Beruflich Dokumente
Kultur Dokumente
Benefits
Lower capital cost Ability to switch units between ore and waste Flexible for blending ore composition to extraction Additional capacity is readily available
Concerns
Labour intensive High unit cost ($/tonne_km) Maintenance of haul roads
Percent Passing
Deposition-Limit Nomograms for Particles of Various Densities in Pipeline Flow, K.C. Wilson, Queens University, Hydrotransport 6, September 1979
5 4.5 4 3.5 3 2.5 2 0 5 10 15 20 25 30 D50 = 150 D50 = 200 D50 = 250 D50 = 400
D50 = 300
Fines %
1650 1600 1550 1500 1450 1400 1350 1300 1250 1200 4.60 4.65 4.70 4.75 4.80 4.85 4.90 4.95 5.00
Flow rate at deposition velocity 3,068 m3/h 3,220 t/h oil sand 4,295 m3/h 4,510 t/h oil sand 6,750 m3/h 7,087 t/h oil sand 8,130 m3/h 8,535 t/h oil sand
% of ore body
20 60 17 3
Average
D50 180, 15% fines
High
D50 250, 10% fines
Coarse high
D50 400, 5% fines
Turndown %
4.7
(7,230 m3/h)
57 40 12 0
Average
D50 180, 15% fines
4.7
(7,230 m3/h)
High
D50 250, 10% fines
5.0
(7680 m3/h)
Coarse high
D50 400, 5% fines
5.3
(8,130 m3/h)
Ore grade
Low turndown Average High Coarse high
Flow rate m3/h (USgpm) Pressure drop kPa/m Velocity m/s (m slurry/km) 4620 (20,300) 3.0 7230 (31,800) 4.7 7680 (33,800) 5.0 8130 (35,800) 5.3 0.085 (8.7) 0.19 (19.4) 0.225 (22.9) 0.29 (29.6)
Elevation (m)
120 100 80 60 40 20 0 0 1 2 3 4 5 6 7 8 9 10
Standard viscosity correction procedures can be used for homogeneous nonsettling slurries provided the apparent viscosity is known
Shell
Hub liner
Impeller
In approximately 21/2 years spare parts cost (excl. labour and downtime) = initial capital
= 8000*0.11*0.9*6.29*30
Cdn$149,450
A four fold increase in solids size results in 20x casing wear rate
Prediction of Slurry Pump Component Wear and Cost, A. Sellgren, G. Addie, R. Visintainer and K. Pagalthivarthi. Paper presented at Western Dredging Association Conference, Houston, 2005
Prediction of Slurry Pump Component Wear and Cost, A. Sellgren, G. Addie, R. Visintainer and K. Pagalthivarthi. Paper presented at Western Dredging Association Conference, Houston, 2005
Impeller
Back liner
Throatbush
Adjust the flow conditions (density) to balance the conflicting requirements of settling velocity, wear rates and turndown
Albian Sands Energy Inc. GIW Industries Ltd. Syncrude Canada Ltd. Weir Slurry Group Inc.