-10 normal?
YES NO

When you touch the screen, do you hear the beep sound?
YES

NO

Replace IC702
YES

Is the wave form of M2-12 normal?


YES

NO

Is the 65 pin of IC501 high (5V)?


YES

NO

Replace IC501

Is the wave form of M4-7 and M4-8 normal?


YES

NO

Replace IC501
NO NO

Is the wave form of M2-5, 6, 7, 8 and 11 normal?


YES

Is there still no response after updating the SW?


YES

IC701

Replace IC200 or main board

LGE Internal Use Only

3-4

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

4. Tilt MECHA open/close dysfunction

Tilt MECHA open/close dysfunction


YES

Is the connection between CN402 and FPC normal?


YES

NO

Recheck after normal connection


NO

When you press the button, do you hear the beep sound?
YES

NO

When entering a different key on the front panel, do you hear the beep sound?
YES

Check the connection between the sub LCD FFC and front FPC.
YES

Is it 5V when the CN402 (No.6 and 8) pin is open and 0V when closed?
YES

NO

Is the tilt MECHA SW operating normally?


YES

NO

Replace SW

Is the output of 59, 60 and 61 pin of IC501 normal?


YES

NO

Replace IC501

Replace tilt MECHA

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-5

LGE Internal Use Only

5. No sound

No sound
YES

Is there power AMP (IC602) output?


YES

NO

Check speaker output connection


NO

Is there audio DSP (IC601) output?


YES

NO

Is there power AMP input?


YES

Replace power AMP (IC602) Check IC601->IC602 connection DAC output pattern

Is the audio (IC601) input power V3.3_D, V3.3_A normal?


YES

NO

Check LDO power


YES

Is the Q601 output (DIRANA_1.8V) normal?


YES

NO

Replace TR (Q601)
NO

Is the XTAL (X601) wave form normal?


YES

Replace XTAL (X601)

Replace audio DSP (IC602)

LGE Internal Use Only

3-6

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

6. No GPS
NO GPS
YES NO

CN102 connection?
YES

Check CN102
NO

Is power supplied to MODULE? (CN102 PIN 1 or TP VDD)


YES

Check Main B/D power supply (JT483)


NO

Does ACQ_CLK signal appear? (TP ACQ_CLK)


YES

Check VCXO output (X100 PIN3)


NO

Is data transferred from module? (CN102 PIN4 or TP Tx)


YES

Check uart path

REPLACE GPS MODULE

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-7

LGE Internal Use Only

BLOCK DIAGRAMS
1. OVERALL BLOCK DIAGRAM[WITH I/F]

GPS Module FM/AM ANT

JAK401 ANT601

B+,ACC,GND
REMOTE ON POWER ANT REVERSE GEAR HAND BREAK DIMMER

CVBS, AUDIO(L/R)

LAN9700R
UNIT
CN103

F/L+ F/L-

F/R+ F/RAUX IN ( CVBS, AUDIO L/R) REAR CAMERA

CN601
R/L+ R/L-

MIC
AUDIO PRE-OUT ( F/L,F/R,R/L,R/R) AUDIO PRE-OUT ( NON-FAD L/R)

R/R+ R/R-

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-8

3-9

LGE Internal Use Only

2. BLOCK DIAGRAM-[H/W]

A/V

RSE OUT VIDEO(CVBS) AUDIO R/L

TOUCH PANEL

GPS
DDR SDRAM 64MB [1V8] NAND FLASH 64MB [1V8]

7" TFT LCD


480X234 ANALOG / LED

Sub LCD Comtrol

Touch Control

LCD Control

CVBSX2 SPI

REAR CAMERA(CVBS) AUX VIDEO(CVBS)

UART ATAPI

DEBUG

DVD MODULE

MPU
I.MX31 [1V5, 1V8, 3V0] IR I2S UART

SPI CCIR656

I2S CCIR656 4X5

I2S

UART/ETH
KEY

ACC, H-BRAKE, REAR GEAR

I2S

I2S

AUDIO MICOM
[5V]

TILT MECHA

DiRANA
F1M22 [3V0] [1V8]

BT

UART I2S

SAF6630H [1V8, 3V3]

