7145 - 7235 - 7228 - 7222 Field Service Manual

SERVICE MANUAL
FIELD SERVICE
7145/7235/7228 7222
2004. 03 Ver. 4.0
2004 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Use of this manual should be strictly supervised to avoid disclosure of confidential information. Printed in Japan N40LF0000
Company names and commodity names mentioned in this service manual are the brand names or registered trademarks of each company. After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
Revision mark: To indicate clearly a section revised, show A number within to the left of the revised section. represents the number of times the revision has been made.
1
To indicate clearly a section revised, show A number within

1
in the lower outside section of the corresponding page.
represents the number of times the revision has been made.
Note: Revision marks shown in a page are restricted only to the latest ones with the old ones deleted. When a page revised in Ver. 2.0 has been changed in Ver. 3.0: The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted. When a page revised in Ver. 2.0 has not been changed in Ver. 3.0: The revision marks for Ver. 2.0 are left as they are.
2004/03 2003/11 2003/10 2002/10 Date
4.0 3.0 2.0 1.0 Service manual Ver. Revision mark
Addition of 7235/7228/7222 and correction of an error in writing Addition of CE password descriptions and correction of an error in writing Addition of FS-114/PK-114/BK-114/SK-114 and correction of an error in writing Issue of the first edition Descriptions of revision
Blank page
7145 series Field Service Ver.4.0 Mar. 2004
CONTENTS
CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1 IMPORTANT NOTICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1 DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1 SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2 SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-10 IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-10 SAFETY CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-11 INDICATION OF WARNING ON THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-13
ADJUSTMENT
1.1 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1. HOW TO USE THE ADJUSTMENT SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2. ADJUSTMENTS WHEN REPLACING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 4. CE PASSWORD SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 5. MODE CHANGE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 5.1 6.1 7.1 7.2 7.3 Setting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Checking method of the counter key function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Setting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Setting software DIPSW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 7.3.1 7.3.2 7.3.3 7.3.4 7.4 7.5 PM count reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 Entering PM count start date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 Setting of PM cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 Counter clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 6. CHECKING BY THE COUNTER KEY FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 7. 25 MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Data collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31 Copy count for each part to be replaced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37 7.5.1 7.5.2 Copy count by parts to be replaced (fixed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37 Copy count by parts to be replaced (Named; arbitrarily) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39
7.6 7.7 7.8
Password setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41 Setting phone number of the service center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42 Setting the serial number/the destination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42 7.8.1 7.8.2 Setting the serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42 Setting the destination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43
7.9
Displaying the ROM version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43
7.10 KRDS setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43 7.11 ISW setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43 7.12 Root counter display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43 7.13 Setting date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44 7.14 Tray size setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44 i
3
IV DIAGRAMS
PM count setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
III SERVICE
3. LIST OF ADJUSTMENT ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
II ISW
I ADJUSTMENT
CONTENTS
8. 36 MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
I ADJUSTMENT
8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8
Setting method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45 Process adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45 L detection adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46 Toner density adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46 Dot diameter adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47 LD1 offset adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47 LD2 offset adjustment (7145 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48 Timing adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49 8.8.1 8.8.2 8.8.3 8.8.4 8.8.5 8.8.6 8.8.7 Vertical/Horizontal magnification adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49 Restart timing adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52 Paper feed loop amount adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54 Leading edge original erasure adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-55 Centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56 Image read point adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58 Recall standard data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59 Setting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
II ISW
8.9
Running test mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59 8.9.1
8.10 Test pattern output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
III SERVICE
8.11 Test pattern density adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-65 8.12 Image quality adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-65 8.12.1 RADF scanning density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-65 8.12.2 Non-image area erase check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-66 8.13 List print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-67 8.14 Counter clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68 8.15 Adjustment of RADF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68 8.15.1 Vertical magnification adjustment in RADF system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68 8.15.2 Adjustment of restart timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69 8.15.3 Paper feed loop adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70 8.15.4 Centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70 8.15.5 RADF scanning density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71 8.15.6 RADF image read point adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71 8.16 FNS adjustment (FS-112 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71 8.17 FNS adjustment (FS-114 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72 8.17.1 Fold & Stitch position adjustment (SK-114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72 8.17.2 Fold position adjustment (SK-114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73 8.17.3 Punch position adjustment (PK-114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-73 8.17.4 Punch loop adjustment (PK-114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-74 9. 47 MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76 9.1 9.2 9.3 9.4 9.5 9.6 47 mode setting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76 RADF original size detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-77 By-pass size detection adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-77 Action for mounting when reinstalling the HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-77 Input check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78 Output check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84
IV DIAGRAMS
10. OTHER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-89 10.1 RADF height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-89 ii
CONTENTS
10.2 RADF distortion adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90 10.4 RADF original skew adjustment (back side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-92 10.5 DB-411 paper-centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94 10.6 DB-411 tray tilt adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-95 10.7 LT tray tilt adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96 10.8 FS-113 Output Check Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-98 10.9 Lengthwise position adjustment of punch hole of FS-113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-103 10.10Adjustment of FS-113 Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-104 10.11FS-113 Timing Belt Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-105 10.12FS-113 Adjustment of the Elevator Tray Upper Limit Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 1-106 10.14Staple Position Adjustment of FS-114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-108 10.15Adjustment of the Installation Position of the Shutter Drive Gear of FS-114 . . . . . . . . . . . . . . . 1-109 10.16Punch Hole Deviance Adjustment of FS-114 (PK-114) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-110 10.17Fold Angle Adjustment of SK-114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-111 10.18Staple Angle Adjustment of SK-114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-112 10.13Adjustment of FS-113 Elevator Tray Overload Detection Level . . . . . . . . . . . . . . . . . . . . . . . . 1-107
II
ISW
III SERVICE IV DIAGRAMS
1. DESCRIPTION OF THE ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2. SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 3. USB ISW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
III SERVICE
1. SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 1.1 Service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 1.1.1 1.1.2 1.1.3 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 1.2.8 1.2.9 7145 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 7235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 7228/7222 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 7145 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 7235/7228/7222 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 DF-318/320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 DB-211/411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 LT-203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 FS-112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 FS-113/RU-101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 FS-114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 PK-114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Maintenance items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
1.2.10 SK-114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 1.2.11 BK-114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 1.3 Periodic check items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 1.3.1 1.3.2 1.3.3 1.3.4 7145 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 7235/7228/7222 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 DF-318 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 DF-320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
iii
II ISW
I ADJUSTMENT
10.3 RADF original skew adjustment (front side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91
CONTENTS 1.3.5
7145 series Field Service Ver.4.0 Mar. 2004 DB-211 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 DB-411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 LT-203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 FS-112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
I ADJUSTMENT
1.3.6 1.3.7 1.3.8 1.4 1.5
Replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Important maintenance parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
2. 1 PM PARTS KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21 3. SERVICE MATERIALS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 4. CE TOOLS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
IV DIAGRAMS
II ISW
1. PARTS LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 Main body parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 DF-318/320 parts layout drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 DB-211 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 DB-411 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 LT-203 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17 FS-112 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18 RU-101 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21 IT-101 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21 Main body connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 DF-318/320 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 DB-211 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 DB-411 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29 LT-203 connector layout drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29 FS-112 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 RU-101 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
III SERVICE
1.8 2.1 2.2 2.3 2.4 2.5 2.6
2. CONNECTOR LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
IV DIAGRAMS
2.7
3. JAM CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31 4. ERROR CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39 4.1 4.2 4.3 4.4 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 Error code list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39 About abnormal units isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-73 L detection error code list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-74 Network section status indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-74 7145 timing chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-75 7235/7228/7222 timing chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-76 7145 ADU timing chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-77 7235/7228/7222 ADU timing chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-78 DF-318/DF-320 timing chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-79 DB-211/DB-411 timing chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-81 LT-203 timing chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-82 FS-112 timing chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-83 FS-113 timing chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-85
5. TIMING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-75
5.10 FS-114 timing chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-89 5.11 SK-114 timing chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-91 6. OVERALL WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-93
3
iv
7145 series Field Service Ver.4.0 Mar. 2004 6.1 6.2 6.3 6.4 6.5 6.6 6.7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9
CONTENTS
DF-318/320 Overall Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-93 LT-203 Overall Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-95 FS-112 Overall Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-97 RU-101 Overall Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-99 FS-113 Overall Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-101 SK-114 Overall Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-103 7145 Overall Wiring Diagram (1/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix-1 7145 Overall Wiring Diagram (2/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix-2 7145 Overall Wiring Diagram (3/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix-3 7235/7228/7222 Overall Wiring Diagram (1/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix-6 7235/7228/7222 Overall Wiring Diagram (2/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix-7 7235/7228/7222 Overall Wiring Diagram (3/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix-8 7235/7228/7222 Overall Wiring Diagram (4/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix-9 FS-114 Overall Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix-11 7145 Overall Wiring Diagram (4/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix-4
7. APPENDIX
IV DIAGRAMS
III SERVICE
II ISW
I ADJUSTMENT
DB-211/411 Overall Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94
CONTENTS
III SERVICE
II ISW
I ADJUSTMENT
Blank page
IV DIAGRAMS
vi
SAFETY AND IMPORTANT WARNING ITEMS

Read carefully the Safety and Important Warning Items described below to understand them before doing service work.
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to the copier, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBT-trained service technicians. Changes may have been made to this copier to improve its performance after this Service Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service Manual is complete and accurate. The user of this Service Manual must assume all risks of personal injury and/or damage to the copier while servicing the copier for which this Service Manual is intended. Therefore, this Service Manual must be carefully read before doing service work both in the course of technical training and even after that, for performing maintenance and control of the copier properly. Keep this Service Manual also for future service.
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION

In this Service Manual, each of three expressions DANGER, WARNING, and CAUTION is defined as follows together with a symbol mark to be used in a limited meaning. When servicing the copier, the relevant works (disassembling, reassembling, adjustment, repair, maintenance, etc.) need to be conducted with utmost care.
DANGER :Action having a high possibility of suffering death or serious injury WARNING:Action having a possibility of suffering death or serious injury CAUTION :Action having a possibility of suffering a slight wound, medium trouble, and
property damage Symbols used for safety and important warning items are defined as follows:
:Precaution when using the copier. :Prohibition when using the copier. :Direction when using the copier.
General precaution
Electric hazard
High temperature
General prohibition
Do not touch with wet hand
Do not disassemble
General instruction
Unplug
Ground/Earth
S-1
SAFETY WARNINGS
[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
Konica Minolta brand copiers are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Copier design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such modifications are therefore strictly prohibited. the points listed below are not exhaustive, but they illustrate the reasoning behind this policy.
DANGER : PROHIBITED ACTIONS

Using any cables or power cord not specified by KMBT.
Using any fuse or thermostat not specified by KMBT. Safety will not be assured, leading to a risk of fire and injury. Disabling fuse functions or bridging fuse terminals with wire, metal clips, solder or similar object.
Disabling relay functions (such as wedging paper between relay contacts)
Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be assured, leading to a risk of fire and injury.
Making any modification to the copier unless instructed by KMBT
Using parts not specified by KMBT
S-2
[2]
CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE
Konica Minolta brand copiers are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability, the CE must perform regular safety checks. 1.Power Supply
WARNING: Wall Outlet

Check that mains voltage is as specified. Plug the power cord into the dedicated wall outlet with a capacity greater than the maximum power consumption. If excessive current flows in the wall outlet, fire may result. If two or more power cords can be plugged into the wall outlet, the total load must not exceed the rating of the wall outlet. If excessive current flows in the wall outlet, fire may result.
kw
WARNING: Power Plug and Cord

Make sure the power cord is plugged in the wall outlet securely. Contact problems may lead to increased resistance, overheating, and the risk of fire. Check whether the power cord is damaged. Check whether the sheath is damaged. If the power plug, cord, or sheath is damaged, replace with a new power cord (with plugs on both ends) specified by KMBT. Using the damaged power cord may result in fire or electric shock. When using the power cord (inlet type) that came with this copier, be sure to observe the following precautions: a. Make sure the copier-side power plug is securely inserted in the socket on the rear panel of the copier. Secure the cord with a fixture properly. b. If the power cord or sheath is damaged, replace with a new power cord (with plugs on both ends) specified by KMBT. If the power cord (inlet type) is not connected to the copier securely, a contact problem may lead to increased resistance, overheating, and risk of fire. Check whether the power cord is not stepped on or pinched by a table and so on. Overheating may occur there, leading to a risk of fire.
S-3
WARNING: Power Plug and Cord

Do not bundle or tie the power cord. Overheating may occur there, leading to a risk of fire.
Check whether dust is collected around the power plug and wall outlet. Using the power plug and wall outlet without removing dust may result in fire. Do not insert the power plug into the wall outlet with a wet hand. The risk of electric shock exists.
When unplugging the power cord, grasp the plug, not the cable. The cable may be broken, leading to a risk of fire and electric shock.
WARNING: Wiring
Never use multi-plug adapters to plug multiple power cords in the same outlet. If used, the risk of fire exists. When an extension cord is required, use a specified one. Current that can flow in the extension cord is limited, so using a too long extension cord may result in fire. Do not use an extension cable reel with the cable taken up. Fire may result.
WARNING: Ground Lead

Check whether the copier is grounded properly. If current leakage occurs in an ungrounded copier, you may suffer electric shock while operating the copier. Connect the ground lead to one of the following points: a. Ground terminal of wall outlet b. Ground terminal for which Class D work has been done
S-4
WARNING: Ground Lead

Pay attention to the point to which the ground lead is connected. Connecting the ground lead to an improper point such as the points listed below results in a risk of explosion and electric shock: a. Gas pipe (A risk of explosion or fire exists.) b. Lightning rod (A risk of electric shock or fire exists.) c. Telephone line ground (A risk of electric shock or fire exists in the case of lightning.) d. Water pipe or faucet (It may include a plastic portion.) 2.Installation Requirements
WARNING: Prohibited Installation Place

Do not place the copier near flammable materials such as curtains or volatile materials that may catch fire. A risk of fire exists. Do not place the copier in a place exposed to water such as rain water. A risk of fire and electric shock exists.
WARNING: Nonoperational Handling

When the copier is not used over an extended period of time (holidays, etc.), switch it off and unplug the power cord. Dust collected around the power plug and outlet may cause fire.
CAUTION: Temperature and Humidity

Do not place the copier in a place exposed to direct sunlight or near a heat source such as a heater. A risk of degradation in copier performance or deformation exists. Do not place the copier in a place exposed to cool wind. Recommended temperature and humidity are as follows: Temperature: 10C to 30C Humidity: 10% to 80% (no dew condensation) Avoid other environments as much as possible.
CAUTION: Ventilation
Do not place the copier in a place where there is much dust, cigarette smoke, or ammonia gas. Place the copier in a well ventilated place to prevent machine problems and image faults.
S-5
CAUTION: Ventilation
The copier generates ozone gas during operation, but it is not sufficient to be harmful to the human body. If a bad smell of ozone is present in the following cases, ventilate the room. a. When the copier is used in a poorly ventilated room b. When taking a lot of copies c. When using multiple copiers at the same time
CAUTION: Vibration
When installing the copier, read the Installation Guide thoroughly. Be sure to install the copier in a level and sturdy place. Constant vibration will cause problems. Be sure to lock the caster stoppers. In the case of an earthquake and so on, the copier may slide, leading to a injury.
CAUTION: Inspection before Servicing

Before conducting an inspection, read all relevant documentation (service manual, technical notices, etc.) and proceed with the inspection following the prescribed procedure in safety clothes, using only the prescribed tools. Do not make any adjustment not described in the documentation. If the prescribed procedure or tool is not used, the copier may break and a risk of injury or fire exists. Before conducting an inspection, be sure to disconnect the power plugs from the copier and options. When the power plug is inserted in the wall outlet, some units are still powered even if the POWER switch is turned OFF. A risk of electric shock exists.
The area around the fixing unit is hot. You may get burnt.
DANGER: Work Performed with the Copier Powered

Take every care when making adjustments or performing an operation check with the copier powered. If you make adjustments or perform an operation check with the external cover detached, you may touch live or high-voltage parts or you may be caught in moving gears or the timing belt, leading to a risk of injury.
S-6
DANGER: Work Performed with the Copier Powered

Take every care when servicing with the external cover detached. High-voltage exists around the drum unit. A risk of electric shock exists.
WARNING: Safety Checkpoints

Check the exterior and frame for edges, burrs, and other damages. The user or CE may be injured. Do not allow any metal parts such as clips, staples, and screws to fall into the copier. They can short internal circuits and cause electric shock or fire. Check wiring for squeezing and any other damage. Current can leak, leading to a risk of electric shock or fire. When disconnecting connectors, grasp the connector, not the cable. (Specifically, connectors of the AC line and high-voltage parts) Current can leak, leading to a risk of electric shock or fire. Carefully remove all toner remnants and dust from electrical parts and electrode units such as a charging corona unit. Current can leak, leading to a risk of copier trouble or fire.
Check high-voltage cables and sheaths for any damage. Current can leak, leading to a risk of electric shock or fire.
Check electrode units such as a charging corona unit for deterioration and sign of leakage. Current can leak, leading to a risk of trouble or fire. Before disassembling or adjusting the write unit incorporating a laser, make sure that the power cord has been disconnected. The laser light can enter your eye, leading to a risk of loss of eyesight. Do not remove the cover of the write unit. Do not supply power with the write unit shifted from the specified mounting position. The laser light can enter your eye, leading to a risk of loss of eyesight. When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose of the used lithium battery using the method specified by local authority. Improper replacement can cause explosion.
S-7
WARNING: Safety Checkpoints

After replacing a part to which AC voltage is applied (e.g., optical lamp and fixing lamp), be sure to check the installation state. A risk of fire exists. Check the interlock switch and actuator for loosening and check whether the interlock functions properly. If the interlock does not function, you may receive an electric shock or be injured when you insert your hand in the copier (e.g., for clearing paper jam).
Make sure the wiring cannot come into contact with sharp edges, burrs, or other pointed parts. Current can leak, leading to a risk of electric shock or fire.
Make sure that all screws, components, wiring, connectors, etc. that were removed for safety check and maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.) A risk of copier trouble, electric shock, and fire exists.
DANGER: HANDLING OF SERVICE MATERIALS

Toner and developer are not harmful substances, but care must be taken not to breathe excessive amounts or let the substances come into contact with eyes, etc. It may be stimulative. If the substances get in the eye, rinse with plenty of water immediately. When symptoms are noticeable, consult a physician.
Never throw the used cartridge and toner into fire. You may be burned due to dust explosion.
S-8
DANGER : HANDLING OF SERVICE MATERIALS

Unplug the power cord from the wall outlet. Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are highly flammable and must be handled with care. A risk of fire exists.
Do not replace the cover or turn the copier ON before any solvent remnants on the cleaned parts have fully evaporated. A risk of fire exists. Use only a small amount of cleaner at a time and take care not to spill any liquid. If this happens, immediately wipe it off. A risk of fire exists.
When using any solvent, ventilate the room well. Breathing large quantities of organic solvents can lead to discomfort.
[3]
MEASURES TO TAKE IN CASE OF AN ACCIDENT

provide relief to affected persons and to prevent further damage.
1. If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to 2. If a report of a serious accident has been received from a customer, an on-site evaluation must be carried out quickly and KMBT must be notified. 3. To determine the cause of the accident, conditions and materials must be recorded through direct on-site checks, in accordance with instructions issued by KMBT. 4. For reports and measures concerning serious accidents, follow the regulations given in Serious Accident Report/ Follow-up Procedures.
[4]
CONCLUSION
safety can be maintained by the appropriate daily service work conducted by the customer engineer.
1. Safety of users and customer engineers depends highly on accurate maintenance and administration. Therefore, 2. When performing service, each copier on the site must be tested for safety. The customer engineer must verify the safety of parts and ensure appropriate management of the equipment.
S-9
SAFETY INFORMATION
IMPORTANT INFORMATION
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States. This copier is certified as a Class 1 laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined within protective housings and external covers, the laser beam cannot escape during any phase of normal user operation.
S-10
SAFETY CIRCUITS
This machine is provided with the following safety circuits to prevent machine faults from resulting in serious accidents. [1] [2] Overall protection circuit L2 and L3 (fixing heater lamp/1, /2) overheating prevention circuit These safety circuits are described below to provide the order to prevent servicing errors that may impair their functions.
TH2
[2]
L2 and L3 (fixing heater lamp/1, /2) overheating prevention circuit

DCPS
RL1 TS
CB
L2 L3 RL1
service engineer with a renewed awareness of them in
TH1
[1]
Overall protection circuit

CBR1
Control section
AC driver section FCB
1.
DCPS
CBR2
Protection by software The output voltage from TH1, TH2 (fixing temperature sensor/1, /2) is read by the CPU. If this voltage is abnormal, L2 (fixing heater lamp/1), L3 (fixing heater lamp/2) and RL1 (main relay) are turned OFF. CAUTION: The RL1 function must not be deactivated under any circumstances.
1.
Protection by CBR1 and CBR2 (circuit breaker/1, /2) CBR1 and CBR2 interrupt the AC line instantaneously when an excessive current flows due to a short in the AC line. CAUTION: The CBR1 and CBR2 functions must not be deactivated under any circumstances.
S-11
SAFETY AND IMPORTANT WARNING ITEMS 2. Protection by the hardware circuit The output voltages from TH1, TH2 (fixing temperature sensor/1, /2) are compared with the abnormality judgment reference value in the comparator circuit. If the output voltage from TH1 or TH2 exceeds the reference value, L2 (fixing heater lamp/ 1), L3 (fixing heater lamp/2) and RL1 (main relay) are turned OFF in hardware means. CAUTION: Periodically check the TH1, TH2 face contacting the roller, and replace TH2 if any abnormality is detected. The RL1 function must not be deactivated under any circumstances. 3. Protection by TS (thermostat) When the fixing heat roller exceeds the specified value, TSs (thermostats) are turned OFF, thus interrupting the power to L2 (fixing heater lamp/1), and L3 (fixing heater lamp/2) directly. CAUTION: Do not use any other electrical conductor in place of TS1 and TS2.
S-12
INDICATION OF WARNING ON THE MACHINE

Caution labels shown below are attached in some areas on/in the machine. When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric shock.
[1]
1.
Main body
Right side
<7145> CAUTION The fixing unit is very hot. To avoid getting burned DO NOT TOUCH.
CAUTION This area generates high voltage. If touched, electrical shock may occur. DO NOT TOUCH!
(Inside of the main body front door) (Inside of the main body right side door)
CAUTION The roller shaft on the inside of the cover is very hot. To avoid getting burned DO NOT TOUCH. If the cover comes off, return it to its original position.
7322sf001e
CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office.
S-13
SAFETY AND IMPORTANT WARNING ITEMS <7235/7228/7222>
7322sf002e
S-14
SAFETY AND IMPORTANT WARNING ITEMS 2. Front side <7145>
7322sf003e
S-15
7322sf004e
S-16
SAFETY AND IMPORTANT WARNING ITEMS 3. Rear/Left side (7235/7228/7222 only)
7322sf005e
S-17
SAFETY AND IMPORTANT WARNING ITEMS 4. Scanner section <7145>
7322sf006
S-18
7322sf007e
S-19
[2]
FS-113
CAUTION This area is very hot. To avoid getting burned DO NOT TOUCH.
(Inside of the Finisher)
CAUTION To avoid injury, DO NOT put your hand on the top of the printed sheets. Be sure to hold both sides of the printed sheets when removing them, and DO NOT leave your hand on the printed sheets while the primary (main) tray goes up.
FS-113 Finisher
7322sf009
[3]
FS-114
FS-114 Finisher
7322sf010
S-20
HOW TO USE THE ADJUSTMENT SECTION B. Checkpoints when conducting on-site serBe sure to pay due attention to the following
ADJUSTMENT
1. HOW TO USE THE ADJUSTMENT SECTION

1.1 Composition
when repairing the machine. 1. Only one side of the AC power line is disconnected when the main power of this machine is turned off. Always unplug the machine before beginning work. If absolutely necessary to work with the power on, exercise care to avoid being caught in the scanning rear of the exposure unit. 2. Special care should be taken when handling the fixing unit since it operates at extremely high temperatures. 3. The developing unit is surrounded by a strong magnetic field. Keep watches and metering equipment away from it. 4. Avoid scarring the drum with tools or similar objects. 5. Do not touch IC pins with your bare hands.
This section details adjusting items and procedures. A. Checking before starting work Use this section for making adjustments and as a checklist before implementing corrective measures in the field. 1. Does the power supply meet the requirements? 2. Is the power supply properly grounded? 3. Is the machine sharing its power source with another high current consumption machine that draws large currents intermittently? (e.g. an elevator, air conditioner, or other source of electrical consumption) 4. Is the installation environment suitable? The machine must be installed in a wellventilated place free from high temperature, high humidity and direct sunlight. The machine must be installed on a level floor. 5. Does the cause of a defective image lie in the original itself? 6. Is the density adjusting control at the proper position? 7. Are the platen glass and the slit glass clean? 8. Is the correct paper being used for the copy? 9. Are the copying materials and parts replaced when they reach the end of their usable life? (developer, drum, cleaning blade, etc.) 10. Is there toner in the toner bottle?
2. ADJUSTMENTS WHEN REPLACING PARTS

Adjustments (including checks) and settings are not only required when a defective copy image occurs, but also after replacing or reinstalling certain parts. [How to use the tables] The following items are used in the tables throughout this section. 1. Mode Indicates the adjustment mode. 25 36 47 : 25 mode : 36 mode : 47 mode
2. Symbols used in the tables , ................. : Indicates there is a priority sequence for adjustments (Empty circle) : Indicates (including adjustments
checks) and settings. (including checks) and settings that can be carried out independently.
1-1
I ADJUSTMENT
vice
LIST OF ADJUSTMENT ITEMS
3. LIST OF ADJUSTMENT ITEMS

I ADJUSTMENT
Adjustment classification Adjustment Parameter memory board Fixing unit-related parts items Paper feeding-related rubber rollers
RADF slit glass
Developer
Write unit
1 2 3 4 5 6 7 8 9 Process adjustment Process adjustment Process adjustment Process adjustment Process adjustment Image adjustment Image adjustment
PM counter resetting PM cycle set L detection adjustment Toner density adjustment Dot diameter adjustment LD1 offset adjustment LD2 offset adjustment (7145) Magnification adjustment Magnification adjustment Vertical magnification of printer Vertical magnification of scanner (platen) Vertical magnification of scanner (RADF) Horizontal magnification of scanner Main body related RADF Paper feed loop amount adjustment Leading edge original erasure adjustment
25 25 36 36 36 36 36 36
1-30 1-30 1-46 1-46 1-47 1-47 1-48 1-49
*1
*2
36
1-51
10 Image adjustment
Magnification adjustment
36
1-52
11 Image adjustment
Magnification adjustment
36
1-51
12 Image adjustment 13 Image adjustment 14 Image adjustment
Timing adjustment Timing adjustment Timing adjustment
36 36
1-52 1-53
36
1-54
15 Image adjustment
Timing adjustment
36
1-55
1-2
E-RDH
RADF
Mode
Drum
Page
7145 series Field Service Ver.4.0 Mar. 2004 Adjustment classification Adjustment
LIST OF ADJUSTMENT ITEMS Paper feeding-related rubber rollers
Parameter memory board
Fixing unit-related parts
items
RADF slit glass
Developer
Write unit
16 Image adjustment 17 Image adjustment
Timing adjustment Centering adjustment
Image read point adjustment Main body related Centering adjustment DBLT centering adjustment RADF centering adjustment RADF scanner density adjustment
36
1-58
36
1-56
18 Image adjustment 19 Image adjustment 20 Image adjustment
Centering adjustment Centering adjustment RADF adjustment
36 36
1-56 1-58
36
1-65
21 Drum count resetting 22 Fixing unit related counter resetting 23 E-RDH memory check
Drum count resetting Fixing unit related counter resetting E-RDH memory check
25/36 1-40 25/36 1-68 47 1-88
*1 *2
After replacing the developer, be sure that you do not make any copies until you have first carried out L detection adjustment. When PRMB (Parameter memory board) is replaced, remember to replaced the developer before conducting the L deection adjustment.
Note: When replacing a board due to the SCB (System control board) being damaged, the PRMB (Parameter memory board) that was installed on the damaged SCB should be used as a rule on the new SCB. The use of a new PRMB should be limited only when it is considered that the PRMB is also damaged. On this occasion, adjustment data have not been input into the new PRMB and it is necessary to implement all of the adjustment items. In order to make the new PRMB effective, the 47 mode - 92 (output) should be carried out before implementation of the adjustment items. When the adjustment items have been implemented, the 47 mode - 96 (output) should be also executed. The adjustment data are backed up by implementing the 47-96 mode. For the original PRMB installed on the damaged SCB, the 47-92 mode is protected against inadvertent execution. For details of the cancellation of protection, contact the service manager of the authorized distributor. 1-3
E-RDH
3
I ADJUSTMENT
RADF
Mode
Drum
Page
CE PASSWORD SETTING
4. CE PASSWORD SETTING
I ADJUSTMENT
Important: In order to prevent the malicious CE to access data and to change settings of the machine, ensure to change the CE password. On key operator mode, if the enhanced security is enabled, CE password must be input to verify the CE to access the following service modes. 36 mode 25 mode 47 mode
5. MODE CHANGE MENU

