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Motor Styles
Advantages: Low cost and easy to use Disadvantages: Noisy, limited brush life and associated buildup of residue as brushes wear down
Brush motor
Brushless motor
Provides a higher degree of control than can be obtained if using a DC or brushless DC motor, without the use of closed loop control
Stator: Usually made of the electromagnet Rotor: Consists of a permanent magnet teethed structure Polarizing the stator allows for the rotor to lock position. By carefully sequencing the stator polarization, rate of stepping and direction can be controlled Magnetic field is generated with a single current level causing the rotor to lock into a predetermined position Magnetic fields are generated with multiple current levels creating a gradient of push/pull which in turn divide a full step into multiple smaller steps (referred to as microsteps)
Full Step
Stepper Motor
A Stepper motor will use all the current as determined by its winding resistance, whether the shaft is loaded or not. Current control is normally needed. Speed is controlled by increasing step rate frequency, not voltage magnitude. Voltage magnitude does define rate of charge. For position control, the supplied stepping rate can be used with accuracy. There is no need for closed loop.
Speed Control
Position Control
In fast decay mode, any current flowing through the motor winding will be working against the full supply voltage, plus two diode drops. Current decays quickly. This mode provides little or no dynamic braking effect on the motor rotor; rotor coasts freely.
Current recirculates through power MOSFETs presenting a resistive path to the current Current decays slower (directly proportional to the LR) Since a short is basically applied to the motor terminals, the Back EMF collapses and the motor stops very quickly. Referred to as braking.
Rodzaje inerfejsw
ENABLE / PHASE Interface
VM
BH ENABLE
PHASE
AH OUTA AL BL OUTB
ENABLE L L H H
PHASE L H L H
Logic controls all aspects of four FET switching. ENABLE signal selects whether the entire H Bridge is turned ON or OFF. PHASE signal selects whether the H Bridge is conducting from side A to side B or vice versa. A single PWM signal can control speed and/or direction. Only one Inductive load can be driven.
IN1/IN2 Interface
Each Half H Bridge can be controlled independently. Can be utilized to drive two inductive loads without current control. Per example, two solenoids can be driven with a single H Bridge. Requires 2 PWM sources for speed control of a DC motor.
M
AL BL
VM
IN1
AH
BH
IN2
Can drive a single inductive load with current flow in both directions. Can drive two inductive loads (such as solenoids) with unipolar current drive. When driving dual load, current regulation must be disabled
SENSE pin can be grounded.
AL
BL
Serial Interface
VM
DATA BH CLK
SPI
SELECT
AH OUTA AL BL OUTB
VM
SD BH SCLK
I2C
AH OUTA AL BL OUTB
Different Serial Protocols are used to sample data which will be transferred as a command into the H Bridge. Very hard or not recommended for PWM. Gives the largest amount of H Bridge devices to be controlled with the least amount of resources.
E.g. A single I2C bus can control 9 DRV8830s
TIME T OCP
In the event of a fault in the motor or wiring, such as a short to ground, power, or across the winding, current in the H-bridge can rapidly increase If this current is not limited, damage to the device will occur OCP combines an analog current limit with a shutdown function that protects the device from such faults Each power FET is protected individually, so is protected against shorts to any other signal All TI motor drivers have an OCP function
Thermal Shutdown
In order to avoid die temperature to reach hazardous levels, the system continuously monitors temperature. Multiple thermal sensors are placed across the die. When temperature reaches a predetermined temperature, the H Bridge is disabled. A Thermal Shutdown (TSD) event has occurred.
120 C
150 C
170 C
25 C
50 C
80 C
Critical questions
1. Which type of motor?
Stepper, Brushed DC or 3-phase (BLDC, PMSM, etc.).
