Pflex In007 - en P

700S High Performance AC Drive 700H Adjustable Frequency AC Drive
High Power
Installation Manual
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited. Throughout this manual we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Important: Identifies information that is critical for successful application and understanding of the product.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:
identify a hazard avoid the hazard recognize the consequences

Shock Hazard labels may be located on or inside the drive to alert people that dangerous voltage may be present.
Burn Hazard labels may be located on or inside the drive to alert people that surfaces may be at dangerous temperatures.
PowerFlex is a registered trademark of Rockwell Automation, Inc. DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc. PLC is a registered trademark of Rockwell Automation, Inc.
Summary of Changes
The information below summarizes the changes to the PowerFlex High Power Installation Instructions, publication PFLEX-IN006, since the last release.
Manual Updates
Change Updated the drive ratings for PowerFlex 700H and 700S. Updated the information on installing unbalanced, ungrounded or resistive grounded distribution systems. Added information on DC Input Precharge Control Wiring. Added Chapter 4, Control Wiring for PowerFlex 700S Drives with Series II Control. Updated information on frame 9 operating temperatures. Updated frame 9 approximate drive and enclosure weights information. Updated frame 9 installation instructions for unbalanced, ungrounded or resistive grounded distribution systems. Updated frame 10 minimum mounting clearances. Updated frame 10 operating temperatures. Updated frame 10 Lifting Instructions for drives that are shipped vertically. Added dimensions drawing for frame 10 NEMA 12 - IP54 Enclosure. Updated frame 10 approximate drive and enclosure weights information. Updated frame 10 Moving Control Frame to show slotted holes in Control Frame. Updated frame 10 Removing Protective Covers to omit screws that were not present. Updated frame 10 installation instructions for unbalanced, ungrounded or resistive grounded distribution systems. Updated frame 11 minimum mounting clearances. Updated frame 11 operating temperatures. Updated Lifting Instructions for frame 11 drives that are shipped vertically. Added dimensions drawing for frame 11 NEMA 12 - IP54 Enclosure. Updated frame 11 approximate drive and enclosure weights information. Updated frame 11 installation instructions for unbalanced, ungrounded or resistive grounded distribution systems. Added Chapter 9, Frame 12 Installation. Added Chapter 10, Frame 13 Installation. Updated the agency certifications. Updated the drive protection specifications. Updated the fusing and circuit breaker specifications. Added specifications and wiring diagram for using the Stahltronic linear encoder. Page Preface-1 1-1 1-9 4-1 6-1 6-3 6-5 7-1 7-2 7-5 7-3 7-6 7-10 7-12 7-13 8-1 8-2 8-5 8-3 8-5 8-13 9-1 10-1 A-1 A-2 A-4, A-5 D-1
ii
Summary of Changes
Notes:
Table of Contents
Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Summary of Changes Preface

Overview
Drive Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Who Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . What Is Not in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Frame Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1 P-1 P-1 P-1 P-2 P-2 P-4
Chapter 1
General Installation Information

AC Supply Source Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Grounding Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Common Bus/Precharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMC Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using Input/Output Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Common Bus/Precharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-2 1-3 1-3 1-6 1-6 1-8 1-8
Chapter 2
PowerFlex 700H Control Wiring

Reference Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Auto/Manual Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Chapter 3
Control Wiring for PowerFlex 700S Drives with Phase I Control

I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Hard Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Auxiliary Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Main Control Board I/O and Encoder Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Connecting SynchLink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Chapter 4
Control Wiring for PowerFlex 700S Drives with Phase II Control

I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hard Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-3 4-5 4-8 4-9 4-9
Chapter 5
Communication Options
Communication Module Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Communication Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
ii
Chapter 6
Frame 9 Installation
Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ungrounded, Unbalanced or Resistive Ground Installations. . . . . . . . . . . . . . . . . . . . . . . Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routing for I/O Wiring and Communication Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-2 6-3 6-4 6-5 6-6 6-7
Chapter 7
Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Operating Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Installing the Roof Assembly on a NEMA 12, IP54 Enclosure . . . . . . . . . . . . . . . . . . . . 7-4 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Removing Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 Ungrounded, Unbalanced or Resistive Ground Installations. . . . . . . . . . . . . . . . . . . . . . 7-13 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Chapter 8
Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Operating Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Installing the Roof Assembly on a NEMA 12, IP54 Enclosure . . . . . . . . . . . . . . . . . . . . 8-4 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Removing Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Ungrounded, Unbalanced or Resistive Ground Installations. . . . . . . . . . . . . . . . . . . . . . 8-13 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Chapter 9
Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Operating Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Installing the Roof Assembly on a NEMA 12, IP54 Enclosure . . . . . . . . . . . . . . . . . . . . 9-4 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 Removing Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9 Ungrounded, Unbalanced or Resistive Ground Installations. . . . . . . . . . . . . . . . . . . . . . 9-12 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
Chapter 10
Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Operating Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 Removing Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8 Ungrounded, Unbalanced or Resistive Ground Installations. . . . . . . . . . . . . . . . . . . . . 10-10 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13
iii
Appendix A Appendix B
Specifications
Drive, Fuse & Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Wiring the Hi-Resolution Feedback Option Card to an Encoder . . . . . . . . . . . . . . . . . . . B-2
Appendix C
PowerFlex 700S Resolver Feedback Option Card

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1 Wiring the Resolver Feedback Option Card to a Resolver . . . . . . . . . . . . . . . . . . . . . . . . C-3
Appendix D
PowerFlex 700S Multi-Device Interface Option Card

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 Wiring the MDI Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3
Index
iv
Preface
Overview
Drive Description
The PowerFlex 700 High Power AC drives consist of the 700H and 700S products. The PowerFlex 700H high power AC drive is available in normal duty power ratings from 200-900 hp (132- 560 kW) at 380V-500V, and 150-900 hp (160-800kW) at 525-690V. The PowerFlex 700S high power AC drive is available in normal duty power ratings from 200-1250 hp (132- 800 kW) at 380V-500V, and 150-1300 hp (160-1100kW) at 525-690V. The 700H features a parameter set modeled after the PowerFlex 700 AC drive. Standard I/O includes either 24V or 115V digital I/O plus analog I/O NetLinx communication options, including DeviceNet, ControlNet and EtherNet/IP networks. The PowerFlex 700S offers optimized integration for the most demanding drive control and drive system applications. Available with embedded high-performance Logix engine (DriveLogix) to produce a highly functional, cost-effective drive and control solution.
Who Should Use this Manual? What Is Not in this Manual
This manual is intended for qualified personnel. You must be able to mount and wire Adjustable Frequency AC Drive devices. This manual is designed to provide drive mounting and wiring information. For start-up, programming and troubleshooting information, refer to the appropriate manual listed below. Allen-Bradley publications are available on the internet at www.rockwellautomation.com/literature. The following manuals are recommended for general drive information:
Title Industrial Automation Wiring and Grounding Guidelines Preventive Maintenance of Industrial Control and Drive System Equipment Safety Guidelines for the Application, Installation and Maintenance of Solid State Control A Global Reference Guide for Reading Schematic Diagrams Guarding Against Electrostatic Damage Publication 1770-4.1 DRIVES-TD001A SGI-1.1 0100-2.10 8000-4.5.2
Reference Materials
The following manuals are recommended for detailed PowerFlex 700H information:
Title PowerFlex Reference Manual PowerFlex 700H Programming Manual Publication PFLEX-RM001 20C-PM001
p-2
Overview
The following manuals are recommended for detailed PowerFlex 700S information:
Title PowerFlex 700S with Phase I Control Reference Manual PowerFlex 700S with Phase II Control Reference Manual PowerFlex 700S with Phase I Control User Manual PowerFlex 700S with Phase II Control User Manual Publication PFLEX-RM002 PFLEX-RM003 20D-UM001 20D-UM006
For Allen-Bradley Drives Technical Support:

Title Allen-Bradley Drives Technical Support Online at . . . www.ab.com/support/abdrives
Manual Conventions
In this manual we refer to the PowerFlex 700H or 700S High Power Adjustable Frequency AC Drive as; drive, PowerFlex 700H, PowerFlex 700S or PowerFlex High Power drive. To help differentiate parameter names and LCD display text from other text, the following conventions will be used: Parameter Names will appear in [brackets]. For example: [DC Bus Voltage]. Display Text will appear in quotes. For example: Enabled. The following words are used throughout the manual to describe an action:
Word Can Cannot Meaning Possible, able to do something Not possible, not able to do something May Permitted, allowed Must Unavoidable, you must do this Shall Required and necessary Should Recommended Should Not Not recommended
Drive Frame Sizes
Similar PowerFlex 700H and 700S drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross reference of drive catalog numbers and their respective frame size is provided in Appendix A.
Overview
p-3
Identifying the Frame Size of the Drive

Determine the frame size of your drive by checking the data nameplate on the Control Frame. The frame number is printed just above the serial number.
X50
Cat No.
20D
300 N 0 NNNBNNNN
UL Open Type/IP00
540V
650V
250 kW 200 kW 583 - 713 350 0 - 460 60 Hz 300/245 330/368 450/490
Frame #: 9
Series: A
Standard I/O: NONE Original Firmware No. 2.04
Cat No.
20D
300 N 0 NNNBNNNN
UL Open Type/IP00
540V 650V Normal Duty Power 160 kW 250 kW Heavy Duty Power 132 kW 200 kW Input: DC, DC Voltage Range 462 - 594 583 - 713 350 350 Amps Output: 3 Phase, 0 - 320Hz AC Voltage Range 0 - 400 0 - 460 Base Hz (default) 50 Hz 60 Hz 300/245 300/245 Continuous Amps 330/368 330/368 1 Min Overload Amps 450/490 450/490 2 Sec Overload Amps
MFD. in 1989 on Nov 9 Frame #: 9
Series: A
Standard I/O: NONE Original Firmware No. 2.04
UL
US
LISTED IND CONT EQ 9D42
MADE IN THE USA (FAC 1B)
2622381652
Serial Number: 2622381652
160 kW Normal Duty Power 132 kW Heavy Duty Power Input: DC, 462 - 594 DC Voltage Range 350 Amps Output: 3 Phase, 0 - 320Hz AC Voltage Range 0 - 400 Base Hz (default) 50 Hz Continuous Amps 300/245 1 Min Overload Amps 330/368 450/490 2 Sec Overload Amps
MFD. in 2006 on Nov 9
UL
US
LISTED IND CONT EQ 9D42
L1
L2
L3
L1
L2
L3
U/T1 V/T2 W/T3 U/T1 V/T2 W/T3
MADE IN THE USA (FAC 1B)
2622381652
Serial Number: 2622381652
Frame Number
p-4
Overview
General Precautions
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, Guarding Against Electrostatic Damage or any other applicable ESD protection handbook. ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system. ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & DC terminals of the Power Terminal Block (refer to the Installation Manual for location). The voltage must be zero. ATTENTION: Risk of injury or equipment damage exists. DPI host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner. ATTENTION: The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage. Risk of electrical shock, injury, or death exists if someone comes in contact with the assembly.
! !
Overview
p-5
ATTENTION: The adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drive's bus voltage is increasing towards levels that would otherwise cause a fault. However, it can also cause either of the following two conditions to occur. 1. Fast positive changes in input voltage can cause uncommanded positive speed changes. A. PowerFlex 700H An OverSpeed Limit fault will occur if the speed reaches [Maximum Speed] + [Overspeed Limit]. If this condition is unacceptable, action should be taken to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes to less than 10%. Without taking such actions, if this operation is unacceptable, the adjust freq portion of the bus regulator function must be disabled (see parameters 161 and 162). B. PowerFlex 700S An Abs Overspd Det fault will occur if the speed reaches [Rev Speed Limit] - [Abs OverSpd Lim] or [Fwd Speed Limit] + [Abs OverSpd Lim]. If this condition is unacceptable, action should be taken to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes. Without taking such actions, if this operation is unacceptable, disable the bus regulator by setting parameter 414 [Brake/ Bus Cnfg], bit 3 Bus Reg En to zero (0). 2. Actual deceleration times can be longer than commanded deceleration times. A. PowerFlex 700H A Decel Inhibit fault is generated if the drive stops decelerating altogether. If this condition is unacceptable, the adjust freq portion of the bus regulator must be disabled (see parameters 161 and 162). The Decel Inhibit fault can be disabled by setting parameter 238 [Fault Config 1] bit 6 Decel Inhib to zero (0). B. PowerFlex 700S A Vref Decel Fail fault is generated if the drive stops decelerating altogether. If this operation is unacceptable, disable the bus regulator by setting parameter 414 [Brake/Bus Cnfg], bit 3 Bus Reg En to zero (0). This fault cannot be disabled in the PowerFlex 700S. Note: For both drives, installing a properly sized dynamic brake resistor or external dynamic brake will provide equal or better performance in most cases. Important: These faults are not instantaneous. Test results show they can take 2-12 seconds to occur.
p-6
Overview
Chapter
AC Supply Source Considerations
PowerFlex High Power drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, and a maximum of 600 volts. ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers specified in Appendix A.
If a system ground fault monitor (RCD) is to be used, only Type B (adjustable) devices should be used to avoid nuisance tripping.
Unbalanced, Ungrounded or Resistive Grounded Distribution Systems

If phase to ground voltage will exceed 125% of normal or the supply system is ungrounded, refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001, for more information. ATTENTION: PowerFlex 700S drives contain protective MOVs and common mode capacitors that are referenced to ground. These devices must be disconnected if the drive is installed on a resistive grounded distribution system or an ungrounded distribution system.
If you are installing... a Frame 9 drive a Frame 10 drive a Frame 11 drive a Frame 12 drive a Frame 13 drive
refer to: Ungrounded, Unbalanced or Resistive Ground Installations on page 6-5 Ungrounded, Unbalanced or Resistive Ground Installations on page 7-13 Ungrounded, Unbalanced or Resistive Ground Installations on page 8-13 Ungrounded, Unbalanced or Resistive Ground Installations on page 9-12 Ungrounded, Unbalanced or Resistive Ground Installations on page 10-10
1-2
Input Power Conditioning

All AC input drives include an internal line reactor. Certain events on the power system supplying a drive can cause component damage or shortened product life. These conditions are: The power system has power factor correction capacitors switched in and out of the system, either by the user or by the power company. The power source has intermittent voltage spikes in excess of 6000 volts. These spikes could be caused by other equipment on the line or by events such as lightning strikes. The power source has frequent interruptions. If any or all of these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer or reactor. The impedance can be calculated using the information supplied in either the PowerFlex Reference Manual or the technical document on Wiring and Grounding Guidelines, publication DRIVES-IN001.
General Grounding Requirements
The drive Safety Ground - PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked. For installations within a cabinet, a single safety ground point or ground bus bar connected directly to building steel should be used. All circuits including the AC input ground conductor should be grounded independently and directly to this point/bar.
Table 1.A Typical Grounding
R (L1) S (L2) T (L3)
U (T1) V (T2) W (T3)
PE
SHLD
Safety Ground - PE
This is the safety ground for the drive that is required by code. This point must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar (see above). Grounding points must comply with national and local industrial safety regulations and/or electrical codes.
1-3
Shield Termination - SHLD

The Shield terminal provides a grounding point for the motor cable shield. It must be connected to an earth ground by a separate continuous lead. The motor cable shield should be connected to this terminal on the drive (drive end) and the motor frame (motor end). A shield terminating cable gland may also be used. When shielded cable is used for control and signal wiring, the shield should be grounded at the source end only, not at the drive end.
RFI Filter Grounding

Using an optional RFI filter may result in relatively high ground leakage currents. Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground. Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked. Refer to the instructions supplied with the filter.
Fuses and Circuit Breakers
High Power drives should be installed with input fuses. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations. Refer to Appendix A for recommended fuses/circuit breakers. ATTENTION: PowerFlex High Power drives do not provide branch short circuit protection. Specifications for recommended fuses to provide protection against short circuits are provided in Appendix A.
Power Wiring
ATTENTION: National Codes and standards (NEC, VDE, BSI etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.
If you are installing... a Frame 9 drive a Frame 10 drive a Frame 11 drive a Frame 12 drive a Frame 13 drive
refer to: Power Wiring on page 6-6 Power Wiring on page 7-16 Power Wiring on page 8-15 Power Wiring on page 9-15 Power Wiring on page 10-13
1-4
Cable Types Acceptable for 200-600 Volt Installations

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4mm/0.015 in.). Use Copper wire only. Wire gauge requirements and recommendations are based on 75 degrees C. Do not reduce wire gauge when using higher temperature wire.
Unshielded Cable
THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity.
Shielded Cable
Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications/ networking are also good candidates for shielded cable. Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Chapter 5, Reflected Wave in Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001. Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment. A good example of recommended cable is Belden 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket.
1-5
Other types of shielded cable are available, but the selection of these types may limit the allowable cable length. Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known.
Armored Cable
Cable with continuous aluminum armor is often recommended in drive system applications or specific industries. It offers most of the advantages of standard shielded cable and also combines considerable mechanical strength and resistance to moisture. It can be installed in concealed and exposed manners and removes the requirement for conduit (EMT) in the installation. It can also be directly buried or embedded in concrete. Because noise containment can be affected by incidental grounding of the armor to building steel (see Chapter 2. Wire Types, of publication Drives-IN001, Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives) when the cable is mounted, it is recommended the armored cable have an overall PVC jacket. Interlocked armor is acceptable for shorter cable runs, but continuous welded armor is preferred. Best performance is achieved with 3 spaced ground conductors, but acceptable performance below 200 HP is provided via a single ground conductor. See Table 1.B.
Table 1.B Recommended Shielded / Armored Cable
Location Standard (Option 1) Rating/Type 600V, 90C (194F) XHHW2/RHW-2 Anixter B209500-B209507, Belden 29501-29507, or equivalent Description Four tinned copper conductors with XLPE insulation. Copper braid/aluminum foil combination shield and tinned copper drain wire. PVC jacket.
Standard (Option 2)
Tray rated 600V, 90 C (194 Three tinned copper conductors with XLPE insulation. F) RHH/RHW-2 5 mil single helical copper tape (25% overlap min.) Anixter OLF-7xxxxx or with three bare copper grounds in contact with shield. equivalent PVC jacket.
Class I & II; Tray rated 600V, 90 C (194 Three bare copper conductors with XLPE insulation Division I & II F) RHH/RHW-2 and impervious corrugated continuously welded Anixter 7V-7xxxx-3G or aluminum armor. equivalent Black sunlight resistant PVC jacket overall. Three copper grounds on #10 AWG and smaller.
EMC Compliance
Refer to EMC Instructions for details.
1-6
CabIe Trays and Conduit

If cable trays or large conduits are to be used, refer to guidelines presented in publication PFLEX-RM003..., PowerFlex 700S Reference Manual. ATTENTION: To avoid a possible shock hazard caused by induced voltages, unused wires in the conduit must be grounded at both ends. For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will help minimize the possible shock hazard from cross coupled motor leads.
Common Bus/Precharge
ATTENTION: To avoid possible equipment damage, please note that PowerFlex High Power common bus drives do not have precharge. In addition, precharge capability must be provided in the system and disconnect switches must not be used between the input of the drive and a common DC bus without the use of an external precharge device.
EMC Instructions
CE Conformity
Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User and Reference Manual. CE Declarations of Conformity are available online at: http://www.ab.com/certification/ce/docs.
Low Voltage Directive (73/23/EEC)

EN50178 Electronic equipment for use in power installations.
EMC Directive (89/336/EEC)

EN61800-3 Adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods.
1-7
General Notes
The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents. Use of line filters in ungrounded systems is not recommended. PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment. The user is required to take measures to prevent interference, in addition to the essential requirements for CE compliance listed below, if necessary. Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance. PowerFlex drives can generate conducted low frequency disturbances (harmonic emissions) on the AC supply system. More information regarding harmonic emissions can be found in the PowerFlex Reference Manual.
Essential Requirements for CE Compliance

Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3. 1. Standard PowerFlex High Power CE compatible Drive. For Frames 10 and up, the drive must also be installed in a suitable Rittal TS 8 (or equivalent) enclosure. 2. Review important precautions/attention statements throughout this manual before installing the drive. 3. Grounding as described on page 1-3. 4. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation. 5. All shielded cables should terminate with the proper shielded connector. 6. Conditions in Table 1.C.
Table 1.C PowerFlex High Power EN61800-3 EMC Compatibility
Second Environment Restrict Motor Cable to 30 m (98 ft.) Any Drive and Option Frame 9 10 11 12 13
1-8
Using Input/Output Contactors
Input Contactor Precautions

ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur. ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required.
Output Contactor Precaution

ATTENTION: To guard against drive damage when using output contactors, the following information must be read and understood. One or more output contactors may be installed between the drive and motor(s) for the purpose of disconnecting or isolating certain motors/loads. If a contactor is opened while the drive is operating, power will be removed from the respective motor, but the drive will continue to produce voltage at the output terminals. In addition, reconnecting a motor to an active drive (by closing the contactor) could produce excessive current that may cause the drive to fault. If any of these conditions are determined to be undesirable or unsafe, an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable. This will cause the drive to execute a coast-to-stop (cease output) whenever an output contactor is opened.
Common Bus/Precharge
The following information must be read and understood: The PowerFlex 700H/S High Power Drives do not have an internal precharge. Therefore: Precharge capability must be provided in the system to guard against possible damage, and disconnect switches must not be used between the input of the drive and a common DC bus without the use of an external precharge device.
1-9
DC Input Precharge Control Wiring
If you are installing a DC input drive with a precharge interlock you must make the following connections on the X50 terminal block from the precharge circuit. Important: Precharge circuitry is external to the drive.
Figure 4 Sample Precharge Wiring Diagram (Frame 9 Shown)
X50
1 2
X1
DC Bus Precharge Control
X9
CR1
Pilot Relay
M CR1 M
Main DC Contactor
5 6 X6
CR2
Precharge
X10
X7
Table B X50 Terminal Block Connections

Frame 9 X50 Terminal 1 2 5 6 10, 11 & 13 3 4 1 2 12 Power Module 1 3 Description Charge Relay Contact Charge Relay Contact Precharge Complete Signal (+24V DC) Precharge Complete Signal (Common) Charge Relay Contact Charge Relay Contact Precharge Complete Signal (+24V DC) Precharge Complete Signal (Common) Charge Relay Contact (Jumper to Power Module 2 Terminal 23) Charge Relay Contact Precharge Complete Signal (+24V DC) Precharge Complete Signal (Common)
4 1 2 Power Module 2 3 Charge Relay Contact 4 Charge Relay Contact (Jumper to Power Module 1 Terminal 21) 1 Precharge Complete Signal (+24V DC) 2 Precharge Complete Signal (Common)
Table 1.E X50 Terminal Block Specifications