5.1 Setting method
The following modes can be selected on the mode change menu screen without turning OFF/ON the power supply: 1 Basic screen 2 36 mode 3 25 mode 4 Key operation mode 5 47 mode 6 Exit A. Procedure
Register a CE password by the following procedure. A. Procedure 1. While the SW1 (main power switch) is ON, turn OFF SW2 (sub power switch) 2. Turn the SW2 ON while pressing 2 and 5 of the copy quantity setting buttons CE password input request screen appears. 3. Enter default password 92729272. On the LCD, basic screen for 25 mode appears. 4. Press [5. Password setting] key. Password setup screen appears. 5. Press [4. CE Password setting] key. CE password input screen appears. 6. Enter new 8-digit CE password then press [Set] key. 7. OFF/ON sub-switch to complete password input procedure and to exit from 25 mode. Note: Only alphanumerical keys can be used for the password. Continuous single alphanumeric cannot be used for the password. In order to change the registered password, in the above step 3, enter current password and continue following steps. Do not use name, your birthday or employee code number as the password since other people can easily guess them. CE should not inform other people of the password. 1-4
1. Turn on SW1 (main power switch) and SW2 (sub power switch). 2. Keep pressing the
button until the message
Enter password for mode selection appears. 3. Input 9272 as the password and press the [START] key. (The password is fixed and cannot be changed.) 4. Press the key of the mode to be selected on the screen. If enhanced security is enabled, enter CE password to access to 25 mode, 36 mode and 47 mode. Enter Key operator password to access [Key operator mode]. 5. To return to the Mode Change Menu screen, keep pressing the
button until the Mode
Change Menu screen appears. 6. When the adjustment ends, press [6. Exit] key and the basic screen will appear.
CHECKING BY THE COUNTER KEY FUNCTION
The Counter key function enables to display of the following parameters by using the counter button: 1 Total count 2 Total count start date 3 PM count/PM count limit 4 PM count start date 5 Fax send paper count 6 Fax receive paper count 7 Printer count 8 Scanner count 9 Drum count 10 Developing count 11 Fixing unit count
6.1
Checking method of counter key function
the
A. Procedure 1. Turn on SW1 (main power switch) and SW2 (sub power switch). 2. Press the counter button. 3. The Counter confirmation screen appears, and the total count value appears. The counter that appears differs depending upon the installed option. 4. If you press the ! button on the Counter confirmation screen, service-related counters that indicate the PM count, and so on, appear. 5. To output the count value list, press the [PRINT] key. 6. Press the [OK] key or the stop button to return to the basic screen.
1-5
I ADJUSTMENT
6. CHECKING BY THE COUNTER KEY FUNCTION
25 MODE
7. 25 MODE
I ADJUSTMENT
Adjustment item menu 1. Software DIPSW setting 2. PM COUNT/CYCLE 1. PM COUNT reset 2. PM CYCLE set 3. Counter clear 3. Counter clear 3. Collecting data 1. Count data collection 1. Drum related counter 2. Fixing related counter Data Collection 1 Copy count of each paper size RADF paper passage count 1. Count data collection 1. Count data collection 1. Count data collection Data Collection 2 JAM occurrence count by each point Data Collection 3 Copy count of each mode Data Collection 4 SC count : F code Remarks See the List of software DIPSW.
2. Periodic data collection starts 4. Parts counter 1. Count of parts (Fixed) 2. Count of parts (Named) 5. Password setting 1. Key operator password setting 2. User account (EKC) master key code setting 3. Weekly timer master key code setting 4. CE password setting 6. Service TEL No. setting 8 digits 8 digits 4 digits 8 digits Telephone & Fax. No. of service center setting.
1-6
7145 series Field Service Ver.4.0 Mar. 2004 Adjustment item menu 7. Serial number setting 1. Main body 2. Optional tray 3. LCT 4. Finisher 5. Fax 6. Printer 7. FL-102/FL-103 8. FS-114 punch unit 9. FS-114 saddle unit 10.RADF (7235/7228/7222) 8. Indication of ROM version 9. KRDS setting
25 MODE Remarks Sets up the serial number display and the destination.
Display each version of ROM. See the KRDS manual provided separately.
10. ISW
Rewrites the contents of the flash ROM of each board.
11. Indication of Root counter 12. Setting date 13. Tray size setting
Displays the root counter (total counter). Sets the starting date of the total counter. Set the paper size of LT-203.
1-7
I ADJUSTMENT
25 MODE
7.1
I ADJUSTMENT
Setting method
7.2
Setting software DIPSW
A special operating mode called 25 Mode has been provided with this machine. This mode enables rewriting of the non-volatile storage and specify other various settings.
A. Setting method This setting specifies the software DIPSW on the software SW setting screen. Note:
A. Procedure 1. Turn OFF the SW2 (sub power switch) when the SW1 (main power switch) remains ON. 2. Turn the SW2 ON while pressing 2 and 5 of the copy quantity setting buttons. If enhanced security is enabled, CE password input request screen appears. Input the CE password. 25 mode menu screen appears. At this moment, the machine turns to 25 mode and the normal copy operation is disabled. 3. Press the desired item key on the LCD screen. Each setting screen will appear. 4. Enter data in each selected screen. 5. Press the [RETURN] key to check the data that has been entered. 6. Turn the SW2 off to cancel the 25 mode. 7. New data will be effective after restarting.
The bit of the DIP switch is written in the non-volatile memory every time it is changed. B. Meaning of the values displayed on the screen
[1]
[1] [2] [3] [4]
[2]
[3] [4]
DIPSW number Bit number (0 to 7) Bit data : 1:ON, 0:OFF 8-bit switch values in indicated in hexadecimals from 00 to FF.
C. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [Software SW] key. 3. Software setting screen Select DIP switch number. Use the arrow key on the left. 4. Select bit number of the DIP switch. Use the arrow key at the center. 5. Select ON (=1) or OFF (=0) of the DIP switch. Use [ON] or [OFF] key. [ON] : Set bit. [OFF] : Clear bit. 6. Press the [RETURN] key to return to the 25 mode menu screen. For each switch function, see List of software DIPSW.
1-8
7145 series Field Service Ver.4.0 Mar. 2004 List of software DIP SW Note: Be sure not to change bits with no particular reference made of the function. DIPSW No. Bit Functions 0 1
25 MODE
Default values Japan Inch 1 0 0 0 0 0 0 0 0 0 1 1 0 1 1 0 Metric 1 0 0 0 0 0 0 0 0 0 1 1 0 1 1 0
DIPSW1
0 1 2 3 4 5 6 7
Operation when key counter is removed A3 (11 x 17) counting method Selection of maximum number of copies that can be stapled by FS-112/113 FS-112/114 limit on number of stapled sets Toner replenish stop timing 1 1-shot message display at automatic staple mode clearing Prohibition of non-image area erases, repeat (auto) and original position correction
Ignore Count as 1
Instantaneous stop Jam Count as 2
0 0 0 0 0
*1
*1
None Decide with DIPSW 3-2 Yes No
0 0 0 0 0 1 1 0 1 1 0
*
Stop after paper exited No Yes
DIPSW2
0 1 2 3 4 5 6 7
DIPSW3
0 1 2
Use F4 size for Latin America destination SC latch (F34/F35/F36) Toner replenish stop timing 2
No Unlatched When copying ends
Yes Latched Interval between copy set
0 0 0
0 0 0
0 0 0
FS-112: Message is displayed after stopping temporarily at 25 copies. FS-114: Message is displayed after stopping temporarily at 20 copies.
1-9
I ADJUSTMENT
25 MODE DIPSW No. Bit Functions 0
7145 series Field Service Ver.4.0 Mar. 2004 1 Default values Japan Inch 0 1 0 0 0 0 0 1 1 0 1 0 0 1 0 0 0 0 0 0 0 0 0 0 0 Metric 0 1 0 0 0 0 0 1 1 0 1 0 0 0 1 0 0 0 0 0 0 0 0 0 0
I ADJUSTMENT
DIPSW3
3 4 5 6 7
Return to EKC screen after copying reservation Toner level detection (Supply toner indication) Condition for stopping copying after toner supply display Non-display of advance/ delete buttons for job list Job stop when there is no toner left. Copy reservation allowed (corresponding to coin vendor) Toner consumption reduction SW K size selection SW for Taiwan destination K size selection SW for Taiwan destination (By pass feed)
No
Yes
0 1 0 0 0 0 0
DIPSW4
0 1 2 3 4 5 6 7
*2 *3
Yes No Can reserve copying
*2 *3
No Yes Cannot reverse copying
1 1 0 1 0 0 0 0 0 0 0 0 0
DIPSW5
0 1 2 3 4 5 6 7
*5
Metric sizes Metric sizes
*5
K sizes available K sizes available
0 0 0 0 0
DIPSW6
0 1 2 3
1-10
7145 series Field Service Ver.4.0 Mar. 2004 DIPSW No. Bit Functions 0 1
25 MODE Default values Japan Inch 0 1 1 0 1 0 0 Metric 0 1 1 0 1 0 0
DIPSW6
4 5 6 7
Timing for the polygon motor to stop/start to rotate at low speed Setting for the polygon motor to stop/rotate at low speed Selection of automatic erasure outside original Automatic restart after feeding paper (Other than Inch) Automatic conversion of paper size detected by APS (8.5 x 11/A4)
*6 *7 *8 *9 *10
*6 *7 *8 *9 *10
0 1 1 0 1 0 1
DIPSW7
0 1 2
Nonstandard-size notification for platen APS A4 (Japan, Metric)/8.5x11 (Inch)
*11
*11
Nonstandard-size notification for platen APS B6 (Japan)/A5 (Metric)/5.5 x 8.5 (Inch)
*11
*11
5 6 7 DIPSW8 0 1 2 3 4 5 6 7
Password that requires 25/ 36/47 mode (9272) Selection of A series size (Metric only) Changing of key operator fixed magnification setting Disabling copying when PM count reached Priority tray when APS is released
Not required No Permit Permit
Required Yes Prohibit Prohibit
0 0 0 1 1 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
*12
*12
For checking the collected data 2 to 4 in the 25 mode
Display restricted
Display not restricted
1-11
I ADJUSTMENT
7145 series Field Service Ver.4.0 Mar. 2004 1 Default values Japan Inch 0 0 0 0 0 0 0 0 0 1 1 0 0 Metric 0 0 0 0 0 0 0 0 0 1 1 0 0
I ADJUSTMENT
DIPSW9
0 1 2 3 4 5 6 7
Selection of copy quantity limit
*13
*13
0 0 0 0
Switching of message
0 0 0 0
*14 *15
*14 *15
DIPSW10
0 1 2 3 4
Setting for summer time
0 1 1 0
Selection of magnification mode when APS function is cancelled
Display auto
1.00
5 6
Icon display in the LCD message display section (toner shortage, PM)
No
Yes
0 1
0 0
0 0
7 DIPSW11 0 1 2 3 4 5 6 7
Displaying of JAM code Release of the applied function when the RADF is open
No No
Yes Yes
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
1-12
25 MODE Default values Japan Inch 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 1 1 1 0 0 0 0 Metric 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0
DIPSW12
0 1 2 3 4 5 6 7
Setting of PM count at which copying is inhibited
0 0 0 0 0 0
*16
*16
KRDS connection recognition F/E code screen switchover (except for F34, F35 and F36) Selection of filter for jagged edges on slanting lines Judging level of the out-oforiginal auto erasure mode Operation when stapling is not possible (Other than B6R, post card nonstandard)* Operation when one position stapling is not available* Operation when two position stapling is not available*
Not recognize No ON
Recognize Switched (all in F code) OFF
0 0 0 0 0 0 0 0 1 0
DIPSW13
0 1 2 3 4 5 6 7
*17 *18
*17 *18
DIPSW14
0 1 2 3 4 5 6 7
0 0
0 0 0 0
*19 *20
*19 *20
0 0
* Common to FS-112/113
1-13
I ADJUSTMENT
7145 series Field Service Ver.4.0 Mar. 2004 1 Default values Japan Inch 0 0 0 0 0 0 0 Metric 0 0 0 0 0 0 0
I ADJUSTMENT
DIPSW15
0 1 2 3 4 5 6
Stopping due to overloading when the FNS is not connected (when exiting 100 sheets)
Not stop
Stop
0 0 0 0 0 0 0
Stopping due to overloading when the FNS, IT is not connected (when exiting 400 sheets)
Decided on DIPSW15-6
Stop
DIPSW16
0 1 2 3 4 5 6 7
Fixing temperature at low power mode Operation of internal heater Copying before execution of the L detection Control of dot diameter adjustment
*21
Always ON Permit
*21
Heater off while in off mode Prohibit
1 0 1 1 0 0 1
1 0 1 1 0 0 1
*a
1 1 0 0 1
*22
*22
*b
F4 size setting
*b
0 0 0 0 0 0 0
*b
0 0 0 0 0 0 0
DIPSW17
0 1 2 3 4 5 6
*23
*23
0 0 0
HOST printing cannot be performed when a key counter is installed Shift from by-pass feed in ATS mode is inhibited
Printing takes place Shift inhibited
Printer abort processing Shift possible
0 0 0 0
*a *b
Default value of the 7145 is 0. Default value of the 7235/7228/7222 is 1. Default value of the 7145 is 0. Default value of the 7235/7228/7222 is 1.
1-14
25 MODE Default values Japan Inch 0 Metric 0
DIPSW17
Separation claw operation OFF mode (for machines destined for China)
Normal
OFF
DIPSW18
Tray 1 (main body upper stage), separation of defective part
Normal
Not allowed to use
Tray 2 (main body lower stage), separation of defective part
Normal
Not allowed to use
2 3 4 5 6 7 DIPSW19 0 1 2 3 4 5 6 7 of RADF of HDD
Tray 3 (DB upper stage), separation of defective part Tray 4 (DB lower stage), separation of defective part Tray 5 (LT), separation of defective part DB is isolated Separation of defective part of printer controller Separation of defective part of FAX board Separation of defective part Separation of defective part of ADU Separation of defective part of scanner Separation of defective part
Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal
Not allowed to use Not allowed to use Not allowed to use Not allowed to use Not allowed to use Not allowed to use Not allowed to use Not allowed to use Not allowed to use Not allowed to use
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
1-15
I ADJUSTMENT
7145 series Field Service Ver.4.0 Mar. 2004 1 Default values Japan Inch 0 0 0 0 0 Metric 0 0 0 0 0
I ADJUSTMENT
DIPSW20
0 1 2 3 4
Separation of defective part of Network Separation of defective part of IEEE1284 Separation of defective part of USB Separation of defective part of FNS
Normal Normal Normal Normal
Not allowed to use Not allowed to use Not allowed to use Not allowed to use (Offset not allowed to use)*
0 0 0 0 0
5 6 7 DIPSW21 0
Separation of defective part of the saddle Platen size recognition selector switch 1 for Latin America (Inch only)
Normal 8.5 x 11
Not allowed to use A4
0 0 0 0
0 0 0 0
0 0 0 0
Platen size recognition selector switch 2 for Latin America (Inch only)
8.5 x 11R
A4R
Platen size recognition selector switch 3 for Latin America (Inch only)
8.5 x 14
F4
3 4 5
Notice of nonstandard small platen size (Inch only) Job suspension/end at pulling out key counter Notice of small size of platen mode (8.5x11/A4 or smaller)
Notice of noticed size
Notice as nonstandard size
0 0 0
0 0 1
0 0 0
*24
Notice size detected by APS
*24
Notice size as A4 (Japan, Metric) or 8.5x11 (Inch)
6 7
Switching of the count-up function When using an EKC, the password screen appears at the end of each job
*25
No
*25
Yes
0 0
0 0
0 0
* The saddle is also detached.
1-16
25 MODE Default values Japan Inch 1 0 Metric 1 0
DIPSW22
0 1
Nonstandard size becomes effective at automatic platen start
1 0
*26
*26
2 3 4
Indication of total count start day on counter key mode screen
No
Yes
0 0 0
0 0 0
0 0 0
5 6 7 DIPSW23 0 1 2 3 4
Automatic changeover to Tray 1 when FNS tray is full* Automatic changeover to Tray 2 when FNS tray is full* Automatic changeover to Tray 3 when FNS tray is full* Automatic changeover to Tray 4 when FNS tray is full* 100 sheets are exited when FNS is not stapled, and tray is detected full*
No No No No No
Yes Yes Yes Yes Yes
0 0 1 1 1 1 1 0
0 0 1 1 1 1 1 0
0 0 1 1 1 1 1 0
100 sheets are exited when FNS is stapled, and tray is detected full*
No
Yes
6 7
Machine stops when fixing web count reaches to the limit
No
Yes
0 0
0 0
0 0
* FS-112 only (7145)
1-17
I ADJUSTMENT
7145 series Field Service Ver.4.0 Mar. 2004 1 Default values Japan Inch 0 1 0 0 1 0 0 0 0 0 0 0 0 0 Metric 0 1 0 0 0 1 0 0 0 0 0 0 0 0
I ADJUSTMENT
DIPSW24
0 1 2 3 4 5 6 7 job paper size
Automatic change of printer
0 1 0 0
*27
automatically
*27
and continue
Punching of mixed size print Job stop changeover without print process stop Automatic changeover to tray 1 when the IT tray is full Automatic changeover to tray 2 when the IT tray is full Switching of TSL control For postcard-to-postcard copying, rotation takes place even when APS/AMS is not used
0 0 0 0 0 0 0 0 0 0
Release punch Not release punch
*29
No No Normal on/off No
*29
Yes Yes All off Yes
DIPSW25
0 1 2 3 4 5
180 degree rotation takes place even when there are no staples
No
Yes
FAX transmission 8K/16K for machines destined for Taiwan
Image is transmitted in reduced form Center
Image is transmitted with both edges erased Rear side of transfer paper
DIPSW26
0 1 2 3
Image position reference use for by-pass feed copying on non-standard size paper
0 0 1 0
0 0 1 0
0 0 1 0
4 5
Printer EKC mismatch print operation
Permit
Prohibit
0 0
0 0
0 0
1-18
25 MODE Default values Japan Inch 0 Metric 0
DIPSW26
The timer for canceling a job that was interrupted due to removal of the key counter is valid
Disabled
Enabled
7 DIPSW27 0 1
Scanner function Automatic copying reservation function Paper exit function with face up in the double sided copy mode (corresponding to letter head paper)
Yes
No
0 0 0
0 0 0
0 0 0
*30
Not provided
*30
Provided
2 3 4
Permission SW for copying double sided special paper Image rotation control when using scanner
Permit Only those smaller than A4/ letter rotate
Prohibit Those larger than A4/letter also rotate
0 0 0
0 0 0
0 0 0
5 6 7 DIPSW28 0 1 2 3 4 5 6 7 DIPSW29 0 1 2 3 4 5 6
Density setting when the printer toner save function is selected Leading edge position adjustment at image rotation
*31
*31
0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 1
*37
*37
0 0 0 0
Image leading edge adjustment in platen memory copy
*38
*38
0 0 0 0
Selection of the transfer/separation output of user paper (tray) TSL control of user paper (tray)
*32
*32
0 0 1
*33

*33

0 0 0 1
1-19
I ADJUSTMENT
7145 series Field Service Ver.4.0 Mar. 2004 1 Default values Japan Inch 0 Metric 0
I ADJUSTMENT
DIPSW29
Operation of the rear separation claw while in single-side printing
Not provided
Provided
DIPSW30
0 1 2 3 4 5 6 7
Selection of the transfer/separation output of user paper (by-pass) TSL control of user paper (by-pass) Automatic power on by RADF operation during the power save mode
*34
*34
0 0 0
0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 1
*35

*35

0 0 0 0 0 1
DIPSW31
*36
*36
1 2 3 4 5 6 7 DIPSW32 0 1 2 3 4 5 6 7
Use of E-mail Use of scan to FTP Use of BOX SMB function setting 8.5 x 14 is detected for F4 size Mode intended for automatic deletion of document Konica Minolta Scan Distributor setting LDAP function setting TiFF encoding system used when Scan To E-mail is employed Job list name switch
Permit Permit Permit No function provided F4 Except files received by PC-Fax No function provided No function provided MMR file name
Prohibit Prohibit Prohibit Function provided 8.5 x 14 Delete all Function provided Function provided MH user name
0 0 0 0 0 1 0 0 0 1 0 0 1 0 0
0 0 0 0 0 1 0 0 0 1 0 0 1 0 0
0 0 0 0 0 1 0 0 0 1 0 0 1 0 0
1-20
25 MODE Default values Japan Inch 0 0 0 Metric 0 0 0
DIPSW33
0 1 2
Number of punch hole
*39
Invalid
*39
Valid
0 0
Notice of the paper feed tray when a coin bender is being used with APS prohibited
3 4 5 6 7 DIPSW34 0
Change-over of the display of FAX transmitting address Change-over of the display of BOX related list password KRDS/RDmode change (7145) Mixplex function setting System OFF setting when the system is shut off or SW2 (subpower) is turned off
Invalid * Displayed KRDS Valid Not set
Valid Displayed normally RDmode Invalid Set
0 0 0 0 0 0 *a
0 0 0 0 0 0 *a
0 0 0 0 0 0 *a
1 2 3 4 5 6 7 DIPSW35 0 1 2 3 4 5 6 7
FS-114 paper exit tray position
*40
*40
0 0 0
0 0 0 0 0 1 0 0 0 0 0 0 0 0 0
0 0 0 0 0 1 0 0 0 0 0 0 0 0 0
Printing starts when paper is provided in the FS-114 saddle Correspondence to OpenPrint USB Print Overlay void setting (7235/7228/7222 only) Paper exit to entire A5R finisher tray
Permit Not corresponding Not corresponding Not set Prohibit
Prohibit Corresponding Corresponding Set Permit
0 0 1 0 0 0 0 0 0 0 0 0
*a
In the case of the 7235/7228/7222, default value is 1.
1-21
I ADJUSTMENT
7145 series Field Service Ver.4.0 Mar. 2004 1 Default values Japan Inch 0 1 0 0 0 0 0 0 Metric 0 1 0 0 0 0 0 0
I ADJUSTMENT
DIPSW40
0 1 2 3 4 5 6 7
Use of SNMP
Permit
Prohibit
0 1 0 0 0 0 0 0
1-22
25 MODE
*1
FS-112 stapling upper limit Mode 1-4 0 0 1 1 1-3 0 1 0 1
*5
SW for decreased toner consumption potential by 50V (20 step) in this setting allows the consumption of toner to be reduced. Increasing the potential by 50V (20 step) allows the image density to increase a little. Mode 5-6 0 0 5-5 0 1
50 sheets 45 sheets 40 sheets 35 sheets
*2
No adjustment Toner level detection (toner supply display) After the TLD (Toner level sensor) detects the no toner condition for more than a specified period of time, this sets a timing for displaying the message Please supply toner. Mode 4-1 0 0 1 1 4-0 0 1 0 1 Toner consumption increased (image density increased) Toner consumption decreased (image density decreased ) No adjustment
0 effective copies 100 effective copies 200 effective copies 500 effective copies
*6
Timing for the polygon motor to stop/start a low speed rotation When the setting of the polygon motor is made for stopping or a low speed rotation, the motor is shifted into a low speed rotation or stopping after the elapse of time specified by this DIPSW. The elapsed time starts either at one of the following:
*3
Condition for stopping copying after toner supply display After displaying a message set in DIPSW4-0/1, the count up to which the copy is prohibited is set. Mode 4-3 0 0 1 1 4-2 0 1 0 1
When the warm-up is completed. When the final operation of the operation keys (except the start key)/RADF/tray while in idling. When the output of a copy or print job is completed. Mode 15 seconds 30 seconds 60 seconds 120 seconds 6-5 0 0 1 1 6-4 0 1 0 1
100 effective copies 400 effective copies 700 effective copies 1000 effective copies
1-23
I ADJUSTMENT
Decreasing the developing bias, charging grid
25 MODE
*7
I ADJUSTMENT
Setting of the polygon motor for stopping or low speed rotation In order to reduce the sound of rotation of the polygon motor while in idling, it is possible to switch the rotation of the polygon motor either to a low speed rotation or stopping. The timing for the switching is set based on *6 Timing for the polygon motor to stop/start a low speed rotation. When the polygon motor is stopped or rotating at low speed, the time required for the first copy being made is increased. Mode 6-7 0 0 1 6-6 0 1 0
*10 Automatic conversion of the APS detected

paper size (8.5 x 11/A4) The paper size detected by the APS is automatically converted according to the standard shown below before being copied. Mode No automatic conversion A4 8.5 x 11 (Inch) 8.5 x 11 A4 (Japan, Metric) 7-2 0 1
*11 Switching of non-standard size notice of

platen APSA4 (Japan/Metric), 8.5 x 11 (inch) When the original size is detected as a nonstandard size, the switching is made to decide a copying method: a copy is made forcibly into the following size or it is made in the size selected as a non-standard size. When both the DIPSW 7-3 and 7-4 are 1, the DIPSW7-4 has preference over 7-3. Mode Copied in the size selected Copied forcibly as A4 (Japan, Metric) /8.5 x 11 (Inch) 7-3 0 1
No preliminary rotation (high speed) Preliminary rotation (low speed) Stopping
*8
Out-of-original auto erasure When the AMS has been released due to the original size being not the same as that of the transfer paper size, this setting is used in the platen copy to decide whether the out-of-original area is erased or not. This is the same function as the memory switch function in the key operator mode. (Switching is not available in the RADF copy mode.) Mode 7-0 0 1
Mode Copied in the size selected Copied forcibly as B6 (Japan) /A5 (Metric)/5.5 x 8.5 (Inch)
7-4 0 1
Out-of-original auto erasure Out-of-original erasure only while in APS/AMS
*12 Priority tray when APS is released

This setting sets the tray selection used when re-starting after paper supply Mode 7-1 0 1 APS is set OFF from key-operator mode. Mode No priority Main-body upper tray Main-body lower tray DB upper tray DB lower tray 8-6 0 0 0 0 1 8-5 0 0 1 1 0 8-4 0 1 0 1 0
*9
Automatic
(excluding inch system) Re-starting by turning on the START button Re-starting by setting the tray (automatic)
1-24
25 MODE
*13 Copy quantity limit

Mode No limit 1 sheet 3 sheets 5 sheets 9 sheets 10 sheets 20 sheets 30 sheets 50 sheets 99 sheets 9-3 0 0 0 0 0 0 0 0 1 1 9-2 0 0 0 0 1 1 1 1 0 0 9-1 0 0 1 1 0 0 1 1 0 0 9-0 0 1 0 1 0 1 0 1 0 1
*17 Judging level in the out-of-original auto eraThis setting is for the application function of the out-of-original auto erasure mode. When the out-of-original auto erasure is set to automatic in the key operator mode, a threshold value is set for detection of the original area. Mode Thick original Normal original Corresponding to hybrid lights 1 1 13-7 0 0 1 13-6 0 1 0
*14 Switching of message

Mode Please insert key counter Please insert copy card Please insert coin 0 1 1 0 9-7 0 9-6 0
*18 Operation if stapling is not possible

The positioning of staples is made against the image of an original. Since stapling is restricted only to the front or rear of the leading edge (the main body side of the paper exited) of the transfer paper, or to both of these two positions, stapling may be sometimes unavailable (when stapling is not
*15 Summer time setting

Mode 0 minute 30 minutes 60 minutes 90 minutes 120 minutes 150 minutes 10-3 10-2 10-1 10-0 0 0 0 1 1 1 0 0 1 0 1 1 0 1 1 0 0 1 0 1 0 1 0 1
allowed) depending on the position specified. This SW is used to set the operation when stapling is not allowed. Mode Auto cancel Auto switching to 1position stapling Inhibit Forced 2-position stapling mode operation 1 1 0 1 14-1 0 0 14-0 0 1
*16 Setting of the number of copies until the copying operation is prohibited when PM is attained If the setting of the copy prohibition when DIPSW8-2 reaches PM is 1, the copying operation is stopped after the following PM count is reached. Mode 1000 copies 2000 copies 3000 copies 4000 copies 5000 copies 12-5 0 0 0 0 1 12-4 0 0 1 1 0 12-3 0 1 0 1 0
*19 Operation when one position stapling is not

available Mode Auto cancel Auto cancel Inhibit Forced 1-position stapling mode operation 14-5 0 0 1 1 14-4 0 1 0 1
1-25
I ADJUSTMENT
sure mode
25 MODE
*20 Operation when two position stapling is not

I ADJUSTMENT
available Mode Auto cancel Auto cancel Inhibit Forced 2-position stapling mode operation 14-7 0 0 1 1 14-6 0 1 0 1
*23 F4 size setting

Mode 8.5 x 13 8.25 x 13 8.125 x 13 8 x 13 8.5 x 13.5 17-2 0 0 0 0 1 17-1 0 0 1 1 0 17-0 0 1 0 1 0
*24 Job interruption/termination operation when *21 Fixing temperature at low power mode
Set the fixing temperature while in the low power mode. In the case of the 7145 Mode 155C 120C 85C 85C 16-1 0 0 1 1 16-0 0 1 0 1 paper feed DIPSW1-0:1 Clear jamming immeIn the case of the 7235/7228/7222 Mode 70C 120C 120C 70C 16-1 0 0 1 1 16-0 0 1 0 1 diately DIPSW1-0:0 Interrupt by stopping paper feed DIPSW1-0:1 Clear jamming immediately 1 the key counter is being drawn out This is to set the operation of the copier when outputting a print job. The details of the operation can be changed by the combination of this setting and the DIPSW1:0 setting. Mode DIPSW1-0:0 Terminate by stopping 21-4 0
*25 Switching of the count-up function

Mode Normal operation Counting up for both the total counter and the key counter While in copying, both the total counter and the key counter count up In the printer/FAX mode, only the 1 21-6 0
*22 Dot diameter adjustment control

In this setting, the SW is used to change the timing for the dot diameter adjustment. Mode The power is off for more than 8 hours with humidity over 60% The power is off for more than 8 hours (7145) At all times (Every time SW2 is turned on) Non (7235/7228/7222) 1 1 1 0 0 1 16-7 0 16-6 0
total counter counts up
1-26
25 MODE
*26 Automatic feed of non-standard size originals

in the platen auto start mode The setting of the automatic selection of autostart is available for the memory switch setting in the key operator mode. When this setting is in the following condition, a setting can be made to decide if the paper is automatically fed from the by-pass tray. The setting of the automatic selection of autostart is on with the original size (platen) detected as non-standard. Mode Auto start does not take place Auto start takes place when the bypass tray is selected 22-1 0 1
*30 Automatic copy reservation function

screen automatically appears after the end of the original read operation. Also, the job settings are the same as the settings for the previous job. Mode Do not use Use 27-0 0 1
*31 Density setting when the toner save function

is selected in the printer driver screen When Toner saving mode is on in the printer driver, the print density is set in the range shown below. This setting is effective only for the PCL and PS versions. Mode Standard -4 (Lighter) -3 -2 -1 +1 +2 +3 (Darker) 27-7 0 0 0 0 1 1 1 1 27-6 0 0 1 1 0 0 1 1 27-5 0 1 0 1 0 1 0 1
*27 Printer paper size automatic conversion

The paper size specified by the print job is automatically changed and output according to the following standard. Mode No conversion Inch Metric Metric Inch Non (not allowed to select) 24-2 0 0 1 1 24-3 0 1 0 1
*32 Selection of the transfer/separation output of

the user paper (tray) This SW is used to set the transfer/separation output which is applicable when the specified paper is selected in the Paper type setting in the key operator mode. Mode Plain paper (Japan) Plain paper (Inch) Plain paper (Metric) Thick paper Thin paper Recycled paper 29-2 0 0 0 0 1 1 29-1 0 0 1 1 0 0 29-0 0 1 0 1 0 1
*29 Switching of the job stop with no process stop

The SW is used to decide if a process stop is made at the breaks between continuous two or more jobs reserved. Mode No process stop Process stop 24-7 0 1
1-27
I ADJUSTMENT
When this setting is 1, the copy reservation
25 MODE
*33 TSL control of user paper (tray)

I ADJUSTMENT
This SW is used to set the TSL control which is applicable when the specified paper is selected in the Paper type setting in the key operator mode. When this SW is used to select the Switched according to the environment, the switching is made between Normal control and All off according to the environment. Switched according to the environment performs the TSL control according to the humidity detected by the main body HUM1 (Humidity sensor). Mode Normal control All off Switched according to the environment 29-4 0 0 1 29-3 0 1 0
*35 TSL control of user paper (by-pass feed)

When selecting the by-pass tray on the copy basic screen, this SW is used to set the TSL control which is applicable when selecting the user paper for Special paper setting or the specified paper for Paper type setting in the key operator mode. When this SW is used to select the Switched according to the environment, the switching is made between Normal control and All off according to the environment. Switched according to the environment performs the TSL controle according to the humidity detected by the main body HUM1 (Humidity sensor). Mode Normal control All off Switched according to the environment 30-4 0 0 1 30-3 0 1 0
*34 Selection of the transfer/separation output of

user paper (by-pass feed) When selecting the by-pass tray on the copy basic screen, this SW is used to set the transfer/separation output which is applicable when selecting the user specified paper for Special paper setting or the specified paper for Paper type setting in the key operator mode. Mode Plain paper (Japan) Plain paper (Inch) Plain paper (Metric) Thick paper Thin paper Recycled paper 30-2 0 0 0 0 1 1 30-1 0 0 1 1 0 0 30-0 0 1 0 1 0 1
*36 Automatic power on by the RADF operation

