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PID Tutorial

http://www.jashaw.com/pid/tutorial/

ControlSim The PID controller and process simulator based on MS Excel spread sheets. $45.00 Buy and download my eBook: The PID Control Algorithm: How It Works, How To Tune It, and How to Use It. 2nd ed. 62pp Adobe .pdf file only $15 Most major credit cards accepted.

John A. Shaw Process Control Solutions


Rochester, New York 585-234-5864 The PID control algorithm is used for the control of almost all loops in the process industries, and is also the basis for many advanced control algorithms and strategies. In order for control loops to work properly, the PID loop must be properly tuned. Standard methods for tuning loops and criteria for judging the loop tuning have been used for many years, but should be reevaluated for use on modern digital control systems. While the basic algorithm has been unchanged for many years and is used in all distributed control systems, the actual digital implementation of the algorithm has changed and differs from one system to another and from commercial equipment to academia. We will discuss controller tuning methods and criteria. Also discussed will be the digital PID control algorithm, how it works, the various implementation methods and options, and how these affect the operation and tuning of the controller.

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Digital Control Textbook by Franklin, Powell, Workman, 3 ed Ellis-Kagle Press, $75 hardcover

Table of Contents 1. The Control Loop


Basic feedback control Valve Linearity Valve Linearity:

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12/23/2011 10:47 AM

PID Tutorial

http://www.jashaw.com/pid/tutorial/

Fail Open Valves

2. Process responses
Steady state: effect of controller output Steady state: effect of disturbances Process Dynamics: Simple lag Process Dynamics: Dead time Measurement of dynamics Disturbances

3. The PID algorithm


Action Auto/Manual Key concepts Proportional Proportionalunits ProportionalOutput vs. Measurement ProportionalOffset ProportionalReducing offset with manual reset Adding automatic reset Reset or integral mode Derivative Complete PID response
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Pid Control Tuning

4. Additional PID concepts


Interactive or Noninteractive algorithm Converting between interactive and non-interactive External feedback Saturation Properties

5. Other controller features


Gain on process rather than error Derivative on process rather than error

6. Loop tuning
Tuning Criteria Mathematical criteria On-line trial tuning Ziegler Nichols tuning method: open loop reaction rate Ziegler Nichols tuning method: open loop point of inflection Ziegler Nichols tuning method: open loop process gain Ziegler Nichols tuning method: closed loop Controllability of processes Flow loops

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12/23/2011 10:47 AM

PID Tutorial

http://www.jashaw.com/pid/tutorial/

PID Control Tutorials Free Web Tutorials from Galil, the World Leader in PID Motion Control.
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www.learncontrol.com/tutorial

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Buy and download my eBook: The PID Control Algorithm: How It Works, How To Tune It, and How to Use It. 2nd ed. 62pp Adobe .pdf file only $15

Most major credit cards accepted.

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12/23/2011 10:47 AM

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