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RDDM Rotary Direct Drive Motors

The Perfect Drive for Every Application

INA - Drives & Mechatronics GmbH & Co. oHG, a company of the Schaeffler Group, specializes in linear and rotary direct drives. These products are supplemented by directly driven positioning systems and related controllers and mechatronics assemblies. In addition to standard products, IDAM also develops and produces customized drive solutions. Due to the increasing demands in terms of dynamic performance, precision and cost reduction, direct drives are becoming increasingly more popular in modern machinery and equipment.

The direct connection between motor and accelerated mass increases dynamic and static rigidity, reduces elasticity and therefore enables an extremely high level of positioning performance. Direct drives are non-wearing, as a result of which maintenance and operating costs can be reduced whilst simultaneously increasing availability. In the industries of machine tools and production machinery, automation, productronics/semicon, measuring technology and medical technology, teams at IDAM have been developing direct drives and complex drive systems since 1990.

The development of the direct drives and the positioning systems is efficiently supported by the integration of models and simulations.

IDAM employs a state-of-the-art quality management system. At IDAM, quality management is a dynamic process which is examined on a daily basis and is thus continuously improved. IDAM is certified according to standard DIN EN ISO 9001:2008.

IDAM has developed a standard series of highly efficient rotary motors that are shown in this catalog. With this standard motor series as a starting point, customer specific, customized motors can be developed and produced in low or high volume.

(1-cos)-shaped acceleration for high-precision applications, since with very small changes in target

FEM model

CAD model

Table of Contents

Technical Principles Advantages of Rotary Direct Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Characteristics of Frameless Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 General Motor Characteristics Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Winding Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Torque-Rotary Speed Characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Torque-Current Characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Thermal Motor Protection Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Commutation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Insulation Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Cooling and Cooling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Dependency of the Rating Data on the Supply Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Selection of Direct Drives for Rotary Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Product Range Availability/Selection of Sizes: Series RI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Designation: Series RI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Motor Specifications: Series RI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Availability/Selection of Sizes: Series RE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Designation: Series RE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Motor Specifications: Series RE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Availability/Selection of Sizes: Type RMK RMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Designation: Type RMK RMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Availability/Selection of Sizes: Type HSR HSRV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Designation: Type HSR HSRV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 Segment Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Motors in Special Structural Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

General Information Check List for Your Enquiry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Technical Information and Consulting Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 IDAM Worldwide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 At a Glance: IDAM Brochures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 At a Glance: Torque Ranges of the RI/RE Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100

Advantages of Rotary Direct Drives

Increases dynamic capacity

Reduces operating costs

Increases design flexibility

1. No conversion of motion form With a direct drive motor system, there is no need for mechanical linkage (gearbox, belt, etc.) between the payload and the motor. Thus there are no backlash, clearance, friction, or elasticity problems. This makes for a much stiffer and more easily controlled system. 2. Multi-pole motor With a multi-pole design, IDAM motors are capable of producing very high torque. In addition, this high torque can also be sustained over a much greater speed range. 3. Thin, ring-shaped rotor Thanks to the thin, ring-shaped design with a large, open inner diameter, the motor is able to produce high torque with a very low rotor inertia. This allows for very high motor acceleration capabilities. 4. External rotor design option With an external rotor, the motor can produce higher torque in a smaller package than to an internal rotor motor. 5. Direct position measurement Thanks to the direct position measurement of the feedback system combined with a rigid mechanical structure, highly accurate and dynamic positioning is possible.

1. Fewer components With a direct drive system, fewer components are required. This allows for easier assembly and alignment along with a substantial reduction in maintenance. The reduced number of components enables a much more streamlined supply chain. Also,with fewer components, the modes of failure are greatly reduced and thus greatly increases the MTBF*. 2. No wear in the drive train Because motor power is transmitted through an air gap and not through mechanical components, a direct drive motor system has an extremely long life even with very demanding duty cycles. This substantially reduces machine down-time. 3. Reduces machine down-time In addition to the increased life and reduced wear, the robustness of a torque motor substantially reduces machine down-time. With direct drive torque motors, mechanical overload does not damage the drive train as is the case with geared motors.

1. Hollow shaft With its large, open, inner diameter, the hollow shaft design of a torque motor allows for much greater design flexibility. The hollow shaft allows for tubing, fixtures, rotary unions and wiring to travel up through the center of the motor. This adds to the versatility of design capabilities. 2. Installation of primary Thanks to the smaller space required, the primary can be easily integrated into the machine design. 3. Reduce overall height Along with the large, open inner diameter (hollow shaft), torque motors are very compact in the axial (height) direction relative to the torque output.

*MTBF: Mean Time Between Failures

Rotating surface Bearing/measurement system Stator (primary part) Rotor (secondary part) (external design shown here) Large, open inner diameter allows for greater design flexibility

Characteristics of Frameless Motors

Rotary frameless motors consist of a primary winding and a secondary winding. The primary contains an active coil system and the secondary has a permanent magnet system. The rotor can be either internal or external (RI series and RE series) relative to the primary (stator). When current is supplied to the primary (coil system), electromagnetic force produces torque in the secondary. A guidance system (rolling element or air bearing) is required to maintain a consistent air gap between the primary and

the secondary. A measuring system is also needed for determining rotor position for motor commutation purposes. The proper selection of these and other essential motor system components is based on many years of IDAM application experience.

across a wide range of speeds. The torque output is determined by the active air gap surface area between the primary (stator) and the secondary (rotor).

The proper motor selection depends on the required performance.

IDAM offers different motor designs for different customer application requirements. Rotary, frameless motors mainly differ in design by whether the motor is slotted, slotless or ironless. These motors produce a high, consistent torque

Unlike conventional motors, frameless motors are classified according to the required torque, not to the electrical rating.

Motor types Slotted motors

Criteria

Construction

Type: RI - Internal rotor

RI/RE series

Internal rotor/external rotor | high torque up to 1000 mm | Tp to 15000 Nm, if required, up to 100000 Nm | low cogging

HSR/HSRE series

Internal rotor/external rotor | high speed, up to 50 m/s peripheral speed


Type: RE - External rotor

HSRV/HSRVE series

Internal rotor/external rotor | high speed, up to 50 m/s peripheral speed | for spindle applications | customerspecific | low cogging

Slotless motors RMK/RMF series Customer-specific or integrated motors | no cogging with any diameter up to 2.5 m | for peripheral speeds up to 15 m/s
Type: RMF Type: RMK

Ironless motors URM series Customer-specific high-end solutions | high dynamic | best synchronous running | cogging-free | for precision machines
Type: URM

General Motor Characteristics Efficiency

Part 1 of the technical parameters (starting on page 23) shows the power loss (copper losses ) for different working torque outputs ( Tp, Tpl, Tcw, Tc ). Since torque motors generate a high torque but do not deliver any mechanical power, an efficiency specification is not necessary.

However, for an efficiency comparison, the motor constant (km) can be used. The motor constant can be expressed in terms of the torque and the power loss, at room temperature, over the linear, full power range. When the motor heats up, its efficiency reduces due to the increase in winding resistance. See the figure below.

Not included in the motor constant, km, is iron (core) loss. Iron loss is dependent on the motor frequency (rotational speed), and has 2 components; hysteresis and eddy current. As the motor speed increases, the iron loss must be taken into account. The motor constant km, refers only to the linear range of the 3-phase current.

Pl =

( kTm )

Pl - copper loss power T - torque

The motor constant km depends on the winding temperature of a motor. The km shown in the motor data section is specified for 25 C. The diagram shows the motor constant, km, derating factor for different motor winding temperatures. Rating motor constant km [%] ohmic resistance and hence on the 110 105 100 95 90 85 80 0 10 20 30 40 50 60 70 80 90 100 110 120 Temperature [C]

Motor constant vs. temperature

Winding Options

The maximum rotational speed of a torque motor depends mainly on the winding configuration and the operating voltage (UDCL). As rotational speed increases, the Back EMF voltage also increases, which counters the input voltage. At the rotational speed limits (nd, nlp, nlk, nln) shown in the data sheets, the voltage requirement, with field oriented regulation, corresponds to the intermediate circuit voltage of the servo rectifier. Thereafter, the rotational speed falls sharply.

For a given motor, the higher the DC link voltage (UDCL) and the smaller the winding-dependent voltage (Back EMF) constant (ku), the higher the maximum achievable rotational speed. Since voltage and torque constants have a correlation, with higher rotary speed requirements, the required current increases at identic torque. In part 2 of the technical parameters (winding options), for every motor size there are 3 standard winding options; WL for low dynamic applications, WM

for medium dynamic applications and WH for high dynamic applications. The maximum rotational speed is then shown for 2 fixed DC link voltage levels (280 V and 600 V) and for 3 different current levels (Ip, Icw and Ic). The DC link voltage is proportional to the rotational speed. From the torquecurrent curve, one can see the resulting torque given a specific motor current. From the torque-speed curve, one can see the when constant torque output begins to decline relative to rotary speed.

Torque-Rotary Speed Characteristic

The speed limits nlp, nlw, nlc are calculated only with respect of winding specific parameters. If no field weakening operation occurs due to speed induced voltage drops the motor speed can be maintained at any torque Tp, Tcw, Tc up to the listed speed limits nlp, nlw, nlc. The motor speed finally drops down to zero, depending on the DC link voltage.

With higher speeds and torques the motor produces additional (to copper losses) frequency-dependent losses (caused by eddy currents and cyclic magnetization loss). With respect of these thermal losses there is an additional speed limit in a range of ncr for a continuous running (definition see glossary).

Regulated motor movements require a sufficient distance (0.8 times the relevant maximum rotary speed) of the possible operating points from the dropping range of the T(n)-characteristic. A continuous characteristic means continuous operation. A dashed characteristic means short-burst operation.

Torque T

Tp

Tcw

Tc

nlp

nlw

nlc Rotary speed n

Torque vs. rotary speed

Winding specific speed limits are quiet proportional to UDCL. A continuous running of these motors could be limited in a range around ncr because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or current is required.

Torque-Current Characteristic

The linear characteristic ranges from the origin (0,0) to the point (Tpl, Ipl), which is characterized by the torque constant kT. This is where the operating points of the motor for uncooled operation (Tc, Ic) and cooled operation (Tcw, Icw) are located.

The non-linearity of the M-I-characteristic for larger currents results from the saturation of the magnetic circuit of a motor. The naturally curved part of the characteristic is described in the data sheet and in the diagram by the torquecurrent points (Tp, Ip) and (Tu, Iu). It has an inconstant and significant smaller slope than kT.

The motor can be run briefly (matter of seconds) up to the operating point (Tp, Ip). For acceleration processes this operating point may be maximally used. The limiting point (Tu, Iu) must not be exceeded under any circumstances (not even for a short time) because of the danger of demagnetizing the permanent magnets .

Torque T

Tu Tp Tpl Tcw

Tc

Ic Torque vs. motor current

Icw

Ipl

Ip

Iu Motor current I

All characteristics are explained in the glossary.

Thermal Motor Protection Cutout

Direct drives are often operated at their thermal capacity limit. In addition, there can be overloads in the process which were not anticipated or planned for. This can result in an additional current load which exceeds the permissible rated current. Therefore, the servo control for motors should, in general, have an overload protection for checking the motor current. Here, the effective value (square root of the mean) of the motor current may exceed the permissible rated motor current for only a short while. This type of temperature monitoring is very fast and reliable. By default, IDAM motors have another additional thermal motor protection cutout using PTC and KTY sensors, as well.

Monitoring circuit I

For protection of the motor, there are three series-connected PTCs at the three phase windings. In addition, there is a KTY84-130 present in one phase in the motor.

A PTC is a posistor (barretter). Its thermal time constant in the built-in state is below 5 s. In contrast to the KTY, its resistance increases very steeply upon the rated actuation temperature Tn being exceeded, and increases to a multiple of its value in the cold state.

Thus, up to a deviation of a few degrees, the overtemperature of every winding is acquired. The triggering devices also react to an extreme small resistance in the PTC circuit, which is normally an indication of an error in the monitoring circuit. In addition, they ensure a safe electrolytic isolation of the controller from the sensors in the motor. The motor protection triggering devices are not a part of the standard supplied kit. PTCs are not suitable for temperature measurements. The KTY should be used if required. If the customer so wishes, additional monitor sensors can be integrated.

Resistance R []

This behavior results in a significant change in the total resistance upon 4000 1330 550 250 three series-connecting PTC elements, when only one of the elements exceeds the actuation temperature of the Tn. The use of the three sensors guarantees a safe switch-off of the motor, even at a standstill of the motor at asymmetric phase load. A downstream common 253 Tn -20 Tn -5 Tn Temperature [K] Tn +15 Tn +5 commercial motor protection cutout typically gets triggered between 1.5 to 3.5 kOhm.

Temperature characteristics PTC Basically, the PTC sensors must only be evaluated for the temperature protection.

10

J J

PTC U KTY+ KTY-

PTC V
Standard connection, PTC and KTY

Monitoring circuit II

The KTY84-130 is a semiconductor resistance with positive temperature coefficients. The measurement is carried out depending on the motor type, with possible delay.

For protecting the motor from overtemperature, a cut-out limit is defined in the controller. The sensor can only measure in one phase.

While the motor is at standstill, constant Resistance R []


1500 1250

currents flow through the windings, whose magnitude depends on the respective pole position. As a result, the motor is

1000 750

not heated homogeneously, which can lead to overheating of windings that are not being monitored.

500

The PTC and KTY sensors have a basic Imax = 2 mA insulation to the motor. They are not suitable for direct connection to PELV/SELV

250 0 -40 -30 -20 -10 0

10 20 30 40 50 60 70 80 90 100 110 120 130 140

circuits, according to DIN EN 50178.

Temperature [C] Temperature characteristics KTY

11

Electrical Connections

The standard cable connections of the IDAM motors are axial in nature. Their relative position to the radiator connections is defined in the drawings. The cable length from the motor output is 1000 mm, or according to the customers wishes. The cross-section of the power connection cable is dependent upon the rated motor current and docu-

mented in the catalog drawing. By default, the dimensioning is done on the rated current Icw at Plw (cooled). The motor cables are available from 4G0.75 mm2 mm2 onwards. The sensor cable 0.14 (d = 6.0 mm; rd = 45 mm; rs = 24

with strand end-sleeves. The cables used are UL-approved and can withstand drag chains. The axial cable outlets for the winding WM are depicted and dimensioned in the data sheets (page 22 onwards). From motor currents above 70 A onwards, the cable outlets are matched in an application-specific manner.

mm; m = 67 g/m) makes temperature monitoring with PTC and KTY possible. The design of the cable ends is open

Pin layout

Positive direction of rotation of the motor

Motor U VV WWW GNYE BK Sensor WH BN GN YE PTC PTC + KTY - KTY Phase U Phase V Phase W PE Shield

The electrically positive direction of rotation corresponds, in the case of all three-phase motors, to a righthand rotary field, i. e. the phase voltages are induced in the sequence U, V, W. IDAM motors have this positive direction of rotation for rotor movement in the clockwise direction when viewing away the side from the cable outlet counter-clockwise when viewing towards the side of the cable outlet Direction of rotation in cable outlet, top. Example: inside running rotor Direction of rotation in cable outlet, bottom. Example: external running rotor

Rated motor current (cooled) Icw in A M9 M 16 M 22 M 30 M 37 M 52 M 70

Motor cable cross-section A in mm 0.75 1.5 2.5 4 6 10 16

Cable diameter d in mm 7.3 10 11.6 12.7 15.3 18 24.5

Bending radius, dynamically moved rd in mm 73 100 120 130 170 210 294

Bending radius in mm, statically laid rs in mm 44 60 70 89 92 108 137

Weight

m in g/m 110 160 240 310 430 630 1100

12

Commutation

Synchronous motors are preferably operated with commutation. IDAM torque motors do not have, by default, any Hall-sensors. IDAM recommends the measurement system-based commutation because it is supported by modern servo-inverters and controllers.

Insulation Strength

Insulation strength for intermediate circuit voltages up to 600 VDC IDAM motors are tested, before shipping, with differentiated high-voltage testing methods and cast in vacuum. IDAM motors are thus in agreement with the EC directive 73/23/EWG and the standards EN 50178, EN 60204. Please pay attention, to the type-based voltages with which the motors can be rotated.

Overvoltages at the motor terminals under inverter operation

By means of extremely fast-switching power semiconductors, which results in high du/dt loads, far higher voltage values than the actual inverter voltage can exist at the motor terminals, especially in conjunction with longer connecting cables (from ca. 5 m) between the motor and inverter. This puts a great deal of stress on the motor insulation. The du/dt values of the PWM-modules should not be greater than 8 kV/s. The motor connecting cables should be kept as short as possible.

For protecting the motors, an oscillographic measurement is necessary for the actual configuration of the voltage, existing at the motor, (PWM) across the winding and against PE. The voltage peaks that are present should not be much greater than 1 kV. From about 2 kV, gradual damage to the insulation is expected. IDAM engineers will support you in your application for determining and reducing excessively high voltages.

In this context, attention must be paid to the recommendations and projection instructions of the controller manufacturers.

