JAY BEE INDUSTRIES

Introduction:
Jay Bee are the major suppliers of the Distribution, Power transformers & Servo Stablizers in various ratings with manufacturing Unit I located at Panchkula (Haryana), Unit II located at Nalagarh (Himachal Pardesh) and its Head Office at New Delhi. Our major customers are Govt. utilities like State Electricity Boards and Private Industries for their products like Industrial Furnaces, Mini Steel Plants, Rolling Mills, Paper & Chemical Industries, Rice Shellers, Solvent Extraction Plants, Ginning Mills, Sugar Mills, Pharmaceuticals etc. All the Transformers & Servo Stablizers designed by our expert design team, meet the specific requirement of our customers. Continuous efforts are being put to upgrade the technology. We have supplied large number of Power, Distribution transformers & Servo Stablizers with ratings to Private and Co-operative sectors based in Haryana, Punjab, Himachal Pradesh, Union Territory of Chandigarh, Tamilnadu, Karnataka & Uttar Pradesh.

QUALITY OBJECTIVES ARE: a. To provide efficient leadership to the team encouraging them to unfold their creativity. b. Every staff person to be trained for at least 4 hours every six months to keep pace with change in market trend and technology for the growth of the company. c. To ensure each one in the organisation is striving towards maintaining a standard of safety and environment. d. Reduction to bare minimum of non conformance in the process and product.

Basic Information Business Type Ownership & Capital Year of Establishment Trade & Market Annual Turnover Team & Staff Total Number of Employees 26 to 50 People US$ 1-10 Million (or Rs. 4-40 Crore Approx.) 1993 Manufacturer Exporter Wholesaler

No. of Research / QC Staff

1 - 5 People

No. of Engineers & Technicians

1 - 5 People

No. of Skilled Staff

6 - 25 People

No. of Semi-Skilled Staff Company USP Quality Measures/Testing Facilities

1 - 5 People

Yes

Product Portfolio
We manufacture and supply technologically advanced & superior quality power and distribution transformers as well as servo stabilizers. Our comprehensive range is fabricated using qualitative raw material in the production process, to ensure maximum efficiency. Our wide assortment encompasses distribution transformers, power transformers, dry type transformers, servo stabilizers, furnace transformers, transformers with OLTC, and auto transformers/booster transformers. Some of the salient features of our range are as follows: Low power consumption Withstand voltage fluctuation in harsh conditions Rust proof Durable Low temperature rise Ideal for overloads Tested for short circuits & impulse voltage

These transformers are available with other ratings, vector group, voltage ratio, terminal arrangement, as per the requirement of our clients. These can also be customized in terms of accessories including fittings like cable boxes gas operated relay, MOG WT1 and marshalling box.

Our comprehensive range is available within the power range of 500-5000 KVA and voltage class of 33 KV.

Application Areas
Technologically advance and modern range of stabilizers and transformers are manufactured by us. Demands of following industrial process are fulfilled by us-: Small steel plants Plants of industrial furnace Rice sellers Rolling mills Sugar mills Ginning mills Plants for solvent extraction

Electric Power Transformer We are one of the leading manufacturers and suppliers of a vast range of Electric Power Transformers. These are ideal to offer voltages of 66 KV, 22KV/11KV and various ratings between 1 MVA to 20 MVA. Transformers offered by us are fabricated from high grade copper and premium quality CRGO to offer high durability and high reliability. Our product offering include a vast range of automatic voltage controllers, electroplating, particular transformers and chemical process rectifiers.

Switching Power Transformer Our customers can avail from us a vast range of precision engineered Switching Power Transformers which are specially designed from high grade copper and CRGO. We are widely acclaimed for our products high durability, long service life and optimum performance. These Switching Power Transformers are available in various voltages including 22KV/11KV, 32 KV and 66 KV and various ratings between 1 MVA to 20 MVA. Our product range include automatic voltage controller, chemical process rectifiers, electroplating and various particular purpose transformers.

Power Distribution Transformer We are also offering a quality range of Power Distribution Transformers, which are extensively acclaimed for its high durability and high functionality. These are available in various voltages including 32 KV, 11KV/11KV and 66 KV and are also available in various ratings of 1 MVA to 20 MVA. Transformers offered by us are fabricated from high grade CRGO and copper to offer high consistency and efficiency. These are available in market at most affordable rate.

Oil-cooled Power Transformer Our customers can avail from us a quality range of Oil Cooled Power Transformers, which are manufactured in accordance to various international industry standards to offer high consistency. These Transformers are made by implementing latest technology to offer best to our clients. Our products are manufactured from high grade copper and CRGO to offer high durability and high consistency. Our products offering include special type automatic voltage controllers, chemical process rectifiers and special type transformers. Transformers offered by us are available in various voltages including 2KV/11KV, 32 KV and 66 KV and various ratings between 1 MVA to 20 MVA. We are widely acclaimed for our products high consistency and optimum

performance.

