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Prime Model:P70 Emergency Model:P76E

DIESEL GENERATOR SET 190V-440V


ISO 9001:2000
SWT DIESEL GENERATOR SET QUALITY STANDARDS

3P4W

Standard Features and Characteristics


The SUPERWATT generator set compliance with all main standards, such as ISO8528GB/T2820-97), GB755 BS5000, VDE0530, ISO3046, IEC34-1, CSA22-2, AS1359, ISO14001. Diesel engine and a lternator OEM authorization certificate and their quality assurance. Other standards and certifications can be considered on request. ASSEMBLY The engine an d alte rnator are close coupled by mea ns of an SAE flange . A full torsional analysis has been carried out to guarantee no harmful vibration will occur Anti-vibration pads are affixed between engine alternator feet and the baseframe. Thus ensuring complete vibration isolation of the rotating assemblies and enabling the machine to be placed on an uneven surface without any detrimental effects. For durability and corrosion resistance, all iron and steel surfaces of canopy fabrications have been treated for coating by grit blast cleaning. Then covered by a polyester powder paint which provides an excellent corrosion resistant surface. CONTROL SYSTEM AND PROTECTION Controllers are avail able for all applications. The controller sy stem is used to start and stop the engine , indicate electric date a nd pro tect th e gen erator set. See controller features inside. The revolving parts are covered by safety net , and the place which easy to scald and go t an electric shock all to have the obvious warning slogan WARRANTY

Rating Range
Standby: Prime: kW k VA kW k VA 1500RPM 50Hz 61 76 56 70

GENERATO R SET RATINGS


Alternator Model
Frequency and Speed

UCI224F(STAMFORD)
50Hz 1500rpm

LSA43.2 L65(LEROY SOMER)


50Hz 1500rpm

SUPERWATT Company provides one-source responsibility for the generator set and accessories. Each SUPERWATT generating set has been got through 2 hours load test for running 0%,25%,50%,75%,100% and 110% load, all protective devices and control function are stimulated and checked before dispatch. All equipment is guaranteed for the period of 1000 hours or 12 mouths from the date of commissioning or 18 months from shipping, whichever occurs first. Convenience for operation and maintenance, backed by PERKINS ,NEWAGE(CUMMINS) and LEROY SOMER global service network.

Prime Power Data Class-TEMP Rise()


Voltage series star Voltage parallel star Voltage series delta Rating capacity(kVA) Rating power(kW) Power efficiency(%) Input power(kW) Cont.H -125K/40 Cont.H -125K/40

380 190 220 72.5 58.0 89.6 64.7

400 200 230 72.5 58.0 89.9 64.5

415 208 240 72.5 58.0 90.1 64.4

440 220 254 55.0 44.0 90.4 61.9

380 190 220 67.0 53.0 89.7 59.1

400 200 230 70.0 56.0 89.7 62.4

415 208 240 69.0 55.0 89.7 61.3

440 220 N/A 68.0 55.0 89.7 61.3

Standby Power Data Class-TEMP Rise()


Voltage series star Voltage parallel star Voltage series delta Rating capacity(kVA) Rating power(kW) Power efficiency(%) Input power(kW) Standby.H -125K/40 Standby.H -150K/40

380 190 220 77.0 61.6 89.4 68.9

400 200 230 77.0 61.6 89.7 68.7

415 208 240 77.0 61.6 89.9 68.5

440 220 254 58.0 46.4 90.3 65.6

380 190 220 71.0 57.0 89.2 63.9

400 200 230 74.0 59.0 89.2 66.2

415 208 240 73.0 58.0 89.2 65.1

440 220 N/A 73.0 58.0 89.2 65.1

RATINGS: All three-phase units are rated at 0.8 power factor. Standby ratings : Standby ratings apply to installations served by a reliable utility source. The standby rating is for this rating. Ratings are in according with ISO-3046/1,BS 5514 ,AS 2789 , and DIN 6271. Prime Power Ratings: Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with IS0-8528/1, overload capacity in accordance with ISO-3046/1,BS 5514, AS 2789, and DIN 6271. For limited running time and base load ratings, consult the factory. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. GENERAL GUIDELINES FOR DERATION: Altitude: Derate 2.0% per 300m(984 ft.) elevation above 1000m(3279 ft.) up to a maximum elevation of 2450m(8000 ft.).More than 2 45 0 m(8 00 0 ft ), p le ase con t ac ts wit h us o r o ur de a le r se e k t h e he lp . Temperature: Derate 6.0% per 11 (20 ) temperature above 40 (104 ).