Wire Size Range(1) Maximum 6.0 mm2 (10 AWG)
(1)
Minimum 1.0 mm2 (18 AWG)
Torque Recommended 0.8 N-m (7.0 lb.-in.)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
1-10
Figure 6 Frame 9 - X50 Terminal Block Location
X50 Terminal Block
X50
Figure 7 Frame 10 - 13 X50 Terminal Block Location
Control Frame
X50 Terminal Block
Note: 700S control mounting plate and HIM not shown for clarity only
Chapter
Important points to remember about I/O wiring: Always use copper wire. Wire with an insulation rating of 600V or greater is recommended. Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). Important: I/O terminals labeled () or Common are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. ATTENTION: Inputs must be configured with software and jumpers (see page 2-5). In addition, configuring an analog input for 0-20mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals. ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.
Signal and Control Wire Types

Table 2.A Recommended Signal Wire
Wire Type(s) Description Belden 8760/9460(or equiv.) 0.750 mm2 (18AWG), twisted pair, 100% shield with drain (1). Belden 8770(or equiv.) 0.750 mm2 (18AWG), 3 cond., shielded for remote pot only. EMC Compliance Refer to EMC Instructions on page 1-6 for details.
(1)
Signal Type Analog I/O
Minimum Insulation Rating 300V, 75-90 degrees C (167-194 degrees F)
If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
Table 2.B Recommended Control Wire for Digital I/O

Type Unshielded Shielded Wire Type(s) Per US NEC or applicable national or local code Multi-conductor shielded cable such as Belden 8770(or equiv.) Description 0.750 mm2 (18AWG), 3 conductor, shielded. Minimum Insulation Rating 300V, 60 degrees C (140 degrees F)
2-2
Figure 2.1 PowerFlex 700H I/O Terminal Blocks & Jumpers
J5 J3 & J4 J1 & J2
I/O Terminal Blocks and Jumpers
I/O Terminal Blocks

Table 2.C I/O Terminal Block Specifications
No. Name Analog I/O Description Analog I/O Signals Digital Input Signals Wire Size Range (1) Maximum Minimum 0.5 mm2 2.5 mm2 (14 AWG) (22 AWG) 2.5 mm2 0.5 mm2 (14 AWG) (22 AWG) 2.5 mm2 0.5 mm2 (14 AWG) (22 AWG) Torque Maximum 0.2 N-m 1.8 lb.-in. 0.2 N-m 1.8 lb.-in. 0.5 N-m 4.5 lb.-in. Recommended 0.2 N-m 1.8 lb.-in. 0.2 N-m 1.8 lb.-in. 0.5 N-m 4.5 lb.-in.
Digital Inputs
Digital Outputs Digital Out Relays

(1)
Maximum/minimum that the terminal block will accept - these are not recommendations.
2-3
I/O Cable Grounding
When installing shielded multi-conductor for analog and digital I/O, strip the cable at such a distance from the terminal plug so you can fix it to the cable clamp for grounding.
Position the exposed shield so the clamp grips it.
Note: This clamp is not designed for strain relief.
2-4
Figure 2.2 I/O Terminal Designations

Related Parameter(s) 320 327 340 347 361 366 380 391
No. 1 2 3 4 5
Signal Analog In 1 () (1) Analog In 1 (+) (1) Analog In 2 () (1) Analog In 2 (+) (1) 10V Pot Reference Pot Common (GND) +10V Pot Reference
Factory Default
(2)
10 20
6 7
(2)
8 Analog Out 1 (+) 9 Analog Out Common 10 Analog Out 2 (+) 11 12 13 14 Digital In 1 Digital In 2 Digital In 3 Digital In 4
15 Digital In 5 16 Digital In 6/Hardware Enable, see pg. 2-5 17 Digital In Common 18 +24VDC (4) 24V Common (4) Digital Out 1 N.C. (5) Digital Out 1 Common Digital Out 1 N.O. (5) Digital Out 2 N.C. (5) Digital Out 2/3 Com. Digital Out 3 N.O. (5)
Stop - CF Start Auto/Man Speed Sel 1 Speed Sel 2 Speed Sel 3
21
19 20 21 22 23 24 25 26
Fault NOT Fault NOT Run Run
Description Isolated (3), bipolar, differential, 9 bit & sign, 88k ohm input impedance. A jumper (page 2-5) selects: 0-10V, 10V, 4-20mA. Default: 0-10V (Ri =200k), 4-20mA (Ri=100 ohm). 2k ohm minimum, 10 mA maximum load, 1% accuracy. For (+) and () 10V pot references. 2k ohm minimum, 10mA maximum load, 1% accuracy. Bipolar (current out is not bipolar), 9 bit & sign, 2k ohm minimum load. A jumper (see page 2-5) selects: 0-10V, 10V, 4-20mA. 115V ac, 50/60 Hz - Opto isolated Low State: less than 30V ac High State: greater than 40V ac 24V dc - Opto isolated (250V) Low State: less than 5V dc High State: greater than 20V dc 11.2 mA DC Enable: Digital Input 6 is jumper selectable for HW Enable. On-Time: < 16.7ms, Off-Time < 1ms Allows source or sink operation. Terminals 17/18 & 19 can also be used to provide backup power to DPI and control devices. Drive supplied logic input power. Common for internal power supply. Max. Resistive Load: 240V ac/30V dc 1200VA, 150W Max. Current: 5A, Min. Load: 10mA Max. Inductive Load: 240V ac/30V dc 840VA, 105W Max. Current: 3.5A, Min. Load: 10mA
(1) (2) (3) (4) (5)
Important: Input must be configured with a jumper. Drive damage may occur if jumper is not installed properly. Refer to page 2-5. These inputs/outputs are dependant on a number of parameters (see Related Parameters). Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. 150mA maximum Load. Not present on 115V versions. Can be used to provide control power from an external 24V source when main power is not applied. Refer to page 2-5 Contacts in un-powered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and de-energize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will de-energize when condition is removed.
2-5
Analog I/O Configuration

Important: Analog I/O must be configured through programming, as well as the jumpers shown below.
Figure 2.3 I/O Configuration
Signal Analog Inputs Jumper J1 (Analog In 1) J2 (Analog In 2) Setting 0-20 mA
J1
A B C D
0-10V
J2
A B C D
10V
J2
A B C D
J1
A B C D
J1
A B C D
J2
A B C D
Analog Outputs
J3 (Analog Out 1) 0-20 mA J4 (Analog Out 2) J3

A B C D
0-10V
J4
A B C D
10V
J4
A B C D
J3
A B C D
J3
A B C D
J4
A B C D
Hardware Enable Circuitry

By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a dedicated hardware enable configuration can be utilized. This is done by removing jumper J5 and wiring the enable input to Digital In 6 (see below). Verify that [Digital In6 Sel], parameter 366 is set to 1, Enable.
Figure 2.4 Hardware Enable Configuration
Signal Jumper Hardware J5 Enable Setting Hardware Enable
J5
A B
Input Programmable (No Hardware Enable)

J5
A B
Auxiliary Power Supply

You may use an auxiliary power supply to keep the 700H Control Unit energized, when input power is de-energized. This provides back-up power for the Control Unit and is sufficient for setting parameters. Connect 24V dc power to pin 19 and 24V dc common to pin 20 of the 24V dc version of the I/O card.
Auxiliary Power Supply Specifications
Voltage 24V dc 15% Current (Min) 150 mA Current (Max) 250 mA
2-6
If 24V terminals of several drives are connected in parallel, we recommend using a diode circuit to block current flow in the opposite direction. Reverse current flow could damage the Control Board.
From Auxiliary Power Supply
24V dc Power 24V dc Common
:19
:20
:19
:20
:19
:20
:19
:20
I/O Wiring Examples

Input/Output Potentiometer Unipolar Speed Reference (1) 10k Ohm Pot. Recommended (2k Ohm Minimum) Connection Example
3 4 6 7 6
Joystick Bipolar Speed Reference (1) 10V Input
3 4 5 7 6
Analog Input Bipolar Speed Reference 10V Input
3 4
Analog Voltage Input Unipolar Speed Reference 0 to +10V Input
3 4
Required Parameter Changes Set I/O configuration (refer to Analog I/O Configuration on page 2-5). Adjust Scaling: Parameters 91/92 and 325/326 View Results: Parameter 002 Set I/O configuration (refer to Analog I/O Configuration on page 2-5). Set Direction Mode: Parameter 190 = 1, Bipolar Adjust Scaling: Parameters 91/92 and 325/326 View Results: Parameter 002 Set I/O configuration (refer to Analog I/O Configuration on page 2-5). Set Direction Mode: Parameter 190 = 1, Bipolar Adjust Scaling: Parameters 91/92 and 325/326 View Results: Parameter 002 Set I/O configuration (refer to Analog I/O Configuration on page 2-5). Configure Input with parameter 320 Adjust Scaling: Parameters 91/92 and 325/326 View results: Parameter 002
2-7
Input/Output Analog Current Input Unipolar Speed Reference 4-20 mA Input
Connection Example
3 4
Analog Input, PTC 0-10V Input PTC OT set > 5V PTC OT cleared < 5V PTC Short < 0.2V
Ferrite Bead 1.8k PTC
1 2 6
3.32k Ohm
Required Parameter Changes Set I/O configuration (refer to Analog I/O Configuration on page 2-5). Configure Input for Current: Parameter 320 and add jumper at appropriate terminals Adjust Scaling: Parameters 91/92 and 325/326 View results: Parameter 002. Set I/O configuration (refer to Analog I/O Configuration on page 2-5). Set Fault Config 1: Parameter 238, bit 7 = Enabled Set Alarm Config 1: Parameter 259, bit 11 = Enabled Set I/O configuration (refer to Analog I/O Configuration on page 2-5). Configure with Parameter 340 Select Source Value: Parameter 384, [Digital Out1 Sel] Adjust Scaling: Parameters 343/344 Disable Digital Input:#1: Parameter 361 = 0, Unused Set Digital Input #2: Parameter 362 = 7, Run Set Direction Mode: Parameter 190 = 0, Unipolar Set Digital Input:#1: Parameter 361 = 8, Run Forward Set Digital Input #2: Parameter 362 = 9, Run Reverse
Analog Output 10V, 4-20 mA Bipolar +10V Unipolar (shown)

+
8 9
2-Wire Control Non-Reversing(2) 24V dc internal supply
12
17 19 Stop-Run 20
2-Wire Control Reversing(2) External supply (I/O Board dependent)
115V/ +24V
Run Fwd. 11 12 Run Rev.
Neutral/ Common
17
3-Wire Control Internal supply
Stop
11 12
No Changes Required
Start 17 19 20
3-Wire Control External supply (I/O Board dependent). Requires 3-wire functions only ([Digital In1 Sel]). Using 2-wire selections will cause a type 2 alarm. Digital Output Relays shown in powered state with drive faulted. See page 2-4. 2 relays at terminals 24-26.
115V/ +24V
No Changes Required
Stop 11 12
Start Neutral/ Common 17
Power Source 21 22 23 24 25 26 Fault NOT Fault NOT Run Run
Select Source to Activate: Parameters 380/384
or
2-8
Input/Output Enable Input
Connection Example
16
Required Parameter Changes Configure with parameter 366 For dedicated hardware Enable: Remove Jumper J5 (see page 2-5)
(1) (2)
Refer to the Attention statement on page 2-1 for important bipolar wiring information. Important: Programming inputs for 2 wire control deactivates all HIM Start buttons.
2-9
Reference Control
Auto Speed Sources

The drive speed command can be obtained from a number of different sources. The source is determined by drive programming and the condition of the Speed Select digital inputs, Auto/Manual digital inputs or reference select bits of a command word. The default source for a command reference (all speed select inputs open or not programmed) is the selection programmed in [Speed Ref A Sel]. If any of the speed select inputs are closed, the drive will use other parameters as the speed command source.
Manual Speed Sources

The manual source for speed command to the drive is either the HIM requesting manual control or the control terminal block (analog input) if a digital input is programmed to Auto/Manual.
Changing Speed Sources

The selection of the active Speed Reference can be made through digital inputs, DPI command, jog button or Auto/Manual HIM operation.
Figure 2.5 Speed Reference Selection Chart(1)
= Default [Digital Inx Select]: Speed Sel 3 2 1 PI Exclusive Mode [PI Configuration]: Bit 0, Excl Mode = 0
Auto Speed Ref Options
Trim
Drive Ref Rslt
Pure Reference
Speed Ref A Sel, Parameter 090 Speed Ref B Sel, Parameter 093 Preset Speed 2, Parameter 102 Preset Speed 3, Parameter 103 Preset Speed 4, Parameter 104 Preset Speed 5, Parameter 105 Preset Speed 6, Parameter 106 Preset Speed 7, Parameter 107 DPI Port Ref 1-6, See Parameter 209
0 0 0 0 1 1 1 1
0 0 1 1 0 0 1 1
0 1 0 1 0 1 0 1
to follower drive for Frequency Reference
Auto
Mod Functions (Skip, Clamp, Direction, etc.) Min/Max Speed Commanded Frequency Acc/Dec Ramp and S Curve Post Ramp
DPI Command
Manual Speed Ref Options

HIM Requesting Auto/Manual TB Man Ref Sel, Parameter 096 Jog Speed, Parameter 100 Man Digital Input Jog Command [Speed Mode]: 2 "Process Pi" 1 "Slip Comp" 0 "Open Loop"
Speed Adders
PI Output Slip Compensation None
to follower drive for Frequency Reference
Output Frequency
(1)
To access Preset Speed 1, set parameter 090 or 093 to Preset Speed 1.
2-10
Auto/Manual Examples
PLC = Auto, HIM = Manual

A process is run by a PLC when in Auto mode and requires manual control from the HIM during set-up. The Auto speed reference is issued by the PLC through a communications module installed in the drive. Since the internal communications is designated as Port 5, [Speed Ref A Sel] is set to DPI Port 5 with the drive running from the Auto source. Attain Manual Control Press ALT then Auto/Man on the HIM. When the HIM attains manual control, the drive speed command comes from the HIM speed control keys or analog potentiometer. Release to Auto Control Press ALT then Auto/Man on the HIM again. When the HIM releases manual control, the drive speed command returns to the PLC.
PLC = Auto, Terminal Block = Manual

A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block. The auto speed reference is issued by the PLC through a communications module installed in the drive. Since the internal communications is designated as Port 5, [Speed Ref A Sel] is set to DPI Port 5 with the drive running from the Auto source. Since the Manual speed reference is issued by an analog input (Analog In 1 or 2), [TB Man Ref Sel] is set to the same input. To switch between Auto and Manual, [Digital In4 Sel] is set to Auto/ Manual. Attain Manual Control Close the digital input. With the input closed, the speed command comes from the pot. Release to Auto Control Open the digital input. With the input open, the speed command returns to the PLC.
Auto/Manual Notes
1. Manual control is exclusive. If a HIM or Terminal Block takes manual control, no other device can take manual control until the controlling device releases manual control. 2. If a HIM has manual control and power is removed from the drive, the drive will return to Auto mode when power is reapplied.
Chapter
I/O Wiring
Important points to remember about I/O wiring: Always use copper wire. Wire with an insulation rating of 600V or greater is recommended. Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). 4100CCF3 Flex I/O cable for use with DriveLogix is 3 ft. maximum length. Important: I/O terminals labeled () or Common are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.
Table 3.A Recommended Control Wire

Type Digital I/O Wire Type(s) Un-shielded Per US NEC or applicable national or local code Shielded Multi-conductor shielded cable such as Belden 8770(or equiv.) Description 0.750 mm2 (18AWG), 3 conductor, shielded. Insulation Rating 300V, 60o C (140o F), Minimum
3-2
Insulation Description Rating 0.750 mm2 (18AWG), twisted pair, 100% shield with drain (5). Remote Pot Belden 8770(or equiv.) 0.750 mm2 (18AWG), 3 cond., shielded Encoder/ Combined: Belden 9730 (or equivalent) (1) 0.196 mm2 (24AWG), Pulse I/O individually shielded. Less 30.5 m (100 ft.) 300V, Encoder/ Signal: Belden 9730/9728 (or 0.196 mm2 (24AWG), 75-90 C Pulse I/O equivalent) (1) individually shielded. (167-194 F) 30.5 m (100 Belden 8790 (2) 0.750 mm2 (18AWG) ft.) to 152.4 Power: (3) 0.330 mm2 or 0.500 mm2 m (500 ft.) Combined: Belden 9892 Type Standard Analog I/O Wire Type(s) Belden 8760/9460(or equiv.)
(3)
Encoder/ Pulse I/O 152.4 m (500 ft.) to 259.1 m (850 ft.) EMC Compliance
(1)
Belden 9730/9728 (or 0.196 mm2 (24AWG), (1) equivalent) individually shielded. Power: Belden 8790 (2) 0.750 mm2 (18AWG) Combined: Belden 9773/9774 (or 0.750 mm2 (18AWG), equivalent) (4) individually shielded pair. Refer to EMC Instructions on page 1-6 for details. Signal:
Belden 9730 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9728 (or equivalent). Belden 8790 is 1 shielded pair. Belden 9892 is 3 individually shielded pairs (3 channel), 0.33 mm2 (22 AWG) plus 1 shielded pair 0.5 mm2 (20 AWG) for power. Belden 9773 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9774 (or equivalent). If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
(2) (3)
(4)
(5)
3-3
Wiring the Main Control Board I/O Terminals

Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. Both terminal blocks reside on the Main Control Board. Remove the terminal block plug from the socket, and make connections. Reinstall the plug, when wiring is complete. The terminal blocks have keys, which make it difficult to insert a terminal plug into the wrong socket.
Table 3.B Main Control Board I/O Terminal Locations
TB1 - Row T (Top) TB1 - Row B (Bottom)
TB2 - Row T (Top)

TB2
TB1
TB2 - Row B (Bottom)
Table 3.C Main Control Board I/O Terminal Block Specifications

Wires Size Range(1) Maximum Minimum Name Description I/O & Encoder Signal & Encoder 1.5 mm2 .14 mm2 Blocks power connections (16 AWG) (28 AWG)
(1)
Torque Maximum Recommended .25 N-m .22 N-m (2.2 lb.-in.) (1.9 lb.-in.)
Maximum/minimum sizes the terminal block will accepts - these are not recommendations.
3-4
Table 3.D TB1 - Row T (Top) Terminals

Terminal T11 T10 T9 T8
11 9 10
Signal Power Supply 24V dc Return (-) Power Supply 24V dc (+) Logic Common Digital Input #1 Default = Precharge Enable Input Digital Output #1 Digital Output #2 Digital Output Return Thermistor Input Thermistor Input Return Thermistor Shield
Description Power and common for pre charge and enable inputs.(1) Inputs may sink or source.(2) Rating: 100 mA maximum. For common DC bus drives. Must be high, for drive to complete the pre charge cycle. Load: 20 mA at 24V dc. Must be high for drive to run. Load: 20 mA at 24V dc. 24V dc open collector (sinking logic) output. Rating: 25 mA maximum. 24V dc open collector (sinking logic) output. Rating: 25 mA maximum. Return for Digital outputs 1 and 2. Used only in FOC2 mode with approved motor for temperature adaptation. Refer to Appendix A, Supplemental Information, in publication 20D-UM001, User Manual PowerFlex 700S High Performance AC Drive, for approved motors.
Related Parameter
T7 T6 T5 T4 T3 T2 T1
824, 826, 827, 828, 829, 838 824, 825 824, 843, 844 824, 845, 846 485
(1) (2)
The drives 24V dc power supply supports only on-board digital inputs. Do not use it to power circuits outside of the drive. Refer to wiring examples of sinking and sourcing outputs.
T1
3-5
Figure 3.1 TB1 - Row T (Top) Wiring Examples

The following definitions are used throughout this section: Source A. Apply positive voltage through the device to the input or output. B. Connect the input or output common (return) directly to the power supply common. Sinking A. Apply the positive voltage directly to the input or output common (return). B. Connect the input or output to the power supply common through the device Input/Output Connection Example Required Parameter Changes Digital Inputs used for enable Sourcing Precharge and Enable Inputs - using internal power Enable - In sourcing configuration. this circuit must supply connect to 24V dc power for drive to run. and precharge control. Note: 24V dc Supply - supports only on-board digital inputs. Do not use for circuits outside the drive.
11 10 9 8 7 Precharge Enable
Precharge Precharge control is used in common bus configurations and is not required for AC fed drives. If precharge control is not required, reprogram Par 838 [DigIn1 Sel] to a value of zero or replace the contact shown with a jumper from Terminal 8 to Terminal 10.
If precharge is needed, in sourcing configuration, this circuit must connect to 24V dc power for drive to Sourcing Precharge and Enable Inputs - using external power complete the precharge cycle.
Common (Return) +24V dc
9 8 7
Precharge Enable
3-6

Input/Output Connection Example Sinking Precharge and Enable Inputs - using internal power supply
11 10 9 8 7 Precharge Enable
Required Parameter Changes Enable - In sinking configuration. this circuit must connect to 24V dc return for drive to run. Precharge Precharge control is used in common bus configurations and is not required for AC fed drives. If precharge control is not required, reprogram Par 838 [DigIn1 Sel] to a value of zero or replace the contact shown with a jumper from Terminal 8 to Terminal 11. If precharge is needed, in sinking configuration, this circuit must connect to 24V dc return for drive to complete the precharge cycle.
Sinking Precharge and Enable Inputs - using external power supply

+24V DC Common (Return)
9 8 7
Precharge Enable
Digital Outputs - 24V dc outputs 25 mA maximum per output
Digital Output 1 Indicating Alarm and Digital Output 2 Indicating Fault - in sourcing configuration
11 10
Example: Using Digital Outputs 1 and 2 to Annunciate Alarms and Faults Link Parameter 155 [Logic Status], the source, to Parameter 843 [DigOut 1 Data], the sink Set Parameter 844 [DigOut 1 Bit] to a value of eight, so that parameter 155 [Logic Status], bit 8 Alarm will control the output Link Parameter 155 [Logic Status], the source, to Parameter 845 [DigOut 2 Data], the sink Set Parameter 846 [DigOut 2 Bit] to a value of seven, so that Parameter 155 [Logic Status], bit 7 Faulted will control the output Example: Using Digital Outputs 1 to Annunciate Alarms Link Parameter 155 [Logic Status], the source, to Parameter 843 [DigOut 1 Data], the sink Set Parameter 844 [DigOut 1 Bit] to a value of 8, so that Parameter 155 [Logic Status], bit 8 Alarm will control the output
6 5 4
Alarm
Fault
Digital Output - 24V dc output 25 mA maximum per output. If one (1) output is configured in sinking, the other output is not available.
Digital Output 1 Indicating Alarm Fault - in sinking configuration

11 10
6 4 Alarm
3-7
Table 3.E TB1 - Row B (Bottom) Terminals

Related Parameter 800, 802, 803, 804, 805 806, 808, 809, 810, 811 812, 814, 815, 817, 818 813, 819, 820, 822, 823,
Terminal B11 B10 B9

