Packaging Line Integration with PackML

B&R

PV SIVARAM Managing Director B&R Industrial Automation Member of Executive Council, Council

What is an Industry Standard ?

Industry Standards provide a lot of benefits - Cost efficiency y - Performance - Acceptance
Dell PC

Industry y Standards
Sony Notebook

Logitech Webcam

HP Printer

PackML is an Industry Standard for packaging lines

Why Automation Is Required?

MANUFACTURING Replace Cumbersome relay based logic. Replace too many hard-wired control. Reduce wiring. Easy & fast installation. installation Modular software application development. Time saving. g
DESIGN & ENGINEERING

Saves engineering time. Simpler design. Modular control

Regulatory Compliances
OMAC (Organisation for Machine Automation and Control )
Organization (network) of OEMs, end users and technology providers. Platform for sharing, developing and distributing of experiences, ideas, requirements and guidelines among the p , , q g g members. Different Workgroups

Some OEMs with PackML Compliant Machines

OMAC Motion For Packaging

Converting

Packing

Discrete

Line Types
Line Types Connection between Process and Packaging

Packaging Line

Batch Process

Packaging Line without PackML

MES System WAN
Custom Code Custom Code Custom Code

ERP System HMI

Custom Code

Custom Code

Custom Code

Custom Code

Filler

Capper

Labeler

Casepacker

Packaging Line with PackML

MES System WAN
Custom PackML Code Custom PackML Code Custom PackML Code

ERP System HMI

Custom PackML Code

Custom PackML Code

Custom PackML Code

Custom PackML Code

Filler

Capper

Labeler

Casepacker

PackML State Model

Unified machine operator interface ( HMI ) Consistent information throughout the complete application Number f t t N b of states can be adjusted t th requirements of th machine b dj t d to the i t f the hi State transitions remain consistant

PackML Mode Manager

Mode Manager Program
Producing (Auto)

Maintenance Mode

Cleaning Mode

PackTags
HMI ERP System
PackTags

MES System
PackTags PackTags

PackTags P kT

PackTags P kT

PackTags P kT

PackTags P kT

Filler Capper

Labeler

Casepacker p

Standardized, adjustable set of data Reduction of interface complexity through consistent nomenclature Simplification of line communication PackTags enable Connect-and-Pack

Benefits for End customers

Common look-and-feel for HMI (state model) on every machine Standardized Machine Control due to defined state transitions Easy line integration due to the standardized interface and predefined PackTags Easy integration into any HMI / MES / ERP system with Ethernet OPC PackML P kML provides i f id information and d t f th OEE ti d data for the calculation ( Overall equipment effectiveness ) Reduction of total cost of ownership (TOC) due to easier and faster line integration and start-up

Benefits for OEMs

PackML functionalities are reusable for multiple machines Reusability of proven software concepts reduces Time-toTime to Market Enhanced e c e cy in writing a d test g custo a ced efficiency t g and testing customized code ed Predefined machine interface in order to satisfy the needs of most End Customers Easy integration and start-up at customer site PackML is ready to use for new application development, as well as integration into existing machine code Easier ft E i after sales support l t

Use the advantages of integrated automation

Were part of the packaging community

Packaging Machinery Manufacturers Institute
Education, Training, Education Training Global Marketing, Trade Show Strategy, Business Intelligence, event sponsors

Institute f Packaging I tit t of P k i Professionals OMAC Packaging Workgroup

PackML Executive committee OMAC board of directors

LinkedIn group Press activities Conferences

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Your worldwide automation partner

B&R