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Strength
Consistent high performance for reliable and durable finished parts.
Fatigue Resistance
Composite rotors and assemblies can withstand flexural fatigue and a major ballistic impact without catastrophic failure.
Impact Resistance
Offers better fiber toughness, modulus of resilience, and impact deformation, for higher composite durability and damage tolerance.
Radar Transparency
Delivers 20% lower dielectric constant than conventional E-Glass fiber.
Temperature Resistance
Retains greater fiber tensile strength and stability at elevated temperatures.
Advanced Materials
AGY offers our customers a variety of solutions by producing both conventional glass fiber (known as E-Glass) and S-2 Glass fiber. Conventional glass fiber is an excellent reinforcement. That is why E-Glass is, by far, the largest volume composite reinforcement used today. For more demanding applications, AGY researched and invented S-2 Glass fiber, available in the following forms: s yarns, including untwisted forming cakes s rovings s chopped fibers, and s ZenTron, which is a single-end S-2 Glass roving. S-2 Glass fiber is a new generation of fiber that, compared to conventional glass fiber, provides enhanced fiber properties and greater finished part performance. Compared to aramid and carbon fiber, S-2 Glass fiber offers enhanced high performance properties at a lower cost. And the catenary-free, single-end roving
construction of ZenTron fiber translates into more efficient processing for composites that are pultruded, filament wound or molded from fabrics and braids. (For additional information on ZenTron fiber contact your AGY representative.) S-2 Glass fiber has been selected and qualified over other fibers for demanding applications that range from firefighters air bottles, helicopter blades, wind surfers and running shoes to catalytic filters, aircraft flooring, shipboard armor and Space Shuttle booster rockets. S-2 Glass fiber is certifiable and meets military specifications MIL-R-60346, Type IV for rovings and MIL-Y-1140H for yarns. It is produced in accordance with the high standards that are part of AGY. Enhanced Properties to Meet Expanding Demands
What can S-2 Glass fiber do for you?
Compare our materials attributes with your performance requirements and cost targets. If you have an application which needs the enhanced properties of S-2 Glass fiber, your AGY sales representative backed by AGYs technical resources is just a phone call away, and ready to help.
Advanced Materials
They require performance after ballistic impact, intense fire and repeated pressure cycling. S-2 Glass fiber helps meet those rugged standards at minimum weight.
Impregnated Strand Tensile Strength
750
Tensile Strength (Ksi)
5,171
Tensile Strength (MPa)
500
3,448
250
1,724
0 E-Glass
K-49 Aramid
AS4 Carbon
ASTM D2343
Advanced Materials
capability inherent in S-2 Glass armor systems make them ideal for blast mitigation and other structurally demanding ballistic applications. And, because it can provide a 25-33% reduction in weight compared to aluminum with no loss in ballistic protection or structural performance, S-2 Glass fiber has been consistently selected for use in all-composite combat vehicle hull demonstration programs.
Fiber Impact Deformation Capability
(x10 8 in-lb f /lb/sec) 80
60
40
20
0
E-Glass
K-49 Aramid
AS4 Carbon
ASTM 2343
Advanced Materials
25 20 15 10 5 0
K-49 Aramid
AS4 Carbon
ASTM D2101
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(cyanate esters, bismaleimides, phenolics) and thermoplastics (polyimides, PEEK, PEI and LCP). It is particularly well suited for applications where requirements include high strength, structural damage tolerance, dielectric transparency, galvanic corrosion resistance and zero moisture absorption. The enhanced temperature capabilities of S-2 Glass fiber also allow it to be used as a reinforcement of certain hightemperature ceramic materials such as those used in ceramic cooker hobs.
Fiber Tensile Strength vs. Temperature
1400 1200 1000 800 600 400 200 0 -400 -200 0 200 400 600 800 1000 1200 1400 -240 -129 -17.8 93 204 316 427 538 649 760
Temperature
ASTM D2101
9,653
E-Glass S-2 Glass Fiber K-49 Aramid AS4 Carbon
0
(F) (C)
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S-2 Glass used as a reinforcement of rubber timing belts also demonstrates significant advantages in fatigue performance over metal chains, especially in the hot/wet and corrosive environment found inside automobile engines.
Unidirectional Tension Tension Fatigue
Applied maximum fatigue stress and fatigue life of materials
0 1.0E+02 1.0E+03
1.0E+04 1.0E+05 1.0E+06
Cycles to Failure
0 1.0E+07
Advanced Materials
6
5.2
5 4 3 2 1 0 E-Glass
Advanced Materials
High performance S-2 Glass fiber is available in the form of rovings, yarns, chopped fibers and as the single-end roving ZenTron fiber, directly from AGY. It is also available from our customers as fabric, braid or hybrid, as well as prepreg (such as unidirectional, roving, tape and fabric) or co-mingled with other fibers.