10 11
Signal Analog Input #1 (-) Analog Input #1 (+) Analog Input Shield Analog Input #2 (-) Analog Input #2 (+) Analog Output #1 (+) Analog Output #1 Return (-) Analog Output Shield Analog Output #2 (+) Analog Output #2 Return (-) Analog Output Shield
B8 B7 B6 B5 B4 B3 B2 B1
Description +/-10.0V dc or +/-1.0V dc bipolar, differential input. (1) 13 bit + sign, 20k ohm input impedance Optional connection point for analog input shield. (2) +/-10.0V dc or +/-1.0V dc bipolar, differential input. (1) 13 bit + sign, 20k ohm input impedance +/-10.0V dc bipolar, differential output, 11 bit + sign, 2k ohm minimum load Optional connection point for analog output shield. (2) +/-10.0V dc bipolar, differential output, 11 bit + sign, 2k ohm minimum load Optional connection point for analog shields.
(1) (2)
Refer to Analog Input Settings on page 3-17 for necessary dip switch settings. Analog shields should connect to common at the signal source, if possible. Shields for signals from ungrounded devices, such as analog tachometers, should connect to an analog shield terminal point at the drive.
B1
3-8
Figure 3.2 TB1 - Row B (Bottom) Wiring Examples

Input/Output Connection Example Analog Inputs Analog Inputs for Speed Reference and Speed Trim - shield +/-10V dc or +/-1.0V dc terminated at source (DIP switch selectable) 11 Terminate shields at the analog Analog Input #1 10 + source if analog common is Speed Common Reference available (Return)
8 7
Used for Speed Reference and Speed Trim
+ Common (Return)
Analog Input #2 Speed Trim
Analog Inputs for Speed Reference and Speed Trim - shield terminated at drive
11 10 8 7 + + Analog Input #1 Speed Reference Analog Input #2 Speed Trim
Required Parameter Changes Example: Using Analog In1 as 0-10V speed reference Adjust Parameter 803 [Anlg In1 Offset] so that the minimum analog signal creates the minimum speed reference (if the minimum input is 0V dc and the minimum speed reference is zero, enter a value of zero) Adjust Parameter 802 [Anlg In1 Scale] so that the maximum analog signal creates the maximum speed reference (if the maximum input is 10V dc and the maximum speed reference is motor base speed, enter a value of 0.1) Send the data to the Speed Reference parameter Par 10 [Speed Ref 1] (the destination) linked to Par 800 [Anlg In1 Data] (the source) Select Ref 1 as the active speed ref Par 16 [Speed Ref Sel] = 1 Par 153 [Control Options], bit 0 = Bipolar Speed Reference Example: Using Analog In2 as -10 to +10V speed trim @ 10%: Adjust Parameter 809 [Anlg In2 Offset] so that the minimum analog signal creates the minimum speed trim (if the minimum input is 0V dc and the minimum trim is zero, enter a value of zero) Adjust Parameter 808 [Anlg In2 Scale] so that the maximum analog signal creates the maximum speed trim (if the maximum input is 10V dc and the maximum speed trim is 10%, enter a value of 0.01) Send the data to the speed Reference parameter Par 12 [Speed Ref 2] (the destination) linked to Par 806 [Anlg In2 Data] (the source) Select Ref 1 as the active speed ref and Ref 2 as trim [Speed Ref Sel] = 3
3-9

Input/Output Analog Outputs +/-10V dc or +/-1.0V dc Used to drive analog meters displaying speed and current
6 5 4 3 2 1 + Output #1 Motor Speed + Output #2 Motor Current
Connection Example Analog Outputs Indicating Motor Speed and Motor Current
Required Parameter Changes Example: Using Analog Out 1, -10V to +10V to meter Motor RPM and direction: Adjust Parameter 812 [Anlg Out1 Offset] so that minimum speed creates a minimum signal (if the minimum speed is zero and the minimum signal is zero, enter a zero) Adjust Parameter 817 [Anlg Out1 Scale] so that the maximum speed creates a maximum signal (if the maximum speed is 100% of motor base speed and the maximum signal is 10V dc, enter a value of 0.1) Send the data to the Analog Output: Par 815 [Anlg Out1 Real] (the destination) linked to Par 300 [Motor Spd Fdbk] (the source) Example: Using Analog Out 2, -10V to +10V to meter Motor Current Adjust Parameter 813 [Anlg Out2 Offset] so that minimum current creates a minimum signal (if the minimum current is zero and the minimum signal is zero, enter a zero) Adjust Parameter 822 [Anlg Out2 Scale] so that the maximum current creates a maximum signal (if the maximum current is 200% of motor NP FLA and the maximum signal is 10V dc, enter a value of 2.0) Send the data to the Analog Output Par 820 [Anlg Out2 Real] (the destination) linked to Par 308 [Output Current] (the source) Scale the Output to the source parameter Par 822 [Anlg Out2 Scale] = xx (Par2 [Motor NP FLA]/10V Output
3-10
Table 3.F TB2 - Row T (Top) Terminals
T1
10 11 12 13
Terminal T13 T12 T11 T10 T9 T8 T7 T6 T5 T4 T3 T2 T1

(1) (2)
Signal Encoder Signal A Encoder Signal Not A Encoder Signal B Encoder Signal Not B Encoder Signal Z Encoder Signal Not Z Shield Digital Input #2 Digital Input #2 Return
Description Primary encoder interface. 5 or 12V dc switch selectable (1), Nominal current draw per channel @ 12V dc 45 mA, @5V dc 32 mA Maximum input frequency for Encoders 0 & 1 is 500 kHz.
222, 230, 231, 232, 233, 234, 235, 236, 237, 238
Connection point for encoder shield. High speed 12-24V dc sinking 824, 830, digital input. 831, 832, 833, 839 Digital Input #3 High speed 12-24V dc sinking 824, 834, digital input. 835, 836, Digital Input #3 Return 837, 840 Power Supply +12V dc (A) (+) 5/12V dc power supply for primary high Power Supply +12V dc Return (A) (-) encoder interface and (2) (3)speed inputs. Rating 300 mA
Refer to Encoder Input Settings on page 3-17 for necessary dip switch settings. This power supply supports only the primary encoder interface and digital inputs. Do not use it to power circuits outside of the drive. To enable 5V supply, set Jumper J6 (located in the Main Control Board) to positions T2 and T3. Default 12V supply is set to T1 and T2.
(3)
Related Parameter
3-11

Input/Output Primary Encoder Interface Supports 12V dc differential encoders with internal power supply. 5V dc differential encoders may require external power supply and special jumper settings. Refer to Main Control Board I/O and Encoder Settings on page 3-17 for external power supply and jumper settings. For 5V dc differential encoders with internal power supply, set Jumper J6 to positions T2 and T3. Connection Examples Primary Encoder - using internal power supply Required Parameter Changes Example: Using Encoder 0 for Primary Motor Speed Feedback Set the value of Parameter 222 [Motor Fdbk Sel] to a value of 0 - Encoder 0, so the drive will use this encoder as the primary motor speed feedback device. Set the value of Parameter 232 [Encoder0 PPR] to match the encoders resolution.
1 2
8 9 10 11 12 13
Power Common (Return)
Z Z B B A A Case Ground
Primary Encoder - using external power supply
7 Shield Power Common (Return)
8 9 10 11 12 13
3-12

Input/Output High Speed Inputs 12 or 24V dc Connection Examples 3-Wire Control Sourcing High Speed Inputs, Used for 3 Wire Control - using the internal power supply Required Parameter Changes Example: Three Wire Control Set the value of Parameter 839 [DigIn 2 Sel] to a value of 1 - Normal Stop Set the value of Parameter 840 [DigIn 3 Sel] to a value of 2 - Start Set Parameter 153 [Control Options], bit 8 3WireControl
1 2 3 4 5 6 7
Start Stop
Sourcing High Speed Inputs, Used for 3 Wire Control - using an external power supply Note: +12V and +24V are also available from External TB1 Top 10 & 11. 12 or 24V dc
Power Power Supply Common (Return)
3 4 5 6 7
Start Stop
3-13

Input/Output High Speed Inputs 12 or 24V dc Connection Examples 2-Wire Control Sourcing High Speed Inputs, Used for 2 Wire Control - using the internal power supply Required Parameter Changes Example: Two Wire Control Set the value of Parameter 839 [DigIn 2 Sel] to a value of 3 Run Set Parameter 153 [Control Options], bit 9 2W CoastStop to make the drive coast stop when input 2 goes low Reset Parameter 153 [Control Options], bit 9 2W CoastStop to make the drive ramp stop when input 2 goes low Reset Parameter 153 [Control Options], bit 8 3WireControl for two wire control
1 2 3
5 6 7
Run-Stop
Sourcing High Speed Inputs, Used for 2 Wire Control - using an Note: +12V and +24V are also available from external power supply TB1 Top 10 & 11.
External 12 or 24V dc Power Supply Common Power (Return)
5 6
Run-Stop
3-14
Table 3.G TB2 - Row B (Bottom) Terminals
B1
10 11 12 13
Terminal B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1

(1) (2)
Signal Encoder Signal A Encoder Signal Not A Encoder Signal B Encoder Signal Not B Encoder Signal Z Encoder Signal Not Z Shield Unused Relay Output Relay Output Return
Description Secondary encoder interface. 5 or 12V dc switch selectable (1) , Nominal current draw per channel @ 12V dc 45 mA, @5V dc 32 mA Maximum input frequency for Encoders 0 & 1 is 500 kHz. Connection point for encoder shield. Relay contact output. Rating: 5A @ 24V dc Resistive, 2A 24V dc Inductive
222, 240, 241, 242, 243, 244, 245, 246, 247, 248
824, 841, 842
Unused Power Supply +12V dc (B) (+) 15/2V dc power supply for Power Supply +12V dc Return (B) (-) secondary encoder interface. Rating 300 mA(2) (3)
Refer to Encoder Input Settings on page 3-17 for necessary dip switch settings. This power supply supports only the secondary encoder interface. Do not use it to power circuits outside of the drive To enable 5V supply, set Jumper J6 (located in the Main Control Board) to positions T2 and T3. Default 12V supply is set to T1 and T2.
(3)
Related Parameter
3-15

Input/Output Connection Example Secondary Encoder Interface Secondary Encoder - using internal power supply - Supports 12V dc differential encoders with internal power supply. 5V dc differential encoders require external power supply and special jumper settings. Refer to Auxiliary Power Supply on page 3-16 for external power supply and jumper settings. For 5V dc differential encoders with internal power supply, set Jumper J6 to positions T2 and T3.
1 2 7 8 9 10 11 12 13
Required Parameter Changes Example: Using Encoder 1 for Primary Motor Speed Feedback Set the value of Parameter 222 [Motor Fdbk Sel] to a value of 1 Encoder 1, so the drive will use this encoder as the primary motor speed feedback device Set the value of Parameter 242 [Encoder1 PPR] to match the encoders resolution
Secondary Encoder - using external power supply
7 Shield Power Common (Return)
8 9 10 11 12 13
Auxiliary Output - Relay contact output
Auxiliary Output, Used to Indicate Running

External 24V dc Common (Return)
External 24V Power
4 5
Example: Using Auxiliary Output to Indicate Running Link Parameter 155 [Logic Status], the source, to Parameter 841 [Relay Out Data], the sink Set Parameter 842 [Relay Out Bit] to a value of one, so that Parameter 155 [Logic Status], bit 1 Running will control the output.
Running
Hard Enable Circuitry
The PowerFlex 700S provides a dedicated hardware enable input for applications that require the drive to be disabled without software interpretation.
3-16
You may use an auxiliary power supply to keep the 700S Control Assembly energized, when input power is de-energized. This allows the Main Control Board, DriveLogix controller and any feedback option cards to continue operation. Connect auxiliary power to J15 on the High Power Interface board. You must set parameter 153 [Control Options], bit 17 Aux Pwr Sply to enable this feature.
Table 3.H Auxiliary Power Supply Specifications
Voltage 24V dc 5% Current (Min) 3A Power (Min) 75W
High Power Interface Board
J15 Auxiliary Power Connector Pin 1 (24V dc power) Pin 3 (24V dc common)
3-17
Main Control Board I/O and Encoder Settings

SW1
SIDE VIEW UP = OPEN = OFF FRONT - TOP VIEW
1 2
DOWN = CLOSED= ON
Analog Input #1 +/-10.0V dc +/-1.0V dc Scaling SW1-1 Open Closed Analog Input #2 +/-10.0V dc +/-1.0V dc Scaling SW1-2 Open Closed
SW2
SIDE VIEW UP = OPEN = OFF
OPEN
FRONT - TOP VIEW
J6 Pin 3 Pin 2 Pin 1

DOWN = CLOSED= ON
1 2 3 4 5 6 7 8
Encoder Power Supply Voltage 5V dc 12V dc
Jumper Position 2-3 1-2
Primary Encoder 5V dc Operation 12V dc Operation
SW2-2 Closed Open
SW2-4 Closed Open SW2-3 Closed Open
SW2-6 Closed Open SW2-5 Closed Open
Secondary Encoder SW2-1 5V dc Operation Closed 12V dc Operation Open
Analog Input Settings

Switch SW1-1 configures the scaling of Analog Input #1. Switch SW1-2 configures the scaling of Analog Input #2. Open the switch for +/-10.0V dc operation. Close the switch for +/-1.0V dc operation.
Encoder Input Settings

Dip switch SW2 on the main control board configures the encoder inputs for 5V dc or 12V dc operation. Switches SW2-2, 4, and 6 are for the primary encoder. Set these switches to match the encoder output
3-18
specifications. Open these switches for 12V dc operation, close them for 5V dc operation. Switches SW2-1, 3, and 5 are for the secondary encoder. Set these switches to match the encoder output specifications. Open these switches for 12V dc operation, close them for 5V dc operation.
Encoder Output Settings

Jumper J6 on the main control board configures the encoder power supply for either 5V dc or 12V dc operation. Place the jumper on pins 1 and 2 for 12V operation. Place it on pins 2 and 3 for 5V dc operation.
Connecting SynchLink
SynchLink provides high-speed synchronization and communication between multiple PowerFlex 700S drives (or other products with SynchLink capability).
Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into module ports or fiber optic cable connectors.
Refer to publication number 1756-TD008, SynchLink System Design Guide, when planning and connecting the SynchLink network. Connect cables to J9 (receive) and J8 (transmit) connectors on the bottom of the Main Control Board. Push the plug into the socket until it produces an audible click.
J8 (Transmit) J9 (Receive)
Important: Do not overtighten tie-wraps.
3-19
Table 3.I SynchLink Cables and Accessories

Description 2 x 1 M Fiber Optic Link 2 x 3 M Fiber Optic Link 2 x 5 M Fiber Optic Link 10 M Fiber Optic Link 20 M Fiber Optic Link 50 M Fiber Optic Link 100 M Fiber Optic Link 250 M Fiber Optic Link 500 M Fiber Optic Bulk SynchLink Fiber-Hub, 1 input, Base SynchLink Fiber-Hub, 4 output, Star Splitter SynchLink Bypass Switch Cat. No. 1403-CF001 1403-CF003 1403-CF005 1403-CF010 1403-CF020 1403-CF050 1403-CF100 1403-CF250 1403-CFBLK 1751-SLBA 1751-SL4SP 1751-SLBP/A
Table 3.J Fiber Optic Cable Assembly

Specification Connecting Cables 200/230 micron HCS (Hard Clad Silica) Versalink V-System Lucent Technologies, Specialty Fibers Technology Division 300 meters with no more than one splice or one adapter
Maximum Cable Length Minimum 1 meter Cable Length Minimum inside bend radius 25.4mm (1 in.) Any bends with a shorter inside radius can permanently damage the fiber optic cable. Signal attention increases with decreased inside bend radius. Operating Wavelength 650 nm (Red) Data Rate 5 Mbps Maximum 10 - Daisy Chain Node Count 256 - Star Configuration
3-20
Notes:
Chapter
I/O Wiring
Important points to remember about I/O wiring: Always use tinned copper wire. Wire with an insulation rating of 600V or greater is recommended. Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). 4100CCF3 Flex I/O cable for use with DriveLogix is 3 ft. maximum length. Important: I/O terminals labeled () or Common are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.
Table 4.A Recommended Control Wire

Type Digital I/O Wire Type(s) Un-shielded Per US NEC or applicable national or local code Shielded Multi-conductor shielded cable such as Belden 8770(or equiv.) Description 0.750 mm2 (18AWG), 3 conductor, shielded. Insulation Rating 300V, 60o C (140o F), Minimum
4-2
Insulation Description Rating 0.750 mm2 (18AWG), twisted pair, 100% shield with drain (5). Remote Pot Belden 8770(or equiv.) 0.750 mm2 (18AWG), 3 cond., shielded Encoder/ Combined: Belden 9730 (or equivalent) (1) 0.196 mm2 (24AWG), Pulse I/O individually shielded. Less 30.5 m (100 ft.) 300V, Encoder/ Signal: Belden 9730/9728 (or 0.196 mm2 (24AWG), 75-90 C Pulse I/O equivalent) (1) individually shielded. (167-194 F) 30.5 m (100 Belden 8790 (2) 0.750 mm2 (18AWG) ft.) to 152.4 Power: (3) 0.330 mm2 or 0.500 mm2 m (500 ft.) Combined: Belden 9892 Type Standard Analog I/O Wire Type(s) Belden 8760/9460(or equiv.)
(3)
Encoder/ Pulse I/O 152.4 m (500 ft.) to 259.1 m (850 ft.) EMC Compliance
(1)
Belden 9730/9728 (or 0.196 mm2 (24AWG), (1) equivalent) individually shielded. Power: Belden 8790 (2) 0.750 mm2 (18AWG) Combined: Belden 9773/9774 (or 0.750 mm2 (18AWG), equivalent) (4) individually shielded pair. Refer to EMC Instructions on page 1-6 for details. Signal:
Belden 9730 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9728 (or equivalent). Belden 8790 is 1 shielded pair. Belden 9892 is 3 individually shielded pairs (3 channel), 0.33 mm2 (22 AWG) plus 1 shielded pair 0.5 mm2 (20 AWG) for power. Belden 9773 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9774 (or equivalent). If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
(2) (3)
(4)
(5)
4-3
I/O Terminal Blocks
Wiring the Main Control Board I/O Terminals
Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. Both terminal blocks reside on the Main Control Board. Remove the terminal block plug from the socket, and make connections. Important: For NEMA 1 applications, all wiring must be routed through the conduit plate on the drive. Route any wires from the expanded cassette to the base cassette and out of the drive. Reinstall the plug when wiring is complete. The terminal blocks have keys, which make it difficult to insert a terminal plug into the wrong socket.
Table E Control & Encoder Terminal Block Specifications
Name I/O Blocks
(1)
Description Signal & Encoder power connections
Torque Wires Size Range(1) Maximum Minimum Maximum 1.5 mm2 .14 mm2 .25 N-m (16 AWG) (28 AWG) (2.2 lb.-in.)
Recommended .22 N-m (1.9 lb.-in.)
Maximum/minimum sizes the terminal block will accept - these are not recommendations.
Main Control Board I/O Terminal Locations

TB1 Terminals
TB2 Terminals
4-4
Table F TB1 Terminals

Terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Signal Analog Input 1 Comm. Analog Input 1 (+/-) Shield Analog Input 2 Comm. Analog Input 2 (+/-) Analog Input 3 [NTC-] Comm. Analog Input 3 [NTC+] Shield Analog Output 1 (-) Analog Output 1 (+) Analog Output 2 (-) Analog Output 2 (+) +10V Reference Reference Common -10V Reference Encoder A Encoder A (Not) Encoder B Encoder B (Not) Encoder Z Encoder Z (Not) Encoder Reference (+) Encoder Reference (-) Encoder Shield Factory Default (Volt) NA (Volt) (Volt) NA (Volt) (Volt) NA NA NA NA NA NA NA NA NA NA NA NA Rating: 20 mA maximum load (Recommend 5k Ohm pot) Description Bipolar, differential input, +/-10V, 0-20 mA, 13 bit + sign 20k Ohm impedance at Volt; 500 Ohm impedance at mA Analog Input Shield Bipolar, differential input, +/-10V, 0-20 mA, 13 bit + sign 20k Ohm impedance at Volt; 500 Ohm impedance at mA Differential input, 0-10V, 10 bit (for motor control mode FVC2, this is the temperature adaptation input). Analog Output Shield Bipolar, differential output, +/-10V, 0-20 mA, 11 bit + sign 2k Ohm minimum load
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
Normal current draw per channel: 20 mA
12 or 5V DC power supply for primary encoder interface Rating: 300 mA maximum Connection point for encoder shield
Table G TB2 Terminals

Terminal 1 2 3 Signal 24V DC Common (-) 24V DC Source (+) Digital Output 1 Factory Default NA NA Description Drive supplied 24V DC logic input power Rating: 300 mA maximum load 24V DC Open Collector (sinking logic) Rating: Internal Source = 150 mA max. External Source = 750 mA Common for Digital Output 1 & 2 24V DC Open Collector (sinking logic) Rating: Internal Source = 150 mA max. External Source = 750 mA Relay contact output Rating: 115V AC or 24V DC = 2 A max. Inductive/Resistive Common for Digital Inputs 1-3 High speed 12-24V DC sourcing Digital Input Load:15 mA at 24V DC Load:15 mA at 24V DC sourcing Common for Digital Inputs 4-6 Load: 10 mA at 24V DC sinking/sourcing Load: 7.5 mA at 115V AC Note: The 115 VAC Digital Inputs can withstand 2 milliamps of leakage current without turning on. If an output device has a leakage current greater than 2 milliamps a burden resistor is required. A 68.1K ohm resistor with a 0.5 watt rating should be used to keep the 115 VAC output below 2 milliamps.
1 2 3 4 5 6 7 8
4 5
Digital Output 1/2 Com Digital Output 2
NA
9 10 11 12 13 14 15 16
6 7 8 9 10 11 12 13 14 15 16
Relay Output 3 (NC) Relay Output 3 Com Relay Output 3 (NO) Digital Input 1-3 Com Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4-6 Com Digital Input 4 Digital Input 5 Digital Input 6
NA NA
NA
HW Enable
4-5
I/O Wiring Examples

Input/Output Digital Inputs used for enable and precharge control. Note: 24V DC Supply supports only on-board digital inputs. Do not use for circuits outside the drive. Note: The factory default for Digital Inputs is 24V. This must be switched in order to use 115V.
Table H TB2 Terminals Digital Wiring Examples