13

Cooling and the Cooling Circuits

Power loss and lost heat Apart from the power loss, which is described by the motor constant km additional frequency-dependent losses occur in the motor, especially at high control frequencies (in the range from 150 - 200 Hz). These losses contribute jointly to the heating of the motor and the system assemblies. At low control frequencies of the motors, the following applies: motors with a high km produce, as compared to motors with a lower km, less power loss. For the unrestricted thermal examination of the motor, bearing, and system assemblies, IDAM offers comprehensive thermal simulations.

The power loss that occurs during the operation of the motor gets transferred to the machine through the motor assemblies. This heat distribution through convection, conduction, and radiation can be purposefully influenced and controlled by a constructive design of the overall system. The nominal torques of the motors are approx. 50% higher with liquid cooling than in uncooled operation. Depending on the mounting space, accuracy requirements, and the necessity for cooling, the motors should be designed and integrated into the machine design.

In production machines with a high rating or devices with very high dynamics, and hence higher bearing loading, it is preferable to work with cooling. If a complete thermal de-coupling of the motor and the machine is required (for example, to avoid thermal deformation of the machine construction in precision machines), a precision cooling is additionally necessary. The actual cooling is then called the main cooling or power cooling.

The cooling of the motors is designed as jacket cooling, which the user must connect to the cooling circuit of a cooling assembly. The cooling jacket is optionally supplied as a part of the motor, or is already an integral part of the machine construction for the customer. The cooling medium goes from the inlet to the outlet through holes in the cooling fins at different levels. The inlet and outlet can be connected at will to the two connections. The flow area is sealed to the outside with O-rings.

Air gap diameter 89 168 250 298 Cooling slots O-ring slots 690 Cooling connections 920 Cooling of RDDM 370 460

Name of the O-ring 155x2.5 NBR70 225x2 NBR70 300x2.5 NBR90 375x3 NBR70 448x4 NBR70 554x4 NBR70 785x5 NBR70 1017x5 NBR70

Order number 107112 01684 107632 102178 01686 03391 105935 111128

If water is used as the cooling medium, additives that prevent corrosion and biological deposits in the cooling circuit should be used.

O-ring types of water cooled RI motors

14

Dependency of the Rating Data on the Supply Temperature

The continuous current Icw indicated in the data sheet for water cooled operation can be achieved at a rated supply temperature nV of 25 C. Higher supply temperatures V result in a reduction of the cooling performance and therefore also the nominal current. The reduced continuous current Ic red can be calculated from the following quadratic equation: 20 Ic red Icw Ic red Icw V nV = max - V max - nV 0 10 20 30 40 50 60 70 Supply temperature [C] Reduced continuous current [A] Continuous current, cooled at nV [A] Current supply temperature [C] Rated supply temperature [C] Relative continuous current Ic red / Icw vs. supply temperature V (nV = 25 C) 40 Ratio Ic red / Icw [%] 120

100

80

60

max Maximum permissible winding temperature [C] (applies to a constant motor current)

15

Selection of Direct Drives for Rotary Applications

Cycle applications The maximum angular speed max is reached at the end of an acceleration phase.

The cyclical operation consists of positioning movements following one another with movement pauses interspersed.

A simple positioning takes place as a positively accelerated movement with subsequent braking (negative acceleration, usually of the same amount as positive acceleration; then applies acceleration time is equal to braking time).

A rhythm cycle is described in the (t)Angular speed Diagram (: angular speed, t: time). max The diagram shows a forward-reverse movement with pauses tP tM 2 tM tM 2 -max Time t -t diagram for cycled operation This gives the following (t)-diagram (: angular acceleration) as well as the flow of the torque required for the movement : T = J x (T: torque in Nm, J: mass moment of inertia in kgm2, : angular acceleration in rad/s). According to the torque flow of the Angular acceleration Torque T desired rhythm cycle, the motor is , T T1 tM/2 tM/2 T3 tP tM/2 T5 tM/2 tP selected according to three criteria: maximum torque in the cycle M TP according to data sheet effective torque in the cycle M Tc (motor uncooled) or Tcw (water T2 -, -T T4 T6 cooling) according to data sheet maximum rotary speed in the cycle M nlp according to data sheet Time t -t diagram for cycled operation tM tP (tM: movement time, tP: pause time).

16

The effective torque equals the root mean square of the torque flow (six torque cycles) in the rhythm cycle. The factor of safety 1.4 in the calculation example (pages 18 and 19) takes into consideration, among other things, the motor operation in non-linear range of the torquecurrent characteristic, for which the equation for Trms is only approximate. Trms = T1 . t1 + T2 . t2 + ... + T6 . t6 t1 + t2 + ... + t6
2 2 2

With the torques T1 = T; T2 = -T; T3 = 0; T4 = -T; T5 = T; T6 = 0 and the times t1 = tM/2; t2 = tM/2; t3 = tP; t4 = tM/2; t5 =tM/2; t6 = tP the effective torque is calculated. This equation is applied to the effective torque, if torques of the same magnitude act in the rhythm cycle (mass moment of inertia and angular accelerations are constant). Below the root sign appears: sum of the movement times divided by the total of the movement and pause times. The denominator is thus the cycle time. Trms = T . tM tM + tP

Angular acceleration, maximum angular speed and maximum rotary speed of a positioning movement are calculated with: max = 2. tM = 4. 2 tM

Movement angle (positioning angle) in rad

tM max nmax = 30 . max nmax

Movement time in s

Angular acceleration in rad/s

Maximum angular speed in rad/s

Maximum rotary speed in rpm

The positioning movement described takes place with a (theoretically) unending jerk. If a jerk limit is programmed in the servo-inverter, the positioning times extend accordingly. Constant positioning times require, in this case, greater accelerations.

17

Selection of Direct Drives for Rotary Applications

Example: Cycle applications

Pre-specified values: Movement angle in Movement time tM in s Cycle time in s 180 0.5 1.35 Mass moment of inertia J in kgm2 Friction torque TF in Nm Factor of safety 2.5 8 1.4

Calculation:

Conversion of movement angle in rad

. 180 = 3.142 rad 180

Maximum angular speed

max =

2 . 3.142 rad/s = 12.57 rad/s 0.5

Maximum rotary speed

nmax =

30 . 12.57 rad/s = 120.0 rpm

Angular acceleration

4 . 3.142 rad/s2 = 50.27 rad/s2 0.5 2

With friction torque and safety factor we get: maximum torque Tmax = (2.5 . 50.27 + 8) . 1.4 = 187.1 Nm

Effective torque

Trms =

( 2.5 . 50.27 .

0.5 + 8 . 1.4 = 118.3 Nm 1.35

Taking into consideration the friction torque TF and factor of safety, the motor is selected with the requirements Tmax M Tp | Trms M Tcw | 1.4 . nmax M nlp The motor RI17-3P-168x75-WM with water cooling has the calculated parameters.

18

NC indexing table applications

For indexing table applications, the rotary speed n, the mass moment of inertia J, the machining torque TM (in movement) and Ts (standstill), as well, as the angular accelerations (S1-operation) and max (S6-operation) are known mostly.

The machining times, i.e. the action times of the torques change often. Nonetheless, it is necessary to determine the effective torque in terms of continuous torque and the maximum torque as accurately as possible.

This is for choosing the optimum motor and for prevention of the maximum permissible winding temperature. All the load torques occurring in the motor operation are included in the torque calculation.

Example: Indexing table applications

Given values: Angular acceleration (S1) in /s2 Max. angular acceleration (S6, 3 s) max in /s2 Factor of safety 20000 1.4

Rotary speed n in rpm Mass moment of inertia J in kgm2 Machining torque TM in Nm Friction torque TF in Nm Calculation:

75 4 300 50

9000

Calculation of the accelerations in rad/s2

. 9000 = 157 rad/s2 180 . 20000 = 349 rad/s2 180

max =

The motor is selected according to the torque Ts, as well, as the torques in motion for S1 and S6 operation Tc and Tp with factor of safety (stable regulation):

Tsw = (TM + TF ) . 1.4 = 490 Nm (with water cooling) Tcw = ( J . + TM + TF ) . 1.4 = 1369 Nm (with water cooling) Tp = ( J . max + TM + TF ) . 1.4 = 2444 Nm

To reach the rotary speed n at the end of the accelerated movement with a defined rotary speed-time function (exact ramp), the motor must be selected according to the rotary speed for the torque Tp (with factor of safety): Calculation of rotary speed nlp = 1.4 . n = 105 rpm

The motor RI19-3P-460x100-WH with water cooling fulfills these requirements. 19

Availability/Selection of Sizes Series RI


IDAM standard series for quick availability

RI torque motors are slotted, permanent magnet-excited AC synchronous motors with inside rotors. The coils of the primary are placed in grooves of the laminated ferrite core. The secondary is an iron ring with permanent magnets fastened on it. This series of motor models is optimized for the maximum efficiency, which means: maximum torque for available installa-

tion space with nominal rotary speed and low power loss. The usable torque is available linearly across a very large area. The definition of the torque characteristics across the significant operating points allows an advance design with the help of our dimensioning examples. The low torque variations allow the use of the motors for precision applications.

RI (internal rotor) motors are available in grades with 11 fixed diameters from 100 to 1260 mm outer diameter with stators at 6 different heights in 25 mm steps with 3 standard windings for low, medium and high rotary speeds

Advantages

Applications

Rotary speed range 0 - 100% of the nominal rotary speed High dynamics and stiffness Higher rotary speeds are possible Higher torque as compared to DC motors of the same size Due to cooling from the outside, completely protected designs are always possible

Low heat entry into foundation plate Higher acceleration and braking capacity due to more favorable ratio of torque to moment of inertia Compact construction Practically free of maintenance No limit for the motor diameter Good synchronism properties

Automation technology Pressing and packing machines Presses In machine tools as CNC axis NC indexing tables Other exact radial trackers

20

Designation Series RI
X X X X - 3 P - Dx H - X - X - X - X - X X X
PRIM SEK Primary Secondary

Model variant O M K Built-in set (motor is integrated in customers system) Complete motor (parts are manufactured by IDAM) With cooling in the ring (additional ring is provided by IDAM) Commutation type O XX Without sensors, measurement system commutated Other designs after discussion

Temperature monitoring O S Standard (KTY84-130 and 3x PTC in series at the phases 1, 2, 3 | 1x KTY84 at phase 2 as reserve) Special design after discussion with the manufacturer Winding types WL WM WH XX Low speed, low current requirement Medium speed High speed, higher current requirement Other winding designs, e. g. LDX ... HDX

Dimensions Effective diameter in the air gap x package size (mm) Number of motor phases 3P 3-phase

Model code Motor type RI Rotary internal (inside running rotor)

For unique identification of the motor, the 6-digit IDAM item-number of the order confirmation is binding.

21

Motor Specifications: Series RI11-3P-89xH Drawing

Sensor cable Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

22

Motor Specifications: Series RI11-3P-89xH Independent of winding


Motor specifications Symbol Unit RI11-3P89x25 RI11-3P89x50 RI11-3P89x75 RI11-3P89x100 RI11-3P89x125 RI11-3P89x150 RI11-3P89x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

11 600

11 600

11 600

11 600

11 600

11 600

11 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

32.4 23.5 17.2 12.6 4.9 8.9 3.4 0.07

64.9 46.9 34.5 29.2 11.0 20.8 7.8 0.14

97.3 70.4 51.7 46.7 17.1 33.2 12.2 0.21

130 94 69 64 23 46 16 0.3

162 117 86 82 28 59 20 0.4

195 141 103 100 33 71 24 0.4

227 164 121 118 38 84 27 0.5

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

1130 442 304 35 0.329

1669 652 609 66 0.164

2207 862 913 94 0.110

2745 1072 1218 120 0.082

3283 1283 1522 140 0.066

3821 1493 1826 155 0.055

4360 1703 2131 171 0.047

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

0.82

1.35

1.76

2.11

2.41

2.68

2.93

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

0.87 5.00

1.74 5.00

2.61 5.00

3.48 5.00

4.35 5.00

5.22 5.00

6.09 5.00

Mechanical interface

Symbol

Unit

RI11-3P89x25

RI11-3P89x50

RI11-3P89x75

RI11-3P89x100

RI11-3P89x125

RI11-3P89x150

RI11-3P89x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 70.0 0.5 5.3 0.00075

51.0 90.0 1.1 7.4 0.0015

75.0 110.0 1.6 9.4 0.00225

101.0 140.0 2.2 11.9 0.0030

125.0 165.0 2.7 14.3 0.00375

151.0 190.0 3.2 16.5 0.0045

175.0 215.0 3.8 18.8 0.00525

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

23

Winding Configuration: Series RI11-3P-89

Winding dependent specifications

Symbol

Unit

RI11-3P89x25WL

RI11-3P89x25WM

RI11-3P89x25WH

RI11-3P89x50WL

RI11-3P89x50WM

RI11-3P89x50WH

RI11-3P89x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

2.43 1.99

1.22 0.99

0.61 0.50

4.86 3.98

2.43 1.99

1.22 0.99

7.30 5.97

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

531 922 1217 1253 2065 2634 818

1184 1955 2497 2610 4238 5329 818

2471 4023 5057 5315 8595 10725 818

232 397 581 599 933 1274 818

564 881 1213 1281 1948 2600 818

1211 1848 2477 2635 3984 5254 818

128 234 373 380 582 829 818

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

5.85 24.0

1.46 6.0

0.37 1.5

8.64 47.9

2.16 12.0

0.54 3.0

11.43 71.9

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

19.1 11.3 7.1 5.2 2.0 3.7 1.4

38.1 22.7 14.2 10.3 4.0 7.3 2.8

76.2 45.4 28.4 20.6 7.9 14.6 5.6

19.1 11.3 7.1 6.0 2.3 4.3 1.6

38.1 22.7 14.2 12.0 4.5 8.5 3.2

76.2 45.4 28.4 23.9 9.0 17.0 6.4

19.1 11.3 7.1 6.4 2.3 4.5 1.7

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

nlp

nlw

nlc Rotary speed n

24

RI11-3P89x75WM

RI11-3P89x75WH

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P89x125WL

RI11-3P89x125WM

RI11-3P89x125WH

RI11-3P89x150WL

RI11-3P89x150WM

RI11-3P89x150WH

RI11-3P89x175WL

RI11-3P89x175WM

RI11-3P89x175WH

Symbol

89x100- 89x100- 89x100WL WM WH

3.65 2.98

1.82 1.49

9.73 7.96

4.86 3.98

2.43 1.99

12.16 9.95

6.08 4.97

3.04 2.49

14.59 11.94

7.30 5.97

3.65 2.98

17.02 13.93

8.51 6.96

4.26 3.48

kT ku

356 549 792 837 1239 1705 818

790 1174 1630 1741 2555 3460 818

72 154 270 269 413 608 -

251 388 584 615 898 1263 818

579 850 1212 1294 1867 2572 818

34 107 210 201 314 477 -

187 294 462 481 698 999 818

452 660 965 1025 1465 2043 818

4 75 171 155 249 390 -

143 232 381 391 567 824 818

367 536 802 846 1201 1692 818

51 142 122 202 328 -

111 188 323 327 475 699 -

306 448 684 718 1015 1442 818

nlp nlw nlc nlp nlw nlc ncr

2.86 18.0

0.72 4.5

14.21 95.9

3.55 24.0

0.90 6.0

17.00 119.9

4.25 30.0

1.07 7.5

19.79 143.8

4.95 36.0

1.25 9.0

22.57 167.8

5.64 41.9

1.42 10.5

R25 L

38.1 22.7 14.2 12.8 4.7 9.1 3.3

76.2 45.4 28.4 25.5 9.3 18.1 6.6

19.1 11.3 7.1 6.6 2.4 4.7 1.7

38.1 22.7 14.2 13.3 4.7 9.4 3.4

76.2 45.4 28.4 26.4 9.5 18.7 6.7

19.1 11.3 7.1 6.8 2.3 4.8 1.7

38.1 22.7 14.2 13.6 4.7 9.6 3.3

76.2 45.4 28.4 27.0 9.3 19.2 6.6

19.1 11.3 7.1 6.9 2.3 4.9 1.6

38.1 22.7 14.2 13.8 4.6 9.8 3.2

76.2 45.4 28.4 27.4 9.1 19.5 6.5

19.1 11.3 7.1 7.0 2.2 4.9 1.6

38.1 22.7 14.2 13.9 4.5 9.9 3.2

76.2 45.4 28.4 27.7 9.0 19.7 6.4

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

25

Motor Specifications: Series RI17-3P-168xH Drawing

Sensor cable Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

26

Motor Specifications: Series RI17-3P-168xH Independent of winding


Motor specifications Symbol Unit RI17-3P168x25 RI17-3P168x50 RI17-3P168x75 RI17-3P168x100 RI17-3P168x125 RI17-3P168x150 RI17-3P168x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

