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Multi-ply Textile Reinforced Conveyor Belting Solid Woven PVC Conveyor Belting Steel Cord Reinforced Conveyor Belting Manufactured by: DUNLOP BELTING PRODUCTS (Pty) Ltd. Lincoln Road / Nedstadt Industrial Sites / Benoni 1500 / South Africa
Selecting the most suitable belt construction The most versatile belt construction is the multiply construction (figure 1) and for this reason is the most widely used. This construction is easily joined and can be manufactured in a wide range of strengths. Synthetic fabric reinforcement limits elongation to acceptable levels. Hardwearing rubber covers provide long term protection to the carcass. Multiply construction conveyor belting with rubber covers is the best type for conveying hard ores and other hard abrasive materials when the conveyor length is less than 1000 metres and the belt tension up to 125 kN/m. When coal is conveyed, particularly in fiery mines, the solid woven construction (figure 2) with PVC impregnation is the most economic conveyor belt. This construction is suitable for belt tensions up to 160 kN/m. DUNLOP BELTING PRODUCTS (Pty) Ltd. South Africa manufacture Solid Woven carcass construction with either cotton reinforced PVC covers or, for extended belt life, Nitrile rubber covers. For long conveyors and those where the belt tension is greater than 125 kN/m the cord construction (figure 3) using steel cords is the most economic choice.
BELTING CHARACTERISTICS
XT Conveyor Belting
All-synthetic plies, chemically treated to ensure a high bond to rubber, provide high strength and low elongation. Thick, resilient rubber between the plies for exceptional impact resistance and the rigidity to support the heaviest loads. Strong weft reinforcement offers high resistance to ripping and allows fast and efficient joining with mechanical fasteners. The complete range of SANS types provide cost effective versatility. Type N offers good cut, gouge and abrasion resistance making it suitable for most bulk materials handling applications. Type M has superior physical properties and generally has higher resistance to cutting, gouging tearing and abrasion than type N. For those applications where cutting and gouging of the cover are not severe but fine, heavy and very abrasive material is conveyed then type A provides the solution.
BELTING CHARACTERISTICS
Standard Solid Woven Conveyor Belting
Polyester warp members in the carcass provide high strength while limiting elongation A combination of cotton and polyester used in the weft to provide exceptional resistance to belt rip. The cotton clings to the PVC impregnation making it difficult for mechanical fasteners to comb out. PVC impregnated cotton surrounds the tension carrying warp. By means of the unique manufacturing process the PVC impregnation is pressed hard into the cotton providing armoured protection for long service life Fire resistant properties that comply fully with SANS 971 specification. The belting is approved by SABS and carries the SABS mark. Oil resistant Resistant to a wide range of chemicals Standard Solid Woven belting has excellent bolt holding capabilities and is ideal for use on bucket elevators The unique manufacturing process results in a smooth covered belt that reduces noise
Nitrile Covered Solid Woven Belting A Nitrile rubber cover is applied to a standard PVC impregnated solid woven carcass.
Conforms to SANS 971 The Nitrile rubber covers offer excellent abrasion resistance. The thickness of the cover can be increased to improve life expectancy. Meets the stringent standards for safety in all underground mining applications. High coefficient of friction allows material to be conveyed up steep inclines without slip and is therefore particularly suited to shaft applications. An excellent cross linking chemical bond between the PVC impregnation of the carcass and the Nitrile rubber cover ensures little possibility of cover stripping
BELTING CHARACTERISTICS
Steel cord reinforced conveyor belting is manufactured on state of the art Seimpelkamp lines using only the highest quality raw materials. Each cord is individually tensioned with exactly the same hydraulic force. The tension in each cord is recorded during the vulcanisation cycle to verify compliance with tolerances.
High tensile strength cords ensure lowest elongation. Each wire of the cord is hot dipped galvanised providing extended corrosion protection and exceptional bond to the rubber. Open cord construction ensures complete rubber penetration is verified by air penetration tests on every length of belt.
Recommended maximum belt width (mm) for correct load support. DUNLOP BELTING PRODUCTS (Pty) Ltd. South Africa XT conveyor belting.
Manufactured by: DUNLOP BELTING Products (Pty) Ltd. Lincoln Road / Nedstadt Industrial Sites / Benoni 1500 / South Africa