Connection Example Sourcing Digital Inputs - Internal Power Supply
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Com 24V dc
Sourcing and Sinking Definitions The digital inputs and digital outputs of the PowerFlex 700S AC drive support Sourcing or Sinking configuration. Typically, digital inputs are sourcing devices and digital outputs are sinking devices. The following definitions apply throughout this section: Sourcing a Digital Input - The digital input common (return) is connected to the power supply common. Applying a positive voltage to the digital input will cause it to activate (pull up). Sinking a Digital Input - The digital input common (return) is connected to the power supply positive voltage. Applying 0V or common to the digital input will cause it to activate (pull down). Sinking a Digital Output - The digital output common (return) is connected to the power supply common. The device to be controlled by the digital output is connect to the positive voltage and the device common is connected to the digital output. Sinking a Digital Output - The digital output common (return) is connected to the power supply positive voltage. The digital output is connect to the device to be controlled and the device common is connected to the power supply common.
Sourcing Digital Outputs - Internal Power Supply

1 2 3 4 5 6 7 8
Com 24V dc
Sinking Digital Inputs - Internal Power Supply

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Com 24V dc
Note: Digital Inputs 1-3 can only be configured as sourcing inputs. Digital Inputs 4-6 can be configured as sourcing or sinking inputs.
Sinking Digital Output - Internal Power Supply

1 2 3 4 5 6 7 8
Com 24V dc
4-6
Input/Output Digital Inputs 24V DC
Connection Example Sourcing Digital Inputs - Internal Power Supply, 2-Wire Control Required Parameter Changes Set the value of Par 829 [Dig In5 Sel] to a value of 7 Com 1 Run 24V dc Par 153 [Control Options], bit 8 [3WireControl] will 2 automatically be off (0) for 2-wire control. 3 Set Par 168 [Normal Stop Mode] for the desired 9 4 stopping mode: 10 5 0 = Ramp Stop 11 1 = CurLim Stop 6 12 2 = Coast Stop 7
8 13 14 15 16
Run Enable
Digital Inputs 24V DC
Sourcing Digital Inputs- Internal Power Supply, 3-Wire

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Start Stop Enable Com 24V dc
Set the value of Par 829 [Dig In5 Sel] to a value of 14 Normal Stop Set Par 828 [Dig In4 Sel] to a value of 5 - Start Par 153 [Control Options], bit 8 [3WireControl] will automatically be off (0) for 2-wire control. Set Par 168 [Normal Stop Mode] for the desired stopping mode: 0 = Ramp Stop 1 = CurLim Stop 2 = Coast Stop
Table I TB1 Terminals Analog Wiring Examples

Input/Output 0-10V Analog Input Connection Example 0-10V Analog Input - Internal Source Required Parameter Changes
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
4-7
Input/Output 0-10V Analog Input
Connection Example 0-10V Analog Input - Bi-Polar
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
0-10V Analog Input
0-10V Analog Input - External Source

1 2 3 4 5 6 7 8 9 10 11 12
Required Parameter Changes
-Signal or Source Common +Signal Shield / Common -Signal or Source Common +Signal Shield / Common -Signal or Source Common +Signal Shield / Common
Analog Output +/-10V DC Used to drive analog meters displaying speed and current
0-10V Analog Output

1 2 3 4 5 6 7 8 9 10 11 12 + +
Using Analog Out 1, -10V to + 10V to meter Motor RPM and direction: Send the data to the Analog Output Par 833 [Anlg Out1 Real] (the destination) linked to Par 71 [Filtered SpdFdbk] (the source) Scale the Output to the source parameter Par 835 [Anlg Out1 Scale] = 175 (Par 4 [Motor NP RPM] = 1750 / 10V) Using Analog Out 2, -10V to + 10V to meter Motor Current: Send the data to the Analog Output Par 840 [Anlg Out2 Real] (the destination) linked to Par 308 [Output Current] (the source) Scale the Output to the source parameter Par 822 [Anlg Out2 Scale] = xx (Par 2 [Motor NP FLA] / 10 V Output)
4-8
Input/Output Connection Example Primary Encoder - Internal Supply Primary Encoder Interface Supports 12V DC 13 differential encoders with 14 internal power supply. Encoder 15
16 A AB BZ Z+ -
Using Encoder 0 as speed feedback: Par 222 [Motor Fdkbk Sel] = 0 - Encoder 0 (default) Par 232 [Encoder0 PPR] = Pulses/Rev for installed encoder
5V DC differential encoders require external power supply and special jumper settings. Used as primary closed loop speed feedback
17 18 19 20 21 22 23 24
Primary Encoder - External Supply

13 14 15 16 17 18 19 20 21 22 23 24
Encoder A A-
B BZ Z+ -
Power +V Common -V Shield
Hard Enable Circuitry
The PowerFlex 700S provides a dedicated hardware enable input for applications that require the drive to be disabled without software interpretation.
4-9
You may use an auxiliary power supply to keep the 700S Control Assembly energized, when input power is de-energized. This allows the Main Control Board, DriveLogix controller and any feedback option cards to continue operation. Connect auxiliary power to J15 on the High Power Interface board. You must set parameter 153 [Control Options], bit 17 Aux Pwr Sply to enable this feature.
Table 4.B Auxiliary Power Supply Specifications\
High Power Interface Board
J15 Auxiliary Power Connector Pin 1 (24V dc power) Pin 3 (24V dc common)
Voltage 24V dc 5%
Current (Min) 3A
Power (Min) 75W
DIP Switch Settings
ATTENTION: The DIP switches for Digital Inputs 4 - 6 are set to 24V DC at the factory. If you are running a 115V AC input application, the switches must be set as indicated below before applying power to the drive or damage to the Main Control board may occur.
4-10
Figure 3 Main Control Board Dip Switches

JUMPER P22
4 2 3 1
= HW Enable
S1
SWITCH S5
SIDE VIEW Up = Open = Off FRONT TOP VIEW
4 2
3 1
= No HW Enable
Down = Closed = On
1 2
SWITCH S2
SIDE VIEW Up = Open = Off FRONT TOP VIEW
Down = Closed = On
1 2
3 4
SWITCH S4 SWITCH S3
SIDE VIEW Up = Open = Off FRONT TOP VIEW Up = Open = Off SIDE VIEW FRONT TOP VIEW
Down = Closed = On Down = Closed = On

1 2
1 2
Table E Switch Settings

Function Configuring Digital Input 6 for Hardware Enable (HW Enbl) Analog Input 1 Analog Input 2 Digital Inputs 4-6 Voltage Digital Input 1 Voltage Digital Input 2 Voltage Encoder Supply Voltage Encoder Signal A Voltage Encoder Signal B Voltage Encoder Signal Z Voltage Function DriveLogix Processor Default pin 2-4 HW Enbl Voltage Voltage 24V DC 24V DC 24V DC 12V DC 12V DC 12V DC 12V DC Down Run Switch P22 Jumper S5-2 S5-1 S4-1,2 S3-1 S3-2 S2-4 S2-1 S2-2 S2-3 Switch S1 Open pin 2-4 HW Enbl Voltage Voltage 115V AC 24V DC 24V DC 12V DC 12V DC 12V DC 12V DC Up Prog Closed pin 1-3 No Enbl Current Current 24V DC 12V DC 12V DC 5V DC 5V DC 5V DC 5V DC Center Remote Notes Processor Mode Notes No Jmpr = HW Enbl
Change with Power Off Change with Power Off Change with Power Off Change with Power Off Change with Power Off Change with Power Off Set all switches the same
Please note there are two separate values for an encoder.
Chapter
Communication Module Locations
Figure 5.1 DPI Port Locations
HIM panel opens to allow access to DPI interface. To open panel, remove screws on left side of HIM panel and swing open.
X2

No. Connector DPI Port 1
X1
To Drive Control (Main Control Board on 700S, DPI Interface Board on 700H)
Description HIM connection when installed in drive. Cable connection for handheld and remote options. Splitter cable connected to DPI Port 2 provides additional port. Not available. Cable connection for communications adapter.
DPI Port 2 DPI Port 3 or 2 DPI Port 4 DPI Port 5
5-2
Communication Configurations
Typical Programmable Controller Configurations

Important: If block transfers are programmed to continuously write information to the drive, care must be taken to properly format the block transfer. If attribute 10 is selected for the block transfer, values will be written only to RAM and will not be saved by the drive. This is the preferred attribute for continuous transfers. If attribute 9 is selected, each program scan will complete a write to the drives non-volatile memory (EEprom). Since the EEprom has a fixed number of allowed writes, continuous block transfers will quickly damage the EEprom. Do Not assign attribute 9 to continuous block transfers. Refer to the individual communications adapter User Manual for details.
Logic Command/Status Words

Figure 5.2 PowerFlex 700H Logic Command Word
Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 x Description 0 = Not Stop 1 = Stop Start (1)(2) 0 = Not Start 1 = Start Jog 0 = Not Jog 1 = Jog Clear Faults 0 = Not Clear Faults 1 = Clear Faults Direction 00 = No Command 01 = Forward Command 10 = Reverse Command 11 = Hold Present Direction Local 0 = No Local Control Control 1 = Local Control MOP 0 = Not Increment Increment 1 = Increment Accel Rate 00 = No Command 01 = Use Accel Time 1 10 = Use Accel Time 2 11 = Use Present Time Decel Rate 00 = No Command 01 = Use Decel Time 1 10 = Use Decel Time 2 11 = Use Present Time Reference 000 = No Command Select (3) 001 = Ref. 1 (Ref A Select) 010 = Ref. 2 (Ref B Select) 011 = Ref. 3 (Preset 3) 100 = Ref. 4 (Preset 4) 101 = Ref. 5 (Preset 5) 110 = Ref. 6 (Preset 6) 111 = Ref. 7 (Preset 7) MOP 0 = Not Decrement Decrement 1 = Decrement Command Stop (1)
x x x x x
x x x x
x
(1)
A 0 = Not Stop condition (logic 0) must first be present before a 1 = Start condition will start the drive. The Start command acts as a momentary Start command. A 1 will start the drive, but returning to 0 will not stop the drive. This Start will not function if a digital input (Pars 361-366) is programmed for 2-Wire Control (option 7, 8 or 9). This Reference Select will not function if a digital input (Pars. 361-366) is programmed for Speed Sel 1, 2 or 3 (option 15, 16 or 17). Note that Reference Selection is Exclusive Ownership.
(2) (3)
5-3
Figure 5.3 PowerFlex 700H Logic Status Word

Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status x Ready x x x x x x x x x x x Description 0 = Not Ready 1 = Ready Active 0 = Not Active 1 = Active Command 0 = Reverse Direction 1 = Forward Actual 0 = Reverse Direction 1 = Forward Accel 0 = Not Accelerating 1 = Accelerating Decel 0 = Not Decelerating 1 = Decelerating Alarm 0 = No Alarm 1 = Alarm Fault 0 = No Fault 1 = Fault At Speed 0 = Not At Reference 1 = At Reference 000 = Port 0 (TB) Local Control (1) 001 = Port 1 010 = Port 2 011 = Port 3 100 = Port 4 101 = Port 5 110 = Reserved 111 = No Local Reference 0000 = Ref A Auto Source 0001 = Ref B Auto 0010 = Preset 2 Auto 0011 = Preset 3 Auto 0100 = Preset 4 Auto 0101 = Preset 5 Auto 0110 = Preset 6 Auto 0111 = Preset 7 Auto 1000 = Term Blk Manual 1001 = DPI 1 Manual 1010 = DPI 2 Manual 1011 = DPI 3 Manual 1100 = DPI 4 Manual 1101 = DPI 5 Manual 1110 = Reserved 1111 = Jog Ref
(1)
See Owners for further information.
5-4
Figure 5.4 PowerFlex 700S Logic Command Word

Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description x Normal 0 = Not Normal Stop Stop 1 = Normal Stop x Start (1) 0 = Not Start 1 = Start x Jog 1 0 = Not Jog using [Jog Speed 1] 1 = Jog using [Jog Speed 1] x Clear 0 = Not Clear Fault Fault(2) 1 = Clear Fault x x Unipolar 00 = No Command Direction 01 = Forward Command 10 = Reverse Command 11 = Hold Direction Control x Reserved x Jog 2 0 = Not Jog using [Jog Speed 2] 1 = Jog using [Jog Speed 2] x Current 0 = Not Current Limit Stop Limit Stop 1 = Current Limit Stop x Coast Stop 0 = Not Coast to Stop 1 = Coast to Stop x Reserved x Reserved x Spd Ref Sel0 x Spd Ref Bits Sel1 14 13 12 x Spd Ref 0 0 0 = Spd Ref A Sel2 0 0 1 = Spd Ref B 0 1 0 = Preset 2 0 1 1 = Ref. 3 (Preset 3) 1 0 0 = Ref. 4 (Preset 4) 1 0 1 = Ref. 5 (Preset 5) 1 1 0 = Ref. 6 (Preset 6) 1 1 1 = Ref. 7 (Preset 7) x
(1) (2)
Reserved
A Not Stop condition (logic bit 0 = 0, logic bit 8 = 0, and logic bit 9 = 0) must first be present before a 1 = Start condition will start the drive. To perform this command, the value must switch from 0 to 1.
5-5
Figure 5.5 PowerFlex 700S Logic Status Word

Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status x Active x x x x x x x x x x x x x x x Description 0 = Not Active 1 = Active Running 0 = Not Running 1 = Running Command 0 = Reverse Direction 1 = Forward Actual 0 = Reverse Direction 1 = Forward Accel 0 = Not Accelerating 1 = Accelerating Decel 0 = Not Decelerating 1 = Decelerating Jogging 0 = Not Jogging 1 = Jogging Fault 0 = No Fault 1 = Fault Alarm 0 = No Alarm 1 = Alarm Flash Mode 0 = Not in Flash Mode 1 = In Flash Mode Run Ready 0 = Not Ready to Run 1 = Ready to Run At Limit(1) 0 = Not At Limit 1 = At Limit Tach Loss 0 = Not Tach Loss Sw Sw 1 = Tach Loss Sw At Zero Spd 0 = Not At Zero Speed 1 = At Zero Speed At Setpt 0 = Not At Setpoint Speed Spd 1= At Setpoint Speed Enable 0 = Not Enabled 1 = Enabled
(1)
See Parameter 304 - [Limit Status] in the PowerFlex 700S drive for a description of the limit status conditions.
5-6
Notes:
Chapter
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
Minimum Mounting Clearances
400.0 mm (15.75 in.)
400.0 mm (15.75 in.)
50.0 mm (1.97 in.)
80.0 mm (3.2 in.)
50.0 mm (1.97 in.)
350.0 mm (13.8 in.)
350.0 mm (13.8 in.)
Refer to Figure 6.1 for detailed dimension information.
Operating Temperatures
Drive requires a minimum of 1300 m3/h (765 cfm) of cooling air.

PowerFlex Drive 700H Voltage Class Amp Rating All All Surrounding Air Temperature Normal Duty Heavy Duty 0 to 40 C 0 to 50 C (32 to 104 F) (32 to 122 F)
6-2
PowerFlex Drive 700S
Voltage Class Amp Rating 400 261, 300 600 170 208
Surrounding Air Temperature Normal Duty Heavy Duty 0 to 40 C 0 to 40 C (32 to 104 F) (32 to 104 F) 0 to 40 C 0 to 40 C (32 to 104 F) (32 to 104 F) 0 to 35 C 0 to 40 C (32 to 95 F) (32 to 104 F)
Nameplate Location
Refer to Figure 6.1.
Dimensions
Figure 6.1 Frame 9 Dimensions

480.0 (18.90) 5.0 (0.20) 14.0 (0.55) 400.0 (15.75) 240.0 (9.45) 45.0 (1.77) 9.0 (0.35) 363.3 (14.32) 339.5 (13.37)
Nameplate
Wire Way
1150.0 (45.28) 1120.0 (44.09)

Nameplate
9.0 (0.35) Lifting Hole 21.0 (0.83) 372.5 (14.67) 292.5 (11.52) 142.5 (5.61) 62.5 (2.46) 245.53 (9.67) 59.0 (2.32) 191.64 (7.54) 100.12 (3.94)
285.0 (11.22)
Detail A Brake Option Top Hat
Dimensions are in millimeters and (inches).
6-3
Lifting
Important: When lifting the drive, a rod must be placed between the lifting holes as shown in Figure 6.2. ATTENTION: To guard against possible personal injury and/or equipment damage... Remove any wiring access covers at the top of the drive. Do Not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components. At no time should a person or their limbs be directly underneath the items being lifted. Do not subject the load to high rates of acceleration or deceleration. Inspect all lifting hardware for proper attachment before lifting drive unit.
Table 6.A Frame 9 - Approximate Drive and Enclosure Weights

Voltage Class 400V 400V 600V 600V Drive Rating Amps 261 300 170 208 AC Input Drive & Enclosure Weight kg (lbs.) 143 (315) 151 (333) 143 (315) 143 (315) AC Input Drive & Packaging Weight kg (lbs.) 143 (315) 151 (333) 143 (315) 143 (315) DC Input Drive & Enclosure Weight kg (lbs.) 109 (240) 117 (258) 109 (240) 109 (240) DC Input Drive & Packaging Weight kg (lbs.) 109 (240) 117 (258) 109 (240) 109 (240)
Figure 6.2 Frame 9 Lifting
6-4
Removing the Covers
Removing the Connection Cover
(8 Screws)
L1 L2 L3 L1 L2 L3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3
(8 Screws)
Removing the Power Cover
L1
L2
L3
L1
L2
L3
(3 Screws)
L1
L2
L3
L1
L2
L3
Removing the Conduit Cover
6-5
Ungrounded, Unbalanced or CE frame 9 drives are equipped with common mode capacitors that are referenced to ground. Operating a CE frame 9 drive on a resistive ground or Resistive Ground ungrounded distribution system could result in drive damage. Installations
ATTENTION: If you intend to operate a Frame 9 drive on a resistive ground or ungrounded distribution system, you must order a non-CE PowerFlex High Power drive.
All frame 9 drives (CE and non-CE) are equipped with a Metal Oxide Varistor assembly (MOV) to provide voltage surge protection. The MOV is designed for transient surge suppression only (not continuous operation). With a resistive ground or ungrounded distribution system the phase-to-ground MOV connection could become a continuous current path. Therefore, you should disconnect the MOV ground connection when installing a Frame 9 drive on a resistive ground or ungrounded distribution system. Refer to publication PFLEX-RM003, PowerFlex 700S Drives with Phase II Control Reference Manual, for information on resistive ground or ungrounded system installation.
L1
L2
L3
Disconnect and insulate this wire on resistive ground or ungrounded systems
Ground stud on Cross Plate
ATTENTION: Risk of equipment damage exists if this wire contacts other circuits in the drive while the drive is energized. Insulate the lug on this wire with several turns of electrical tape and anchor the wire so it does not contact other circuits.
6-6
Power Wiring
Table 6.B Power Terminal Specifications

No. Name Input Power Terminal Block (2) L1, L2, L3 Output Power Terminal Block (2) U/T1, V/T2, W/T3 Description Input power Motor connections Wire Size Range (1) Maximum Minimum 185.0 mm2 95.0 mm2 (350 MCM) (4/0 AWG) 185.0 mm2 95.0 mm2 (350 MCM) (4/0 AWG) 5.0 mm2 (10 AWG) 95.0 mm2 (4/0 AWG) 95.0 mm2 (4/0 AWG) Torque Recommended 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) 22 N-m (195 lb.-in.) 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.)
SHLD Terminal, PE, Motor

Ground
Terminating point for wiring shields 95.0 mm2 (4/0 AWG) 185.0 mm2 (350 MCM) 185.0 mm2 (350 MCM)
DC Bus (3)
DC input or external brake (2 Terminals; DC, DC+) (Internal Brake option not ordered) DC Bus w/Brake (3) DC input/internal brake (3 Terminals; DC, DC+/R+, R) (Internal Brake option is ordered)
Cable Clamp for Shield

(1) (2) (3)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Do Not exceed maximum wire size. Parallel connections may be required. DC terminal and brake lugs can be removed.
Figure 6.3 Terminal Locations
C D + R +/ C D R
Figure 6.4 Power Terminal Block (2)
L1
L2
L3
L1
L2
L3
U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 To Motor Leads
AC Line Input Power
6-7
Routing for I/O Wiring and Communication Cabling

Network Communication Cabling
700S
700H
Control Wiring
6-8
Notes:
Chapter
200 mm (7.87 in.)
800 mm (31.50 in.)
50 mm (2.0 in.) CLEARANCE TO WALL
7-2

PowerFlex Drive 700H Voltage Class 400 600 600 700S 400 600 600 Surrounding Air Temperature Amp Rating Normal Duty Heavy Duty 385, 460, 500 0 to 40 C 0 to 40 C (32 to 104 F) (32 to 104 F) 261, 325, 385 0 to 40 C 0 to 40 C (32 to 104 F) (32 to 104 F) 416 0 to 35 C 0 to 40 C (32 to 95 F) (32 to 104 F) 385, 460, 500 0 to 40 C 0 to 40 C (32 to 104 F) (32 to 104 F) 261, 325, 385 0 to 40 C 0 to 40 C (32 to 104 F) (32 to 104 F) 416 0 to 35 C 0 to 40 C (32 to 95 F) (32 to 104 F)
Dimensions
Figure 7.1 Frame 10 Dimensions (NEMA 1 - IP21 Enclosure Code A)
597.0 (23.50) 534.7 (21.05) 32.3 (1.27)
632.5* (24.90) 605.5 (23.84) 498.0 (19.61) 42.0 (1.65)
2275.0 (89.57) 2201.8 (86.68)
2234.0 (87.95)
* This dimension is the depth for drives with the optional door-mounted HIM installed
7-3
Figure 7.2 Frame 10 Dimensions (NEMA 12, IP54 - Enclosure Code H)

478 (19) 655.04 (25.8) 454 (18)
NEMA 12 Roof Assembly

198.5 (7.8)
2403.5 (94.6)
NEMA 12 External Filters
606 (24)
7-4
Installing the Roof Assembly on a NEMA 12, IP54 Enclosure
Drives installed in a NEMA 12 IP54 enclosure are shipped with the roof assembly installed at a reduced height for shipping purposes. The roof assembly must be installed at its full height before starting the drive. Follow the steps below to install the roof assembly.
Task A B Description Remove the two sheet metal screws that secure each of the two roof assembly handles to the roof panel. Lift the roof assembly into place, using the handles provided.
One roof assembly handle shown for clarity only.
Task C D
Description Secure the roof assembly to the roof panel using the 16 washers and screws provided to . Remove the two wing nuts that hold the handles in place, remove the two handles and replace the wing nuts.
D C
7-5
Lifting
ATTENTION: To guard against possible personal injury and/or equipment damage . . . Do Not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components. At no time should a person or their limbs be directly underneath the items being lifted. Do not subject the load to high rates of acceleration or deceleration. Inspect all lifting hardware for proper attachment before lifting drive unit.
7-6
Step 1: Attaching the Lifting Hardware to the Drive