18
DRV8814
2.5A (8 to 45V) Inrush Protection 2x Brushed
DRV8800/1
2.8A (8 to 36V)
DRV8840
5.0A (8 to 45V) Inrush Protection
DRV8833 DRV8833
1A (2.7 to 10.8V) Inrush Protection 2x Brushed
DRV8841
2.5A (8 to 45V) Inrush Protection 2x Brushed
DRV8842
5A (8 to 45V) Inrush Protection
DRV8823
1.5A (8 to 32V) Inrush Protection 4x Brushed
DRV8830
1A (2.7 to 6V) Voltage Regulation I2C I/F (up to 9x) Inrush Protection
Production Production
Sampling Sampling
In Design In Design
19
IN1/IN2 Control I/F DRV8832 DRV8833 DRV8841 DRV8842 Released Sampling Sampling Sampling 1 2 2 1 2.75 - 6.0 2.75 - 10.8 8 - 45 8 - 45 1.0 / 1.0 1.0 / 2.0 1.7 / 2.5 3.5 / 5.0 250/200 200/160 200/200 100/100 Yes Yes Yes Yes $0.85 TBD $2.30 $2.30
Voltage Regulation Dual 800mA H-Bridge Independent -H control Independent -H control
Serial Control I/F DRV8830 Released 1 2.75 6.0 1.0 / 1.0 250/200 Yes $0.85
64 level Voltage Reg / I2C
0 52.5V
6.0 / 12.0
65/65
Yes
$3.85
DRV8432
Released
0 52.5V
7.0 / 12.0
110/110
Yes
$5.50
0 52.5V
14.0 / 24.0
65/65
Yes
$5.50
DRV8800 / 01
Brushed Motor Driver with Brake Support
Features
Single H-Bridge motor driver Supply voltage: 8 to 36V Output current: 2.8A peak Phase/Enable control interface Sleep mode operation Brake mode support DRV8801: Adds current sense pin Integrated protection features Over-current protection Thermal protection Under-voltage lockout
Benefits
Wide supply range supports industry standard supplies and high output current provides maximum performance. Simple, 2-pin control interface for motor operation Sleep function minimizes power consumption Brake mode allows motor to stop quickly System controller can easily monitor current levels Advanced on-chip protection reduces design complexity and enables higher system reliability
Phase / Enable
Applications
Brushed DC Motor
In Production
5.0 x 6.4mm,16-pin 4.0 x 4.0mm,16-pin HTSSOP package QFN package
1K Pricing: $1.25
Supports slow and fast decay modes 2.8A peak Phase/Enable interface
DRV8800
Brushed DC Motor Driver
2X Current
DRV8832
Low Voltage Brushed DC Motor Driver with Voltage Regulation
Features
Single H-Bridge motor driver Supply voltage: 2.75 to 6V Output current: 1A RMS / 1A Peak IN1/IN2 Control interface Up to 94% efficient PWM voltage regulation CBC inrush current protection Brake / Coast mode support Integrated protection features Over-current Protection Thermal protection Under-voltage lockout
Battery Powered Applications
Benefits
Low supply voltage range and high current output ideal for battery powered applications Independent control of each half bridge Extended battery life and constant motor speed even when operating from a varying supply voltage Control start-up and stall currents Brake / Coast modes can stop the motor either slow or fast depending on the system requirements. Advanced on-chip protection reduces design complexity and enables higher system reliability
IN1/IN2 input
Applications
Brushed / Stepper Motors / Solenoids Battery powered Toys, Printers, Cameras, etc.
Controller FAULT
2.75 to 6V
In Production
3.0 x 3.0mm, 10-pin HTSSOP package
1K Pricing: $0.85
IN1/IN2 Interface
Battery-powered motors
Typical alkaline C-cells start out at a terminal voltage of 1.5V per cell, and are considered completely discharged at 0.8V/cell The speed of a DC motor is roughly proportional to the voltage applied so the speed of a motor running from a nearly dead alkaline cells would drop to nearly half of the speed it ran with fresh batteries In addition the internal resistance increases as the battery discharges, to load (torque) applied to the motor makes the speed drop even larger To make product performance acceptable, operation must be stopped before the battery is fully discharged, leaving unused energy in the battery
Long battery life = happy customer! but added cost = unhappy manufacturer!
This is what the DRV8830 & DRV8832 are designed to do! The DRV8830/32 act like buck switching regulators, except they integrate the regulation circuitry into the motor driver Unlike a buck regulator, no additional inductor or capacitor is needed because the motor itself is an inductor, able to integrate the PWM current The DRV8830/32 is priced comparably to other simple DC motor driver parts without regulation
Everybody is happy!