during the power save mode In this setting, when the following operation is made during the power save mode, the power is automatically turned on. When the original is set in RADF (when the PS301 (No original sensor) is turned off). When the platen/RADF is opened (when PS15 (APS timing sensor) is turned off). When the platen/RADF is closed (when PS15 (APS timing sensor) is turned on). Mode Disabled Enabled 31-0 0 1
1-28
7145 series Field Service Ver.4.0 Mar. 2004 *37 While rotating image during copying 1-2 4mm. This dipswitch is to adjust that shift. Mode +0mm +0.5mm -0.5mm +3.5mm -3.5mm 28-3 28-2 28-1 28-0 0 0 1 0 1 0 0 0 1 1 0 0 0 1 1 0 1 1 1 1
25 MODE
*38
In platen copy mode, the paper exit direction is opposite between normal copy and memory copy. Then the image position is not the same. This amount of gaps is adjusted by this dipswitch. Mode 28-7 28-6 28-5 28-4 0 0 1 0 1 0 0 0 1 1 0 0 0 1 1 0 1 1 1 1
+0mm +0.5mm -0.5mm +3.5mm -3.5mm
*39
When using FS-113 (FS-114), number of punch holes can be set independently from engine specifications. Mode 33-1 0 0 1 1 33-0 0 1 0 1
Default 2-hole only 2-hole or 3-hole is selectable 4-hole only
*40
FS-114 paper exit tray position Mode 34-3 0 0 0 0 1 34-2 0 0 1 1 0 34-1 0 1 0 1 0
Undefined Tray 1 Tray 2 Tray 3 Folding/Stitch-and-fold tray
1-29
I ADJUSTMENT
mode, leading edge of the 2nd side shifts 3 to
25 MODE
7.3
I ADJUSTMENT
PM count setting
Note: When pressing the [RETURN] key without pressing the [SET] key, the PM count start date is not changed. It is necessary to reset the count again for inputting the count. 7.3.3 Setting of PM cycle Set PM Cycle as follows: A. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [2. PM COUNT] key. 3. PM Count/Cycle Menu screen Press the [2. PM CYCLE Set] key. 4. PM Cycle set screen Enter PM cycle from the numeric keys. Enter upper 3-digit (hundred thousand, ten thousand, thousand) only. 5. Press the [SET] key to enter a PM cycle that has been entered. 6. Press the [RETURN] key to return to the PM count/cycle menu screen. 7.3.4 Counter clear Reference:
This function resets the PM count and sets the PM cycle. Care should be taken to reset the PM count properly. The PM count/cycle menu includes the following: [1. PM count resetting] [2. PM cycle setting] [3. Counter clear] 7.3.1 PM count reset Select whether to reset the count in the PM count reset screen. A. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [2. PM COUNT] key. 3. PM Count/Cycle Menu screen Press the [1. PM count reset] key. 4. PM Count Reset screen Press the [YES] key. The PM count is reset. Press the [NO] or [RETURN] key. The PM count is not reset and returns to the PM count/cycle menu screen. 7.3.2 Entering PM count start date When resetting the PM count, it is necessary to input the start date, and the screen below will appear automatically. A. Procedure 1. PM Count Starting Date Input screen Enter a PM count start date from the numeric keys. 2. Press the [SET] key to enter the data that has been entered. 3. Press the [RETURN] key to return to the PM count/cycle menu screen.
The operation here is the same as [8. Counter clear] of the 36 mode menu screen. The counter must be cleared whenever the drum or fixing parts/unit is replaced. Select the [2. PM Count] and press the [3. Counter clear] key from the 25 mode menu screen to display the counter clear screen. Following menu options are available from this screen. Drum related counter (Drum counter, Drum drive counter). Fixing related counter (Fixing web counter). A. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [2. PM Count] key.
1-30
7145 series Field Service Ver.4.0 Mar. 2004 3. PM count/cycle setting screen 4. Counter clear screen Press the key corresponding to the item to be cleared. 5. Message in the message display area will confirm if you really want to clear the item. Press the [YES] key. When the item is cleared, the Counter clear screen will be restored. 6. When clearing another counter, repeat above steps 3 and 4. 7. Press the [RETURN] key twice to return to the 25 mode menu screen. (1) Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [Data collection] key. 3. Data collection menu screen Press the [Count data] key. 4. Data collection screen
25 MODE
Change the data number with the arrow key. Pressing [NEXT] key enables display of next data collection screen. 5. Press the [RETURN] key to return to the data collection menu screen. The data is displayed at the line 2 in the message display area as Data number (No.): Count value (00000000). Press and hold the arrow key to display the next
7.4
Data collection
This function enables viewing of the various data recorded in the machine. Also, it is possible for the collected data to be checked by KRDS and management listing. The data collection menu includes the following: Count data collection Area data collection start (Date count data) A. Data that can be checked No. 1 Classification Copy count of each paper size RADF paper passage count 2 3 4 Count of JAM occurrence by each point Copy count of each mode Count of SC occurrence Enter the 25 mode Select [1. Software SW] Set the address to 8-7:1 (Note) Pre-peration
items continuously. Note: In order to check the collected data 2 to 4, be sure to make preparations given in Collected data list in advance.
Note: When the DIPSW8-7 is set to 0, the checking of the collected data is limited only to No. 1.
1-31
I ADJUSTMENT
Press the [3. Counter clear] key.
B. Checking method of the collected data
25 MODE C. Data collection details
I ADJUSTMENT
(1) Data collection 1 a. Copy count by each size Classification Copy count of each paper size Size No. Japan 0 1 2 3 4 5 6 7 8 9 A3 B4 A4/A4R B5/B5R A5 B6 8.5 x 14 8.5 x 11/8.5 x 11R Metric Special Postcard Paper size for destination Metric A3 B4 A4/A4R B5/B5R A5 F4 Metric Special Inch 11 x 17 8.5 x 14 8.5 x 11/8.5 x 11R 5.5 x 8.5 A4/A4R Inch Special 0A Maximum count number : 99,999,999 b. Scanner and counting of the number of FAX scans Classification Count of the No. of scan image planes Size No. 10 11 Feed mode Other than 11 x 17, 8.5 x 14, A3 and B4 11 x 17, 8.5 x 14, A3 and B4 KRDS (BA) 01 00 Maximum count number : 99,999,999 c. Count RADF original feed quantities Classification RADF paper passage count Size No. 15 16 17 18 Feed mode ADF mode original feed counter RADF mode original feed counter ADF mixed original mode original feed counter RADF mixed original mode original feed counter KRDS (F0) 00 01 07 08 KRDS (B1, B6, B7, B8) 01 02 03 04 05 06 07 08 09
Maximum count number : 99,999,999
1-32
7145 series Field Service Ver.4.0 Mar. 2004 (2) Data collection 2 a. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Jam occurrence count by factor Jam 10-0 11-0 12-0 13-0 14-0 16-1 15-0 16-2 30-0 31-0 32-0 75-10 IT-101 75-11 97-1 97-2 92-0 75-12 IT-101 75-13 61-1 61-2 62-1 62-2 62-3 62-4 62-5 63-1 63-2 63-3 63-4 72-17 DF-318/320 DF-318/320 DF-318/320 ADU conveyance jam By-pass Upper tray Lower tray DB upper tray DB lower tray Paper feed jam LT tray LT tray Conveyance jam Conveyance jam Fixing unit conveyance jam Point KRDS (J0) 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F 20 21 22 23 24 25 26 27 28 29 2A 2B 1-33 (3) Data collection 3 a. Copy count of each mode Contents Platen single side single side RADF double side single side RADF double side double side RADF single side single side RADF single side double side Finisher (Staple mode) Finisher (Sort mode) Finisher (Group mode) Finisher (Number of stapling) Life-size Fixed ratio E3(1.41/2.00) Fixed ratio E2(1.22/1.55) Fixed ratio E1(1.15/1.29) Fixed ratio R1(0.86/0.77) Fixed ratio R2(0.82/0.65) Fixed ratio R3(0.71/0.50) User set magnification Zoom Maximum zoom Minimum zoom AMS mode APS mode AE mode Interrupt mode No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 79 80 No. No. 44 45 46 47 48 49 50 51 52 53 54 55 Jam 72-18 FS-113 72-19 FS-112 72-21 FS-112/113 72-23 FS-112 72-81 FS-112/113 72-82 FS-113 72-83 72-25 FS-114 72-43 72-84 72-85 : Point
25 MODE KRDS (J0) 2D 2E 2F 30 31 32 33 34 35 36 37 4F 50
Maximum count number : 999,999
KRDS (F1) 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18
72-16 FS-112/113
I ADJUSTMENT
2C
25 MODE No. Contents By-pass feed mode Book copy mode Frame erase mode Fold erase mode Image shift mode Reduction image shift mode Number of paper feed quantities at intersheet mode 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
3
7145 series Field Service Ver.4.0 Mar. 2004 KRDS (F1) 19 1A 1B 1C 1D 1E 1F 20 21 22 23 24 25 26 76 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 1-34 87 85 86 77 78 79 80 81 82 83 84 No. 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 Contents Repeat mode Reverse image mode Non-image area erase mode Increase contrast mode Auto layout mode Number of copies in rotation Copy quantity of paper feed from tray 1 Copy quantity of paper feed from tray 2 Copy quantity of paper feed from tray 3 Copy quantity of paper feed from tray 4 Finisher, Number of stapling (front) Finisher, Number of stapling (rear) Booklet mode copying count OHP mode (without doubled sheet) copying count Z-fold mode copying count Copy quantity in the non-standard size mode Stamping/overlay mode copying count Flip side 2 mode copying count Number of copies in the punch mode Number of copies in the thick paper 1 copy mode Number of copies in the thick paper 2 copy mode Photo mode Passage count in the ADF thick paper mode Verti./Horiz. zoom mode Memory copy mode Proof copy mode Text/Photo mode Text mode User set density mode Number of feed in the OHP mode (copy interleave) Cover insertion mode Chapter mode 2 in 1, 4 in 1, 8 in 1 mode Number of copies in the plain paper mode Number of copies in the thin paper mode Number of copies in the recycled paper mode Number of copies in the user specified paper mode Maximum count number : 99,999,999 57 56 55 54 53 4E 4F 50 51 52 4C 4D KRDS (F1) 3B 3C 3D 3E 3F 40 41 42 43 44 45 46 47 48 49 4A 4B
I ADJUSTMENT
25 26 27 28 29 30 31 32 33
Number of feed in the OHP mode (blank paper interleave) Number of paper feed quantities at mixed original mode Access number of the JOB memory call mode (Number of pressing the button) Number of times the auto low power mode is used Number of starting copy with copy quantity is set to 1 Number of starting copy with copy quantity is set between 2 and 5 Number of starting copy with copy quantity is set between 6 and 10 Number of starting copy with copy quantity is set to 11 or above Number of starting copy in intersheet mode
7145 series Field Service Ver.4.0 Mar. 2004 (4) Data collection 4 a. Count number of SC occurrence Error code (decimal number) Main code Sub code 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 10-1 10-2 18-1 18-2 18-3 18-4 26-1 28-1 28-2 28-3 34-1 34-2 35-1 35-2 35-3 35-4 35-5 35-6 35-7 35-8 35-9 35-10 36-1 36-2 36-3 40-1 40-9 41-1 46-1 46-8 46-10 46-11 49-4 49-6 51-4 51-5 51-6 52-1 52-2 Fan lock error Image processing system error Motor speed error Image processing system error Scanning system error Fixing sensor error ture abnormality High fixing temperature abnormality Low fixing temperature abnormality L detection error High voltage power error Paper feed tray error Communication error E0 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 11 Low fixing tempera- E0 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F 20 21 22 23 24 25 26 27 28 29 1-35 076 077 078 079 080 081 082 083 084 085 E89-1 E89-2 E89-3 E89-4 E89-5 E89-6 E87-1 52-5 86-2 86-3 Print controller error Fan lock error Fax board error Classification KRDS 043 044 045 046 047 048 049 050 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066 067 068 069 070 071 072 073 074 075 No. No. Error code (decimal number) Main code Sub code E56-1 E56-2 E56-3 E56-4 E56-5 E56-6 E56-7 E56-8 E56-9 E56-10 60-1 60-9 60-11 67-3 70-1 70-9 70-11 77-2 77-3 77-5 77-6 77-11 77-16 80-1 80-2 80-3 80-4 80-5 81-1 81-2 81-3 E88-1 Image processing system error Flash ROM error Finisher error Finisher error RADF error Operation control Image control Classification
25 MODE KRDS
E1 00 01 02 03 04 05 06 07 08 09 E0 2A 2B 2C 2D 2E 2F 30 31 32 33 E0 34 35 36 37
communication error
section system error
Parameter memory board abnormality
38 39 3A 3B 3C 3D 3E 3F E1 0A 0B 0C 0D 0E 0F 10 11 E0 40 41 42
3
System control board communication error
I ADJUSTMENT
25 MODE No. Error code (decimal number) Main code Sub code 086 087 088 089 090 091 092 093 094 095 096 097 098 099 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 E86-04 E86-06 E86-88 E86-89 E86-91 E86-20 22-1 23-1 26-2 26-3 28-4 43-1 52-3 36-4 52-6 87-2 87-3 52-4 86-7 86-8 18-5 26-4 51-2 52-7 52-8 E56-12 E56-13 77-1 77-4 77-12 77-17 77-54 77-55 communication error Finisher error Paper feed tray error High voltage power error Motor speed error Fan lock error Scanning system error Fan lock error Broken fixing sensor Fan lock error Print controller error Fan lock error Fax board error Fax error (System control board side) Fax error (Fax board side) Machine internal temperature Drum periphery L detection 45 46 47 48 49 4A 4B 4C 4D 4F 50 51 52 53 54 55 56 57 System control board E1 19 1A E0 58 59 5A 5B 5C 5D 17 18 E0 44 Fax board error Fax error (System E1 12 E0 43 14 15 16 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 Classification KRDS No.
7145 series Field Service Ver.4.0 Mar. 2004 Error code (decimal number) Main code Sub code 85-1 85-2 85-3 E85-11 E85-12 E85-13 E85-14 E85-15 E85-16 E85-17 E85-18 E85-20 E85-21 E85-22 E85-23 52-9 81-4 82-1 82-2 E82-10 E89-80 E89-81 82-3 E82-50 E82-51 E82-52 77-13 77-14 77-22 77-23 77-24 77-25 77-26 77-27 77-28 77-29 E85-24 E85-25 52-10 E85-30 Network system abnormality Fan lock error Network system abnormality Maximum count number : 9,999 Finisher error CPU hang up-1 CPU hang up-2 Fan lock error Flash ROM error Document manager error Network system abnormality E0 5E 5F 60 E1 1B 1C 1D 1E 1F 20 21 22 23 24 25 26 E0 61 62 63 64 E1 27 28 29 E1 2A 2B 2C E0 66 67 68 69 6A 6B 6C 6D 6E 6F E1 2D 2E E0 70 E1 2F Classification KRDS
I ADJUSTMENT
control board side) E1 13
Print controller error E0 4E
I-FAX system error E0 65
1-36
7145 series Field Service Ver.4.0 Mar. 2004 D. Starting periodic date collection Reset the periodic data from the setting periodic collection start date. Make a date that this operation is performed as a new periodic collection start date. The periodic data can be checked with the KRDS/RDmode (7145) and management list. (1) Procedure 1. Enter the 25 mode. 2. 25 mode menu screen Press the [3. Collecting data] key. 3. Data collection menu screen Press the [2. Starting periodic data collection] key. 4. Starting periodic data collection screen Press the [YES] key to start the periodic data collection. Press the [NO] or [RETURN] key, then data collection start date is not reset and returns to the data colleciton menu screen. A. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [4. Parts counter] key. 3. Parts counter menu screen
25 MODE
7.5
Perform the copy count display, count clear, limit value setting and arbitrarily parts to be replaced setting to the data of the parts to be replaced (fixed/ arbitrarily). Each count value can be check with the management list of 36 Mode and the KRDS/RDmode (7145). The following are included in the part counter menu: Copy Count for each fixed replacement part Copy Count for each arbitrarily replacement part 7.5.1 Copy count by parts to be replaced (fixed) Set the parts name of the fixed parts to be replaced (fixed), parts No. and copy count display, and count reset.
Press the [1. Count of parts (Fixed)] key. 4. Copy count screen by parts to be replaced (fixed) Press the arrow keys to select the data. 5. Press the [Count reset] key. 6. Count reset screen by parts to be replaced (fixed) Press the [YES] key to clear the copy count. Press the [NO] or [RETURN] key, then the copy count is not reset and returns to the copy count screen by parts to be replaced.
1-37
I ADJUSTMENT
Copy count for each part to be replaced
25 MODE B. List of parts to be replaced (fixed) No. KRDS (Z1) 01 DC (including charging corona unit) 02 03 04 Transfer/ separation corona 05 06 07 41 42 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 By-pass feed unit DB-211 DB-211/411 Main body paper feed unit Main body Developing unit Developer Developing unit Ozone filter Suction filter /A Filter cover assembly (Tray 1) Paper feed rubber (Tray 1) Feed ubber (Tray 1) Double feed prevention rubber (Tray 2) Paper feed rubber (Tray 2) Feed ubber (Tray 2) Double feed prevention rubber (Tray 3) Paper feed rubber (Tray 3) Feed ubber (Tray 3) Double feed prevention rubber (Tray 4) Paper feed rubber (Tray 4) Feed ubber (Tray 4) Double feed prevention rubber Double feed prevention roller Paper feed roller Feed roller 14 15 13 11 12 10 0E 0F 0D 0B 0C 0A 08 09 40 43 44 45 04 05 06 27 28 07 35 36 37 38 39 Cleaning blade assembly Drum unit Transfer/separation corona unit 02 03 01 Drum 00 23 24 25 26 27 28 29 30 31 32 33 34
7145 series Field Service Ver.4.0 Mar. 2004 Unit Fixing unit Parts name Fixing heat roller Fixing pressure roller Fixing cleaner assembly Heat insulating sleeve /A Heat insulating sleeve /B Fixing idler gear /B Fixing claw Fixing roller holder /U Fixing roller holder /L Fixing sensor Fuse mounting plate assembly Fixing heater lamp /1 Fixing heater lamp /2 DF-318/320 Paper feed roller Feed roller Double feed prevention roller FS-112 LT-203 Paper exit roller /A Paper feed rubber Feed rubber Double feed prevention rubber 26 29 2A 2B 22 23 24 2C 25 KRDS (Z1) 16 17 18 19 1A 2 1C 1D 1E 1F 20 21
I ADJUSTMENT
No.
Unit
Parts name
1-38
7145 series Field Service Ver.4.0 Mar. 2004 7.5.2 Copy count by parts to be replaced
25 MODE B. List of parts to be replaced (arbitrarily) (G0) 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When copy count (at the paper exit is completed) When paper is fed from LT-203 When paper is fed from by-pass tray When paper is fed from tray 1 When paper is fed from tray 2 When paper is fed from tray 3 When paper is fed from tray 4 When paper is fed from ADU When paper is exited from main body When RADF is read (1 count each for front and back) When RADF is read (1 count each for front and back) When RADF is read (1 count each for front and back) 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D
Set the limit value for the parts to be replaced, parts No., parts name setting, copy count display and count reset. A. Copy count display and count reset by parts to be replaced (1) Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [4. Parts counter ] key. 3. Parts counter menu screen Press the [2. Count of parts (Named)] key. 4. Copy count screen by parts to be replaced (named) Press the arrow key to select the data to be set or changed. 5. The following items can be set below: COUNT RESET : To clear the copy count. LIMIT SET : To enter the limit value (6-digit). P/N SET : To enter the parts number (9-digit). Parts name : To enter the parts name. 6. Press the [RETURN] key, then return to the Copy screen by parts to be replaced.
1-39
I ADJUSTMENT
(Named; arbitrarily)
No.
Count timing
KRDS
25 MODE C. Count resetting method Note:
I ADJUSTMENT
(1) Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [4. Parts counter ] key. 3. Parts counter menu screen Press the [2. Count of parts (Named)] key. 4. Copy count screen by parts to be replaced (named) Press the arrow keys to select the data. 5. Press the [COUNT RESET] key. 6. Count reset screen by parts to be replaced (named) Press the [YES] key to clear the copy count that has been selected. Press the [NO] or [RETURN] key, then the copy count is not reset and returns to the Copy count screen by parts to be replaced (named). D. Count limit setting method Enter the new limit value from the numeric keys on the screen. (1) Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [4. Parts counter ] key. 3. Parts counter menu screen Press the [2. Count of parts (Named)] key. 4. Copy count screen by parts to be replaced (named) Press the arrow key to select the data to be set or changed. 5. Press the [LIMIT SET] key. 6. Copy count limit setting screen by parts to be replaced (named) Enter new value using the numeric keys. 7. Press the [SET] key to enter the limit value that has been entered. 8. Press the [RETURN] key to return to the copy count screen by parts to be replaced (named).
When pressing the [RETURN] key without pressing the [SET] key, the setting is complete without changing a new limit value and returns to the copy count screen by parts to be replaced (Named). Reference: The right side of the limit value will be marked if the copy count exceeds its limit value. E. Parts No. setting Enter the new parts No. (9-digit) from the numeric keys and alphabet keys on the screen. (1) Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [4. Parts counter ] key. 3. Parts counter menu screen Press the [2. Count of parts (Named)] key. 4. Copy count screen by parts to be replaced (named) Press the arrow key to select the data to be set or changed. 5. Press the [P/N SET] key. 6. Part No. setting screen by parts to be replaced (named) Enter new parts No. using the numeric and alphabet keys. 7. Press the [SET] key to enter the limit value that has been entered. 8. Press the [RETURN] key to return to the copy count screen by parts to be replaced (named). Note: When pressing the [RETURN] key without pressing the [SET] key, the setting is complete without changing a new parts No. and returns to the copy count screen by parts to be replaced (Named).
1-40
7145 series Field Service Ver.4.0 Mar. 2004 F. Parts name setting Enter the new parts name from the keys on the screen. There are three screen in the input screen and are changed with the arrow key: Alphabet (a capital letter), numeric number Alphabet (a small letter), numeric number Symbol, numeric number The key arrangement can be changed by pressing the [Keyboard] key in the alphanumeric (uppercase letter /lowercase letter), symbol and data input screen.
25 MODE
7.6
Password setting
I ADJUSTMENT
(1) Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [4. Parts counter ] key. 3. Parts counter menu screen Press the [2. Count of parts (Named)] key. 4. Copy count screen by parts to be replaced (named) Press the arrow key to select the data to be set or changed. 5. Press the [P/N SET] key. 6. Parts name setting screen by parts to be replaced (named) Enter new parts name using the keys on the screen. 7. Press the [OK] key to enter the parts name that has been entered and return to the copy count screen by parts to be replaced (Named). Note: When pressing the [CANCEL] key without pressing the [OK] key, the setting is completed without setting a parts name and returns to the copy count screen by parts to be replaced (Named).
The following passwords are set. Key operator password (8-digits): Password to enter key operator mode when security enhancement is enabled. User account (EKC) master key code (8 digits): An EKC master key code that is required when entering various EKC setting modes. Weekly timer password (4 digits): A weekly timer password that is required when entering various weekly timer setting modes. CE password (8-digits): Password for CE to access service modes when security enhancement is enabled. A. 1. 2. 3. 4. Procedure Enter the 25 Mode. Press the [5. Password setting] key. Password setting menu screen Press the key of an item that you want to set. [Key Operator Password (8 digits)] [User account (EKC) master key code (8 digits)] [Weekly timer Password (4 digits)] [CE Password (8 digits)] Input a new password through the numeric keys and press the [SET] key to update the password. When the following keys are set for the password, each mode can be used without a password.
0000 : Weekly timer Password 00000000: User account (EKC) master key code 5. Repeat the procedures 3 and 4 to set passwords for other items. 6. Press the [RETURN] key to return to the password setting menu screen. Note: When pressing the [RETURN] key without pressing the [SET] key, the setting is complete. However the new password will not be entered and the password setting menu screen will return. Do not use name, your birthday or employee code number as the password since other people can easily guess them.
1-41
25 MODE The administrator should not inform other people of the password.
7.8
I ADJUSTMENT
Setting the serial number/the destination
7.7
Setting phone number of the service center
7.8.1 Setting the serial number This function is used to display, set and change the
This function displays the telephone and fax numbers (Max. 21 digits) of the service center which is indicated on the screen if a service call is required. This function is not related to KRDS/RDmode (7145) functions. It is designed only for indicating the data on the screen. A. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [6. Service TEL No.] key. 3. Service center number setting screen Press either of the [TEL] or [FAX] key which you want to set. 4. Input the telephone number or fax number through the numeric keys and press the [SET] key to update the telephone number or fax number. 5. When setting both the telephone number and the fax number, repeat the procedures 3 and 4 above. 6. Press the [RETURN] key to return to the 25 mode menu screen. Note: When pressing the [RETURN] key without pressing the [SET] key, the setting is complete. However the new phone number will not be entered and the 25 mode menu screen will return.
serial number of the main body and optional units. The serial numbers can be read from KRDS/ RDmode (7145). A. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [7. Serial number] key. 3. Serial number setting menu screen From among the keys, press the key of an item you want to change. 4. Serial number setting screen Enter the 9-digit serial number from the alphabet and numeric keys on the screen and then press the [SET] key to enter the number that has been entered. Reference: Characters input are entered at the least significant digit and displayed while shifting from right to left. 5. Repeat the procedures 3 and 4 to set the serial numbers of other items. 6. Press the [RETURN] key to return to the Serial number setting menu screen. Note: When pressing the [RETURN] key without pressing the [SET] key, the setting is complete. However the new serial number will not be entered and the Serial number setting menu screen will return.
1-42
7145 series Field Service Ver.4.0 Mar. 2004 7.8.2 Setting the destination To change the destination setting, press the [Destination] key on the serial-number setup menu. The procedure is as follows. A. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [7. Serial No.] key. 3. Serial number setting screen Press the [Destination] key. 4. Destination setting screen Use the arrow key to select the destination. 5. Press the [OK] key to register the setting. Note: If you press [CANCEL] key, the copier will retain the previous destination setting and return you to the Serial number setting screen. 6. Press the [RETURN] key to return to the 25 mode menu screen. A. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [ROM version] key. 3. ROM version display screen System control Image control Panel control Optical control Various options
25 MODE
7.9
Displaying the ROM version

I ADJUSTMENT
Display ROM version mounted to the machine.
If any option is not installed, its relevant position remains blank. 4. Press the [RETURN] key to return to the 25 mode menu screen.
7.10 KRDS setting

See the Manual for KRDS.
7.11 ISW setting

Destination codes Code JP CA US KR SG MY CN SA TW ZA PL PT ES IT DK Destination Japan Canada U.S.A Korea Singapore Malaysia China Saudi Arabia Taiwan South Africa Poland Portugal Spain Italy Denmark Code IE FI SE NO AT BE NL CH FR GB DE EU NZ AU Destination Ireland Finland Sweden Norway Austria Belgium Netherlands Switzerland France Great Britain German Europe New Zealand Australia See the chapter ISW.
7.12 Root counter display

The root counter (total counter can be checked in 25 mode on the root counter display. A. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [11. Root counter] key. 3. Root counter display screen Values of the root counter (total counter) are displayed. 4. Press the [RETURN] key to return to the 25 mode screen.
1-43
25 MODE
7.13 Setting date

I ADJUSTMENT
Set the total count start day. A. Procedure 1. Enter the 25 Mode. 2. 25 mode menu screen Press the [12.Setting date] key. 3. Setting date screen Using the numeric keys, enter the year, month and day in that sequence. 4. Press the [OK] key to return to the 25 mode screen. Note: Ends when the [CANCEL] key is pressed without amending the entered date, and returns to the 25 mode menu screen.
7.14 Tray size setting

This setting is made when changing the paper size of the option tray (LT-203). The paper size that can be selected is only A4 and 8.5 x 11. A. Procedure 1. Enter the 25 mode. 2. 25 mode menu screen Press the [13. Tray size setting] key. 3. Tray size setting screen Press the arrow key to change the paper size of the LT-203. 4. Press the [RETURN] key to return to the 25 mode menu screen.
1-44
36 MODE Charging grid voltage adjustment L detection adjustment Automatic toner supply Toner density adjustment Dot diameter adjustment LD1 offset adjustment LD2 offset adjustment (7145 only) LD1 bias adjustment LD2 bias adjustment (7145 only) 3. Press the arrow key until the item you want to adjust appears. The adjustment screen of the selected item is displayed. 4. Press the [Preceding screen] of each process adjustment screen to return to Process adjustment menu screen. (1) Process adjustmentCharging voltage value adjustment Charging voltage value adjustment is inhibited in the field. (2) Process adjustmentTransfer current adjustment Transfer current adjustment is inhibited in the field. (3) Process adjustmentSeparation (AC) voltage adjustment Separation (AC) voltage adjustment is inhibited in the field. (4) Process adjustmentSeparation (DC) voltage value adjustment Separation (DC) voltage value adjustment is inhibited in the field. (5) Process adjustmentCharging grid voltage adjustment Charging grid voltage adjustment is inhibited in the field. (6) Process adjustmentDeveloping bias adjustment Developing bias adjustment is inhibited in the field. (7) Process adjustmentL detection adjustment See L detection adjustment. (8) Process adjustmentAutomatic toner supply Normally carried out automatically, and the process adjustment - automatic toner supply is not made in the field. 1-45
8. 36 MODE
8.1 Setting method
A special operating mode called 36 Mode has been provided with this machine. This mode enables adjustment of the various parts. A. Procedure 1. Turn the SW2 (sub power switch) OFF when the SW1 (main power switch) remains ON. 2. Turn the SW2 ON while pressing 3 and 6 of the copy quantity setting buttons. If security enhancement is enabled, the CE password input request screen appears. In put CE password. 36 mode menu screen appears. At this moment, the machine turns to 36 mode and normal copy operation is disabled. 3. Press the desired item key on the LCD screen. Each setting screen will appear. 4. Enter data in each setting screen. 5. Press the [RETURN] key to check the data that has been entered. 6. Turn the SW2 OFF to cancel the 36 mode. 7. New data will be effective after restarting. Note: If FNS is not installed, the [FNS adj.] key is netted and neither key can be selected.
8.2
Process adjustment
Adjust the L detection, various high voltages, developer toner density, dot diameter, and the laser offset. A. Procedure 1. Select [1. Process adjustment] in the 36 mode menu screen and display the Process adjustment menu screen. 2. The following items are shown on the Process adjustment menu screen. Charging voltage value adjustment Transfer current adjustment Separation (AC) voltage adjustment Separation (DC) voltage value adjustment
I ADJUSTMENT
Developing bias adjustment
36 MODE (9) Process adjustmentToner density adjustment
8.4
Toner density adjustment
I ADJUSTMENT
See Toner density adjustment. (10) Process adjustmentDot diameter adjustment See Dot diameter adjustment. (11) Process adjustmentLD1 offset adjustment See LD1 offset adjustment. (12) Process adjustmentLD2 offset adjustment (7145 only) See LD2 offset adjustment. (13) Process adjustmentLD1 bias adjustment The LD1 bias adjustment is not made in the field. (14) Process adjustmentLD2 bias adjustment (7145 only) The LD2 bias adjustment is not made in the field. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [1. Process adjustment] key. 3. Press the arrow key repeatedly until the Toner density adjustment is displayed in the message This adjustment be made immediately after replacement of the developer (before any copies are made with the new developer). Developing counter is automatically reset. Note: After replacing the developer, do not make copies until you have performed L detection adjustment. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [1. Process adjustment] key. 3. Process adjustment screen Press the arrow key until the L detection adjustment value. appears in the message display area. 4. L detection adjustment screen Press the [START] key, then confirm that [OK] is displayed at Result and the L detection data value. 5. Press the [RETURN] key to return to the 36 mode menu screen. Note: Note: If an OK indication does not appear after the developer has been agitated, it means that an L detection adjustment error has occurred. In this case, an error code will appear in the Result display area. For the meaning of error codes, refer to the L detection error code list of List of error codes. 1-46 When an error code is displayed while in the toner density adjustment, conduct the toner density adjustment again after checking the expected defective parts on the error code list. F26-3: TDS (Toner density sensor output abnormality) column. 4. Toner density adjustment screen Select the set value [-2] to [+2], and press the [START] key. Set value: -2 (toner density decreased) to +2 (toner density increased) When [Current set value] [New set value] = the same, return the toner density to the normal level. When [Current set value] [New set value] = + (plus), increase the transient level of the toner density. When [Current set value] [New set value] = (minus), decrease the transient level of the toner density. According to the value set, the toner density is automatically adjusted. When the adjustment is terminated in about 250 seconds. 5. Press the [RETURN] key to return to the 36 mode menu screen. The developer toner density can be increased or decreased by making this adjustment. Major cases in which this adjustment is used: When the image fogging has occurred due to the increased density in the developer toner density. (In this case, reduce the toner density.) Preparation: The drum cartridge must be set in advance.
8.3
L detection adjustment
36 MODE A. Procedure 2. 36 mode menu screen Press the [1. Process adjustment] key. 3. Press the arrow key repeatedly until the LD1 offset adjustment is displayed in the message column. 4. LD1 offset adjustment screen Press the [COPY] key. 5. Select A3 or 11 x 17 size paper, then press the START button to print the test pattern. 6. Check the test pattern. Specification: Check to see if the LD1 laser output patterns are uniform as shown in the drawing below and the starting points of the low density section are matched between the reference lines. * Since a single beam is employed for 7235/ 7228/7222, the pattern shown as LD2 in the illustration below is also output by LD1.
8.5
Dot diameter adjustment
The MPC value can be corrected to change the image density (dot diameter) by entering a setting. (Common to copier/printer/fax) Major cases in which this adjustment is used: When you want to change the image density. When changing the write unit or TCSB (toner control sensor board), or when cleaning the dust-proof glass. Preparation: The drum cartridge must be set in advance. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [1. Process adjustment] key. 3. Press the arrow key repeatedly until the Dot diameter adjustment is displayed in the message column. 4. Dot diameter adjustment screen Select the set value [-3] to [+3], and press the [START] key. According to the value set, the dot diameter is automatically adjusted. Set value: -3 (toward the lighter) to +3 (toward the darker) 5. Press the [RETURN] key to return to the 36 mode menu screen. Note: When the adjustment is made toward the darker, the dot diameter becomes thick and the toner consumption is increased.
[1]
8.6
LD1 offset adjustment
LD1 LD2 LD1 LD2 LD1 LD2 LD1 LD2
The write position of the LD1 laser is adjusted. This adjustment must be made when replacing the write unit, drum and/or the developer. Preparation: The drum cartridge must be set in advance. The developing unit must be filled with developer. The L detection adjustment, toner density adjustment and the dot diameter adjustment must be completed. 7. If it is not within specification, press the # button while holding down the button. 8. LD1 offset adjustment screen Input the offset value through the numeric keys and press the [SET] key. Setting range: -128 ~ +127 1-47 [1] Reference line
I ADJUSTMENT
1. Enter the 36 mode.
36 MODE 9. Repeat the procedures 4 to 7 until the specified
I ADJUSTMENT
value is attained. 10. Press the [RETURN] key to return to the 36 mode menu screen.
[1]
8.7
LD2 offset adjustment (7145 only)
The write position of the LD2 laser is adjusted. This adjustment must be made when replacing the write unit, drum and the developer. Preparation: The drum cartridge must be set in advance. The developing unit must be filled with developer. The L detection adjustment, toner density adjustment, dot diameter adjustment and the LD1 offset adjustment must be completed. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [1. Process adjustment] key. 3. Press the [Next item] key repeatedly until the LD2 offset adjustment is displayed in the message column. 4. LD2 offset adjustment screen Press the [COPY] key. 5. Select A3 or 11 x 17 size paper, then press the START button to print the test pattern. 6. Check the test patterns. Specification: Check to see if the LD2 laser output patterns are uniform as shown in the drawing below and the starting points of the low density section are matched between the reference lines. 7. If it is not within specification, press the # button while holding down the button. 8. LD2 offset adjustment screen Enter the offset value through the numeric keys and press the [SET] key. Setting range: -128 ~ +127 9. Repeat the procedures 4 to 7 until the specified value is attained. 10. Press the [RETURN] key to return to the 36 mode menu screen. [1] Reference line
LD1 LD2 LD1 LD2 LD1 LD2 LD1 LD2
1-48
36 MODE Vertical magnification adjustment : Platen Vertical magnification adjustment : RADF (single side, 50%) Vertical magnification adjustment : RADF (single side, 100%) Vertical magnification adjustment : RADF (single side, 200%) Vertical magnification adjustment : RADF (single side, 400%) Vertical magnification adjustment : RADF (double side, 50%) Vertical magnification adjustment : RADF (double side, 100%) Vertical magnification adjustment : RADF (double side, 200%) Vertical magnification adjustment : RADF (double side, 400%) 4. Enter data from the numeric keys on the screen, then press the [SET] key to enter the data that have been entered. 5. Press the [COPY] key to return to the basic screen, then make a test copy. 6. Press the # button while pressing the button to return to the Vertical/Horizontal magnification adjustment screen. 7. Press the [RETURN] key in the Vertical and horizontal magnification adjustment screen to return to the Timing adjustment menu screen. (1) Printer vertical magnification adjustment With the amount of the paper feed loop adjusted properly between the registration roller and the fixing roller, the transfer slippage in the position about 20mm from the trailing edge of the transfer paper is prevented. a. Procedure
8.8
Timing adjustment
This function adjusts each timing. When timing adjustment is performed, use A3 or 11 x 17 size paper. A. Procedure 1. Select [2. Timing adj.] in the 36 mode menu screen. The Timing adjustment menu screen will appear. The following items are included in the timing adjustment. 1 Vertical/horizontal magnification adjustment 2 Restart timing adjustment 3 Paper feed loop amount adjustment 4 Leading edge original erasure amount adjustment 5 Centering adjustment 6 Image read point adjustment 7 Restoring standard data 2. Press the item key to be adjusted. The selected setting screen will appear. 3. Press the [RETURN] key in each of the timing adjustment screens to return to the Timing adjustment menu screen. 8.8.1 ment The vertical and horizontal magnifications of the printer system and the copy system are adjusted. A. Procedure 1. Select [2. Timing adj.] in the 36 mode menu screen. The Timing adjustment menu screen will appear. 2. Select the [1. Drum clock adj.] on the Timing adjustment menu screen. The Drum clock adjustment (vertical/horizontal magnification adjustment) will appear. 3. This adjustment has the following items. These can be selected by pressing the arrow key: Vertical magnification adjustment : Printer Vertical magnification adjustment : Printer 2 Vertical/Horizontal magnification adjust-
1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [1. Drum clock adj.] key. 4. Timing adjustment screen Press the arrow key until Vertical magnificationprinter appears in the message display area.
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I ADJUSTMENT
Horizontal magnification adjustment : Platen
36 MODE 5. Vertical/horizontal magnification (drum clock)
7145 series Field Service Ver.4.0 Mar. 2004 (2) Printer 2 vertical magnification adjustment Adjust the vertical magnification of the printer system. Note: Ensure that the printer's vertical magnification is adjusted before going ahead with this adjustment a. Procedure
I ADJUSTMENT
adjustment screen Press the [COPY] key. 6. Basic screen Set the copy size to A3 or 11 x 17, and the copy quantity to 5, then press the START button and output an test pattern (No. 9). 7. Output five sheets of paper, and check for transfer jitter.
1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [1. Drum clock adj.] key.
Approx.20mm
4. Vertical/horizontal magnification (drum clock) adjustment screen Press the arrow key until Vertical magnification-
Check the transfer jitter at a point approx. 20mm from the trailing edge of the paper. 8. If it is not within specification, press the # button while holding down the button. 9. Vertical/horizontal magnification (drum clock) adjustment screen Enter a value through the numeric keys (the change of a value should be made in two steps) and press the [SET] key. Setting range: -50 (reduction) ~ +50 (enlargement) 1 step = 0.1% 10. Repeat steps 5 to 9 until the transfer jitter in all five output sheets disappears. 11. Once you have confirmed that there is no transfer jitter, press the arrow key, then select Printer 2 to adjust the vertical magnification of Printer 2.
printer 2 appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Select A3 or 11 x 17 size paper, then press the START button to print the test pattern. 7. Use a ruler to measure the vertical magnification. Standard value: 0.5% max (life size) Within 1mm with respect to 205.7mm
205.7 1
8. If it is not within specification, press the # button while holding down the button. 9. Vertical/horizontal magnification (drum clock) adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -50 (reduction) ~ +50 (enlargement) 1 step = 0.1% 10. Repeat the procedures 5 to 9 until the specified value is attained.
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7145 series Field Service Ver.4.0 Mar. 2004 11. Press the [RETURN] key to return to the Timing adjustment menu screen. (3) Platen vertical magnification adjustment Adjust the vertical magnification of the scanner system. a. Procedure
36 MODE 11. Press the [RETURN] key to return to the Timing
(4) Platen horizontal magnification adjustment Adjust the horizontal magnification of the copy system. Note: The result of the platen horizontal magnification will be reflected all the images read by scanner (RADF, platen). a. Procedure
1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [1. Drum clock adj.] key. 4. Vertical/horizontal magnification (drum clock) adjustment screen Press the arrow key until Vertical magnificationplaten appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Set the new test chart on the original glass and select A3 or 11 x 17 size paper. Then press the START button. 7. Use a ruler to measure the vertical magnification. Standard value: 0.5% max (life size) Within 1mm with respect to 200mm
1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [1. Drum clock adj.] key. 4. Vertical/horizontal magnification (drum clock) adjustment screen Press the arrow key until Horizontal magnification-platen appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Set the new test chart on the original glass and select A3 or 11 x 17 size paper. Then press the START button. 7. Use a ruler to measure the horizontal magnification. Standard value: 0.5% max (life size) Within 1mm with respect to 200mm
200
8. If it is not within specification, press the # button while holding down the button. 9. Vertical/horizontal magnification (drum clock) adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -20 (reduction) ~ +20 (enlargement) 1 step = 0.05% 10. Repeat steps 5 to 9 until the vertical magnification becomes the standard value.
200
8. Press the # button while pressing the button to return to the Vertical/horizontal magnification (drum clock) adjustment screen. 9. Vertical/horizontal magnification (drum clock) adjustment screen Enter a value from the numeric keys, then press the [SET] key. 1-51
I ADJUSTMENT
adjustment menu screen.
36 MODE Setting range: -10 (reduction) ~ +10 (enlarge-
7145 series Field Service Ver.4.0 Mar. 2004 8. If it is not within specification, press the # button while holding down the button. 9. Vertical/Horizontal magnification (drum clock) adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -20 (reduction) ~ +20 (enlargement) 1 step = 0.1% 10. Repeat steps 5 to 9 until the vertical magnification becomes the standard value. 11. To adjust another adjustment item, press the arrow key to select the desired adjustment. 12. Press the [RETURN] key to return to the Timing adjustment menu screen. 8.8.2 Restart timing adjustment To adjust the restart timing. A. Procedure 1. Select the [2. Timing adj.] in the 36 mode menu screen, then the Timing adjustment menu screen will appear. 2. Select the [2. Restart timing] on the Timing adjustment menu screen. then the Restart timing adjustment screen will appear. 3. Using the arrow key will allow you to select the following items. Restart timing adjustment : Engine (All) Restart timing adjustment : Engine (Main body upper tray) Restart timing adjustment : Engine (Main body lower tray) Restart timing adjustment : Engine (DB1) Restart timing adjustment : Engine (DB2) Restart timing adjustment : Engine (LCT) Restart timing adjustment : Engine (By-pass) Restart timing adjustment : Engine (ADU) Restart timing adjustment : RADF (single side) Restart timing adjustment : RADF (double side, front) Restart timing adjustment : RADF (double side, back) 4. Enter a desired value from the numeric keys on the screen, then press the [SET] key to validate your entry. 1-52
I ADJUSTMENT
ment) 1 step = 0.1% 10. Repeat steps 5 to 9 until the horizontal magnification becomes the standard value. 11. Press the [RETURN] key to return to the Timing adjustment menu screen. (5) RADF vertical magnification adjustment Adjust the vertical magnification while in RADF copying. a. Procedure
1. Enter the 36 mode. 2. 36 mode menu screen Press the [Timing adj.] key. 3. Timing adjustment menu screen Press the [1. Drum clock adj.] key. 4. Vertical/Horizontal magnification (drum clock) adjustment screen Press the arrow key to select the magnification you want to adjust. The screen changes in the following order: Single sided 50% 100% 200% 400% Double sided 50% 100% 200% 400%. 5. Press the [COPY] key. 6. Set the ADF adjustment chart on the RADF and select A3 or 11 x 17 size paper. Then press the START button. 7. Use a ruler to measure the vertical magnification. Standard value: 0.5% max (life size) Within 1.0mm with respect to 190mm
[1]
190
[1]
Vertical magnification
7145 series Field Service Ver.4.0 Mar. 2004 5. Turn on the Basic Screen by pressing the [COPY] key, then make a test copy from the basic screen. 6. Press the # button while pressing the button to return to the Horizontal/Vertical magnification adjustment screen. 7. Press the [RETURN] key in the Restart timing adjustment screen to return to the Timing adjustment menu screen. (1) Engine restart timing adjustment a. Procedure a. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [2. Restart timing] key. 4. Restart timing adjustment screen 1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [2. Restart timing] key. 4. Restart timing adjustment screen Press the arrow key until the desired adjustment item appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Select a maximum paper size for the tray you want to adjust and press START to output the test pattern. 7. Check the restart timing. Standard value: 2.0mm max. 8. If it is not within specification, press the # button while holding down the button. 9. Restart timing adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -127 (slow) ~ +127 (fast) 1 step = 0.1mm 10. Repeat steps 5 to 9 until the restart timing becomes the standard value. 11. To adjust another adjustment item, press the arrow key to select the desired adjustment. 12. Press the [RETURN] key to return to the Timing adjustment menu screen. Reference: (2) RADF restart timing adjustment
36 MODE
The operation described here is the same as the adjustment in 36 mode menu screen - [9. RADF adj.].
Press the arrow key until the desired RADF adjustment item appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Set the ADF adjustment chart on the RADF and select A3 or 11 x 17 size paper. Then press the START button. Adjustment the RADF double side (second side), then make a test copy in double side single side mode and check the restart timing of 2nd output paper. 7. Check the restart timing. Standard value: 3.0mm max. (life size) 8. If it is not within specification, press the # button while holding down the button. 9. Restart timing adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -50 (slow) ~ +50 (fast) 1 step = 0.1mm 10. Repeat steps 5 to 9 until the restart timing becomes the standard value. 11. Press the [RETURN] key to return to the timing adjustment menu screen.
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I ADJUSTMENT
36 MODE 8.8.3 Paper feed loop amount adjustment
7145 series Field Service Ver.4.0 Mar. 2004 6. Press the # button while pressing the button to return to the Paper feed loop quantity adjustment screen. 7. Press the [RETURN] key in the Paper feed loop quantity adjustment screen to return to the Timing adjustment menu screen. (1) Paper feed loop adjustment for engine a. Procedure
I ADJUSTMENT
If a paper is skewed, adjust the amount of the loop for each tray. A. Procedure 1. Select the [2. Timing adj.] in the 36 mode menu screen, then the Timing adjustment menu screen will appear. 2. Select the [3. Paper loop adj.] on the 36 mode menu screen, then the Paper feed loop amount adjustment screen will appear. 3. Using the arrow key will allow you to select the following items. Paper feed loop adjustment : All Paper feed loop adjustment : Main body upper tray Paper feed loop adjustment : Main body lower tray (small size) B5 only Paper feed loop adjustment : Main body lower tray (large size) Other than B5 Paper feed loop adjustment : DB upper tray (small size) Other than A3, B4, 11 x 17 and 8.5 x 14. Paper feed loop adjustment : DB upper tray (large size) A3, B4, 11 x 17 and 8.5 x 14 Paper feed loop adjustment : DB lower tray (small size) Other than A3 and 11 x 17 Paper feed loop adjustment : DB lower tray (large size) A3 and 11 x 17 Paper feed loop adjustment : LCT Paper feed loop adjustment : Bypass (normal paper) Paper feed loop adjustment : Bypass (thick paper) Paper feed loop adjustment : Bypass (post card) Paper feed loop adjustment : ADU (excepting 8.5 x 5.5) Paper feed loop adjustment : ADU (8.5 x 5.5) Paper feed loop adjustment : RADF (single side) 4. Enter a desired value from the numeric keys on the screen, then press the [SET] key to validate your entry. 5. Turn on the Basic Screen by pressing the [COPY] key, then make a test copy from the basic screen.
1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [3. Paper loop adj.] key. 4. Paper feed loop amount adjustment screen Press the arrow key until the desired adjustment item appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Select a tray and a paper size properly and press START to output the test pattern. 7. Check the skewing condition. 8. When the paper feed loop quantity is not appropriate, press the # button while pressing the button. 9. Paper feed loop amount adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -100 ~ +15 1 step = 0.23mm 10. Repeat steps 5 to 9 until the paper feed loop amount becomes appropriate. 11. Press the [RETURN] key to return to the Timing adjustment menu screen.
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7145 series Field Service Ver.4.0 Mar. 2004 (2) Paper feed loop adjustment for RADF Reference: The operation described here is the same as the adjustment in 36 mode menu screen - [9. RADF adj.]. a. Procedure Note:
36 MODE 8.8.4 Leading edge original erasure adjustment Adjust the leading edge original erasure (leading edge blank cut) amount.
If you reduce the erasure width, a black line may appear on the leading edge of the paper when you make an enlarged copy. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [4. Lead edge timing] key. 4. Leading edge original erasure adjustment screen Press the [COPY] key. 5. Basic screen Place the test chart on the platen glass. Select a maximum paper size for the tray you want to adjust and press START. 6. Measure the leading edge original erasure. Standard value: Within 3.0mm 7. If it is not within specification, press the # button while holding down the button. 8. Leading edge original erasure adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -20 (small) ~ +20 (large) 1 step = 0.1mm 9. Repeat steps 4 to 8 until the leading edge original erasure amount becomes the standard value. 10. Press the [RETURN] key to return to the Timing adjustment menu screen. 1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [3. Paper loop adj.] key. 4. Paper feed loop amount adjustment screen Press the arrow key until RADF appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Set the ADF adjustment chart on the RADF and select A3 or 11 x 17 size paper. Then press the START button. 7. Check the condition of skewing in the output copy. 8. When the paper feed loop quantity is not appropriate, press the # button while pressing the button. 9. Paper feed loop amount adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -10 (small) ~ +10 (large) 1 step = 0.5mm 10. Repeat steps 5 to 9 until the skewing condition is correct. 11. Press the [RETURN] key to return to the Timing adjustment menu screen.
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I ADJUSTMENT
36 MODE 8.8.5 Centering adjustment
7145 series Field Service Ver.4.0 Mar. 2004 6. Press the # button while pressing the button to return to the centering adjustment screen. 7. Press the [Preceding screen] key in the Centering adjustment screen to return to the Timing adjustment menu screen. (1) Each tray centering adjustment a. Procedure
I ADJUSTMENT
In the centering adjustment, the centering of the image is adjusted in the direction at a right angle to the feed direction. A. Procedure 1. Select the [2. Timing adj.] in the 36 mode menu screen, then the Timing adjustment menu screen will appear. 2. Select the [5. Centring adj.] on the Timing adjustment menu screen, then the centering adjustment screen will appear. 3. Using the arrow key will allow you to select the following items. (1) Each of tray adjustments Centering adjustment : All Centering adjustment : Main body upper tray (common, small size, large size) Centering adjustment : Main body lower tray (common, small size, large size) Centering adjustment : DB upper tray (common, small size, large size) Centering adjustment : DB lower tray (common, small size, large size) Centering adjustment : LCT Centering adjustment : ADU (common, small size, large size) Centering adjustment : By-pass (common, small size, large size) (2) Platen adjustment Centering adjustment : Platen (3) RADF adjustment Centering adjustment : RADF (single side, double side front, double side back) 4. Enter a desired value from the numeric keys on the screen, then press the [SET] key to validate your entry. 5. Turn on the Basic Screen by pressing the [COPY] key, then make a test copy from the basic screen.
1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [5. Centring adj.] key. 4. Centering adjustment screen Press the arrow key until the desired tray appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Select A3 or 11 x 17 size paper, then press the START button to print the test pattern. 7. Fold the output at the center in the paper feed direction, and check that the left and right lines overlap completely. Standard value: Within 2mm 8. If it is not within specification, press the # button while holding down the button. 9. Centering adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -53 (inward direction of the center line) ~ +53 (rear direction of the center line) 1 step = 0.09mm 10. Repeat steps 5 to 9 until the miscentering is within standard value. Note: If it can not be adjusted within the specified range, see Other Adjustments. 11. To adjust another adjustment item, press the arrow key to select the desired adjustment. 12. Press the [RETURN] key to return to the Timing adjustment menu screen.
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7145 series Field Service Ver.4.0 Mar. 2004 (2) ADU centering adjustment Note: Be sure to perform the centering adjustment for each tray before starting this adjustment. (3) Platen centering adjustment a. Procedure Note: 1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [5. Centring adj.] key. 4. Centering adjustment screen Press the arrow key until ADU appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Select copy mode to single side double side mode, then press the START button to print the test pattern. 7. Fold the output at the center in the paper feed direction, and check that the left and right lines overlap completely. Standard value: Back : Within 3mm Front and back : Within 3mm a. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [5. Centring adj.] key. 4. Centering adjustment screen
36 MODE 11. To adjust another adjustment item, press the 12. Press the [RETURN] key to return to the Timing adjustment menu screen.
Be sure to perform the centering adjustment for each tray before starting this adjustment.
Press the arrow key until Platen appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Set the new test chart on the original glass and select A3 or 11 x 17 size paper, then press the START button. 7. Check the miscentering by comparing the original with the copy. Standard value: Within 2mm
[1] [2]
8. If it is not within specification, press the # button while holding down the button. 9. Centering adjustment screen Enter a value from the numeric keys, then press
[1] [2]
Lengthwise direction Miscentering amount between first side and second side
the [SET] key. Setting range: -74 (inward direction of the center line) ~ +74 (rear direction of the center line) 1 step = 0.04mm 10. Repeat steps 5 to 9 until the miscentering is within standard value. 11. Press the [RETURN] key to return to the Timing adjustment menu screen.
8. If it is not within specification, press the # button while holding down the button. 9. Centering adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -53 (inward direction of the center line) ~ +53 (rear direction of the center line) 1 step = 0.09mm 10. Repeat steps 5 to 9 until the miscentering is within standard value. 1-57
I ADJUSTMENT
arrow key to select the desired adjustment.
36 MODE (4) RADF centering adjustment
7145 series Field Service Ver.4.0 Mar. 2004 8.8.6 Image read point adjustment Adjust the image read point (leading edge timing). For the image read position adjustment, the following two types are available: Platen adjustment RADF adjustment Note: Be sure to perform the restart timing adjustment (engine) before starting this adjustment. The RADF read position adjustment is inhibited in the field. If you shift this value by a large amount, the RADF read density may change. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [6. Read point adj.] key. 4. Image read point adjustment screen Select the Platen adjustment, and press the [COPY] key. 5. Basic screen Set the new test chart on the original glass and select A3 or 11 x 17 size paper, then press the START button. 6. Make a comparison between original image and test copy image. Then check the image read point. Standard value: 10 1.0mm 7. If it is not within specification, press the # button while holding down the button. 8. Image read point adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -20 (small) ~ +20 (large) 1 step = 0.1mm 9. Repeat steps 5 to 9 until the image read point is within standard value. 10. Press the [RETURN] key to return to the Timing adjustment menu screen.
I ADJUSTMENT
Note: Be sure to perform the centering adjustment for each tray before starting this adjustment. a. Procedure
1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [5. Centring adj.] key. 4. Centering adjustment screen Press the arrow key until RADF appears in the message display area. 5. Press the [COPY] key. 6. Basic screen Set the ADF adjustment chart on the RADF and select A3 or 11 x 17 size paper, then press the START button. Adjust the RADF (double side (second side)), then make a test copy in double side single side mode and check the loop amount of 2nd outputted paper. 7. Check the miscentering by comparing the original with the copy. Standard value: Within 3mm 8. If it is not within specification, press the # button while holding down the button. 9. Centering adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -74 (inward direction of the center line) ~ +74 (rear direction of the center line) 1 step = 0.04mm 10. Repeat steps 5 to 9 until the miscentering is within standard value. 11. Press the [RETURN] key to return to the Timing adjustment menu screen.
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7145 series Field Service Ver.4.0 Mar. 2004 8.8.7 Recall standard data Reset the adjusted set values of timing adjustment to the standard values (factory default data). The following are included in the return to standard data: Recall standard data : Vertical/Horizontal magnification adjustment Recall standard data : Restart timing adjustment Recall standard data : Paper feed loop amount adjustment Recall standard data : Leading edge original erasure adjustment Recall standard data : Centering adjustment Recall standard data : Original read point adjustment A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [2. Timing adj.] key. 3. Timing adjustment menu screen Press the [7. Factory default] key. 4. Resetting standard data screen Press the arrow key until the desired item appears in the message display area. 5. Press the [YES] key to reset the set values to the standard values that have been selected and to return to the Timing adjustment menu screen. Press the [NO] or [RETURN] key, then the set values are not reset and return to the Timing adjustment menu screen. 6. To reset another adjustment item, repeat steps 4 to 5. 7. Press the [RETURN] key to return to the Timing adjustment menu screen. E. Running mode D. Paperless/endless mode C. Paperless mode B. Paperless intermittent copy mode The following items can be selected: A. Intermittent copy mode
36 MODE
8.9
tion.
Running test mode