17 600

17 600

17 600

17 600

17 600

17 600

17 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

110 93 65 36 16 25 11 0.3

220 186 129 85 36 60 25 0.6

327 276 192 135 56 96 39 0.8

436 369 256 187 75 133 53 1.1

539 456 317 238 92 169 65 1.4

647 547 380 290 108 206 77 1.6

755 639 443 343 124 243 88 1.9

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

2909 1136 455 66 0.220

4173 1630 911 124 0.110

5438 2124 1366 178 0.073

6702 2618 1822 227 0.055

7967 3112 2277 264 0.044

9232 3606 2733 293 0.037

10496 4100 3188 323 0.031

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

1.92

3.20

4.17

5.00

5.68

6.33

6.92

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

1.30 5.00

2.60 5.00

3.90 5.00

5.21 5.00

6.51 5.00

7.81 5.00

9.11 5.00

Mechanical interface

Symbol

Unit

RI17-3P168x25

RI17-3P168x50

RI17-3P168x75

RI17-3P168x100

RI17-3P168x125

RI17-3P168x150

RI17-3P168x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 70.0 1.2 7.5 0.007

51.0 90.0 2.4 10.4 0.014

75.0 110.0 3.6 13.3 0.021

101.0 140.0 4.8 16.8 0.028

125.0 165.0 6.0 20.1 0.035

151.0 190.0 7.2 23.3 0.042

175.0 215.0 8.4 26.6 0.049

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

27

Winding Configuration: Series RI17-3P-168xH

Winding dependent specifications

Symbol

Unit

RI17-3P- RI17-3P- RI17-3P168x25- 168x25- 168x25WL WM WH

RI17-3P- RI17-3P- RI17-3P168x50- 168x50- 168x50WL WM WH

RI17-3P168x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

6.73 5.51

3.37 2.75

1.82 1.49

13.47 11.02

6.73 5.51

3.65 2.98

20.00 16.36

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

168 365 438 523 857 966 529

484 810 915 1162 1790 1971 529

1000 1564 1723 2238 3372 3673 529

44 151 205 232 391 467 -

212 368 443 555 844 965 529

473 733 845 1095 1611 1811 529

83 130 134 242 304 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

8.22 21.9

2.06 5.5

0.60 1.6

11.80 43.7

2.95 10.9

0.87 3.2

15.37 65.6

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

19.5 15.4 9.6 5.3 2.3 3.8 1.6

38.9 30.7 19.2 10.7 4.6 7.6 3.3

71.9 56.7 35.5 19.7 8.5 14.0 6.1

19.5 15.4 9.6 6.3 2.6 4.5 1.9

38.9 30.7 19.2 12.6 5.3 8.9 3.8

71.9 56.7 35.5 23.2 9.8 16.5 6.9

19.5 15.4 9.6 6.8 2.8 4.8 2.0

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

28

RI17-3P- RI17-3P168x75WM

RI17-3P- RI17-3P- RI17-3P-

RI17-3P- RI17-3P- RI17-3P-

RI17-3P- RI17-3P- RI17-3P-

RI17-3P- RI17-3P- RI17-3P-

Symbol

168x75- 168x100- 168x100- 168x100- 168x125- 168x125- 168x125- 168x150- 168x150- 168x150- 168x175- 168x175- 168x175WH WL WM WH WL WM WH WL WM WH WL WM WH

10.00 8.18

5.41 4.43

26.67 21.81

13.33 10.91

7.22 5.90

33.00 26.99

16.50 13.50

8.93 7.31

39.60 32.39

19.80 16.19

10.72 8.77

46.20 37.79

23.10 18.89

12.50 10.23

kT ku

120 227 290 354 542 639 529

298 469 559 716 1050 1206 529

48 92 83 168 221 -

71 156 211 251 391 472 -

209 337 414 524 769 896 529

27 70 51 125 173 -

41 115 167 190 304 375 -

155 260 331 411 607 717 529

13 56 28 95 140 -

19 87 136 148 244 308 -

119 208 273 333 496 593 529

3 45 9 74 116 -

67 114 117 202 260 -

92 171 231 278 417 504 -

nlp nlw nlc nlp nlw nlc ncr

3.84 16.4

1.13 4.8

18.95 87.5

4.74 21.9

1.39 6.4

22.52 109.3

5.63 27.3

1.65 8.0

26.09 131.2

6.52 32.8

1.92 9.6

29.67 153.0

7.42 38.3

2.18 11.2

R25 L

38.9 30.7 19.2 13.5 5.6 9.6 3.9

71.9 56.7 35.5 24.9 10.3 17.7 7.3

19.5 15.4 9.6 7.0 2.8 5.0 2.0

38.9 30.7 19.2 14.0 5.7 10.0 4.0

71.9 56.7 35.5 25.9 10.4 18.4 7.4

19.5 15.4 9.6 7.2 2.8 5.1 2.0

38.9 30.7 19.2 14.4 5.6 10.2 4.0

71.9 56.7 35.5 26.6 10.3 18.9 7.3

19.5 15.4 9.6 7.3 2.7 5.2 1.9

38.9 30.7 19.2 14.7 5.5 10.4 3.9

71.9 56.7 35.5 27.0 10.1 19.2 7.2

19.5 15.4 9.6 7.4 2.7 5.3 1.9

38.9 30.7 19.2 14.8 5.4 10.5 3.8

71.9 56.7 35.5 27.4 9.9 19.4 7.1

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

29

Motor Specifications: Series RI11-3P-250xH Drawing

Sensor cable Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

30

Motor Specifications: Series RI11-3P-250xH Independent of winding


Motor specifications Symbol Unit RI11-3P250x25 RI11-3P250x50 RI11-3P250x75 RI11-3P250x100 RI11-3P250x125 RI11-3P250x150 RI11-3P250x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

22 600

22 600

22 600

22 600

22 600

22 600

22 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

211 176 114 76 34 54 24 0.5

422 353 228 182 79 129 56 1.1

626 524 339 291 124 206 88 1.6

835 699 451 404 169 287 120 2.1

1033 865 559 514 207 365 147 2.6

1240 1038 670 628 243 446 173 3.1

1447 1211 782 743 280 527 199 3.6

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

3473 1072 628 98 0.159

4920 1519 1256 184 0.080

6367 1965 1885 265 0.053

7814 2412 2513 338 0.040

9261 2858 3141 393 0.032

10708 3305 3769 436 0.027

12155 3752 4397 481 0.023

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

3.48

5.85

7.64

9.19

10.45

11.66

12.77

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

1.79 5.00

3.59 5.00

5.38 5.00

7.18 5.00

8.97 5.00

10.77 5.00

12.56 5.00

Mechanical interface

Symbol

Unit

RI11-3P250x25

RI11-3P250x50

RI11-3P250x75

RI11-3P250x100

RI11-3P250x125

RI11-3P250x150

RI11-3P250x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 70.0 1.9 10.3 0.026

51.0 90.0 3.8 14.1 0.052

75.0 110.0 5.7 18.0 0.078

101.0 140.0 7.6 22.8 0.104

125.0 165.0 9.6 27.1 0.131

151.0 190.0 11.5 31.5 0.157

175.0 215.0 13.4 35.8 0.183

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

31

Winding Configuration: Series RI11-3P-250xH

Winding dependent specifications

Symbol

Unit

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P250x75WL

250x25- 250x25- 250x25WL WM WH

250x50- 250x50- 250x50WL WM WH

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

8.44 6.90

6.78 5.55

4.22 3.45

16.88 13.81

13.56 11.09

8.44 6.90

25.06 20.50

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

169 303 354 454 694 774 409

232 390 447 583 875 970 409

424 657 734 979 1437 1574 409

64 130 168 210 320 375 409

97 172 214 275 408 472 409

195 302 356 474 680 772 409

27 75 107 129 201 246 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

3.92 12.6

2.53 8.2

0.98 3.2

5.56 25.3

3.58 16.3

1.39 6.3

7.19 37.9

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

31.2 24.3 13.5 9.1 4.1 6.4 2.9

38.9 30.3 16.8 11.3 5.1 8.0 3.6

62.5 48.6 27.0 18.1 8.2 12.9 5.8

31.2 24.3 13.5 10.8 4.7 7.6 3.3

38.9 30.3 16.8 13.4 5.9 9.5 4.2

62.5 48.6 27.0 21.5 9.4 15.3 6.7

31.2 24.3 13.5 11.6 5.0 8.2 3.5

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

32

RI11-3P250x75WM

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

Symbol

250x75- 250x100- 250x100- 250x100- 250x125- 250x125- 250x125- 250x150- 250x150- 250x150- 250x175- 250x175- 250x175WH WL WM WH WL WM WH WL WM WH WL WM WH

20.14 16.47

12.53 10.25

33.42 27.33

26.85 21.97

16.71 13.67

41.35 33.82

33.23 27.18

20.68 16.91

49.62 40.59

39.87 32.62

24.81 20.29

57.89 47.35

46.52 38.05

28.95 23.68

kT ku

51 103 138 173 260 311 -

118 189 234 307 439 512 409

6 48 77 87 142 180 -

26 69 100 121 185 229 -

79 133 172 222 319 379 409

32 60 62 108 142 -

10 49 78 90 142 181 -

55 100 136 172 249 302 -

21 48 44 84 115 -

35 63 68 113 148 -

38 78 112 137 202 249 -

12 39 31 67 96 -

25 53 52 92 124 -

26 62 94 113 168 211 -

nlp nlw nlc nlp nlw nlc ncr

4.64 24.5

1.80 9.5

8.83 50.6

5.69 32.6

2.21 12.6

10.46 63.2

6.74 40.8

2.61 15.8

12.09 75.8

7.80 49.0

3.02 19.0

13.73 88.5

8.85 57.1

3.43 22.1

R25 L

38.9 30.3 16.8 14.4 6.2 10.3 4.4

62.5 48.6 27.0 23.2 9.9 16.5 7.0

31.2 24.3 13.5 12.1 5.0 8.6 3.6

38.9 30.3 16.8 15.0 6.3 10.7 4.5

62.5 48.6 27.0 24.2 10.1 17.2 7.2

31.2 24.3 13.5 12.4 5.0 8.8 3.6

38.9 30.3 16.8 15.5 6.2 11.0 4.4

62.5 48.6 27.0 24.8 10.0 17.6 7.1

31.2 24.3 13.5 12.6 4.9 9.0 3.5

38.9 30.3 16.8 15.7 6.1 11.2 4.3

62.5 48.6 27.0 25.3 9.8 18.0 7.0

31.2 24.3 13.5 12.8 4.8 9.1 3.4

38.9 30.3 16.8 16.0 6.0 11.3 4.3

62.5 48.6 27.0 25.6 9.7 18.2 6.9

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

33

Motor Specifications: Series RI13-3P-298xH Drawing

Sensor cable Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

34

Motor Specifications: Series RI13-3P-298xH Independent of winding


Motor specifications Symbol Unit RI13-3P298x25 RI13-3P298x50 RI13-3P298x75 RI13-3P298x100 RI13-3P298x125 RI13-3P298x150 RI13-3P298x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

26 600

26 600

26 600

26 600

26 600

26 600

26 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

357 262 191 142 63 101 44 0.8

715 524 381 338 145 240 103 1.6

1062 779 566 541 227 384 161 2.3

1415 1039 755 752 308 534 219 3.1

1752 1286 934 959 379 681 269 3.9

2102 1543 1121 1173 446 833 316 4.6

2452 1800 1308 1387 513 985 364 5.4

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

2774 1083 779 117 0.128

3911 1528 1559 220 0.064

5047 1972 2338 316 0.043

6184 2416 3117 402 0.032

7275 2842 3897 468 0.026

8412 3286 4676 519 0.021

9549 3730 5455 573 0.018

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

5.79

9.75

12.75

15.36

17.52

19.56

21.42

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

2.23 5.00

4.45 5.00

6.68 5.00

8.91 5.00

11.13 5.00

13.36 5.00

15.59 5.00

Mechanical interface

Symbol

Unit

RI13-3P298x25

RI13-3P298x50

RI13-3P298x75

RI13-3P298x100

RI13-3P298x125

RI13-3P298x150

RI13-3P298x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 90.0 2.6 21.8 0.05

51.0 110.0 5.1 28.9 0.10

75.0 130.0 7.7 35.9 0.15

101.0 160.0 10.2 45.1 0.20

125.0 185.0 12.8 52.9 0.25

151.0 210.0 15.3 60.7 0.30

175.0 235.0 17.9 68.6 0.35

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

35

Winding Configuration: Series RI13-3P-298xH

Winding dependent specifications

Symbol

Unit

RI13-3P- RI13-3P- RI13-3P298x25- 298x25- 298x25WL WM WH

RI13-3P- RI13-3P- RI13-3P298x50- 298x50- 298x50WL WM WH

RI13-3P298x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

9.8 8.0

4.9 4.0

3.5 2.9

19.5 16.0

9.8 8.0

7.0 5.7

29.0 23.7

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

163 253 306 385 565 662 346

363 536 628 802 1159 1341 346

518 757 880 1129 1624 1872 346

73 111 146 185 259 321 -

174 245 305 395 540 655 346

252 350 430 558 760 917 346

43 67 95 119 164 211 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

1.90 11.0

0.47 2.7

0.25 1.4

2.68 22.0

0.67 5.5

0.35 2.8

3.46 33.0

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

48.8 31.2 19.5 14.5 6.4 10.3 4.5

97.5 62.4 39.0 29.0 12.8 20.6 9.1

135.7 86.8 54.3 40.3 17.8 28.6 12.7

48.8 31.2 19.5 17.3 7.4 12.3 5.3

97.5 62.4 39.0 34.6 14.8 24.5 10.5

135.7 86.8 54.3 48.1 20.6 34.1 14.6

48.8 31.2 19.5 18.6 7.8 13.2 5.5

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

36

RI13-3P- RI13-3P-

RI13-3P- RI13-3P- RI13-3P-

RI13-3P- RI13-3P- RI13-3P-

RI13-3P- RI13-3P- RI13-3P-

RI13-3P- RI13-3P- RI13-3P-

Symbol

298x75- 298x75- 298x100- 298x100- 298x100- 298x125- 298x125- 298x125- 298x150- 298x150- 298x150- 298x175- 298x175- 298x175WM WH WL WM WH WL WM WH WL WM WH WL WM WH

14.5 11.9

10.4 8.5

38.7 31.7

19.4 15.8

13.9 11.4

47.9 39.2

24.0 19.6

17.2 14.1

57.5 47.0

28.7 23.5

20.7 16.9

67.1 54.9

33.5 27.4

24.1 19.7

kT ku

112 154 201 259 347 434 346

164 223 284 369 490 608 346

27 45 69 85 117 155 -

80 110 148 191 252 321 346

119 160 211 273 358 451 346

17 32 54 65 90 122 -

61 84 118 151 197 256 -

93 124 169 217 282 361 -

10 23 44 51 71 100 -

48 67 98 123 161 211 -

75 100 140 178 230 298 -

5 17 36 41 59 84 -

38 55 83 103 135 179 -

62 83 119 151 194 254 -

nlp nlw nlc nlp nlw nlc ncr

0.86 8.2

0.45 4.3

4.23 43.9

1.06 11.0

0.55 5.7

4.98 54.9

1.25 13.7

0.64 7.1

5.76 65.9

1.44 16.5

0.74 8.5

6.54 76.9

1.63 19.2

0.85 9.9

R25 L

97.5 62.4 39.0 37.3 15.6 26.5 11.1

135.7 86.8 54.3 51.8 21.7 36.8 15.4

48.8 31.2 19.5 19.4 8.0 13.8 5.7

97.5 62.4 39.0 38.9 15.9 27.6 11.3

135.7 86.8 54.3 54.0 22.1 38.4 15.7

48.8 31.2 19.5 20.0 7.9 14.2 5.6

97.5 62.4 39.0 40.1 15.8 28.4 11.2

135.7 86.8 54.3 55.7 22.0 39.6 15.6

48.8 31.2 19.5 20.4 7.8 14.5 5.5

97.5 62.4 39.0 40.8 15.5 29.0 11.0

135.7 86.8 54.3 56.8 21.6 40.3 15.3

48.8 31.2 19.5 20.7 7.6 14.7 5.4

97.5 62.4 39.0 41.4 15.3 29.4 10.9

135.7 86.8 54.3 57.5 21.3 40.8 15.1

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

37

Motor Specifications: Series RI11-3P-370xH Drawing

Motor cable

Sensor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

38

Motor Specifications: Series RI11-3P-370xH Independent of winding


Motor specifications Symbol Unit RI11-3P370x25 RI11-3P370x50 RI11-3P370x75 RI11-3P370x100 RI11-3P370x125 RI11-3P370x150 RI11-3P370x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

33 600

33 600

33 600

33 600

33 600

33 600

33 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

584 424 312 216 97 153 69 1.3

1168 847 623 509 222 362 157 2.5

1735 1258 925 812 346 576 245 3.8

2313 1678 1234 1125 469 799 333 5.0

2863 2076 1527 1428 573 1014 407 6.2

3435 2492 1832 1744 673 1238 478 7.5

4008 2907 2137 2061 774 1463 550 8.7

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

3852 1504 937 145 0.107

5522 2157 1874 273 0.053

7196 2811 2811 392 0.036

8869 3464 3748 500 0.027

10542 4118 4684 581 0.021

12216 4772 5621 645 0.018

13889 5426 6558 712 0.015

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

8.03

13.41

17.45

20.96

23.79

26.52

29.02

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

2.68 5.00

5.35 5.00

8.03 5.00

10.71 5.00

13.38 5.00

16.06 5.00

18.74 5.00

Mechanical interface

Symbol

Unit

RI11-3P370x25

RI11-3P370x50

RI11-3P370x75

RI11-3P370x100

RI11-3P370x125

RI11-3P370x150

RI11-3P370x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 64.0 2.8 20.9 0.087