I2S

RDS TMC

IR

I2S F/L, F/R, R/L, R/R


PRE OUT

BOOST AMP NJM2792

A/AUDIO

POWER AMP

F/L, F/R, R/L, R/R

SPEAKER OUT

MIC IN

LGE Internal Use Only

3-10

3-11

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3. BLOCK DIAGRAM-[S/W]

Graphical User Interface


Bluetooth Setup GUI Manager SW Debugging 3D/Full Navigation GUI Navigation menu GUI

DVD/CD/ MP3/WMA

Tuner

AUX GUI Application

Rear Camera

System Manager

3D/Full_Navi Main Module

DVD Function & Comm (SPI)

Tuner/Setup Function

Popup

Route Guidance

Database Application (distination/POI)

Audio Micom Comm. (UART)

TCP / IP / EWC Program Update System Logger PPP

Map Route Matching Planning

Database Manage -ment

Audio CODEC

DAL

WIN32 APIs, COREDLL, ...


FileSystem Manager Device Manager

Kernel Library

GWES

Display Driver OAL/ Bootloader LCD

Keypad Driver

IrDA Driver

Touch Screen

File Drivers (FAT32...) NAND Flash SD Card

I2S Driver

UART Driver

SPI Driver

Ethernet Driver

Key

Remocon

Touch Screen

I2S

UART

SPI

Ethernet

Hardware

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-12

3-13

LGE Internal Use Only

4. MAIN PCB BLOCK DIAGRAM

LCD FRONT : 3EA LCD MAIN : 3EA

LGE Internal Use Only

3-14

3-15

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

5. MAIN IN/OUT BLOCK DIAGRAM

GPS

SUB-LCD

DECK

DEBUG

COL 2, ROW 2
SENSOR SPI POWER 1V2 3V3 5V0 8V0
JTAG UART Ethernet

UART

SPI

TOUCH PANEL

I2C

INTERRUPT
POWER

IRQ POWER 5V0 9V 10V

1. PRE OUT (F/R : L/R) 2. REAR OUT (AV 1) 3. MIC IN 4. AUX IN 5. CAMERA IN

LCD BOARD
LCD CON CCIR656

MAIN BOARD
1. BUP 2. ACC 3. DIMMER 4. REMOTE 5. POWER ANT 6. H.BRAKE 7. REVERSE GEAR 8. SPEAKER OUT (F/R : L/R)

VIDEO I2C 1

BUTTON 6EA

COL 3, ROW 3

KEY MATRIX

GND COL 3, ROW 5

POWER 3V0

IR FRONT

DETECT

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-16

3-17

LGE Internal Use Only

6. MAIN POWER BLOCK DIAGRAM

LGE Internal Use Only

3-18

3-19

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

7. TFT LCD BLOCK DIAGRAM

DIMMING BLU(LED type) X+ LCD PANEL (INNOLUX : AT070TN07 V.2) TOUCH XPANEL Y+ Y5.0V 9.0V

5V

-10V

15V

Analog RGB ETC

5V

PENIRQ 3.0V TSC2003 IIC MAIN BOARD

CCIR656, CVBS*2 3.3V VP78 2.5V KEY LED IIC Key Matrix

9.0V

KEY

FRONT LCD

SEG

FRONT LCD Controller PT6524

SPI

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-20

3-21

LGE Internal Use Only

8. TFT LCD POWER BLOCK DIAGRAM

9.0V

SW

SEG BACKLIGHT

KEY LED

Main BD.

5.0V

DC-DC

LCD BACKLIGHT

SW

LCD PANEL VCOM/VGH/VGL

RGB AMP.

SEG DRIVER IC

3.3V 2.5V

VP 78

3.0V

T/S

TFT LCD BD.

LGE Internal Use Only

3-22

3-23

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

9. GPS BLOCK DIAGRAM

RESET TC1301B

32.768KHz XTAL FC-135

ANTENNA

SAW FILTER 856561

LNA UPC8231TK

MAIN

UART TRANCEIVER MAX3232EIPWR

GSC3f/LP-7979

24.5535MHz VCXO DSB321SD

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-24

3-25

LGE Internal Use Only

10. GPS POWER BLOCK DIAGRAM

5V VDD

2.8V

LNA 2.8V

3V BUP

1.5V

RTC 1.5V

2.8V

RF 2.8V

2.8V

BASE 2.8V

LGE Internal Use Only

3-26

3-27

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

CIRCUIT DIAGRAMS
1. MAIN_CPU CIRCUIT DIAGRAM

12

11

10

4 2

7
6

8 9
5

10

WAVEFORM
A B C D E F G H I J K L M N O P Q R S T

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-28

3-29

LGE Internal Use Only

2. MAIN_MEMORY, ETC. CIRCUIT DIAGRAM

12

11

14

10

13 22

11 23

15 19

16

17

20
5

18

12
3

21

WAVEFORM
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only

3-30

3-31

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3. MAIN_BT, DVD, USB, ETC. CIRCUIT DIAGRAM