I ADJUSTMENT
Conduct a test while in continuous copying operaSelect the [3. Running mode] in the 36 mode menu screen, then the Running test mode menu screen will appear.
In this mode, after the set number of copy operations has been completed, the machine goes into the copy ready status, waits 0.5 sec., then starts the same operation again.
It makes copies at roughly the same timing as for a normal copy, without performing paper detection or jam detection. Also, like running mode 1, after the set number of copy operations has been completed, the machine goes into the copy ready status, waits 0.5 sec., then starts the same operation again.
It makes copies at roughly the same timing as for a normal copy, without performing paper detection or jam dection.
It automatically sets the copy quantity to infinity. Also, like running mode 3, it makes copies at roughly the same timing as for a normal copy, without performing paper detection or jam detection.
Running mode consists of paperless/endless mode plus an operation consisting of an optics each-time scan and an automatic paper feed tray change.
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36 MODE 8.9.1 Setting method
8.10 Test pattern output

Output various test patterns and use the results to detach defective parts. Select the [4. Test pattern] in the 36 mode menu screen, then the test pattern output screen will appear. Note: For modes not listed specifically on the Service Manual, output should not be made. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [4. Test pattern] key. 3. Test pattern output screen Enter a pattern number to be output from numeric key. 4. Press the [COPY] key. 5. Copy screen Select A3 or 11 x 17 and press the start button to output a test pattern. 6. When you want to output another test pattern, press the # button while pressing the
I ADJUSTMENT
A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [3. Running mode] key. 3. Running test mode menu screen Press the key according to the desired mode. (Mode 1 to Mode 5) 4. Basic screen Press the START button. 5. After checking the copy operation, press the Stop button to stop copy operation. 6. Press the # button while pressing the button to return to the Running mode menu screen. 7. To perform another running test mode, repeat steps 3 to 6. 8. Press the [RETURN] key to return to 36 mode menu screen.
button
and repeat the procedures 3 to 5 above. 7. Press the [RETURN] key to return to the 36 mode menu screen.
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36 MODE
No.1 Overall halftone

[Check Items] When the density is set to 70 (halftone) When there are white stripes, black stripes or uneven density found, check the printer system for any abnormality. [Recommended checkpoints]: Developing unit, and cleaning unit When the density is set to 0 (white) When there is image gray back ground, check the printer system for any abnormality. [Recommended checkpoints]: Charging corona, and high voltage contact When the density is set at 255 (black) When the density is thin, check the printer system for any abnormality. [Recommended check point]: Write unit
* For information about setting the density, see 7.11 Test pattern density adjustment below.
Test Pattern When the density is set to 70 When the density is set to 0 When the density is set to 255
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36 MODE
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No.5 Gradation pattern

[Check Items] Check the pattern to see if the laser output of LD1/LD2 is uniform with the gradation continuously reproduced. [Recommended checkpoints]: Write unit, and LD1/LD2 offset adjustment
* For LD1/LD2 offset adjustment, see 1. Process adjustment. * Since a single beam is employed for 7235/7228/7222, the pattern shown as LD2 in the illustration
below is also output by LD1.
Test Pattern
LD1 LD2
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36 MODE
No.11 Beam check

[Check Items 1] For developement and analysis of the write unit [Check Items 2] Check the solid black pattern to see if there is uneven density found in the main scanning and sub-scanning directions. [Recommended checkpoints]: Charging corona, transfer/separation corona unit, and developing unit [Check Items 3] Check to see if there is any image repelling in the gradation pattern at the leading/trailing edge of the test pattern in the feed direction. [Recommended checkpoint]: Transfer/separation corona unit
Test Pattern
[1]
[2]
[1] Solid black pattern
[2] Gradation pattern
1-63
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36 MODE
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No.16 Linearity evaluation pattern

[Check Items] Judge from this test pattern which of the scanner system and the printer system is abnormal. Items that can be checked include horizontal magnification, vartical magnification, tilt image, and leading edge timing of the printer system. If the copy image is defective despite no abnormality being visible on the test pattern, the scanner system is defective.
Test Pattern
[1]
31mm 237mm 20mm 205.7mm
28 0m m
[1]
190mm
[1] Edge of pager
1-64
190mm
190mm
0m 28 m
36 MODE
This function adjusts the image quality adjustment. Density of respective patterns is adjusted in the following procedure. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [5. Density adj.] key. 3. Print density adjustment menu screen Press the [1. Print density adj. (1)] Key. 4. Print density adjustment screen Press the key according to the desired test pattern to be adjusted. 5. Enter a desired density by a numeric value from the numeric keys, then press the [SET] key. Input range : 000 (light) to +255 (dark). 6. Press the [COPY] key. 7. Basic screen Press the START button to output a test pattern. 8. Check the density of the output test pattern. 9. Press the # button while pressing the button to return to the Print density adjustment screen. 10. To adjust another test pattern, repeat steps 4 to 9. 11. Press the [RETURN] key to return to Print density adjustment menu screen. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [6. Image quality adj] key. 3. Image quality adjustment screen Press the [1. RADF Scan density adj.] key. 4. RADF Scanning density adjustment screen Set the white chart in A4 direction on the RADF. 5. Press the [START] key. 6. Check that Completed appears in the message display area. 7. If ERROR appears in the message display area, then repeat steps 4 and 5. Note: If ERROR is displayed repeatedly, there is a possibility of a defect in the adjustment of the scanner machine, optics, or electricrelated parts. 8. Press the [RETURN] key to return to the Image quality adjustment screen. Note: The mechanical adjustment, optical adjustment and electrical adjustment of the scanner are completed. Make sure that the slit glass is cleaned. Make sure that the white chart is not dirty or folded. When the slit glass is replaced, adjust the density when reading the original with the RADF. 8.12.1 RADF scanning density adjustment The following are shown on the image quality adjustment menu: RADF scan density adj. Non-image area erase check.
1-65
I ADJUSTMENT
8.11 Test pattern density adjustment
8.12 Image quality adjustment
36 MODE 8.12.2 Non-image area erase check
7145 series Field Service Ver.4.0 Mar. 2004 (3) Warning-2 A datum with potentioal not to function non-imagearea-erase is found. Please confirm adjustment - 36 mode columns of the Service Manual. (4) Remedy-2 If you use the non-original erasure function relatively infrequently, you can use the machine in its present installation environment. If, however, you copy originals that have a dark background fairly frequently, re-install the machine in a dark location and facing a direction such that external light does not get into it, then carry out the installation survey once again. In this case, if there is a bright light source, such as a fluorescent light, directly above the machine, reconsider the installation location and direction, or take steps to block off the light from the light source (by using a cover, for example), then carry out the installation survey once again.
I ADJUSTMENT
Carry out a survey of the installation environment after the machine is newly installed or moved to a different location. Preparation: Be sure that the RADF is fully open. Do not place anything on the platen glass. The platen glass must not be dirty. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [6. Image quality adj] key. 3. Image quality adjustment screen Press the [2. Non-image Area Erase check] key. 4. Non-image area erase check screen Press the [START] key. 5. Confirm that Operation OK appears on the message display. If Operation NG appears, carry out non-original erasure installation survey once again while seeing to Trouble and Remedy below. 6. Press the [RETURN] key to return to the Image quality adjustment screen.
B. <Trouble and Remedy> (1) Warning-1 Adjust for Extreme Brightness. In many cases, the Nonimage-area-erase function will not operate correctly. Please confirm adjustment - 36 mode columns of the Service Manual. (2) Remedy-1 If you use the non-original erasure function, or copy originals that have a dark background using the nonoriginal erasure method, relatively infrequently, use the machine in its present installation environment. If, however, you copy originals that have a dark background fairly frequently, re-install the machine in a dark location and facing a direction such that external light does not get into it, then carry out the installation survey once again. 1-66
36 MODE F. Log list (1) HEX format and the ASCII format. (for analyzing trouble) Normally not used. G. Log list (2) The data from the memory is dumped in the HEX format and the ASCII format. (for analyzing trouble) Normally not used. H. Analysing list Outputs the necessary list prints together if trouble occurs in the field. (for analysing trouble) Normally not used. (1) Procedure
8.13 List print

Select the [7. List Print] from the 36 mode menu screen to display the list print menu screen. You can select following menu options from this screen. Test pattern Font pattern Memory dump list Management list Adjustment list Log list (1) Log list (2) Analysing list E-Mail KRDS com.list Note: Don't try to touch a mode not mentioned. A. Test pattern This option is used to output a grid pattern consisted of line width of 2 dots and line-to-line space of 500 dots. From this pattern, you can check the write system for normal performance. B. Font pattern This option outputs the font list built in the engine. C. Memory dump list This option is used to dump out data (in HEX and ASCII format) after the address specified in E-RDH memory (this list is referenced for troubleshooting). D. Management list This option outputs the machine status, counter information and history of jam and so on. E. Adjustment list This option outputs a list of current adjusting values in the 25/36 mode.
1. Enter the 36 mode. 2. 36 mode menu screen Press the [7. List print] key. 3. List print menu screen Press the key corresponding to the desired menu option. 4. List print screen When outputting the memory dump list, specify the start and end addresses. Note: The memory dump list is dump output in both the HEX and ASCII format. 5. Press the [COPY] key. 6. Basic screen Press the [START] key to output the list. 7. Press the # button while depressing the button to return to the list print screen. 8. When outputting another list, repeat above steps 3 to 7. 9. Press the [RETURN] key to return to the list print menu screen. I. E-Mail KRDS com.list This option outputs the result of the E-mail KRDS communication.
1-67
I ADJUSTMENT
The data from the memory is dumped in the
36 MODE
8.14 Counter clear

I ADJUSTMENT
The counter must be cleared whenever the drum or fixing parts/unit is replaced. Select the [8. Counter Clear] from the 36 mode menu screen to display the counter clear screen. Following menu options are available from this screen. Drum related counter (Drum counter, Drum drive counter). Fixing counter (Fixing web counter). A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [8. Counter clear] key. 3. Counter clear screen Press the key corresponding to the item to be cleared. 4. Message in the message display area will confirm if you really want to clear the item. Press the [YES] key. When the item is cleared, the Counter clear screen will be restored. 5. When clearing another counter, repeat above steps 3 and 4. 6. Press the [RETURN] key to return to 36 mode menu screen. Reference: The operation here is the same as [2. PM count] [3. Counter clear] on the 25 mode menu screen.
8.15 Adjustment of RADF

Adjustments of RADF are performed in the following procedures. For the adjustment, A3 or 11 x 17 copy paper should be used. A. Procedure 1. Select the [9. RADF adj.] from the 36 mode menu screen to display the RADF adjustment menu. The following are included in the RADF adjustment: 1 Vertical/horizontal magnification (Drum clock) adjustment 2 Restart timing adjustment 3 Paper feed loop amount adjustment 4 Centering adjustment 5 RADF scanning density adjustment 2. Press the key corresponding to the desired item. The screen corresponding to the selected item will appear. 3. Press the [Preceding screen] key in each of the RADF adjustment screens to return to the RADF adjustment menu screen. 8.15.1 Vertical magnification adjustment in RADF system Adjust the vertical magnification of the RADF. A. Procedure 1. Select the [9. RADF adj.] from the 36 mode menu screen to display the RADF adjustment menu. 2. Select [1. Drum clock adj.] from the RADF adjustment menu and the Magnification screen will appear. 3. Using the arrow key will allow you to select the following items. Vertical magnification adjustment : RADF (single side, 50%) Vertical magnification adjustment : RADF (single side, 100%) Vertical magnification adjustment : RADF (single side, 200%) Vertical magnification adjustment : RADF (single side, 400%) 1-68
7145 series Field Service Ver.4.0 Mar. 2004 Vertical magnification adjustment : RADF (double side, 50%) Vertical magnification adjustment : RADF (double side, 100%) Vertical magnification adjustment : RADF (double side, 200%) Vertical magnification adjustment : RADF (double side, 400%) 4. Enter a desired value from the numeric keys on the screen, then press the [SET] key to validate your entry. 5. Turn on the Basic Screen by pressing the [COPY] key, then make a test copy from the basic screen. 6. Press the # button while depressing the button to return to the Magnification adjustment screen. 7. Press the [Preceding screen] key in the Vertical/horizontal magnification adjustment screen to return to the RADF adjustment menu screen. B. Vertical magnification adjustment in RADF system Adjust the vertical magnification while in RADF copying. a. Procedure [1] Standard value: 0.5% max (life size)
36 MODE
[1]
190
Vertical magnification
8. If it is not within specification, press the # button while holding down the button. 9. Vertical/Horizontal magnification (drum clock) adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -20 (reduction) ~ +20 (enlargement) 1 step = 0.1% 10. Repeat steps 5 to 9 until the vertical magnification becomes the standard value. 11. To adjust another adjustment item, press the arrow key to select the desired adjustment. 12. Press the [RETURN] key to return to the RADF adjustment menu screen. 8.15.2 Adjustment of restart timing Use the following procedure to adjust the RADF restart timing. A. Procedure 1. Select the [9. RADF adj.] from the 36 mode menu screen to display the RADF adjustment menu. 2. Select [2. Restart timing] from the RADF adjustment menu and the Re-start timing adjustment screen will appear.
1. Enter the 36 mode. 2. 36 mode menu screen Press the [9. RADF adj.] key. 3. RADF adjustment menu screen Press the [1. Drum clock adj.] key. 4. Vertical/Horizontal magnification (drum clock) adjustment screen Press the arrow key to select the magnification you want to adjust. The screen changes in the following order: Single sided 50% 100% 200% 400% Double sided 50% 100% 200% 400%. 5. Press the [COPY] key. 6. Set the ADF adjustment chart on the RADF and select A3 or 11 x 17 size paper. Then press the START button. 7. Use a ruler to measure the vertical magnification.
1-69
I ADJUSTMENT
Within 1.0mm with respect to 190mm
36 MODE 3. Using the arrow key will allow you to select the
7145 series Field Service Ver.4.0 Mar. 2004 5. Basic screen Set the ADF adjustment chart on the RADF and select A3 or 11 x 17 size paper. Then press the START button. 6. Check paper feed loop volume. 7. When the paper feed loop quantity is not appropriate, press the # button while pressing the button. 8. Paper feed loop amount adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -10 (decrease) ~ 00 (standard) ~ +10 (increase) 1 step = 0.5mm 9. Repeat above steps 4 to 8 until an appropriate paper feed loop volume is obtained. 10. Press the [RETURN] key to return to the RADF adjustment menu screen. 8.15.4 Centering adjustment Reference: The operation described here is the same as the adjustment in 36 mode menu screen -[2. Timing adjustment]. Adjust the centering of the image in the direction at a right angle to the original feed direction of the RADF. For adjustment items, the following three items can be selected: Centering adjustment : RADF (single side) Centering adjustment : RADF (double side, front) Centering adjustment : RADF (double side, back) A. Procedure
I ADJUSTMENT
following items. Restart timing adjustment : RADF (single side) Restart timing adjustment : RADF (double side, front) Restart timing adjustment : RADF (double side, back) 4. Enter a desired value from the numeric keys on the screen, then press the [SET] key to validate your entry. 5. Turn on the Basic Screen by pressing the [COPY] key, then make a test copy from the basic screen. 6. Check the restart timing. Standard value: -3.0mm maximum (Life size). 7. If it is not within specification, press the # button while depressing the button 8. Restart timing adjustment screen Enter the value from the numeric keys, then press the [SET] key. Setting range: -50 (delays the timing) ~ +50 (advances the timing) 1 step = 0.1mm 9. Repeat steps 5 to 9 until the re-start timing meets the standard value. 10. Press the [RETURN] key in the Restart timing adjustment screen to return to the RADF adjustment menu screen. 8.15.3 Paper feed loop adjustment Reference: The operation described here is the same as the adjustment in 36 mode menu screen -[2. Timing adjustment]. Adjust the paper feed loop quantity while in RADF copying. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [9. RADF adj.] key. 3. RADF adjustment menu screen Press the [3. Paper Loop adj.] key. 4. Paper feed loop amount adjustment screen Press the [COPY] key.
1
1. Enter the 36 mode. 2. 36 mode menu screen Press the [9. RADF adj.] key. 3. RADF adjustment menu screen Press the [4. Centring adj.] key. 4. Centering adjustment screen Press the arrow key until the desired item appears in the message display area. 5. Press the [COPY] key.
1-70
7145 series Field Service Ver.4.0 Mar. 2004 6. Basic screen Set the ADF adjustment chart on the RADF and select A3 or 11 x 17 size paper, then press the START button. When the RADF (double side, back) is selected, make copies from double side single side mode, and use the second for the adjustment. 7. Check the miscentering by comparing the original with the copy. Standard value: Within 3mm 8. If it is not within specification, press the # button while holding down the button. 9. Centering adjustment screen Enter a value from the numeric keys, then press the [SET] key. Setting range: -74 (inward direction of the center line) ~ +74 (rear direction of the center line) 1 step = 0.04mm 10. Repeat steps 5 to 9 until the miscentering is within standard value. 11. Press the [RETURN] key to return to the RADF adjustment menu screen. 8.15.5 RADF scanning density adjustment Whenever the slit glass is replaced, its density in reading an original must be adjusted in the following manner. Note: Before starting this operation, every adjustment must be completed for the scanner's mechanical, optical and electric system. Make sure that the slit glass must be cleaned. Make sure that the white chart is not stained or folded. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [9. RADF adj.] key. 3. RADF adjustment menu screen Press the [5. RADF Scan density adj.] key. 4. RADF scanner density adjustment screen Set the white chart in A4 direction on the RADF. 5. Press the [START] key. Note: Note:
36 MODE 6. Make sure that the message Completed is 7. If the message ERROR appears in the message display area, repeat above steps 4 and 5.
If ERROR is displayed repeatedly, there is a possibility of a defect in the adjustment of the scanner machine, optics, or electricrelated parts. 8. Press the [RETURN] key to return to the RADF adjustment menu screen. 8.15.6 RADF image read point adjustment Adjust the original read position while in RADF copying.
The RADF read position adjustment is inhibited in the field.
8.16 FNS adjustment (FS-112 only)

Adjust the alignment plate position of the finisher. When the sheets of paper exited from the finisher are uneven, adjust the corresponding paper size. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press the [10. FNS adj.] key. 3. FNS adjustment menu screen Press [1. FNS alignment plate position adjustment (rear)] or [2. FNS alignment plate position adjustment (front)]. 4. FNS screen Press the arrow key until the target paper size of the adjustment is displayed. 5. Press the [Copy screen] key to display the basic screen. Set the output setting to the group mode and press the [OK] key. Conduct the test copy on the paper size in which irregularity occurs. matching plate position adjustment
1-71
I ADJUSTMENT
indicated in the message display area.
36 MODE 6. Check the positions of the alignment plate and
I ADJUSTMENT
the paper from the paper exit side. 7. When irregularity still recurs, press the # button while pressing the button. 8. FNS screen Enter an adjusting value from the numeric keys, then press the [SET] key. Setting range: -10 ~ +10 1 step = 0.2mm 9. To adjustment of another paper size, select it from the arrow keys, then repeat steps 4 to 7. 10. Press the [RETURN] key to return to the FNS adjustment menu screen. matching plate position adjustment
A
Fold
Exit direction
4511D528AA
B
Fold
8.17 FNS adjustment (FS-114 only)

Perform each finisher adjustment. 8.17.1 Fold & Stitch position adjustment (SK-114) Adjust the fold & stitch position of the saddle kit. It is adjusted when the stapling unit 1 or 2 is replaced, when the staple position is not correct, and when the staple tile adjustment is performed. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press any key to return again to 36 mode menu screen. Only through this operation, [10. FNS adj.] is made effective. Press the [10. FNS adj.] key. 3. On the FNS adj. menu screen, select [1. Fold&Stitch posit adj.]. 4. On the Fold & Stitch posit adj. screen, select the paper size you want to adjust by using the arrow keys. 5. Set five A4 originals in the ADF. 6. Press the [Copy screen] key to output a fold&stitch sample. 7. Fold the output sample along its crease. 8. Check the distance between the fold and staple positions. Standard A, B: 0 1.5mm 1-72 9. If it is not within the standard, press # button while pressing button. 10. On the Fold & Stitch position adj. screen, enter a numeric value using the numeric keypad. Then, press [SET] key. Setting range: -10 ~ +10 1 step = 0.5mm In case of A: set a plus value In case of B: set a minus value 11. Repeat the steps 4 through 9 until the fold&stitch position comes within the standard range. 12. Press [RETURN] and go back to the FNS adj. menu screen. Exit direction
4511D527AA
7145 series Field Service Ver.4.0 Mar. 2004 8.17.2 Fold position adjustment (SK-114) Adjust the fold position of the saddle kit. It is adjusted when the fold unit is replaced, when the fold position is incorrect, and when the folding tilt adjustment is performed. A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Press any key to return again to 36 mode menu screen. Only through this operation, [10. FNS adj.] is made effective. Press the [10. FNS adj.] key. 3. On the FNS adj. menu screen, select [2. Fold position adj.]. 4. On the Fold position adj. screen, select the paper size you want to adjust by using the arrow keys. 5. Press the [Copy screen] key to output a fold sample. 6. Fold the output sample along its crease. 7. Check the misalignment. Standard A, B: 0 1.5mm A. Procedure 1. Enter the 36 mode. 2. 36 mode menu screen Adjust the hole positions of the punch kit.
36 MODE 8. If it is not within the standard, press # button 9. On the Fold position adj. screen, enter a numeric value using the numeric keypad. Then, press [SET] key. Setting range: -10 ~ +10 1 step = 0.5mm In case of A: set a plus value In case of B: set a minus value 10. Repeat the steps 4 through 8 until the fold position comes within the standard range. 11. Press [RETURN] and go back to the FNS adj. menu screen. 8.17.3 Punch position adjustment (PK-114)
Press any key to return again to 36 mode menu screen. Only through this operation, [10. FNS adj.] is made effective. Press the [10. FNS adj.] key. 3. On the FNS adj. menu screen, select [3. Punch position adj.]. 4. Press the [Copy screen] key to output a punched sample. 5. Check the hole positions on the sample. Standard A: 13 3mm (2 holes) 9.5 3mm (2 holes and 3 holes)
Exit direction
4511D525AA
11 3mm (4 holes)
A B
Exit direction
Exit direction
4511D526AA
[1]
[2]
7145fs1040
1-73
I ADJUSTMENT
while pressing button.
36 MODE
7145 series Field Service Ver.4.0 Mar. 2004 8.17.4 Punch loop adjustment (PK-114)
I ADJUSTMENT
Adjust the loop amount of the punch kit. It is adjusted when the punch holes are tilted, or when paper frequently jams in punch mode. A. Procedure 1. Enter the 36 mode.
[1]
[2]
7145fs1041
2. 36 mode menu screen Press any key to return again to 36 mode menu screen. Only through this operation, [10. FNS adj.] is made effective. Press the [10. FNS adj.] key. 3. On the FNS adj. menu screen, select [4. Punch loop adj.]. 4. On the Punch loop adj. screen, select the paper size you want to adjust by using the arrow keys.
[1]
[2]
7145fs1042
5. Press the [Copy screen] key to output a punched sample. 6. Check the tilt of holes on the sample. 7. If the holes are tilted, press # button while pressing button. 8. On the Punch loop adj. screen, enter a numeric value using the numeric keypad. Then, press [SET] key. Setting range: -4 ~ +4 1 step = 1.0mm
[1]
[2]
7145fs1043
6. If it is not within the standard, press # button while pressing button. 7. On the Punch position adj. screen, enter a numeric value using the numeric keypad. Then, press [SET] key. Setting range: -10 ~ +10 1 step = 0.5mm To shift in [1] direction: set a plus value To shift in [2] direction: set a minus value 8. Repeat the steps 4 through 7 until the punch positions come within the standard range. 9. Press [RETURN] and go back to the FNS adj. menu screen.
[1]
[2]
7145fs1044
[1]
[2]
7145fs1045
1-74
7145 series Field Service Ver.4.0 Mar. 2004 When the punch part JAM occurs frequently: set When inclination is in a punch hole: set a plus value (In both the cases of [1] and [2], it sets to plus side.) 9. Repeat the steps 4 through 7 until there is no tilt. 10. Press [RETURN] and go back to the FNS adj. menu screen.
36 MODE
1-75
I ADJUSTMENT
a minus value
47 MODE
7145 series Field Service Ver.4.0 Mar. 2004 c. Procedure
9. 47 MODE
I ADJUSTMENT
1. Enter the 47 mode. 2. 47 mode menu screen Using the numeric keys, enter the input check code. *1 4. Using the numeric keys, enter the multi code.*1 5. Input check result will appear in the input check result display area. 6. To check other signal input check, repeat steps 2 to 5. 3. When using the multi mode, press the button.
9.1
47 mode setting method
A. 47 Mode This mode provides self-diagnostic functions (input/ output check function) to check and adjustment the various signals and loads. B. Operation method (to start 47 mode) (1) 47 Mode startup a. b. Turn the SW2 (Sub power switch) OFF. Turn the SW2 ON while pressing 4 and 7 of the copy quantity setting buttons. If security enhancement is enabled, input CE password. c. The moment I/O check mode is displayed in the message display area at the center of the screen, check to see if the 47 mode is activated. 47 mode menu screen c. d. b.
*1
See [5] Input check list.
(3) Output check method a. Enter the output code (see the input/output check code) of the operating load you want to check with the number of sheets setting button. When using the multi mode, press the button and enter the multi code according to the desired output check item (load). Press the [START] key to perform the output check. To end the output check, press the [STOP] key. e. Procedure
1. Enter the 47 mode. 2. 47 mode menu screen Using the numeric keys, enter the output check code.*2 4. Using the numeric keys, enter the multi code.*2 5. Press the [START] key to perform the output check. 6. To end the output check, press the [STOP] key. 7. To make another output check, repeat steps 2 to (2) Input check method a. Using the numeric keys, enter the code input for the desired signal (sensor, etc.) to check. b. When using the multi mode, press the button and enter the multi code according to the desired input check item (signal) with the numeric keys. (4) Exiting the 47 mode To end the 47 mode, turn the SW2 OFF. 6. 3. When using the multi mode, press the button.
[1] [2]
[1] [2] [3] [4]
[3]
[4]
Input/Output check code Multi code Input check Output check
*2
See [6] Output check list.
1-76
47 MODE 11. Press the [START] key. 13. Set a sheet of B6R paper in the By-pass tray. 14. Press the button. 15. Press [3] by means of the numeric keys. Check that 028-003 appears in the message display area. 16. Press the [START] key. 17. Press the [STOP] key. 18. To end the 47 mode, turn the SW2 OFF.
9.2
RADF original size detection
This adjustment is done when RADF fails to correctly detect size of an original. A. Procedure 1. Enter the 47 mode. 2. 47 mode menu screen Press 69 by means of the numeric keys. Check that 069-000 appears in the message display area. 3. Set the original guide plate to the minimum size (width) position, then press the [START] key. 4. To end the output check, press the [STOP] key. 5. Press the button. 6. Enter 1 from the the numeric keys. Make sure that 069-001 is indicated in the message display area. 7. Set the original guide plate to the maximum size (width) position, then press the [START] key. 8. To end the output check, press the [STOP] key. 9. To end the 47 mode, turn the SW2 OFF.
9.4
Action for mounting when reinstalling the HDD
Removing the HDD for analysis of an abnormality and then reinstalling it after turning on and off the power may result in no recognition of the HDD. To avoid a condition like this, conduct this setting. A. Procedure 1. Enter the 47 mode. 2. 47 mode setting screen Press the No. of sheets setting button to enter 15. Check to see if 015-000 is displayed in the message display column. 3. Press the button. 4. Press the No. of sheets setting button to enter 97. Check to see if 015-097 is displayed in the message display column. 5. Press the [START] key. 6. Press the [STOP] key to terminate the setting. 7. To end the 47 mode, turn the SW2 OFF. Note: When the data is in nonconformity, an error may occur. In that case, execute the format (key operator mode).
9.3
By-pass size detection adjustment
Perform this adjustment if paper size detection at the by-pass feed tray does not function correctly. A. Procedure 1. Enter the 47 mode. 2. 47 mode menu screen Press 28 by means of the numeric keys. Check that 028-000 appears in the message display area. 3. Set a sheet of A4R paper in the by-pass tray. 4. Press the button. 5. Press [1] by means of the numeric keys. Check that 028-001 appears in the message display area. 6. Press the [START] key. 7. Press the [STOP] key. 8. Set a sheet of A4 paper in the by-pass tray. 9. Press the button. 10. Press 2 by means of the numeric keys. Check that 028-002 appears in the message display area. 1-77
I ADJUSTMENT
12. To end the output check, press the [STOP] key.
47 MODE
9.5
I ADJUSTMENT
Input check list