Operation:
A transformer is an electrical device that takes electricity of one voltage and changes it into another voltage. You'll see transformers at the top of utility poles and even changing the voltage in a toy train set. Basically, a transformer changes electricity from high to low voltage using two properties of electricity. In an electric circuit, there is magnetism around it. Second, whenever a magnetic field changes (by moving or by changing strength) a voltage is made. Voltage is the measure of the strength or amount of electrons flowing through a wire. If there's another wire close to an electric current that is changing strength, the current of electricity will also flow into that other wire as the magnetism changes. A transformer takes in electricity at a higher voltage and lets it run through lots of coils wound around an iron core. Because the current is alternating, the magnetism in the core is also alternating. Also around the core is an output wire with fewer coils. The magnetism changing back and forth makes a current in the wire. Having fewer coils means less voltage. So the voltage is "stepped-down." Application:

Clients:

1. Sintex Industries Limited 2. Time Technoplast Limited

3. Pidilite Industries Limited 4. Ankur Drugs & Pharma Limited 5. Asia Resorts Limited (Timber Trial) 6. Stesalit Limited 7. Ajanta India Limited 8. Sunflame 9. Madhav Alloys Private Limited

10. Chandigarh Engineering college & many more

AMARTEX INDUSTRIES
Introduction: Amartex is a fully integrated manufacturing Company with a balanced mix of manufacturing and marketing. The Company is well equipped with modern manufacturing and marketing infrastructure, such as, weaving to processing , designing and garments manufacturing and is the fastest growing company in the region. All products rolling out of our premises find their way to every nook and co- rner in this region through 34 Company owned retail outlets . The Company provides consumers with a wide variety of apparel products and services to suit their individual needs. We have carved out a niche and name in the industry and cater. Amartex was brought

into existence in 1988 by a team of competent promoters viz-a-viz The Grover Family. The core promoters have more than two decades of experience in manufacturing and marke- ting of textile products. The management of the Company comprises of an appropriate mix of qualified and competent Directors and Managerial Staff. The Company has grown to be one of the best competitive companies in the apparel and textile sector with a large employee and an impressive client base. The Company has complete inhouse facilities such as Dyeing Units, processing Units, Garment Units, Design Studio and even its own Retail Outlets. This ensures cost effective products and a ready cash flow for the Company. Professional staff and optimum use of technologies enable us to provide high quality at competitive prices to the consumers, a state-of-the-art research and development center ensures quality in all products that roll out to the end users. In fact, it would be just right to say that we have Redefined the value of Money". The Company has grown to be one of the best competitive companies in the apparel and textile sector with a large employee and an Amartex revolutionized whole textile industry in north India with a swift and thorough process of backward integration which led to the setting up of every link in the chain. Products Fabric & Cloth Corporate Gift Men Footwear Grocery Kids Garments Home Furnishing Ladies Garments It uses the best modern machinery to produce a wide range of premium textiles from suiting and shirting to fine fabrics and household linen. Innovative finishes such as wrinkle-free, easycare, and anti-bacterial are imparted to fabrics through world-class automated processing with eco-friendly and non-toxic dyes and chemicals. Weaving Weaving is the most basic process in which two different sets of yarns or threads are interlaced with each other to form a fabric or cloth. One of these sets is called warp which is the lengthwise yarn running from the back to the front of the loom. The other set of crosswise yarns are the filling which are called the weft or the woof.

Preparing Warps and Wefts for Weaving The warps form the basic structure of fabrics. As such, they are made to pass through many operations before actual weaving is done. These operations include spooling, warping and slashing. In spooling, the yarn is wound on larger spools, or cones, that are placed on a rack known as creel. From the creel, the yarns are wound on a warp beam, which looks like a huge spool. These lengths of hundreds of warped yarns lie parallel to one another. These yarns are unwound for slashing, or sizing. The yarn is coated with sizing with the help of slasher machine. Slashing prevents chafing or breaking of yarns during weaving process. Sizing is either starch based or a synthetic like polyvinyl alcohol or a water soluble acrylic polymers. The sized yarns are then wound on a final warp beam and are ready for the loom. The filling yarns experience less strain during the weaving process. Their preparation includes spinning them to the required size and giving them just the right amount of twist desired for the kind of fabric they will be used. Basic Weaving Operations No matter what type of weaving is being done, four major operations are performed in sequence and are continuously repeated. Shedding In shedding, alternate warp yarns are raised to insert the filling yarn into the warp to form a shed. Shedding is automatically performed by the harness on the modern weaving looms. Harness is a rectangular frame to which a series of wires, called heddles, are attached. As each warp yarn comes from the warp beam, it passes through an opening in the heddle. The operation of drawing each warp yarn through its appropriate heddle eye is known as drawing in. Picking As the warp yarns are raised through shedding, the weft yarn is inserted through the shed by a carrier device. A single crossing of the filling from one side of the loom to the other is called a pick. Different methods are used for carrying the filling yarn through the shed in different kinds of looms. There are many types of looms including shuttle loom, shuttle less loom, and circular loom. Shuttle Loom: The shuttle loom is the oldest type of weaving loom which uses a shuttle which contains a bobbin of filling yarn that appears through a hole situated in the side. The shuttle is batted across the loom and during this process, it leaves a trail of the filling at the rate of about 110 to 225 picks per minute (ppm). Although very effective and versatile, the shuttle looms are slow and noisy. Also the shuttle sometimes leads to abrasion on the warp yarns and at other times