High cost fibers such as carbon, aramid, boron and ceramic all demonstrate high strength and stiffness. However, many applications require a more balanced set of fiber properties or have lower cost targets. Hybridization (e.g., S-2 Glass fiber/carbon composites) combines materials in such a way that they deliver a desired mix of properties. Various studies have shown significant improvement in impact resistance and damage tolerance of carbon/epoxy laminates with hybrid constructions of 25% S-2 Glass fiber and 75% carbon fiber (wt./wt.). Hybridization with S-2 Glass fiber also allows a significant reduction of material costs.
1980, 660, 400 (250, 750, 1250) 1980, 660, 400 (250, 750, 1250) 1980, 660, 400 (250, 750, 1250) 330, 660 (375, 750)
Polyester, Vinyl Ester Epoxy Epoxy High temperature thermosets (epoxy, BMI, phenolic, cyanate ester), Thermoplastics (PEEK, PEI, BMI, LCP, etc.) Epoxy Epoxy, Polyester Must be coronized and treated for resin compatibility Must be coronized and treated for resin compatibility High temperature thermosets (epoxy, BMI, phenolic, cyanate ester), Thermoplastics (PEEK, PEI, BMI, LCP, etc.) Chlorphene and RFL Rubber N/A
Filament winding, weaving, prepregging, pultrusion, compression and vacuum molding, texturization.
MIL-R-60346C
MIL-Y-1140H
Yarn
636
Yarn
933
Yarn
(forming cake)
762 401
Chopped
Pricing information, product data sheets, Customer Acceptance Standards, customer sources and other application-specific information can be obtained from your AGY sales representative.
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The following charts demonstrate how the enhanced capabilities of S-2 Glass fiber may provide positive trade-off answers to meet your application requirements.
Fiber Toughness
5,516
14 12
(x10 3 in-lb f /in 3 )
600
4,137
10 8
400
Stress (Ksi)
2,758
Stress (MPa)
6 4 2 0 E-Glass
200
1,379
0
Compression
Tension
K-49 Aramid
AS4 Carbon
-200
-1,379
-400 -4 -3 -2 -1 0 1 2 3 4 5 6
-2,758
Strain (%)
60
40
20
0 E-Glass
K-29 Aramid
K-49 Aramid
AS4 Carbon
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Flame Resistance
100
Does not burn
9,653
E-Glass S-2 Glass Fiber K-49 Aramid AS4 Carbon
8,274
80
6,895 5,516 3,537 2,758 1,379
Tensile Strength (MPa)
% Oxygen Index
60
Self-extinguish limit in air at 1 ATM oxygen index is 27%
40
20
0
(F) (C)
0 E-Glass
K-49 Aramid
AS4 Carbon
ASTM D2863
Dimensional Stability
E-Glass S-2 Glass Fiber K-49 Aramid AS4 Carbon UD Epoxy Resin
8.0
120 100
Cyclic Stress Amplitude (Ksi)
827 690
Cyclic Stress Amplitude (MPa)
6.0
Coef Thermal Expansion (x10 -6 K -1 )
4.0
80 60 40 20 0
552 414 276 138 0 -250 -200 -150 -100 -50 0 50 100 150 200 250 300
2.0
0.0
-2.0
-4.0
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100
4,827 4,137
Tensile Strength (MPa)
90
80
S-2 Glass Fiber E-Glass
70
60
50
40 0 1 2 3 4 5 6 7 8 9 10 11 12
0 3
4 5 6 7 8 9 10 11 12
Unidirectional Tension Tension (R=0.05) Applied Maximum Fatigue Stress and Fatigue Life of Epoxy Composites
1,655 1,517 1,379 1,241 1,103 965 827 670 552 414 276 138 0
Maximum Stress (MPa)
Cycles to Failure
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Dielectric Transparency
10 GHz
Epoxy Resin
Dielectric Constant
0.2
0.3
0.4
0.5
0.6
0.7
0.8
ASTM D150
10 GHz
Epoxy Resin
3.00
0.2 0.3 0.4 0.5 0.6 0.7 0.8
ASTM D150
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1.44 N/A
MPa
0.052
1.8 N/A
0.065
Ksi
MPa
Ksi
Tensile strength (ASTM D2343) at 22C (72F) Creep, % of initial strain (ASTM D2990) at 50% of strength, 10,000 hrs
Mechanical Single Filament
3660 4280
530 620
1860 2690
270 390
2900 3620
420 525
3100 3790
450 550
0 3%
MPa Ksi MPa
0 5%
Ksi
10 30%
N/A
0 2%
N/A
Tensile strength (ASTM D2101) at -190C (-310F) at 22C (72F) at 371C (700F) at 538C (1000F)
Tensile Modulus of elasticity (ASTM D2101) at 22C (72F) at 538C (1000F) Strain to failure (ASTM D2101)
86 90 89
12.5 13 12.9
69 72 81
10 10.5 11.8
124 131
18 19
221 234
32 34
5.4 5.8%
MPa Ksi
4.5 4.9%
MPa Ksi
2.5 2.9%
MPa Ksi
1.5 1.6%
MPa Ksi
83 90 0%
12 13
62 69 0%
9 10
48 55 3.5%
78
35 41 0%
56
1.520 1.525
