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Service Manual
LCD TV For 226-S11
Doc No. Version1.0 Total Pages45
Approval
Made by
Revise by
Daniel Villa 12/8/06
Troubleshooting/disassembling /Firmware Update/EDID Update/Manual Structure
Revise by
Randal J. Cook 12/7/06 Introduction
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Table of Contents
1. Introduction.......3
1-1 Preface....3 1-2 Caution...3 1-3 Warning..3
5. Disassembly12
5-1 Stand...12 5-2 Back Cover.12 5-3 System Board.13 5-4 Power Module14 5-5 Panel Module.15 5-6 Speaker....16 5-7 Keypad Board16
6. Firmware upgrade..17 7. EDID write in and ADC correction and Parameter Adjustment.20
7-1 EDID write in...20 7-1.1 EDID tools20 7-1.2 EDID write in20 7-2 ADC Correction and Parameter Adjustment21 7-2.1 ADC Correction21 7-2.2 Parameter Adjustment.22
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1. Introduction
1-1 Preface This service manual describes module-level LCD TV repair for qualified service personnel. This service manual also includes selected production troubleshooting information for electronic technicians and engineers. 1-2 Caution This service manual contains important safeguards and instructions that must be followed for the safe and proper servicing of this TV. 1-3 Warning 1. Advise customers to follow all operating instructions and safety precautions that have been furnished with the product. 2. Unplug the ac line cord before cleaning or disassembling the product. 3. Check the ac line cord and plug for wear or damage and replace as necessary. 4. Do not use liquid cleaners or aerosol cleaners to clean the display. 5. Do not place the product on an unstable table or cart. It can cause the product to fall, resulting in injury and product damage. If a cart is used, use caution when moving the cart/apparatus combination to avoid injury from tip-over. 6. Use only replacement parts specified by the manufacturer or replacement parts with the same performance and safety characteristics. Use of substitute parts with different characteristics can result in fire or electric shock. 7. Do not hit the LCD panel. In case of breakage, use care when removing broken glass. 8. Keep the product away from heat sources such as radiators, heaters, stoves, and other heat-generating apparatus. 9. Do not block any ventilation openings. 10. Do not use the product near water; for example, near a bathtub, washbasin, kitchen sink laundry tub, in a wet basement, or near a swimming pool. 11. If the product uses a grounded-type ac plug and line cord, but the location has a 2-prong receptacle, advice the customer to contact a qualified electrician to replace the outlet.
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2. Specifications
PRODUCT SPECIFICATIONS LCD Panel Power Management (Standby Mode) Displayable Resolution Pixel Pitch LCD Display Color Viewing Angle 26" TFT 1W VGA 1280*768 max.
0.4425(H) x 0.4425(V)
Combo (ATSC+NTSC)
Voltage: 100~240 V Consumption: 161W 10W FCC, cUL, CSA, Energy Star Operating: 0~40 Storage: -10~60 23.97lbs 30.87lbs 39.69lbs 33.5 inches x 19.7 inches x 7.68 inches 35.82 inches x 23.42 inches x 8.66 inches
Weight w/o stand Weight w/ stand Gross Weight Dimensions (WxDxH) Carton Dimensions (WxDxH)
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3. Wiring Diagram
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Replace Material
1. Reconnect cable 2. Replace cable Fail 3. Change source settings 4. Change TV input
Test
Abnormal display 1. No video Image 2. Video noise 3. Display flashes 4. Abnomal color
Fail
Bright spots
1.Replace Power Module if voltage is missing. 2.Replace System board if voltage is missing.
Dark spots
Fail
Replace Panel
Fail
Ghosting
Finish
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Trouble Condition
Abnormal Power On/Off No Power
Check Item
Replace Material
Test
Step1: Check Power Supply, Con. CN904pin 7 to ground = 5VS Con .CN904 pin 8 to ground = 5V OK
Fail
Note: Before proceeding confirm that Power cable is connected and that proper voltage is being fed to TV. (Check power switch located next to power input and confirm that its ON.)
Step2 Check Keypad board CN1-pin1 to ground = 5V or Check D1 lighting? Abnormal Power Off
Fail
OK
Step3 Check System Board CN4 pin1 to ground = 5Vs, and pin3 to ground = 5V, Shut down
Fail
Test
Finish
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4-3 LED is MalfunctioningKeypad Problem Trouble Condition Check Item Replace Material Test
LED is Malfunctioning
Step1 Check CN 1 on system board to CN 1 on Keypad board for a loose connection or bad cable OK Step2 Check Keypad board D1 & CN1-pin 1 to ground = 5V
Fail
Fail
Note: Before proceeding confirm that Power cable is connected and that proper voltage is being fed to TV. (Check power switch located next to power input and confirm that its ON.)