50.0 89.0 5.6 31.4 0.174

75.0 114.0 8.4 41.3 0.261

100.0 139.0 11.2 51.1 0.348

125.0 164.0 14.0 60.9 0.435

150.0 189.0 16.7 70.8 0.522

175.0 214.0 19.5 80.6 0.609

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

39

Winding Configuration: Series RI11-3P-370xH

Winding dependent specifications

Symbol

Unit

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P370x75WL

370x25- 370x25- 370x25WL WM WH

370x50- 370x50- 370x50WL WM WH

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

18.0 14.7

9.6 7.9

4.8 3.9

36.0 29.5

19.2 15.7

9.6 7.9

53.5 43.8

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

77 133 162 203 309 357 273

177 272 316 408 600 682 273

385 568 646 845 1225 1377 273

29 56 76 94 140 172 -

81 122 153 197 279 332 273

186 264 316 416 578 676 273

12 31 48 58 87 112 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

3.35 17.2

0.95 4.9

0.24 1.2

4.81 34.4

1.37 9.8

0.34 2.4

6.27 51.6

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

43.2 27.7 17.3 12.0 5.4 8.5 3.8

81.0 51.9 32.4 22.4 10.1 15.9 7.2

162.1 103.7 64.8 44.9 20.1 31.9 14.3

43.2 27.7 17.3 14.1 6.2 10.0 4.4

81.0 51.9 32.4 26.5 11.5 18.8 8.2

162.1 103.7 64.8 53.0 23.1 37.6 16.4

43.2 27.7 17.3 15.2 6.5 10.8 4.6

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

40

RI11-3P370x75WM

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

Symbol

370x75- 370x100- 370x100- 370x100- 370x125- 370x125- 370x125- 370x150- 370x150- 370x150- 370x175- 370x175- 370x175WH WL WM WH WL WM WH WL WM WH WL WM WH

28.5 23.4

14.3 11.7

71.4 58.4

38.1 31.1

19.0 15.6

88.3 72.2

47.1 38.5

23.6 19.3

106.0 86.7

56.5 46.2

28.3 23.1

123.6 101.1

65.9 53.9

33.0 27.0

kT ku

49 75 100 127 179 219 -

120 169 209 274 375 449 273

3 19 34 39 61 82 -

32 52 73 92 129 162 -

86 121 155 202 274 333 273

12 26 28 45 64 -

22 39 57 71 100 128 -

66 94 124 160 216 267 -

7 21 20 35 52 -

15 29 47 56 80 105 -

53 75 102 131 176 220 -

3 17 14 28 43 -

9 23 39 46 67 89 -

43 62 87 110 148 187 -

nlp nlw nlc nlp nlw nlc ncr

1.78 14.7

0.45 3.7

7.73 68.8

2.20 19.6

0.55 4.9

9.19 86.0

2.61 24.5

0.65 6.1

10.64 103.2

3.03 29.3

0.76 7.3

12.10 120.4

3.45 34.2

0.86 8.6

R25 L

81.0 51.9 32.4 28.4 12.1 20.2 8.6

162.1 103.7 64.8 56.8 24.2 40.4 17.2

43.2 27.7 17.3 15.8 6.6 11.2 4.7

81.0 51.9 32.4 29.6 12.3 21.0 8.7

162.1 103.7 64.8 59.1 24.6 42.0 17.5

43.2 27.7 17.3 16.2 6.5 11.5 4.6

81.0 51.9 32.4 30.3 12.2 21.5 8.6

162.1 103.7 64.8 60.6 24.3 43.0 17.3

43.2 27.7 17.3 16.5 6.4 11.7 4.5

81.0 51.9 32.4 30.8 11.9 21.9 8.5

162.1 103.7 64.8 61.7 23.8 43.8 16.9

43.2 27.7 17.3 16.7 6.3 11.8 4.4

81.0 51.9 32.4 31.2 11.7 22.2 8.3

162.1 103.7 64.8 62.5 23.5 44.4 16.7

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

41

Motor Specifications: Series RI19-3P-460xH Drawing

Motor cable Sensor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

42

Motor Specifications: Series RI19-3P-460xH Independent of winding


Motor specifications Symbol Unit RI19-3P460x25 RI19-3P460x50 RI19-3P460x75 RI19-3P460x100 RI19-3P460x125 RI19-3P460x150 RI19-3P460x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

38 600

38 600

38 600

38 600

38 600

38 600

38 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

838 642 472 323 146 229 104 1.9

1675 1284 944 783 344 556 244 3.9

2488 1906 1402 1252 537 889 382 5.7

3317 2542 1869 1740 730 1235 518 7.6

4105 3145 2313 2211 895 1570 635 9.4

4926 3774 2775 2703 1052 1919 747 11.3

5747 4403 3238 3197 1210 2270 859 13.2

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

4824 1884 1146 181 0.087

6560 2563 2293 339 0.044

8489 3316 3439 487 0.029

10419 4070 4585 621 0.022

12348 4824 5731 722 0.017

14278 5577 6878 802 0.015

16207 6331 8024 885 0.012

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

10.87

18.65

24.34

29.30

33.30

37.16

40.69

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

3.28 5.00

6.55 5.00

9.83 5.00

13.10 5.00

16.38 5.00

19.65 5.00

15.28 7.50

Mechanical interface

Symbol

Unit

RI19-3P460x25

RI19-3P460x50

RI19-3P460x75

RI19-3P460x100

RI19-3P460x125

RI19-3P460x150

RI19-3P460x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 90.0 4.9 41.1 0.24

51.0 110.0 9.8 53.9 0.47

75.0 130.0 14.6 66.8 0.71

101.0 160.0 19.5 83.2 0.94

125.0 185.0 24.4 97.6 1.18

151.0 210.0 29.3 111.8 1.41

175.0 235.0 34.2 126.2 1.65

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

43

Winding Configuration: Series RI19-3P-460xH

Winding dependent specifications

Symbol

Unit

RI19-3P- RI19-3P- RI19-3P460x25- 460x25- 460x25WL WM WH

RI19-3P- RI19-3P- RI19-3P460x50- 460x50- 460x50WL WM WH

RI19-3P460x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

37.4 30.6

18.7 15.3

8.4 6.9

74.9 61.2

37.4 30.6

16.8 13.7

111.2 90.9

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

21 54 73 80 136 166 -

74 128 157 184 290 342 237

196 309 364 437 669 777 237

2 19 33 35 59 78 -

32 55 74 88 132 165 -

94 140 176 214 311 379 237

8 20 19 35 50 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

7.90 49.0

1.98 12.2

0.40 2.5

10.75 97.9

2.69 24.5

0.54 4.9

13.91 146.9

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

31.5 20.2 12.6 8.6 3.9 6.1 2.8

63.0 40.3 25.2 17.3 7.8 12.2 5.5

140.7 90.0 56.3 38.5 17.4 27.3 12.4

31.5 20.2 12.6 10.5 4.6 7.4 3.3

63.0 40.3 25.2 20.9 9.2 14.9 6.5

140.7 90.0 56.3 46.7 20.5 33.1 14.5

31.5 20.2 12.6 11.3 4.8 8.0 3.4

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

44

RI19-3P- RI19-3P-

RI19-3P- RI19-3P- RI19-3P-

RI19-3P- RI19-3P- RI19-3P-

RI19-3P- RI19-3P- RI19-3P-

RI19-3P- RI19-3P- RI19-3P-

Symbol

460x75- 460x75- 460x100- 460x100- 460x100- 460x125- 460x125- 460x125- 460x150- 460x150- 460x150- 460x175- 460x175- 460x175WM WH WL WM WH WL WM WH WL WM WH WL WM WH

55.6 45.5

24.9 20.4

148.2 121.2

74.1 60.6

33.2 27.2

183.4 150.0

91.7 75.0

41.1 33.6

220.1 180.0

110.1 90.0

49.3 40.3

256.8 210.0

128.4 105.0

57.5 47.1

kT ku

17 32 48 55 82 108 -

59 88 116 140 199 250 237

3 13 10 23 36 -

9 21 34 39 58 79 -

42 62 85 103 144 185 -

10 5 16 27 -

3 14 27 29 44 62 -

31 48 68 81 113 148 -

7 1 11 22 -

10 21 22 35 50 -

24 38 56 66 92 122 -

6 7 17 -

6 18 17 28 42 -

19 31 47 55 77 103 -

nlp nlw nlc nlp nlw nlc ncr

3.48 36.7

0.70 7.4

17.07 195.9

4.27 49.0

0.86 9.8

20.23 244.8

5.06 61.2

1.02 12.3

23.39 293.8

5.85 73.5

1.18 14.8

26.55 342.8

6.64 85.7

1.33 17.2

R25 L

63.0 40.3 25.2 22.5 9.7 16.0 6.9

140.7 90.0 56.3 50.2 21.6 35.7 15.3

31.5 20.2 12.6 11.7 4.9 8.3 3.5

63.0 40.3 25.2 23.5 9.9 16.7 7.0

140.7 90.0 56.3 52.4 22.0 37.2 15.6

31.5 20.2 12.6 12.1 4.9 8.6 3.5

63.0 40.3 25.2 24.1 9.8 17.1 6.9

140.7 90.0 56.3 53.8 21.8 38.2 15.5

31.5 20.2 12.6 12.3 4.8 8.7 3.4

63.0 40.3 25.2 24.6 9.6 17.4 6.8

140.7 90.0 56.3 54.8 21.3 38.9 15.1

31.5 20.2 12.6 12.4 4.7 8.8 3.3

63.0 40.3 25.2 24.9 9.4 17.7 6.7

140.7 90.0 56.3 55.5 21.0 39.4 14.9

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

45

Motor Specifications: Series RI13-3P-690xH Drawing

Motor cable Sensor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

46

Motor Specifications: Series RI13-3P-690xH Independent of winding


Motor specifications Symbol Unit RI13-3P690x25 RI13-3P690x50 RI13-3P690x75 RI13-3P690x100 RI13-3P690x125 RI13-3P690x150 RI13-3P690x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

65 600

65 600

65 600

65 600

65 600

65 600

65 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

1947 1471 1082 708 328 503 233 4.4

3894 2942 2163 1683 755 1195 536 8.8

5782 4369 3212 2691 1182 1911 839 13.1

7709 5825 4283 3740 1606 2655 1140 17.5

9539 7208 5300 4752 1968 3374 1397 21.6

11447 8649 6360 5810 2314 4125 1643 25.9

13355 10091 7420 6871 2661 4879 1890 30.3

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

7544 2947 1643 271 0.061

10687 4175 3286 509 0.030

13830 5402 4928 731 0.020

16973 6630 6571 932 0.015

20116 7858 8214 1083 0.012

23259 9086 9857 1202 0.010

26403 10314 11500 1327 0.009

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

19.92

33.48

43.70

52.60

59.79

66.72

73.06

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

4.69 5.00

9.39 5.00

14.08 5.00

18.77 5.00

15.65 7.50

18.77 7.50

16.43 10.00

Mechanical interface

Symbol

Unit

RI13-3P690x25

RI13-3P690x50

RI13-3P690x75

RI13-3P690x100

RI13-3P690x125

RI13-3P690x150

RI13-3P690x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 110.0 7.6 69.7 0.85

51.0 130.0 15.2 88.1 1.70

75.0 150.0 22.8 106.4 2.55

101.0 180.0 30.4 129.0 3.40

125.0 205.0 38.0 149.3 4.25

151.0 230.0 45.6 169.8 5.10

175.0 255.0 53.2 190.2 5.95

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

47

Winding Configuration: Series RI13-3P-690xH

Winding dependent specifications

Symbol

Unit

RI13-3P- RI13-3P- RI13-3P690x25- 690x25- 690x25WL WM WH

RI13-3P- RI13-3P- RI13-3P690x50- 690x50- 690x50WL WM WH

RI13-3P690x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

35.9 29.4

25.0 20.4

20.0 16.3

71.8 58.7

49.9 40.8

39.9 32.7

106.6 87.2

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

33 64 80 89 149 177 138

56 98 118 135 220 257 138

74 126 150 172 278 324 138

12 26 37 41 67 85 -

24 43 56 64 101 124 -

33 56 72 83 128 157 138

4 15 24 25 41 55 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

2.17 12.0

1.05 5.8

0.67 3.7

3.07 24.0

1.49 11.6

0.95 7.4

3.97 36.0

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

75.3 48.2 30.1 19.7 9.1 14.0 6.5

108.4 69.3 43.3 28.3 13.1 20.1 9.3

135.4 86.7 54.2 35.4 16.4 25.1 11.6

75.3 48.2 30.1 23.4 10.5 16.6 7.5

108.4 69.3 43.3 33.7 15.1 23.9 10.7

135.4 86.7 54.2 42.1 18.9 29.9 13.4

75.3 48.2 30.1 25.2 11.1 17.9 7.9

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

48

RI13-3P- RI13-3P-

RI13-3P- RI13-3P- RI13-3P-

RI13-3P- RI13-3P- RI13-3P-

RI13-3P- RI13-3P- RI13-3P-

RI13-3P- RI13-3P- RI13-3P-

Symbol

690x75- 690x75- 690x100- 690x100- 690x100- 690x125- 690x125- 690x125- 690x150- 690x150- 690x150- 690x175- 690x175- 690x175WM WH WL WM WH WL WM WH WL WM WH WL WM WH

74.1 60.6

59.3 48.5

142.2 116.3

98.8 80.8

79.1 64.7

175.9 143.9

122.3 100.0

97.8 80.0

211.1 172.7

146.7 120.0

117.4 96.0

246.3 201.5

171.2 140.0

137.0 112.0

kT ku

13 25 36 41 63 81 -

20 34 47 54 81 103 -

9 17 17 29 40 -

7 17 26 29 45 60 -

13 23 34 39 58 76 -

5 13 12 21 31 -

3 12 20 22 34 47 -

8 17 27 30 45 60 -

3 10 8 17 25 -

8 17 17 27 38 -

5 13 22 23 36 49 -

1 8 5 13 21 -

6 14 13 22 32 -

2 10 18 19 30 41 -

nlp nlw nlc nlp nlw nlc ncr

1.92 17.4

1.23 11.1

4.87 48.1

2.36 23.2

1.51 14.9

5.77 60.1

2.80 29.0

1.79 18.6

6.68 72.1

3.24 34.8

2.07 22.3

7.58 84.1

3.67 40.6

2.35 26.0

R25 L

108.4 69.3 43.3 36.2 15.9 25.7 11.3

135.4 86.7 54.2 45.3 19.9 32.1 14.1

75.3 48.2 30.1 26.3 11.3 18.7 8.0

108.4 69.3 43.3 37.8 16.2 26.8 11.5

135.4 86.7 54.2 47.2 20.3 33.5 14.4

75.3 48.2 30.1 27.0 11.2 19.2 7.9

108.4 69.3 43.3 38.8 16.1 27.5 11.4

135.4 86.7 54.2 48.5 20.1 34.4 14.2

75.3 48.2 30.1 27.5 11.0 19.5 7.8

108.4 69.3 43.3 39.5 15.7 28.1 11.2

135.4 86.7 54.2 49.4 19.7 35.1 14.0

75.3 48.2 30.1 27.9 10.8 19.8 7.7

108.4 69.3 43.3 40.1 15.5 28.4 11.0

135.4 86.7 54.2 50.1 19.4 35.5 13.8

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

49

Motor Specifications: Series RI11-3P-920xH Drawing

Motor cable

Sensor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

50

Motor Specifications: Series RI11-3P-920xH Independent of winding


Motor specifications Symbol Unit RI11-3P920x25 RI11-3P920x50 RI11-3P920x75 RI11-3P920x100 RI11-3P920x125 RI11-3P920x150 RI11-3P920x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

66 600

66 600

66 600

66 600

66 600

66 600

76 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

3681 3323 1888 1249 585 887 415 10.0

7363 6645 3776 2967 1348 2107 957 19.9

11044 9968 5664 4792 2130 3402 1512 29.9

14725 13290 7551 6660 2893 4728 2054 39.9

18406 16613 9439 8549 3582 6070 2543 49.8

22088 19936 11327 10451 4211 7420 2990 59.8

25769 23258 13215 12361 4845 8777 3440 69.8

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

15046 3761 2139 361 0.047

21315 5329 4279 679 0.023

27584 6896 6418 975 0.016

33853 8463 8557 1242 0.012

40122 10031 10697 1444 0.009

46392 11598 12836 1603 0.008

52661 13165 14975 1769 0.007

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

30.78

51.72

68.20

82.08

94.25

105.18

115.17

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

6.11 5.00

12.22 5.00

18.34 5.00

16.30 7.50

15.28 10.00

18.34 10.00

17.11 12.50

Mechanical interface

Symbol

Unit

RI11-3P920x25

RI11-3P920x50

RI11-3P920x75

RI11-3P920x100

RI11-3P920x125

RI11-3P920x150

RI11-3P920x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 110.0 15.6 100.9 3.07