Code 00 01 02 03 04 05 06 10 Multi code 1 2 3 4 5 6 12 1 2 3 4 6 13 1 2 3 4 16 1 2 3 4 Name Toner control sensor board (Drum temperature) TSCB TSCB TH1 TH2 TDS HUM1 Toner control sensor board Toner control sensor board Fxing temperature sensor /1 Fxing temperature sensor /2 Toner temperature sensor Humidity sensor No paper sensor /U No paper sensor /L No paper sensor /3 No paper sensor /4 By-pass tray no paper sensor No paper sensor (LT-203) Upper limit sensor /U Upper limit sensor /L Tray upper limit sensor /3 Tray upper limit sensor /4 Tray upper limit sensor (LT-203) Tray set sensor /U Tray set sensor /L Tray sensor /3 Tray sensor /4 Main body upper tray paper size signal PSDTB/3 PSDTB/4 Main body lower tray paper size signal Paper size detection signal board /3 Paper size detection signal board /4 0 to 9*1 Yes No Upper limit Not at upper limit No paper Paper 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 Paper No paper Display ON OFF 0 to 255
Classification Symbol Analog signal TSCB
Paper feed
PS8 PS11 PS103 PS108 PS13 PS153 PS7 PS10 PS102 PS107 PS152 PS9 PS12 PS101 PS106
*1 Paper size signal (Inch)

Tray 1 1 2,3,4 B5 A5R 2 B4 A4 3 A5R A4R 4 A4 A3 Symbol displayed 5 A4R F4 6 F4 7 8 9 0 11 x 17 5.5 x 8.5 8.5 x 11 8.5 x 11R 8.5 x 14
5.5 x 8.5 8.5 x 11 8.5 x 11R 8.5 x 14
*1 Paper size signal (Metric)

Tray 1 1 2,3,4 B5 B5 2 B4 B4 3 A5R A5R 4 A4 A4 Symbol displayed 5 A4R A4R 6 F4 A3 7 F4 8 9 0 5.5 x 8.5 8.5 x 11 8.5 x 11R 8.5 x 14 8.5 x 11 8.5 x 11R 11 x 17
1-78
47 MODE
*1 Paper size signal (Common)

1 LCT(3) A4 2 A4R 3 4 5 B5R 6 B5 7 A4 8 A4R 9 0
8.5 x 11 8.5 x 11R
8.5 x 11 8.5 x 11R
Classification Symbol Paper feed PS1 PS105 PS21 PS22 PS155 SW151 PS2 SW3 VR1 Scanner PS14 PS15 PS17
Code 20
Multi code 1 2 3 4 (7145/7235/7228) 5 (7145/7235/7228) 6 7
Name Registration sensor Paper feed sensor /U (DB upper tray) Paper feed sensor /L (DB lower tray) Timing sensor /U (Main body upper tray) Timing sensor /L (Main body lower tray) Paper feed sensor (LT-203) Interlock switch (LT-203) Fixing exit sensor Interlock switch By-pass tray paper size sensor VR Measured LD alarm value (LD1) Measured LD alarm value (LD2) Measured LD alarm value Scanner home position sensor APS timing sensor APS sensor
Display ON OFF Paper No paper
Conveyance PS104
Open Open
Close Close
22 23 28 38
1 1 1 1 2 (7145) (7235/7228/7222)
Paper No paper 0 to 255 0 to 255 0 to 255 0 to 255*2 Other than H.P. Open Original is Close No H.P.
40
1 (7145) 2 3
provided original
*2
The results can be displayed by pressing the start button
the stop button in this order.
1-79
I ADJUSTMENT
Tray
Symbol displayed
47 MODE
I ADJUSTMENT
Classification Symbol Intrinsic functions
Code 50
Multi code 1
Name Check of DB serial communications (7145) Check of DF serial communications (7235/7228/7222)
Display ON 0001 OFF 0000 or not connected
Normal Abnormal
51
2 3 4 1
Check of FNS serial communications Check of scanner serial communications Check of Main drive board serial comJudging of the main body type (7145) 0096 to 0098*3 (7235/7228/7222)
(7235/7228/7222) munications
TLD PS5 RADF PS301 PS304 PS303 PS308 PS309 PS302 PS305 PS306 VR301 60 57
2 1 2 1 2 3 4 5 6 7 8 9
Judging of the DB type Toner level detector sensor Toner bottle sensor No original sensor Cover open/close sensor DF open/close sensor Original registration sensor Original conveyance sensor Original exit sensor Original size sensor /1 Original size sensor /2 Original size VR
0 to 6*4 Not provided Provided Not provided Paper No paper Open Open Close Close Provided
No paper Paper Paper No paper
0 to 255
*3
Judging code of the Main type (7235/7228/7222) 0096 7222 0097 7228 0098 7235
Display Judging type
*4
Judging code of the DB type 0 Not connected 2 DB-211 3 DB-411 5 DB-211 + LT-203 6 DB-411 + LT-203
Display Judging type
1-80
47 MODE
ON FS-112 PS701 PS705 PS701 PS704 PS703 PS702 PS712 PS713 70 1 2 3 4 8 9 10 12 Pressure sensor (Level) Shutter sensor Pressure sensor (HP) Paper exit full sensor Exit sensor FNS entrance censor Stapler HP sensor Staple detection sensor Other than H.P. No provided PS714 PS711 14 16 17 Stapler ready sensor 24V detect Tray upper limit sensor Stapler 0V Upper limit PS706 18 Tray lower limit sensor Lower limit No ON No Other than full
OFF Pressure OFF Pressure Full
pressure applied
pressure applied
Paper No paper H.P. Staples
staples provided Stapler 24V Not at upper limit Other than lower limit PS707 PS708 PS709 PS710 FS-113 PC1 PC3 PC4 PC2 PC6 PC7 PC9 PC14 PC12 PC13 PC5 70 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 12 No paper sensor Stapler unit HP sensor Alignment HP sensor /R Alignment HP sensor /F 1st tray exit sensor Stacking sensor Upper path sensor Lower path sensor 1st tray full detection sensor Elevate tray full detection sensor Alignment HP sensor Staple home sensor Stacking roller home sensor Paper exit roller home sensor Process tray paper detection sensor Stapler 1 home sensor Paper No paper H.P. Other than H.P. H.P. Other than H.P. Paper No paper Paper No paper H.P. Other than H.P.
not ready ready
1-81
I ADJUSTMENT
Classification Symbol
Code
Multi code
Name
Display
47 MODE Classification Symbol Code 70 Multi code 13
7145 series Field Service Ver.4.0 Mar. 2004 Name Staple empty detection sensor 1 Display ON OFF Staples No provided 14 15 16 Self-priming sensor 1 Stapler 2 home sensor Staple empty sensor 2 Stapler H.P. No provided PWB-F 17 18 Self-priming sensor 2 Elevate tray top face sensor Stapler Upper limit PC8 S2, S3 19 20 Elevate tray paper extractor sensor Elevate tray upper limit/lower limit switch PC10 S4 PC15 PC11 21 22 23 24 27 70 1 2 3 4 5 6 7 9 10 11 12 13 14 Shift home sensor Punch 2-hole/3-hole detection sensor (inch system only) Punch motor pulse sensor Shift motor pulse sensor Passage sensor Entrance sensor Transport sensor Alignment home position sensor 1 Alignment home position sensor 2 Elevate tray upper/lower limit SW Shutter detection SW Front cover open/close detection SW Pulse sensor In & out guide home position sensor Elevator tray lower limit sensor Top face detection sensor BK-114 detection Elevator tray position detect sensor Equipped Not equipped PC3-FN Shade Transmit Shade Transmit Shade Transmit Shade Transmit Home Except home position Upper limit S2-FN S1-FN PC23-SK PC14-FN PC15-FN Close position Except upper limit Open Paper No paper Paper No paper exists PC5-FN PC6-FN PC7-FN S3-FN ON OFF ON Upper limit H.P. 2 holes Stapler Not at upper limit OFF Not at upper limit Other than H.P. 3 holes ready not ready Stapler Other than H.P. Staples staples provided ready not ready
I ADJUSTMENT
FS-113
staples provided
RU-101 FS-114
PS2 PC4-FN
1-82
7145 series Field Service Ver.4.0 Mar. 2004 Classification Symbol FS-114 PC16-FN PC11-FN PC12-FN PC8-FN PC10-FN PC1-PK PC22-SK S4-FN PC26-SK PC20-SK PC21-SK S4-SK PC18-SK ADU PS4 80 Code 70 Multi code 15 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Name Shutter home position sensor Exit paddle home position sensor Exit roller home position sensor Storage tray paper detect sensor Staple home position sensor Self-priming sensor Staple empty detection sensor Staple home sensor Punch position sensor 1 Punch position sensor 2 Punch trash full sensor Crease roller home position sensor Transport jam detection SW Layable guide home sensor Saddle exit sensor Saddle tray empty sensor Saddle staple home position sensor 1 Saddle self-priming sensor 1 Saddle staple empty detection sensor 1 Saddle staple home position sensor 2 Saddle self priming sensor 2 Saddle staple empty detection sensor 2 Saddle interlock switch Open position ADU sensor Open
47 MODE Display Home Except home position position
Paper exists No paper Shade Transmit
Transmit Shade Shade Transmit Home Except home position Close position Open
Shade Transmit Paper exists No paper Shade Transmit
Close position Close
Saddle exit roller home position sensor Except home Home
1-83
I ADJUSTMENT
ON
OFF
47 MODE
9.6
I ADJUSTMENT
Output check list

Code 00 01 01 (7145) M1 SD9 HV 01 01 02 03 04 05 06 07 08 10 (7145) 11 PRMB 15 1 Bias (7145) Bias + Guide plate (7235/7228/7222) Service counter clear (Clears service related counter values from the PRMB (Parameter memory board)) 2 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 90 97 Reuse counter clear (prohibited in the field) EKC data block clear Job memory data block clear Arbitrary replacement parts data block clear Coded dialing data block clear (for Fax) One touch data block clear (for Fax) Group data block clear (for Fax) Fax file format (for Fax) FL related non-volatile data initialization (for Fax) E-Mail address list clear FTP address list clear Box No. list clear E-Mail Subject list clear E-Mail Body list clear Initialization of scanner file name Initialization of copier file name Initialization of SMB data Initialization of LDAP data Setting of system/copier and initialization of memory switch HDD mounting measure 1-84 X X Main motor Toner solenoid Charging Transfer Separation (AC) Transfer + Separation (AC + DC) Separation (DC) Grid Dmax/ LED Guide plate X X X X X X X X Multi code Exposure lamp Toner supply motor 1 Developing motor Name Cannot be set or changed in the field
Classification Symbol High voltage/image L1 M4 M3
7145 series Field Service Ver.4.0 Mar. 2004 Classification Symbol High voltage/image Paper feed SD1 SD2 SD3 SD101 SD102 SD151 M9 M100 M150 M9, MC1, MC2 M7 M8 M101 M102 M151 MC1 MC2 SD7 Scanner M2 M5, FM7 (7235) M5, FM7 (7235) M2,L1 LD LD,M5 LD,M5 L1 Main body M11 M1 M1 FM3 FM4 *1 42 34 36 37 38 39 40 41 1 2 1 2 Shading correction operation Laser PWM (0 to 255) Conpel to laser ON LD alarm measurement Platen still APS Fixing motor Main motor (sequential) Main motor (motor alone) Internal dehumidifying fan /1 Internal cooling fan /1 2 Polygon motor (Pre-rotation) *1 29 31 32 25 26 28 23 1 2 3 4 5 1 2 3 1 1 21 20 PRMB Code 15 Multi code 98 99 1 2 3 4 5 6 1 2 3 4 Name Initialize KRDS non volatile area Initial generation of document folder 1st paper feed solenoid /U 1st paper feed solenoid /L By-pass solenoid Paper feed solenoid /U Paper feed solenoid /L LT Paper feed solenoid Paper feed motor DB Paper feed motor LT Paper feed motor Paper feed motor, registration clutch, loop clutch Tray motor /U Tray motor /L Tray up motor /3 Tray up motor /4 Tray up motor Registration clutch Loop clutch By-pass size adjustment (A4R in width) By-pass size adjustment (A4 in width) By-pass size adjustment (B6R in width) Separation claw solenoid Scanner motor Polygon motor (steady rotation) *1
47 MODE Cannot be set or
7235 only, FM7 (Polygon cooling fan) also rotates at the same time.
1-85
I ADJUSTMENT
changed in the field
47 MODE Classification Symbol Code 42 Multi code 3 (7145/7235) FM1 FM5 FM6 FM3,FM6 FM301 FM7 FM7 TC L2 L3 Operation panel Intrinsic functions OB OB M3 M3 48 49 50 (7145) 43 45 4 5 6 7 8 9 (7145) 10 (7145) 1 2 0 1 to 255 Total counter
7145 series Field Service Ver.4.0 Mar. 2004 Name Fixing cooling fan DC power supply cooling fan Developing suction fan Internal dehumidifying fan /2 Internal dehumidifying fan /1,2 Cooling fan Internal cooling fan /2 (low speed) Internal cooling fan /2 (high speed) Cannot be set or changed in the field
I ADJUSTMENT
Main body
FM2
Fixing heater lamp /1 Fixing heater lamp /2 All LED ON Operation panel check (Checking for LCD, keys, and buzzer) Developing motor (motor alone) Developing motor (sequential) Use the multicode 1 to 255 to set the No. of rotations.
PCL TSL SD4 M4 M4, SD9 M10 M10 TLD SD9 RADF M301 M301 M303 M303 M302 M302 M302 SD302 SD301 SD303 VR301 VR301 *
51 52 53 55 56 57 58 59 60
1 2 1 2 1 2 3 4 5 6 7 8 9 10
Pre-charging exposure lamp Transfer synchronization lamp Cleaning web solenoid Toner supply motor 1 Toner supply motor 1, Toner solenoid Toner supply motor 2 (CW) Toner supply motor 2 (CCW) Toner level sensor Toner supply solenoid 24V power source remote Original feed motor (CW) Original feed motor (CCW) Original reversal motor (CW) Original reversal motor (CCW) Original conveyance motor (CCW/50%) Original conveyance motor (CCW/100%) Original conveyance motor (CCW/400%) Rollar pressure solenoid Paper exit solenoid Stamp solenoid Original size adjustment (small size) Original size adjustment (large size)
69*
0 1
Be sure to execute the operation without fail when DF-320 is installed.
1-86
7145 series Field Service Ver.4.0 Mar. 2004 Classification Symbol FS-112 M701 M702 M702 M707 M707 M706 M706 M705 M705 M703,M704 M703,M704 M703,M704 M708 FS-114 M1-FN M2-FN M3-FN M4-FN M5-FN M11-FN M11-FN M12-FN M6-FN M9-SK M7-FN M10-SK SL1-FN SL2-FN IT ADU SD8 M6 75 80 5 6 7 11 12 17 23 53 54 78 79 1 1 3 70 Code 70 Multi code 1 2 3 4 5 6 7 8 9 10 11 12 13 1 Name FNS conveyance motor Paper exit motor (forward rotation) Paper exit motor (reverse rotation) Pressure motor (forward rotation) Pressure motor (reverse rotation) Tray up motor(raise) Tray up motor (lower) Stapler shift motor, (initialize) (A4/F) Stapler shift motor, (initialize)(A4/R) Alignment motor /R,F (initialize) Alignment motor /R,F (A4 size position) Alignment motor /R,F (rocking) Stapler motor Exit motor Transport motor Entrance motor Alignment motor 1 Alignment motor 2 Elevator motor (up) Elevator motor (down) Shutter opening motor Exit open/close motor Saddle exit open/close motor Stapling unit moving motor Crease motor Storage paddle solenoid Exit paddle solenoid Punch motor Punch motor IT gate solenoid Forward rotation (7145: 230mm/sec, 7235: 180mm/sec, 7228/7222: 140mm/ sec) M6 M6 2 3 Forward rotation (600mm/sec) Reverse rotation (7145: 230mm/sec, 7235: 180mm/sec, 7228/7222: 140mm/ sec) M6 SD5 83 4 Reverse rotation (600mm/sec) ADU gate solenoid
47 MODE Cannot be set or
1-87
I ADJUSTMENT
changed in the field
47 MODE Classification Symbol Code 90 91 92 Multi code 0 1
7145 series Field Service Ver.4.0 Mar. 2004 Name PM counter clear Process counter clear (prohibited in the field) Drum counter clear (prohibited in the field) PRMB (Parameter memory board) initialization (Process initial set/prohibited in the field) 93 95 Initial settings Automatic adjustment of L detection reference value (prohibited in the field) 96 97 98 Process delivery completing setting (prohibited in the field) Light distribution check After completion of process shipment, temporary initialization of the PRMB (Parameter memory board) 119 121 197 198 999 Network initialization Initialize fax-related nonvolatile memory E-RDH (DRAM) capacity display E-RDH (DRAM) capacity check Checking of status control board (prohibited in the field) X X X X X X X Cannot be set or changed in the field
I ADJUSTMENT
Others
1-88
OTHER ADJUSTMENTS
10. OTHER ADJUSTMENTS

Caution: Be sure the power cord has been unplugged from the wall outlet.
10.1 RADF height adjustment

A. Procedure 1. Close the RADF. 2. Open the open/close cover[1], then turn the RADF height adjustment screw[2] until the RADF height adjust pointer[3] comes to center of the scale divisions.
[1]
[2] [3]
1-89
I ADJUSTMENT
OTHER ADJUSTMENTS
10.2 RADF distortion adjustment

I ADJUSTMENT
Adjust the amount of distortion of a copy in the following procedures. A. Procedure 1. Set a A3 paper on the tray of the main body. 2. Set the ADF adjustment chart on the RADF, then make a copy. 3. Check the amount of distortion in the copy. Standard value: 0.3% less.
[1]
A B
[1]
Paper feed direction
4. When the distortion is larger than the tolerance, adjust it using the skew adjustment screw[1]. A: Turn the dskew adjustment screw[1] clockwise. B: Turn the skew adjustment screw[1] counterclockwise. 5. Repeat above steps 2 to 4 until the standard value for distortion is met.
[1]
1-90
OTHER ADJUSTMENTS
When the front side of the originals are fed being skewed, adjust the registration pully bracket. A. Procedure 1. In the single sided single sided copy mode, set the adjustment chart to the RADF for copying. 2. Check the original skew pattern. Standard value: Within 0.5%
[1]
[3]
[2]
[1] [2] [3] Image Paper
3. When the skew is not up to the standard, open the open/close cover[1], loosen the screw[3] and adjust the position of the registration pulley bracket[2]. A: Move the registration pully bracket[2] down[4]. B: Move the registration pully bracket[2] up[5]. 4. Repeat above steps 1 to 3 until the standard value for the skewed original is within standard value.
[3] [1] [5] [4]
[2]
1-91
I ADJUSTMENT
10.3 RADF original skew adjustment (front side)
OTHER ADJUSTMENTS
I ADJUSTMENT
10.4 RADF original skew adjustment (back side)

When the back side of the original is supplied on a skew, adjust the clearance of the guide plate. A. Procedure 1. In the double sided single sided copy mode, set the adjustment chart to the RADF for copying. 2. Check the original skew pattern. Standard value: Within 0.5%
[1]
[3]
[2]
[1] [2] [3] Image Paper
1-92
7145 series Field Service Ver.4.0 Mar. 2004 3. When the skew is not up to the standards, open the open/close cover[1] and remove the 2 covers[2]. 4. Loosen the hexagon nut[3], and rotate the set screw[4] to adjust the clearance of the guide plate. A: Loosen the hexagon nut[3] at the rear and rotate the set screw[4] clockwise. B: Loosen the hexagon nut[3] at the front and rotate the set screw[4] clockwise. Note: Since there is the possibility of jamming, be sure not make the clearance of the guide plate narrower than the standard value. (Be sure not to tighten the hexagon nut [3].) The reference value of the clearance of the guide plate should be determined based on the position where the difference in level[A] of the second stage of the clearance reference block[5] becomes flush with the metal frame surface[B]. 5. Repeat the steps 1 to 4 until the original skew gets within the standard value.
OTHER ADJUSTMENTS
[2]
[1]
[2] [3]
[4]
1-93
I ADJUSTMENT
[5]
OTHER ADJUSTMENTS
I ADJUSTMENT
10.5 DB-411 paper-centering adjustment

Make a copy of the test chart, then perform necessary adjustment until the standard value for the paper centering is fit. A. Procedure 1. Loosen a screw[1] on the side guide situated at bottom of the paper feed tray. And also loosen the 2 screws[3] on the reinforcing plates (front/ back)[2] situated at top of the tray. 2. Rotate the adjusting cam[4], move the side guide back and forth and adjust it so that the centering of the image center[6] to the paper center[5] becomes within the specified value (within 3mm). 3. When the adjustment is complete, tighten the screws provided for the side guide and reinforcing plates. Note: If paper miscentering occurs, move the side guide forwards and backwards, and adjust the gap for the paper in use to between 1.0 and 1.5mm. (The gap must be set so that the tray meets both the lower limit position and the upper limit position.)
[2] [1] [3]
[4] [7] [6] [5]
1-94
OTHER ADJUSTMENTS
10.6 DB-411 tray tilt adjustment

Normal paper feed can't be expected if the tray is tilted. In such case, adjust the tray and paper feed roller shaft so that they may be parallel in each other. Whenever the wire is replaced, this adjustment must be implemented. A. Procedure 1. Remove the front cover of the tray. 2. Loosen a screw[2] of the wire adjustment part[1] situated in front side of the tray.
[1]
[2]
3. Position in front and in rear the 2 metal scales[2] in the tray[1] as shown in the drawing. 4. Move the wire adjustment part[3] until the distance from top of the side plate to the tray[1] top face is equal in both the front and back sides. 5. When the adjustment is complete, tighten the screw[4] for the wire adjustment part[3].
[1]
[3]
[2] [4]
1-95
I ADJUSTMENT
OTHER ADJUSTMENTS
10.7 LT tray tilt adjustment

I ADJUSTMENT
Normal paper feed can't be expected if the tray is tilted. In such case, adjust the tray and paper feed roller shaft so that they may be parallel in each other. Whenever the wire is replaced, this adjustment must be implemented. A. Procedure 1. Remove the LT from the main body. 2. Open the top cover and remove the right cover and the front cover. 3. Loosen a screw[2] of the wire adjustment part[1] situated in front.
[1] [2]
1-96
7145 series Field Service Ver.4.0 Mar. 2004 4. Position in front and in rear the 2 metal scales[2] in the tray[1] as shown in the drawing. 5. Move the wire adjustment part[3] until the distance from top of the side plate to the tray[1] top face is equal in both the front and back sides. 6. When the adjustment is complete, tighten the screw[4] for the wire adjustment part[3].
OTHER ADJUSTMENTS
[2] [3] [4]
1-97
I ADJUSTMENT
[1]
OTHER ADJUSTMENTS
10.8 FS-113 Output Check Mode

I ADJUSTMENT
A. Switches on PWB S1 S2 S3 LED1~4 Used to run the Test Mode operation. DIP switch used to set the Test Mode operation. Turn ON or OFF, or blink to indicate a specific condition during Test Mode operations.
S3 S2 S1
1-98
7145 series Field Service Ver.4.0 Mar. 2004 B. Test Mode a. Procedure copier. 2. Flip keys of the DIP switch into the ON or OFF position as necessary. (See Table below.) 3. Turn ON SW2 (Sub power switch) of the copier. 4. This sets the Finisher into the corresponding Test Mode operation. b. Resetting Procedure initial positions (OFF positions) and turn OFF, then ON, SW2 (Sub power switch) of the copier. (2) Test Mode Operations Test Mode Operation Online 1st Tray exit Elevator Tray exit Finisher Tray exit Shifting operation Aligning Plate operation Stapling Unit CD movement Exit Roller/ Rolls spacing Storage Roller/ Rolls spacing Elevator Tray operation Hole Punch operation Hole position selection Sensor test ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON Indicates sensor state : OFF DIP Switch (S3) 1 2 3 4 1 LED 2 3 4
OTHER ADJUSTMENTS
1. Turn OFF SW2 (Sub power switch) of the
Flip all keys of the DIP switch to their respective
: Blinking
1-99
I ADJUSTMENT
(1) Test Mode Setting Procedure
OTHER ADJUSTMENTS (3) Operation in Each Test Mode Operation
I ADJUSTMENT
a.
1st Tray Exit

S1: ON Motors and solenoids: Energized [Entrance Motor (M1), Upper Entrance Motor (M4), Upper/Lower Entrance Switching Solenoid (SL1), 1st Tray Entrance Selecting Solenoid (SL2)] S2: ON Motors and solenoids: Deenergized [Entrance Motor (M1), Upper Entrance Motor (M4), Upper/Lower Entrance Switching Solenoid (SL1), 1st Tray Entrance Selecting Solenoid (SL2)]
b.
Elevator Tray Exit

S1: ON Motors: Energized [Entrance Motor (M1), Upper Entrance Motor (M4), Lower Entrance Motor (M2), Exit Motor (M3)] S2: OFF Motors: Deenergized [Entrance Motor (M1), Upper Entrance Motor (M4), Lower Entrance Motor (M2), Exit Motor (M3)]
c.
Finisher Tray Exit

S1: ON Motors and solenoids: Energized [Entrance Motor (M1), Upper Entrance Motor (M4), Lower Entrance Motor (M2), Exit Motor (M3), Upper/Lower Entrance Switching Solenoid (SL1)] S2: OFF Motors and solenoids: Deenergized [Entrance Motor (M1), Upper Entrance Motor (M4), Lower Entrance Motor (M2), Exit Motor (M3), Upper/Lower Entrance Switching Solenoid (SL1)]
d.
Shifting Operation
S1: ON The Elevator Tray shifts to the front. S2: ON The Elevator Tray shifts to the rear.
1-100
7145 series Field Service Ver.4.0 Mar. 2004 e. Aligning Plate Operation
S1: ON At the home position S1: ON At a position to align A4 paper S1: ON At a position to align 8.5 x 11 paper S1: ON At a position to align A4R paper S1: ON At a position to align 8.5 x 11R paper
OTHER ADJUSTMENTS
f.
Stapling Unit CD Movement

S1: ON At home position S1: ON At a position for A4 corner stapling S1: ON At home position S1: ON At a position for A4R corner stapling
g.
Exit Roller/Rolls Spacing

S1: ON Pressed S2: ON Separated
h.
Storage Roller/Rolls Spacing

S1: ON Pressed S2: ON Separated
1-101
I ADJUSTMENT
OTHER ADJUSTMENTS i. Elevator Tray Operation

S1: ON Goes up until the Elevator Tray Upper Limit Sensor PQ (PWB-D) is blocked. S2: ON Goes down until the Elevator Tray Upper Limit Sensor PQ (PWB-D) is unblocked.
I ADJUSTMENT
j.
Hole Punch Operation

S1: ON The Punch Motor (M11) is energized. S1: ON The electromagnetic spring clutch is energized. S2: ON The Punch Motor (M11) is deenergized.
k.
Hole Position Selection U.S.A. and Canada

S1: ON 2-hole position S2: ON 3-hole position
l.
Sensor Test Sensor State LED 1 2 3 4
Elevator Tray Upper Limit Sensor PQ (PWB-D) Storage Sensor (PC3) Lower Entrance Sensor (PC2) Upper Entrance Sensor (PC4)
Unblocked Blocked Blocked Blocked : ON : OFF
1-102
OTHER ADJUSTMENTS
A. Procedure 1. Set the copier into the Hole Punch mode and make a 1-sided copy from a 1-sided original. 2. Fold the copy in half and check to see if the holes are aligned (deviation should be within 2mm). 3. If the holes are misaligned, loosen the screw that secure the Punch Unit and slide the Punch Unit as necessary. 4. Make a copy again and check for correct hole positions.
1-103
I ADJUSTMENT
10.9 Lengthwise position adjustment of punch hole of FS-113
OTHER ADJUSTMENTS
I ADJUSTMENT
10.10Adjustment of FS-113 Solenoids

A. Adjustment of the Upper/Lower Entrance Switching Solenoid (SL1) (1) Procedure 1. Loosen one screw that secures the solenoid in position. 2. Move the solenoid up or down and, when dimension A measures 4.4mm, tighten the screw.
B. Adjustment of the 1st Tray Entrance Selecting Solenoid (SL2) (1) Procedure 1. Loosen one screw that secures the solenoid in position. 2. Move the solenoid to the right or left and, when dimension B measures 3.6mm, tighten the screw.
1-104
OTHER ADJUSTMENTS
A. Adjustment of the Upper Entrance Motor (M4) Timing Belt (1) Procedure 1. Loosen 2 screws. 2. Use a spring balance to apply pressure at C and tighten the 2 screws at the position where the tension becomes 200 100gf when the belt deflects 4mm.
B. Adjustment of the Lower Entrance Motor (M2) Timing Belt (1) Procedure 1. Loosen 2 screws. 2. Use a spring balance to pull the square hole[2] given in the lower entrance motor mounting bracket with a force of 800 50gf and tighten the 2 screws.
[2]
[1]
C. Adjustment of the Exit Motor (M3) Timing Belt (1) Procedure 1. Loosen 3 screws. 2. Tighten the 3 screws at the position[3] where the external form of the screw[1] coincides with that of the oblong hole in the exit motor mounting bracket[3].
[1]
[3]
[2]
1-105
I ADJUSTMENT
10.11FS-113 Timing Belt Tension Adjustment
OTHER ADJUSTMENTS
I ADJUSTMENT
10.12FS-113 Adjustment of the Elevator Tray Upper Limit Sensor

This adjustment must be made when the Control Board (PWB-A) or the Elevate Tray Top Face Sensor (PWB-C, D) is replaced with a new one. A. Procedure 1. Set up the sensor test mode. 2. Turn VR1 on PWB-A fully counterclockwise. 3. Using a sheet of paper, block the Elevator Tray Upper Limit Sensor LED (PWB-C). 4. Check that LED4 on PWB-A turns OFF. If it stays ON, slowly turn VR1 clockwise and stop turning it as soon as the LED turns OFF.
1-106
OTHER ADJUSTMENTS
This adjustment must be made when the Control Board (PWB-A) or the Elevator Motor (M7) is replaced with a new one. A. Procedure 1. Set the Elevator Tray operation function of the Test Mode. 2. Turn VR2 on PWB-A fully counterclockwise. 3. Using a sheet of paper, block the Elevator Tray Upper Limit Sensor LED (PWB-C). Then using the Elevator Tray operation function, lower the Elevator Tray. 4. Place 1,500 sheets of A3 (80g/m2) or 3,000 sheets of A4 (80g/m2) paper on the Elevator Tray. 5. Using the Elevator Tray operation function, raise the Elevator Tray. 6. While the Elevator Tray is going up, turn VR2 on PWB-A clockwise and, when LED3 on PWB-A turns from a steady light to off, stop turning VR2.
1-107
I ADJUSTMENT
10.13Adjustment of FS-113 Elevator Tray Overload Detection Level
OTHER ADJUSTMENTS
I ADJUSTMENT
10.14Staple Position Adjustment of FS-114

It is replaced when the stapler is replaced or when the staple position is not correct. A. Procedure 1. Set the staple mode and make a copy. 2. Check the staple position of the paper. 1-Point Tilted Staple Paper Width 279 to 297mm: 45 tilt Measurement position A, D B, C 4.4 3mm 12.1 4mm +1mm to -2mm Specification Adjustment range
B C
B5, B4: 30 tilt Measurement position A B C D 4.9 3mm 16.2 4mm 10.1 4mm 6.5 3mm +1mm to -2mm +1mm to -2mm Specification Adjustment range
4349D503AA
1-Point Parallel Staple Paper Width 182 to 216mm Measurement position A B 4.5 3mm 6.0 4mm +1mm to -2mm Specification Adjustment range
A B
4349D504AA
1-108
7145 series Field Service Ver.4.0 Mar. 2004 2-Point Staple position C, F D E 6.0 4mm Y 4mm X 4mm +1mm to -2mm
OTHER ADJUSTMENTS
D E
Y = (paper width-x-11) / 2 X = A3, A4: 137 B4, B5: 114 A4R: 190 B5R: 162 Substitute above into the equation. 3. If the staple position is misaligned, remove one screw and the cover. 4. Loosen two adjustment screws and move the Stapler Unit in the direction of the arrow to make the adjustment. 5. Make another copy and check the staple position.
4349D505AA
4349D513AA
10.15Adjustment of the Installation Position of the Shutter Drive Gear of FS-114

When the gear/1, 2 or 3 is replaced, or the gear/ 1, 2 or 3 is removed. A. Procedure 1. Set three gears. Gear 2 Note: Set the gears so that the marks on Gears 1 and 3 are aligned with the rib of Gear 2 as shown on the right. Gear 1 Gear 3
4349D502AA
1-109
I ADJUSTMENT
Measurement Specification
Adjustment range
OTHER ADJUSTMENTS
I ADJUSTMENT
10.16Punch Hole Deviance Adjustment of FS-114 (PK-114)

