Service Manual for Electric Antenna Positioner EAP 1.

5-2kg

Index

General Instructions and Precautions

Page 3

A) Technical Data of Electric Antenna Stand B) Assembly and Installation C) Maintenance D) Trouble Shooting

Page 4 Page 5 Page 6 Page 7

Appendix: - Warranty Statement - Declaration of Conformity - Circuit Diagram - Drawing - Integrated Components

Page 10 Page 11 Page 12 Page 13 Page 14

General Instructions and Precautions

Before this device is applied with power: Ground it properly through the protective conductor of the power cable to a power source provided with protective earth contact. Any interruption of the protective (grounding) conductor, inside or outside the device, or disconnection of the protective earth terminal could result in personal injury. The electrical installation of this product should be accomplished by an individual who is authorized to so do by the appropriate local authority. The installation should be in compliance with local electrical safety codes. Location of the mast inside the chamber: Do not position the antenna mast underneath halogen headlights or any other heat source the plastic design could get damaged. Only qualified personnel should operate or service this equipment. Before making service, contact maturo GmbH Service or modifications of the device by yourself may void your warranty. If you attempt to service the unit by yourself, disconnect all electrical power before starting. There are voltages at many points in the components which could, if contacted, cause personal injury. Only trained service personnel should perform adjustments and/or service procedures upon this device. Capacitors inside this instrument may still be charged even when instrument is disconnected from its power source. Stay clear of moving components during the operation of the device. Do not operate the device while somebody is close to moving parts. The protection of the area of risk at site is part of the operator. Read this manual completely before starting installation. This equipment should be installed and operated only by qualified personnel. Regularly inspect all equipment and conduct scheduled maintenance in accordance with the factory recommendations provided. Only use replacement parts and fasteners ordered directly from the factory. The discharge current for the drive unit is approx. 25mA. However, it is higher when powering on the Positioner. Therefore a fault current protection switch of 50mA is required if only one Positioner is connected. If a whole chamber is connected a fault current protection switch of 100mA is required.

The antenna mast must be clean and dust-free. Dirty or dusty environment can cause electrostatics.

Information presented enclosed is subject to change as product enhancements are made regularly. Pictures included are for illustration purposes only and do not represent all possible configurations.

A) Technical Data Electrical Antenna Positioner EAP 1.5-2kg

Antenna height fixed 1.5 m Load capability max. 2 kg Depending on the distance of the antenna centre of gravity Positioning accuracy Rotating angle Rotating speed adjustable between Material Mast cross-section Base L x W Moveable with 4 casters Antenna support drive Material of toothed belt Motor Drive unit +/- 1 360 0.5 to 6.0 rpm Plastic + reinforced fibreglass 0.1 m x 0.1 m 0.9 m x 0.6 m Toothed belt Kevlar reinforced (non-metallic) Brushless DC motor shielded and radio interference suppressed under EN 55022 class B Fibre optic lines IEEE interface max. 2A 208-230 VAC, 50/60 Hz, single phase 25mA per drive unit (higher in the moment when powering on) -10 C...+35 C 30 kg Interface to SCU/MCU Controller 1.5 m power supply cable Service manual

Control cable Remote control via Current consumption Voltage

Temperature range Total weight Accessories

approx.

Brief description The Electric Antenna Stand EAP 1.5-2kg is specifically designed for measurements in electromagnetic absorption chambers at a fixed measuring. The height of the antenna is manually adjustable The antenna stand, with the exception of the drive unit, is fabricated from plastic (PVC and reinforced fibreglass). Metal parts are located only in the base plate and the drive mechanism (max. 0.3 m above ground level). Antenna Adapters for all commercially available antennas are available upon request. All antennas during polarisation rotate around their axis to eliminate any elevation errors. The IEEE 488.2 (GPIB) bus provides an additional control option for all functions, when operated with the SCU/MCU Controller.