51.0 130.0 31.1 127.2 6.14

75.0 150.0 46.7 152.6 9.21

101.0 180.0 62.3 184.0 12.28

125.0 205.0 77.8 212.5 15.35

151.0 230.0 93.4 241.0 18.42

175.0 255.0 109.0 269.4 21.49

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

51

Winding Configuration: Series RI11-3P-920xH

Winding dependent specifications

Symbol

Unit

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P920x75WLZ

920x25- 920x25- 920x25WLZ WMZ WHZ

920x50- 920x50- 920x50WLZ WMZ WHZ

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

59.2 48.4

36.0 29.5

21.4 17.5

118.3 96.8

72.1 59.0

42.9 35.1

177.5 145.2

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

13 39 48 51 95 108 -

36 72 83 95 162 181 136

73 127 143 170 280 308 136

16 22 22 42 52 -

14 31 39 44 75 88 136

33 58 69 82 132 151 136

8 14 12 26 33 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

2.5 13.5

0.9 5.0

0.3 1.8

3.5 27.0

1.3 10.0

0.5 3.6

4.6 40.6

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

79.8 63.8 31.9 21.0 9.8 14.9 7.0

130.9 104.7 52.4 34.6 16.2 24.6 11.5

220.1 176.1 88.0 58.1 27.2 41.3 19.3

79.8 63.8 31.9 24.9 11.3 17.7 8.0

130.9 104.7 52.4 41.2 18.7 29.2 13.3

220.1 176.1 88.0 69.1 31.4 49.0 22.3

79.8 63.8 31.9 26.8 11.9 19.1 8.5

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

52

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

RI11-3P-

Symbol

920x75- 920x75- 920x100- 920x100- 920x100- 920x125- 920x125- 920x125- 920x150- 920x150- 920x150- 920x175- 920x175- 920x175WMZ WHZ WLZ WMZ WHZ WLZ WMZ WHZ WLZ WMZ WHZ WLZ WMZ WHZ

108.1 88.5

64.3 52.6

236.6 193.5

144.2 117.9

85.8 70.2

295.8 241.9

180.2 147.4

107.2 87.7

354.9 290.3

216.3 176.9

128.7 105.2

414.1 338.7

252.3 206.4

150.1 122.8

kT ku

6 18 25 27 47 57 136

19 36 45 52 84 99 136

4 9 6 17 24 -

1 12 18 18 33 42 136

12 25 33 38 61 74 136

2 7 3 13 19 -

8 14 13 25 33 136

8 19 26 29 47 58 136

5 9 15 -

6 11 9 20 27 136

5 15 21 23 38 48 136

4 7 13 -

4 9 7 16 23 136

2 11 18 18 32 41 136

nlp nlw nlc nlp nlw nlc ncr

1.7 15.1

0.6 5.3

5.6 54.1

2.1 20.1

0.7 7.1

6.6 67.6

2.4 25.1

0.9 8.9

7.7 81.1

2.8 30.1

1.0 10.7

8.7 94.7

3.2 35.1

1.1 12.4

R25 L

130.9 104.7 52.4 44.3 19.7 31.5 14.0

220.1 176.1 88.0 74.4 33.0 52.8 23.5

79.8 63.8 31.9 28.0 12.2 19.9 8.6

130.9 104.7 52.4 46.2 20.1 32.8 14.2

220.1 176.1 88.0 77.5 33.7 55.0 23.9

79.8 63.8 31.9 28.7 12.0 20.4 8.5

130.9 104.7 52.4 47.4 19.9 33.7 14.1

220.1 176.1 88.0 79.6 33.3 56.5 23.7

79.8 63.8 31.9 29.3 11.8 20.8 8.4

130.9 104.7 52.4 48.3 19.5 34.3 13.8

220.1 176.1 88.0 81.1 32.7 57.6 23.2

79.8 63.8 31.9 29.7 11.6 21.1 8.3

130.9 104.7 52.4 49.0 19.2 34.8 13.6

220.1 176.1 88.0 82.2 32.2 58.4 22.9

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

53

Availability/Selection of Sizes Series RE


IDAM standard series for quick availability

RE torque motors are slotted permanent magnet-excited AC synchronous motors with external running rotors. The coils of the primary are placed in slots of the laminated ferrite core. The secondary is an iron ring with permanent magnets fastened on it. This series of motor models is optimized for the maximum efficiency, which means: maximum torque for the available instal-

lation space with nominal rotary speed and low power loss. The useful torque is available linearly across a very wide range. The definition of the torque characteristics across the significant operating points allows an advance design with the help of our dimensioning examples. The low torque variations allow the use of the motors for precision applications.

RE (external rotor) motors are offered in grades with 7 fixed diameters from 200 to 700 mm outer diameter with stators at 6 different heights in 25 mm steps with 3 standard windings

Advantages

Applications

Highest power density in the smallest installation space due to individual components matched to one another Compact construction High dynamics and stiffness Highly efficient cooling Top values at synchronism due to optimized running

Practically free of maintenance Matched rotary speeds and windings As compared to the RI series, higher torques with the same motor volume

Grinding machines Milling machines Machining centers HSC machines Tool changer Milling heads Swiveling axes Indexing table

54

Designation Series RE
X X X X - 3 P - Dx H - X - X - X - X - X X X
PRIM SEK Primary Secondary

Model variant O M K Built-in set (motor is integrated in customers system) Complete motor (parts are manufactured by IDAM) With cooling in the ring (additional ring is provided by IDAM) Commutation type O XX Without sensors, measurement system commutated Other designs after discussion

Temperature monitoring O S Standard (KTY84-130 and 3x PTC in series at the phases 1, 2, 3 | 1x KTY84 phase 2 as reserve) Special design after discussions with manufacturer Winding designs WL WM WH XX Low speed, low current requirement Medium speed High speed, large current requirement Other winding designs, e.g. LDX ... HDX

Dimensions Effective diameter in the air gap x package height (mm) Number of motor phases 3P 3-phase

Construction characteristics Motor type RE Rotary external (external running)

For unique identification of the motor, the 6-digit IDAM item-number of the order confirmation is binding.

55

Motor Specifications: Series RE19-3P-205xH Drawing

Sensor cable

Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

56

Motor Specifications: Series RE19-3P-205xH Independent of winding


Motor specifications Symbol Unit RE19-3P205x25 RE19-3P205x50 RE19-3P205x75 RE19-3P205x100 RE19-3P205x125 RE19-3P205x150 RE19-3P205x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

19 600

19 600

19 600

19 600

19 600

19 600

19 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

134 114 79 39 21 27 15 0.3

252 215 158 90 48 64 34 0.6

379 322 237 144 75 102 53 1.0

505 429 315 198 101 141 72 1.3

631 536 394 254 124 180 88 1.6

757 644 473 309 146 219 104 1.9

883 751 552 365 167 259 119 2.3

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

2848 1113 348 80 0.288

4205 1643 695 151 0.144

5561 2172 1043 217 0.096

6918 2702 1390 277 0.072

8274 3232 1738 322 0.058

9630 3762 2085 357 0.048

10987 4292 2433 394 0.041

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

2.36

3.89

5.08

6.07

6.94

7.72

8.43

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

0.99 5.00

1.99 5.00

2.98 5.00

3.97 5.00

4.97 5.00

5.96 5.00

6.95 5.00

Mechanical interface

Symbol

Unit

RE19-3P205x25

RE19-3P205x50

RE19-3P205x75

RE19-3P205x100

RE19-3P205x125

RE19-3P205x150

RE19-3P205x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 60.0 4.0 6.2 0.0461

50.0 85.0 5.5 9.3 0.0636

75.0 110.0 6.9 12.5 0.0811

100.0 135.0 8.4 15.6 0.0986

125.0 160.0 9.8 18.6 0.1161

150.0 185.0 11.3 21.7 0.1336

175.0 210.0 12.7 24.8 0.1511

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

57

Winding Configuration: Series RE19-3P-205xH

Winding dependent specifications

Symbol

Unit

RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P205x25- 205x25- 205x25WL WM WH 205x50- 205x50- 205x50WL WM WH 205x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

7.66 6.27

3.83 3.13

2.07 1.69

15.32 12.53

7.66 6.27

4.14 3.39

22.98 18.80

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

160 340 383 465 781 845 474

437 739 801 1029 1620 1725 474

892 1416 1511 1980 3048 3223 474

46 146 179 207 362 407 -

192 342 387 492 773 844 474

423 673 740 969 1471 1587 474

2 83 112 119 226 263 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

7.00 20.7

1.75 5.2

0.51 1.5

10.33 41.3

2.58 10.3

0.76 3.0

13.66 62.0

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

20.6 16.5 10.3 5.0 2.8 3.6 2.0

41.2 32.9 20.6 10.1 5.5 7.2 3.9

76.2 61.0 38.1 18.6 10.2 13.2 7.3

20.6 16.5 10.3 5.9 3.1 4.2 2.2

41.2 32.9 20.6 11.7 6.2 8.3 4.4

76.2 61.0 38.1 21.7 11.5 15.4 8.2

20.6 16.5 10.3 6.3 3.3 4.4 2.3

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

58

RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P- RE19-3P205x75WM 205x75- 205x100- 205x100- 205x100- 205x125- 205x125- 205x125- 205x150- 205x150- 205x150- 205x175- 205x175- 205x175WH WL WM WH WL WM WH WL WM WH WL WM WH

Symbol

11.49 9.40

6.21 5.08

30.65 25.07

15.32 12.53

8.28 6.77

38.31 31.33

19.15 15.67

10.35 8.47

45.97 37.60

22.98 18.80

12.42 10.16

53.63 43.87

26.81 21.93

14.49 11.85

kT ku

109 213 250 312 497 553 474

265 431 485 631 957 1046 474

52 79 74 159 191 -

66 149 182 221 361 408 -

186 312 358 462 704 777 474

33 59 45 119 148 -

39 111 142 167 280 321 -

138 241 283 360 554 616 474

21 47 25 93 119 -

19 86 116 130 227 263 -

105 194 234 292 454 509 -

12 38 9 74 99 -

3 68 97 103 189 222 -

82 161 198 244 383 432 -

nlp nlw nlc nlp nlw nlc ncr

3.42 15.5

1.00 4.5

17.00 82.6

4.25 20.7

1.25 6.0

20.33 103.3

5.08 25.8

1.49 7.5

23.66 123.9

5.92 31.0

1.74 9.0

26.99 144.6

6.75 36.2

1.98 10.6

R25 L

41.2 32.9 20.6 12.5 6.5 8.9 4.6

76.2 61.0 38.1 23.1 12.0 16.4 8.5

20.6 16.5 10.3 6.5 3.3 4.6 2.3

41.2 32.9 20.6 13.0 6.6 9.2 4.7

76.2 61.0 38.1 23.9 12.2 17.0 8.6

20.6 16.5 10.3 6.6 3.2 4.7 2.3

41.2 32.9 20.6 13.2 6.5 9.4 4.6

76.2 61.0 38.1 24.4 12.0 17.4 8.5

20.6 16.5 10.3 6.7 3.2 4.8 2.3

41.2 32.9 20.6 13.4 6.3 9.5 4.5

76.2 61.0 38.1 24.8 11.7 17.6 8.3

20.6 16.5 10.3 6.8 3.1 4.8 2.2

41.2 32.9 20.6 13.6 6.2 9.7 4.4

76.2 61.0 38.1 25.1 11.5 17.8 8.2

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

59

Motor Specifications: Series RE11-3P-250xH Drawing

Sensor cable

Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

60

Motor Specifications: Series RE11-3P-250xH Independent of winding


Motor specifications Symbol Unit RE11-3P250x25 RE11-3P250x50 RE11-3P250x75 RE11-3P250x100 RE11-3P250x125 RE11-3P250x150 RE11-3P250x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

22 600

22 600

22 600

22 600

22 600

22 600

22 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

249 178 131 69 39 49 27 0.5

497 356 262 162 89 115 63 1.1

738 528 389 258 138 184 98 1.6

984 705 518 358 187 255 133 2.1

1218 872 641 455 229 323 163 2.6

1462 1047 770 556 269 394 191 3.1

1706 1221 898 657 310 466 220 3.7

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

2867 1120 402 98 0.249

4114 1607 803 184 0.125

5361 2094 1205 265 0.083

6607 2581 1606 338 0.062

7854 3068 2008 393 0.050

9101 3555 2409 436 0.042

10347 4042 2811 481 0.036

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

3.91

6.53

8.49

10.20

11.58

12.91

14.12

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

1.15 5.00

2.29 5.00

3.44 5.00

4.59 5.00

5.74 5.00

6.88 5.00

8.03 5.00

Mechanical interface

Symbol

Unit

RE11-3P250x25

RE11-3P250x50

RE11-3P250x75

RE11-3P250x100

RE11-3P250x125

RE11-3P250x150

RE11-3P250x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 60.0 6.2 9.4 0.1056

50.0 85.0 8.3 14.2 0.1424

75.0 110.0 10.4 19.0 0.1792

100.0 135.0 12.4 23.8 0.2160

125.0 160.0 14.5 28.6 0.2528

150.0 185.0 16.6 33.5 0.2896

175.0 210.0 18.7 38.3 0.3264

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

61

Winding Configuration: Series RE11-3P-250xH

Winding dependent specifications

Symbol

Unit

RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P250x25- 250x25- 250x25WL WM WH 250x50- 250x50- 250x50WL WM WH 250x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

12.50 10.23

6.25 5.11

3.13 2.56

25.00 20.45

12.50 10.23

6.25 5.11

37.14 30.38

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

102 206 233 299 476 516 409

278 451 488 659 989 1054 409

620 939 999 1375 2015 2130 409

32 88 108 135 220 248 -

124 208 235 316 471 515 409

296 446 489 675 971 1048 409

6 50 68 79 138 161 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

6.82 26.7

1.70 6.7

0.43 1.7

9.78 53.3

2.45 13.3

0.61 3.3

12.75 80.0

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

26.2 16.7 10.5 5.5 3.1 3.9 2.2

52.3 33.5 20.9 11.0 6.2 7.8 4.4

104.6 67.0 41.9 22.0 12.4 15.6 8.8

26.2 16.7 10.5 6.5 3.5 4.6 2.5

52.3 33.5 20.9 13.0 7.1 9.2 5.0

104.6 67.0 41.9 26.0 14.2 18.4 10.1

26.2 16.7 10.5 7.0 3.7 4.9 2.6

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

62

RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P250x75WM

RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P-

Symbol

250x75- 250x100- 250x100- 250x100- 250x125- 250x125- 250x125- 250x150- 250x150- 250x150- 250x175- 250x175- 250x175WH WL WM WH WL WM WH WL WM WH WL WM WH

18.57 15.19

9.28 7.59

49.52 40.50

24.76 20.25

12.38 10.13

61.28 50.13

30.64 25.06

15.32 12.53

73.54 60.15

36.77 30.08

18.38 15.04

85.79 70.18

42.90 35.09

21.45 17.54

kT ku

72 130 153 202 305 340 -

189 288 323 443 637 697 409

31 48 51 97 117 -

45 91 111 145 221 250 -

134 209 239 326 468 517 409

20 36 33 73 91 -

28 68 88 110 173 199 -

102 163 191 256 371 414 -

12 28 21 57 73 -

16 52 72 87 140 163 -

80 131 158 209 305 342 -

7 23 11 45 61 -

7 41 60 69 116 137 -

63 109 134 175 257 291 -

nlp nlw nlc nlp nlw nlc ncr

3.19 20.0

0.80 5.0

15.71 106.6

3.93 26.7

0.98 6.7

18.68 133.3

4.67 33.3

1.17 8.3

21.64 160.0

5.41 40.0

1.35 10.0

24.61 186.6

6.15 46.7

1.54 11.7

R25 L

52.3 33.5 20.9 13.9 7.4 9.9 5.3

104.6 67.0 41.9 27.8 14.9 19.8 10.6

26.2 16.7 10.5 7.2 3.8 5.1 2.7

52.3 33.5 20.9 14.5 7.6 10.3 5.4

104.6 67.0 41.9 29.0 15.1 20.6 10.7

26.2 16.7 10.5 7.4 3.7 5.3 2.7

52.3 33.5 20.9 14.8 7.5 10.5 5.3

104.6 67.0 41.9 29.7 15.0 21.1 10.6

26.2 16.7 10.5 7.6 3.7 5.4 2.6

52.3 33.5 20.9 15.1 7.3 10.7 5.2

104.6 67.0 41.9 30.2 14.7 21.5 10.4

26.2 16.7 10.5 7.7 3.6 5.4 2.6

52.3 33.5 20.9 15.3 7.2 10.9 5.1

104.6 67.0 41.9 30.6 14.4 21.7 10.2

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

63

Motor Specifications: Series RE13-3P-300xH Drawing

Sensor cable

Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

64

Motor Specifications: Series RE13-3P-300xH Independent of winding


Motor Specifications Symbol Unit RE13-3P300x25 RE13-3P300x50 RE13-3P300x75 RE13-3P300x100 RE13-3P300x125 RE13-3P300x150 RE13-3P300x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