When the punch kit is replaced or removed. A. Procedure 1. Set the copier into the Hole Punch mode and make a 1-sided copy from a 1-sided original. 2. Fold the output paper in half and check whether the punch hole positions are aligned. Specification: Within 2mm
4349D501AA
3. If the punch hole position is misaligned, remove two screws and the cover. 4. Loosen one adjustment screw and move the Punch Unit forward or backward to make the adjustment. 5. Make another copy and check the punch hole position.
4512U025AB
1-110
OTHER ADJUSTMENTS
It is performed when the fold unit is replaced or a tilt occurs in paper folding. A. Procedure 1. Enter the Crease mode and make a copy. (A3 Size) 2. Fold the output paper and half and check whether section A of the paper is aligned. Specification: 0 1.5mm 3. If the fold position is slanted as shown on the left, make the following adjustment. Fold
4511D529AA
A
Center
4. Open the Front Door, loosen one adjustment screw, and move the Crease Unit to the left to make the adjustment. * If the fold position is slanted opposite to the figure of step 3, move the Crease Unit to the right to make the adjustment. 5. Make another copy and check the fold position.
4511D530AA
1-111
I ADJUSTMENT
10.17Fold Angle Adjustment of SK-114
OTHER ADJUSTMENTS
I ADJUSTMENT
10.18Staple Angle Adjustment of SK-114

It is performed when the staple unit 1 or 2 is replaced or a tilt occurs in center staple position. A. Procedure 1. Set five A4 originals in the ADF. 2. Set to 2-point Staple and Crease mode and make a copy. Check whether the staple position is aligned correctly. Specification: 0 1.5mm 3. If the staple position is slanted as shown on the figure, make the following adjustment. Exit direction
4511D531AA
4. Release the lock release lever of the Saddle Unit. 5. Loosen one adjustment screw and move the lock lever to the left to make the adjustment. * If the staple position is slanted opposite to the figure of step 3, move the lock lever to the right to make the adjustment. 6. Make another copy and check the staple position.
4511D532AA
1-112
DESCRIPTION OF THE ISW
II
ISW
2. SETUP
A. Board used for the ISW The following boards are available for rewriting a program using the ISW in this machine. SCB (System control board) CB (Main body control board) FNSCB (FNS control board) : FS-112 PWB-A FN (Main control board) : FS-114 FAX control For the printer controller, see the Service Manual For boards other than the above, the ROM is required to be changed. B. Data flow There are 2 types of data flows for the ISW as shown below: PCSCBCBFNSCB/PWB-A FN PCSCBFAX Important: When the overall control program has not been written into the SCB (System control board), it is not possible to rewrite programs for other boards. C. Checking before transfer Before executing the ISW, be sure to check to see if the transfer case and the transfer mode to be used are correct. of IP.
1. DESCRIPTION OF THE ISW

The ISW (In-system Writer) is an operation by which the control program, that is stored in the flash ROM incorporated into a variety of control boards in the digital copier, is rewritten with the board integrated into the main body of the copier. Executing the ISW allows you to renew the version of the control program without changing the board or to install the latest program while changing the board. As a tool to execute the ISW, you can use the [ISW Trns (PC software)] by which rewriting is made with a personal computer (PC) connected to the digital copier. This tools allow direct rewriting of the control program in the flash ROM included in the copier main body by connecting the ISW connector of the copier main body. The method of carrying out the necessary setup work on the main body for executing ISW is described here. For the operation of the ISW Trns, see the ISW (In-System Writer) Service Manual. Note: When using the USB, be sure to turn on the USB radio button in the [Setting (S)] - [Communication setting (C)] of the ISWTrns and press the OK button. For the ISW method of this machine, only the ISW Trns is available.
(1) When the overall control program has not been installed When the overall control program has not been installed, the LCD screen is not displayed and data cannot be written in the 25 mode. Transfer case: When the SCB (System control board) is being replaced. Transfer mode:When the power is on. (When the data LED indicator lamp is on The ISW is waiting for transfer. When the lamp is flashing The ISW is receiving data.)
2-1
II ISW
SETUP (2) When the overall control program has been installed When the overall control program has been installed, it is possible to write data in the 25 mode. Transfer case: Version up, when boards other than the SCB (System control board) are being replaced. Transfer mode:25 mode D. ISW connectors
7145 series Field Service Ver.4.0 Mar. 2004 E. Preparation of the copying machine for ISW transfer When the copier and the PC are USB connected for the first time, it is necessary to install the USB driver into the PC. (It is not required, however, to install the USB driver on and after the second connection.) For details of the installation procedure of the USB driver, see 3. USB ISW. Before operating the ISW, maintain the copier in ISW mode. (1) When the overall control program has been installed a. Procedure 1. Enter the 25 mode. 2. 25 mode menu screen Press the [10.ISW] key. 3. ISW menu screen Select the ROM where the ROM data to be rewritten. [START] key is displayed. 4. Program rewrite screen Press the [START] key. Note: This step is to be used only when carrying out the ISW to make a USB connection. When a connection method other than the above is used, proceed to Step 6. The ISW connectors are provided on the right side of the main body, and each of the connectors is covered with a cap or seal. Be sure to remove this cap or seal while in use. The following two types of IF are available:
II ISW
USB (B type) IEEE1284 (Nibble/ECP/compatible mode) In the case of the 7145
In the case of the 7235/7228/7222 5. Program rewrite screen After confirming that a message Reading program data is to be displayed, disconnect once the USB cable that has been connected to the copier and then reconnect it again. Note: The step is to be used only when carrying out the ISW to make a USB connection. When a connec7322fs2001
tion method other than the above is used, proceed to Step 6. 6. Program rewrite screen Pressing [START] key, cause the machine to be data waiting condition.
2-2
7145 series Field Service Ver.4.0 Mar. 2004 Note: When the ISW is carried out to make a USB connection, this step should be omitted. 7. Execute the operation according to the procedures specified in the ISW (In-System Writer) Service Manual. 8. In about 60 seconds after the data transfer from the PC has been completed, the ISW data is written from the system memory in the SCB (System control board) into the flash ROM in trol Note: When Steps 4 and 5 are not carried out to make a USB connection, the USB port is not opened and the data cannot be sent from the PC. When the normal operation of the ISW is not available, start all over again from Step 1 after turning the SW1 (main switch) OFF and ON. Be sure not turn off the power to the copying machine while the ISW data is being written. 9. When data has been written into the flash ROM, the system is restarted to display the 25 mode menu screen. (2) When the overall control program is not installed 1. Turn on the SW1 (Main power switch) and the SW2 (Sub-power switch). 2. Check to see if the data LED indicator lamp is on. In this condition, the ISW is placed in waiting for transfer. Check to see if the data LED is flashing while the ISW data is being received. 3. The procedure after this is the same as the steps above for (1) When the overall control program has been installed. Note: 5. Program rewrite screen a. Procedure 1. Enter the 25 mode. 2. 25 mode menu screen Press the [10. ISW] key. 3. ISW menu screen which data is stored. F. Data transfer error
SETUP
When a transfer error occurs, an error mark is displayed in the message area on the LCD display. If an error occurs, see the section Error handling in the separate ISW Service Manual and perform the appropriate countermeasures. After the countermeasures are completed, perform the re-write operation again from the beginning. (1) ISW for image control/FNS control/FAX con-
Select a ROM the data of which is rewritten. The [START] key is displayed. 4. Program rewrite screen Press the [START] key. Note: This step is to be used only when carrying out the ISW to make a USB connection. When a connection method other than the above is used, proceed to Step 6.
After confirming that a message Reading program data is to be displayed, connect the USB cable.
The step is to be used only when carrying out the ISW to make a USB connection. When a connection method other than the above is used, proceed to Step 6. 6. Program rewrite screen Press the [START] key to put the ISW into the state of waiting for transfer.
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II ISW
SETUP Note: When the ISW is carried out to make a USB connection, this step should be omitted. 7. Execute the operation according to the procedure given in the ISW (In-system Writer) Service Manual. 8. In about 100 seconds after completion of the transfer of data from the PC, the ISW data is written into the flash ROM in the ISW-intended board.
II ISW
Note: When Steps 4 and 5 are not carried out to make a USB connection, the USB port is not opened and the data cannot be sent from the PC. When the normal operation of the ISW is not available, start all over again from Step 1 after turning the SW1 (main switch) OFF and ON. Do not turn off the power to the copying machine while the ISW data is being written. 9. When the data has been written into the flash ROM, a message Completed successfully is displayed. 10. Press the [RETURN] key twice to return to the 25 mode menu screen.
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USB ISW
3. USB ISW
The ISW RNs tool for transfer can be installed in the PC by using the setup disk. However, the USB driver (KCAUSB.SYS) is required to be installed by the plug-and-play of the Windows after connecting the PC and the copier with the USB cable. The installation of the USB driver is required only when the PC is connected to the copier for the first time. (No installation is required on and after the second connection.) A. Preparation for the installation of the USB driver 1. Enter the 25 mode. 2. 25 mode menu screen 3. ISW menu screen Select the ROM where the ROM data to be rewritten. [START] key is displayed. 4. Program rewrite screen Pressing [START] key causes the machine to be data waiting condition. 5. Connect the USB connector. The Welcome to the Found New Hardware Wizard display is shown. (The succeeding steps of the B. USB driver installation procedure (Windows 2000/XP)). B. USB driver installation procedure (Windows 2000/XP) When the PC and the copier are connected with the USB cable, the USB driver is automatically installed by the plug-and-play. However, this may cause the USB driver (USBPRINT.SYS) of the Windows to be installed. Accordingly, the USB driver should be set by following the procedure given below: 1. Select Install from a list or specific location [Advanced] in the display shown below, and then click [Next]. Press the [10.ISW] key.
2. Select Display a list of the known drivers for this device so that I can choose a specific driver in the Install Hardware Device Drivers screen, and then click [Next].
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II ISW
USB ISW
3. Select the USB driver in the driver selection screen, and then click [Next] for installation. In the case of the 7145 : Konica Minolta 7145 USB Driver (ISW) In the case of the 7235/7228/7222 : Konica Minolta 7222/7228/7235 USB Driver (ISW)
II ISW
4. When the Completing the Upgrade Device Driver Wizard screen is displayed, click [Finish] to finish the installation. 5. In the Device Manager screen, check to see if the installation of the USB driver is carried out correctly. In the case of the 7145 : Konica Minolta 7145 USB Driver (ISW) In the case of the 7235/7228/7222 : Konica Minolta 7222/7228/7235 USB Driver (ISW)
2-6
SERVICE SCHEDULE
III SERVICE
1. SERVICE SCHEDULE
1.1 Service schedule
1.1.1 7145 Guarantee period (5 years or 1,800,000 copies) Service item 12 Main body Maintenance Every 120,000 copies Periodic check (I) Every 240,000 copies Periodic check (II) Every 360,000 copies Periodic check (III) Every 480,000 copies Periodic check (IV) Every 720,000 copies DF-318 Maintenance Every 120,000 copies Periodic check (I) Every 960,000 copies Periodic check (II) Every 1,200,000 copies DB-411 Maintenance Every 120,000 copies Periodic check (I) Every 240,000 copies DB-211 Maintenance Every 120,000 copies Periodic check (I) Every 480,000 copies 24 36 48 60 72 x 10,000 copies 84 Service 96 108 120 132 144 156 168 180 count 14 times 7 times 4 times
2 times 14 times 1 time 1 time 14 times 7 times 14 times 3 times
3-1
III SERVICE
3 times
SERVICE SCHEDULE Service item 12 LT-203 Maintenance Every 120,000 copies Periodic check (I) Every 240,000 copies FS-112 Maintenance Every 120,000 copies Periodic check (I) Every 600,000 copies FS-113+RU-101 Maintenance Every 120,000 copies FS-114/PK-114 Maintenance SK-114/BK-114 Every 120,000 copies 24 36 48 60 72
7145 series Field Service Ver.4.0 Mar. 2004 x 10,000 copies 84 Service 96 108 120 132 144 156 168 180 count 14 times 7 times 14 times 2 times 14 times 14 times
III SERVICE
1.1.2 7235 Guarantee period (5 years or 1,200,000 copies) Service item 10 Main body Maintenance Every 100,000 copies Periodic check (I) Every 200,000 copies Periodic check (II) Every 300,000 copies Periodic check (III) Every 400,000 copies Periodic check (IV) Every 600,000 copies DF-320 Maintenance Every 100,000 copies Periodic check (I) Every 1,000,000 copies DB-411 Maintenance Every 100,000 copies Periodic check (I) Every 200,000 copies
3
x 10,000 copies 20 30 40 50 60 70 80
Service 90 100 110 120 count 11 times 5 times 3 times 2 times 1 times 11 times 1 time 11 times 5 times
3-2
7145 series Field Service Ver.4.0 Mar. 2004 Service item 10 DB-211 Maintenance Every 100,000 copies Periodic check (I) Every 400,000 copies LT-203 Maintenance Every 100,000 copies Periodic check (I) Every 400,000 copies FS-113+RU-101 Maintenance Every 100,000 copies FS-114/PK-114 Maintenance SK-114/BK-114 Every 100,000 copies 1.1.3 7228/7222 Guarantee period (5 years or 800,000 copies) Service item 10 Main body Maintenance Every 100,000 copies Periodic check (I) Every 200,000 copies Periodic check (II) Every 300,000 copies Periodic check (III) Every 400,000 copies Periodic check (IV) Every 600,000 copies DF-320 Maintenance Every 100,000 copies Maintenance Every 100,000 copies Periodic check (I) Every 200,000 copies 20 x 10,000 copies 30 40 50 60 70 Service 80 count 7 times 3 times 2 times 1 times 1 times 7 times 7 times 3 times 20 30 40 x 10,000 copies 50 60 70 80
SERVICE SCHEDULE Service 90 100 110 120 count 11 times 2 times 11 times 2 times 11 times 11 times
DB-411
3-3
III SERVICE
SERVICE SCHEDULE Service item 10 DB-211 Maintenance Every 100,000 copies Periodic check (I) Every 400,000 copies LT-203 Maintenance Every 100,000 copies Periodic check (I) Every 400,000 copies FS-113+RU-101 Maintenance Every 100,000 copies FS-114/PK-114 Maintenance SK-114/BK-114 Every 100,000 copies 20 x 10,000 copies 30 40 50 60 70
7145 series Field Service Ver.4.0 Mar. 2004 Service 80 count 7 times 1 times 7 times 1 times 7 times 7 times
III SERVICE
3-4
SERVICE SCHEDULE
1.2
Maintenance items
1.2.1 7145 Every 120,000 copies/prints No. Classification 1 2 3 Preparations Fixing unit Main body Service item (1) Image check (2) Exterior (1) Removal of fixing unit (1) Suction filter /A (2) Filter cover assembly (3) Cooling fan /1 (FM4) Cooling fan /2 (FM7) Inlet filter Developing suction /F, /R 4 Read unit (1) Platen glass (include the slit glass) (2) No. 1 to No. 3 mirrors 5 Paper feed unit (1) Paper feed roller (2) Feed roller (3) Double feed prevention roller (4) Paper dust removing brush 6 By-pass feed unit (1) Double feed prevention roller (2) Paper feed roller (3) Feed roller 7 Fixing unit (1) Fixing claw (2) Fixing sensor (3) Fixing thermostat (4) Fixing heat roller (5) Fixing press roller (6) Heat insulating sleeve /A (7) Heat insulating sleeve /B (8) Fixing idling gear /B (9) Install of fixing unit 1 1 2 1 1 Drum cleaner/ Cleaning pad Solvest 240 or Multemp FF-RM 1 1 Blower brush Quantity MaterialsTools used Cleaning Check Lubrication Replacement Implementation classification
Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Blower brush/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad
3-5
III SERVICE
SERVICE SCHEDULE No. Classification 8 Final check Service item (1) Loading of toner cartridge (2) Check of W.U.T (3) Check of image adjustment (4) Check of copy samples (5) 25 mode PM counter resetting (6) Peripheral and exterior of the machine Quantity
7145 series Field Service Ver.4.0 Mar. 2004 MaterialsTools used Cleaning Check Lubrication Replacement Implementation classification
Drum cleaner/ Cleaning pad
Note: The inlet filters for the FM4/FM7 may get soiled depending on the location in which the machine is placed. Be sure to clean it when the filter is found clogged with dust while in inspection. When cleaning is not made properly, toner packing may result due to a temperature rise inside the machine. 1.2.2 7235/7228/7222
III SERVICE
Every 100,000 copies/prints No. Classification 1 2 Preparations Main body Service item (1) Image check (2) Exterior (1) Suction filter /A (2) Filter cover assembly (3) Cooling fan /1 (FM4) Inlet filter (4) Developing suction /F, /R 3 Read unit (1) Platen glass (include the slit glass) (2) No. 1 to No. 3 mirrors 4 Paper feed unit (1) Paper feed roller (2) Feed roller (3) Double feed prevention roller (4) Paper dust removing brush 5 By-pass feed unit (1) Double feed prevention roller (2) Paper feed roller (3) Feed roller Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Blower brush/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad 3-6 1 1 Blower brush Quantity MaterialsTools used Cleaning Check Lubrication Replacement Implementation classification
7145 series Field Service Ver.4.0 Mar. 2004 No. Classification 6 Final check Service item (1) Loading of toner cartridge (2) Check of W.U.T (3) Check of image adjustment (4) Check of copy samples (5) 25 mode PM counter resetting (6) Peripheral and exterior of the machine Quantity
SERVICE SCHEDULE MaterialsTools used Cleaning Check Lubrication Replacement Implementation classification
Note: The inlet filters for the FM4 may get soiled depending on the location in which the machine is placed. Be sure to clean it when the filter is found clogged with dust while in inspection. When cleaning is not made properly, toner packing may result due to a temperature rise inside the machine. 1.2.3 DF-318/320 Every 120,000 copies/prints (7145) Every 100,000 copies/prints (7235/7228/7222) No. Classification 1 2 Preparations Paper feed section Service item (1) Paper through check (1) Original registration sensor (2) Original conveyance sensor (3) Original size sensor/1, /2 (4) Paper feed roller (5) Feed roller (6) Double feed prevention roller (7) Read roller Blower brush Blower brush Blower brush Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Water/ Cleaning pad Note: Do not use alcohol. Blower brush Quantity MaterialsTools used Cleaning Check Lubrication Replacement Implementation classification
(8) Paper dust removing brush 3 Final check (1) Paper through check (2) Exterior cleaning
3-7
III SERVICE
SERVICE SCHEDULE 1.2.4 DB-211/411 Every 120,000 copies/prints (7145) Every 100,000 copies/prints (7235/7228/7222) No. Classification 1 2 Preparations Paper feed section Service item (1) Paper through check (1) Paper feed roller (2) Feed roller (3) Double feed prevention roller 3 Final check (1) Paper through check (2) Exterior cleaning Quantity
MaterialsTools used Cleaning Check Lubrication Replacement Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad
Implementation classification
1.2.5 LT-203 Every 120,000 copies/prints (7145) Every 100,000 copies/prints (7235/7228/7222)
III SERVICE
No. Classification 1 2 Preparations Paper feed section
Service item (1) Paper through check (1) Paper feed roller (2) Feed roller (3) Double feed prevention roller
Quantity
MaterialsTools used Cleaning Check Lubrication Replacement Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad
Final check
(1) Paper through check (2) Exterior cleaning
1.2.6 FS-112 Every 120,000 copies/prints (7145 only) No. Classification 1 2 Preparations Conveyance section Service item (1) Paper through check (1) Conveyance drive roller /A (2) Papaer exit drive roller 3 Final check (1) Paper through check (2) Exterior cleaning Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Quantity MaterialsTools used Cleaning Check Lubrication Replacement Implementation classification
3-8
7145 series Field Service Ver.4.0 Mar. 2004 1.2.7 FS-113/RU-101 Every 120,000 copies/prints (7145) Every 100,000 copies/prints (7235/7228/7222) No. Classification 1 2 Preparations FS-113 Service item (1) Paper through check (1) Each of conveyance rollers (2) Paddle (3) Punch scraps box section 3 RU-101 (1) Each of conveyance rollers (2) Exterior 4 Final check (1) Paper through check (2) Exterior cleaning Quantity
SERVICE SCHEDULE
MaterialsTools used Cleaning Check Lubrication Replacement Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Cleaning pad
1.2.8 FS-114 Every 120,000 copies/prints (7145) Every 100,000 copies/prints (7235/7228/7222) No. Classification 1 2 3 4 Preparations Conveyance section Alignment section Final check Service item (1) Paper through check (2) Each of conveyance rollers (1) Paddle (1) Paper through check (2) Exterior cleaning Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Quantity MaterialsTools used Cleaning Check Lubrication Replacement Implementation classification
1.2.9 PK-114 Every 120,000 copies/prints (7145) Every 100,000 copies/prints (7235/7228/7222) No. Classification 1 2 Conveyance section Punch scraps box Service item (1) Each of conveyance rollers (2) Cleaning the punch scraps box Quantity MaterialsTools used Cleaning Check Lubrication Replacement Drum cleaner/ Cleaning pad Implementation classification
3-9
III SERVICE
SERVICE SCHEDULE 1.2.10 SK-114 Every 120,000 copies/prints (7145) Every 100,000 copies/prints (7235/7228/7222) No. Classification 1 2 Conveyance section Exterior section 1.2.11 BK-114 Every 120,000 copies/prints (7145) Every 100,000 copies/prints (7235/7228/7222) No. Classification 1 Tray Service item (1) Tray stack surface Quantity Service item (1) Each of conveyance rollers (2) Exterior cleaning Quantity
MaterialsTools used Cleaning Check Lubrication Replacement Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad
MaterialsTools used Cleaning Check Lubrication Replacement Drum cleaner/ Cleaning pad
III SERVICE
3-10
SERVICE SCHEDULE
1.3
Periodic check items
1.3.1 7145 A. Periodic check (I) (Every 240,000 copies/prints) No. Classification 1 Drum unit Service item (1) Drum (2) Cleaning blade assembly 26TA-209 (3) 25 mode or 36 mode Photosensitive counter reset 2 3 Charging corona unit Transfer/ separation corona unit Developing unit (1) Charging corona wire (2) Changing control plate (1) Discharge wire Cotton swab Cleaning pad Cotton swab (2 pcs.: 1 for each of transfer and separation) Quantity 1 1 MaterialsTools used Cleaning Check Lubrication Replacement Setting powder Implementation classification
(2) 36 mode L detection adjustment 5 6 Main body Fixing unit (1) Ozone filter 40LA1017 (1) Fixing cleaner assembly 40LA-540 (2) Fixing claw 26NA5427 (3) Fixing bearing /U 26NA5371 (4) Fixing bearing /L 26NA5359 7 Final check (1) 25 mode or 36 mode Fixing counter reset (2) 36 mode LD1 offset adjustment (3) 36 mode LD2 offset adjustment (4) Check of image adjustment 1 1 6 2 2
3-11
III SERVICE
(1) Developer Developing unit installing
SERVICE SCHEDULE B. Periodic check (II) (Every 360,000 copies/prints) No. Classification 1 By-pass feed (Paper feed section) Service item (1) Double feed prevention roller 40AA-406 (2) Paper feed roller 26NA-428 (3) Feed roller 40AA-425 Quantity 1
MaterialsTools used Cleaning Check Lubrication Replacement Actual durable count : 100,000 Actual durable count : 100,000 Actual durable count : 100,000
1 1
C. Periodic check (III) (Every 480,000 copies/prints) No. Classification 1 Main body paper feed unit Service item (1) Paper feed rubber 40LA4009 (2) Feed rubber 26NA4011 Quantity 2 2 2 Implementation classification Cleaning Check Lubrication Replacement MaterialsTools used Actual durable count : 200,000 Actual durable count : 200,000 Actual durable count : 200,000
III SERVICE
(3) Double feed prevention rubber 26NA4012 2 Transfer/ separation corona unit Fixing unit (1) Transfer corona unit 40LA-260 (1) Fixing sensor assembly 40LA-534 (2) Fuse mounting plate SP00-0110 (3) Fixing heater lamp /1 40LA8302 (4) Fixing heater lamp /2 40LA8303
1 1 1 1
D. Periodic check (IV) (Every 720,000 copies/prints) No. Classification 1 Developing unit Drum unit Service item (1) Developing unit (Unit without developer) 40LA-300 (1) Drum unit (Unit without drum) 40LA-990 Quantity 1 MaterialsTools used Cleaning Check Lubrication Replacement Implementation classification
3-12
7145 series Field Service Ver.4.0 Mar. 2004 1.3.2 7235/7228/7222 A. Periodic check (I) (Every 200,000 copies/prints) No. Classification 1 Drum unit Service item (1) Drum (2) Cleaning blade assembly 26TA-209 (3) 25 mode or 36 mode Photosensitive counter reset 2 3 Charging corona unit Transfer/ separation corona unit Developing unit (1) Charging corona wire (2) Changing control plate (1) Discharge wire Quantity 1 1
SERVICE SCHEDULE
MaterialsTools used Cleaning Check Lubrication Replacement Setting powder
Cotton swab Cleaning pad Cotton swab (2 pcs.: 1 for each of transfer and separation) 1
(1) Developer Developing unit installing (2) 36 mode L detection adjustment
5 6
Main body Fixing unit
(1) Ozone filter 40LA1017 (1) Fixing heat roller 26NA5303 (2) Fixing pressure roller 27LA5304 (3) Fixing cleaner assembly 27LA-540* (4) Heat insulating sleeve /A 26NA5372 (5) Heat insulating sleeve /B 26NA5373 (6) Fixing claw 27NA5427 (7) Fixing bearing /U 26NA5371 (8) Fixing bearing /L 26NA5359 (9) Fixing idling gear /B 27NA5394 (10)Fixing sensor (11)Fixing thermostat
1 1 1 1 2 Solvest 240 or Multemp FFRM
1 6 2 2 1 Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad Drum cleaner/ Cleaning pad
3-13
III SERVICE
SERVICE SCHEDULE No. Classification 7 Final check Service item (1) 25 mode or 36 mode Fixing counter reset (2) 36 mode LD1 offset adjustment (3) Check of image adjustment B. Periodic check (II) (Every 300,000 copies/prints) No. Classification 1 By-pass feed (Paper feed section) Service item (1) Double feed prevention roller 40AA-406 (2) Paper feed roller 26NA-428 (3) Feed roller 40AA-425 Quantity 1 Quantity
7145 series Field Service Ver.4.0 Mar. 2004 MaterialsTools used Cleaning Check Lubrication Replacement Implementation classification
1 1
III SERVICE
C. Periodic check (III) (Every 400,000 copies/prints) No. Classification 1 Main body paper feed unit Service item (1) Paper feed rubber 40LA4009 (2) Feed rubber 26NA4011 (3) Double feed prevention rubber 26NA4012 2 Transfer/ separation corona unit Fixing unit (1) Transfer corona unit 40LA-260 (1) Fixing sensor assembly 26WA-534 (2) Fuse mounting plate SP00-0110 Quantity 2 2 2 Implementation classification Cleaning Check Lubrication Replacement MaterialsTools used Actual durable count : 200,000 Actual durable count : 200,000 Actual durable count : 200,000
1 1
3-14
7145 series Field Service Ver.4.0 Mar. 2004 D. Periodic check (IV) (Every 600,000 copies/prints) No. Classification 1 Developing unit Drum unit Service item (1) Developing unit (Unit without developer) 27LA-300 (1) Drum unit (Unit without drum) 27LA-200 Quantity 1
SERVICE SCHEDULE
MaterialsTools used Cleaning Check Lubrication Replacement
1.3.3 DF-318 A. Periodic check (I) (Every 960,000 copies/prints) No. Classification 1 Paper feed section Service item (1) Feed rubber 12QV4034 (2) Double feed prevention roller 13GL-405 Quantity 1 1 MaterialsTools used Cleaning Check Lubrication Replacement Actual durable count : 250,000 Actual durable count : 250,000 Implementation classification
B. Periodic check (II) (Every 1,200,000 copies/prints) No. Classification 1 Paper feed section Service item (1) Paper feed roller 13GL4011 Quantity 1 MaterialsTools used Cleaning Check Lubrication Replacement Actual durable count : 300,000 Implementation classification
1.3.4 DF-320 A. Periodic check (I) (Every 1,000,000 copies/prints) No. Classification 1 Paper feed section Service item (1) Paper feed roller 13GL4011 (2) Feed rubber 12QV4034 (3) Double feed prevention roller 13GL-405 Quantity 1 1 1 MaterialsTools used Cleaning Check Lubrication Replacement Implementation classification
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III SERVICE
SERVICE SCHEDULE 1.3.5 DB-211 A. Periodic check (I) Every 480,000 copies/prints (7145) Every 400,000 copies/prints (7235/7228/7222) No. Classification 1 Paper feed section Service item (1) Paper feed rubber 40LA4009 (2) Feed rubber 26NA4011 (3) Double feed prevention rubber 26NA4012 1.3.6 DB-411 A. Periodic check (I) Every 240,000 copies/prints (7145) Every 200,000 copies/prints (7235/7228/7222) No. Classification Service item (1) Paper feed rubber 40LA4009 (2) Feed rubber 26NA4011 (3) Double feed prevention rubber 26NA4012 1.3.7 LT-203 A. Periodic check (I) Every 240,000 copies/prints (7145) Every 400,000 copies/prints (7235/7228/7222) No. Classification 1 Paper feed section Service item (1) Paper feed rubber 40LA4009 (2) Feed rubber 26NA4011 (3) Double feed prevention rubber 26NA4012 Quantity 1 1 1 Quantity 1 1 1 Quantity 2 2 2
III SERVICE
Paper feed section
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7145 series Field Service Ver.4.0 Mar. 2004 1.3.8 FS-112 A. Periodic check (I) Every 600,000 copies/prints No. Classification 1 Exit section Service item (1) Paper exit roller /A 13GQ4519 Quantity 1
SERVICE SCHEDULE
MaterialsTools used Cleaning Check Lubrication Replacement Actual durable count : 600,000
3-17
III SERVICE
SERVICE SCHEDULE
1.4
No.
Replacement parts list

Unit Drum Parts name Parts No. Quantity 1 Actual durable count 240,000 (7145) 200,000 (7235/7228/7222) 240,000 (7145) 200,000 (7235/7228/7222) 720,000 (7145) 600,000 (7235/7228/7222) 480,000 (7145) 400,000 (7235/7228/7222) 240,000 (7145) 200,000 (7235/7228/7222) 720,000 (7145) 600,000 (7235/7228/7222) 240,000 (7145) 200,000 (7235/7228/7222) 120,000 (7145) 100,000 (7235/7228/7222) 120,000 (7145) 100,000 (7235/7228/7222) 200,000 200,000 200,000 200,000 200,000 200,000
01 DC (including changing corona unit)
02
Cleaning blade assembly
26TA-209
03
Drum unit
40LA-990 (7145) 27LA-200 (7235/7228/7222) 40LA-260
04 Transfer/separation corona
Transfer/separation corona unit
05 Developing unit
Developer
III SERVICE
06
Developing unit
40LA-300 (7145) 27LA-300 (7235/7228/7222) 40LA1017
07 Main body
Ozone filter
41
Suction filter /A
40LA-318
42
Filter cover assembly
40LA-314
08 Main body paper feed 09 unit 10 11 12 13
(Tray 1) Paper feed rubber (Tray 1) Feed rubber (Tray 1) Double feed prevention rubber (Tray 2) Paper feed rubber (Tray 2) Feed rubber (Tray 2) Double feed prevention rubber
40LA4009 26NA4011 26NA4012 40LA4009 26NA4011 26NA4012
1 1 1 1 1 1
3-18
7145 series Field Service Ver.4.0 Mar. 2004 No. Unit Parts name (Tray 3) Paper feed rubber (Tray 3) Feed rubber (Tray 3) Double feed prevention rubber (Tray 4) Paper feed rubber (Tray 4) Feed rubber (Tray 4) Double feed prevention rubber Double feed prevention roller Paper feed roller Feed roller Fixing heat roller Parts No. 40LA4009 26NA4011 26NA4012 40LA4009 26NA4011 26NA4012 40AA-406 26NA-428 40AA-425 40LA5303 (7145) 26NA5303 (7235/7228/7222) 40LA5304 (7145) 27LA5304 (7235/7228/7222) 40LA-540 (7145) 27LA-540 (7235/7228/7222) 26NA5372
SERVICE SCHEDULE Quantity 1 1 1 1 1 1 1 1 1 1 Actual durable count 200,000 200,000 200,000 200,000 200,000 200,000 100,000 100,000 100,000 120,000 (7145) 200,000 (7235/7228/7222) 120,000 (7145) 200,000 (7235/7228/7222) 240,000 (7145) 200,000 (7235/7228/7222) 120,000 (7145) 200,000 (7235/7228/7222) 120,000 (7145) 200,000 (7235/7228/7222) 120,000 (7145) 200,000 (7235/7228/7222) 240,000 (7145) 200,000 (7235/7228/7222) 240,000 (7145) 200,000 (7235/7228/7222)
14 DB-211/411 15 16 17 DB-211 18 19 20 By-pass feed unit 21 22 23 Fixing unit
24
Fixing pressure roller
25
Fixing cleaner assembly
26
Heat insulating sleeve /A
27
Heat insulating sleeve /B
26NA5373
28
Fixing idling gear /B
40LA5394 (7145) 27LA5394 (7235/7228/7222) 26NA5427 (7145) 27LA5427 (7235/7228/7222) 26NA5371
30
Fixing claw
31
Fixing bearing /U
3-19
III SERVICE
SERVICE SCHEDULE No. Unit Parts name Fixing bearing /L
7145 series Field Service Ver.4.0 Mar. 2004 Parts No. 26NA5359 Quantity 2 Actual durable count 240,000 (7145) 200,000 (7235/7228/7222) 480,000 (7145) 400,000 (7235/7228/7222) 480,000 (7145) 400,000 (7235/7228/7222) 480,000 480,000 300,000 250,000 250,000 600,000 200,000 200,000 200,000
32 Fixing unit
33
Fixing sensor assembly
40LA-534 (7145) 26WA-534 (7235/7228/7222) SP00-0110
34
Fuse holder
35 36 37 DF-318/320 38 39 40 FS-112
Fixing heater lamp /1 (7145) Fixing heater lamp /2 (7145) Paper feed roller Feed rubber Double feed prevention roller Paper exit roller /A (7145) Paper feed rubber Feed rubber Double feed prevention rubber
40LA8302 40LA8303 13GL4011 12QV4034 13GL-405 13GQ4519 40LA4009 40LA4011 26NA4012
1 1 1 1 1 1 1 1 1
III SERVICE
43 LT-203 44 45
1.5
Important maintenance parts
The important parts specified by Konica Minolta in order to maintain safety of the products are referred to as important maintenance parts. The important maintenance parts for this machine are as described below: No. 1 Unit Fixing unit Parts name Fuse mounting plate assembly Parts No. Quantity SP00-0110 1
Note: SP is indicated in front of the parts number of the important maintenance part. Exercise care when installing the parts according to III. Directions for disassembly and assembly in this manual.
3-20
1 PM PARTS KIT
2. 1 PM PARTS KIT
7145 120,000 copies/kit Name Fixing heat roller Fixing press roller Heat insulating sleeve /A Heat insulating sleeve /B Fixing idling gear /B Suction filter /A Filter cover assembly Dust bag Cleaning pad (10 pcs.) Cotton swabs (4 pcs.) 7235/7228/7222 200,000 copies/kit Name Cleaning blade assembly Ozone filter Fixing heat roller Fixing pressure roller Fixing cleaner assembly Heat insulating sleeve /A Heat insulating sleeve /B Fixing claw Fixing bearing /U Fixing bearing /L Fixing idling gear /B Suction filter /A Filter cover assembly Dust bag Cleaning pad (10 pcs.) Cotton swabs (4 pcs.) Parts No. 26TA-209 40LA1017 26NA5303 27LA5304 27LA-540 26NA5372 26NA5373 27LA5427 26NA5371 26NA5359 27LA5394 40LA-318 40LA-314 Quantity 1 1 1 1 1 2 1 6 2 2 1 2 2 2 2 2 Parts No. 40LA5303 40LA5304 26NA5372 26NA5373 40LA5394 40LA-318 40LA-314 Quantity 1 1 2 1 1 1 1 1 1 1
3-21
III SERVICE
SERVICE MATERIALS LIST
3. SERVICE MATERIALS LIST