B) Assembly and Installation

1) Insert the antenna pipe into the hollow shaft at stand slide and fasten the fixing screws carefully at both sides

2) Install the counter weight at the antenna pipe and fix it with the plastic screw 3) Install the pipe bend at the stand tube and fix it with the plastic screw 4) Connect the power cable and switch on the power Attention: Power Consumption: 208-230V, 50/60 Hz, 16A Only use the provided power supply cable! Note: The power supply cable must be shielded and have good earthing! 5) Connect the fibre optic control cables from the antenna stand to the controller 6) Start referencing at the controller according to the manual for the controller

CAUTION! Do not position the antenna mast underneath halogen headlights or any other heat source the plastic design could get damaged.

C) Care and Maintenance

Caution: Before performing any maintenance, disconnect the unit and turn off power:

Routine Check: Prior to beginning normal operation of the positioner, check the stand for any signs of damage or excessive wear Verify that the antenna is secure mounted Check the routing of all cables to make sure they do not interfere with the operation of the positioner

Six-month Check: Pay attention that no dirt or foreign objects are on the toothed belt and clean when necessary. Note: The toothed belt must be operated without lubrication!

The positioner must be clean and dust-free. Dirty or dusty environment can cause electrostatics.

Routine Maintenance

To ensure a high level of reliability of operation, a long working life of the products, and substantially to avoid major repair costs, we offer the option of a maintenance contract with our service department. This maintenance contract is carried out by our service engineers who accurately check and examine all the important components and functions at regular intervals of time, to be agreed from case to case. The contract covers the mechanical and electrical or electronic parts of our products as well as the cooling units, safety devices, alternative and optional equipment, where these have been fitted to the products. The details of the services to be provided by our maintenance service are agreed from case to case. We shall be happy to provide a suitable quotation on request.

D) Trouble Shooting for Positioner EAP If there are problems with the device, please always carry out the following first: 1. Check power supply and fuses 2. Check fibre optic cables and connections (if possible change cables from a different device and check) 3. Check user limits and remove the limits, if not in use (see manual of controller) 4. Use a short cable for connection directly to the antenna stand in the chamber 5. Disconnect the power supply of the antenna stand and the controller for approx. 1 minute; reconnect the power supply and carry out referencing

Fault
Controller shows referencing but the positioner does not move -

Probable Cause
Software problem -

Suggested Remedy
Disconnect power supply of turn device and controller and reconnect after approx. 1 minute again Delete all user limits Check all cables and connectors; also at the drive unit Check DCC board at the drive unit Check, if light is coming out of the fibre optic connectors after switching off and on again Check positioning switch

Hardware problem -

Positioner does not reference Device not found

Problem with positioning switch Connection problem

Check all connections, power supply and hardware components Check DCC board

Positioner does not work properly after some time in use Positioner moves to a different position as shown at the controller

DCC board malfunction

Software problem

Check positioning switch

Check DCC board: Disconnect antenna stand from power Open drive unit box Check fuse on DCC; 3.15A Connect antenna stand to power At 7-segment display the symbol _ is shown Try to move the antenna stand manually with the controller If the antenna stand does not move and a number is shown at the 7-segment-display, the DCC board is damaged

DCC Board:

Fuse

7-segment-display

Drive Unit Electrical Antenna Positioner EAP:

Gearbox

DC Motor

DCC Board

FOCD

Filters

Warranty Statement
Maturo GmbH, hereinafter referred as maturo, warrants that our standard products are free from defect in materials and workmanship for a period of one year from date of shipment. Standard maturo products include the following: Antenna Mast and Stands Turntables and Turn Devices Cable guide rails Controllers Dynamometers for the automotive industry

If the Buyer notifies the Seller of a defect within the warranty period, the Seller will, at the Sellers option, either repair and/or replace those products that prove to be defective. There will be no charge for warranty services performed at the location maturo designates. The customer must, however, prepay inbound shipping costs and any duties or taxes. Maturo will pay outbound shipping cost for a carrier of maturos choice, exclusive of any duties or taxes. If maturo determines that warranty service can only be performed at the customers location, the customer will not be charged for maturos travel related costs.

