Beruflich Dokumente
Kultur Dokumente
1007/s00253-004-1809-x
MINI-REVIEW
Gary Walsh
Received: 22 July 2004 / Revised: 5 October 2004 / Accepted: 19 October 2004 / Published online: 4 December 2004 # Springer-Verlag 2004
Abstract Biotechnological innovations over the past 25 years have underpinned the rapid development of a thriving biopharmaceutical sector. Therapeutic insulin remains one of the most commonly used products of pharmaceutical biotechnology and insulin-based products command annual global sales in excess of $4.5 billion. Innovations in its method of production and in particular the advent of engineered insulin analogues provide a fascinating insight into how scientific and technological advances have impacted upon the pharmaceutical biotechnology sector as a whole. Current insulin-based diabetes research is increasingly focused not on the insulin molecule per se, but upon areas such as the development of non-parenteral insulin delivery systems, as well as organ-/cell-based and gene therapy-based approaches to controlling the disease.
and the world market for insulin was valued at US $4.5 billion ($4,500 million) in 2002. The market is expected to reach $7.9 billion by 2007. Novo Nordisk, Lilly and Aventis represent major global insulin manufacturers. Novos diabetic care products had a net turnover of 2.5 billion in 2003, of which 2.3 billion represented insulin sales (Novo 2003). Lillys diabetic care products had aggregate worldwide sales of US $2.57 billion in 2003, with two insulin products (tradenames Humulin and Humalog, as described later) each commanding sales in excess of $1 billion. (Lilly 2003). Aventis estimated 2003 sales of its insulin product Lantus to be 487 million (Aventis 2003). Insulin therefore represents one of the single most significant biopharmaceutical product categories, both in terms of medical impact and market value.
G. Walsh (*) Industrial Biochemistry Program, University of Limerick, Limerick City, Ireland e-mail: Gary.walsh@ul.ie Tel.: +353-61-202664 Fax: +353-61-202568
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in the context of recombinant insulins (discussed subsequently), as any contaminants in such a product will be microbial in nature, and hence are likely to be highly immunogenic.
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Fig. 1 A generalized overview of the industrial-scale production of modern high-purity recombinant insulins via the proinsulin route (a). An industrial-scale preparative HPLC column (photograph courtesy of NovaSep, France) (b)
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entailed the separate expression of chemically synthesized nucleotide sequences coding for the insulin A and B chains in two Escherichia coli production strains. After independent purification the two chains were co-incubated under reaction conditions promoting formation of intact insulin via disulphide bond formation and early commercial recombinant insulins were produced by this chain combination procedure (Chance et al. 1999). An alternative mode of production entailed expression of a single chemically synthesized nucleotide sequence coding for native human proinsulin. The expressed polypeptide was then purified followed by proteolytic excision of the C-peptide in vitro (Fig. 1). This approach is preferred, largely as a consequence of the requirement for only a single fermentation and subsequent purification protocol and because it is a substantially more efficient process than the two-chain combination approach. This proinsulin route has been employed commercially since 1986 (Chance et al. 1999). In
collaboration with Genentech, Eli Lilly used this technology to produce Humulin, the first of several recombinant insulins to be approved for general medical use (Table 1). Recombinant human insulin has also been produced in engineered Saccharomyces cerevisiae since the mid 1980s (Markussen et al. 1986; Thim et al. 1986), and a substantial proportion of current recombinant commercial insulins are produced by expression-optimized yeast systems (Kjeldsen 2000; Owens et al. 1991) (Table 1). Initial experiments indicated that proinsulin was not secreted efficiently from S. cerevisiae, although a subsequently designed proinsulinlike molecule was. This engineered construct consists of the insulin A chain and a 29 amino acid B chain (lacking the C terminal B30 threonine), either directly fused or linked via a short synthetic (often AAK) C peptide. The cDNA sequence coding for this construct is fused with the S. cerevisiae -factor prepro-peptide signal leader sequence, which guides extracellular secretion, and is itself