Material No. 00V-16-0 Name Drum cleaner Shape Remark 200ml
000V-19-0
Setting powder
25g
000V-18-1
Cleaning pad
10pcs/1pack
III SERVICE
00GR00260
Multemp FF-RM
25g
00GR00210
Solvest 240
Multemp FF-RM recommended
3-22
CE TOOLS LIST
4. CE TOOLS LIST
Tool No. 26NA21340 Name Drum rotation material Shape Quantity 1 unit. Remark Mounted on the drum
26NAJG011
Mirror positioning jig
00VD-5000
New pyramid chart
120A9711
Adjustment chart
For DF adjustment DF-320 is contained in
120A9712
White chart
For DF adjustment DF-320 is contained in the same package.
00VC-2-00
Drum cover
00VD-1000
Blower brush
00VE-1003
Tester
14GS46310
Stapler unit positioning jig
For SK-114 staple adjustment
3-23
III SERVICE
the same package.
CE TOOLS LIST
III SERVICE
Blank page
3-24
PARTS LAYOUT DRAWING
IV DIAGRAMS
1. PARTS LAYOUT DRAWING
1.1 Main body parts layout drawing
A. Switches and sensors (1) Main body rear side
[1] [4] [2] [3]

7322fs4011
[1] [2]
TLD (Toner level sensor) PS9 (Tray set sensor /U)
[3] [4]
PS12 (Tray set sensor /L) SW1 (Main power switch)
4-1
IV DIAGRAMS
PARTS LAYOUT DRAWING (2) By-pass tray/Developing unit
[4]
[3]
[2]
[1]
[1] [2] TDS (Toner density sensor) VR1 (By-pass tray paper size sensor VR) [3] [4] PS13 (By-pass tray no paper sensor) PS20 (By-pass tray paper size sensor)
IV DIAGRAMS
(3) Fixing unit
[4]
[1] [2] [3]
[1] [2]
TH2 (Fxing temperature sensor /2) TH1 (Fxing temperature sensor /1)
[3] [4]
TS (Thermostat) PS2 (Fixing exit sensor)
4-2
7145 series Field Service Ver.4.0 Mar. 2004 (4) Scanner section/Operation section
[2]
[1]
[3]
[4]
[1] [2]
SW2 (Sub power switch) PS14 (Scanner home position sensor)
[3] [4]
PS17 (APS sensor) PS15 (APS timing sensor)
4-3
IV DIAGRAMS
PARTS LAYOUT DRAWING (5) Main body right side (Paper feed section/ADU)
[8] [7] [6] [5] [4]

[1] [2] [3] [4] PS4 (ADU sensor) PS8 (No paper sensor /U) PS11 (No paper sensor /L) PS1 (Registration sensor) [5] [6] [7] [8]
[1] [3] [2]
PS22 (Timing sensor /L) (7145/7235/7228 only) PS10 (Upper limit sensor /L) PS21 (Timing sensor /U) (7145/7235/7228 only) PS7 (Upper limit sensor /U)
IV DIAGRAMS
4-4
7145 series Field Service Ver.4.0 Mar. 2004 (6) Main body front side/Main body left side
[4] [3]
[2]
[1]
[1] [2] SW3 (Interlock switch) SW1 (Main power switch) [3] [4] HUM1 (Humidity sensor) PS5 (Toner bottle sensor)
4-5
IV DIAGRAMS
PARTS LAYOUT DRAWING B. Loads (1) Main body rear side
[18]
[17] [16] [15] [14] [13] [12] [11] [10] [9] [8]
[1] [2] M4 (Toner supply motor 1) M10 (Toner supply motor 2) SD9 (Toner solenoid) FM7 (Internal cooling fan /2) (7145 only) M3 (Developing motor) (7145 only) FM1 (DC power supply cooling fan) M7 (Tray motor /U) M8 (Tray motor /L) M6 (ADU motor)
[1]
[2] [3] [4] [5] [6] [7]

[10] [11] [12] [13] [14] [15] [16] [17] [18] SD2 (1st paper feed solenoid /L) M9 (Paper feed motor) MC2 (Loop clutch) SD1 (1st paper feed solenoid /U) MC1 (Registration clutch) M1 (Main motor) SD5 (ADU gate solenoid) M11 (Fixing motor) M2 (Scanner motor)
IV DIAGRAMS
[3] [4] [5] [6] [7] [8] [9]
4-6
7145 series Field Service Ver.4.0 Mar. 2004 (2) Main body right side (Paper feed section/ADU)
[5] [1]
[2]
[4] [3]
[1] [2] [3] FM3 (Internal dehumidifying fan /1) SD4 (Cleaning web solenoid) SD3 (By-pass feed solenoid) [4] [5] TSL (Transfer synchronization lamp) FM6 (Internal dehumidifying fan /2)
(3) Write unit
[1]
[1] M5 (Polygon motor)
4-7
IV DIAGRAMS
PARTS LAYOUT DRAWING (4) Drum unit/Fixing unit
[4]
[3]
[1] [2]
[1] [2]
L2 (Fixing heater lamp /1) L3 (Fixing heater lamp /2)
[3] [4]
PCL (Pre-charging exposure lamp) SD7 (Separation claw solenoid)
IV DIAGRAMS
4-8
7145 series Field Service Ver.4.0 Mar. 2004 (5) Operation section/Scanner section
[5] [4]
[3]
[2]
[1]
7322fs4001
[1] [2]
PTC (Heater) : Option of the service parts setting FM4 (Internal cooling fan /1)
[3] [4] [5]
FM5 (Developing suction fan) FM7 (Polygon cooling fan) (7235 only) FM2 (Fixing cooling fan) (7145/7235 only)
4-9
IV DIAGRAMS
PARTS LAYOUT DRAWING C. PCBs and others (1) Main body rear side In the case of the 7145
[8]
[9]
[7]
[1]
[2] [3]
[4] [6] [5]

[1] [2] [3] CB (Main body control board) FCB (Fixing control board) : only 220V system CBR2 (Circuit breaker /2) CBR1 (Circuit breaker /1) DCPS (DC power supply) [6] [7] [8] [9] SCB (System control board) PRMB (Parameter memory board) INV1 (Exposure lamp inverter) SCDB (Scanner drive board)
IV DIAGRAMS
[4] [5]
4-10
7145 series Field Service Ver.4.0 Mar. 2004 In the case of the 7235/7228/7222
[9] [1] [8]
[2] [3] [7] [4]
[6]
[1] [2] [3] [4] [5] CB (Main body control board) FCB (Fixing control board) CBR1 (Circuit breaker /1) CBR2 (Circuit breaker /2) DCPS (DC power supply) [6] [7] [8] [9]
[5]
ADUDB (ADU drive board) SCB (System control board)
7322fs4002e
PRMB (Parameter memory board) INV1 (Exposure lamp inverter)
4-11
IV DIAGRAMS
PARTS LAYOUT DRAWING (2) Operation section/Scanner section
[8]
[7] [6] [1] [5] [4] [3]
[2]
[1] [2] [3] [4] TC (Total counter) (7145 is provided as standard equipment) KC (Key counter) OB (Operation board) INV2 (Display inverter) [5] [6] [7] [8] LCDB (Display board) PAKB (Panel key board) PSW2B (Power SW2 board) L1INVB (Exposure lamp power supply board)
(3) Main body front side
IV DIAGRAMS
[3] [1] [2]
[1] [2]
PFDB /U (Paper feed detection board /U) PFDB /L (Paper feed detection board /L)
[3]
HV (High voltage power)
4-12
7145 series Field Service Ver.4.0 Mar. 2004 (4) Write unit/Drum unit
[3]
[2]
[1]
[1] [2]
TCSB (Toner control sensor board) INDEX (Index sensor board)
[3]
LDB (LD drive board)
4-13
IV DIAGRAMS
1.2
DF-318/320 parts layout drawing

[4] [5]
[1] [3]
[1] [2] [3] PS301 (Original no paper sensor) SD301 (Paper exit solenoid) PS303 (DF open/close sensor)
[2]
[4] [5] SD302 (Roller pressure solenoid) PS304 (Cover open/close sensor)
[5] [4]
[6] [7]
IV DIAGRAMS
[3] [2]
[1] [2] [3] [4] PS308 (Original registration sensor) SD303 (Stamp solenoid) PS309 (Original conveyance sensor) PS302 (Original exit sensor)
[1]
[5] [6] [7]
VR301 (Original size VR) PS305 (Original size sensor/1) PS306 (Original size sensor/2)
4-14
[1] [2]
[3]
[4] [5]
[1] [2] [3]
M301 (Original feed motor) M303 (Original reverse motor) M302 (Original conveyance motor)
[4] [5]
FM301 (Cooling fan) DFDB (DF drive board)
1.3
DB-211 parts layout drawing

[9] [8] [1] IV DIAGRAMS [7] [6] [5] [4] [3]
[6] [7] [8] [9] PSDTB/3 (Paper size detection board /3) HTR100 (Heater) : Option of the service parts setting PS102 (Tray upper limit sensor /3) PS104 (Paper feed sensor /U)
[2]
[1] [2] [3] [4] [5]
PS103 (No paper sensor /3) PS108 (No paper sensor /4) PS105 (Paper feed sensor /L) PS107 (Tray upper limit sensor /4) PSDTB/4 (Paper size detection board /4)
4-15
[7]
[8]
[1]
[6]
[5] [2] [4] [3]

[1] [2] [3] [4] PS106 (Tray sensor /4) DBDB (DB drive board) SD102 (Paper feed solenoid /L) M102 (Tray up drive motor /4) [5] [6] [7] [8] M101 (Tray up drive motor /3) M100 (DB feed motor) SD101 (Paper feed solenoid /U) PS101 (Tray sensor /3)
1.4
DB-411 parts layout drawing

[6] [1]
IV DIAGRAMS
[5] [3] [4]

[1] [2] [3] PS103 (No paper sensor /3) PS104 (Paper feed sensor /U) PS105 (Paper feed sensor /L)
[2]
[4] [5] [6]
PSDTB/3 (Paper size detection board /3) HTR100 (Heater) : Option of the service parts setting PS102 (Tray upper limit sensor /3)
4-16
[5] [4]
[6]
[3] [2] [1]

[1] [2] [3] PS109 (Remaining paper sensor) PS101 (Tray sensor /3) M100 (DB feed motor) [4] [5] [6] M101 (Tray up drive motor /3) SD101 (Paper feed solenoid /U) DBDB (DB drive board)
1.5
LT-203 parts layout drawing

[8] [7] [9] [10] [11] [1] [2]
[3] [4] [5]
[6]
[1] [2] [3] [4] [5]
LTDB (LT drive board) SW151 (Interlock switch) PS154 (Remaining paper sensor /1) PS151 (Remaining paper sensor /2) HTR150 (Heater) : Option of the service parts setting
[6] [7] [8] [9] [10] [11]
SD151 (LT paper feed solenoid) PS153 (No paper sensor) PS155 (Paper feed sensor) PS152 (Tray upper limit sensor) M151 (Tray up drive motor) M150 (LT paper feed motor)
4-17
IV DIAGRAMS
1.6
FS-112 parts layout drawing
[6] [5] [4] [3] [2] [1]

[1] [2] [3] M706 (Tray up/down motor) PS706 (Tray lower limit sensor) PS716 (Tray count sensor) [4] [5] [6] PS703 (Paper exit sensor) PS704 (Paper exit full sensor) PS711 (Tray upper limit sensor)
IV DIAGRAMS
[5]
[4] [3] [1]
[2]
[1] [2] [3]
PS710 (Alignment HP sensor /F) M704 (Alignment motor /F) M703 (Alignment motor /R) 4-18
[4] [5]
PS709 (Alignment HP sensor /R) PS707 (No paper sensor)
[1]
[2]
[1]
PS708 (Stapler unit HP sensor)
[2]
M705 (Stapler movement motor)
[2] [1]
[1]
MS701 (Front door switch)
[2]
FNSCS (FNS control board)
4-19
IV DIAGRAMS
[5] [4] [3]
[6]
[7] [8] [9]
[2] [1]
[1] [2] [3] [4] [5]
M707 (Paper pressure motor) MS702 (Shutter switch) PS705 (Shutter sensor) PS701 (Paper pressure sensor) PS702 (FNS entrance sensor)
[6] [7] [8] [9]
M702 (Paper exit motor) M701 (FNS conveyance motor) FM701 (Cooling fan) SD701 (Roller release solenoid)
IV DIAGRAMS
[4]
[3]
[1] [2]
[1] [2] M708 (Stapler motor) PS713 (Staple detection sensor ) [3] [4] PS712 (Stapler HP sensor) PS714 (Stapler ready sensor)
4-20
1.7
RU-101 parts layout drawing

[1] [2]
[3]
[1] [2]
PS1 (Front door sensor) PS2 (Paper exit sensor)
[3]
FUB (Fuse board)
1.8
IT-101 parts layout drawing

[3] [4]
[2]
[1] [2] PS25 (IT door sensor) SD8 (Gate solenoid) [3] [4]
[1]
PS24 (IT paper exit sensor /L) PS23 (IT paper exit sensor /U)
4-21
IV DIAGRAMS
CONNECTOR LAYOUT DRAWING
2. CONNECTOR LAYOUT DRAWING

2.1 Main body connector layout drawing
A. Main body control board In the case of the 7145

28 (W: 22 pin) 17 (W: 36 pin) 29 (W: 32 pin) 23 (GY: 22 pin)
16 (W: 15 pin)
38 (W: 9 pin) 35 (W: 5 pin)
18 (W: 14 pin) 1 (W: 8 pin)
41 (W: 11 pin) 36 (W: 10 pin) 37 (W: 8 pin)
27 (W: 8 pin) 2 (BK: 68 pin)
42 (W: 8 pin)
20 (W: 4 pin) 21 (W: 6 pin)
24 (W: 40 pin)
19 (W: 9 pin)
22 (W: 5 pin) 40 (W: 4 pin)
26 (W: 34 pin)
25 (W: 36 pin) 39 (W: 4 pin) 15 (W: 24 pin)
IV DIAGRAMS
4-22
7145 series Field Service Ver.4.0 Mar. 2004 In the case of the 7235/7228/7222
32 (W: 3 pin) 19 (W: 3 pin) 33 (W: 4 pin) 18 (W: 14 pin) 16 (W: 9 pin) 31 (W: 11 pin) 36 (W: 10 pin) 37 (W: 8 pin)
38 (W: 9 pin) 35 (W: 5 pin) 27 (W: 8 pin)
90 (W: 8 pin)
15 (W: 30 pin)
20 (W: 4 pin) 21 (W: 6 pin)
24 (W: 38 pin) 42 (W: 8 pin)
22 (W: 5 pin)
26 (W: 36 pin)
25 (W: 34 pin) 14 (W: 4 pin)

7322fs4003
15 (W: 30 pin)
B. System control board In the case of the 7145

46 (W: 50 pin) 34 (W: 24 pin) 431 (W: 5 pin)
45 (W: 4 pin) 39 (W: 9 pin) 41 (W: 8 pin)
44 (W: 22 pin) 32 (BK: 20 pin) 33 (BK: 24 pin)
432 (W: 24 pin) 47 (W: 2 pin) 35 (W: 144 pin) 42 (W: 9 pin) 502 (W: 3 pin) 38 (BK: 100 pin)
501 (BK: 44 pin) 40 (W: 36 pin)
37 (BK: 120 pin)
500 (W: 4 pin)
31 (W: 7 pin)
7145fs4033
4-23
IV DIAGRAMS
CONNECTOR LAYOUT DRAWING In the case of the 7235/7228/7222

431 (W: 5 pin)
58 (W: 20 pin)
44 (W: 22 pin)
502 (W: 3 pin)
53 (W: 144 pin)
432 (W: 12 pin) 42 (W: 9 pin)
40 (W: 36 pin)
501 (BK: 44 pin)
41 (W: 8 pin) 48 (W: 4 pin)
56 (BK: 100 pin)
55 (BK: 120 pin)
500 (W: 4 pin) 43 (W: 6 pin)

7322fs4004
C. High voltage power
70 (W: 9 pin) 72 (W: 3 pin)
71 (W: 12 pin)
D. DC power supply
IV DIAGRAMS
1 (W: 5 pin) 2 (W: 7 pin) (7145) 2 (W: 6 pin) (7235/7228/7222) 6 (W: 20 pin) 10 (W: 3 pin)
7322fs4005e
3 (W: 5 pin) 7 (W: 26 pin) 8 (W: 4 pin) 5 (W: 4 pin)
E. A/D conversion board
60 (W: 50 pin)
4-24
7145 series Field Service Ver.4.0 Mar. 2004 F. Scanner drive board (7145 only)
61 (W: 15 pin)
64 (W: 9 pin) 60 (W: 5 pin)
62 (W: 3 pin) 63 (W: 4 pin)
G. Operation board
84 (W: 13 pin)
80 (W: 24 pin) (7145) 80 (W: 28 pin) (7235/7228/7222) 83 (W: 4 pin) 86 (W: 14 pin)
89 (W: 8 pin)
7322fs4006e
H. LD drive board
50 (W: 24 pin) (7145) 50 (W: 12 pin) (7235/7228/7222)
7322fs4007e
I.
Index sensor board

51 (W: 5 pin)
J.
Toner control sensor board

1 (W: 7 pin)
4-25
IV DIAGRAMS
CONNECTOR LAYOUT DRAWING K. Power SW2 board

1 (W: 8 pin)
L.
Paper size detection board /U, /L

1 (W: 5 pin)
M. Parameter memory board

2 (BK: 24 pin)
1 (BK: 20 pin)
IV DIAGRAMS
N. Exposure lamp power supply board

96 (W: 2 pin)
97 (W: 2 pin)
O. Display inverter
77 (W: 4 pin)
71 (W: 3 pin)
4-26
7145 series Field Service Ver.4.0 Mar. 2004 P. Exposure lamp inverter
931 (W: 4 pin)
930 (W: 3 pin)
Q. ADU drive board (Except the 7145)
71 (W: 6 pin)
70 (W: 9 pin)
7322fs4008
R. Fixing control board (Metric size only)
99 (W: 4 pin)
4-27
IV DIAGRAMS
2.2
DF-318/320 connector layout drawing
A. DF drive board
216 (W: 6 pin) 215 (W: 18 pin) 212 (W: 7 pin)
213 (W: 3 pin)
214 (W: 28 pin) 211 (W: 36 pin)
2.3
DB-211 connector layout drawing
A. DB drive board
101 (9 pin) 100 (6 pin) 106 (19 pin)
102 (11 pin)
IV DIAGRAMS
103 (24 pin)
104 (18 pin)
B. Paper size detection board /3

1 (5 pin)
C. Paper size detection board /4

1 (5 pin)
4-28
2.4
DB-411 connector layout drawing
A. DB drive board
101 (9 pin) 100 (6 pin) 106 (19 pin)
102 (11 pin)
105 (3 pin)
103 (24 pin)
B. Paper size detection board /3

1 (5 pin)
2.5
LT-203 connector layout drawing
A. LT drive board
112 (11 pin)
114 (3 pin) 113 (17 pin)
110 (19 pin)
4-29
IV DIAGRAMS
2.6
FS-112 connector layout drawing
A. FNS control board

701 (10 pin) 715 (30 pin) 706 (2 pin) 712(2 pin) 711 (2 pin)
709 (12 pin)
714 (15 pin) 716 (36 pin) FNS CB
704 (12 pin) 702 (11 pin) 713 (3 pin) 710 (2 pin)
708 (8 pin)
703 (12 pin) 705 (W: 6 pin)
707 (30 pin) 717 (2 pin)
2.7
RU-101 connector layout drawing
A. Fuse board
F1
IV DIAGRAMS
3 (W: 6 pin)
4 (W: 2 pin)
4-30
JAM CODE LIST
3. JAM CODE LIST

Classification By-pass Jam Code During operation J10 PS1 (Registration sensor) failed to turn ON within a predetermined time after SD3 (Bypass solenoid) ON. PS1 (Registration sensor) failed to turn ON within a predetermined time after SD1 (First paper feed solenoid /U) ON. Lower tray DB tray J13 J12 PS1 (Registration sensor) failed to turn ON within a predetermined time after SD2 (First paper feed solenoid /L) ON. PS104 (First paper feed sensor /U) failed to turn ON within a predetermined time after SD101 (Paper feed solenoid /U) ON. J14 PS105 (First paper feed sensor /L) failed to turn ON within a predetermined time after SD102 (Paper feed solenoid /L) ON. LT-203 J15 PS155 (Paper feed sensor) failed to turn ON within a predetermined time after SD151 (LT paper feed solenoid) ON. DB tray J16-1 The PS1 (Registration sensor) is not turned ON in the specified period of time after either of the PS104 (Paper feed sensor /U), the PS105 (Paper feed sensor /L) and the then turned OFF. LT-203 J16-2 PS104 (Paper feed sensor/U) or PS105 (Paper feed sensor/L) failed to turn ON within a predetermined time after SD151 (LT paper feed solenoid) ON. Others J20-2 ADU door open jam SW3 (Interlock switch) went OFF during copying/printing. Others FS-112 Others FS-113 J20-3 J20-3 FNS front door open jam MS701 (Front door) went OFF during copying/printing or, came off from the main body. FNS upper front cover open jam PC17 (Front door detection sensor) went OFF during copying/printing or, came off from the main body. Others FS-114 J20-3 FNS front door open jam The S1-FN (Front cover open/close detection SW) turned OFF while in copying/printing. 4-31
3
Causes
Resulting operation If copying is in progress at time of jam, the copier completes ejection and then stops.
Correction Take out the paper from the bypass tray, and remove any jammed paper. Open the ADU door, remove any jammed paper. Pull out the tray, and remove any jammed paper. Open the DB conveyance door, remove any jammed paperr. Pull out the tray, and remove any jammed paper. Open the LT top cover, remove any jammed paper. Open the ADU door, remove any jammed paper.
Upper tray
J11
Open the LT top cover, remove any jammed paper. Printer section stops immediately. Remove jammed paper according to message.
IV DIAGRAMS
PS155 (Paper feed sensor) is turned ON and
JAM CODE LIST Classification Others Jam Code During operation J20-4 When an emergency stop instruction is Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation Printer section stops immediately. Remove jammed paper according to message. received from the system while in the system emergency stop jam print job. RU-101 front door open jam PS1 (Front door sensor) went OFF during copying/printing. FNS shutter switch operation jam MS702 (Shutter) went ON during copying/ printing. Correction
Others RU-101 Others FS-112 Others FS-114
J20-5
J20-6
J20-6
Intermediate transport guide open jam The S4-FN (Intermediate jam guide detection SW) turned OFF while in copying/printing. Shutter open jam The S2-FN (Shutter detection SW) turned OFF while in copying/printing.
Others FS-113 Others SK-114 Others FS-113 Conveyance
J20-7
Top cover open jam PC18 (Top cover detection sensor) went OFF during copying/printing.
J20-7
SK-114 open jam The S4-SK (Saddle safety switch) turned OFF while in copying/printing.
J20-8
Connecting connector coming off jam The FS-113 connecting connector comes off from the main body during copying/printing.
IV DIAGRAMS
J30
PS1 (Registration sensor) failed to turn ON within a predetermined time after MC1 (Registration clutch) ON.
Open the ADU door, remove any jammed paper.
J31
PS2 (Fixing exit sensor) failed to turn ON within a predetermined time after MC1 (Registration clutch) ON.
Fixing/ Exit Others
J32
The PS2 (Fixing exit sensor) is not turned OFF in the specified period of time (by paper sizes) after it is turned ON.
J50-1
Failed to receive print request from system within a predetermined time after PS1 (Registration sensor) ON.
The main body stop immediately.
J50-2 J50-3
Valid signal failed to turn ON within a predetermined time after start of printing. MC1 (Registration clutch) failed to turn ON within a predetermined time after start of printing.
4-32
7145 series Field Service Ver.4.0 Mar. 2004 Classification DF-318/ 320 J61-2 J62-1 J62-2 Jam Code During operation J61-1 The PS304 (Cover open/close sensor) is turned OFF while in operation. The PS303 (DF open/close sensor) is turned OFF while in operation. Original did not feed. PS309 (Original conveyance sensor) failed to turn ON within a predetermined time after start of refeed for single sided original. J62-3 PS309 (Original conveyance sensor) failed to turn ON within a predetermined time after start of reverse refeed for double sided original. J62-4 PS309 (Original conveyance sensor) did not go OFF within the specified period after it went ON, during original exit. J62-5 PS309 (Original conveyance sensor) did not go OFF within the specified period after it went ON, during original reversal. J63-1 J63-2 PS302 (Original exit sensor) did not go ON during original exit. PS302 (Original exit sensor) did not go OFF within the specified period after it went ON, during original exit. J63-3 PS308 (Original registration sensor) failed to turn OFF within a predetermined time after J63-4 PS309 (Original conveyance sensor) failed to turn OFF within a predetermined time after start of reverse refeed for double sided original. When idling J65-1 PS308 (Original registration sensor) ON during idling state. PS309 (Original conveyance sensor) ON during idling state. J65-3 PS308 (Original registration sensor), PS309 (Original conveyance sensor) ON during idling state. J65-8 J65-9 J65-10 PS302 (Original exit sensor) ON during idling state. PS308 (Original registration sensor), PS302 (Original exit sensor) ON during idling state. PS309 (Original conveyance sensor), PS302 (Original exit sensor) ON during idling state. Causes Resulting operation The RADF stops immediately.
JAM CODE LIST Correction Open the open/ close cover, remove any jammed paper. Remove any jammed paper from the main bodys conveyance section.
Open the open/ close cover, remove any jammed paper. Open the open/ close cover and the reverse guide and remove jammed paper, if any.
J65-2
4-33
IV DIAGRAMS
start of refeed for single sided original.
JAM CODE LIST Classification DF-318/ 320 Jam Code When idling J65-11 Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation PS308 (Original registration sensor), PS309 (Original conveyance sensor), PS302 (Original exit sensor) ON during idling state. Open the open/ close cover and the reverse guide and remove jammed paper, if any. PS702 (FNS entrance sensor) ON during idling state. Remove jammed paper, if any, from the FNS/main body. Remove jammed paper, if any, from the FNS/RU/main body. Correction
FS-112
J72-1
FS-113 RU-101
J72-1
The PS2 (Passage sensor) of RU-101 is turned ON while in idling.
FS-114 FS-112 FS-113
J72-1 J72-2 J72-2
PC4-FN (Entrance sensor) is ON during idling. PS707 (No paper sensor) ON during idling state. While in idling, either of the PC4 (Upper path sensor), the PC2 (Lower path sensor), PC3 (Storage sensor), PC5 (Process tray paper exit sensor) and the PC1 (1st tray exit sensor) is ON.
Remove jammed paper, if any, from the FNS/main body. Remove jammed paper, if any, from the FNS/main body.
FS-114
J72-2 J72-3
PC5-FN (Transport sensor) is ON during idling. PC8-FN (Storage tray detecting sensor) is ON during idling. PC20-SK (Saddle exit sensor) is ON during idling. During operation PS702 (FNS entrance sensor) failed to turn ON within a predetermined time after PS2 (Fixing exit sensor) ON. After the PS2 (Fixing exit sensor) is turned ON, the PS2 (Passage sensor) of RU-101 is not turned ON. PC4-FN (Entrance sensor) does not ON after specified time from PS2(fixing exit sensor) ON. The FNS/main body stop immediately. Remove jam paper from SK/FNS if any. Remove jammed paper, if any, from the FNS/main body. Remove jammed paper, if any, from the FNS/RU/main body. Open front door and remove jammed paper if any. Remove jammed paper, if any, from the FNS/the main body.
IV DIAGRAMS
SK-114 J72-4 FS-112 J72-16
FS-113 RU-101
J72-16
FS-114
J72-16
FS-112
J72-17
PS707 (No paper sensor) failed to turn ON within a predetermined time after PS702 (FNS entrance sensor) ON. (Straight, sort/ group mode for other than small size)
4-34
7145 series Field Service Ver.4.0 Mar. 2004 Classification FS-113 Jam Code During operation J72-17 The PS2 (Passage sensor) of RU-101 is not turned OFF. the PC1 (1st tray exit sensor) is not turned ON. (Sort/Group) After the PS2 of RU-101 is turned ON, the PC4 (Upper path sensor) is not turned ON. (Staple) After the PS2 of RU-101 is turned ON, the PC2 (Lower path sensor) is not turned ON. (Staple/Sort/Group) The PC4 is not turned OFF after it is turned ON. (Staple) The PC2 is not turned OFF after it is turned ON. (Staple/Sort/Group) After the PC4 is turned ON, the PC3 (Storage sensor) is not turned ON. (Staple) FS-114 J72-17 After the PC2 is turned ON, the PC3 is not turned OFF. (Staple/Sort/Group) PC4-FN (Entrance sensor) does not OFF after specified time from ON. PC5-FN (Transport sensor) does not ON after specified time from PC4-FN (Entrance sensor) ON. turned ON, it is not turned OFF. After the PC3 (Storage sensor) is turned ON, it is not turned OFF. FS-113 J72-18 After the PC1 (1st tray exit sensor) is Causes Resulting operation The FNS/main body stop
JAM CODE LIST Correction Pull out the FNS from the main body, and remove jammed paper, if any, from the FNS/ main body.
After the PS2 of RU-101 is turned ON, immediately.
Open front door and remove jammed paper if any.
from the main body, and remove jammed paper, if any, from the FNS/ main body.
FS-114
J72-18
PC5-FN (Transport sensor) does not OFF after specified time from ON.
Open front door and remove jammed paper if any. Remove jammed paper, if any, from the FNS/main body.
FS-112
J72-19
PS702 (FNS entrance sensor) failed to turn OFF within a predetermined time after turning ON. (Staple, sort/group)
J72-21
PS707 (No paper sensor) failed to turn OFF within a predetermined time after PS703 (Paper exit sensor) turning ON. (Small size staple, sort/group)
4-35
IV DIAGRAMS
Pull out the FNS
JAM CODE LIST Classification FS-113 Jam Code During operation J72-21 Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation While exiting paper after completion of stapling, the PC5 (Process tray paper detection sensor) is not turned OFF after it is turned ON. The FNS/main body stop immediately. Pull out the FNS from the main body, and remove jammed paper, if any, from the FNS/ main body. After specified time from stapling, PC8-FN (Strorage tray paper detect sensor) or PC20-SK (Saddle exit sensor) of SK-114 does not ON. Remove jammed paper, if any, from the FNS/main body. Correction
FS-114 SK-114
J72-21
FS-112
J72-23
PS707 (No paper sensor) failed to turn OFF within a predetermined time after PS703 (Paper exit sensor) turning ON. (Straight)
FS-114 SK-114 FS-114 PK-114 FS-112
J72-25 J72-43 J72-81
PC22-SK (Crease roller home position sensor) does not ON within specified time. M1-PK (Punch motor) does not OFF after specified time from ON. Staple jam M708 (Stapler motor) failed to turn OFF within a predetermined time after turning ON. (Forward operation not completed.)
Open front door and remove jammed paper if any. Remove the jammed staple.
FS-113
J72-81
After the staple motor 1 starts forward rotation, the PC14 (Staple home sensor) is not turned ON in the specified period of time. Then, the staple motor 1 starts backward rotation and the PC14 is turned ON in the specified period of time.
The FNS/main body stop immediately.
Pull out the FNS from the main body, and remove jammed staples, if any. Remove jammed staple, if any. Pull out the FNS from the main body, and remove jammed staples, if any.
IV DIAGRAMS
FS-114
J72-81
Staple home position sensor does not ON after specified time from staple motor forward rotation.
FS-113
J72-82
After the staple motor 2 starts forward rotation, the PC14 (Staple home sensor) is not turned ON in the specified period of time. Then, the staple motor 2 starts backward rotation and the PC14 is turned ON in the specified period of time.
J72-83
After the staple motors 1 and 2 start forward rotation, the PC14 (Staple home sensor) is not turned ON in the specified period of time. Then, the staple motors 1 and 2 start backward rotation and the PC14 is turned ON in the specified period of time.
4-36
7145 series Field Service Ver.4.0 Mar. 2004 Classification Jam Code During operation SK-114 J72-84 Saddle staple home position sensor 1 does ple motor 1 forward rotation. Saddle staple home position sensor 2 does not ON within specified time from saddle staple motor 2. PS23 (IT exit sensor /U) or PS24 (IT exit sensor /L) went ON during idling. Causes Resulting operation The FNS/main immediately.
JAM CODE LIST Correction Remove jammed staple, if any.
not ON within specified time from saddle sta- body stop
J72-85
During operation When idling
IT-101
J75-1
Open the IT cover, remove any jammed paper.
J75-10
PS23 (IT exit sensor /U) failed to turn ON within a predetermined time after PS2 (Fixing exit sensor) turning ON. PS24 (IT exit sensor /L) failed to turn ON within a predetermined time after PS2 (Fixing exit sensor) turning ON. PS2 (Fixing exit) failed to turn OFF within a predetermined time after PS23 (IT exit sensor /U) or PS24 (IT exit sensor /L) turning ON.
Printer section stops immediately.
J75-11
J75-12
J75-13
The IT door open jam PS25 (IT door sensor) went OFF during copying/printing. When idling
Paper feed
J81
PS1 (Registration sensor) ON during idling state.
Open the ADU door, remove any jammed
J82
PS105 (Paper feed sensor /L) ON during idling state.
Open the DB conveyance door, remove jammed paper. If paper is jammed in the main body: open the ADU door, remove the jammed paper.
J83
PS155 (Paper feed sensor) ON during idling state.
Open the LT top cover, remove any jammed paper. Open the ADU door, remove any jammed paper.
Paper exit
J90
PS2 (Fixing exit sensor) ON during idling state.
4-37
IV DIAGRAMS
paper.
JAM CODE LIST Classification ADU conveyance J97-1 Jam Code During operation J92 Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation PS1 (Registration sensor) failed to turn ON within a predetermined time after start of ADU reversal. PS4 (ADU sensor) failed to turn ON within a predetermined time after PS2 (Fixing exit sensor) ON. PS4 (ADU sensor) failed to turn OFF within a predetermined time after turning ON. When idling PS4 (ADU sensor) ON during idling state. Printer section stops immediately. Open the ADU door, remove any jammed paper. Correction
J97-2 J100
IV DIAGRAMS
4-38
ERROR CODE LIST
4. ERROR CODE LIST