OK Step3 Check System board CN1-pin1 to ground = 5V Fail Replace System board if there is no voltage
LED flashes
Fail
Step1 Check connector CN 1 on System board to CN1 located on Keypad board for a loose connection OK Step2 Check connector CN 1 on System board to CN1 located on Keypad board for a broken cable OK Step 3 Replace Keypad Board Fail Step 4 Replace System Board
Test
Finish
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4-4 Abnormal Display Trouble Condition Check Item Replace Material Test
Step1 1. Check video cable connection 2. Check video cable 3. Check source settings
OK
Step2 1. Check System Board component L29, L30,L31 for a short. 2. Check System Board component FB10,L20 for a short 3. Check System Board component FB11, FB12, L16, L17 for a short 4. Check System Board component L23 ,FB53, FB54 for a short 5. Check J2 Con. broken? E5 EDID OK?
Fail
Note: Before proceeding make sure the PC is not in standby or hibernation mode. Make sure the video card is secure and not loose (AGP or PCI slot).
Step1 1. Check if VGA cable is loose. 2. Make sure the PC is set to a resolution the TV supports 3. Check both ends of VGA cable for broken or loose pins. OK Step2 Check component J21 on system board for a short & component E6 that stores EDID information for a short.
1. Secure connection Fail 2. Change PC resolution to fit the timing table 3. Replace VGA cable
Fail
Test
Finish
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Check Item
Check switches on the keypad board Fail
Replace Material
Test
Audio Problems
No audio Make sure external audio connection is secure before proceeding with troubleshooting
Step1 Check for loose connection between CN2 and peaker and CN3 and speaker OK Step2 Check if the Speaker module is broken OK Step3 Check System board CN5-pin1 to ground = 12V
Fail
Fail
Fail
Step1 1. Check earphone connection 2. Check earphone cable OK Step2 Check OSD speaker setting is off and not on OK Step3 Check System board component J30 & Q28 for a short
1. Fail 2.
Fail
Fail
Test
Finish
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4-6 Other Abnormal Display Problems Trouble Condition Check Item Replace Material Test
Step1 Check Con. J11 to panel LVDS onnection OK Step2 Check System board NO component Q13, Q7 FB19(LPL), FB20(CMO&AUO) for a short Step1 Check Remote control & Battery OK Check connector CN 1 on System board to CN1 located on Keypad board for a loose connection OK Step3 Check for a broken Keypad/IR board
Fail
Fail
Fail
Fail
Step1 1. Check USB Disk is FAT32 format 2. Check FW file OK Step2 Check System board, J12 Connector and FB69, E15 for a short
Fail
Fail
Test
Finish
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5. Disassembly
5-1 Stand
Screw MT4x8-PH-Cross-Black
Screw MT4x45-PH-Cross-Black
Screw MT4x8-PH-Cross-Black
ScrewT4*10-PH-Cross-Black
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Figure 1 Figure 2
Figure 3
Screw MT4x8-PH-Cross-Black
Figure 4
MT3*6-PH-CROSS-Black 1. Loosen and remove 19 screws as indicated in Figure 1~4. 2. Take off the Support Metal.
3. Loosen and remove 4 screws and safely remove connectors as indicated by red circles on Figure 5. 4. Take off the System Board.
Figure 5
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Figure 1
Figure 2
1. Loosen and remove 4 screws and safely remove connectors as indicated by red circles on Figure 1~3. 2. Safely remove the Power module.
Figure 3
MT3*6-PH-CROSS-Black
Screw M4x8-PH-CETW-NI
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Figure 1
Figure 2
Screw MT4x10-PH-Cross-Black 2. Move it and turned the Wall mount module and then loosen 4 screws as blue circles refer the Figure2. 3. Take off Wall mount and Panel module.
Screw MT4x8-PH-Cross-Black
4. Please pull out LVDS wire as red circle refer the Figure 3.
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1. Gently remove the speaker connectors that are indicated by a red circles. 5-7 Keypad Board
MT3*6-PH-CROSS-Black
1. Loosen and remove 6 screws that are indicated by blue circles. 2. Genntly remvoe connector indicated by a red circle. 3. Safely remove the Keypad board.
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6. Firmware upgrade
Highlight Format.
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Select FAT32
Make sure all data in thumb drive has been backed up before you select OK.
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3. After you have located the firmware, download it to a thumb drive. There are five different files. 4. Turn TV off and insert the USB thumb drive into the TVs USB input. 5. Turn TV power on, OLEVIA screen will pop up and after a few seconds a blue bar and will appear on the lower part of the screen covering the whole image from left to right, then a red bar. 6. Once the firmware loading is complete the TV will turn on and initial Home/Showroom option screen will appear. 7. Check under OSD menu Firmware Version and make sure that it matches with that of thumb drive. (Menu Setup Firmware Version) 8. Take off the thumb drive. 9. For more help, please call our technical support at 1-866-9OLEVIA (965-3842)
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Step 2
1. Open Labview EDID Writ Eeprom20060816 file, and confirm software Keep Running.Refer Step 1 2. choice RS-232 (PC System)Port No.(Refer Step 2)choice burn in type (Refer Step 3) 3. press Set Model button Refer Step 4 and key in 226-S11. and confirm Scalar solution Refer , Step 5 4. confirm EDID Jig PCBA (printer port and USB A-B Line connect to PC, HDMI line to TV first , MinDim RS-232 to TV) 5. and then press ButtonRefer Step 6, then open a save file path in widow.
operate Barcode scanner scan S/N stick No. 6. First write HDMI EDID code , if finish OK you can find green light.Refer Step 7 7. And have a message that change EDID Jip PCBA VGA Cable to TV.(HDMI line must leave
PCBA Jig.)