Table 1 Recombinant human insulins/engineered insulins currently approved for general medical use in the USA and/or EU Product Humulin Novolin Description Recombinant human insulin produced in Escherichia coli Recombinant human insulin produced in Saccharomyces cerevisiae Recombinant human insulin produced in E. coli All contain recombinant human insulin produced in S. cerevisiae formulated as short/intermediate/ long-acting product Recombinant short-acting human insulin analogue produced in E. coli Recombinant short-acting human insulin analogue produced in E. coli Recombinant short-acting human insulin analogue produced in S. cerevisiae Recombinant short-acting human insulin analogue produced in S. cerevisiae Recombinant long-acting human insulin analogue produced in S. cerevisiae Recombinant rapid-acting insulin analogue produced in E. coli Structure Identical to native human insulin Identical to native human insulin Identical to native human insulin Identical to native human insulin Company Eli Lilly Novo Nordisk Approved 1982 (USA) 1991 (USA)
Engineered: inversion of native B28B29 proline lysine sequence Engineered: inversion of native B28B29 proline lysine sequence Engineered: B28 proline replaced by aspartic acid Engineered: B28 proline replaced by aspartic acid Engineered: devoid of B30 threonine and a C14 fatty acid is covalently attached to B29 lysine Engineered: B3 asparagine is replaced by a lysine and B29 lysine is replaced by glutamic acid Engineered: A 21 asparagine replaced by glycine and B chain elongated by two arginines
Eli Lilly
Eli Lilly
Novo Nordisk
1999 (EU)
Novo Nordisk
2001 (USA)
Novo Nordisk
2004 (EU)
Aventis Pharmaceuticals
2004 (USA)
Aventis Pharmaceuticals
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enzymatically removed during the process. Expression levels of up to 80 mg/l were initially obtained, although process optimisation has likely increased this value. The single chain insulin precursor is then recovered by ion exchange chromatography, with subsequent conversion to human insulin by a trypsin-mediated transpeptidation reaction carried out in an aqueousorganic solvent media, in the presence of excess threonine ester (Kjeldsen 2000). The product then undergoes further purification via a combination of crystallization and chromatography. More recent innovations in this system centre around optimization of the secretory efficiency from yeast. A notable success in this regard has been achieved by engineering a stabilizing interaction between an aromatic amino acid introduced into the C peptide and a phenol-binding site within the hydrophobic core of the molecule. By stabilizing the precursor molecule the secretory efficiency was increased fivefold (Kjeldsen et al. 2002).
Table 2 General pharmacokinetic characteristics of representative short-, intermediate- and long-acting native and engineered insulins Category Onset Peak activity Duration (time after (time after administration) administration) 30 min1 h 25 h 68 h
Native insulin; short-acting formulation Native insulin; intermediateaction formulation Native insulin; long-acting formulation Humalog (engineered, rapid acting) Novorapid (engineered, rapid acting) Lantus (engineered, long acting)
2h
412 h
Up to 24 h
4h
1020 h
Up to 36 h 35 h
20 min
3090 min
15 min
30120 min
35 h
1h
24 h
156 Fig. 2ac Native human insulin and the engineered product insulin Lispro differ in amino acid sequence by the positioning of two amino acids. Native insulin contains a proline (P) residue at position 28 and a lysine (K) at position 29 of the B chain (a). The relative positioning of these two amino acids is inverted in the case of insulin Lispro (b). Illustration uses standard oneletter abbreviations for amino acids. The three dimensional structure of insulin Lispro (in the presence of phenol, zinc and chloride ions) has been determined by X-ray diffraction studies (c). Structure courtesy of the Protein Data Bank (PDB) (http://www.pdb.org/. PDB ID: 1LPH; from Ciszak et al. 1995 Structure 3:615)
stitutions leading to altered steric hinderance, hydrophobic interactions or removal of metal binding sites were also pursued (Brange et al. 1988, 1990). Several such engineered products were shown to inhibit oligomer formation, and/or promote a more rapid disassociation of oligomers, forming monomers. When compared to classic rapid-acting insulin preparations, these were absorbed 23 times faster after subcutaneous injection (Brange et al. 1988; Vora et al. 1988; Kang et al. 1990). Insulin Lispro was the first such engineered product to gain regulatory approval (Chance et al. 1999). This fastacting insulin analogue displays an identical amino acid sequence to native human insulin except for an inversion of the natural prolinelysine sequence at positions 28 and 29 of the B chain (Fig. 2). The rationale for this sequence alteration is rooted in studies of insulin-like growth factor 1 (IGF-1) which bares a strong structural resemblance to insulin (or, more accurately, to proinsulin). Up to 50% of residues within the IGF-1 A and B domains are identical to those in comparative positions in the insulin A and B chains. However, IGF-1 displays a significantly decreased propensity to self-associate when compared to insulin. Scientists noted that the sequence lysineproline found in the B28 and B29 positions of IGF-1 is reversed in