ALTERNATOR
Sp ecification
Type Exciter type Voltage regulator Voltage regulation Insulation Protection Rated power factor Stator winding Winding pitch Winding l eads Ma ximum overspeed Sustained short circuit Waveform distortion Altitude

1500RPM 50Hz
4-Pole, Rotating Field Brushless, Self excited Solid State, Volts/Hz 1.5% Class H IP23 0.8 Double layer conce ntric Two thirds 12 2 250 Rev/min Self excited machines do not sustain a short circuit current No load < 1.5% Non-distorting balanced linear load < 5.0% 1000 m

Alternato rs me et the requirement of BS EN 60034 and the relevant sectio n of other international standards such as BS5000, VDE 0 530, NEMA MG1-32, IEC34, CSAC22.2-100, As1359, and other standards and certific ations can be co nsidered on request. The 2/3 p itch design avoids excessive neutral currents. With the 2/3 pitch and carefully selected p ole and tooth designs, ens uresv ery lo w wav eform disto rtion. Brushless alternator with brushless pi lot exciter for excellent loa d resp onse. The insulation system is class H, easy paralleling with mains or other generators, standard 2/3 pitch stator windings avoid excessive neutral currents. Backed b y worldwide service network

DIESEL ENGINE
1004TG diesel engines are manufactured by Perkins Engines Company Limited.

Engine Electrical
En gine Electrical System
Battery charging alternator: Ground(negative/positive)

1500RPM 50Hz
Negative 12/24V options 55A 12/24V options 12 V

Application Data
EngineSpecifications
Manufacturer Numbe r of cylinders Cylinder arrangement Cycle Induction sys tem Compression ratio Bore Stroke Cubic capacity Direction of rotation Firing order

Volts(DC)

1500RPM 50Hz
PERKINS 4 Vertical in-line Four stroke Turbocharged 16.0:1 1 00 mm (3.93 7 in) 127 mm (5.0 in) 3.99litres Clockwise view ed fro m front 1, 3, 4, 2 47.5KW
420 kg (956 lb)

Ampere rating Starter motor rated voltage(DC) Battery voltage

Fuel
Fu el Sy stem
Type of injection Fuel inje ction pump Fuel atom iser Injection press ure

1500RPM 50Hz
Direct Rotary type Multi hole 22.3 MPa (2 20 atm )

Fu el lift pump
Flow/hou r Pressure Ma ximum fuel pump s uction Ma ximum pressure head. Governor type Fuel specification Density (kg/l @ 15 ) Viscosity (mm 2/s @ 40) Sulphur Content Cetane Number

1500RPM 50Hz
98.1litres/hr(172.6 U K pints) 30kPa(4.35 lbf/in 2 ) 1.8 m (6.0 ft) 3.0 m (9.8 ft) Electronic / Mechanic al 0.85 - 0.85 2.0 - 3.2 0.03%-0.05% 40-48

Max.Power at rated rpm


Estimated total weight(dry)

Frequency regulation steady state Frequency Cleaner type all models Mean piston speed Combu stion air flow

0.8% Fixed Dry 6.35 m/s 4.52 m 3 /min

Exhaust
Exhaust System
Maximum back pressure Exha ust outlet size Exha ust gas flow (max)

1500RPM 50Hz
6.0 kPa
63.93mm(2.5 in)

13.1m3 /min 561

Fu el co nsump tion

1500RPM 50Hz Power rating %

Exha ust gas temperature (max)

Lubrication
Lubrication system
Total system Normal oil operation Relief valve opens Normal oil temperature

1500RPM

50Hz 110 12.6(22.2)

Litres /hour (UK g allon s/hour) 100 10.9(19 .2) 75 8.6(15.1) 50 5.9(10.4)

8.10 litres(14.3UKpints) 310 -390kPa 345 -414kPa 105(221)

Application Data
Cooling System
Cooling System
To tal system capacity with rad iator without radiator Drain down capacity Minimum temperature to engine Te mperature rise across en gine Max permissible external system resistance

DSE 704 AMF CONTROLLER

1500RPM 50Hz
21.0 litres (37 UK pints) TBA litres (TBA UK pints) 21 .0 litres ( 37 UK pints) 70 (158) 7.7 ( 13.8) 35 kPa( 5 lbf/in2 ) The DSE704 is an Automatic Mains Failure module with generator monitoring, protection and start facilities. It utilises advanced surface mount construction techniques to provide a compact yet highly specified module. This model can start the unit automatically when the MAINS failure and than control the ATS turn to the genset side. Operation of the module is via three pushbuttons mounted on the front panel with STOP, MANUAL and AUTO positions. Panel introduction: Indicator type frequency, voltmeter an d ampere meter demonstrati on unit's elec trical parameter. The voltage change -over switch and the rheotrope uses fo r to choose the d ifferen t phase voltage and current to di splay. The oil pressure gauge, c oolant tempe rature gauge and th e battery voltage gauge. The control ler. Preheating button.
Protection:

Thermostat operation range 82 - 93 (180 - 199 ) Recommended coolant: 50% ethylene glycol with a corrosion inhibi tor (BS 6580 :1992 or ASTM D3306-89 or AS2108) and 50% clean fresh water.