DRV8830/32
4x C-cell
The DRV8832 lets you set the regulated output voltage using just a pair of resistors This can allow using a single type of motor to be used at different speeds Motor speed could also be varied with a potentiometer or even a PWM output from a microcontroller The DRV8832 also has a current limit and fault output
This can be used to sense when a mechanism is stalled or hits a stop, saving the cost of a limit switch or other feedback
The DRV8830 substitutes a serial I2C interface for the parallel interface of the DRV8832, and includes an internal DAC for speed control
DRV8833
Low Voltage Dual Brushed DC or Single Stepper Motor Driver
Features
Dual H-Bridge motor driver Supply voltage: 2.7 to 10.8V Output current: 1A RMS / 2A peak IN1/IN2 control interface CBC inrush current protection Sleep mode operation Integrated protection features Over-current protection Thermal protection Under-voltage lockout
Benefits
Supports battery power applications
Independent control of each half bridge Supports stepper operation and limits in-rush and stall currents when driving Brushed DC motors Sleep function minimizes power consumption Advanced on-chip protection reduces design complexity and enables higher system reliability
Applications
Dual brushed motors Stepper motor 4x solenoids Samples: Now Production: July 1K Pricing: $TBD
5.0 x 6.4mm,16-pin HTSSOP package 4.0 x 4.0mm,16-pin QFN package
Controller
IN1/IN2 input
M
FAULT
2.7 to 10.8V
Ichop = 200mV/Rsense
DRV8830
Low Voltage Brushed Motor Driver with Voltage Regulation
Features
Single H-Bridge motor driver Supply voltage: 2.75 to 6V Output current: 1A RMS / 1A Peak
Battery Powered Applications
Benefits
Low supply voltage range and high current output ideal for battery powered applications Supports multiple motors on a single low pin count bus Extended battery life and constant motor speed even when operating from a varying supply voltage Control start-up and stall currents Brake / Coast modes can stop the motor either slow or fast depending on the system requirements Advanced on-chip protection reduces design complexity and enables higher system reliability
Serial I2C
Applications
Brushed / Stepper Motors Battery powered Toys, Printers, Cameras, etc.
Controller FAULT
2.75 to +6V
In Production
10-pin HTSSOP (3.0 x 3.0mm)
1K Pricing: $0.85
DRV8412
Dual Brushed / Single Stepper PWM Motor Driver
Features
The highest power heatsink-less drive on the market Supply Voltage up to 52V (50V +/- 5%) Output Current Dual: 3A RMS / 6A Peak (10ms) Single: 6A RMS / 12A Peak (10ms) Advanced architecture with high efficiency up to 97% PWM operation frequency up to 500kHz Low Rdson MOSFETs (110mohm) Intelligent gate drive and cross conduction prevention Short dead time (5ns) Integrated Protection Features Programmable cycle-by-cycle current limit Two stage thermal protection No External Snubber or Schottky Diode required
Benefits
Minimized board space and design time while maximizing performance
Ultra Low Rdson FETs and thermally efficient package with thermal pad allows for maximum heat dissipation without external heat-sinks High linearity of output signals to guarantee precise and smooth operation Advanced on-chip protection reduces design complexity and enables higher system reliability Reduced cost and board space
PWM Inputs
Applications
Brushed or Stepper Motors
Controller Fault OTW + 12V
40W
In Production
14 x 8.1mm, 44-pin TSSOP, package (PP)
0 to 52V
1K Pricing: $3.85
Controller
(C2000, etc)
DRV8412
DRV8412-C2-Kit
Spins the motor straight out of the box!