This warranty does not apply for: - Improper storage of our products outside our area of influence, - Errors during installation, commissioning or operation, - Wear and tear during normal operations, - Unqualified maintenance works, - The application of unsuitable equipment and materials, - The results of repair works or other activities undertaken on our products, which have not been expressly approved by us. - Consumable items such as fuses, batteries, etc. - Products which have been operated outside the specifications

Note: Please always contact maturo before shipping equipment to us.

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EG Konformittserklrung gem EMV-Richtlinie 2004/108/EG Declaration of Conformity in accordance with EMC guideline 2004/108/EC
Hiermit wird erklrt, dass das Produkt: We hereby declare that the product: Produktbezeichnung: Product: Seriennummer: Serial number: Baujahr: Year: Hersteller: Manufacturer: maturo GmbH, Bahnhofstr. 26, 92536 Pfreimd EAP1.5-2kg/040/8341011 2011 Electrical Antenna Positioner EAP 1.5-2kg

mit den Vorschriften folgender Europischer Richtlinien bereinstimmt: has been manufactured according to the regulations of the following European directives: - 2004/108/EG - 2004/108/EC - 2006/95/EG - 2006/95/EC Elektromagnetische Vertrglichkeit EMV-Richtlinie Electromagnetic compatibility EMC directive Niederspannungsrichtlinie The Low Voltage Directive

Grundlagen dafr sind folgende harmonisierte Normen: Basis for that are the following harmonized standards: - EN 55011:2010-05 - EN 55022:2006 + A1:2007 - EN 61000-4-2:2009 - EN 61000-4-3:2006 + A1:2008 - EN 61000-4-4:2004 - EN 61010-1:2002 Class B Class B Level 2/3 Level 2 Level 2

Pfreimd, den 19.01.2011

Firmenstempel Company stamp Ort und Datum der Ausstellung Place and date of issue rechtsverbindliche Unterschrift Name and signature of authorised person

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Schneider Typ BDM7548S0134 325VDC, 1.0A

bl

bl gn/ye

DuFi EPCOS 250VAC, 25A, 50/60 Hz

M
200W
W V U Hall +5V Hall GND Hall 3 Hall 2 Hall 1

bk

L1

sw

3x1,5

T1.6A 250V

DuFi EPCOS 250VAC, 25A, 50/60 Hz

wh bk or

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Fiber optic to SCU 3 2 OUT 1 FOCD, CAN0

bn gn

9-pin D-Sub

1 1

4 filter jack 4 9-pin D-Sub

plug

bk bl
Referencing switch (S2)

Comtest SRL 8341011

EAP, Schneider 200W, 2x DuFi, about CAN to SCU, 1 referencing switch

REV.: Sheet: 1/1

maturo GmbH

Title:
the time is ripe Bahnhofstrasse 26, 92536 Pfreimd, Germany phone: +49(0)9606-923913-0 e-mail: info@maturo-gmbh.de

EAP-S200-DuFi-e Date: 28.10.2011 11:50:56

JP2

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7 6 5 4 3 2 1 ST4

JP3 JP2

IN

12

HINWEIS: Smtliche Informationen, die in diesem Dokument enthalten sind, sind STRENG VERTRAULICH. Jeder Empfnger dieses Dokuments darf die darin enthaltenen Informationen, direkt oder indirekt, nur mit ausschliesslicher, schriftlicher Zustimmung der Firma maturo-gmbh an Dritte weitergeben oder offenlegen. Die Firma maturo-gmbh behlt sich alle Rechte in Bezug auf Urheberrechtsgesetz, Patent- und Gebrauchsmusterschutz vor. Lizenzrechte werden hierdurch nicht erteilt.

13

NOTE: The information or material contained in this document is STRICTLY CONFIDENTIAL and any recipient of this document shall not disclose or divulge, directly or indirectly, this document or the information or material contained herein without the written consent of the company maturo-gmbh. All copyrights, trademarks, patents and other rights in connection herewith are expressly reserved to the company maturo-gmbh and no license is created hereby.