NOTE:
All data is based on: 1. Engine op erating with fuel system, water pump, lubricating oil pum p, air cleaner and exha ust silencer ; not included are battery charging alt ernator, fan, and o ptional driven componen ts. 2. Engine operating with fuel corresponding to grade No. 2-D per ASTM D975. 3. ISO 3046, Part 1, Standard Reference Conditions of: Barometric Pressure : 100 kPa (29.53 in Hg) Air Temperature : 25 (77) Altitude : 110 m (361 ft) Relative Humidity : 30% Air Intake Restriction : 254 mm H2O (10 in H2O) Exhaust Restriction : 51 mm Hg (2 in Hg)

TBA: To Be Determined

Over Speed Shutdown. Low Oil Pressure Shutdown. High Engine Temp Shutdown. Charger failure alarm. Mains failure alarm. Optional Under speed Protection. DC Supply: 8 to 35 V Continuous.

PCRC210/220 INTELLIGENT CONTROL SYST EM

CONTROLLERS
DSE 702 MANUAL CONTROLLER

The Model 702 is a Manual Engine Control Module designed to control the engine via a key switch and pushbuttons on the front panel. The module is used to start and stop the engine and indicate fault Panel introduction: conditions, automatically shutting down the engine and indicating the Indicator or digital type frequency, voltmeter and ampere meter engine failure by LED, giving true, first up fault annunciation. demonstration unit's electrical parameter. The big red button uses for the operator to sto p the genset Panel introduction: perem ptorily Indicator type frequency, voltmeter and ampere meter The control ler. demonstration unit's electrical paramete r. The voltage change-over s witch and the rheotrope uses for to Function: choose the different phase voltage and current to display. Communication: RS232 connection, uses the industry rank The big red button us es for the operator to stop the genset MODBUS p rotocol can easily communicate with others peremptorily intelligence control system. The oil pressu re gau ge, coolant temperature gauge a nd the Display function: LCD screen can display the generator's battery voltage gaug e. parameter and the control system's running information. The controller. And an integral anti-tamper LCD hours run Set up parameter: Engineer can set up the controller parameter counter is also provided. from the control panel or through the PC, 6 programmable If the customer needs to use the preheating function, we will be fan-out may satisfy the user each kind of demand. able to increase the prehe ating button. Protection: The control system can protect the generator set , Protection: manage each kind of electrical failure. Low Oil Pressure Control Function of ATS. High Engine Temperature DC Supply: 8 to 35 V Continuous. Auxiliary Shutdown Over speed NOTE: More functions or please refer to website www.genset.cn. Extra demand
DC Supply: 8 to 35 V Continuous.
please contacts our sales engineer.

The AMF25 is an Automatic Mains Failure module with generator monitoring, protection and start facilities. The controller has a large LCD screen, display the generator's each parameter, running and alarm information. The off/replacement button, mode switch button , start/stop button and the LED indicator light, makes the user easy to operate and maintain the generator.

Standard Features and Accessories


Standard Features
Battery, Battery Rack and Battery Cables Integral Vibration Isolation Oil Drain Extension Air cleaner ,Heavy Duty 3 Pole Circuit Breaker Heavy duty industrial type exhaust silencer with flexible pipe(supplied loose).

Paralleling System
Reactive Droop Compensator Voltage Adjust Control Voltage Regul ator Relocation Kit

Controller System
Commo n Failure Relay Kit Custom er Connection Kit(Except Open Style) Commu nications Products and PC Software Engine Pre-alarm Sender Kit Remote Annunciator Panel Remote Audiovisual Alarm Panel Remote Emergency Stop Kit PCRC series control system, with RS232 or RS485 communication connection and communication agreement.

Maintenance and Literature


General Maintenance Literature Kit Test Certific ate an d design paper Quality certificate and M aintenance card

Accessories
Enclosed Unit
Sound Enclosure Weather Enclosure (with enclosed critical silencer) Weather Housing (with roof-mounted critical silencer) Trailer(Causes the genset easily to move)

Miscellaneous Accessories

Open Unit
Exhaust Silencer, Critical kit Flexible Exhaust Connector, Stainless Steel

Dimensions and Weights


Open Style
Overall Size, LWH mm Weight(radiator model),net,Kg 21167301552 1200

Cooling System
Block Heater (recommended for ambient temperatures below 0) Radiator Duct Flange Remote Radiator Cooling

Fuel System
Auxiliary Fuel Pump Flexible Fuel Lines Mechanical dipstick or fuel level sensor Subbase Fuel Tank with Day Tank Fuel fill cap with breath er 10 hours running tank Automatic fuel--providing device Hand primer pump

w
Soundproof Style
Overall Size, LWHmm Weight(radiator model),net,Kg

L
248011201635 1850

Electrical System
Battery Charger, Equalize/Float Type

Engine and Alternato r


3 or 4 Pole Circuit Breaker with Shunt Trip Fuel/Water Separator Oil Preheater Air Preheater Alternator Strip Heater

NOTE:

This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information.

Maintenance and Literature


Maintenan ce Kit (inclu des air, oil, and fue l filters ) Overhaul Literature Kit

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