DRV8412-C2-KIT DRV8412-C2-KIT GUI
EVM Details
DRV8825
2.5A (8 to 45V) 1/32 uStep
DRV8811
2.5A (8 to 38V) 1/8 uStep
DRV8823
1.5A (8 to 32V) 8x Current Levels 2x Stepper
DRV8813
2.5A (8 to 45V) 4x Current Levels
DRV8828
3A (8 to 45V) 32x Current levels Stepper
DRV8829
5.0A (8 to 45V) 32x Current Levels Stepper
DRV8842
5A (8 to 45) 32x Current Levels Stepper
DRV8412
3A (0 to 52V) Up to 97% Efficient 500kHz / 5ns Dead-time
DRV8432
7A (0 to 52V) Up to 97% Efficient 500kHz / 5ns Dead-time
Production Production
Sampling Sampling
In Design In Design
38
Phase Enable Control I/F DRV8812 DRV8813 DRV8828 DRV8829 Released Sampling Released Sampling 1 1 8 - 45 8 - 45 8 - 45 8 - 45 1.1 / 1.6 1.7 / 2.5 2.1 / 3.0 3.5 / 5.0 630/650 200/200 320/330 100/100 4 4 32 32 $1.65 $2.30 $1.65 $2.30
> 4 Micro-step with external DAC > 4 Micro-step with external DAC > 32 Micro-step with external DAC > 32 Micro-step with external DAC
PWM Control I/F DRV8412 DRV8432 Released Released 1 1 0 - 52 0 - 52 3.0 / 6.0 7.0 / 12.0 110/110 110/110 None None $3.85 $5.50
No Heat Sink : Needs +12V Gate Drive Supply Heat Sink : Needs +12V Gate Drive Supply
DRV8812
Stepper Motor Driver with 4-Level Current Regulation
Features
Dual H-Bridge motor driver Supply Voltage: 8 to 45V Output Current: 1.1A RMS / 1.6A peak Phase/Enable control interface On-chip 4-level PWM current regulation or adjustable current regulation via Vref pin Sleep mode operation Integrated protection features: Over-current protection Thermal protection Under-voltage lockout
Benefits
Wide supply range supports industry standard supplies and high output current delivers maximum performance Simple 2-pin control interface for motor operation Supports micro-stepping or higher micro-stepping levels with an external DAC. Sleep function minimizes power consumption Advanced on-chip protection reduces design complexity and enables higher system reliability
Phase/Enable
Applications
Bipolar Stepper Motor
Controller
Current level
M
DRV8812 Motor Driver
FAULT
In Production
9.7 x 6.4mm, 28-pin HTSSOP package
8 to 45V
1K Pricing: $1.65
Fractions of a Step
N N S S S S N N
Microstepping
By varying the current through the windings, stepper motor rotation can be controlled to less than a full step How does it work?
1 Each Full Step is divided into multiple microsteps by 2 embedding a waveform with multiple levels of reference voltage (i.e. sine, triangular, rhomboid, etc) 3 which generates a bipolar current waveform with multiple current levels (i.e. multiple degrees of magnetic field strength)
Microstepping Methods
Microstepping can be accomplished by varying the reference voltage in a current-controlled driver to vary the output current
A microcontroller with two DACs can be used to accomplish this
DAC0 DAC1
VREF A
WAVEFORM 0 WAVEFORM 1
VREF B DRV8812
WAVEFORM 8
VREF
PHASE
MCU utilized is on the expensive side Larger code size required as all aspects of waveform synthetization are taken care of.
DRV8823
Quad Brushed / Dual Stepper Motor Driver with 8-Level Current Regulation Features
Quad H-Bridge motor driver Supply voltage: 8 to 32V Output current: 1.5A peak Serial (SPI) control interface 8-level PWM current regulation Integrated protection features Over-current protection Thermal protection Under-voltage lockout
Benefits
Wide supply range supports industry standard supplies and high output current delivers maximum performance Supports multiple motors on a single low pin count bus Supports stepper operation and limits in-rush and stall currents when driving Brushed DC motors Advanced on-chip protection reduces design complexity and enables higher system reliability
SPI Input
M
Controller
Applications
Brushed DC Motor Bipolar Stepper Motor
8 to 32V
In Production
1K Pricing: $2.00
DRV8824
Stepper Motor Driver with On-Chip 1/32 Microstepping Indexer
Features
Dual H-Bridge motor driver Supply voltage: 8 to 45V Output current: 1.1A RMS / 1.6A peak On-chip indexer supports up to 1/32 micro-stepping Adjustable PWM current regulation Slow, mixed, and fast decay modes Sleep mode operation Integrated protection features Over-current protection Thermal protection Under-voltage lockout
Benefits
Wide supply range supports industry standard supplies and high output current delivers maximum performance Accurate and smooth operation without support from the system controller. Regulate current levels for optimal stepper performance. Precise control of winding current reduces noise & vibration Sleep function minimizes power consumption Advanced on-chip protection reduces design complexity and enables higher system reliability