26 600

26 600

26 600

26 600

26 600

26 600

26 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

308 244 158 97 53 69 37 0.7

617 488 316 231 122 164 86 1.5

916 725 470 369 190 262 135 2.2

1221 967 626 513 258 364 183 2.9

1511 1197 775 651 317 463 225 3.6

1814 1436 930 796 372 565 264 4.3

2094 1658 1074 932 424 662 301 5.0

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

3489 1058 518 118 0.193

4943 1498 1036 221 0.097

6396 1939 1554 318 0.064

7850 2380 2072 405 0.048

9304 2821 2591 471 0.039

10758 3261 3109 523 0.032

12211 3702 3627 577 0.028

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

4.86

8.17

10.67

12.84

14.59

16.29

17.65

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

1.48 5.00

2.96 5.00

4.44 5.00

5.92 5.00

7.40 5.00

8.88 5.00

10.36 5.00

Mechanical interface

Symbol

Unit

RE13-3P300x25

RE13-3P300x50

RE13-3P300x75

RE13-3P300x100

RE13-3P300x125

RE13-3P300x150

RE13-3P300x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 60.0 6.7 11.9 0.1629

50.0 85.0 9.2 17.8 0.2244

75.0 110.0 11.6 23.7 0.2859

100.0 135.0 14.1 29.9 0.3474

125.0 160.0 16.5 35.8 0.4089

150.0 185.0 19.0 41.7 0.4704

175.0 210.0 21.4 47.6 0.5319

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

65

Winding Configuration: Series RE13-3P-300xH

Winding dependent specifications

Symbol

Unit

RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P300x25- 300x25- 300x25WL WM WH 300x50- 300x50- 300x50WL WM WH 300x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

13.74 11.24

6.87 5.62

3.44 2.81

27.49 22.48

13.74 11.24

6.87 5.62

40.82 33.39

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

89 183 211 254 420 466 346

234 399 441 550 871 950 346

516 831 903 1140 1773 1920 346

30 78 98 116 193 224 -

106 183 212 266 411 463 346

248 391 441 561 847 942 346

8 45 62 70 121 145 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

5.32 23.3

1.33 5.8

0.33 1.5

7.54 46.6

1.89 11.6

0.47 2.9

9.76 69.8

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

28.8 20.9 11.5 7.1 3.8 5.0 2.7

57.5 41.8 23.0 14.1 7.7 10.0 5.5

115.1 83.6 46.0 28.3 15.4 20.1 10.9

28.8 20.9 11.5 8.4 4.4 6.0 3.1

57.5 41.8 23.0 16.8 8.8 11.9 6.3

115.1 83.6 46.0 33.6 17.7 23.8 12.6

28.8 20.9 11.5 9.0 4.7 6.4 3.3

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

66

RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P300x75- 300x75- 300x100- 300x100- 300x100- 300x125- 300x125- 300x125- 300x150- 300x150- 300x150- 300x175- 300x175- 300x175WM WH WL WM WH WL WM WH WL WM WH WL WM WH

Symbol

20.41 16.69

10.20 8.35

54.42 44.52

27.21 22.26

13.61 11.13

67.34 55.08

33.67 27.54

16.84 13.77

80.81 66.10

40.41 33.05

20.20 16.53

93.32 76.33

46.66 38.17

23.33 19.08

kT ku

63 114 138 171 265 305 -

160 252 292 369 553 626 346

28 44 46 85 105 -

40 80 101 123 192 225 -

114 182 216 272 406 464 346

18 33 31 64 82 -

27 60 80 95 150 179 -

87 142 172 215 321 371 346

11 26 21 50 66 -

17 46 65 75 121 147 -

69 114 142 176 263 307 -

6 21 13 40 56 -

9 37 55 61 102 125 -

56 96 122 148 224 263 -

nlp nlw nlc nlp nlw nlc ncr

2.44 17.5

0.61 4.4

11.98 93.1

2.99 23.3

0.75 5.8

14.20 116.4

3.55 29.1

0.89 7.3

16.41 139.7

4.10 34.9

1.03 8.7

18.63 163.0

4.66 40.7

1.16 10.2

R25 L

57.5 41.8 23.0 18.1 9.3 12.8 6.6

115.1 83.6 46.0 36.1 18.6 25.7 13.2

28.8 20.9 11.5 9.4 4.7 6.7 3.4

57.5 41.8 23.0 18.8 9.5 13.4 6.7

115.1 83.6 46.0 37.7 19.0 26.8 13.5

28.8 20.9 11.5 9.7 4.7 6.9 3.3

57.5 41.8 23.0 19.3 9.4 13.7 6.7

115.1 83.6 46.0 38.7 18.8 27.5 13.4

28.8 20.9 11.5 9.9 4.6 7.0 3.3

57.5 41.8 23.0 19.7 9.2 14.0 6.5

115.1 83.6 46.0 39.4 18.4 28.0 13.1

28.8 20.9 11.5 10.0 4.5 7.1 3.2

57.5 41.8 23.0 20.0 9.1 14.2 6.5

115.1 83.6 46.0 40.0 18.2 28.4 12.9

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

67

Motor Specifications: Series RE11-3P-360xH Drawing

Sensor cable

Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

68

Motor Specifications: Series RE11-3P-360xH Independent of winding


Motor specifications Symbol Unit RE11-3P360x25 RE11-3P360x50 RE11-3P360x75 RE11-3P360x100 RE11-3P360x125 RE11-3P360x150 RE11-3P360x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

33 600

33 600

33 600

33 600

33 600

33 600

33 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

467 437 267 160 86 114 61 1.3

924 866 528 374 196 265 139 2.6

1372 1285 784 595 305 423 216 3.9

1829 1714 1045 826 413 586 293 5.1

2262 2120 1293 1047 506 744 359 6.4

2715 2544 1551 1279 594 908 422 7.6

3167 2968 1810 1511 683 1073 485 8.9

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

5395 1349 630 141 0.159

7740 1935 1261 266 0.079

10086 2521 1891 382 0.053

12431 3108 2521 486 0.040

14777 3694 3152 565 0.032

17122 4281 3782 627 0.026

19468 4867 4412 692 0.023

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

7.26

12.00

15.61

18.74

21.27

23.71

25.94

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

1.80 5.00

3.60 5.00

5.40 5.00

7.20 5.00

9.01 5.00

10.81 5.00

12.61 5.00

Mechanical interface

Symbol

Unit

RE11-3P360x25

RE11-3P360x50

RE11-3P360x75

RE11-3P360x100

RE11-3P360x125

RE11-3P360x150

RE11-3P360x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 60.0 9.5 15.8 0.3188

50.0 85.0 12.4 23.7 0.4234

75.0 110.0 15.4 31.6 0.5280

100.0 135.0 18.4 39.5 0.6326

125.0 160.0 21.3 48.0 0.7372

150.0 185.0 24.3 56.0 0.8418

175.0 210.0 27.2 63.9 0.9464

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

69

Winding Configuration: Series RE11-3P-360xH

Winding dependent specifications

Symbol

Unit

RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P360x25- 360x25- 360x25WL WM WH 360x50- 360x50- 360x50WL WM WH 360x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

12.35 10.10

8.24 6.74

4.12 3.37

24.46 20.00

16.30 13.34

8.15 6.67

36.31 29.70

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

109 216 242 273 483 527 273

184 337 371 426 736 797 273

403 698 756 884 1497 1610 273

45 98 117 129 228 258 -

83 157 181 206 351 393 273

195 333 374 437 722 798 273

22 60 75 81 146 169 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

1.93 8.9

0.86 3.9

0.21 1.0

2.77 17.8

1.23 7.9

0.31 2.0

3.61 26.7

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

54.0 43.2 21.6 12.9 7.0 9.2 5.0

80.9 64.8 32.4 19.4 10.5 13.8 7.4

161.9 129.5 64.8 38.8 21.0 27.6 14.9

54.0 43.2 21.6 15.3 8.0 10.8 5.7

80.9 64.8 32.4 22.9 12.0 16.3 8.5

161.9 129.5 64.8 45.8 24.0 32.5 17.0

54.0 43.2 21.6 16.4 8.4 11.6 6.0

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

70

RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P360x75- 360x75- 360x100- 360x100- 360x100- 360x125- 360x125- 360x125- 360x150- 360x150- 360x150- 360x175- 360x175- 360x175WM WH WL WM WH WL WM WH WL WM WH WL WM WH

Symbol

24.21 19.80

12.10 9.90

48.41 39.60

32.27 26.40

16.14 13.20

59.89 48.99

39.93 32.66

19.96 16.33

71.87 58.79

47.91 39.19

23.96 19.60

83.85 68.59

55.90 45.72

27.95 22.86

kT ku

49 98 118 133 227 260 -

125 215 248 287 472 531 273

9 40 54 56 104 124 -

32 69 87 96 165 192 -

90 156 183 212 347 394 273

29 42 41 81 98 -

21 53 68 73 129 152 -

68 122 147 167 275 316 273

22 34 30 64 80 -

13 41 56 58 105 125 -

54 99 121 137 226 261 -

16 28 23 53 67 -

6 33 47 47 87 106 -

43 82 103 115 191 222 -

nlp nlw nlc nlp nlw nlc ncr

1.60 11.8

0.40 3.0

4.45 35.5

1.98 15.8

0.49 3.9

5.29 44.4

2.35 19.7

0.59 4.9

6.13 53.3

2.72 23.7

0.68 5.9

6.96 62.2

3.10 27.6

0.77 6.9

R25 L

80.9 64.8 32.4 24.6 12.6 17.5 8.9

161.9 129.5 64.8 49.2 25.2 34.9 17.9

54.0 43.2 21.6 17.1 8.5 12.1 6.1

80.9 64.8 32.4 25.6 12.8 18.2 9.1

161.9 129.5 64.8 51.2 25.6 36.3 18.2

54.0 43.2 21.6 17.5 8.4 12.4 6.0

80.9 64.8 32.4 26.2 12.7 18.6 9.0

161.9 129.5 64.8 52.5 25.3 37.2 18.0

54.0 43.2 21.6 17.8 8.3 12.6 5.9

80.9 64.8 32.4 26.7 12.4 19.0 8.8

161.9 129.5 64.8 53.4 24.8 37.9 17.6

54.0 43.2 21.6 18.0 8.1 12.8 5.8

80.9 64.8 32.4 27.0 12.2 19.2 8.7

161.9 129.5 64.8 54.1 24.4 38.4 17.3

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

71

Motor Specifications: Series RE11-3P-410xH Drawing

Sensor cable

Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

72

Motor Specifications: Series RE11-3P-410xH Independent of winding


Motor specifications Symbol Unit RE11-3P410x25 RE11-3P410x50 RE11-3P410x75 RE11-3P410x100 RE11-3P410x125 RE11-3P410x150 RE11-3P410x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

33 600

33 600

33 600

33 600

33 600

33 600

33 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

586 439 335 214 115 152 81 1.3

1172 879 670 505 262 359 186 2.6

1741 1305 995 805 409 571 290 3.9

2321 1740 1326 1116 554 792 393 5.2

2871 2152 1641 1416 678 1005 481 6.5

3445 2583 1969 1729 796 1228 565 7.7

4019 3013 2297 2043 915 1451 650 9.0

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

3521 1376 730 161 0.137

5052 1974 1459 303 0.069

6583 2572 2189 434 0.046

8114 3170 2919 554 0.034

9646 3768 3648 644 0.027

11177 4366 4378 715 0.023

12708 4964 5108 789 0.020

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

9.03

15.08

19.61

23.55

26.73

29.79

32.60

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

2.08 5.00

4.17 5.00

6.25 5.00

8.34 5.00

10.42 5.00

12.51 5.00

14.59 5.00

Mechanical interface

Symbol

Unit

RE11-3P410x25

RE11-3P410x50

RE11-3P410x75

RE11-3P410x100

RE11-3P410x125

RE11-3P410x150

RE11-3P410x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 60.0 11.0 19.8 0.4762

50.0 85.0 14.3 29.7 0.6247

75.0 110.0 17.6 39.6 0.7732

100.0 135.0 20.8 49.6 0.9217

125.0 160.0 24.1 59.5 1.0702

150.0 185.0 27.3 70.1 1.2187

175.0 210.0 30.6 80.0 1.3672

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

73

Winding Configuration: Serie RE11-3P-410xH

Winding dependent specifications

Symbol

Unit

RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P410x25WL 410x25WM 410x25WH 410x50WL 410x50WM 410x50WH 410x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

16.95 13.87

11.30 9.25

5.65 4.62

33.91 27.74

22.60 18.49

11.30 9.25

50.34 41.18

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

93 153 174 233 345 381 273

156 240 268 362 527 577 273

342 501 548 751 1073 1166 273

39 67 82 110 160 184 -

71 109 129 175 248 281 273

165 235 267 370 512 572 273

20 40 53 69 101 120 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

2.35 13.2

1.04 5.9

0.26 1.5

3.37 26.3

1.50 11.7

0.37 2.9

4.39 39.5

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

49.4 31.6 19.8 12.6 6.8 9.0 4.8

74.1 47.4 29.6 18.9 10.1 13.4 7.2

148.2 94.8 59.3 37.9 20.3 26.9 14.4

49.4 31.6 19.8 14.9 7.7 10.6 5.5

74.1 47.4 29.6 22.4 11.6 15.9 8.2

148.2 94.8 59.3 44.7 23.2 31.7 16.5

49.4 31.6 19.8 16.0 8.1 11.4 5.8

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

74

RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P410x75WM 410x75WH 410x100- 410x100- 410x100- 410x125- 410x125- 410x125- 410x150- 410x150- 410x150- 410x175- 410x175- 410x175WL WM WH WL WM WH WL WM WH WL WM WH

Symbol

33.56 27.45

16.78 13.73

67.12 54.90

44.75 36.60

22.37 18.30

83.04 67.92

55.36 45.28

27.68 22.64

99.65 81.51

66.43 54.34

33.22 27.17

116.25 95.09

77.50 63.39

38.75 31.70

kT ku

43 68 84 113 160 185 -

106 151 177 244 334 380 273

11 26 38 48 72 88 -

28 47 61 81 115 136 -

76 109 131 180 245 282 273

4 18 29 36 55 69 -

19 35 48 63 90 108 -

58 85 104 142 193 225 -

13 23 27 44 56 -

13 27 39 50 73 89 -

46 68 86 116 158 186 -

9 19 21 36 47 -

8 21 33 41 60 75 -

38 57 73 98 134 158 -

nlp nlw nlc nlp nlw nlc ncr

1.95 17.6

0.49 4.4

5.41 52.7

2.41 23.4

0.60 5.9

6.44 65.8

2.86 29.3

0.72 7.3

7.46 79.0

3.31 35.1

0.83 8.8

8.48 92.2

3.77 41.0

0.94 10.2

R25 L

74.1 47.4 29.6 24.0 12.2 17.0 8.6

148.2 94.8 59.3 48.0 24.4 34.1 17.3

49.4 31.6 19.8 16.6 8.3 11.8 5.9

74.1 47.4 29.6 24.9 12.4 17.7 8.8

148.2 94.8 59.3 49.9 24.8 35.4 17.6

49.4 31.6 19.8 17.1 8.2 12.1 5.8

74.1 47.4 29.6 25.6 12.2 18.2 8.7

148.2 94.8 59.3 51.2 24.5 36.3 17.4

49.4 31.6 19.8 17.4 8.0 12.3 5.7

74.1 47.4 29.6 26.0 12.0 18.5 8.5

148.2 94.8 59.3 52.1 24.0 37.0 17.0

49.4 31.6 19.8 17.6 7.9 12.5 5.6

74.1 47.4 29.6 26.4 11.8 18.7 8.4

148.2 94.8 59.3 52.7 23.6 37.4 16.8

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

75

Motor Specifications: Series RE11-3P-530xH Drawing

Sensor cable

Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

76

Motor Specifications: Series RE11-3P-530xH Independent of winding


Motor specifications Symbol Unit RE11-3P530x25 RE11-3P530x50 RE11-3P530x75 RE11-3P530x100 RE11-3P530x125 RE11-3P530x150 RE11-3P530x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

44 600

44 600

44 600

44 600

44 600

44 600

44 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

1148 870 656 340 178 241 126 2.6

2296 1740 1312 808 410 574 291 5.2

3410 2584 1949 1292 641 917 455 7.8

4547 3445 2598 1795 871 1275 618 10.3

5683 4307 3248 2304 1078 1636 765 12.9

6752 5116 3858 2789 1255 1980 891 15.3

7877 5969 4501 3299 1443 2342 1025 17.9

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

7592 2832 989 208 0.101

10755 4012 1977 391 0.051

13918 5192 2966 562 0.034

17081 6373 3955 716 0.025

20245 7553 4944 832 0.020

23408 8733 5932 924 0.017

26571 9913 6921 1019 0.014

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

12.33

20.71

27.04

32.55

37.37

41.29

45.21

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

2.82 5.00

5.65 5.00

8.47 5.00

11.30 5.00

14.12 5.00

16.95 5.00

19.77 5.00

Mechanical interface

Symbol

Unit

RE11-3P530x25

RE11-3P530x50

RE11-3P530x75

RE11-3P530x100

RE11-3P530x125

RE11-3P530x150

RE11-3P530x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 60.0 16.8 28.7 1.1860

50.0 85.0 21.2 42.8 1.5135

75.0 110.0 25.5 58.0 1.8410

100.0 135.0 29.9 72.1 2.1685

125.0 160.0 34.3 86.2 2.4960

150.0 185.0 38.7 100.4 2.8235

175.0 210.0 43.1 114.5 3.1510

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

77

Winding Configuration: Series RE11-3P-530xH

Winding dependent specifications

Symbol

Unit

RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P530x25- 530x25- 530x25WL WM WH 530x50WL 530x50WM 530x50WH 530x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