Table 7.A Frame 10 - Approximate Drive and Standard Enclosure Weights
Drive Voltage Rating Class Amps 400 385 460 520 600 261 325 385 416 AC Input Drive & Enclosure Weight kg (lbs.) 382 (842) 382 (842) 382 (842) 320 (705) 351 (774) 351 (774) 351 (774) AC Input Drive & Packaging Weight kg (lbs.) 432 (952) 432 (952) 432 (952) 370 (816) 401 (884) 401 (884) 401 (884) DC Input Drive & Enclosure Weight kg (lbs.) 267 (589) 267 (589) 267 (589) 267 (589) 267 (589) 267 (589) 267 (589) DC Input Drive & Packaging Weight kg (lbs.) 317 (699) 317 (699) 317 (699) 317 (699) 317 (699) 317 (699) 317 (699)
Directions for Standard Enclosed Drives

A B
B>A
Min. 60
TIP: To ensure that this angle is greater than 60, make the length of chain or cable between the center and the corners (B) longer than the distance between the opposite corners (A).
Table 7.B Frame 10 - Open Type Drives - Approximate Weights

Drive Voltage Drive Rating Class Amps 400 385 460 520 600 261 325 385 416
(1)
Power Structure Weight kg (lbs.) 120 (265) 120 (265) 120 (265) 120 (265) 120 (265) 120 (265) 120 (265)
AC Choke Weight kg (lbs.) 115 (254) 115 (254) 115 (254) 53 (117) 84 (185) 84 (185) 84 (185)
AC Input Drive & Packaging Weight kg (lbs.)(1) 235 (519) 235 (519) 235 (519) 173 (382) 204 (450) 204 (450) 204 (450)
DC input drive and packaging weight is equal to the weight of the power structure
Directions for Open Type Drives
7-7
C D
Fasten the module symmetrically in at least two (2) holes.
7-8
Step 2: Removing the Skid and Shipping Feet

ATTENTION: To guard against personal injury and equipment damage, do not work under the drive unless the drive is securely mounted on appropriate blocks.
Description Using a 15 mm wrench, remove the hardware which secures the drive to the skid Lift the drive off the skid Place the drive on proper blocks on a hard level surface The blocks should be approximately 10 cm (4 inches) high Using a 17 mm wrench, remove the hardware which secures the feet to the drive and remove the feet.
!
Task
A B A
A C
A D C
C D
A D
7-9
Step 3: Mounting the Drive to the Floor and/or Wall

Floor Only Mounting Secure drive to the floor with anchor bolts in the front corner holes of the enclosure base plate. Additionally secure the drive using the mounting plates as needed (Rittal part no. 8800-210 or equivalent). Do this as far back as possible to the choke assembly plate. With this method the holes through base plate must be drilled on-site.
Important: If it is important to align the drive cabinet vertically with adjacent Rittal cabinets, you may need to place shims under the drive cabinet or use leveling feet throughout the cabinet line-up. The Allen-Bradley factory may have removed the standard plastic plugs from the bottom of the cabinet when installing the shipping feet. This reduces the height of the cabinet by 2 mm.
Wall Mounting Secure drive to the floor with anchor bolts in the front corner holes of the enclosure base plate. Secure the drive by bolting the adjustable lifting rails to the rear wall or supporting structure.
wall
7-10
Removing Covers
Moving Control Frame

To gain access to the airflow plate and protective covers you must move the Control Frame out of the way.
Task A B Description Loosen the T8 Torx-head screws, which secure the Control Frame to the drive enclosure (Remove screws on early frame 10 drives). Swing the Control Frame out and away from the power structure
or
Frame 10 drives, from early production runs, have holes instead of slots for these screws. You must completely remove the screws from these drives in order to swing-open the control frame.
7-11
Removing the Airflow Plate

The drive is equipped with a plate, just above the Control Frame, that manages airflow through the drive. You must remove this plate in order to access the protective covers.
Task A B Description Remove the T8 Torx-head screws which secure the airflow plate to the drive Slide airflow plate off of drive
B A
7-12
Removing Protective Covers

You must remove the protective covers to gain access to the power structure.
Task A Description Remove the four M5 POZIDRIV screws, which secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Note: you only need to remove the top and bottom covers to gain access to the power terminals. You can remove the other covers without removing the top and bottom ones. Remove the four M5 POZIDRIV screws, which secure the main front protective cover to the drive, then remove the protective cover. Remove side protective covers.
B C
C A
7-13
Ungrounded, Unbalanced or Frame 10 size drives are equipped with common mode capacitors that are referenced to ground. To guard against drive damage, these capacitors Resistive Ground should be disconnected if the drive is installed on a resistive ground or Installations
ungrounded distribution system or on a grounded B phase Delta system on a voltage distribution system greater than 400V AC. For installations on a resistive ground or ungrounded distribution system, refer to Installation on a Resistive Ground or Ungrounded Distribution System below. For installations on a grounded B phase Delta system on a voltage distribution system greater than 400V AC, refer to "Installation on a Grounded B Phase Delta System on a Voltage Distribution System Greater than 400V AC on page 7-14. Note: Refer to publication PFLEX-RM003, PowerFlex 700S with Phase II Control Reference Manual, for information on a resistive ground or ungrounded distribution system installation. There is one jumper located on the upper-right side of the Rectifying Module.
Installation on a Resistive Ground or Ungrounded Distribution System

1. To disconnect the capacitors, move the jumper shown below.
Task A B C D Description Loosen upper screw Remove lower screw Move jumper to horizontal position Install and tighten screws
Continue with step 2 on page 7-15.
C B
Rectifying Circuit Board
7-14
Installation on a Grounded B Phase Delta System on a Voltage Distribution System Greater than 400V AC
1. To use a grounded B phase delta system on a drive with a voltage distribution system greater than 400V AC, follow the steps below.
Task A B C D E F Description Loosen upper screw on common mode capacitor jumper Remove lower screw Move jumper to horizontal position Install and tighten screws Remove screw from X4 connection on rectifying board Insulate top and bottom of X4 connection
X4 X1
X41
X4 X1
X41
7-15
2. Insulate the capacitors from the drive input power terminals.

Task A B C Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals. Insulate the capacitor leads. Install and tighten screws and lock washers only.
Important: It is not necessary to remove the power wiring from the terminals in order to insulate the capacitor leads.
Input power terminal
L1
L2
L3
Insulator
B
Capacitor Capacitor lead
7-16
Power Wiring
Table 7.C Power Terminal Specifications

Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.1 mm2 (600 MCM) (14 AWG) Torque Recommended 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) Terminal Bolt Size(3) (4) M12 M12
No. Name Description Input Power Terminal Block Input power L1, L2, L3(3) Output Power Terminal Block ((3) Motor connections U/T1, V/T2, W/T3
SHLD Terminal, PE, Motor (3)

Ground
Terminating point for wiring shields 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 (600 MCM) 300 mm2 (600 MCM) 2.1 mm2 (14 AWG) 2.1 mm2 (14 AWG)
M10
DC Bus (3)
DC input or external brake (2 Terminals; DC, DC+) (Internal Brake option not ordered) (3) DC input/internal brake DC Bus w/Brake (3 Terminals; DC, DC+/R+, R) (Internal Brake option is ordered)
M12 M12

(1) (2) (3) (4)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Do Not exceed maximum wire size. Parallel connections may be required. These connections are bus bar type terminations and require the use of lug type connectors. Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
DC- RDC+/R+
V/T2
DANGER
DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING
1234567890-*
FIELD INSTALLED OPTIONS:
U/T1
W/T3
L1
L3
L2
1234567890-*
Cat No.
Chapter
200 mm (7.87 in.)
800 mm (39.3 in.)
8-2

PowerFlex Drive 700H Voltage Class 400 600 700S 400 600 600 Amp Rating 590, 650, 730 460, 502, 590 590, 650, 730 460, 502 590 Surrounding Air Temperature Normal Duty Heavy Duty 0 to 40 C 0 to 40 C (32 to 104 F) (32 to 104 F) 0 to 40 C 0 to 40 C (32 to 104 F) (32 to 104 F) 0 to 40 C 0 to 40 C (32 to 104 F) (32 to 104 F) 0 to 40 C 0 to 40 C (32 to 104 F) (32 to 104 F) 0 to 35 C 0 to 35 C (32 to 95 F) (32 to 95 F)
Dimensions
797.0 (31.38) 736.0 (28.98) 32.25 (1.27)
621.74* (24.48) 605.5 (23.84) 498.0 (19.61) 42.0 (1.65)
DANGER
2275.0 (89.57) 2205.0 (86.81)
2234.0 (87.95)
8-3

678 (26.7) 655.04 (25.8) 454 (18.0)
NEMA 12 Roof Assembly (1)
213 (8.4)
2414.5 (95.0)
NEMA 12 External Filters
806 (31.7)
(1)
NEMA 12/IP54 Roof Assembly is 242 mm (9.5 in.) for Frame 11, 400V 730A and 600V, 590A drives.
8-4
Task C D
D C
8-5
Lifting

Drive AC Input Drive & Voltage Rating Enclosure Class Amps Weight kg (lbs.) 400 590 564 (1243) 650 564 (1243) 730 564 (1243) 600 460 511 (1127) 502 511 (1127) 590 626 (1380) AC Input Drive & Packaging Weight kg (lbs.) 614 (1354) 614 (1354) 614 (1354) 561 (1237) 561 (1237) 676 (1490) DC Input Drive & Enclosure Weight kg (lbs.) 396 (873) 396 (873) 396 (873) 396 (873) 396 (873) 396 (873) DC Input Drive & Packaging Weight kg (lbs.) 446 (983) 446 (983) 446 (983) 446 (983) 446 (983) 446 (983)
8-6

A B
B>A
Min. 60
Table 8.B Frame 11 - Open Type Drives - Approximate Weights

Drive Voltage Frame Size Class Frame 11 400 Drive Rating Amps 590 650 730 460 502 590 AC Input Drive & Packaging Weight kg AC Choke Weight kg (lbs.) (lbs.)(2) 84 (185)(1) 378 (833) 84 (185)(1) 378 (833) 84 (185)(1) 378 (833) 115 (254) 325 (717) 115 (254) 325 (717) 115 (254)(1) 440 (970)
600
Power Structure Weight kg (lbs.) 210 (463) 210 (463) 210 (463) 210 (463) 210 (463) 210 (463)
(1) (2)
Two reactors are required per Frame 11 AC Drive DC input drive and packaging weight is equal to the weight of the power structure
8-7

A B
. and death tes cing. use. e k and 5 minue servi befor shocr, wait befor al ric ge manu elect t powevolta s in of ired. Risk nnec bus ction Disco DC instru d requ verify w groun Follo Earth
C D
! DAN
Risk of electric Disconne
GER
shock ct power, and verify death. DC wait Follow bus voltage 5 minutes instructio before and Earth ground ns in manualservicing required. before . use.
DA
NG
ER
8-8

!
Task
A B A
A C
A D C
C D
A D
8-9

wall
8-10
Removing Covers

Task A B Description Loosen the T8 Torx-head screws which secure the Control Frame to the drive enclosure Swing the Control Frame out and away from the power structure
8-11

B A
8-12

Task A B Description Remove the four M5 POZIDRIV screws which secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers Remove the four M5 POZIDRIV screws which secure the main front protective cover to the drive, then remove the protective cover
B A
A B A
Risk Disc of elec veri onnect tric sho fy Foll DC power, ck and ow bus Ear inst volt wait dea th grouruct age 5 min th. ions befo utes nd requ in man re serv and ired ual icin . befo g. re use .
DA
NG
ER
B A
8-13
ungrounded distribution system or on a grounded B phase Delta system on a voltage distribution system greater than 400V AC. For installations on a resistive ground or ungrounded distribution system, refer to Installation on a Resistive Ground or Ungrounded Distribution System below. For installations on a grounded B phase Delta system on a voltage distribution system greater than 400V AC, refer to "Installation on a Grounded B Phase Delta System on a Voltage Distribution System Greater than 400V AC" on page 8-14. There is one jumper located on each Rectifying Module. The Rectifying Modules are located on the upper-right side of the center and right hand power stack of the drives power structure.

To disconnect the capacitors, move the jumper shown below. Refer to publication PFLEX-RM003, PowerFlex 700S with Phase II Control Reference Manual, for information on a resistive ground or ungrounded distribution system installation.
C B
8-14
To use a grounded B phase delta system on a drive with a voltage distribution system greater than 400V AC, follow the steps below.
C B
X4 X1
X41
X4 X1
X41
8-15
Power Wiring
AC Input Wiring for Frame 11 Drives

600V class - 460 and 502 amp frame 11 drives contain only one rectifying module and therefore only one set of input power terminals. 400V class and 600V class - 590 amp frame 11 size drives utilize two parallel input rectifying modules, and therefore have two sets of input power terminals. You must supply power to both sets of input terminals. There are several methods for accomplishing this. Each of these methods is shown below. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drives ability to deliver current to the motor.
Figure 8.1 Frame 11 AC Wiring Example: Two Fuses per Phase
L1 L2 L3
AC Input Power Wiring, Fuses, and Disconnect Device Provided by Customer
1L1 1L2 1L3
2L1 2L2 2L3
AC Input Power Terminals Inside Drive
8-16
Figure 8.2 Frame 11 AC Wiring Example: One Fuse per Phase

L1 L2 L3
1L1 1L2 1L3
2L1 2L2 2L3
Figure 8.3 Frame 11 AC Wiring Example: Circuit Breaker

L1 L2 L3
1L1 1L2 1L3
2L1 2L2 2L3
8-17

No. Name Description Input Power Terminal Block (3) AC Input power 1L1, 1L2, 1L3, 2L1, 2L2, 2L3 Output Power Terminal Block ((3) Motor connections U/T1, V/T2, W/T3 Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.1 mm2 (600 MCM) (14 AWG) Torque Recommended 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) Terminal Bolt Size(3) (4) M12 M12

Ground
Terminating point for wiring shields 300 mm2 2.1 mm2 (600 MCM) (14 AWG) DC input or external brake 300 mm2 2.1 mm2 (Internal Brake option not ordered) (600 MCM) (14 AWG)
M10
DC Bus (3)
M12
(2 Terminals; DC, DC+)

(1) (2) (3) (4)

frm11_pwr_tb.eps
DC+ DC-
U/T1
V/T2
W/T3
1L1 1L2
1L3
2L1 2L2
2L3
Note: 600V ac input, 460A and 502A frame 11 drives only have one set of Input Power Terminals.
8-18
Notes:
Chapter

200 mm (7.87 in.)
800 mm (31.50 in.)
9-2

Surrounding Air Temperature PowerFlex Drive Normal Duty Heavy Duty 700H 0 to 40 C (32 to 104 F) 820A and 920A Drives 1030A Drives 700S 0 to 40 C (32 to 104 F) 820A and 920A Drives 1030A Drives
0 to 40 C (32 to 104 F) 0 to 35 C (32 to 95 F) 0 to 40 C (32 to 104 F) 0 to 35 C (32 to 95 F)
Dimensions
1196.05 (47.09) 534.7 (21.05) 32.3 (1.27)
632.5* (24.90) 605.5 (23.84) 498.0 (19.61) 42.0 (1.65)
2275.0 (89.57) 2201.8 (86.68)
2234.0 (87.95)
9-3

478 (18.8) (4.8) 478 (18.8) 655.04 (25.8) 454 (17.9)
198.5 (7.8)
2403.5 (94.6)
1205.05 (47.4)
9-4
Task C D
D C
9-5
Lifting


A B
B>A
Min. 60
9-6
Table 9.B Frame 12 Open Type Drives - Approximate Weights

Drive Voltage Frame Size Class Frame 12 400 Drive Rating Power Structure(1) Amps Weight kg (lbs.) 820 120 (265) 920 120 (265) 1030 120 (265) 650 120 (265) 750 120 (265) 820 120 (265) AC Input Drive & Packaging Weight kg AC Choke(2) Weight kg (lbs.) (lbs.)(3) 115 (254) 350 (772) 115 (254) 350 (772) 115 (254) 350 (772) 84 (185) 288 (635) 84 (185) 288 (635) 84 (185) 288 (635)
600
(1) (2) (3)
Two power structures are required per Frame 12 Drive Two reactors are required per Frame 12 AC Drive DC input drive and packaging weight is equal to the weight of the power structure

B
C D
9-7

!
Task
A B A
A C
A D C
C D
A D
9-8

wall
9-9
Removing Covers

Task A B Description Loosen the T8 Torx-head screws, which secure the Control Frame to the drive enclosure (Remove screws on early frame 10 drives). Swing the Control Frame out and away from the power structure
9-10

B A
9-11

Task A Description Remove the four M5 POZIDRIV screws, which secure the top and bottom protective covers to the main front protective cover, then remove the top and bottom protective covers. Note: you only need to remove the top and bottom covers to gain access to the power terminals. You can remove the other covers without removing the top and bottom ones. Remove the four M5 POZIDRIV screws, which secure the main front protective cover to the drive, then remove the protective cover. Remove side protective covers.
B C
C A
9-12
ungrounded distribution system or on a grounded B phase Delta system on a voltage distribution system greater than 400V AC. For installations on a resistive ground or ungrounded distribution system, refer to Installation on a Resistive Ground or Ungrounded Distribution System below. For installations on a grounded B phase Delta system on a voltage distribution system greater than 400V AC, refer to Installation on a Grounded B Phase Delta System on a Voltage Distribution System Greater than 400V AC on page 9-13. Note: Refer to publication PFLEX-RM003, PowerFlex 700S with Phase II Control Reference Manual, for information on a resistive ground or ungrounded distribution system installation. There is one jumper located on each Rectifying Module. The Rectifying Modules are located on the upper-right side of the right hand power stack in each cabinet of the drives power structure. Important: The jumpers on both Rectifying Modules must be in the same position.

1. To disconnect the capacitors, move the jumper shown below.
C B
9-13
1. To use a grounded B phase delta system on a drive with a voltage distribution system greater than 400V AC, follow the steps below.
C B
X4 X1
X41
X4 X1
X41
9-14
2. Insulate the capacitors from the drive input power terminals.

Task A B C Description Remove the screws and lock washers that secure each of the three capacitor supply wires to the input power terminals. Insulate the capacitor leads. Install and tighten screws and lock washers only.
Important: It is not necessary to remove the power wiring from the terminals in order to insulate the capacitor leads.
Input power terminal
L1
L2
L3
Insulator
B
Capacitor Capacitor lead
9-15
Power Wiring
Input Power Wiring

Frame 12 drives utilize two parallel power structures, and therefore have two sets of AC input power terminals. You must supply power to both sets of input terminals. There are several methods for accomplishing this. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drives ability to deliver current to the motor.
Figure 9.4 Frame 12 AC Wiring Example: Two Fuses per Phase
L1 L2 L3
AC Input Power Wiring, Fuses, and Disconnect Device Provided by Customer
1L1 1L2 1L3
2L1 2L2 2L3
9-16
Figure 9.5 Frame 12 AC Wiring Example: One Fuse per Phase

L1 L2 L3
1L1 1L2 1L3
2L1 2L2 2L3
Figure 9.6 Frame 12 AC Wiring Example: Circuit Breaker

L1 L2 L3
1L1 1L2 1L3
2L1 2L2 2L3
9-17
Output Power Wiring

Frame 12 drives utilize two parallel power structures, and therefore have two sets of output power terminals. You must connect the motor to both sets of output power terminals. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drives ability to deliver current to the motor. Important: The minimum cable length for parallel motor cables from the drive to the point where the cables connect is 5m (16.4 ft). Join the parallel cables at the motor end (not the drive end).
Figure 9.7 Frame 12 Motor Wiring Example
1T1 1T2 1T3 PE 2T1 2T2 2T3 PE
5m
Motor Motor Frame
9-18

No. Name Description Input Power Terminal Block (3) Input power 1L1, 1L2, 1L3, 2L1, 2L2, 2L3 Output Power Terminal Block ((3) Motor connections 1U/1T1, 1V/1T2, 1W/1T3, 2U/2T1, 2V/2T2, 2W/2T3 Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.1 mm2 (600 MCM) (14 AWG) Torque Recommended 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) Terminal Bolt Size(3) (4) M12 M12

Ground
Terminating point for wiring shields 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 (600 MCM) 300 mm2 (600 MCM) 2.1 mm2 (14 AWG) 2.1 mm2 (14 AWG)
40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.)
M10
DC Bus (3)
DC input or external brake (2 Terminals; DC, DC+) (Internal Brake option not ordered) DC Bus w/Brake (3) DC input/internal brake (3 Terminals; DC, DC+/R+, R) (Internal Brake option is ordered)
M12 M12

(1) (2) (3) (4)
DC- DC+
DC- DC+
1V/T2
DANGER
FIELD INSTALLED OPTIONS:
1234567890-*
Cat No.
2V/T2
DANGER
1U/T1 1W/T3
2U/T1
2W/T3
1L2
1L1
1L3
2L1 2L2 2L3
Chapter
10

200 mm (7.87)
800 mm (31.50 in.) 50 mm (2.0 in.) CLEARANCE TO WALL
1800 mm Cabinet Shown.
10-2
Frame 13 drives require a minimum of 4200 m3/h (2472 cfm) of cooling air for the Inverter unit and 1150 m3/h (677 cfm) of cooling air for each Converter unit.
Surrounding Air Temperature PowerFlex Drive Normal Duty 700S 0 to 40 C (32 to 104 F)
Heavy Duty 0 to 40 C (32 to 104 F)
Dimensions
Figure 10.1 Frame 13 Dimensions

Dimensions are detailed on the following page.
A B C
619.2 (24.4) 603 (23.7) 44 (1.73)
2275 (89.6) 2197 (86.5) 2231 (87.8)
1108.25 (43.6)
D
65 (2.6)
535 (21.1)
10-3
Voltage Class Amps A 400V 1150 1412 (56) 1300 1600 (63) 1450 600V 920 1030 1412 (56) 1180 Dimensions are in mm and (in.)
B 1329 (52) 1529 (60) 1329 (52)
C 1264 (50) 1464 (58) 1264 (50)
D 535 (21) 735 (29) 535 (21)
E 735 (29) 735 (29) 735 (29)
F 1464 (58) 1464 (58) 1464 (58)
Lifting

10-4

A B
B>A
Min. 60
Table 10.B Frame 13 Open Type Drives - Approximate Weights

Drive Voltage Class 400 Drive Rating Amps 1150 1300 1450 920 1030 1180 Weight kg (lbs.) AC Choke 130 (287)(1) 115 (254)(2) 115 (254)(2) 130 (287)(1) 130 (287)(1) 130 (287)(1) Weight kg (lbs.) Power Structure 306 (675) 306 (675) 306 (675) 306 (675) 306 (675) 306 (675) Weight kg (lbs.) NFE Module 67 (148)(1) 67 (148)(2) 67 (148)(2) 67 (148)(1) 67 (148)(1) 67 (148)(1)
600
(1) (2)
Two reactors and NFE Modules are required per Frame 13 AC Drive Three reactors and NFE Modules are required per Frame 13 AC Drive
10-5