causes thread breaks. As a result the machine has to be stopped for tying the broken yarns. Shuttle less loom: Many kinds of shuttle less looms are used for weaving such as Projectile Looms; Rapier Looms; Water Jet Looms; and Air Jet Looms. Projectile Loom: It is sometimes called missile loom as the picking action is done by a series of small bullet like projectiles which hold the weft yarn and carry it through the shed and then return empty. All the filling yarns are inserted from the same side of the loom. A special tucking device holds the ends of the wefts in place at the edge of the cloth to form the selvage. This loom needs smooth, uniform yarn which is properly sized in order to reduce friction. Projectile loom can produce up to 300 ppm and is less noisier then the shuttle loom. Rapier Loom: Rapier loom comes in many types. Early models of it use one long rapier device that travels along the width of the loom to carry the weft from one side to the other. Another type of rapier loom has two rapiers, one on each side of the loom. They may be rigid, flexible or telescopic. One rapier feeds the weft halfway through the sheds of warp yarns to the arm on the other side, which reaches in and carries it across the rest of the way. Rapier looms are very efficient and their speed ranges from 200 to 260 ppm. These looms can manufacture a variety of fabrics ranging from muslin fabric to drapery fabrics and even upholstery fabrics. Water Jet Loom: In it, a pre measured length of weft yarn is carried across the loom by a jet of water. These looms are very fast with speeds up to 600 ppm and very low noise. Also they don't place much tension on the filling yarn. As the pick is tension less, very high quality of warp yarns are needed for efficient operation. Also, only yarns that are not readily absorbent can be used to make fabrics on water jet looms such as filament yarn of acetate, nylon, polyester, and glass. However, it can produce very high quality fabrics having great appearance and feel. Air Jet Looms:

In the air jet weaving looms, a jet of air is used to propel the weft yarn through the shed at speeds of up to 600 ppm. Uniform weft yarns are needed to make fabrics on this loom. Also heavier yarns are suitable for air jet looms as the lighter fabrics are very difficult to control through shed. However, too heavy yarns also can't be carried across the loom by air jet. In spite of these limitations, air jet loom can produce a wide variety of fabrics. Circular Looms: These looms are particularly used for making tubular fabrics rather than flat fabrics. A shuttle device in it circulates the weft in a shed formed around the machine. A circular loom is primarily used for bagging material.

Beating Up This weaving operation is also called battening. In it, all warp yarns pass through the heddle eyelets and through openings in another frame that looks like a comb and is known as reed. With each picking operation, the reed pushes or beats each weft yarn against the portion of the fabric that has already been formed. It results in a firm and compact fabric construction. Taking Up and Letting Off As the shedding, picking and battening processes are being operated, the new fabric is wound on the cloth beam. This is known as 'taking up'. At the same time, the warp yarns are released from the warp beam which is known as 'letting off'.

The pattern of the weave depends on the manner in which groups of warped yarns are raised by the harnesses to allow the insertion of the weft yarn. These differences are responsible for producing different types of fabric weaves. Weave patterns can create various degrees of durability in fabrics apart from their utility and looks. Carpet Manufacturing Since time immemorial, carpets and rugs have been a part of home. Apart from decorating, carpets give a style statement and add character to a room. They come in a wide range of styles, all of which have specific functionality. Carpets and Rugs are tender to feet and bring warmth to the whole atmosphere. Besides the aesthetic sense spread by the hand woven traditional carpets, there are modern contemporary carpets too, having such amazing properties, such as sound absorption.

Types of Carpets and their Manufacturing Process Carpets differ in a variety of ways- their styles, the methods adopted for their manufacturing, the finishes given to them and the different applications they are put to. When it comes to carpet manufacturing, different techniques are adopted. The methods of carpet making vary from region to region. They are handwoven as well as manufactured through machines. Both of them have their own distinct characteristics. Carpets are sometimes decorated through embroidery or other crafts giving them grace and elegance. Machine made carpets are very good in their finish and have very smooth surface. Woven Carpets These type of carpets are woven on big looms, more or less like any other fabric is woven. They may have cut and uncut piles and loops. Various colorful yarns are used for making a variety of patterns and designs on the carpets. As too much of labor and toil is required for making these woven carpets, they are generally very expensive.