12

24
11

10

25 31

26

27
5

28
4

29
3

30

WAVEFORM
A B C D E F G H I J K L M N O P Q R S T

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-32

3-33

LGE Internal Use Only

4. MAIN_AUDIO MICOM CIRCUIT DIAGRAM

12

11

40

10

41

35 34

32 33 36

37

38

39

WAVEFORM
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only

43

3-35

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

5. MAIN_DIRAMA, TUNER CIRCUIT DIAGRAM

12

11

44

45 47

46

48

49
10

42 43
6

WAVEFORM
A B C D E F G H I J K L M N O P Q R S T

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-36

3-37

LGE Internal Use Only

6. MAIN_RAC, LINE DRIVER CIRCUIT DIAGRAM

12

11

10

LGE Internal Use Only

3-38

3-39

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

7. MAIN_POWER CIRCUIT DIAGRAM

12

11

50

51

10

52

53

54
7

WAVEFORM
A B C D E F G H I J K L M N O P Q R S T

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-40

3-41

LGE Internal Use Only

8. FRONT KEY_KEY FRONT CIRCUIT DIAGRAM

12

11

10

LGE Internal Use Only

3-42

3-43

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

9. TFT LCD_VP78 LCD CIRCUIT DIAGRAM

12

11

58 59
10

60

57
4

55
3

56

WAVEFORM
A B C D E F G H I J K L M N O P Q R S T

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-44

3-45

LGE Internal Use Only

10. TFT LCD_POWER, TSC2003, BLU, CONNECTOR CIRCUIT DIAGRAM

12

11

61 62
10

63 64

WAVEFORM
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only

3-46

3-47

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

11. SEG LCD_SEG LCD CIRCUIT DIAGRAM

12

11

10

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-48

3-49

LGE Internal Use Only

12. GPS_GPS CIRCUIT DIAGRAM

12

11

10

69

70
8

66 66

67 68
5

65

WAVEFORM
A B C D E F G H I J K L M N O P Q R S T

LGE Internal Use Only

3-50

3-51

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

WAVEFORMS
[ MAIN PART ] _ [1]
1~54

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]

[10]

[11]

[12]

[13]

[14]

[15]

[16]

[17]

[18]

[19]

[20]

[21]

[22]

[23]

[24]

[25]

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-52

3-53

LGE Internal Use Only

[26]

[27]

[28]

[29]

[30]

[31]

[32]

[33]

[34]

[35]

[36]

[37]

[38]

[39]

[40]

[41]

[42]

[43]

[44]

[45]

[46]

[47]

[48]

[49]

[50]

LGE Internal Use Only

3-54

3-55

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

[ TFT LCD PART ] _ [51] [52] [53] [54] [55]

55~64

[56]

[57]

[58]

[59]

[60]

[ GPS PART ] _ [61] [62] [63] [64] [65]

65~70

CN102_Pin4(TX) [66] [67] [68] [69] [70]