Polarisation 0 - 360

1500

tolerance

project no.

#8341011
weight

DIN ISO 2768 T1 - m DIN ISO 2768 T2 - K

drawer appr. by date 17.10.2011 SolidWorks; DIN A3

Bahnhofstrae 26 92536 Pfreimd Germany

30.68 kg

name Zeus

title

file name

part no.

material

K:\SolidWORKS_Projekte\Projekte 2011\#8341011\EAP1.5-2kg\

treatment

EAP1.5-2kg 1:10 EAP1.5-2kg

sheet

scale

1 sh.

DC motors
Product Description

Brushless DC drives

Product Description
The motors of the Berger Lahr RECM series are brushless DC motors that are designed as electronically commutated 3-phase synchronous motors. Because of the mechanical design of the brushless DC motor they have a low rotor inertia and very good dynamic characteristics. The use of high-energy magnetic materials means high output power with small sizes. The motors are available with a distinct or low detent torque when not under power. In specific cases an additional holding brake is unnecessary in the version with high detent torque. The motor version with low detent torque is noted for increased running smoothness. The motors can be fitted with various types of gearboxgearboxes such as spur wheel or planetary gear depending on the torque and service life requirements. The brushless DC motors are fitted with Hall sensors as standard. High-resolution encoder systems are optionally available for higher positioning resolutions.

Special features
High detent torque that makes a holding brake unnecessary Low holding torque for smooth running High torque in relationship to size Constant torque over complete speed range

Application possibilities
In industrial applications the brushless DC motors are noted for their high power density with small dimensions and high efficiency. Examples of applications are conveyor drives, pump drives, applications in the textile industry and format changes. The RECM34 motors with the flange dimension of 42 mm are particularly useful in device technology for new functions, such as in coffee machines and centrifuges.

14

BLV Brushless DC drive

Functions

Brushless DC drives

Status display via LED

BCD

F012
3456

1 2 3 4

LED1 LED2
Status display via LED

The two LEDs display the current operating status.

A B C D E F G H J K 2s
Flash code of LED1 and LED2

(A) No power supply. (B) Power amplifier is activated. (C) Holding brake set. (D) Power amplifier is deactivated. (E) System error. (F) Power amplifier overtemperature. (G) Overvoltage, including with feedback. (H) Undervoltage. (J) Commutation error. (K) Short circuit between two motor phases.

789A

LED1

LED2

2s

15

BLV Brushless DC drives

Technical Data

Brushless DC Drives

Technical Data
Mechanical data
Dimensions (H x W x D) Weight Type of cooling mm kg 23.5 x 117 x 74.5 0.25 Free convection

Electrical Data
Power data Nominal voltage Input voltage Residual ripple Current consumption Nominal power (power output) Power loss Capacity value Signal interfaces Analogue inputs Measuring range Max. input voltage Input resistance Resolution Digital inputs Active Inactive Input current Debounce time Output for potentiometer Voltage Max. allowable current Potentiometer resistance Digital outputs Max. switching voltage Max. switching current Voltage drop at 50 mA load Short-circuit-resistant and overload-proof Nominal voltage 24V N_OUT output (speed signal) Number of pole pairs 2 3 4 6 (1) (2) The levels correspond to EN 61131-2 Type 1 For power supply of ACTIVE_OUT and N_OUT outputs. Must not be bridged with VDC power supply, otherwise danger of feedback. Pulses / revolutions 12 18 24 36 VDC VDC k Bit VDC VDC mA ms VDC mA k VDC mA VDC VDC 0 10 30 10 10 15 30 5 7 12 10 20 1 30 50 0.5 yes 24 2) 05 10 10 10 0 VDC / < 0.8 open / > 4 6 12 5 10 1 30 50 0.5 yes 0 VDC / < 0.8 A W W F VDC VDC 24 48 -15% / +20% 1) < 5% 6.5 150 / 300 7 1100 BLV14H BLV14L
2)