insulin. It was hypothesized that, if this sequence difference underlined the differing self-association characteristics, then inversion of the sequence in insulin should reduce the latters propensity to self-associate. Direct experimentation proved this to be the case (Chance et al. 1999; Frank et al. 1995). The dimerization constant for insulin lispro is 300 times less than for unmodified human insulin (Frank et al. 1995). Structurally this appears to occur as the sequence inversion leads to local conformational changes at the C termini of the B-chains, eliminating two critical hydrophobic interactions as well as weakening two terminal betasheet hydrogen bonds that stabilize the dimer (Ciszak et al. 1995). Insulin Lispro is produced commercially in a manner quite similar to the proinsulin route used to produce recombinant native human insulin (Fig. 1). A synthetic nucleotide sequence coding for LysB28ProB29 human proinsulin is expressed in a commercial strain of E. coli. After fermentation and extraction the insulin Lispro is proteolytically excised from the proinsulin by treatment with trypsin and carboxypeptidase B (Frank 1981). It is then extensively purified by a combination of high-resolution chromatographic methods. Usually included in the final formulation is M-cresol (preservative and stabilizer), zinc oxide
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(stabilizer), glycerol (tonicity modifier) and a phosphatebased buffer. Insulin Aspart is a second fast-acting commercial insulin analogue (Table 1). It differs from human insulin in that the proline residue at position 28 of the B chain is replaced by aspartic acid. This alteration increases inter-chain charge repulsion, thereby decreasing the propensity of individual insulin molecules to self-associate and facilitating rapid entry into the blood from the site of injection (Brange et al. 1988; Frank 1991). More recently a third rapid-acting insulin analogue has been approved under the tradename Apidra (Table 1). Because of their relatively short duration of action these rapid-acting insulin analogues are usually administered in combination with intermediate/long-acting insulins. Slow-acting insulins Although appropriate formulation has been employed in the past to generate long-acting insulins, engineered insulin analogues displaying prolonged duration of action have also been developed. Insulin Glargine is one such product approved for general medical use (Table 1). This differs from native insulin in that the C terminal asparagine residue of the A chain has been replaced with a glycine and the C terminal of the B chain has been elongated by two arginine residues. The net effect is to increase the isoelectric point (pI) from 5.4 towards more neutral values. The pI represents the pH at which a protein displays a net zero electric charge and consequently is least soluble. The product, expressed in E. coli and produced via the proinsulin route, is formulated at pH 4. At this pH it is fully soluble. However, upon subcutaneous injection, the insulin experiences more neutral pH values and thus appears to precipitate in the subcutaneous tissue. Insulin re-solubilizes very slowly from the precipitate, resulting in a longer duration of release into the bloodstreamsufficiently long to support a single daily dosage regime. Levemir (tradename) is an alternative long-acting insulin analogue developed by Novo Nordisk, which gained marketing approval within the European Union in June 2004. The analogue differs from native human insulin in that it is devoid of the threonine B30 residue, and a C14 fatty acid group is covalently attached via the side-chain of lysine B29. These modifications enable the insulin to bind reversibly to albumin, both at the injection site and in plasma. This in turn ensures constant release of product, giving it a duration of action of up to 24 h (Kurtzhals et al. 1997; Owens et al. 2001; Havelund et al. 2004). A key clinical feature of this insulin analogue is that it appears to display lower within-subject variability as compared to other longacting insulin formulations (Heise et al. 2004). Investigation of toxico-pharmacological properties of insulin analogues have also revealed some interesting results. For example, comparative-binding studies (Kurtzhals et al. 2000) reveal that the rapid-acting analogues insulin Lispro and insulin Aspart display similar affinities to that of native insulin for binding to the IGF-1 receptor. Insulin
Glargine, on the other hand, displays a six- to eightfold increase in IGF-1 receptor affinity whereas insulin Detemir displays a reduced affinity for the IGF-1 receptor. Such variations in IGF-1 receptor binding affinities may be of potential long-term significance, as they appear to correlate with product mitogenic potency.