IC106_J4, K4

IC106_TA

IC106_TB

X100_Pin3

X101

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-56

3-57

LGE Internal Use Only

CIRCUIT VOLTAGE CHART


MODE PIN NO. VOLTAGE MAIN CN103 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 RL+ RR+ RLRRFL+ FR+ FLFRREVERSE ACC ANT_PWR H_BRAKE REMOTE_PWR ILL B+ GND CN301 DATA3 CMD VSS VDD CLK VSS DATA0 DATA1 DATA2 WP/CD GND DETECT GND CN302 TS_CLK TS_IRQ TS_DATA LCD_SCL LCD_SDA LCD_RESET GND GND AUX_V GND CAM_V GND VSYNC HSYNC GND V_CLK GND GND LCD_POWER DATA[0] DATA[1] DATA[2] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 MODE PIN NO. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 VOLTAGE DATA[3] DATA[4] DATA[5] DATA[6] DATA[7] NC NC KEY_COL_0 KEY_ROW_0 KEY_COL_1 KEY_ROW_1 KEY_COL_2 KEY_ROW_2 SEG_DI SEG_CLK SEG_CON SEG_CE LCD_INTR LCD_BL_CON DIM_SENS GND 5V 5V 5V GND GND 10V 10V CN401 GND CSI_CLK GND CSI_D[8] CSI_D[9] CSI_D[10] CSI_D[11] CSI_D[12] CSI_D[13] CSI_D[14] CSI_D[15] GND DISC_IN DVD_A_MUTE DVD_RESET SPI_TXD SPI_RXD SPI_CLK SPI_CE GND RSE_V_MUTE GND A_BIT_CLK GND A_DATA A_MCLK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 MODE PIN NO. 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 VOLTAGE A_LRCK GND CVBS GND 1.2V 1.2V 1.2V 1.2V GND GND 3.3 5V_PU 5V_PU 5V 5V 5V 5V GND GND GND GND GND 8V 8V CN402 GND GND 12V 12V GND CLOSE_SW TILT_SW TILT_HOME LOAD_SEN TILT_SEN 5V TILT_CTR1 TILT_CTR2 TILT_CTR3 CN403 3V IR_REMOTE DISC_IN KEY_ROW5 KEY_ROW4 KEY_ROW3 KEY_ROW2 KEY_ROW1 KEY_COL5 KEY_COL4 KEY_COL3 8V VOL_DOWN VOL_UP GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 MODE PIN NO. VOLTAGE CN601 PREAMP_FL PREAMP_FR GND PREAMP_RL PREAMP_RR GND RSE_L RSE_R GND AUX_L AUX_R GND MIC_IN GND GND CAM_V GND AUX_V GND RSE_V JK401 CAL_RXD CAL_TXD 5V GND GPS_TXD GPS_RXD IC102 5 8 8 8 9 5 3.3 0 0 3.3 0 5 5 5 5 H/L H/L H/L 0 0 9 9 0 12 H/L H/L 1 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 IC306 3.3 H/L 0 H/L 3.3 IC307 3.3 H/L 0 H/L 3.3 IC308 3.3 H/L 0 H/L 3.3 IC309 3.3 1 2 3 4 1 2 3 4 5 IC305 0 H/L H/L H/L H/L H/L H/L H/L H/L 0 H/L H/L H/L H/L H/L H/L H/L H/L 0 3.3 1 2 3 4 5 IC207 3 3 0 3 3 MODE PIN NO. 27 28 VOLTAGE H/L NC IC205 3 3 0 3 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 MODE PIN NO. 2 3 4 5 VOLTAGE 3.3 0 3.3 3.3 IC400 NC NC RF 0 0 NC NC ANALOG 3 NC NC NC 0 NC NC 1.8 NC NC 0 H/L NC H/L 3 0 NC H/L NC NC H/L H/L NC 3 NC 0 H/L H/L H/L H/L H/L H/L NC NC NC NC NC IC401 ANALOG ANALOG 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 IC405 0 H/L H/L H/L NC NC H/L H/L H/L 0 H/L H/L H/L NC NC H/L H/L H/L 0 3.3 1 2 3 4 5 IC404 NC H/L 0 H/L 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC403 NC H/L 0 H/L 3 MODE PIN NO. 5 6 7 8 IC402 6 6 -6 6 -6 -6 H/L H/L H/L H/L H/L H/L H/L H/L 0 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 1 2 3 4 5 IC501 H/L H/L H/L H/L H/L NC H/L NC NC 5 5.6 5or0 H/L H/L H/L NC NC NC NC 0 NC 5or0 5or0 5 5 5or0 5or0 5 5 5 NC 5 5 5 5 5 5 5 NC 5or0 5or0 H/L VOLTAGE 0 0 0 3 1 2 3 4 5 IC420 NC H or L 0 H or L 3 MODE PIN NO. VOLTAGE IC406 NC H/L 0 H/L 5 MODE PIN NO. 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 VOLTAGE H/L H/L NC H/L 5 H/L H/L 5 0 5.6 5.6 5or0 NC NC 5or0 5or0 5or0 5or0 5or0 5 5or0 5or0 5 5 5or0 5or0 5or0 H/L H/L 5or0 5or0 5or0 5or0 H/L H/L 5or0 5or0 5or0 H/L 5 NC NC NC NC 0 5 H/L 5 H/L H/L 0 H/L H/L 5 0 1 2 3 4 5 1 2 3 4 5 IC509 3.3 H/L 0 H/L 3.3 1 2 3 4 5 1 2 3 4 5 IC507 H/L 3.3 0 H/L 3.3 IC508 NC H/L 0 H/L 3 1 2 3 4 5 IC506 3 H/L 0 H/L 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 IC505 NC H/L 0 H/L 3 1 2 3 4 5 IC601 1.8 1.62 1.62 1.62 1.62 1.62 1.62 3.3 3.3 0 1.62 1.62 1.62 1.62 1.62 1.62 1.62 1.62 1.62 1.8 0 0 0 NC 1 2 3 4 5 6 7 8 1 2 3 4 5 MODE PIN NO. 98 99 100 IC502 NC H/L 0 H/L 3.3 IC503 H/L 5 0 NC NC NC H/L NC IC504 NC H/L 0 H/L 5 1 2 3 4 5 IC515 NC H/L 0 H/L 3 1 2 3 4 5 IC514 5 H/L 0 H/L 5 1 2 3 4 5 VOLTAGE 0 5 5 1 2 3 4 5 IC511 3.3 H/L 0 H/L 3.3 IC512 H/L H/L 0 H/L 5 MODE PIN NO. VOLTAGE IC510 3.3 H/L 0 H/L 3.3