A B
. and death tes cing. use. e k and 5 minue servi befor shocr, wait befor al ric ge manu elect t powevolta s in of ired. Risk nnec bus ction Disco DC instru d requ verify w groun Follo Earth
C D
! DAN
Risk of electric Disconne
GER
shock ct power, and verify death. DC wait Follow bus voltage 5 minutes instructio before and Earth ground ns in manualservicing required. before . use.
DA
NG
ER
10-6

!
Task
A B A
A C
A D C
C D
A D
10-7

Important: If it is important to align the drive cabinet vertically with adjacent Rittal cabinets, you may need to place shims under the drive cabinet or use leveling feet throughout the cabinet line-up. The Allen-Bradley factory may have removed the standard plastic plugs from the bottom of the cabinet when installing the shipping feet. This reduces the height of the cabinet by 2 mm. Wall Mounting Secure drive to the floor with anchor bolts in the front corner holes of the enclosure base plate. Secure the drive by bolting the adjustable lifting rails to the rear wall or supporting structure.
wall
Enclosed Frame 13 Drives with DC Input Enclosed Frame 13 Drives with DC Input are shipped with the control pan mounted in the motor connection area of the right-hand cabinet. The control pan must be moved from this location to the upper portion of the left-hand cabinet, away from the power connections.
10-8
Removing Covers

Task A B Description Loosen the T8 Torx-head screws which secure the Control Frame to the drive enclosure Swing the Control Frame out and away from the power structure
10-9

B A
10-10

Task A Description Remove the four M5 POZIDRIV screws which secure each of the three main and bottom protective covers to the drive, then remove the main and bottom protective covers. Note: You only need to remove the bottom cover to gain access to the power terminals.
A
X3 covers
DC OP BUS AN ERAT COND DW E UC AIT AT HI TO 5 M GH RS INUTVO AN ES LTAGD CA PA BE E. RE CITO FO RE MOV RS SE E RV PO ICIN WER G
DA N
GE
ungrounded distribution system or on a grounded B phase Delta system on a voltage distribution system greater than 400V AC. For installations on a resistive ground or ungrounded distribution system, refer to "Installation on a Resistive Ground or Ungrounded Distribution System" on page 10-11. For installations on a grounded B phase Delta system on a voltage distribution system greater than 400V AC, refer to "Installation on a Grounded B Phase Delta System on a Voltage Distribution System Greater than 400V AC" on page 10-12. Note: Refer to publication PFLEX-RM003, PowerFlex 700S with Phase II Control Reference Manual, for information on a resistive ground or ungrounded distribution system installation. There is one jumper located on each Rectifying Module. The Rectifying Modules are located on the upper-right side of the center and right hand power stack of the drives power structure.
10-11

To disconnect the capacitors, move the jumper shown below.
Task A B C Description Loosen three screws Rotate jumper to lower position Tighten three screws
10-12
To use a grounded B phase delta system on a drive with a voltage distribution system greater than 400V AC, follow the steps below.
Task A B C D E Description Loosen three screws Rotate jumper to lower position Tighten three screws Remove screw from X4 connection on rectifying board Insulate top and bottom of X4 connection
X41
X41
X1 X4
X1 X4
Jumper
10-13
Power Wiring
400 and 600 Volt Class AC Input Wiring for Frame 13 Drives
Frame 13 size drives utilize two or three parallel power structures that are pre-connected to line reactors through a fused input switch. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drives ability to deliver current to the motor.
Figure 3 Frame 13 AC Wiring Example: Three Internal Fuses per Phase
AC Input Power Wiring Provided by Customer
L1
L2
L3
400V, 1300 & 1450 Amp Example Shown
L1
L2
L3
NFE 1
NFE 2
NFE 3
INU MOTOR OUT
10-14
Output Power Wiring for Frame 13 Drives Connect the motor to the output power terminals. Important: Parallel wiring must have the same cable dimensions, type and routing. Non-symmetrical wiring may cause unequal loading between the converters and reduce the drives ability to deliver current to the motor.
Figure 4 Frame 13 Motor Wiring Example
PE
Motor
Motor Frame
10-15
Table 10.E Frame 13 Power Terminal Specifications

No. Name Input Power Terminal Block L1, L2, L3(1) Output Power Terminal Block (3) U/T1, V/T2, W/T3 Description Input power Motor connections Wire Size Range (1)(2) Maximum Minimum 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 2.1 mm2 (600 MCM) (14 AWG) 300 mm2 (600 MCM) 300 mm2 (600 MCM) 2.1 mm2 (14 AWG) 2.1 mm2 (14 AWG) Torque Recommended 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) 40 N-m (354 lb.-in.) Terminal Bolt Size(3) (4) M12 M12

Ground
Terminating point for wiring shields
M10
DC Bus (3)
(1) (2) (3) (4)
DC input or external brake
M12
(3 Terminals; DC, DC+)
Figure 6 Frame 13 Drive Terminal Locations
DC+ DCDC+ DCDC+ DC-
U/T1
V/T2
W/T3
U/T1
V/T2
W/T3
L1
Output Power Terminals
L2
L3
Right-hand cabinet shown only.
10-16
Notes:
Appendix
Specifications
Category
Agency Certification
c UL
PowerFlex 700H Listed to UL508C and CAN/CSA-C2.2 No. 14-M91.

US
PowerFlex 700S Listed to UL508C and CAN/CSA-C2.2 No. 14-M91. Marked for all applicable European Directives (1) EMC Directive (89/336/EEC) EN 61800-3 Adjustable Speed electrical power drive systems Low Voltage Directive (73/23/EEC) EN 50178 Electronic Equipment for use in Power Installations Certified to AS/NZS, 1997 Group 1, Class A.
Marked for all applicable European Directives (1) EMC Directive (89/336/EEC) EN 61800-3 Adjustable Speed electrical power drive systems Low Voltage Directive (73/23/EEC) EN 50178 Electronic Equipment for use in Power Installations Certified to AS/NZS, 1997 Group 1, Class A.
N223
NA
II 2 G/D
NA
TUV Rheinland Product Safety
Certified to ATEX directive 94/9/EC. Group II Category (2) GD Applications with ATEX Approved Motors. PowerFlex 700S Phase II Control drives only. Refer to publication 20D-UM006 for more information. TUV functional safety report only (no FS mark on the label)
..
Production inspected
EN 50178
Bauart geprft
Functional
TUV Rheinland
..
Type approved
(1)
Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high [Pulse Freq] readings.
W
Safety
The drive is also designed to meet the following specifications: NFPA 70 - US National Electrical Code NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems. IEC 146 - International Electrical Code.
The drive is also designed to meet the following specifications: NFPA 70 - US National Electrical Code NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems. IEC 146 - International Electrical Code.
A-2
Specifications
Category
Specification
Protection
Drive AC Input Overvoltage Trip: AC Input Undervoltage Trip: Bus Overvoltage Trip: Bus Undervoltage Shutoff/Fault: Nominal Bus Voltage (Full Load): Heat Sink Thermistor: Drive Overcurrent Trip Software Overcurrent Trip:
PowerFlex 700H 380/400 480V 500V 600V 611Vac 611Vac 611Vac 806Vac 235Vac 235Vac 235Vac 326Vac 911Vdc 911Vdc 911V dc 1200V dc 333Vdc 333Vdc 333Vdc 461Vdc 517Vdc 621Vdc 645Vdc 776Vdc Monitored by microprocessor overtemp trip
690V 806Vac 326Vac 1200V dc 461Vdc 890Vdc
PowerFlex 700S 380/400 480V 500V 600V 475Vac 570V ac 611V ac 690Vac Adjustable 675Vdc 810Vdc 810Vdc 1013Vdc Adjustable 540Vdc 648Vdc 645Vdc 810Vdc Monitored by microprocessor overtemp trip
690V 863V ac 1164V dc 931V dc
Hardware Overcurrent Trip: Instantaneous Current Limit: Line transients: Control Logic Noise Immunity: Power Ride-Thru: Logic Control Ride-Thru: Ground Fault Trip: Short Circuit Trip: Environment Altitude: Maximum Surrounding Air Temperature without De-rating: Storage Temperature (all const.): Atmosphere:
360% of rated Heavy Duty current (typical) up to 6000 volts peak per IEEE C62.41-1991 Showering arc transients up to 1500V peak 15 milliseconds at full load 0.5 seconds minimum, 2 seconds typical Phase-to-ground on drive output Phase-to-phase on drive output 1000 m (3300 ft) max. without derating Based on drive rating, refer to Drive Frame chapters 40 to 60 C (40 to 140 F) Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. 5 to 95% non-condensing 15G peak for 11ms duration (1.0 ms) 2 mm (0.0787 in.) displacement, 1G peak EN50178 / EN60068-2-6
Calculated value, 105% of motor rated to 200% of drive rated 105% of 3 sec. rating (158%-210%) 143% of 3 sec. rating (215%-287%) 360% of rated Heavy Duty current (typical) up to 6000 volts peak per IEEE C62.41-1991 Showering arc transients up to 1500V peak 15 milliseconds at full load 0.25 seconds, drive not running Phase-to-ground on drive output Phase-to-phase on drive output 1000 m (3300 ft) max. without derating Based on drive rating, refer to Drive Frame chapters 40 to 70 C (40 to 158 F) Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. 5 to 95% non-condensing
Relative Humidity: Shock: Non-operational Vibration: Sound
Electrical
AC Input Voltage Tolerance: Frequency Tolerance: Input Phases: Displacement Power Factor: Efficiency: Maximum Short Circuit Rating: Actual Short Circuit Rating: Maximum Drive to Motor Power Ratio
15G peak for 11ms duration (1.0 ms) 2 mm (0.0787 in.) displacement, 1G peak EN50178 / EN60068-2-6 Note: Sound Frame Sound Backpressure level is Level ground measured at 1 Noise meter. All devices Level measured are 400V 9 78 dba 49 dba IP21 and in power 10 77 dba 49 dba up mode. 13 76d ba 46 dba 10% 10% 47-63 Hz. 47-63 Hz. Three-phase input provides full rating for all drives. Three-phase input provides full rating for all drives. Single-phase operation provides 50% of rated current. Single-phase operation provides 50% of rated current. 0.98 across entire speed range. 0.98 across entire speed range. 97.5% at rated amps, nominal line volts. 97.5% at rated amps, nominal line volts. 200,000 Amps symmetrical. 200,000 Amps symmetrical. Determined by AIC rating of installed fuse/circuit Determined by AIC rating of installed fuse/circuit breaker. breaker. Recommended not greater than 2:1 ratio. Drive to motor rating cannot exceed a 2:1 ratio
Specifications
A-3
Category
Specification
Control
Method:
PowerFlex 700H Sine coded PWM with programmable carrier frequency. Ratings apply to all drives (refer to the De-rating Guidelines in the PowerFlex Reference Manual). The drive can be supplied as 6 pulse or 12 pulse in a configured package. 1-6 kHz. 0 to rated motor voltage 0 to 320 Hz Within 0.01% of set output frequency. Within 0.4% of maximum output frequency. Speed regulation - with Slip Compensation 0.5% of base speed across 40:1 speed range 40:1 operating range
Carrier Frequency: Output Voltage Range: Output Frequency Range: Frequency Accuracy Digital Input: Analog Input: Frequency Control:
PowerFlex 700S Sine coded PWM with programmable carrier frequency, Indirect Self-Organized, Field-Oriented Control, Current-regulated. Ratings apply to all drives (refer to the De-rating Guidelines in the PowerFlex Reference Manual). The drive can be supplied as 6 pulse or 12 pulse in a configured package. 2-10 kHz. 0 to rated motor voltage 0 to 320 Hz
Speed Control:
Torque Regulation:
Selectable Motor Control: Stop Modes: Accel/Decel:
S-Curve Time Intermittent Overload: Current Limit Capability:
Electronic Motor Overload Protection:
Speed regulation - without feedback 0.1% of base speed across 120:1 speed range 120:1 operating range 50 rad/sec bandwidth Speed regulation - with feedback 0.001% of base speed across 120:1 speed range 1000:1 operating range 300 rad/sec bandwidth Torque Regulation - without feedback 10%, 600 rad/sec bandwidth Torque Regulation - with feedback 5%, 2500 rad/sec bandwidth Sensorless Vector with full tuning. Standard V/Hz with Field Oriented Control with and without a feedback full custom capability. device and permanent magnet motor control Multiple programmable stop modes including - Ramp, Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S-curve. Coast and Current Limit. Two independently programmable accel and decel Two independently programmable accel and decel times. Each time may be programmed from 0 to times. Each time may be programmed from 0 - 6553.5 3276.7 seconds in 0.1 second increments. seconds in 0.1 second increments. 0-100% of accel/decel time. Adjustable from 0.5 to 4.0 seconds. 110% Overload capability for up to 1 minute 110% Overload capability for up to 1 minute 150% Overload capability for up to 2 seconds 150% Overload capability for up to 3 seconds Proactive Current Limit programmable from 20 to Independent Motoring and Regenerating Power Limits 160% of rated output current. Programmable programmable to 800% of rated output current proportional gain. Class 10 protection with speed sensitive response. Class 10 protection with speed sensitive response. Investigated by U.L. to comply with N.E.C. Article 430. Investigated by U.L. to comply with N.E.C. Article 430. U.L. File E59272, volume 12. U.L. File E59272, volume 12.
A-4
Specifications
Category
Specification
PowerFlex 700H
Encoder Inputs (2):
Encoder Voltage Supply: Maximum Required Input Frequency: Hi-Resolution Stegmann Option: Encoder Voltage Supply: Hi-Resolution Feedback: Maximum Cable Length: RS-485 Interface:
Customer-I/O Plug (P1) - Hi Res: Resolver Option: Excitation Frequency: Excitation Voltage: Operating Frequency Range: Resolver Feedback Voltage: Maximum Cable Length: User Available MemoryBase: With Memory Expansion Board: Battery: Serial Cable:
PowerFlex 700S Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive) Incremental, Dual Channel Quadrature type 5V dc or 12 V dc (5 V dc requires an external power supply) 320 mA/channel 500 kHz Refer to specifications on page B-1 11.5V dc @ 130 mA Sine/Cosine 1V P-P Offset 2.5 182 m (600 ft.) Hi-Resolution Feedback Option card obtains the following information via the Hiperface RS-485 interface shortly after power-up: Address, Command Number, Mode, Number of turns, Number of Sine/Cos cycles, Checksum Allen-Bradley PN: S94262912 Weidmuller PN: BL3.50/90/12BK 2400 Hz 4.25-26 Vrms 1 - 10 kHz 2V 300 mV 304.8 meters (1000 ft.) 256 kbytes 768 kbytes 1756-BA1 (Allen-Bradley PN 94194801) 0.59g lithium 1761-CBLPM02 to 1761-NET-AIC 1761-CBLPA00 to 1761-NET-AIC 1756-CP3 directly to controller 1747-CP3 directly to controller category 3 (2) Up to (8) modules 640 mA maximum @ 5.1V dc 4100-CCF3
Feedback
DriveLogix
Flex I/O Connection: FLEXBUS Current Output: Cable:
Drive, Fuse & Circuit Breaker Ratings
The tables on the following pages provide drive ratings (including continuous, 1 minute and peak(1)) and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree C and the U.S. N.E.C. Other country, state or local codes may require different ratings.
Fusing
If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen. IEC BS88 (British Standard) Parts 1 & 2 (2), EN60269-1, Parts 1 & 2, type gG or equivalent should be used. UL UL Class T, J or L must be used.
(1) (2)
Peak duration is 2 Sec.for 700H and 3 Sec. for 700S Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
Specifications
A-5
Circuit Breakers
The non-fuse listings in the following tables include both circuit breakers (inverse time or instantaneous trip). If one of these is chosen as the desired protection method, the following requirements apply. IEC and UL Both types of devices are acceptable for IEC and UL installations.
Table A.A 400 Volt AC Input Protection Devices
Drive Catalog Number 20xC261 9 Frame kW Rating
ND HD
PWM Input Freq. Ratings Output Amps

kHz Amps Cont. 1 Min.
Dual Element Time Delay Fuse

Peak (1) Min. (2) Max. (3)
Non-Time Delay Fuse

Min. Max.
Motor Circuit Circuit Watts (4) Breaker Protector (6) Loss

Max. (5) Max. Watts
20xC300 9 20xC385 10 20xC460 10 20xC500 10 20xC590 11
132 160 200 250 250 315 -
110 132 160 200 200 -
2 2 2 2 2 2 2 2 2 2 2
263 207 302 247 388 302 463 388 463 388 594 524 655 594 735 655 826 735 927 826 1038 927
261 205 300 245 385 300 460 385 500 420 590 520 650 590 730 650 820 730 920 820 1030 920
287 308 330 368 424 450 506 578 550 630 649 780 715 885 803 975 902 1095 1012 1230 1133 1370
410 410 500 490 600 600 770 770 750 840 956 956 1062 1062 1095 1170 1230 1314 1380 1476 1555 1600
350 275 400 350 500 400 600 500 600 500 750 (1 per phs) 375 (2 per phs) 100 (1 per phs) 350 (2 per phs) 850 (1 per phs) 425 (2 per phs) 750 (1 per phs) 375 (2 per phs) 1000 (1 per phs) 500 (2 per phs) 850 (1 per phs) 425 (2 per phs) 1100 (1 per phs) 650 (2 per phs) 1000 (1 per phs) 500 (2 per phs) 1200 (1 per phs) 600 (2 per phs) 1100 (1 per phs) 550 (2 per phs) 1400 (1 per phs) 700 (2 per phs) 1200 (1 per phs) 600 (2 per phs)
550 450 650 500 850 650 1000 850 1000 850 1300 (1 per phs)
350 275 400 350 500 400 600 500 600 500 750 (1 per phs)
700 600 900 700 1000 900 1200 1000 1200 1000 1700 (1 per phs)
700 600 900 700 1100 900 1300 1100 1300 1100 1700
400 300 400 400 600 400 600 600 600 600 800 700 1000 800 1200 1000 1200 1200 1200 1200 1400 1200
2700 2700 3100 3100 4320 4320 5335 5335 5921 5921 6620 6620 7538 7538 8312 8312 9201 9201 10670 10670 11729 11729
250 2 2
600 (2 per phs) 375 (2 per phs) 1100 (1 per phs) 700 (1 per phs) 550 (2 per phs) 350 (2 per phs) 1400 (1 per phs) 850 (1 per phs) 700 (2 per phs) 425 (2 per phs) 1300 (1 per phs) 750 (1 per phs) 650 (2 per phs) 375 (2 per phs) 1600 (1 per phs) 1000 (1 per phs) 800 (2 per phs) 500 (2 per phs) 1400 (1 per phs) 850 (1 per phs) 700 (2 per phs) 425 (2 per phs) 1800 (1 per phs) 1100 (1 per phs) 900 (2 per phs) 650 (2 per phs) 1600 (1 per phs) 1000 (1 per phs) 800 (2 per phs) 500 (2 per phs) 2000 (1 per phs) 1200 (1 per phs) 1000 (2 per phs) 600 (2 per phs) 1800 (1 per phs) 1100 (1 per phs) 900 (2 per phs) 550 (2 per phs) 2200 (1 per phs) 1400 (1 per phs) 1100 (2 per phs) 700 (2 per phs) 2000 (1 per phs) 1200 (1 per phs) 1000 (2 per phs) 600 (2 per phs)
20xC650 11 355 -
315 2 2
20xC730 11 400 -
355 2 2
20xC820 12 450 -
400 2 2
20xC920 12 500 -
450 2 2
20xC1K0 12 500 (1) (2) (3) (4) (5) (6)
450 2
850 (2 per phs) 1500 (1 per phs) 1500 750 (2 per phs) 1900 (1 per phs) 1900 950 (2 per phs) 1700 (1 per phs) 1700 850 (2 per phs) 2100 (1 per phs) 2100 1050 (2 per phs) 1900 (1 per phs) 1900 950 (2 per phs) 2400 (1 per phs) 2400 1200 (2 per phs) 2100 (1 per phs) 2100 1050 (2 per phs) 2600 (1 per phs) 2600 1300 (2 per phs) 2200 (1 per phs) 2400 1100 (2 per phs) 3000 (1 per phs) 3000 1500 (2 per phs) 2600 (1 per phs) 2600 1300 (2 per phs)
Peak duration is 2 Sec. for 700H and 3 Sec. for 700S Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum Maximum allowable rating by US NEC. Exact size must be chosen for each installation. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum
A-6
Specifications
Table A.B 480 Volt AC Input Protection Devices

Drive Catalog Number 20xD261 20xD300 20xD385 20xD460 20xD500 20xD590 Frame HP Rating
ND HD
PWN Input Freq. Ratings Output Amps

kHz Amps Cont. 1 Min.