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message that change next set. 7-2 ADC correction and Parameter adjustment ADC correction and Parameter adjustment tools 1. 2. 3. 4. PCNotebook CHROMA 2325 MINOLTA CA-210 SoftwareGamma Calculator6A_Jason.exe Photo 1
7-2.1 ADC correction 1. Click the icon on the desk "Gamma Calculator" (please see Photo 1), and then Photo 2 would show up. 2. Click the icon "Gamma Calculator" of Photo 2, and then Photo 3 would show up. 3. Connect "RS232" &"VGA" with TV. 4. click the "arrow mark" (which is circle by red) in Photo 3, and then click the icon "ADC" also in Photo 3 blue circle. 5. The window will show up with the instruction about component, and then connecting component instead of VGA port. 6. The ADC process is completed once the window with the message "OK" shows up.
Photo 2
Photo 3
Attention 1. Please make sure it's under "VGA Source" before processing to ADC. 2. Please pay attention to different solution for ATI/MTK8202/PW106 as Photo 3 green circle indicates. 3. Please make sure the set-up for RS232 is correct.
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Photo 5
Photo 6 Attention Check pattern points for adjustment (CHROMA PROGRAM71 1360_FT_VGA ) 1. Check if the frame is damaged and if the size is smaller than normal, or if those points in the 5 squares correspond well. (Photo 7) 2. Each gray bar should be identified with only pure color.(Photo 8) 3. 256 Gray. L->R--->check if there is sync (influenced by high frequency). (Photo 9)
Photo 7
Photo 8
Photo 9
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8. Exploded view
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9-2 PARTS PHOTO Item NO1 Parts name26R Front Cover_AUO Module Parts NO. SC1-0000056-000 Item NO2 Parts nameAU 26" panel T260XW01 V8 Parts NO. ELP-26W01V8-000 Item NO3 Parts name Power Module 162W For AUO V8 Parts NO. EEC-PW162CPG001
Item NO5 Parts name26R Keypad Cover Module Parts NO. SC1-0000057G000
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Item NO7 Parts nameADA1 PCBA R0.7 for 27"CMO P/N Parts NO. SC0-P514207GADC
Item NO8 Parts name26 ATI Wall Mount Bracket Parts NO. MM0-2000078G000
Item NO10 Parts name26R STAND SUPPORT METAL Parts NO. MM0-2000041G000
Item NO12 Parts name26R STAND BOTTOM COVER Parts NO. MM0-4000017G000
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Item NO13 Parts name26 ATI WM_S Cover Assy Parts NO. SX0-0000220G000
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Item NO19 Parts name26 ATI Wall Mount Bracket Parts NO. MM0-2000078G000
Item NO20 Parts name26 Delta Power Socket Mylar Parts NO. MP0-0000379G000
Item NO22 Parts name32C kp. wire no tape Parts NO. ECB-5KP0357G000
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Item NO27 Parts name26" ATi GRAPHIC LABEL Parts NO. ML0-0000228G000
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Item NO40 Parts name 26/27 C3 cushion top Parts NO. MP2-1000040G000
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Item NO49 Parts name2 Series Warranty Card_26-42 Parts NO. MK0-WC00044G000
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9-2 PARTS PHOTO Item NO1 Parts name26R Front Cover_AUO Module Parts NO. SC1-0000056-000 Item NO2 Parts nameAU 26" panel T260XW01 V5 Parts NO. ELP-260XW01-000 Item NO3 Parts name Power Module 162W For AUO V5 Parts NO. EEC-PW162AUG000
Item NO5 Parts name26R Keypad Cover Module Parts NO. SC1-0000057G000
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Item NO7 Parts name ADA1 PCBA R0.7 for 27"CMO P/N Parts NO. SC0-P514207GADC
Item NO8 Parts name26 ATI Wall Mount Bracket Parts NO. MM0-2000078G000
Item NO10 Parts name26R STAND SUPPORT METAL Parts NO. MM0-2000041G000
Item NO12 Parts name26R STAND BOTTOM COVER Parts NO. MM0-4000017G000
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Item NO13 Parts name26 ATI WM_S Cover Assy Parts NO. SX0-0000220G000
Item NO16 Parts name Magnet buckle -UH16.3*13*8(LF-801) Parts NO. EEC-PLLF801G000
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Item NO19 Parts name26 ATI Wall Mount Bracket Parts NO. MM0-2000078G000
Item NO20 Parts name26 Delta Power Socket Mylar Parts NO. MP0-0000379G000
Item NO22 Parts name32C kp. wire no tape Parts NO. ECB-5KP0357G000
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Item NO27 Parts name26" ATi GRAPHIC LABEL Parts NO. ML0-0000228G000
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Item NO40 Parts name 26/27 C3 cushion top Parts NO. MP2-1000040G000
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Item NO49 Parts name2 Series Warranty Card_26-42 Parts NO. MK0-WC00044G000
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