LGE Internal Use Only

3-58

3-59

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

MODE PIN NO. 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79

VOLTAGE 0 0 0 H/L H/L 1.26 H/L 1.8 3.3 1.64 0 1.64 3.3 1.55 1.55 3.3 0 3.3 1.55 1.55 1.62 1.62 3.3 NC H/L NC H/L H/L H/L 1.8 0 NC H/L NC NC 1.8 0 H/L H/L H/L H/L H/L H/L 0 3.3 NC NC H/L H/L H/L NC NC NC NC 0

MODE PIN NO. 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134

VOLTAGE 0 0 0 0 0 0 0 3.3 NC NC H/L NC NC NC 1.8 0 NC NC NC NC H/L H/L NC NC 0 3.3 NC NC NC NC H/L H/L NC NC NC NC NC NC NC NC NC 0 1.8 H/L H/L 1.8 0 H/L H/L 0 0 CLK CLK 1.8 NC

MODE PIN NO. 135 136 137 138 139 140 141 142 143 144 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

VOLTAGE 3.2 1.47 1.47 0 3.3 2.95 0 1.26 1.48 1.48 IC602 0 0 9.3 H/L 9.3 12 2.8 0 2.8 8.3 2.95 2.95 0 2.95 2.95 3 2.8 0 2.8 12 9.3 H/L 9.3 0 NC IC603 0 0.64 7.1 2.84 2.84 4.26 2.84 2.84 7.1 0.64 0 7.8 7.1 2.84 2.84 8.5 2.84 2.84

MODE PIN NO. 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8

VOLTAGE 7.1 7.8 IC604 0 0.64 7.1 2.84 2.84 4.26 2.84 2.84 7.1 0.64 0 7.8 7.1 NC 2.84 8.5 NC 2.84 7.1 7.8 IC606 5 1.99 1.19 0 2.8 0 0 5 TFT LCD IC701

MODE PIN NO. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

VOLTAGE ANALOG NC NC 0 0 3.3 NC NC 0 0 0 0 1.7 NC 0 3.3 0 0 0 0 2.5 NC H/L H/L H/L H/L H/L H/L H/L H/L H/L H/L H/L 3.3 0 NC H/L H/L H/L H/L H/L H/L H/L H/L H/L NC NC H/L 0 2.5 H/L 2.5 0 0 3.3

MODE PIN NO. 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

VOLTAGE H/L NC NC H/L NC NC 1.2 NC NC 3.3 0 0 3.3 ANALOG 3.3 0 ANALOG ANALOG 3.3 0 H/L NC NC NC NC NC NC NC NC 0 2.5 NC NC NC NC NC NC NC NC 0 3.3 NC NC NC NC NC NC NC NC NC NC NC

MODE PIN NO. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

VOLTAGE H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L NC NC NC H/M1/M2/L H/M1/M2/L H/M1/M2/L H/M1/M2/L 5(H)