Step / Direction
Applications
Bipolar Stepper Motor
M
DRV8824 Motor Driver
FAULT 8 to 45V
In Production
9.7 x 6.4mm, 28-pin HTSSOP package
1K Pricing: $1.65
DRV8833
Low Voltage Dual Brushed DC or Single Stepper Motor Driver
Features
Dual H-Bridge motor driver Supply voltage: 2.7 to 10.8V Output current: 1A RMS / 2A peak IN1/IN2 control interface CBC inrush current protection Sleep mode operation Integrated protection features Over-current protection Thermal protection Under-voltage lockout
Benefits
Supports battery power applications
Independent control of each half bridge Supports stepper operation and limits in-rush and stall currents when driving Brushed DC motors Sleep function minimizes power consumption Advanced on-chip protection reduces design complexity and enables higher system reliability
Applications
Dual brushed motors Stepper motor 4x solenoids Samples: Now Production: July 1K Pricing: $TBD
5.0 x 6.4mm,16-pin HTSSOP package 4.0 x 4.0mm,16-pin QFN package
Controller
IN1/IN2 input
M
FAULT
2.7 to 10.8V
Ichop = 200mV/Rsense
DRV8332
8A (0 to 52V) Up to 97% Efficient 500kHz / 5ns Dead-time
Production Production
Sampling Sampling
In Design In Design
57
DRV8312
3-Phase PWM Motor Driver with Cycle-by-Cycle Overcurrent Protection
Features
The highest power heatsink-less drive on the market Supply Voltage up to 52V (50V +/- 5%) Output Current 3.5A RMS / 6.5A Peak (10ms) Advanced architecture with high efficiency up to 97% PWM operation frequency up to 500kHz Low Rdson MOSFETs (110mohm) Intelligent gate drive and cross conduction prevention Short dead time (5ns) Spike voltage control to reduce overshoot Integrated Protection Features Programmable cycle-by-cycle current limit Two stage thermal protection No External Snubber or Schottky Diode required
Benefits
Minimized board space and design time while maximizing performance Ultra Low Rdson FETs and thermally efficient package with thermal pad allows for maximum heat dissipation without external heat-sinks High linearity of output signals to guarantee precise and smooth operation Advanced on-chip protection reduces design complexity and enables higher system reliability
Applications
Brushless DC Motors Permanent magnet synchronous motors
Controller
In Production
1K Pricing: $3.30
Controller
DRV8312
No External Schottkys
DRV8332
3-Phase PWM Motor Driver with Cycle-by-Cycle Overcurrent Protection
Features
Three independent Half Bridge motor driver Supply Voltage up to 52V (50V +/- 5%) Output Current 8A RMS / 13A Peak (10ms) Advanced architecture with high efficiency up to 97% PWM operation frequency up to 500kHz Low Rdson MOSFETs (110mohm) Intelligent gate drive and cross conduction prevention Short dead time (5ns) Spike voltage control to reduce overshoot Integrated Protection Features Programmable cycle-by-cycle current limit Two stage thermal protection No External Snubber or Schottky Diode required
Benefits
Minimized board space and design time while maximizing performance Ultra Low Rdson FETs and thermally efficient package with thermal pad allows for maximum heat dissipation without external heat-sinks High linearity of output signals to guarantee precise and smooth operation Advanced on-chip protection reduces design complexity and enables higher system reliability
Applications
Brushless DC Motors Permanent magnet synchronous motors
Controller
In Production
1K Pricing: $4.70
Controller
DRV8332
No External Schottkys
DRV8301
3-Phase Gate Driver with Dual Shunt Amplifiers and Buck Converter
Features
Gate driver with 8-60V supply voltage and 1.7A gate current Dual shunt current amplifiers with output offset up to 3V Integrated buck converter with 3.5-60V input, adjustable output, and up to 1A load Bootstrap structure with trickle charge Intelligent gate driver and cross conduction prevention OC protection of external FETs with programmable cycleby-cycle current limit Independent control of six external MOSFETs SPI interface for programmability No External Snubber or Schottky Diode required
Benefits
Wide operating voltage and ability to drive up to 60Amps with external FETS. supply voltage range Eliminates external current shunt monitors Enables bi-directional current sensing and improves noise immunization Eliminates external power supply for MCU and/or system accessories Support 100% duty cycle Automatic hand-shake and programmable dead time Improves system flexibility and enables higher reliability
Applications
Brushless DC Motors Permanent magnet synchronous motors
PVDD1
Motor
SO1
SO2
AGND
Dzikujemy!