24.74 20.23

12.37 10.12

6.18 5.06

49.48 40.47

24.74 20.23

12.37 10.12

73.48 60.10

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

48 103 118 140 237 261 -

129 225 247 306 491 532 205

287 467 505 635 998 1074 205

15 44 55 64 109 126 -

58 103 119 147 232 260 205

138 221 247 312 478 528 205

3 25 35 38 69 82 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

2.68 11.8

0.67 3.0

0.17 0.7

3.80 23.7

0.95 5.9

0.24 1.5

4.92 35.5

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

66.3 43.4 26.5 13.7 7.2 9.8 5.1

132.6 86.8 53.0 27.5 14.4 19.5 10.2

265.2 173.7 106.1 55.0 28.7 39.0 20.4

66.3 43.4 26.5 16.3 8.3 11.6 5.9

132.6 86.8 53.0 32.7 16.6 23.2 11.8

265.2 173.7 106.1 65.3 33.1 46.4 23.5

66.3 43.4 26.5 17.6 8.7 12.5 6.2

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

78

RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P- RE11-3P530x75WM 530x75- 530x100- 530x100- 530x100- 530x125- 530x125- 530x125- 530x150- 530x150- 530x150- 530x175- 530x175- 530x175WH WL WM WH WL WM WH WL WM WH WL WM WH

Symbol

36.74 30.05

18.37 15.03

97.97 80.14

48.99 40.07

24.49 20.03

122.46 100.17

61.23 50.09

30.62 25.04

145.49 119.00

72.74 59.50

36.37 29.75

169.73 138.84

84.87 69.42

42.43 34.71

kT ku

34 65 78 95 150 172 -

88 142 164 205 313 351 205

16 25 25 48 60 -

21 45 57 68 109 127 -

63 103 121 151 230 261 205

10 19 16 36 46 -

14 34 45 52 85 100 -

48 80 96 119 181 207 205

7 15 11 28 38 -

8 26 37 41 69 83 -

38 65 80 97 149 173 -

4 12 6 23 31 -

4 21 31 33 57 70 -

30 54 68 82 126 147 -

nlp nlw nlc nlp nlw nlc ncr

1.23 8.9

0.31 2.2

6.04 47.4

1.51 11.8

0.38 3.0

7.16 59.2

1.79 14.8

0.45 3.7

8.28 71.1

2.07 17.8

0.52 4.4

9.40 82.9

2.35 20.7

0.59 5.2

R25 L

132.6 86.8 53.0 35.2 17.4 25.0 12.4

265.2 173.7 106.1 70.3 34.9 49.9 24.8

66.3 43.4 26.5 18.3 8.9 13.0 6.3

132.6 86.8 53.0 36.6 17.8 26.0 12.6

265.2 173.7 106.1 73.3 35.5 52.0 25.2

66.3 43.4 26.5 18.8 8.8 13.4 6.2

132.6 86.8 53.0 37.6 17.6 26.7 12.5

265.2 173.7 106.1 75.3 35.2 53.4 25.0

66.3 43.4 26.5 19.2 8.6 13.6 6.1

132.6 86.8 53.0 38.3 17.2 27.2 12.2

265.2 173.7 106.1 76.7 34.5 54.4 24.5

66.3 43.4 26.5 19.4 8.5 13.8 6.0

132.6 86.8 53.0 38.9 17.0 27.6 12.1

265.2 173.7 106.1 77.7 34.0 55.2 24.2

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

79

Motor Specifications: Series RE13-3P-700xH Drawing

Sensor cable

Motor cable

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

80

Motor Specifications: Series RE13-3P-700xH Independent of winding


Motor specifications Symbol Unit RE13-3P700x25 RE13-3P700x50 RE13-3P700x75 RE13-3P700x100 RE13-3P700x125 RE13-3P700x150 RE13-3P700x175

Number of pole pairs Maximum operating voltage

P UDCL VDC

65 600

65 600

65 600

65 600

65 600

65 600

65 600

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic Stall torque (water cooled) at Isw Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

1616 1178 898 662 340 470 241 3.5

3232 2356 1796 1563 778 1109 552 7.1

4848 3534 2693 2515 1225 1786 869 10.6

6399 4664 3555 3453 1643 2451 1167 14.0

7999 5830 4444 4426 2032 3142 1443 17.5

9599 6996 5333 5405 2386 3837 1694 21.0

11199 8162 6221 6387 2743 4535 1948 24.5

Power loss (copper) at Tp (statical at 25 C) Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

Plp Plpl Plw Plc Rth

W W W W K/W

4913 1919 1356 275 0.074

7049 2754 2711 517 0.037

9185 3588 4067 742 0.025

11321 4422 5423 945 0.018

13458 5257 6778 1099 0.015

15594 6091 8134 1220 0.012

17730 6926 9490 1346 0.011

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

20.49

34.22

44.96

53.46

61.29

68.33

74.76

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

3.87 5.00

7.75 5.00

11.62 5.00

15.49 5.00

19.37 5.00

15.49 7.50

18.08 7.50

Mechanical interface

Symbol

Unit

RE13-3P700x25

RE13-3P700x50

RE13-3P700x75

RE13-3P700x100

RE13-3P700x125

RE13-3P700x150

RE13-3P700x175

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 65.0 25.1 42.5 3.111

50.0 90.0 31.9 62.5 3.986

75.0 115.0 38.7 82.1 4.861

100.0 140.0 45.4 102.6 5.736

125.0 165.0 52.2 122.3 6.611

150.0 190.0 59.0 141.9 7.486

175.0 215.0 65.7 161.5 8.361

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

81

Winding Configuration: Series RE13-3P-700xH

Winding dependent specifications

Symbol

Unit

RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P700x25- 700x25- 700x25WL WM WH 700x50- 700x50- 700x50WL WM WH 700x75WL

Torque constant Back EMF constant

kT ku

Nm/Arms Vs/rad

25.04 20.48

19.97 16.34

9.99 8.17

50.07 40.96

39.94 32.67

19.97 16.34

75.11 61.43

Limiting speed at Ip and UDCL = 280 V Limiting speed at Icw and UDCL = 280 V Limiting speed at Ic and UDCL = 280 V Limiting speed at Ip and UDCL = 600 V Limiting speed at Icw and UDCL = 600 V Limiting speed at Ic and UDCL = 600 V Limiting speed for continuous running*

nlp nlw nlc nlp nlw nlc ncr

rpm rpm rpm rpm rpm rpm rpm

67 101 118 159 224 256 -

88 130 150 202 284 323 138

190 272 307 416 579 652 138

30 45 56 76 104 124 -

40 59 72 98 132 157 138

92 126 149 205 273 319 138

17 27 36 49 66 80 -

Electrical resistance, phase to phase (25 C) Inductance, phase to phase

R25 L

mH

0.99 5.7

0.64 3.6

0.16 0.9

1.43 11.4

0.91 7.2

0.23 1.8

1.86 17.0

Ultimate current Peak current (saturation range) Peak current (linear range) Continuous current (water cooled) Continuous current (not cooled) Stall current at zero speed (water cooled) Stall current at zero speed (not cooled)

Iu Ip Ipl Icw Ic Isw Is

Arms Arms Arms Arms Arms Arms Arms

89.6 57.4 35.9 26.4 13.6 18.8 9.6

112.4 71.9 45.0 33.1 17.0 23.5 12.1

224.8 143.8 89.9 66.2 34.0 47.0 24.1

89.6 57.4 35.9 31.2 15.5 22.2 11.0

112.4 71.9 45.0 39.1 19.4 27.7 13.8

224.8 143.8 89.9 78.1 38.9 55.5 27.6

89.6 57.4 35.9 33.5 16.3 23.8 11.6

Maximum winding temperature Interrupting sensor temperature

C C

130 100

130 100

130 100

130 100

130 100

130 100

130 100

*See glossary Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value resistance: 10% Tolerance range for value inductance: 15%

Winding specific speed limits are quiet Torque T proportional to UDCL. Tp A continuous running of these motors could be limited in a range around ncr Tcw because of additional frequency-dependent losses (see glossary). Then a further reduction of duty cycle or Tc current is required.

82

RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P- RE13-3P700x75WM 700x75- 700x100- 700x100- 700x100- 700x125- 700x125- 700x125- 700x150- 700x150- 700x150- 700x175- 700x175- 700x175WH WL WM WH WL WM WH WL WM WH WL WM WH

Symbol

59.92 49.01

29.96 24.50

99.14 81.09

79.09 64.69

39.54 32.35

123.92 101.37

98.86 80.87

49.43 40.43

148.71 121.64

118.63 97.04

59.32 48.52

173.49 141.91

138.41 113.21

69.20 56.61

kT ku

25 36 46 63 84 102 -

59 80 98 135 176 209 138

11 18 26 35 47 59 -

17 25 34 46 61 76 -

43 58 73 100 130 157 138

7 13 20 27 36 46 -

12 18 26 35 47 60 -

33 45 58 79 102 124 -

4 10 16 21 29 38 -

8 14 22 28 38 49 -

26 36 48 65 83 102 -

2 7 14 17 24 32 -

6 11 18 23 32 41 -

21 30 40 55 70 87 -

nlp nlw nlc nlp nlw nlc ncr

1.19 10.8

0.30 2.7

2.29 22.7

1.46 14.4

0.37 3.6

2.73 28.4

1.74 18.1

0.44 4.5

3.16 34.1

2.02 21.7

0.50 5.4

3.59 39.7

2.29 25.3

0.57 6.3

R25 L

112.4 71.9 45.0 41.9 20.4 29.7 14.5

224.8 143.8 89.9 83.8 40.8 59.5 29.0

89.6 57.4 35.9 34.8 16.6 24.7 11.8

112.4 71.9 45.0 43.6 20.7 30.9 14.7

224.8 143.8 89.9 87.2 41.5 61.9 29.5

89.6 57.4 35.9 35.7 16.4 25.4 11.6

112.4 71.9 45.0 44.7 20.5 31.7 14.6

224.8 143.8 89.9 89.4 41.0 63.5 29.1

89.6 57.4 35.9 36.3 16.0 25.8 11.4

112.4 71.9 45.0 45.5 20.1 32.3 14.3

224.8 143.8 89.9 91.0 40.2 64.6 28.5

89.6 57.4 35.9 36.8 15.8 26.1 11.2

112.4 71.9 45.0 46.1 19.8 32.7 14.0

224.8 143.8 89.9 92.1 39.6 65.4 28.1

Iu Ip Ipl Icw Ic Isw Is

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

130 100

Torque T

Tu Tp Tpl Tcw

Tc

Ic

Icw

Ipl

Ip

Iu Motor current I

83

Availability/Selection of Sizes Type RMK RMF


RMK/RMF built-in motors are slotless, iron-core permanent magnet-excited AC synchronous motors. In slotless motors, the coil windings are located in an air gap between the magnetic ring and the primary ring. Slotless motors do not generate any cogging forces. This outstanding property of this motor series guarantees a very uniform movement. Through coreless windings and the bigger air gap, these motors offer the following special characteristics in the application: very small electric time constant high dynamics in regulated operation high end-speed relatively low forces of attraction force output of about 2.5 to 3 N/cm per active air gap surface high flexibility in the construction and in the diameter size, to be able to fulfill customer-specific requirements.

RM motors can be built as flat-design variant (RMF) and as coaxial-design variant (RMK). The RMK motors in turn can be provided with an inner rotor or with an external rotor. The motors, which are custom-built, are characterized by the following parameters. Diameter range: Torque range: Speed range : 0.07 m to 2.5 m 2 Nm to 15000 Nm Up to 15 m/s peripheral speed

RMF advantages

RMK advantages

RMK/RMF applications

Flat design Mean torque requirements in machines with less force or no forces in the direction of movement Applications with high accuracy High synchronism

Coaxial design Mean torque requirements in machines with less force or no forces in the direction of movement Applications with high accuracy High synchronism

In pivots In grinding machines In measurement machines In high-precision positioning axes

84

Designation Type RMK RMF


X X X - X P - Dx B - X - X - X - X - X X X
PRIM SEK Primary Secondary

Model variant O M K S Without ring (customer provides the ring) With ring (ring will be manufactured by IDAM) With cooling in the ring (additional outer ring required) Special design

Commutation type O K S E Without sensors, measurement system commutated Sensor commutated, analog, 2x 90 (2P) or 3x 120 (3P) Sensor box (C+D), measurement system commutated Special design, custom-built

Temperature monitoring O Standard (KTY84-130 + 2x NC in series | 3x PTC in series in phases 1, 2, 3 | 1x KTY in phase 2, if no sensor commutation takes place) Extra (special design, according to customer requirements

Connection variant LD, LD1LDX Low dynamic (low electrical energy requirement) HD, HD1...HDX High dynamic Dimensions D Average air gap diameter (mm) B Magnet track width (mm) Number of motor phases 2P 2-phase 3P 3-phase Motor type RMF Ring motor, flat windings RMK Ring motor, windings glued in cylinder jacket RMD Ring motor flat, winding arrangement double URM Ring motor flat, magnet arrangement double

85

Availability/Selection of Sizes Type HSR HSRV


HSR/HSRV motors are constructed similarly to the motors of the RI/RE series. Due to specially developed construction of the coil system, this motor series is constructed for highspeed applications. These motors reach high peripheral speeds (up to 50 m/s) at a simultaneous high available torque and are extremely silent running. HSR/HSRV motors are custom-built according to the relevant requirements.

HSR/HSRV motors are custom-developed and built. Diameter range: Torque range: 0.1 m to 2.5 m 2 Nm to 6000 Nm

Advantages

Applications

Highest peripheral speeds, at a simultaneous high available torques Low vibration and low noise Special winding structures No cogging effects

In the area of medical engineering In spindles In honing heads In fast rotary indexing tables

86

Designation Type HSR HSRV


X X X X - 3 P - Dx H - X - X - X - X - X X X
PRIM SEK Primary Secondary

Model variant O M K Housing set (customer provides housing parts) Complete motor (parts are made by IDAM) With cooling in the ring (additional ring is provided by IDAM) Commutation type O S Without sensors, measurement system commutated Special design, custom-built

Temperature monitoring O Standard (KTY84-130 + 2x NC in series | 3x PTC in series in phases 1, 2, 3 | 1x KTY84 in phase 2 as reserve) S Special design, custom-built

Connection variant LD, LD1LDX HD, HD1...HDX Dimensions Effective diameter in the air gap x packet height (mm) Number of motor phases 3P 3-phase Motor type HSR, HSRV HSRE, HSRVE Internal (internal rotor) External (external rotor) Optional additional model code (e.g. HSRV5) Low dynamic (low electrical energy requirement) High dynamic

87

Segment Motors

The IDAM built-in motors of all structural shapes can also be made customized in segment construction. In contrast to the continuous rings of the previously mentioned motors, the primary and/or the secondary parts are formed as segments in these motors. This construction gives particular advantages in motors with diameters above 1260 mm or in case of special geometric requirements. Motor segments (primaries) are easy to manufacture. The torque can be scaled via the number of segments.

Very big diameters can be realized economically. A redundant construction of torque motors in segment construction is thus possible. In case of movements less than 180, secondary parts can be segmented. Very suitable for small drives due to the reduction of mass.

This construction has the following advantages: Cost-effective segment construction Variation of the number of segments Implementation of large motors Redundant construction possible Reduction of the service costs Mass reduction.

In combination with HSR magnet systems, very large segment motors are suitable for high-speed motors with large diameters.

88

Motors in Special Structural Shapes

Apart from the design of the motors as built-in motors, for customized solutions, function integrations - of machine parts and motor parts - can be realized. This allows the optimum integration in the users machine. The electromagnetic system of the primary part can be integrated into the housing of a revolving table or a machine assembly, without loss of installation space.

All technical data and dimensions can be taken from the standard data sheets. An intensive technical consultancy by our engineers supports successful implementation. The increased design effort is already economical even with small lot sizes. In all cases, the advantages of the direct drives can be utilized to the advantage of the performance.

The magnet system of the secondary part can be mounted directly on to the shaft.

Rotor shaft with magnets

Housing with cooling option

Primary with motor winding

89

Check List for Your Enquiry Send by fax to: +49 3681 7574-30
This check list can also be downloaded from the download centre at www.ina-dam.de. Company Contact person Industry/appellation of project

Telephone

Fax

E-mail

Brief description

Motor

System

Axis within a multi-axis system

Position of the rotary axis in the space Type of weight compensation:

Installation conditions for drive (if required, diagram or drawing) Max. installation dimensions [mm]: (length/width/height) Mechanical interface:

Ambient conditions Temperature [K]: Contamination: Degree of protection (IP):

Movement quantities Angle of rotation [degrees]: Additional mass moment of inertia [kgm2]: Interfering forces [Nm]: Maximum rotary speed [rpm]: Synchronism variations [%] at rotary speed: Shortest acceleration or delay time [ms]: Overswinging in position [degrees]: Response time [ms]: Typical cycle per unit of time (diagram): Life/operating hours [h]: t drawing

90

Required accuracies (if applicable, diagram or drawing) Over diameter [mm]: Radial accuracy [m]: Axial accuracy [m]:

Cooling Cooling permissible Yes Oil No Water Air

Max. permissible heating of the primary [K]: secondary [K]:

Controller Present Yes No

Controller type: Components: Only servo-regulator Complete controller Positioning: Point-to-point controller Track control Interfaces: Options: drawing

General information Accessories: Individual pieces Probable annual requirement: Planned start of production: Price expectation or costs for existing solution: Desired quotation deadline: Series Prototype for series

Further processing by: Generated by: Feasibility checked by:

Date: Date: Date:

91

Technical Information and Consulting Services

Class-leading technology and competent consulting services are two of the major benefits of working with IDAM. IDAM application engineers are looking forward to support you choose the perfect drive for your application.