MODE PIN NO. 57 58 59 60 61 62 63 64

VOLTAGE 3.2(M1) 1.6(M2) 0(L) ANALOG H/L H/L H/L H/L GPS CN102

MODE PIN NO. C6 C7 C8 C9 C10 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 E1 E2 E3 E4 E7 E8 E9 E10 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 J1 J2

VOLTAGE H/L 2.8V H/L 2.8V GND GND 0V 2.8V 2.8V 2.8V 2.8V GND GND 2.8V H/L H/L 0V 0.8V 2.8V 2.8V 0V

MODE PIN NO. J3 J4 J5 J6 J7 J8 J9 J10 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 P1 P2 P3 P4 P5 P6 P7

VOLTAGE H/L H/L H/L H/L H/L H/L H/L H/L 2.8V H/L H/L H/L H/L H/L H/L H/L 2.8V 2.8V GND GND GND GND GND GND CLOCK 2.8V 2.8V 2.8V 2.8V 2.8V 2.8V 2.8V 2.8V 2.8V 0V GND GND GND GND GND GND GND GND GND H/L CLOCK GND RF SIGNAL GND

MODE PIN NO. P8 P9 P10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6

VOLTAGE 2.8V 1.5V CLOCK 7.5V 7.5V 5V 7.5V 0V -6V 7.5V 0V 5V 0V H/L H/L H/L H/L 0V 5V

IC107 (TRANCEIVER)

1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 C1 C2 C3 C4 C5

Vcc(5V) GND Tx (H/L) Rx (H/L) IC100 (LDO) 2.8V 2.8V GND 1.2V 5V 2.8V 5V 5V IC104 (LDO) 5V GND 5V 1.5V IC106 (SiRF) GND H/L H/L H/L 1.6V 2.8V 1.5V 2.8V H/L 2.8V 2.8V 2.8V 2.8V

IC108 (LNA) 1V input GND 2.8V 2.8V GND 2.8V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NC NC H/L H/L H/L 3.3 0 0 2.5 0 3.3 0 NC NC ANALOG NC 0 0 3.3 NC NC

SEG LCD IC851 1 H/M1/M2/L

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-60

3-61

LGE Internal Use Only

MAIN PRINTED CIRCUIT DIAGRAMS


1. MAIN P.C. BOARD (TOP VIEW)

LGE Internal Use Only

3-62

3-63

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

2. MAIN P.C. BOARD (BOTTOM VIEW)

EAX38431201

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-64

3-65

LGE Internal Use Only

3. FRONT KEY & SEG LCD P.C. BOARD (TOP VIEW)

5. GPS P.C. BOARD (TOP VIEW)

4. FRONT KEY & SEG LCD P.C. BOARD (BOTTOM VIEW)

6. GPS P.C. BOARD (BOTTOM VIEW)

LGE Internal Use Only

3-66

3-67

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

7. TFT LCD P.C. BOARD (TOP VIEW)

8. TFT LCD P.C. BOARD (BOTTOM VIEW)

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

3-68

3-69

LGE Internal Use Only

SECTION 4 DVD/CD CAR MODULE PART


CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE..................................................................................4-2 1. DISC LOADING .........................................................................................................................4-2 2. SPI COMMNICATOIN ................................................................................................................4-3 3. VIDEO OUTPUT ........................................................................................................................4-3 4. DISC READING .........................................................................................................................4-4 5. AUDIO OUTPUT ........................................................................................................................4-6 BLOCK DIAGRAM............................................................................................................................4-7 CIRCUIT DIAGRAMS .......................................................................................................................4-9 1. CONNECTOR & INTERFACE CIRCUIT DIAGRAM ..................................................................4-9 2. DSP CIRCUIT DIAGRAM.........................................................................................................4-11 3. FRONTEND CIRCUIT DIAGRAM............................................................................................4-13 4. AV OUT, MEMORY CIRCUIT DIAGRAM .................................................................................4-15 WAVEFORMS.............................................................................................................................4-17 PRINTED CIRCUIT DIAGRAMS ....................................................................................................4-21 1. MD P.C. BOARD ......................................................................................................................4-21

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

4-1

LGE Internal Use Only

ELECTRICAL TROUBLESHOOTING GUIDE


1. DISC LOADING

No Loading/Unloading?
YES NO

Checked the loading motor IC Vdd?