Peak (1) Min. (2) Max. (3)
Non-Time Delay Fuse

Min. Max.
Circuit Motor Circuit Watts Breaker (4) Protector (6) Loss

Max. (5) Max. Watts
9 9 10 10 10 11
200 250 300 350 450 500 -
150 200 250 300 350 -
2 2 2 2 2 2 2 2 2 2 2
252 207 290 247 372 302 444 338 483 423 570 524 628 594 705 655 792 735 888 826 994 927
261 205 300 245 385 300 460 385 500 420 590 520 650 590 730 650 820 730 920 820 1030 920
287 308 330 368 424 450 506 578 550 630 649 780 715 885 803 975 902 1095 1012 1230 1133 1370
410 410 500 490 600 600 770 770 750 840 956 956 1062 1062 1095 1170 1230 1314 1380 1476 1555 1600
350 275 400 350 500 400 600 500 650 550 750 (1 per phs) 375 (2 per phs) 750 (1 per phs) 350 (2 per phs) 850 (1 per phs) 425 (2 per phs) 750 (1 per phs) 375 (2 per phs) 900 (1 per phs) 450 (2 per phs) 850 (1 per phs)
550 450 650 500 850 650 1000 850 1000 900 1300 (1 per phs)
350 275 400 350 500 400 600 500 650 550 750 (1 per phs)
700 600 900 700 1100 900 1300 1100 1500 1200 1700 (1 per phs)
700 600 900 700 1100 900 1300 1100 1500 1200 1700
400 300 400 400 600 400 600 600 700 600 800 700 800 800 1000 800 1200 1200 1200 1200 1300 1200
2700 2700 3100 3100 4320 4320 5335 5335 5921 5921 6620 6620 7538 7538 8312 8312 9201 9201 10670 10670 11729 11729
450 2 2
600 (2 per phs) 375 (2 per phs) 1100 (1 per phs) 750 (1 per phs) 550 (2 per phs) 350 (2 per phs) 1400 (1 per phs) 850 (1 per phs) 700 (2 per phs) 425 (2 per phs) 1300 (1 per phs) 750 (1 per phs) 650 (2 per phs) 375 (2 per phs) 1600 (1 per phs) 900 (1 per phs) 800 (2 per phs) 450 (2 per phs) 1400 (1 per phs) 850 (1 per phs)
20xD650
11 500 -
500 2 2
20xD730
11 600 -
500 2 2
20xD820
12 700 -
425 (2 per phs) 700 (2 per phs) 425 (2 per phs) 1000 (1 per phs) 1800 (1 per phs) 1000 (1 per phs) 500 (2 per phs) 900 (1 per phs) 900 (2 per phs) 500 (2 per phs) 1600 (1 per phs) 900 (1 per phs)
600 2 2
20xD920
12 800 -
450 (2 per phs) 800 (2 per phs) 450 (2 per phs) 1200 (1 per phs) 2000 (1 per phs) 1200 (1 per phs) 600 (2 per phs) 1000 (2 per phs) 600 (2 per phs) 1100 (1 per phs) 1800 (1 per phs) 1100 (1 per phs) 550 (2 per phs) 900 (2 per phs) 550 (2 per phs) 1300 (1 per phs) 2200 (1 per phs) 1300 (1 per phs) 650 (2 per phs) 1100 (2 per phs) 650 (2 per phs) 1200 (1 per phs) 2000 (1 per phs) 1200 (1 per phs) 600 (2 per phs) 1000 (2 per phs) 600 (2 per phs)
700 2 2
20xD1K0 12 900 (1) (2) (3) (4) (5) (6)
800 2
850 (2 per phs) 1500 (1 per phs) 1500 750 (2 per phs) 1900 (1 per phs) 1900 950 (2 per phs) 1700 (1 per phs) 1700 850 (2 per phs) 2100 (1 per phs) 2100 1050 (2 per phs) 1900 (1 per phs) 1900 950 (2 per phs) 2400 (1 per phs) 2400 1200 (2 per phs) 2100 (1 per phs) 2100 1050 (2 per phs) 2600 (1 per phs) 2600 1300 (2 per phs) 2400 (1 per phs) 2400 1200 (2 per phs) 3000 (1 per phs) 3000 1500 (2 per phs) 2600 (1 per phs) 2600 1300 (2 per phs)
Peak duration is 2 Sec. for 700H and 3 Sec. for 700S Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum Maximum allowable rating by US NEC. Exact size must be chosen for each installation. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum
Specifications
A-7
Table A.C 600 Volt AC Input Protection Devices

Drive Catalog Number 20DE170 9 Frame HP Rating
ND HD
PWM Input Freq. Ratings Output Amps

kHz
(1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1)

Peak(2) Min. (3) Max. (4)
Non-Time Delay Fuse

Min. Max.
Motor Circuit Circuit Watts Breaker (5) Protector (7) Loss

Max (6) Max. Watts
Amps
Cont.
1 Min.
20DE208 9 20DE261 10 20DE325 10 20DE385 10 20DE416 10 20DE460 11 20DE502 11 20DE590 11
150 200 250 350 400 450 450 500 600
150 150 200 250 350 350 400 450 500 650 700 700
164 139 201 164 252 201 314 252 372 314 402 314 444 372 485 444 570 485 628 570 724 628 792 628
170 144 208 170 261 208 325 261 385 325 416 325 460 385 502 460 590 502 650 590 750 650 820 750
187 216 230 250 287 312 358 392 424 488 458 488 506 578 552 690 649 753 715 885 825 975 902 975
245 245 289 289 375 375 470 470 585 585 585 585 693 693 828 828 904 904 1062 1062 1170 1170 1170 1170
225 200 300 225 350 300 400 350 500 400 550 400 600 500 650 600 800 (1 per phs) 400 (2 per phs) 650 (1 per phs) 325 (2 per phs) 800 (1 per phs) 400 (2 per phs) 750 (1 per phs) 375 (2 per phs) 950 (1 per phs) 475 (2 per phs) 800 (1 per phs)
350 300 450 350 550 450 700 550 850 700 900 700 1000 800 1100 1000 1300 (1 per phs)
225 200 300 225 350 300 400 350 500 400 550 400 600 500 650 600 800 (1 per phs)
500 400 600 500 700 600 900 700 1100 900 1200 900 1300 1100 1400 1300 1700 (1 per phs)
500 400 600 500 700 600 900 700 1100 900 1200 900 1300 1100 1400 1300 1700
250 200 350 250 350 300 450 400 500 450 550 450 600 500 650 600 800 700 900 800 1000 900 1100 900
4206 4206 4751 4751 5527 5527 5622 5622 6345 6345 6925 6925 7539 7539 9502 9502 10570 10570 11082 11082
(1)
650 (2 per phs) 400 (2 per phs) 1100 (1 per phs) 650 (1 per phs) 550 (2 per phs) 325 (2 per phs) 1400 (1 per phs) 800 (1 per phs) 700 (2 per phs) 400 (2 per phs) 1300 (1 per phs) 750 (1 per phs) 650 (2 per phs) 375 (2 per phs) 1600 (1 per phs) 950 (1 per phs) 800 (2 per phs) 475 (2 per phs) 1400 (1 per phs) 800 (1 per phs)
850 (2 per phs) 1400 (1 per phs) 1400 700 (2 per phs) 1900 (1 per phs) 1900 950 (2 per phs) 1700 (1 per phs) 1700 850 (2 per phs) 2200 (1 per phs) 2200 1100 (2 per phs) 1900 (1 per phs) 1900
20DE650 12 700 20DE750 12 800 20DE820 12 900
(1)
(1)
(1)
(1)
(1)
400 (2 per phs) 700 (2 per phs) 400 (2 per phs) 950 (2 per phs) 1000 (1 per phs) 1800 (1 per phs) 1000 (1 per phs) 2400 (1 per phs) 2400 500 (2 per phs) 800 (1 per phs) 400 (2 per phs) 900 (2 per phs) 500 (2 per phs) 1400 (1 per phs) 800 (1 per phs) 700 (2 per phs) 400 (2 per phs) 1200 (2 per phs) 1900 (1 per phs) 1900 950 (2 per phs)
(1)
(1) (2) (3) (4) (5) (6) (7)
Rated PWM for 700H control is 1.5 kHz, for 700S control is 2kHz. Peak duration is 2 Sec. for 700H and 3 Sec. for 700S Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum Maximum allowable rating by US NEC. Exact size must be chosen for each installation. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum
A-8
Specifications
Table A.D 690 Volt AC Input and Protection Devices

Drive Catalog Number kW Rating ND HD Frame
PWM Input Freq. Ratings

kHz
(1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1)
Amps
Output Amps Dual Element Time Delay Fuse Cont. 1 Min. Peak(2) Min. (3) Max. (4)
Non-Time Delay Fuse Min. Max.
Circuit Breaker (5) Max. (6)
Motor Circuit Protector (7) Max.
20xE170 9 20xE208 9 20xE261 10 20xE325 10 20xE385 10 20xE416 10 20xE460 11 20xE502 11 20xE590 11
160 200 250 315 355 400 450 500 560
132 160 200 250 315 315 355 400
171 145 210 171 263 210 327 263 388 327 419 327 463 388 506 463 594
170 144 208 170 261 208 325 261 385 325 416 325 460 385 502 460 590
187 216 230 250 287 312 358 392 424 488 458 488 506 578 552 690 649
245 245 289 289 375 375 470 470 585 585 585 585 693 693 828 828 904
225 200 300 225 350 300 425 350 500 450 500 450 600 500 700 600 800 (1 per phs) 400 (2 per phs) 650 (1 per phs) 325 (2 per phs) 850 (1 per phs) 425 (2 per phs) 750 (1 per phs) 375 (2 per phs) 950 (1 per phs) 475 (2 per phs) 850 (1 per phs) 425 (2 per phs) 1100 (1 per phs) 550 (2 per phs) 850 (1 per phs) 425 (2 per phs)
500 400 600 500 700 600 900 700 1100 900 1200 900 1300 1500 1400 1300 1700
250 200 350 250 350 300 450 350 500 450 550 450 600 500 650 600 800
20xE650 12 630 20xE750 12 710 20xE820 12 800

(1) (2) (3) (4) (5) (6) (7)
500 560 630 630
(1)
506 655 594 756 655 826 655
502 650 590 750 650 820 750
753 715 885 825 975 902 975
904 1062 1062 1170 1170 1170 1170
1400 1900 1700 2200 1900 2400 1900
650 850 800 1000 850 1100 850
(1) (1)
(1)
(1) (1) (1)
Rated PWM for 700H control is 1.5 kHz, for 700S control is 2kHz. Peak duration is 2 Sec. for 700H and 3 Sec. for 700S Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum Maximum allowable rating by US NEC. Exact size must be chosen for each installation. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum
Specifications
A-9
Table A.E 540 Volt DC Input Protection Devices

Drive Catalog Number 20xH261 20xH300 20xH385 20xH460 20xH500 20xH590 20xH650 20xH730 20xH820 20xH920 20xH1K0
(1)
Frame
kW Rating
ND HD

kHz Amps kW
Output Amps
Cont. 1 Min. Peak (1) Fuse
9 9 10 10 10 11 11 11 12 12 12
132 160 200 250 250 315 355 400 450 500 500 -
110 132 160 200 200 250 315 355 400 450 450
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
307 241 353 288 453 353 541 453 589 494 695 612 765 695 859 765 965 859 1083 965 1213 1083
161 127 186 152 238 186 284 238 309 260 365 322 402 365 452 402
261 205 300 245 385 300 460 385 500 420 590 520 650 590 730 650 820 730 920 820 1030 920
287 308 330 368 424 450 506 578 550 630 649 780 715 885 803 975 902 1095 1012 1230 1133 1370
410 410 500 490 600 600 770 770 750 840 956 956 1062 1062 1095 1170 1230 1314 1380 1476 1555 1600
500 500 630 630 700 700 900 900 1000 1000 630 (2 per phs) 630 (2 per phs) 700 (2 per phs) 700 (2 per phs) 700 (2 per phs) 700 (2 per phs)
Bussmann Style Fuse 170M6608 170M6608 170M6610 170M6610 170M6611 170M6611 170M6613 170M6613 170M6614 170M6614 170M6610 170M6610 170M6611 170M6611 170M6611 170M6611
Peak duration is 2 Sec. for 700H and 3 Sec. for 700S
Table A.F 650 Volt DC Input Protection Devices

Drive Catalog Number 20xJ261 20xJ300 20xJ385 20xJ460 20xJ500 20xJ590 20xJ650 20xJ730 20xJ820 20xJ920 20xJ1K0
(1)
Frame
HP Rating
ND HD

kHz Amps kW
Output Amps
Peak Cont. 1 Min. (1)
9 9 10 10 10 11 11 11 12 12 12
200 250 300 350 450 500 500 600 700 800 900 -
150 200 250 300 350 450 500 500 600 700 800
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
294 231 338 276 434 338 519 434 564 474 666 587 733 666 824 733 925 824 1038 925 1162 1038
186 146 213 174 274 213 327 274 356 299 420 370 463 420 520 463
261 205 300 245 385 300 460 385 500 420 590 520 650 590 730 650 820 730 920 820 1030 920
287 308 330 368 424 450 506 578 550 630 649 780 715 885 803 975 902 1095 1012 1230 1133 1370
410 410 500 490 600 600 770 770 750 840 956 956 1062 1062 1095 1170 1230 1314 1380 1476 1555 1600
Fuse 500 500 630 630 700 700 900 900 1000 1000 630 (2 per phs) 630 (2 per phs) 700 (2 per phs) 700 (2 per phs) 700 (2 per phs) 700 (2 per phs)
Bussmann Style Fuse 170M6608 170M6608 170M6610 170M6610 170M6611 170M6611 170M6613 170M6613 170M6614 170M6614 170M6610 170M6610 170M6611 170M6611 170M6611 170M6611
Peak duration is 2 Sec. for 700H and 3 Sec. for 700S
A-10
Specifications
Table A.G 775 Volt DC Input Protection Devices

Drive Catalog Number 20xK170 20xK208 20xK261 20xK325 20xK385 20xK416 20xK460 20xK502 20xK590 20xK650 20xK750 20xK820
(1) (2)
Frame
PWM Input HP Rating Freq. Ratings Output Amps

ND HD kHz
(1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1)
Amps
Cont.
1 Min.
Peak (2)
9 9 10 10 10 10 11 11 11 12 12 12
150 200 250 350 400 450 450 500 600 700 800 900
150 150 200 250 350 350 400 450 500 650 700 700
192 162 235 192 294 235 367 294 434 367 469 367 519 434 566 519 666 566 733 666 846 733 925 733
170 144 208 170 261 208 325 261 385 325 416 325 460 385 502 460 590 502 650 590 750 650 820 750
187 216 230 250 287 312 358 392 424 488 458 488 506 578 552 690 649 753 715 885 825 975 902 975
245 245 289 289 375 375 470 470 585 585 585 585 693 693 828 828 904 904 1062 1062 1170 1170 1170 1170
Fuse
Bussmann Style Fuse
Rated PWM for 700H control is 1.5 kHz, for 700S control is 2kHz. Peak duration is 2 Sec. for 700H and 3 Sec. for 700S
Table A.H 932 Volt DC Input Protection Devices

Drive Catalog Number 20xM170 20xM208 20xM261 20xM325 20xM385 20xM416 20xM460 20xM502 20xM590 20xM650 20xM750 20xM820
(1) (2)
Frame
PWM Input HP Rating Freq. Ratings Output Amps

ND HD kHz
(1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1)
Amps
Cont.
1 Min.
Peak (2)
9 9 10 10 10 10 11 11 11 12 12 12
160 200 250 315 355 400 450 500 560 630 710 800
132 160 200 250 315 315 355 400 500 560 630 630
200 170 245 200 307 245 383 307 453 383 490 383 542 453 591 542 695 591 765 695 883 765 965 765
170 144 208 170 261 208 325 261 385 325 416 325 460 385 502 460 590 502 650 590 750 650 820 750
187 216 230 250 287 312 358 392 424 488 458 488 506 578 552 690 649 753 715 885 825 975 902 975
245 245 289 289 375 375 470 470 585 585 585 585 693 693 828 828 904 904 1062 1062 1170 1170 1170 1170
Fuse
Bussmann Style Fuse
Rated PWM for 700H control is 1.5 kHz, for 700S control is 2kHz. Peak duration is 2 Sec. for 700H and 3 Sec. for 700S
Appendix
Specifications
Hi-Resolution (Stegmann) Feedback Option Card Specifications

Consideration Encoder Voltage Supply Stegmann Feedback Maximum Cable Length Maximum Frequency (Encoder Speed) RS-485 Interface Description 11.5V dc @ 130 mA Sine/Cosine 1V P-P Offset 2.5 90m (295 ft) 12.5 s/cycle (4687.5 RPM for encoders with 1024 sine cycles per revolution) (9375 RPM for encoders with 512 sine cycles per revolution) The Stegmann Feedback Option card obtains the following information via the Hiperface RS-485 interface shortly after power-up: Address Command Number Mode Number of turns Number of Sine/Cos cycles Checksum Allen-Bradley PN: S94262912 Weidmuller PN: BL3.50/90/12BK
Customer-I/O plug (P1)
Supported Encoders
Table B.A specifies which encoders are supported by the 700S Hi-Resolution Stegmann Encoder Feedback Option module. Important: Please note that encoders must be ordered as "Single Ended". This will ensure that the RS-485 channel has the proper termination network installed at the factory.
Table B.A Supported Stegmann Encoders
Model SINCOS SCS-60, SCS-70, SCM-60, and SCM-70 SINCOS SCS-KIT-101 and SCM-KIT-101 SINCOS SRS-50, SRS-60, SRM-50, and SRM-60 Resolution 512 sine cycles per revolution. Comment SCM-60 and SCM-70 have built-in mechanical turns counter. 1024 sine cycles per revolution. SCM-60 and SCM-70 have built-in mechanical turns counter. 1024 sine cycles per revolution. SRM-50 and SRM-60 have built-in mechanical turns counter.
B-2
Model SINCOS SRS/M 25
SINCOS SRS660 SINCOS SHS-170
Resolution Comment 1024 sine cycles per revolution SRS25 and SRM25 have built-in mechanical turns counter. IP65 Protection Class. Size 25 square flange mounting. 1024 sine cycles per revolution Hollow-shaft up to 14 mm diameter 512 sine cycles per revolution. While the software supports this encoder, the SHS-170 draws excessive current and should only be used with an external power supply.
SINCOS, SINCODER and LINCODER are registered trademarks of Stegmann Inc.
Recommended Cables
If you are using this motor and feedback device: Allen-Bradley 1326AB-BXXXX-21ML, and -21MKXL motors with embedded Stegmann rotary encoder Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with embedded Stegmann rotary encoder Allen-Bradley MP-Series 460V motors with embedded Stegmann rotary encoder Allen-Bradley MP-Series 230V motors with embedded Stegmann rotary encoder Any other motor with external Stegmann SHS-170 rotary encoder Any other motor with external Stegmann SCS-60, SCS-70, SCM-60 or SCM-70, SRS-50, SRS-60, SRM-60, or SRM-60 rotary encoder Any other motor with external Stegmann SRS-25 or SRM-25 rotary encoder Any other motor with external Stegmann SCS-Kit 101 or SCK-Kit 101 rotary encoder Any other motor with external Stegmann SRS660 rotary encoder Use this cable: Allen-Bradley 1326-CECU-XXL-XXX See this wiring diagram: Figure 1 on page 3
Allen-Bradley 2090-CDNFBMP-SXX
Figure 2 on page 3
Allen-Bradley 2090-CDNFBMP-SXX or 2090-XXNFMP-SXX Allen-Bradley 2090-UXNFDMP-SXX or 2090-XXNFMP-SXX Stegmann shielded twisted-pair cable with12-pin DIN style connector
Figure 2 on page 3 Figure 3 on page 3 Figure 4 on page 4
Stegmann shielded twisted-pair cable with 12-pin DIN style connector Figure 4 on page 4 or or 8-pin Berg style connector Figure 6 on page 4
Stegmann shielded twisted-pair cable with 10-pin MS style connector
Figure 5 on page 4
Stegmann shielded twisted-pair cable with 8-pin Berg style connector Figure 6 on page 4 Is available only with pre-attached Stegmann shielded twisted-pair cable of various lengths Figure 7 on page 5
9 10 11 12
Wiring the Hi-Resolution Feedback Option Card to an Encoder
Terminal 12 11 10 9 8 7 6 5 4 3 2 1
Signal POWER COMMON POWER REFSIN +SIN REFCOS +COS SHIELD SHIELD N/C N/C DATA+ (RS 485) DATA- (RS 485)
Description Power supply for encoder interface. Negative Sine signal. Positive Sine signal. Negative Cosine signal. Positive Cosine signal. Connection point for encoder cable shield. Not connected. Positive DH485 terminal. Negative DH485 terminal.
1 2
3 4 5 6
7 8
B-3
Connection Examples
Figure 1 1326-CECU-XXL-XXX cable

Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH BK BK RD BK BU BK WH BK RD BK BU BK GN A B C D E F G H I J ENCODER POWER POWER COMMON REFSIN +SIN REFCOS +COS DATA+ (RS-485) DATA- (RS-485) SHIELD OVERALL SHIELD
BK GN
Figure 2 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motor or 460V MP Series Motor with 2090-CDNFDMP-SXX cable
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/OR OR BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN OR WH/OR BU WH/BU A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
BU WH/BU GN WH/GN
Figure 3 230V MP Series Motor with 2090-UXNFDMP-SXX or 2090-XXNFMP-SXX cable

Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/GY GY BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN GY WH/GY BU WH/BU A B C D E F K L R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
BU WH/BU GN WH/GN
B-4
Connection Examples
Figure 4 Stegmann shielded twisted-pair cable with 12-pin DIN style connector
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 BU RD BN WH BK PK RD BU PK GN BN WH 12 11 10 9 8 7 6 5 4 3 2 1 ENCODER POWER N/C POWER COMMON SHIELD +COS DATA- (RS 485) REFSIN +SIN N/C N/C DATA+ (RS 485) REFCOS
GY GN
GY BK
Figure 5 Stegmann shielded twisted-pair cable with 10-pin MS style connector

Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 BU RD BN WH BK PK RD BU BN BK GY GN WH PK A B C D E F G H I J ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS 485) DATA- (RS 485) +SIN +COS N/C SHIELD
GY GN
Figure 6 Stegmann shielded twisted-pair cable with 8-pin Berg style connector
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 BU RD BN WH BK PK RD BU BN BK GY GN WH PK 1 2 3 4 5 6 7 8 ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS 485) DATA- (RS 485) +SIN +COS
GY GN
B-5
Connection Examples
Figure 7 Stegmann pre-attached shielded twisted-pair cable

Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 BU RD BN WH BK PK RD BU BN BK GY GN WH PK 1 2 3 4 5 6 7 8 ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS 485) DATA- (RS 485) +SIN +COS
GY GN
B-6
Notes:
Appendix
Specifications
Resolver Feedback Option Card Specifications