Industry: Automation/Medical Technology E-mail: automation@ina-dam.de

INA/FAG bearings by Schaeffler for the production machinery E-mail: info.machine-tools@schaeffler.com

Industry: Productronics/Measuring Technology E-mail: productronic@ina-dam.de

Web: www.schaeffler.com/machine-tools

Please contact us: Phone: +49 3681 7574-0 Industry: Production Machinery/Heavy Industries E-mail: pm@ina-dam.de

Industry: Automotive E-mail: automotive@ina-dam.de

TPI 120: High precision bearings for combined loads

92

IDAM Worldwide

China Phone: +86 21 39576612 E-mail: china@ina-dam.de Finland Phone: +358 207 366238 E-mail: finland@ina-dam.de United Kingdom E-mail: uk@ina-dam.de Italy Phone: +39 0321 929267 E-mail: italia@ina-dam.de Israel Phone: +972 3 5441941 E-mail: israel@ina-dam.de Japan Phone: +81 45 4765913 E-mail: japan@ina-dam.de

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Switzerland Phone: +41 71 4666312 E-mail: schweiz@ina-dam.de Singapore Phone: +65 6540 8616 E-mail: singapore@ina-dam.de Spain/Portugal Phone: +34 93 4803679 E-mail: iberia@ina-dam.de Taiwan E-mail: taiwan@ina-dam.de USA Phone: +1 704 5167517 E-mail: usa@ina-dam.de Other countries E-mail: sales@ina-dam.de

93

Glossary Winding independent parameters


Saturation behavior The torque increases with growing effective current linearly at first, next, the torque changes into the bent part, and then increases in a flat, linear fashion. The bend results from the magnetic saturation of the entire magnetic circuit. (see diagram) Tc Tpl Tcw Torque T Tu Tp

Ic

Icw

Ipl

Ip

Iu Motor current I

Diagram: Torque in relation to the current

Symbol

Meaning

Unit

Explanation

Tu

Ultimate torque

Nm

Ultimate torque at strong saturation of the magnetic circuit. When this value is surpassed, for the heated motor (magnet temperature 80 C), there is a danger of demagnetization or thermal destruction within a short time. It must not be used as a dimensioning quantity, but in case of short-circuit braking, attention needs to be paid.

Tp

Peak torque

Nm

Peak torque that can be generated for a short time (range of seconds) at Ip, which is reached in the saturation range and at all operating temperatures with certainty. At magnet temperatures up to 60 C and in pulse operation, Tp can be increased up to the value of Tu.

Tpl

Peak torque, linear range

Nm

Motor torque that can be reached for a short time (a few seconds), which is reached at the end of the linear full output range at I . k .
pl T

Tc

Continuous torque, uncooled

Nm

Motor rated torque at rated current Ic, at which the motor can be operated without cooling in a thermally stable manner, but gets heated thereby.

Tcw

Continuous torque, cooled

Nm

Motor torque at Icw, which is available at rated operation with water cooling as the continuous torque and at which a temperature drop of about 100 K is obtained between the winding and the cooling system.

94

Symbol

Meaning

Unit

Explanation

Ts

Stall torque

Nm

Standstill torque at rest and at triggering frequency up to about 1 Hz, which appears at a respective standstill current value, due to the non-uniform current distribution in the individual motor phases.

Pl

Power loss

The heat that is generated in the motor winding, which depends on the operating method (current) and the ambient conditions (cooling) results in a time-dependent temperature increase. In the upper full power range (at Tp), Pl is particularly high because of the quadratic dependency on the current, whereas in the range of the rated current, only a relatively low heating occurs. Pl is calculated with the help of the motor constant km for a movement range with the required torque T: P = (T/k )2
l m

Plp Plpl Plc Plw

Power loss

Peak power loss at Ip Peak power loss at Ipl Power loss at Ic Power loss at Icw Permissible winding temperature that is acquired by means of sensors with a certain offset. The motor surface temperature that results depends on: the specific installation conditions (dimension of the machine construction) heat carrying conditions method of operation and hence the average power inflow and can only be determined when this parameter is known.

Power loss

Power loss

Power loss

Winding temperature

Rth

Thermical resistance

K/W

Thermal resistance with which the temperature difference between winding - housing or the cooling base can be determined at a certain power loss.

el

Electrical time constant

ms

Electrical time constant that describes the ratio L/R. The ratio is - independently of the winding design approximately constant. The effect on the control circuit (closed loop) is less than the constant itself and depends on the degree of voltage overstepping.

95

Symbol

Meaning

Unit

Explanation

km

Motor constant

Nm/W

Motor constant that expresses the relation between the generated torque and the power loss, i. e. the efficiency. It depends on the temperature, and can only be used in the static operation case, as well, as in the linear full output range of the motor, e.g. in case of positioning processes with low speeds. At 130 C winding temperature, it gets reduced to about 0.85 times the value.

Tr

Ripple torque

Nm

Ripple torque as the sum of reluctance-dependent torques (cogging), which upon movement of the powerless motor, works in the direction of thrust and acts as the torque ripple in operation.

Thermal behavior Because of a temperature increase, Motor constant km the winding resistance increases, which results in a drop in km. km25 km130 ( 0,85 . km25) At 130 C, the motor constant gets reduced to about 0.85 times the value (see diagram).

At a constant current or torque, in the motor that is already warmed up, as 10 20 30 40 50 60 70 80 90 100 130 C compared to the motor that is still cold, an increased power loss is generated which results in an even higher motor temperature. km is a motor constant that expresses the relation between the generated torque and the loss of power. It is temperature-dependent.

Diagram: km25 in relation to the temperature

96

Glossary Winding dependent parameters


Symbol Meaning Unit Explanation

kT

Torque constant

Nm/Arms

Torque constant, which is in linear full power range multiplied by the current gives the resultant motor torque: Tc = Ic . kT

ku

Back EMF constant

Vs/rad

Voltage constant that is obtained in generator operation, and when multiplied by the rotational speed gives the armature counter voltage resulting at the motor terminals: UEMF = ku . n

nlp

Limiting speed

rpm

Winding dependent limit speed without consideration of the dynamic heat losses when peak current Ip without field weakening is applied. After this point the motor torque decreases strongly (see diagram).

nlw

Limiting speed

rpm

Winding dependent limit speed without consideration of the dynamic heat losses when water cooled continuous current Icw without field weakening is applied. After this point the motor torque decreases strongly (see diagram).

nlc

Limiting speed

rpm

Winding dependent limit speed without consideration of the dynamic heat losses when air cooled continuous current Ic without field weakening is applied. After this point the motor torque decreases strongly (see diagram).

ncr

Limiting speed

rpm

Limit speed under consideration of additional frequency dependent heat losses (causes by eddy current and cyclic magnetization loss). A continuous, water cooled operation at limit speed ncr is possible if the applied current is not exceeding approx. 45% of the water cooled current Icw. Speed ncr at water cooled current Icw can be operated at a duty-cycle of approx. 20%. In order to reach a duty cycle of 100% at current Icw, a speed reduction to 0.2 x ncr is necessary. The torque (current) or the duty-cycle at speed ncr can be increased by use of a special winding variant (Z winding).

UDCL

Direct current link voltage

Intermediate circuit voltage or supply voltage of the power control elements. The higher the speed and the concomitantly rising counter-voltage and frequencydependent losses are the higher this voltage must be.

R25

Electrical resistance

Winding resistance at 25 C At 130 C, this increases to about 1.4 times the value.

97

Symbol

Meaning

Unit

Explanation

Iu

Ultimate current

Arms

Limiting current at which the magnetic circuit is strongly saturated. It is either determined by the maximum current density in the winding or through starting demagnetization danger at a magnet temperature of 80 C (also see Tu).

Ip

Peak current

Arms

Peak effective current that is in the range of iron saturation and is to be used as a dimensioning quantity (also see Tp). In case of an only moderately hot rotor (magnet temperature max. 60 C) and pulse operation (max. 1 s), Ip can be increased up to the limiting value Iu.

Ipl

Peak current, linear range

Arms

Effective peak current up to which a more or less proportional torque curve occurs.

Ic

Continuous current, uncooled

Arms

Effective rated current, at which the relevant loss power, depending on the size of the screw-on base, without forced cooling, results in a relatively small heating up of the motor.

Icw

Continuous current, cooled

Arms

Effective rated current that is permissible in case of water cooling in continuous operation.

Is

Stall current, uncooled

Arms

Effective standstill current at rest and at control frequencies up to about 1 Hz. Due to the different current distribution in the motor phases, for preventing local overheating, the motor current has to be reduced to this value, if no noticeable movement takes place beyond a pole pair.

98

At a Glance: IDAM Brochures

You are interested in more detailed technical information? We would be happy to send you our product brochures. Contact us: info@ina-dam.de

LDDM Linear motors: L1

LDDM Linear motors: L2U

LDDM Linear motors: FSM

LDDM Linear motors: ULIM

RDDM Rotary direct drive motors

RDDS Rotary direct drive systems

Planar reluctance motors

Image brochure: Direct Drive Technology

All information about our motors and systems you can download on IDAM website: www.ina-dam.de

99

At a Glance: Torque Ranges of the RI/RE Motors

[Nm]

RI-3P series
Tp 3323 - 23258

Peak torque Tp at Ip | Continuous torque Tcw cooled at Icw

20000
Tcw 1249 - 12361

Tp Tp 642 - 4403 Tcw 323 - 3197 1471 - 10091 Tcw 708 - 6871

2000
262 - 1800 Tp 176 - 1211 Tp Tcw Tcw 76 - 743

Tp 424 - 2907 Tcw 142 - 1387

Tp T cw 216 - 2061

200
Tp 23 - 164 Tcw

93 - 639 13 - 118

20

RI11-3P89xH (Page 22)

RI17-3P168xH (Page 26)

36 - 343

RI11-3P250xH (Page 30)

RI13-3P298xH (Page 34)

RI11-3P370xH (Page 38)

RI19-3P460xH (Page 42)

RI13-3P690xH (Page 46)

RI11-3P920xH (Page 50)

Motor series
[Nm] 10000

RE-3P series
Tp Tp 870 - 5969 Tp 437 - 2968 Tcw 244 - 1658 97 - 932 Tcw 69 - 657 Tp 439 - 3013 Tcw 160 - 1511 Tcw 214 - 2043 Tcw 340 - 3299 1178 - 8162 Tcw 662 - 6387

Peak torque Tp at Ip | Continuous torque Tcw cooled at Icw

Tp

Tp

1000
178 - 1221 Tp 114 - 751

Tcw 39 - 365

100

10

RE19-3P205xH (Page 56)

RE11-3P250xH (Page 60)

RE13-3P300xH (Page 64)

RE11-3P360xH (Page 68)

RE11-3P410xH (Page 72)

RE11-3P530xH (Page 76)

RE13-3P700xH (Page 80)

Motor series 100

At a glance: Torque Ranges, RI/RE Motors

To help you select the most suitable rotary motor for your application, an overview of the torques of RI and RE motors is provided in the following.

Please fold out this page to see the overview.

Motor Specifications: Series RE13-3P-700xH Drawing

Motor Specifications: Series RE13-3P-700xH Independent of winding


Motor specifications Symbol Unit RE13-3P700x25 RE13-3P700x50 RE13-3P700x75 RE13-3P700x100 RE13-3P700x125 RE13-3P700x150 RE13-3P-

At a Glance: Torque Ranges of the RI/RE Motors

Peak torque Tp at Ip | Continuous torque Tcw cooled at Icw

700x175

[Nm] 20000

RI-3P series
Tp 2598 - 17820 Tp 1471 - 10091 Tp 642 - 4403 Tcw 708 - 6871 Tcw 330 - 3197 Tcw 1211 - 11918

Number of pole pairs Maximum operating voltage

P UDCL VDC

65 600

65 600

65 600

65 600

65 600

65 600

65 600

2000
Tp 176 - 1211 Tp Tcw Tcw 78 - 746 262 - 1800

Tp 424 - 2907 Tcw 143 - 1387

Tp T cw 216 - 2061

Ultimate torque at Iu Peak torque (saturation range) at Ip Peak torque (linear range) at Ipl Continuous torque (water cooled) at Icw Continuous torque (not cooled) at Ic
Sensor cable

Tu Tp Tpl Tcw Tc Tsw Ts Tr

Nm Nm Nm Nm Nm Nm Nm Nm

1616 1178 898 662 340 470 241 3.5

3232 2356 1796 1563 778 1109 552 7.1

4848 3534 2693 2515 1225 1786 869 10.6

6399 4664 3555 3453 1643 2451 1167 14.0

7999 5830 4444 4426 2032 3142 1443 17.5

9599 6996 5333 5405 2386 3837 1694 21.0

11199 8162 6221 6387 2743 4535 1948 24.5

200
Tp 23 - 164 Tcw

93 - 639

Stall torque (not cooled) at Is Ripple torque (cogging) at I = 0

20

Power loss (copper) at Tp (statical at 25 C)


Motor cable

Plp Plpl Plw Plc Rth

W W W W K/W

4913 1919 1356 275 0.074

7049 2754 2711 517 0.037

9185 3588 4067 742 0.025

11321 4422 5423 945 0.018

13458 5257 6778 1099 0.015

15594 6091 8134 1220 0.012

17730 6926 9490 (Page 22) 1346 0.011 [Nm] 10000 (Page 26) (Page 30) (Page 34) (Page 38) (Page 42) (Page 46) (Page 50) RI11-3P89xH RI17-3P168xH RI11-3P250xH RI13-3P298xH RI11-3P370xH RI19-3P460xH RI13-3P690xH RI19-3P920xH

Power loss (copper) at Tpl (statical at 25 C) Power loss (copper) at Tcw (statical at 100 C) Power loss (copper) at Tc (statical at 25 C) Thermical resistance (water cooled)

13 - 118

Stall torque (water cooled) at Isw

37 - 345

Motor series

RE-3P series
Tp Tp 870 - 5969 Tp 437 - 2968 Tcw 244 - 1658 101 - 944 Tcw 70 - 661 Tp 439 - 3013 Tcw 160 - 1511 Tcw 219 - 2056 Tcw 355 - 3339 1178 - 8162 Tcw 693 - 6466

Motor constant (at 25 C; valid up to Ipl)

km

Nm/W

20.49

34.22

44.96

53.46

61.29

68.33

74.76

Water flow (cooling) Water temperature difference (cooling)

dV/dt

l/min K

3.87 5.00

7.75 5.00

11.62 5.00

15.49 5.00

19.37 5.00

15.49 7.50

18.08 7.50

Peak torque Tp at Ip | Continuous torque Tcw cooled at Icw

Tp

Tp

1000
178 - 1221 Tp 114 - 751

Note: The number of threads is doubled from the height of 100 mm up to 175 mm.
Mechanical interface Symbol Unit RE13-3P700x25 RE13-3P700x50 RE13-3P700x75 RE13-3P700x100 RE13-3P700x125 RE13-3P700x150 RE13-3P700x175

Tcw 39 - 365

100

Height of rotor Height of stator Mass of rotor Mass of stator Inertia of rotor

H1 H2 m1 m2 J

mm mm kg kg kgm2

25.0 65.0 25.1 42.5 3.111

50.0 90.0 31.9 62.5 3.986

75.0 115.0 38.7 82.1 4.861

100.0 140.0 45.4 102.6 5.736

125.0 165.0 52.2 122.3 6.611

150.0 190.0 59.0 141.9 7.486

175.0 215.0 65.7 161.5 8.361

10

Subject to modification without previous notice. Tolerance range for values: 5% Tolerance range for value power loss: 10% IDAM will provide additional specifications and drawings per customer request. IDAM recommends that all motor applications be reviewed by an IDAM specialist.

Standard: cable terminal axial

Option: cable terminal tangential

Option: cable terminal radial

RE19-3P205xH (Page 56)

RE11-3P250xH (Page 60)

RE13-3P300xH (Page 64)

RE11-3P360xH (Page 68)

RE11-3P410xH (Page 72)

RE11-3P530xH (Page 76)

RI13-3P700xH (Page 80)

Motor series

80

81

100

101

INA - Drives & Mechatronics GmbH & Co. oHG Mittelbergstrasse 2 98527 Suhl I Germany

Phone Fax

+49 3681 I 7574-0 +49 3681 I 7574-30

E-mail Web

info@ina-dam.de www.ina-dam.de

Issue: May 2010 I Subject to modification without previous notice. I Photos: IDAM GmbH & Co. oHG

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