YES NO

IC202(1, 6)

Checked the Load/Unload control?


YES NO

IC202(7, 8, 2, 3).

See Figure 1, 3

Checked the Load/Unload SW?


YES NO

CN301(2, 4), SW301(1), CN202(13). See Figure 2, 4

Checked the MPEG Vdd?


YES NO

IC301(VDD33, VDD12, +3VA).

See Figure 5

Checked the MPEG Ground?


YES NO

IC301 VSS (1, 23, 35, 46, 63, 81, 100, 171, 180, 198, 208, 220, 234, 245) IC301 NRST(101) CN601(15).
See Figure 6

Checked the MPEG Reset?


YES NO

Checked the MPEG X-tal?


YES NO

X301(1, 3), TP +1.2VS.

See Figure 6

Checked the main Micom data interface?


YES NO

IC301(84, 85, 86, 87), CN1601(4, 5, 6, 7). See Figure 7

Checked the disc in load switch?


YES

CN301(2, 4).

See Figure 2, 4

OK

LGE Internal Use Only

4-2

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

2. SPI COMMNICATOIN

No SPI Communication
YES NO

Checked the Input voltage of MPEG IC?


YES NO

IC301(VDD33, VDD12, +3VA).

See Figure 5

Checked the GND condition of MPEG IC?


YES NO

IC301 VSS (1, 23, 35, 46, 63, 81, 100, 171, 180, 198, 208, 220, 234, 235) IC301 NRST(101)

Checked the MPEG Reset?


YES NO

Check the MPEG X-tal?


YES NO

X301(1, 3).

See Figure 6

Checked the main Micom data interface?


YES

IC301(84, 85, 86, 87) CN601(16, 17, 18, 19).


See Figure 7

OK

3. VIDEO OUTPUT

No display on AUX monitor?


YES NO

Checked the MPEG Video signal out?


YES NO

IC301(161)

Check the Video Amplifier Vcc, GND?


YES NO

IC603(3, 5).

See Figure 18

Check the Video Amplifier In, Out?


YES

IC603(2, 4).

See Figure 18.

CN601(29)

OK

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

4-3

LGE Internal Use Only

4. DISC READING

No disc reading?
YES NO

Checked the limit SW?


YES NO

CN202(13), IC301(75).

See Figure 10

Checked the motor DRV mute control?


YES NO

IC201(18).

See Figure 11

Checked the focus control?


YES NO

CN101(1,4).

See Figure 12

Checked the focus error level out. (FE Mon)?


YES NO

FMON0.

See Figure 12

Checked the tracking control?


YES NO

CN101(2,3).

See Figure 13

Checked the tracking error level out.(TE Mon)


YES NO

FMON1.

See Figure 13

Checked the RF signal out check?


YES NO

CN101(17).

See Figure 14

Checked the sled motor control?


YES

CN201(1, 2, 3, 4).

See Figure 15, 16

OK

LGE Internal Use Only

4-4

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

No disc reading?
YES

No Spindle motor operating?


YES NO

Checked the spindle driver IC Vdd?


YES NO

IC201(22, 27, 35, 42, 43)

Checked the spindle driver IC VHALF?


YES NO

IC201(4, 16)

Checked the spindle driver IC GND?


YES NO

IC201(36, 38, 41)

Checked the A1, A2, A3 of the driver IC?


YES NO

IC201(37, 39, 40).

See Figure 8

Checked the hall Bias signals?


YES NO

IC201(27~33).

See Figure 9

Checked the spindle motor control?


YES

IC201(5)

OK

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

4-5

LGE Internal Use Only

5. AUDIO OUTPUT

No DVD/CD Sound?
YES NO

Checked the MPEG Audio DAC Signal?


YES NO

IC301 (172, 173, 174,175). See Figure 17

Checked the Audio mute?