Consideration Excitation Frequency Excitation Voltage Resolver Feedback Voltage Customer-I/O plug (P1) Description 2381-9300 Hz 8-26 Vrms 2 Vrms +/- 300 mV Allen-Bradley PN: S94262908 Weidmuller PN: BL3.50/90/8BK
Compatible Resolvers
Table A specifies which resolvers are supported by the 700S Resolver Feedback Option module.
Table A Compatible Resolvers
Parameter 275 [Reslvr0 Type Sel] Setting for Phase I Firmware 1.17 1 - Rel800123-2R 2 - Rel800123-2S 3 - Rel800123-2T 2 - Rel800123-2S 1 - Rel800123-2R 2 - Rel800123-2S 3 - Rel800123-2T 1 - Rel800123-2R N/A Parameter 275 [Reslvr0 Type Sel] Setting for Phase I Firmware 2.XX 1 - T2014/2087x1 2 - T2014/2087x2 3 - T2014/2087x2 2 - T2014/2087x2 1 - T2014/2087x1 2 - T2014/2087x2 3 - T2014/2087x2 1 - T2014/2087x1 14 - AmciR11XC107
Manufacturer Tamagawa Tamagawa Tamagawa Tamagawa Tamagawa Tamagawa Tamagawa Tamagawa Advanced Micro Controls Inc. (AMCI)
Manufacturer Catalog Number TS-2014N181E32 TS-2014N182E32 TS-2014N185E32 TS-2087N12E9 TS-2087N1E9 TS-2087N2E9 TS-2087N5E9 TS-2087N11E9 R11X-C10/7
Notes x 1, flange-mounted enclosure x 2, flange-mounted enclosure x 5, flange-mounted enclosure x 2, HD foot-mounted enclosure, double shaft x 1, HD foot-mounted enclosure x 2, HD foot-mounted enclosure x 5, HD foot-mounted enclosure x 1, HD foot-mounted enclosure, double shaft
C-2
Allen-Bradley servo motors may be ordered with factory installed resolvers. Table B specifies which factory installed resolvers are
supported by the 700S Resolver Feedback Option module.
Table B Compatibility with Resolvers on Allen-Bradley Motors
Parameter 275 [Reslvr0 Type Sel] Setting for Phase I Firmware 1.17 Not Supported 11 - AB 118449-8 Parameter 275 [Reslvr0 Type Sel] Setting for Phase I Firmware 2.XX Not Supported 11 - Reserved Parameter 277 [Reslvr0 Type Sel] Setting for Phase II Firmware 1.XX Not Supported 11 - Reserved
Motor / Resolver Type Compatible Notes 1326 AB 230V Primary Resolver No Receiver type resolver - not supported 1326 AB 230V Secondary Yes Secondary resolver is Resolver (A-B part 118449-8) geared to motor - not intended for motor speed / position feedback Transmitter type resolver - supported 1326 AB 230V Secondary Yes Secondary resolver is Resolver (A-B part 129214-8) geared to motor - not intended for motor speed / position feedback Transmitter type resolver - supported 1326 AB 460V Primary Resolver Yes Transmitter type resolver supported 1326 AB 460V Secondary Yes Secondary resolver is Resolver geared to motor - not intended for motor speed / position feedback Transmitter type resolver - supported 1326AD 230V Rare Earth No Receiver type resolver - not Primary Resolver supported 1326AH 460V Explosion Proof Yes Transmitter type resolver Motor Primary Resolver supported 1326AH 460V Explosion Proof Yes Secondary resolver is Motor Secondary Resolver geared to motor - not intended for motor speed / position feedback Transmitter type resolver - supported Yes Transmitter type resolver 1326AS 460V Rare Earth Primary Resolver supported MPL 460V Primary Resolver Yes Transmitter type resolver supported
13 - AB 129214-8
13 - Reserved
13 - Reserved
9 - AB 164982-8 13 - AB 129214-8
9 - 1326Ax 460v 13 - Reserved
9 - 1326Ax 460v 13 - Reserved
Not Supported 9 - AB 164982-8 N/A
Not Supported 9 - 1326Ax 460v N/A
Not Supported 9 - 1326Ax 460v N/A
9 - AB 164982-8 4 - AB 155407-8
9 - 1326Ax 460v 4 - MPL 460v
9 - 1326Ax 460v 4 - MPL 460v
C-3
Recommended Cable
Rockwell Automation strongly recommends the use of Reliance Electric 417900-207CG cable for installation, or an equivalent cable that meets these specifications: 3 Twisted Pairs, 80C, 300V Chrome FPR Jacket, Plenum Rated Conductor Size: 18 AWG Twists Per Inch: 2-3 twists per inch of wire lay per pair Capacitance Per Pair: not to exceed 30 pF per foot +/- 0.3 pF as read on a GEN_RAD Model 1658 RLC Digibridge or equivalent Capacitance Difference Pair to Pair: not to exceed 0.6 pF per foot as read on a GEN_RAD Model 1658 RLC Digibridge or equivalent Resistance per 1000 Feet: 17.15 +/- 10% Inductance per 1000 Feet: 0.13 mH +/- 10% as read on a GEN_RAD Model 1658 RLC Digibridge or equivalent Insulation Thickness: 0.008 in. Conductor Stranding 16/30 Jacket Thickness: 0.018 in.
7 8
Wiring the Resolver Feedback Option Card to a Resolver
Terminal 8 7 6 5 4 3 2 1
Signal REF HIGH SHIELD REF LOW SIN HIGH SHIELD SIN LOW COS HIGH COS LOW
Description Positive Reference signal Connection point for resolver cable shield Negative Reference signal Positive Sine signal Connection point for resolver cable shield Negative Sine signal Positive Cosine signal Negative Cosine signal
1 2 3 4 5
C-4
Connection Examples Resolver Interface - Clockwise Rotation = Count Up
+ REF SIN COS
REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1
+
Resolver Interface - Clockwise Rotation = Count Down (Reverse Polarity of Sine or Cosine Signals)
+ REF SIN COS
REF HIGH 8 GROUND 7 REF LOW 6 SIN HIGH 5 GROUND 4 SIN LOW 3 COS HIGH 2 COS LOW 1
+
+ REF SIN COS
REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1
+
Appendix
Specifications
MDI Option Card Specifications

Consideration Rotary Encoder Voltage Supply Rotary Encoder Hi-Resolution Feedback Rotary Encoder Maximum Cable Length Rotary Encoder RS-485 Interface Description 11.5V dc @ 130 mA Sine/Cosine 1V P-P Offset 2.5 90m (295 ft.) The MDI Option card obtains the following information via the Hiperface RS-485 interface shortly after power-up: Address Command Number Mode Number of turns Number of Sine/Cos cycles Checksum high speed 12-24V dc sinking digital inputs Allen-Bradley PN: S94274917 Weidmuller PN: 67601782
Registration Inputs Customer-I/O plug (P1)
Supported Linear Sensors

Temposonics R-Series Linear sensors with MTS part numbers ending in 1S2G1102 work with the MDI Option.
Part Number Character 1 S 2 G 1 1 02 Characteristic Input Voltage = +24Vdc SSI output Data Length = 24 Bits Output Format = Gray Code Resolution = 0.005 mm Performance = Standard Scale Orientation = Forward-acting Synchronized
Temposonics is a registered trademark of MTS Systems Corporation.
D-2
Supported Rotary Encoders

Please note that encoders must be ordered as "Single Ended". This will ensure that the RS-485 channel has the proper termination network installed at the factory.
Model SINCOS SCS-60, SCS-70, SCM-60, and SCM-70 SINCOS SCS-KIT-101 and SCM-KIT-101 SINCOS SRS-50, SRS-60, SRM-50, and SRM-60 SINCOS SRS/M 25 Resolution 512 sine cycles per revolution. 1024 sine cycles per revolution. 1024 sine cycles per revolution. 1024 sine cycles per revolution Comment SCM-60 and SCM-70 have built-in mechanical turns counter. SCM-60 and SCM-70 have built-in mechanical turns counter. SRM-50 and SRM-60 have built-in mechanical turns counter. SRS25 and SRM25 have built-in mechanical turns counter. IP65 Protection Class. Size 25 square flange mounting. Hollow-shaft up to 14 mm diameter While the software supports this encoder, the SHS-170 draws excessive current and should only be used with an external power supply.
SINCOS SRS660 SINCOS SHS-170
1024 sine cycles per revolution 512 sine cycles per revolution.
SINCOS, SINCODER and LINCODER are registered trademarks of Stegmann Inc.
Recommended Cables
If you are using this motor and feedback device: Temposonics R-Series Linear sensors with MTS part numbers ending in 1S2G1102 Allen-Bradley 1326AB-BXXXX-21ML, and -21MKXL motors with embedded Stegmann rotary encoder Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with embedded Stegmann rotary encoder Allen-Bradley MP-Series 460V motors with embedded Stegmann rotary encoder Allen-Bradley MP-Series 460V motors with embedded Stegmann rotary encoder Allen-Bradley MP-Series 230V motors with embedded Stegmann rotary encoder Allen-Bradley MP-Series 230V motors with embedded Stegmann rotary encoder Any other motor with external Stegmann SHS-170 rotary encoder Any other motor with external Stegmann SCS-60, SCS-70, SCM-60 or SCM-70, SRS-50, SRS-60, SRM-60, or SRM-60 rotary encoder Any other motor with external Stegmann SRS-25 or SRM-25 rotary encoder Any other motor with external Stegmann SCS-Kit 101 or SCK-Kit 101 rotary encoder Any other motor with external Stegmann SRS660 rotary encoder Use this cable: Mating MTS molded extension cable for RG connector or integral P cable Allen-Bradley 1326-CECU-XXL-XXX See this wiring diagram: Figure 1 on page 3 Figure 2 on page 4
Allen-Bradley 2090-CDNFDMP-SXX
Figure 3 on page 4
Allen-Bradley 2090-CDNFDMP-SXX Allen-Bradley 2090-XXNFMP-SXX Allen-Bradley 2090-UXNFDMP-SXX Allen-Bradley 2090-XXNFMP-SXX Stegmann shielded twisted-pair cable with12-pin DIN style connector
Figure 3 on page 4 Figure 4 on page 4 Figure 5 on page 5 Figure 6 on page 5 Figure 7 on page 5
Stegmann shielded twisted-pair cable with 12-pin DIN style connector Figure 7 on page 5 or or 8-pin Berg style connector Figure 9 on page 6
Stegmann shielded twisted-pair cable with 10-pin MS style connector
Figure 8 on page 6
Stegmann shielded twisted-pair cable with 8-pin Berg style connector Figure 9 on page 6 Is available only with pre-attached Stegmann shielded twisted-pair cable of various lengths Figure 10 on page 6
D-3
Wiring the MDI Option

Terminal 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Signal Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND Description Power supply for Rotary Encoder interface Positive Sine signal for Rotary Encoder interface Negative Sine signal for Rotary Encoder interface Negative Cosine signal for Rotary Encoder interface Positive Cosine signal for Rotary Encoder interface Positive DH485 terminal for Rotary Encoder interface Negative DH485 terminal for Rotary Encoder interface Positive Clock terminal for Linear Sensor interface Negative Clock terminal for Linear Sensor interface Positive SSI terminal for Linear Sensor interface Negative SSI terminal for Linear Sensor interface Positive terminal for Rotary Encoder registration strobe Negative terminal for Rotary Encoder registration strobe Positive terminal for Linear Sensor registration strobe Negative terminal for Linear Sensor registration strobe Connection point for cable shields
Connection Examples
Figure 1 Linear Sensor Connections with MDI RG Connector or P Integral Cable

EXTERNAL 24 Vdc POWER SUPPLY POWER COMMON RD or BN WH MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
9 10 11 12 13 14 15 16 17
LINEAR SENSOR WH RD or BN GN YE GY PK 7 6 5 4 3 2 1 No Connection DC Ground +24 Vdc (-) CLOCK (+) CLOCK (+) DATA (-) DATA
YE GN GY PK
D-4
Connection Examples
Figure 2 Rotary Encoder Connections with Allen-Bradley 1326-CECU-XXL-XXX Cable

MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 WH BK BK RD BK BU BK GN BK WH BK RD BK BU BK GN A B C D E F G H I J ROTARY ENCODER POWER POWER COMMON REFSIN +SIN REFCOS +COS DATA+ (RS-485) DATA- (RS-485) SHIELD OVERALL SHIELD
Figure 3 Rotary Encoder Connections for 460V MP Series Motor or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motor with 2090-CDNFDMP-SXX cable
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/OR OR BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN OR WH/OR BU WH/BU A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
BU WH/BU GN WH/GN
Figure 4 Rotary Encoder Connections for 460V MP Series Motor or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motor with 2090-XXNFMP-SXX cable
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/GY OR BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN OR WH/GY A B C D E F N P R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
GN WH/GN
Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable.
D-5
Connection Examples
Figure 5 Rotary Encoder Connections for 230V MP Series Motor with 2090-UXNFDMP-SXX cable
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/GY GY BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN GY WH/GY BU WH/BU A B C D E F K L R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
BU WH/BU GN WH/GN
Figure 6 Rotary Encoder Connections for 230V MP Series Motor with 2090-XXNFMP-SXX cable
Hi-Res Feedback Option Board POWER COMMON 12 POWER 11 REFSIN 10 +SIN 9 REFCOS 8 +COS 7 SHIELD 6 SHIELD 5 N/C 4 N/C 3 DATA+ (RS 485) 2 DATA- (RS 485) 1 WH/GY GY BK/WH BK WH/RD RD BK BK/WH RD WH/RD GN WH/GN GY WH/GY A B C D E F K L R S ENCODER +SIN REFSIN +COS REFCOS DATA+ (RS-485) DATA- (RS 485) POWER COMMON TS+ TS-
GN WH/GN
Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable.

Figure 7 Rotary Encoder Connections with Stegmann shielded twisted-pair cable and 12-pin DIN style connector
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 BU RD BN WH BK PK GY GN RD BU PK GN BN WH 12 11 10 9 8 7 6 5 4 3 2 1 ROTARY ENCODER POWER N/C POWER COMMON SHIELD +COS DATA- (RS 485) REFSIN +SIN N/C N/C DATA+ (RS 485) REFCOS
GY BK
D-6
Connection Examples
Figure 8 Rotary Encoder Connections with Stegmann shielded twisted-pair cable and 10-pin MS style connector
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 BU RD BN WH BK PK GY GN RD BU BN BK GY GN WH PK A B C D E F G H I J ROTARY ENCODER POWER POWER COMMON REFSIN REFCOS DATA+ (RS 485) DATA- (RS 485) +SIN +COS N/C SHIELD
Figure 9 Rotary Encoder Connections with Stegmann shielded twisted-pair cable and 8-pin Berg style connector
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
BU RD BN WH BK PK RD BU BN BK GY GN WH PK 1 2 3 4 5 6 7 8
ROTARY ENCODER
POWER POWER COMMON REFSIN REFCOS DATA+ (RS 485) DATA- (RS 485) +SIN +COS
GY GN
Figure 10 Rotary Encoder Connections with Stegmann pre-attached shielded twisted-pair cable
MDI Feedback Option Board Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
BU RD BN WH BK PK BU RD BN WH BK PK GY GN
ROTARY ENCODER
POWER COMMON POWER REFSIN +SIN REFCOS +COS DATA+ (RS 485) DATA- (RS 485)
GY GN
D-7
Connection Examples
Figure 11 Registration Sensor Connection

EXTERNAL 12 or 24 Vdc POWER SUPPLY POWER COMMON MDI Feedback Option Board 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Rotary Encoder POWER COMMON Rotary Encoder POWER Rotary Encoder REFSIN Rotary Encoder +SIN Rotary Encoder REFCOS Rotary Encoder +COS Rotary Encoder DATA+ (RS485) Rotary Encoder DATA- (RS485) Linear Sensor CLOCK+ Linear Sensor CLOCKLinear Sensor DATA+ Linear Sensor DATARotary Encoder REGISTRATION+ Rotary Encoder REGISTRATIONLinear Sensor REGISTRATION+ Linear Sensor REGISTRATIONCHASSIS GND
Rotary Registration Sensor + Power Common
Linear Registration Sensor + Power Common
D-8
Notes:
Index
A
AC Input Circuit Breakers A-4 Ground 1-2 Line Fuses A-4 AC Supply Source 1-1 Unbalanced 1-1 Ungrounded 1-1 Agency Certification A-1 Ambient Temperature 6-1, 7-2, 8-2, 9-2, 10-2 Armored Cable 1-4 Auto Mode 2-9 Auto/Manual Control 2-10 Modes 2-9 Auxiliary 3-16, 4-9 Auxiliary Power Supply Power Supply 3-16, 4-9 Communications Logic Command Word 5-2 Logic Status Word 5-3 Programmable Controller Configurations 5-2 Routing for Cabling 6-7 Conduit 1-6 Contactors Input 1-8 Output 1-8 Control Wire 2-1, 3-1, 4-1, 6-7 Control, Auto/Manual 2-10 Conventions, Manual P-2 Cover, Opening 6-4
D
DC Input 1-6 Digital Wiring Examples 4-5 Dimensions Minimum Clearances 6-1, 7-1, 8-1, 9-1, 10-1 Mounting 6-2, 7-2, 7-3, 8-2, 8-3, 9-2, 9-3, 10-2 Distribution Systems Unbalanced 1-1 Ungrounded 1-1 DPI Port Locations 5-1 Drive Grounding 1-2 Drive Ratings A-4
B
Bipolar Inputs 2-1, 3-1, 4-1 Bus Capacitors, Discharging P-4
C
Cable Entry Plate SHLD Terminal 1-3 Cable Trays 1-6 Cables, Power Armored 1-4 Insulation 1-4 Separation 1-4 Shielded 1-4 Type 1-4 Unshielded 1-4 Capacitors Bus, Discharging P-4 CE Conformity 1-6 Requirements 1-7 Circuit Breakers, Input 1-3 Common Bus 1-6 Common Mode Interference 2-1, 3-1, 4-1
E
Earthing, see Grounding EMC Directive 1-6 Instructions 1-6 EMI/RFI Filter Grounding, RFI Filter 1-3 Enclosure Rating 6-1, 7-2, 8-2, 9-2, 10-2 ESD, Static Discharge P-4
F
Filter, RFI 1-3 First Environment Installations 1-7 Frame Designations A-4
Index-2
Fuses Input 1-3 Ratings A-4
Manual Mode 2-9 Manual/Auto Control 2-10 Minimum Clearances 6-1, 7-1, 8-1, 9-1, 10-1 Modes, Auto/Manual 2-9 Mounting Clearances 6-1, 7-1, 8-1, 9-1, 10-1 Orientation 6-1, 7-1, 8-1, 9-1, 10-1 MOV 1-1, 6-5
G
General Precautions P-4 Grounding Bus 1-2 Conductor 1-2 Filter 1-3 General 1-2 Impedance 1-2 Safety, PE 1-2 Shields 1-3
O
Opening the Cover 6-4 Operating Modes 2-9 Operating Temperature 6-1, 7-2, 8-2, 9-2, 10-2 Output Contactor Start/Stop 1-8 Output Devices Contactors 1-8
H
Hardware Enable 2-5 High Speed Inputs 4-6 Hi-Resolution Feedback Option Card Wiring B-2
P I
Input Contactor Start/Stop 1-8 Input Devices Circuit Breakers 1-3 Contactors 1-8 Fuses 1-3 Input Fusing 1-3 Input Potentiometer 2-6 Input Power Conditioning 1-2 Inputs High Speed 4-6 PE Ground 1-2 Ports, DPI Type 5-1 Potentiometer, Wiring 2-6 Power Cables/Wiring 1-3 Power Conditioning, Input 1-2 Power Terminal Block 6-6, 7-16, 8-17, 9-18, 10-15 Precautions, General P-4 Precharge 1-6 Programmable Controller Configurations 5-2 Publications, Reference P-1
L
Logic Command Word 5-2 Logic Status Word 5-3, 5-5 Low Voltage Directive 1-6
R
Ratings, Drive A-4 Recommended 3-1, 4-1 Reference Control 2-9 Reference Material P-1 Removing Cover 6-4 Repeated Start/Stop 1-8 Resolver Feedback Option Card PowerFlex 700S C-1 Wiring C-3
M
Main Control Board I/O Terminal Locations 3-3 Main Control Board I/O Configuration Settings 3-16, 4-9 Manual Conventions P-2
Index-3
S
Safety Ground 1-2 Shielded Cables Power 1-4 SHLD Terminal 1-3 Short Circuit Protection 1-3 Signal Wire 2-1, 3-1, 4-1 Sinking Input/Output 4-5 Sourcing Input/Output 4-5 Specifications Agency Certification A-1 Control A-3 Drive Ratings A-4 Electrical A-2 Environment A-2 Protection A-2 Speed Command Sources 2-9 Speed Pot 2-6 Speed Reference Control 2-9 Speed Reference Selection 2-9 Start/Stop, Repeated 1-8 Static Discharge, ESD P-4 Supply Source 1-1 SynchLink 3-18 System Grounding 1-2
U
Unbalanced/Ungrounded Supply 1-1 Unbalanced/Ungrounded/Resistive Ground Supply 6-5 Unshielded Power Cables 1-4
V
Vector Control I/O Terminal Block 2-4
W
Web Sites, see WWW, World Wide Web Wire Control 2-1 Signal 2-1, 3-1, 4-1 Wiring Control and Communication 6-7 Hardware Enable 2-5 Potentiometer 2-6 Power 1-3 the Hi-Resolution Feedback Option Card B-2 the Multi-Device Interface Option D-3 the Resolver Feedback Option Card C-3 Wiring Examples Digital 4-5 TB1 - Row B (Bottom) 3-8 TB1 - Row T (Top) 3-5 TB2 - Row R (Top) 3-11 WWW, World Wide Web P-1
T
TB1 - Row B (Bottom) Terminals 3-7 TB1 - Row T (Top) Terminals 3-4 TB1 Terminals 4-4 TB2 - Row B (Bottom) Terminals 3-14 TB2 - Row T (Top) Terminals 3-10 TB2 Terminals 4-4 Terminal Block Power 6-6, 7-16, 8-17, 9-18, 10-15 Vector Control I/O 2-4 Wire Size Encoder 2-2 I/O 2-2 Power 6-6, 7-16, 8-17, 9-18, 10-15 Terminals TB 4-4 TB1 4-4 the Multi-Device Interface Option Wiring D-3
Index-4
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Publication PFLEX-IN007C-EN-P May, 2006
Suppersedes PFLEX-IN007A-EN-P May, 2004 Copyright 2006 Rockwell Automation, Inc. All rights reserved.
Allen-Bradley
PowerFlex 700S & 700H High Power Drives
Installation Instructions

Pflex In007 - en P

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700S High Performance AC Drive 700H Adjustable Frequency AC Drive

Important User Information

identify a hazard avoid the hazard recognize the consequences

Summary of Changes Preface

General Installation Information

PowerFlex 700H Control Wiring

Control Wiring for PowerFlex 700S Drives with Phase I Control

Control Wiring for PowerFlex 700S Drives with Phase II Control

PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option

PowerFlex 700S Resolver Feedback Option Card

PowerFlex 700S Multi-Device Interface Option Card

Who Should Use this Manual? What Is Not in this Manual

For Allen-Bradley Drives Technical Support:

Drive Frame Sizes

Identifying the Frame Size of the Drive

LISTED IND CONT EQ 9D42

MADE IN THE USA (FAC 1B)

Serial Number: 2622381652

LISTED IND CONT EQ 9D42

U/T1 V/T2 W/T3 U/T1 V/T2 W/T3

MADE IN THE USA (FAC 1B)

Serial Number: 2622381652

General Installation Information

AC Supply Source Considerations

Unbalanced, Ungrounded or Resistive Grounded Distribution Systems

General Installation Information

Input Power Conditioning

General Grounding Requirements

R (L1) S (L2) T (L3)

U (T1) V (T2) W (T3)

General Installation Information

Shield Termination - SHLD

RFI Filter Grounding

Fuses and Circuit Breakers

General Installation Information

Cable Types Acceptable for 200-600 Volt Installations

General Installation Information

General Installation Information

CabIe Trays and Conduit

Low Voltage Directive (73/23/EEC)

EMC Directive (89/336/EEC)

General Installation Information

Essential Requirements for CE Compliance

General Installation Information

Using Input/Output Contactors

Input Contactor Precautions

Output Contactor Precaution

General Installation Information

DC Input Precharge Control Wiring

Table B X50 Terminal Block Connections

Table 1.E X50 Terminal Block Specifications

Minimum 1.0 mm2 (18 AWG)

Torque Recommended 0.8 N-m (7.0 lb.-in.)

General Installation Information

Figure 6 Frame 9 - X50 Terminal Block Location

X50 Terminal Block

Figure 7 Frame 10 - 13 X50 Terminal Block Location

X50 Terminal Block

PowerFlex 700H Control Wiring

Signal and Control Wire Types

Signal Type Analog I/O

Minimum Insulation Rating 300V, 75-90 degrees C (167-194 degrees F)