Ambient conditions
Ambient temperature 1) Transport and storage temperature Pollution degree Rel. humidity Installation height above mean sea level for 100% power Installation height Oscillation and vibration m m C C 0 ... +50 -25 ... +70 Step 2 as per IEC 60721-3-3, Class 3K3, 5 ... 85%, non-condensing < 1000 < 2000; with max. ambient temperature 40 C, without protective film and a radial distance >50 mm as per IEC/EN 60068-2-6 3 ... 13 Hz: 1.5 mm peak 13 ... 150 Hz: 1g as per IEC/EN 60068-2-27 15 g for 11 ms IP20 IP40 restricted: from above only, without distance to protective cover
1)

Shock loading Degree of protection

No icing

16

DC motors
RECM 37
RECM 374/4

Brushless DC drives

RECM 374/4
Dimensional drawing

25 0.5

100 1 300 15 15 1

400 15 4 x 4.3 0.2

40 h8

8j 6

2+0.5 6 0.2

14.5 1 52 0.2 66

Dimensional drawing RECM 374/4

Technical Data
DC bus voltage UDC
Number of pole pairs p Nominal power PN Nominal torque MN Nominal speed nN Nominal current IN Nominal current N No-load speed n0 No-load current I0 Continuous holding torque Md0 Continuous holding current Id0 Max. continuous holding current d0 Max. torque Mmax Max. current Imax Detent torque MS Torque constant (Md0/d0) kM Generator voltage constant kEtt Terminal resistance Rtt Terminal inductivity Ltt Rotor inertia JR Heat resistance (winding/surface) Rth1 Ambient temperature Max. permissible radial shaft load Fq Max. permissible axial shaft load Fa Mass m Vibration strain as per DIN EN 60068-2-6 Degree of protection as per DIN EN 60592 Heat class as per DIN EN 60034-1 W Nm 1/min A A 1/min A Nm A A Nm A Nm Nm/A mV/(1/min) mH g cm2 K/W C N N kg m/s

24
4 160 0.37 4250 9.2 11.3 5800 0.63 0.58 11.9 14.5 1.40 36.5 0.030 0.040 2.924 0.11 0.318 340 0.63 -25 ... 40 80 30 1.4 20 IP 41 155 (F)

48
4 200 0.44 4350 5.54 6.78 5800 0.46 0.58 7.29 8.92 1.40 18.3 0.030 0.065 5.848 0.28 1.272 340 0.63 -25 ... 40 80 30 1.4 IP 41 155 (F)

325
4 200 0.44 4400 0.8 1.0 5850 0.07 0.58 1.2 1.4 1.40 2.7 0.030 0.406 38.990 9.85 56.514 340 0.63 -25 ... 40 80 30 1.4 IP 41 155 (F)

17

Brushless DC drives

DC motors
RECM 37
RECM 374/4

Characteristic curves

n [1/min] 7000 6000 n 5000 4000 A 3000 2000 1000 0 0 0.15 0.3 MN 0.45 0.5 I __ IN

I __ IN 3

1 B

0 0.75 M [Nm]

Torque characteristic RECM 374/4

(A) S1: continuous operation (B) S2 ... S9: Short-term operation

Motor connection

1 2 3 4
M 12 x 1.5 (EN60423)

5 6 7 8 9

Terminal assignment Pin 1 2 3 4 Pin 5 6 7 8 9 Motor cable U V W PE Motor cable Power supply 5 V 18 V Power supply GND Hall U Hall V Hall W Colour orange (OR) black (BK) white (WS) yellow/green (GN/YE) Colour red (RD) blue (BU) orange (OR) black (BK) white (WH)

The pull-up resistance is not integrated. The maximum current at the Hall sensors is 30 mA.

18

Instruction manual standard planetary gearbox 4 Description

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Instruction manual standard planetary gearbox 8 Service/Maintenance

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maturo GmbH Bahnhofstrasse 26 o 92536 Pfreimd Web: www.maturo-gmbh.de

Germany

Notes

maturo GmbH

21