Mobile Crushing and Screening Features and Benefits

Features & Benefits

QH330

Sandvik Mining and Construction

Mobile Crushing and Screening Features and Benefits

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Features and Benefits Hopper & Feeder

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Features and Benefits Hopper Doors

Hydraulic folding hopper sides Heavy duty hydraulically folding hopper doors Enables for a quick set-up time Box section reinforced hopper sides Maximum Hopper capacity 4.95m (6.47yd)

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Features and Benefits Liner Plates

The hopper is lined with wear resistance steel plates Option of Hardox 400 These liners protect the main hopper from excessive wear and tear Feeder liner plates Every feeder is lined with wear resistant high quality steel liners Feeder Liners

Hopper liners

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Features and Benefits Hopper Dimensions

1980mm (78) 3080mm (121 )

3580mm (141)

800mm(3 1 )
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Features and Benefits Feeder

Double stepped cassette style vibrating grizzly feeder. High stroke and fully variable speed controlled. Driven from flange mounted hydraulic motor. Standard Hardox feeder liner plates

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Features and Benefits Feeder Radio Control

Radio control for the feeder The feeder can be stopped and started from the radio hand set This enables the operator full control over material entering into the crusher Thus stopping any unnecessary blockages Japanese compliant with a operating frequency of 429.920MHz

Engine Cut Off Start Feeder Stop Feeder Siren

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Features and Benefits Feeder Control

The flow of material into the crusher can be controlled to avoid the engine stalling There are two pressure switches monitoring at the main crusher drive pressure The feeder stops when excessive pressure is detailed in the crusher drive hydraulic circuit. When the pressure drops down to (100 Bar(1450 psi) Standard) the feeder will start again This option can be enabled or disabled from the electrical control panel

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Features and Benefits Jaw Protection Grid

This has been reinforced to withstand higher forces of material ejected form the Jaw This protects the machine and operators from harm is the Jaw Crusher tries to eject material

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Features and Benefits By-Pass Chute

By-Pass chute to take the natural fines out of the feed material on to the Dirt Conveyor Two way door for diverting the material either onto the Main Product Conveyor or Dirt Conveyor

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Features and Benefits Crusher

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Features and Benefits Jaw Crusher

1000mm x 650mm (40x26) QJ240 (C10+) single toggle jaw crusher Minimum CSS (close side setting) 50mm (2) on all applications Factory approval required for setting below 75mm (3) CSS Unique 300 rpm crusher speed

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Features and Benefits Jaw Crusher Mainframe

Front Beam The Crusher mainframe comprises of the following 2 high quality rolled steel side plates, Side Plates Heavy duty cast steel front & rear Beam These are bolted & torqued together forming a tough, robust mainframe ready to withstand arduous working conditions

Rear Beam
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Features and Benefits Jaw Stock

Protection Plate The jaw stock comprises the following, Heavy duty cast jaw stock to withstand arduous working conditions Manganese jaw plate, Swing jaw Wedges, Jaw stock protection plate shield the jaw stock from damage and directs the material into the crushing chamber. Swing Jaw Manganese Jaw stock Swing jaw Wedges

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Features and Benefits Adjustment System

Adjustment wedge Guide Keys

Fully adjustable hydraulic system for C/S/S adjustment. The adjustment wedge is driven in reducing the c/s/s by sliding against the cast cross beam wedge.

Toggle Beam

Adjustment Cylinder

Toggle plate

Clamping Cylinder

Retention Cylinder

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Features and Benefits Adjusting the Close Side Setting

To change the c/s/s first make sure that the Adjustment switch is positioned in the Panel position. Press the Jaw Adjustment ON Now either use the Jaw Out or Jaw In buttons to adjust the gap setting

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Features and Benefits Umbilical Control

Umbilical plug socket To change the gap setting with the umbilical controller you must remove the dust cover from the plug and then connected the umbilical hand set, Turn the Adjustment switch to Remote Press Jaw Adjustment on Now use the umbilical hand set to change the close side setting, The advantage of using the umbilical for setting the close side setting is that you can see what you are doing in relation to the gap.

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Features and Benefits Jaw IN

When you press jaw in, The first function is that the clamping cylinders fill up the annulus side and takes the jaw stock metal to metal. After that the Adjustment wedge is driven into the crusher. Then the jaw is allowed to drop back against its own weight as annulus side of the clamping cylinder it allowed back to tank .

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Features and Benefits Jaw OUT

When jaw out is pressed the clamping cylinders annulus side is pressurised to bring the jaw metal to metal and take weight off of the Adjustment wedge. The adjustment wedge is then pulled back out to where it is required, Then the jaw will fall back under its own weight against the adjustment wedge as the annulus side of the clamping cylinder is allowed back to tank.

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Features and Benefits Fixed Jaw Plate

The fixed jaw has a unique concealed wedge & removal cylinder design This stops the fixed jaw wedges from becoming distorted during crushing which can happen on other manufactures crusher.

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Features and Benefits Extended Cheek Plates

Top check Plate Hardox 400 Cheek plates The top cheek plate extends into the crushing feed zone, Reducing blockages across the chamber Thus reducing down time and increasing productivity and adds rigidity & Strength to the crushing feed chute

Bottom cheek plate

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Features and Benefits Jaw Crusher

Unrestricted feed opening & excellent crushing geometry enables crusher to take slabby feeds Live crushing section with replaceable wear plate at the top of the jaw to encourage material into it

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Features and Benefits Jaw Main Bearing

The QJ240 shaft assembly comprises of 4 heavy duty roller bearing that are greased automatically by the Vogel greasing system.