1.547 1.562
1.6 2.0
N/A
* Annealed Bulk Glass Properties by Sonic Resonance at 20C (68F) for S-2 Glass fiber. Youngs Modulus Shear Modulus 13.6 Msi 5.53 Msi Poissons Ratio Bulk Density 0.23 2.488 gm/cm3
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Advanced Materials
Watts/ mK*
Btu-in/ hrft2 F*
1.1 1.4
kJ/kgK
8 10
Btu/lb F
1 1.3
kJ/kgK
79
Btu/lb F
0.04 1.4
kJ/kgK
0.3 10
Btu/lb F
71 100
kJ/kgK
50 70
Btu/lb F
Specific heat at 22C (72F) at 200C (392F) Softening point (ASTM C338) Annealing point (ASTM C336) Strain point (ASTM C336) Flame resistance Oxygen Index (ASTM D2863)
Electrical
1.38 2.63
0.33 0.63
0.711 1.210
0.17 0.29
29%
60%
Dielectric constant(ASTM D150) at 22C (72 F) 1 MHz 10 GHz Dissipation factor (ASTM D150) at 22C(72F) 1 MHz 10 GHz Volume resistivity (ASTM D257) at 22C (72F) 500VDC, Ohmcm Surface resistivity (ASTM D257) at 22C (72F) 500VDC, Ohm
5.3 5.2
6.6 6.1
4 3.9
Conductive
0.002 0.007
0.003 0.004
0.014 0.010
Conductive
0.905 1013
0.402 1015
0.5 1012
0.153 10- 4
0.886 1013
kV/cm Volts/mil
0.42 1016
kV/cm Volts/mil
1012 1014
0.1 10- 4
130
m/sec
330
ft/sec
103
m/sec
262
ft/sec m/sec
N/A
ft/sec m/sec
N/A
ft/sec
Velocity of sound
5850
19200
5480
18000
2740
9000
5940
19500
*Axial and lateral property respectively due to crystalline orientation. **Bulk glass properties considered to be applicable to fiber.
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Advanced Materials
Longitudinal modulus, EL Transverse modulus, ET Axial Shear modulus, GLT Poissons ratio, ULT
Strength Properties
53 59 16 20 69
MPa
59 70 17 21 11 21
MPa
Longitudinal tension, F Longitudinal compression, FcuL Transverse tension, FtuT Transverse compression, FcuT In-plane shear, FsuLT Interlaminar shear Fisu Longitudinal flexural Longitudinal bearing
Ultimate Strain
tu L
1540 2000 1690 1240 41 82 110 200 162 165 155 103 1240 1720 464 552
Longitudinal tension, tuL Longitudinal compression, cuL Transverse tension, tuT Transverse compression, cuT In-plane shear gsuLT
Physical Properties
. .3.2 3.6% . .1.7 2.5% . .0.4 0.6% . .1.5 2.2% ... ..2 2.5%
D2734 D792
59 65 (0.070 0.073)
List of References for Brochure Tables/Graphs DuPont Data Manual for Kevlar 49 aramid Hercules Magnamite product data sheets Engineered Materials Handbook, Volume 1, ASM International, 1987 CRC Handbook Applied Engineering Science, 2nd Edition, ed. R.E. Bolz and G.L. Tuve Polymer Stabilization, ed. W.L. Hawkins, Wiley-Interscience, 1972 C.J. Hu, X-Band Microwave Properties of Kevlar Composites, SIU Report, 1987 Fatigue of Filamentary Composite Materials, ed. K.L. Reifsnider and K.N. Lauraitis, ASTM STP 636, 1976 s B. Harris, et. al., Fatigue Behavior of Hybrid Composites: Part 1 and 2, Journal of Materials Science 23-24, 1988-89 s Military Handbook 17A, Part 1. Reinforced Plastics s AGY Science & Technology Database
s s s s s s s
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Advanced Materials
Disclaimer of Liability
This data is offered solely as a guide in the selection of a reinforcement. The information contained in this publication is based on actual laboratory data and field test experience. We believe this information to be reliable, but do not guarantee its applicability to the user's process or assume any liability arising out of its use or performance . The user, by accepting the products described herein, agrees to be responsible for thoroughly testing any application to determine its suitability before committing to production. It is important for the user to determine the properties of its own commercial compounds when using this or any other reinforcement.
BECAUSE OF NUMEROUS FACTORS AFFECTING RESULTS, WE MAKE NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. STATEMENTS IN THIS DATA SHEET, SHALL NOT BE CONSTRUED AS REPRESENTATIONS OR WARRANTIES OR AS INDUCEMENTS TO INFRINGE ANY PATENT OR VIOLATE ANY LAW, SAFETY CODE OR INSURANCE REGULATION. Silentex is a trademark of Owens Corning. S-2 Glass and ZenTron are registered trademarks of AGY.
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