YES

CN601(14)

OK

LGE Internal Use Only

4-6

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

BLOCK DIAGRAM

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

4-7

4-8

LGE Internal Use Only

CIRCUIT DIAGRAMS
1. CONNECTOR & INTERFACE CIRCUIT DIAGRAM

12

11

10

LGE Internal Use Only

4-9

4-10

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

2. DSP CIRCUIT DIAGRAM

12

11

10

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

4-11

4-12

LGE Internal Use Only

3. FRONTEND CIRCUIT DIAGRAM

12

11

10

LGE Internal Use Only

4-13

4-14

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

4. AV OUT, MEMORY CIRCUIT DIAGRAM

12

11

10

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

4-15

4-16

LGE Internal Use Only

WAVEFORMS
[ FIGURE 1 ]
CH1 IC202(7) CH2 IC202(8) CH3 IC202(2) CH4 IC202(3)

[ FIGURE 2 ]
CH1 CN301(2) CH2 CN301(4) CH3 CN202(12) CH4 SW301(1)

[ FIGURE 3 ]
CH1 IC202(7) CH2 IC202(8) CH3 IC202(2) CH4 IC202(3)

LOADING MOTOR CONTROL ABOUT LOADING CONDITION

SWITCH CONDITION ABOUT LOADING

LOADING MOTOR CONTROL ABOUT UNLOADING CONDITION

[ FIGURE 4 ]
CH1 CN301(2) CH2 CN301(4) CH3 CN202(12) CH4 SW301(1)

[ FIGURE 5 ]
CH1 IC301(2,13, 25, 36, 48...) CH2 IC301(24, 47, 103, 167...) CH3 IC301(151, 160, 165) CH4 IC301(1, 12, 23, 35, 46...)

[ FIGURE 6 ]
CH1 L604 CH2 CN601(15)

CH3 X301(1, 3)

SWITCH CONDITION ABOUT UNLOADING

MPEG IC VOLTAGE CONDITION WHEN THE BATTERY & ACC START ON

MPEG RESET WHEN THE BATTERY & ACC START ON

[ FIGURE 7 ]
CH1 CN601(18) CH2 CN601(17) CH3 CN601(16) CH4 CN601(19)

[ FIGURE 8 ]
CH1 IC201(37) CH2 IC201(39) CH3 IC201(40)

[ FIGURE 9 ]
CH1 IC201(6) CH2 IC201(27) CH3 IC201(29) CH4 IC201(31)

[7]

SPI INTERFACE)

SPINDLE MOTOR DRIVING SIGNAL SA1, SA2, SA3 WHEN SPINDLE MOTOR IS WORKING

HALL SENSOR SIGNAL H1+, H2+, H3+ AND SPD WHEN SPINDLE MOTOR IS WORKING

[ FIGURE 10 ]

[ FIGURE 11 ]
CH1 IC201(18)

[ FIGURE 12 ]
CH1 TP : FMON0 CH2 CN101(1)

CH1 CN202(13)

CH3 CN101(4)

LIMIT SWITCH CONDITION SIGNAL LDIN WHEN DISC IN


LGE Internal Use Only

MOTOR DRIVER MUTE SIGNAL STBY WHEN SPINUP PROCESS 4-17 4-18

FOCUS DRIVING OUT F+, F- AND FOCUS ERROR FE WHEN NOMINAL STATE
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

[ FIGURE 13 ]
CH1 TP:FMON1 CH2 CN101(3)

[ FIGURE 14 ]

[ FIGURE 15 ]

CH1 IC201(7)

CH1 CN101(17) CH2 IC201(6) CH3 CN101(2)

TRACK DRIVING OUT T+, T- AND TRACK ERROR TE WHEN NOMINAL STATE

RF SIGNAL

SLED STEPPING MOTOR DRIVING SIGNAL SIN1, SIN2 WHEN SLED MOVE TO ORIGIN POINT

[ FIGURE 16 ]
CH1 CN201(2) CH2 CN201(3) CH3 CN201(1) CH3 CN201(1) CH4 CN201(4)

[ FIGURE 17 ]
CH1 IC401(1) CH2 IC401(2) CH3 IC401(3) CH4 IC401(16)

STEPPING MOTOR PHASE SIGNAL A+, A-, B+, B- WHEN SLED MOVE TO ORIGIN POINT

AUDIO DAC SIGNAL / NO DATA SIGNAL

[ FIGURE 18 ]
CH1 IC603(3) CH2 IC603(4)

CH3 IC603(2)

[7]

6DB VIDEO AMPLIFIER

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

4-19

4-20

LGE Internal Use Only

PRINTED CIRCUIT DIAGRAMS


1. MD P.C. BOARD
(TOP VIEW) (BOTTOM VIEW)

LGE Internal Use Only

4-21

4-22

Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes

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