Vogel greasing System

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Heavy duty roller bearing

Features and Benefits Crusher Drive

Drive Belt Tensioner

Drive Motor

The jaw crusher is hydrostatically driven by a large Kawasaki Motor mounted on to the crushers mainframe Short V belts eliminate belt slip and flapping Quick easy belt tensioning negates the need for moving the engine

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Features and Benefits Jaw Supports

The crusher is mounted independently from the chassis Four anti vibration mounts These absorb the crushing vibrations and stops any strain travelling thought the main chassis.

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Features and Benefits Access

Fully plat formed access around the crusher For a safe working area during maintenance

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Features and Benefits Plant Conveyors

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Features and Benefits Belt Clearance

Large clearance gap below the jaw crusher Ideal for reducing blockages especially when re-bar is present in the feed material

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Features and Benefits Product Conveyor Tail Section

Working Position

Tracking Position

The tail section of the main product conveyor is raised up into the tracking position this gives a much greater ground clearance protecting the tail drum and bearings.

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Features and Benefits Conveyors

Fully skirted product conveyor system. Stop/Reduce Spillage Skirt Rubbers

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Features and Benefits Conveyor Impact Bars

Directly below the jaw crusher discharge the conveyor, impact bars which take the load of crushed material impacting the belt. These impact bar prolong the life of the belt by absorbing the force from the crusher discharge & reduces belt punctures Spillage is also reduced by thus feature Impact Bars

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Features and Benefits Dust Suppression

Dust suppression environmentally friendly feature fitted as standard Dust suppression located Below Jaw crusher just after the material has been crushed At the top of the product conveyor as the material leaves the plant

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Features and Benefits Overband Magnet

The magnet is designed to separate the steel from the crushed material and then discharge it away from the machine. Variable Speed Belt. The Magnet can be lowered or raised depending on the application. Magnet Height Adjusters

Speed Control

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Features and Benefits Natural Fines Conveyor

Hydraulically folding Natural Fines conveyor. 650mm (25 5/8)wide Folds out hydraulically to working position from a manual control level. Folds in hydraulically against the chassis for transportation. Transport securing pin

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Features and Benefits Power Pack Assembly

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Features and Benefits Engine

The QJ240 is powered by a Caterpillar C6.6 Acert Tier 3 engine developing 225HP (166KW) @ 2000 rpm. The engine compiles with all current emission laws Easy access for maintenance via three canopy doors

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Features and Benefits Hydraulic Tank

950 litre (97.74 USG) hydraulic tank Multi stage filtration system to ensure all debris is removed on every cycle Hydraulic tank air filter that turns green when blocked and requires replacing Filters located at the top of the unit for easy of maintenance

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Features and Benefits Hydraulic Components

Direct driven tandem high power and torque Kawasaki hydraulic pumps Powers the Crusher & Track Drives

Simple On/Off hydraulic control blocks Easy access for maintenance

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Features and Benefits Controls

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Features and Benefits Control Panel

Simple user friendly push button control panel layout Each function is clearly marked for easy of use Indicator LED above each push button The control panel and all of the hydraulic solenoids are powered by a 24 volts system

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Features and Benefits Fault Display

Engine fault monitoring of Coolant Temperature Coolant level Engine Run Battery Voltage Oil Pressure Emergency Stop Radio Stop Water and Fuel Sensor
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Features and Benefits Manual Control levers

These hydraulic control levels enable a quick setup time for the plant These functions include, Hopper Sides Dirt Conveyor Jacking Legs

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Features and Benefits Battery Maintenance Access

Service access to the batteries Location for isolation during welding and plant maintenance

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Features and Benefits Jacking Legs

Hydraulic jacking legs Manual control lever for operation Quick levelling of the plant for optimum performance Easy of track maintenance

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Features and Benefits Tracks

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Features and Benefits Tracks

Hydraulically driven crawler track mounted for full site mobility. The full power of the engine is available for driving the tracks when needed. Length of 2920mm (115) . Track Shoe Width 400mm (16).

400 mm Wide track Shoe

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Features and Benefits Tracking

Tracking is possible by either Wireless Radio Controller Wired Umbilical Each track can be operated independently for full site flexibility . Tracking Radio control not allowed into Japan due to the law stipulating you can only transmit for 5 second intervals Umbilical Controller

Radio Controller

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Features and Benefits Transport Dimensions without Bogie

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Features and Benefits Transport Dimensions with Bogie

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Features and Benefits Working Dimensions

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Features and Benefits Sound levels

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Features and Benefits Fuel Tank

490 litre (129 USG) Diesel Tank Mounted at the rear of the machine for easy re-fuelling access Optical diesel level gauge Heavy duty industrial size filler cap

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Features and Benefits Lighting System

24 volt halogen bulb lighting system Powered off the plant existing electrical system Enables you to work the machine safely in limited light conditions

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Machine Identification

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Features and Benefits Summary

Available Options Standard Features Stepped grizzly feeder Cat C6.6 Engine Side conveyor Radio control Over band magnet Dust Suppression Sandvik Single Toggle Jaw Crusher Jaw Central lube System Hopper Hardox Liner Plates Back & Sides Re-circulation conveyor and screen Canvas covers Wheeled dolly Water pump Diesel Pump Arctic package -20C Arctic package -30C Tropical Package 1.5m (59)extended Side conveyor Hydraulic Breaker arm Belt protection plate Conveyor central lubrication system
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