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into the bloodstream through the buccal mucosa (Generex 2004). Hexyl-insulin monoconjugate 2 (HIM2) consists of recombinant human insulin which contains a polyethylene glycol moiety plus alkyl linker attached to insulin via lys B29. Early clinical trials showed that HIM2 administered orally in a gelatin capsule provided some control over postprandial hyperglycaemia in patients with type 1 diabetes (Clement et al. 2004). Alternatives to insulin: transplants and gene therapy More radical approaches to diabetes treatment seek to bypass the need for insulin administration altogether. These include pancreatic transplantation (or a variant procedure entailing transplantation of isolated insulin-producing islet cells), stem cell therapy (Peck and Ramiya 2004) and gene therapy. Although first undertaken in the late 1960s, intact pancreatic allotransplantation (and later pancreatic islet transplantation) has met with only modest success. Complications include the requirement for subsequent chronic immunosuppression to maintain transplant viability and the shortage of donor pancreatic tissue (Lee and Bae 2000). Innovations such as (protective) encapsulation of islet cells in alginate, polyacrylate or other polymer-based microspheres have proven less than completely successful, as have the development of insulin-loaded hydrogels, responsive to glucose concentrations (Lee and Bae 2000; Kost and Langer 1991). However, research efforts in these areas continue (Roche et al. 2003). Attempts to stimulate the regeneration of insulin-producing islet cells represent an interesting variation upon islet cell-based therapeutic approaches. Research undertaken by Transition Therapeutics (http://www.transitiontherapeutics.com) indicate that administration of a combination of epidermal growth factor and gastrin may stimulate the regeneration of pancreatic insulin-producing islet cells. While phase I clinical trials were completed this year, later stage clinical trials are required to assess the genuine therapeutic potential of this approach. The use of stem/progenitor cells induced to differentiate into insulin-producing adult cells would provide an alternative cell-based therapeutic route. While such an approach would overcome issues such as a chronic shortage of donor pancreatic tissue, the ability to manipulate and control stem cell differentiation is at an embryonic stage. This approach, therefore, is of long-term rather than shortor intermediate-term potential (Efrat 2004). Gene therapy-based approaches to diabetes treatment continue to be the focus of intensive research efforts (Nett et al. 2003; Yoon and Jun 2002; Levene and Leibowitz 1999). Transient expression at least of the insulin gene has been clearly demonstrated upon its introduction into liver and skeletal muscle cells (Yoon and Jun 2002). Serious obstacles to a clinically useful gene therapy-based treatment approach, however, remain. These include:lack of appropriate glucose-based regulatory control of insulin synthesis and secretion in target cells; lack of the enzymatic machinery required for proinsulin processing in target cells.
Current and future research efforts in this area will focus mainly upon overcoming such obstacles. Overall, transplantation and gene therapy-based approaches to treating or curing diabetes remain beset by serious technical difficulties. This renders likely the continued use of purified therapeutic insulin preparations as the mainstay approach to (insulin-dependent) diabetes treatment for many years to come.
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