4.1 Error code list
Causes Communication error at CB (Main body control board) Failure in serial communication between the SCB (System control board) and CB (Main body control board). F10-2 Communication error at CB (Main body control board) Serial communication error to the sub CPU in the CB, receiving command error, and platen operation sequence error. F10-3 Communication error between the CB (Main body control board) and DBDB (DB drive board). F10-4 Sub-CPU A/D conversion error Two consecutive failures to respond to CB (Main body control board) A/D conversion request. Paper feed tray abnormalities F18-1 Error in main body upper tray up PS10 (Upper limit sensor /L) failed to turn ON within a predetermined time after M7 (Tray motor /U) ON. F18-2 Error in main body lower tray up PS10 (Upper limit sensor /L) failed to turn ON within a predetermined time after M8 (Tray motor /L) ON. F18-3 Error in DB upper tray up PS102 (Tray upper limit sensor / 3) failed to turn ON within a predetermined time after M101 (Tray up drive motor /3) ON. DBDB (DB drive board) M101 (Tray up drive motor /3) PS102 (Tray upper limit sensor /3) CB (Main body control board) M8 (Tray motor /L) PS10 (Upper limit sensor /L) CB (Main body control board) M7 (Tray motor /U) PS7 (Upper limit sensor /U) CB (Main body control board) CB (Main body control board) DBDB (DB drive board) Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. CB (Main body control board) CB (Main body control board) SCB (System control board) Estimated abnormal parts code Main body Communication abnormalities F10-1 Classification Warning
4-39
IV DIAGRAMS
ERROR CODE LIST Classification Warning code Main body Paper feed tray abnormalities F18-4 Error in DB lower tray/LCT tray up PS107 (Tray upper limit sensor / 4) failed to turn ON within a predetermined time after M102 (Tray up drive motor /4) ON. F18-5 Error in LT tray up PS152 (Tray upper limit sensor) failed to turn ON within a predetermined time after M151 (Tray up drive motor) ON. Drum-area abnormalities F22-1 Internal overheating The temperature at the outside of the drum reached or exceeded 58C. F23-1 PCL connector detached When the PCL was being turned ON prior to the start of initial charging, a PCL abnormality was detected 15 times in a row at the specified intervals after the specified period of time. High voltage power error F26-2 F26-1 L detection data error When the L detection output is greater than 3.0V. Abnormal output from TDS (Toner density sensor) Maximum TDS output voltage failed to exceed 1.0V. F26-3 Abnormal output from TDS (Toner density sensor) TDS output ripple voltage failed to reach 0.5V F26-4 Toner density abnormality If L detection power exceeds 2.6V prior to toner out detection by the TLD (Toner level sensor), the automatic toner supply feature should restore the toner density. This error occurs if this feature fails to restore the density. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. LTDB (LT drive board) M151 (Tray up drive motor) PS152 (Tray upper limit sensor) TCSB (Toner control sensor board) FM4 (Internal cooling fan /1) FM7 (Internal cooling fan /2) (7145 only) PCL (Pre-charging exposure lamp) connector CB (Main body control board) DBDB (DB drive board) M102 (Tray up drive motor /4) PS107 (Tray upper limit sensor /4) Estimated abnormal parts
TDS (Toner density sensor) CB (Main body control board)
IV DIAGRAMS
TLD (Toner level sensor) Toner supply unit Load the toner bottle again
4-40
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Main body High voltage power error F28-1 Charging abnormality When the EM signal (charge_em 1) is detected 5 times at the specified intervals. Causes Resulting operation If any copying operation is being made, stop the main body after completion of paper exit. Turn the RL1 (Main) off. F28-2 Transfer lightning abnormality When the EM signal (trans_em) is detected 3 times at the specified intervals, this phenomenon occurs 5 times in 1 job. F28-3 Separation lightning abnormality When the EM signal (separate_em) is detected 3 times at the specified intervals, this phenomenon occurs 5 times in 1 job. High fixing temperature abnormalities F34-1 High fixing temperature abnormality (TH1) The TH1 (Fixing temperature sensor /1) detects a temperature over 236C continuously for a specified period of time. F34-2 High fixing temperature abnormality (TH2) The TH2 (Fixing temperature sensor /2) detects a temperature over 236C continuously for a specified period of time. Low fixing temperature abnormalities F35-1 Low fixing temperature abnormality (L2 burnt out) When turning on electricity to the L2 (Fixing heater lamp /1) for more than the specified period of time while in idling. The main body stops immediately, and the RL1 (Main) turn OFF. The main body stops immediately, and the RL1 (Main) turn OFF. The main body stops immediately, and the RL1 (Main) turn OFF. Acceptance of all keys is disabled.
ERROR CODE LIST Estimated abnormal parts Charging corona HV (High voltage power) CB (Main body control board)
Transfer corona section HV (High voltage power) CB (Main body control board)
Separation corona HV (High voltage power) CB (Main body control board)
TH1 (Fxing temperature sensor /1) TH2 (Fxing temperature sensor /2) L2 (Fixing heater lamp /1) L3 (Fixing heater lamp /2) DCPS (DC power supply) WARNING When F34-, F35- or F36- (fixing temperature related abnormality) occurs, be sure to repair a defective part before setting the 25 DIPSW 3-1 to 0. If the 25 DIPSW 3-1 is set to 0 without repairing a defective part, this may cause a fire. CB (Main body control board)
4-41
IV DIAGRAMS
ERROR CODE LIST Classification Warning code Main body Low fixing temperature abnormalities F35-2 Low fixing temperature abnormality (L2 burnt out) In other than warming-up, the TH1 (Fixing temperature sensor / 1) elapses for more than the specified period of time in a temperature below 165C (7145)/ 160C (except the 7145). F35-3 TH1 (Fxing temperature sensor / 1) low temperature abnormality In warming up, when the temperature detected by the TH1 at the start of turning on electricity to the L2 (Fixing heater lamp /1) is below 160C (7145)/150C (except the 7145), the difference between the TH1 temperature at the time of turning on electricity to the L2 and the TH1 temperature after the elapse of the specified period of time does not reach the specified value. When the temperature detected by the TH1 at the start of turning on electricity to the L2 is above 160C (7145)/ 150C (except the 7145), the TH1 temperature does not reach the warming-up completion temperature in the specified period of time after the start of turning on electricity to the L2. F35-4 Low fixing temperature abnormality (L3 burnt out) When turning on electricity to the L3 (Fixing heater lamp /2) for a specified period of time during in idling. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. Acceptance of all keys is disabled. TH1 (Fxing temperature sensor /1) TH2 (Fxing temperature sensor /2) L2 (Fixing heater lamp /1) L3 (Fixing heater lamp /2) CB (Main body control board) DCPS (DC power supply) WARNING When F34-, F35- or F36- (fixing temperature related abnormality) occurs, be sure to repair a defective part before setting the 25 DIPSW 3-1 to 0. If the 25 DIPSW 3-1 is set to 0 without repairing a defective part, this may cause a fire. Estimated abnormal parts
IV DIAGRAMS
4-42
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Main body Low fixing temperature abnormalities F35-5 Low fixing temperature abnormality (L3 burnt out) In other than warming up, the TH2 (Fixing temperature sensor / 2) elapses for more than the specified period of time in a temperature below 165C (7145)/ 160C (except the 7145). F35-6 TH2 (Fxing temperature sensor / 2) low temperature abnormality In warming up, when the temperature detected by the TH2 at the start of turning on electricity to the L3 (Fixing heater lamp /2) is below 160C (7145)/150C (except the 7145), the difference between the TH2 temperature at the start of turning on electricity to the L3 and the TH2 temperature after the elapse of the specified period of time does not reach the specified value. When the temperature detected by the TH2 at the the L3 (Fixing heater lamp /2) is above 160C (7145)/150C (except the 7145), the TH2 temperature does not reach the warming-up completion temperature in the specified period of time after the start of turning on electricity to the L3. F35-7 Fixing heat roller wrapping jam failure (TH1) While in copying, the TH1 (Fixing temperature sensor /1) detects a condition in which the temperature is lower than the specified one as compared with the temperature taken the specified period of time previously. start of turning on electricity to Causes Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. Acceptance of all keys is disabled.
ERROR CODE LIST Estimated abnormal parts TH1 (Fxing temperature sensor /1) TH2 (Fxing temperature sensor /2) L2 (Fixing heater lamp /1) L3 (Fixing heater lamp /2) CB (Main body control board) DCPS (DC power supply) WARNING When F34-, F35- or F36- (fixing temperature related abnormality) occurs, be sure to repair a defective part before setting the 25 DIPSW 3-1 to 0. If the 25 DIPSW 3-1 is set to 0 without repairing a defective part, this may cause a fire.
4-43
IV DIAGRAMS
ERROR CODE LIST Classification Warning code Main body Low fixing temperature abnormalities F35-8 Fixing heat roller wrapping jam failure (TH2) While in copying, the TH2 (Fixing temperature sensor /2) detects a condition in which the temperature is lower than the specified one as compared with the temperature taken the specified period of time previously. F35-9 TH1 (Fxing temperature sensor / 1) contact failure In warming up, when the temperature detected by the TH2 (Fixing temperature sensor /2) reaches the Ready temperature earlier than the temperature detected by the TH1, the temperature detected by the TH1 does not reach the Ready temperature in the specified period of time after the temperature detected by the TH2 reaches the Ready temperature. F35-10 TH2 (Fxing temperature sensor / 2) contact failure In warming up, when the temperature detected by the TH1 (Fixing temperature sensor /1) reaches the Ready temperature earlier than the temperature detected by the TH2, the temperature detected by the TH2 does not reach the Ready temperature in the specified period of time after the temperature detected by the TH1 reaches the Ready temperature. Sub CPU fixing sensor abnormalities F36-1 TH1 (Fxing temperature sensor / 1) high temperature abnormality (Sub CPU detection) In the sub CPU, the TH1 detects a temperature above 236C for the specified period of time. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. Acceptance of all keys is disabled. TH1 (Fxing temperature sensor /1) TH2 (Fxing temperature sensor /2) L2 (Fixing heater lamp /1) L3 (Fixing heater lamp /2) CB (Main body control board) DCPS (DC power supply) WARNING When F34-, F35- or F36- (fixing temperature related abnormality) occurs, be sure to repair a defective part before setting the 25 DIPSW 3-1 to 0. If the 25 DIPSW 3-1 is set to 0 without repairing a defective part, this may cause a fire. Estimated abnormal parts
IV DIAGRAMS
4-44
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Main body Sub CPU fixing sensor abnormalities F36-2 TH1 (Fxing temperature sensor / 1)open abnormality (Sub CPU detection) In the sub CPU, the TH1 detects a temperature from -8C to -20C continuously for the specified period of time. F36-3 TH2 (Fxing temperature sensor / 2) high temperature abnormality (Sub CPU detection) In the sub CPU, the TH2 detects a temperature above 236C for the specified period of time. F36-4 TH2 (Fxing temperature sensor / 2) open abnormality (Sub CPU detection) In the sub CPU, the TH2 detects a temperature from -8C to -20C continuously for the specified period of time. Scanner abnormalities F41-1 M2 (Scanner motor) drive abnormality Occurs at exposure unit initial search or at return scan if PS14 (Scanner home position sensor) mined time. F43-1 L1 (Exposure lamp) abnormality After the L1 is turned ON, an L1 abnormality signal is detected continuously after the elapse of the specified period of time. Image control abnormalities F46-8 F46-1 Laser driver abnormality Caused by overcurrent in laser output. Laser index abnormality Occurs if index period is different from expected value. F46-10 F46-11 AOC abnormality AOC counter overflow AGC abnormality AGC counter overflow The main body stops immediately, and the RL1 (Main) turn OFF. Scanner stops immediately. fails to turn ON within a predeterScanner stops immediately. Causes Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. Acceptance of all keys is disabled.
ERROR CODE LIST Estimated abnormal parts TH1 (Fxing temperature sensor /1) TH2 (Fxing temperature sensor /2) L2 (Fixing heater lamp /1) L3 (Fixing heater lamp /2) CB (Main body control board) DCPS (DC power supply) WARNING When F34-, F35- or F36- (fixing temperature related abnormality) occurs, be sure to repair a defective part before setting the 25 DIPSW 3-1 to 0. If the 25 DIPSW 3-1 is set to 0 without repairing a defective part, this may cause a fire.
M2 (Scanner motor) SCDB (Scanner drive board) (7145 only) CB (Main body control board)
L1 (Exposure lamp)
Laser diode LDB (LD drive board) INDEX (Index sensor board) M5 (Polygon motor) SCB (System control board) Laser route ADB (A/D conversion board) L1 (Exposure lamp) INV1 (Exposure lamp inverter) SCB (System control board) Exposure unit stop position
4-45
IV DIAGRAMS
ERROR CODE LIST Classification Warning code Main body Image control abnormalities F49-4 INDEX (Index sensor board) connection abnormality Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. INDEX (Index sensor board) SCB (System control board) Estimated abnormal parts
F49-6
ADB (A/D conversion board) connection abnormality
Scanner stops immediately.
CCD on ADB (A/D conversion board) SCB (System control board) Flex wiring harness
Motor speed abnormalities
F51-2
M11 (Fixing motor) speed abnormality Motor lock detection (LOCK) signal has been detected 5 times at the specified intervals.
The main body stops immediately, and the RL1 (Main) turn OFF.
M11 (Fixing motor) CB (Main body control board)
F51-4 (7145)
M3 (Developing motor) speed abnormality Motor lock detection (LD) signal has been detected 5 times at the specified intervals.
M3 (Developing motor) CB (Main body control board)
F51-5 (7145)
M1 (Main motor) speed abnormality Motor lock detection (LOCK) signal has been detected 5 times at the specified intervals.
M1 (Main motor) CB (Main body control board)
IV DIAGRAMS
F51-6
M5 (Polygon motor) speed abnormality M5 was not locked 7 sec. after starting to run.
M5 (Polygon motor) CB (Main body control board)
Fan lock abnormalities
F52-1
FM3 (Internal dehumidifying fan) abnormality When the motor lock signal (EM) was detected at the specified cycle with [H] detected continuously, the fan has been judged abnormal in the succeeding two retries.
FM3 (Internal dehumidifying fan /1) CB (Main body control board)
4-46
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Main body Fan lock F52-2 7235) abnormalities (7145/ mality When the motor lock signal (LOCK) was detected at the specified cycle with [H] detected continuously, the cooler has been judged abnormal at the succeeding two retries. F52-3 FM4 (Internal cooling) abnormality When the motor lock signal (EM) was detected at the specified cycle with [H] detected continuously, the fan has been judged abnormal at the succeeding two retries. F52-4 FM5 (Developing suction fan) abnormality When the motor lock signal (EM) was detected at the specified cycle with [H] detected continuously, the fan has been judged abnormal at the succeeding two retries. F52-5 FM6 (Internal dehumidifying fan / 2) abnormality When the motor lock signal (EM) was detected at the specified cycle with [H] detected continuously, the fan has been judged abnormal at the succeeding two retries. F52-6 Printer controller cooling fan abnormality When an error status signal was sent from the printer controller. F52-7 FM301 (Cooling fan) abnormality When the motor lock signal (EM) was detected at the specified cycle with [H] detected continuously, the fan has been judged abnormal at the succeeding two retries. Causes Resulting operation FM2 (Fixing cooling fan /1) abnor- The main body stops immediately, and the RL1 (Main) turn OFF.
ERROR CODE LIST Estimated abnormal parts FM2 (Fixing cooling fan) CB (Main body control board)
FM4 (Internal cooling fan /1) CB (Main body control board)
FM5 (Developing suction fan) CB (Main body control board)
FM6 (Internal dehumidifying fan /2)
Printer controller
FM301 (Cooling fan) CB (Main body control board)
4-47
IV DIAGRAMS
CB (Main body control board)
ERROR CODE LIST Classification Warning code Main body Fan lock F52-8 FM7 (Internal cooling fan /2) abnormality When the motor lock signal (EM) was detected at the specified cycle with [H] detected continuously, the fan has been judged abnormal at the two succeeding retries. F52-9 HD-103 cooling fan abnormality When a lock signal was detected while in the HDD operation. F52-10 (7235) FM7 Polygon cooling fan abnormality When motor lock signal (EM) was detected at the specified cycle with [H] also detected continuously, the fan was judged to be abnormal after being twice retried. Image control communication abnormalities E56-1 Communication abnormality between system-control of the SCB (System control board) and engine-control of the CB (Main body control board). Occurs if SCB fails to responds when SW2 (Sub power switch) turns ON. E56-2 Communication abnormality between system-control of the SCB (System control board) and engine-control of the CB (Main body control board). While on standby, the process Ready signal has not been detected for the specified period of time. E56-3 Communication abnormality between system-control of the SCB (System control board) and engine-control of the CB (Main body control board). While on standby, the scanner Ready signal has not been detected for the specified period of time. abnormalities (7145) Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. FM7 (Internal cooling fan /2) CB (Main body control board) Estimated abnormal parts
HD-103 Cooling fan SCB (System control board) FM7 (Polygon cooling fan) CB (Main body control board)
Engine power supply OFF
SCB (System control board) CB (Main body control board)
IV DIAGRAMS
4-48
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Main body Image control communication abnormalities E56-4 Communication abnormality between system-control of the SCB (System control board) and engine-control of the CB (Main body control board). While on standby, the FNS Ready signal has not been detected for the specified period of time. E56-5 Communication abnormality between system-control of the SCB (System control board) and engine-control of the CB (Main body control board). Platen-original size notification timeout. Operations unit control abnormalities E56-7 E56-8 E56-9 E56-10 E56-6 Operation status error Memory access error at copy insertion. Operation management error Control error at panel manager Operation drawing error 1 Screen-data drawing mismatch Operation drawing error 2 Drawing-component data error abnormality Communication error with the operating section CPU Image control communication abnormalities E56-11 (Except the 7145) Machine type judgement abnormality The type information of the SCB (System control board) is different from the type information of the CB (Main body control board). E56-12 Communication abnormality between system-control of the SCB (System control board) and engine-control of the CB (Main body control board). There is no response from the engine after a signal is sent for periodic communication. Operation panel communication Causes Resulting operation Engine power supply OFF
ERROR CODE LIST Estimated abnormal parts SCB (System control board) FNSCB (FNS control board) CB (Main body control board)
SCB (System control board)
OB (Operation board)
SCB program
4-49
IV DIAGRAMS
ERROR CODE LIST Classification Warning code Main body Image control communication abnormalities E56-13 Communication abnormality between system-control of the SCB (System control board) and engine-control of the CB (Main body control board). The destination value RAM area on the engine side is unjustly rewritten. FNS FNS communication abnormalities (FS-112/113/ 114) FS-112 F70-11 F70-1 FNS communication abnormality Failure in serial communication between the CB (Main body control board). FS-112 flash-ROM abnormality Detected checksum error in FNS flash ROM. FS-113 F77-1 M8 (Shift motor) drive abnormality When starting to return to the home position, the PC10 (Shift home sensor) is not turned ON in the specified period of time after the M8 is turned ON. When starting to move to the shift position, the PC10 is not turned OFF in the specified period of time after the M8 is turned ON. FS-112 F77-2 The PS711 (Tray upper limit sensor) is not turned ON in the specified period of time after the paper extractor starts to go up. While in copying, the PS711 is not turned ON in the specified period of time after the M706 starts to go up. Paper is not detected even after the paper detection operation is made 3 times. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation Engine power supply OFF SCB (System control board) CB (Main body control board) Estimated abnormal parts
The main body stops immediately, (Main) turn OFF.
CB (Main body control board) FNSCB (FNS control board)
trol board) and FNSCB (FNS con- and the RL1 FNSCB (FNS control board)
M8 (Shift motor) PC10 (Shift home sensor) PC11 (Shift motor pulse sensor) PWB-A (Control board)
IV DIAGRAMS
M706 (Tray up drive motor) FNSCB (FNS control board) PS711 (Tray upper limit sensor) PS706 (Tray lower limit sensor)
4-50
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code FNS FS-113 F77-2 M7 (Elevator motor) drive abnormality While the elevate tray is going up, the PWB-F (Elevate tray top face sensor) is not turned OFF in the specified period of time after the M7 is turned ON. While the elevate tray is going down, the M7 is locked. The S2 (Elevate tray upper limit switch) or the S3 (Elevate tray lower limit switch) is turned ON in the specified period of time after the elevate tray starts to drive. FS-114 F77-2 M11-FN (Elevator motor) drive failure During tray ascending, PC14FN (Top face detection sensor) does not ON after specified time from M11-FN ON. During tray descending, it does not reach the target position within specified time. FN is locked. FS-112 F77-3 M704 (Alignment motor /F) drive abnormality The PS710 (Alignment HP sensor /F) cannot be attained in the specified period of time after the start of the alignment plate HP search. The PS710 cannot be passed through in the specified period of time after the alignment plate starts to move to the size position. During tray descending, M11Causes Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF.
ERROR CODE LIST Estimated abnormal parts M7 (Elevator motor) PWB-A (Control board) PWB-F (Elevate tray top face sensor) S2 (Elevate tray upper limit switch) S3 (Elevate tray lower limit switch)
M11-FN (Elevator motor) PWB-A FN (Control board) PC15-FN (Top face detection sensor)
M704 (Alignment motor /F) PS710 (Alignment plate HP sensor /F) FNSCB (FNS control board) Sensor wiring harness /2 Motor wiring harness /2
4-51
IV DIAGRAMS
ERROR CODE LIST Classification Warning code FNS FS-113 F77-3 M5 (Alignment motor ) drive abnormality While in search of the home position, the PC9 (Alignment home sensor) is not turned ON in the specified period of time after the M5 is turned ON. When the alignment operation starts, the PC9 is not turned OFF in the specified period of time after the M5 is turned ON. FS-114 F77-3 M4-FN (Alignment motor 1) driving failure PC6-FN (Alignment home position sensor 1) does not ON within specified time from start of alignment plate HP searching. PC6-FN does not OFF within specified time from start of alignment plate home position search. FS-113 F77-4 M13 (Paper exit roller separation motor) drive abnormality When the pressure position drive starts, the PC13 (Paper exit roller home sensor) is not turned ON in the specified period of time after the M13 is turned ON. When the separation position drive starts, the PC13 is not turned OFF in the specified period of time after the M13 is turned ON. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. M5 (Alignment motor) PWB-A (Control board) PC9 (Alignment home sensor) Estimated abnormal parts
M4-FN (Alignment motor 1) PWB-A FN (Control board) PC6-FN (Alignment home position sensor 1)
M13 (Paper exit roller separation motor) PWB-A (Control board) PC13 (Paper exit roller home sensor)
IV DIAGRAMS
4-52
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code FNS FS-114 F77-4 M6-FN (Exit open/close motor) drive failure After starting pressing position driving, PC12-FN (Exit roller home position sensor) does not ON within specified time from M6-FN ON. After starting separation position driving, PC12-FN does not OFF within specified time from M6-FN ON. FS-112 F77-5 M707 (Paper pressure motor) drive abnormality The M707 does not make a turn in the specified period of time after it starts to operate. FS-113 F77-5 M12 (Storage roller separation motor) drive abnormality When the pressure position drive starts, the PC12 (Storage roller home sensor) is not truned on in the specified period of time after the M12 is turned ON. When the separation position turned ON in the specified period of time after the M12 is turned ON. FS-112 F77-6 M705 (Stapler movement motor) abnormality The PS708 (Stapler unit HP sensor) is not turned ON in the specified period of time after the start of the home position search. The PS708 is not turned OFF in the specified period of time after the start of the movement to the 2-staple stand-by position. drive starts, the PC12 is not Causes Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF.
ERROR CODE LIST Estimated abnormal parts PWB-A FN (Control board) M6-FN (Exit open/close motor) PC12-FN (Exit roller home position sensor)
M707 (Paper pressure motor) FNSCB (FNS control board) Sensor wiring harness /1
M12 (Storage roller separation motor) PWB-A (Control board) PC12 (Storage roller home sensor)
FNSCB (FNS control board) M705 (Stapler movement motor) PS708 (Stapler unit HP sensor) Sensor wiring harness /2 Motor wiring harness /1
4-53
IV DIAGRAMS
ERROR CODE LIST Classification Warning code FNS FS-113 F77-6 M6 (Staple movement motor) drive abnormality The PC14 (Staple home sensor) is not turned ON in the specified period of time after the M13 is turned ON. The home position cannot be passed through in the specified period of time after the start of the movement to the 1-staple position. FS-114 F77-6 M7-FN (Stapling unit moving motor) driving failure PC10-FN (Staple home position sensor) does not ON within specified time from starting of HP search. PC10-FN does not OFF when starting to move to 1-position stapling position. FS-112 F77-11 Stapler reversal abnormality The PS712 (Stapler HP sensor) cannot be attained in the specified period of time after the start of the reverse rotation of the M708 (Staple motor). FS-113 F77-11 Stapler /F drive abnormality The home position cannot be passed through in the specified period of time after the start of the staple 2 /F drive. While in the staple 2/F drive, the home position cannot be attained in the specified period of time after the home position is turned OFF. The home position cannot be attained in the specified period of time after the start of the reverse drive of the staple 2/F. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. PWB-A (Control board) M6 (Staple movement motor) PC14 (Staple home sensor) Estimated abnormal parts
M7-FN (Stapling unit moving motor) PWB-A FN (Control board) PC10-FN (Staple home position sensor)
FNSCB (FNS control board) M708 (Staple motor) PS712 (Stapler HP sensor)
IV DIAGRAMS
PWB-A (Control board) Staple motor 2
4-54
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code FNS FS-113 F77-12 Stapler /R drive abnormality The home position cannot be passed through in the specified period of time after the start of the staple 1/R drive. While in the staple 1/F drive, the home position cannot be attained in the specified period of time after the home position is turned OFF. The home position cannot be attained in the specified period of time after the start of the reverse drive of the staple 1/F. FS-114 F77-12 Stapler drive failure Staple motor does not move from home position within specified time from start of staple driving. Staple motor does not reach the home position within specified time from start of staple reverse driving. F77-13 Saddle staple 1 drive failure During driving of saddle staple motor 1, saddle staple does not move from home position within specified time. During reverse driving of saddle staple motor 1, it does not reach the home position within specified time. F77-14 Saddle staple 2 drive failure During saddle staple motor 2 driving, it does not move from home position. During reverse driving of saddle staple motor 2, it does not reach the home position within specified time. Causes Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF.
ERROR CODE LIST Estimated abnormal parts PWB-A (Control board) Staple motor 1
PWB-A FN (Control board) Staple motor
PWB-C SK (Control board)
PWB-C SK (Control board) Saddle staple motor 2
4-55
IV DIAGRAMS
Saddle staple motor 1
ERROR CODE LIST Classification Warning code FNS FS-112 F77-16 M703 (Alignment motor /R) abnormality The PS709 (Alignment HP sensor /R) cannot be attained in the specified period of time after the start of the alignment plate HP search. The PS709 cannot be passed through in the specified period of time after the alignment plate starts to move to the size position. F77-18 FM701 (Cooling fan) drive abnormality The 701 detects lock for more than the specified period of time from the start of operation to the close of operation. FS-114 F77-22 M13-SK (In & out guide motor) failure During M13-SK driving (protrudes), PC23-SK (In & out guide home position sensor) does not OFF within specified time. During M13-SK driving (moving aside), PC23-SK does not ON within specified time.ve to the size position. F77-23 M14-SK (Layable guide motor) failure After M14-SK (Layable guide motor) starts moving to the home position, PC26-SK (Layable guide home position sensor) does not ON within specified time from M14-SK ON. After starting of movable guide, PC26-SK (Layable guide home sensor) does not OFF within specified time from M14-SK ON. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. M703 (Alignment motor /R) PS709 (Alignment HP sensor /R) FNSCB (FNS control board) Sensor wiring harness /2 Motor wiring harness /1 Estimated abnormal parts
FM701 (Cooling fan) FNSCB (FNS control board) Motor wiring harness /2
PWB-C SK (Control board) M13-SK (In & out guide motor) PC23-SK (In & out guide home position sensor)
IV DIAGRAMS
PWB-C SK (Control board) M14-SK (Layable guide motor) PC26-SK (Layable guide home position sensor)
4-56
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code FNS FS-114 F77-24 Saddle exit roller drive failure PC18-SK (Saddle exit open/ close motor) does not ON within specified time from press-operation starting of M9-SK (Saddle exit open/ close motor) . PC18-SK does not OFF within specified time from M9SK separation operation starting. F77-25 M10-SK (Crease motor ) drive failure During M10-SK driving, PC22-SK (Crease roller home position sensor) does not ON within specified time. F77-26 M8-SK (Saddle exit motor) drive failure Lock signal ON is continuously detected for the specified period within specified time from M8-SK drive start. Lock signal OFF is continuously detected for the specitime from stopping of M8-SK drive signal. F77-27 Shutter drive failure During M6-FN (Exit open/ close motor) driving (closing shutter), PC16-FN (Shutter home position sensor) does not ON within specified time. During M6-FN driving (opening shutter) PC16-FN does not OFF within specified time. fied period within specified Causes Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF.
ERROR CODE LIST Estimated abnormal parts PWB-C SK (Control board) M9-SK (Saddle exit open/ close motor) PC18-SK (Saddle exit roller home position sensor)
PWB-C SK (Control board) M10-SK (Crease motor) PC22-SK (Crease roller home position sensor)
PWB-C SK (Control board) M8-SK (Saddle exit motor)
6-FN (Exit open/close motor) PWB-A FN (Control board) PC16-FN (Shutter home position sensor)
4-57
IV DIAGRAMS
ERROR CODE LIST Classification Warning code FNS FS-114 F77-28 M5-FN (Alignment motor 2) driving failure PC7-FN (Alignment home position sensor 2) does not ON within specified time from starting of alignment plate home position search. PC7-FN does not OFF within specified time from starting of alignment plate HP search. F77-29 SL2-FN (Exit paddle solenoid) driving failure PC11-FN (Exit paddle home position sensor) does not ON within specified time from SL2-FN ON (paddle move aside). PC11-FN does not OFF within specified time from SL2-FN ON (during pressing paper). FS-113 F77-53 M11 (Punch motor) drive abnormality The PC15 (Punch motor pulse sensor) does not turn OFF the specified period of time after the M11 turns on. F77-54 M14 (Punch movement motor) drive abnormality (inch system only) When starting the punch 2hole position switch drive, the S4 (punch hole position switch) is not turned ON in the specified period of time after the M14 is turned ON. When starting the punch 3hole position switch drive, the S4 is not turned OFF in the specified period of time after the M14 is turned ON. FS-114 F77-55 Punch motor drive failure During driving punch motor, punch position sensor 1,2 do not OFF within specified time. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation The main body stops immediately, and the RL1 (Main) turn OFF. M5-FN (Alignment motor 2) PWB-A FN (Control board) PC7-FN (Alignment home position sensor 2) Estimated abnormal parts
L2-FN (Exit paddle solenoid) PWB-A FN (Control board) PC11-FN (Exit paddle home position sensor)
M11 (Punch motor) PC15 (Punch motor pulse sensor)
IV DIAGRAMS
PWB-A FN (Control board) Punch motor Punch position sensor 1 Punch position sensor 2
PWB-A (Control board) M14 (Punch movement motor) S4 (Punch hole position switch)
4-58
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Main body Nonvolatile memory abnormalities F80-2 F80-3 F80-4 F80-5 Flash ROM abnormalities F81-1 F80-1 Nonvolatile memory abnormality Causes Resulting operation Stop immediately
ERROR CODE LIST Estimated abnormal parts PRMB (Parameter memory board) SCB (System control board) PRMB (Parameter memory board) SCB (System control board) PRMB (Parameter memory board) SCB (System control board) Engine power supply OFF SCB program
*1
Nonvolatile memory abnormality
*1
*1
*1
*1
Flash ROM abnormality Detected checksum error in SCB (System control board)s FlashROM. F81-2 Software abnormality CB (Main body control board) and SCB (System control board) have non-matching software device types. OS error HDD HDD initialization abnormality HDD abnormalities HDD error Main body Access abnormalities E82-10 Document manager access abnormality (overall) The count of E82-11 to E82-17 is an overall count for E82-10. E82-11 Document manager access abnormality VxWorks error E82-12 Document manager access abnormality Job control access error E82-13 Document manager access abnormality Image conversion job access error F82-3 F82-2 F82-1 F81-4 An OS error occurs in the image control unit in the SCB (System control board). A physical abnormality occurs in the HDD and a checksum abnormality in the DRAM occur. abnormality I-FAX report initializing error Reformatting of the HDD HDD (Hard disk) HDD reformat CB (Main control board) SCB (System control board) Document manager initialization SCB (System control board) HDD (Hard disk) HDD (Hard disk) SCB (System control board) CB program SCB program
4-59
IV DIAGRAMS
ERROR CODE LIST Classification Warning code Main body Access abnormalities E82-14 Document manager access abnormality Fax communication job access error E82-15 Document manager access abnormality Net communication job access error E82-16 Document manager access abnormality File storage job access error E82-17 Document manager access abnormality Print job access error E82-18 Document manager access error FaxFile document conversion job access error HDD error Access error E82-51 I-FAX report access error (overall) Job control access error 1. * E82-52 Network Network abnormalities F85-1 In the count, E82-52 count is also included. I-FAX report access error Job control access error 2 Network device abnormality NetworkDriver has not been registered for some reasoen (including hardware factors). Copier/Fax can be used. F85-2 IEEE1284 device abnormality IEEE1284 (Parallel) Driver has not been registered for some reasons (including hardware factors). Copier/Fax can be used. F85-3 USB device abnormality USBDriver has not been registered for some reasons (including hardware factors). Copier/Fax can be used. E85-11 Network protocol stack initialization abnormality The resetting of the Network protocol stack has been failed. E82-50 I-FAX report initializing error Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation Engine power supply OFF SCB (System control board) Estimated abnormal parts
IV DIAGRAMS
Stop the Network I/O
SCB (System control board) NetWork section
Stop the IEEE1284 (Parallel) I/O
SCB (System control board) IEEE1284 (Parallel) section
Stop the USBI/O
SCB (System control board) USB section
Stop the Network function
4-60
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Network Network abnormalities E85-13 E85-12 Network reset abnormality The resetting of the Network protocol stack has been failed. Network print operation abnormality Software abnormality in the Network print JOB sequence. E85-14 Network print operation abnormality Software abnormality when receiving a Network print signal. E85-15 Network print operation abnormality Software abnormality when receiving a Network print (AppleTalk) signal. E85-17 Network scan operation abnormality Software abnormality in the Network scan JOB sequence. E85-18 Network scan operation abnormality Software abnormality when sending a Network scan signal. E85-20 E85-21 E85-22 E85-23 E85-24 MIB module abnormality MIB software abnormality IPP module abnormality IPP software abnormality FTP server module abnormality FTP server software abnormality WebTool module abnormality WebTool software abnormality eKRDS transmission operation abnormality Software abnormality while in transmission operation E85-25 eKRDS reception operation abnormality Software abnormality while in reception operation E85-30 LDAP module abnormality HDD HDD abnormality E86-6 (7145) No memory obtainable. Improper operation on MIO LDAP. FAX file initialization abnormality Stop the HDD function Stop the MIB function Stop the IPP function Stop the FTP server function function Network eKRDS Sending function stop Network eKRDS Receiving function stop LDAP function stop Stop the WebTool Stop the Network scan function Stop the Network print function Causes Resulting operation Stop the Network function
ERROR CODE LIST Estimated abnormal parts SCB (System control board) NetWork section SCB (System control board) JOB, NetWork section
HDD (Hard disk) Reformatting of the HDD
4-61
IV DIAGRAMS
ERROR CODE LIST Classification Warning code IP Printer board abnormalities F87-2 F87-1 Printer controller not identified. Printer controller did not respond. Copier/Fax can be used. Printer controller abnormality Error F87-1 occurred 3 times in succession. F87-3 Main body System control communication abnormalities E88-1 Printer controller HDD abnormality HDD cannot be accessed. Image abnormality Abnormality detected in image processing at system control side. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation Printer cannot be used. Engine power supply OFF Printer controller Estimated abnormal parts
If any copying operation is being made, stop the main body after completion of paper exit. Turn the RL1 (Main) off.
E89-1
Copy sequence abnormality Abnormality in job object pointer. (Could not get page-control object for some reason.)
Engine power supply OFF
SCB (System control board) Engine section
E89-2
Copy sequence abnormality Abnormality in memory copy sequence. (Cause unknown)
E89-3
Copy sequence abnormality Abnormality in through copy sequence (FCOT). (Cause unknown)
IV DIAGRAMS
E89-4
Copy sequence abnormality Memory scanner did not complete stop. (Notification of stop completion not received from engine.)
E89-5
Copy sequence abnormality Memory printer did not complete stop. (Notification of stop completion not received from engine.)
E89-6
SW2 (Sub power switch) OFF processing wait timeout
Engine power supply OFF All indicators on the operation panel light.
4-62
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Main body System control communication abnormalities E89-12 E89-11 Carriage return not possible error Abnormality when setting a timer (Count is made at E89-6.) Carriage return not possible error Abnormality when canceling a timer (Count is made at E89-6.) E89-21 Carriage return not possible error Operation abnormality when copying interrupt. (Printer user job) (Count is made at E89-6.) E89-22 Carriage return not possible error Operation abnormality when copying interrupt. (Printer job 0) (Count is made at E89-6.) E89-23 Carriage return not possible error Operation abnormality when copying interrupt. (Printer job 1) (Count is made at E89-6.) E89-24 Carriage return not possible error Operation abnormality when copying interrupt. (Count is made at E89-6.) E89-25 Carriage return not possible error Operation abnormality when copying interrupt. (FCOT user job) (Count is made at E89-6.) E89-26 Carriage return not possible error Operation abnormality when copying interrupt. (Copy print job) (Count is made at E89-6.) E89-27 Carriage return not possible error Operation abnormality when copying interrupt. (Copy print job 0) (Count is made at E89-6.) (FCOT printer user job) Causes Resulting operation Engine power supply OFF
ERROR CODE LIST Estimated abnormal parts SCB (System control board)
4-63
IV DIAGRAMS
ERROR CODE LIST Classification Warning code Main body System control communication abnormalities E89-28 Carriage return not possible error Operation abnormality when copying interrupt. (Copy print job 1) (Count is made at E89-6.) E89-31 Abnormality when deleting task 0 due to the generation of queue 1 not possible. E89-32 Abnormality when deleting queue 0 due to the generation of queue 1 not possible. E89-33 Abnormality when deleting queue n due to the generation of task n not possible. E89-34 Abnormality when deleting task 0 due to the generation of task 1 not possible. E89-35 Abnormality when deleting queue 0 due to the generation of task 1 not possible. E89-36 E89-37 E89-38 E89-41 Abnormality when starting task n Abnormality when deleting task n Abnormality when deleting queue n Scheduling abnormality (queue operation abnormality) when FAX print cannot be started due to memory shortage. E89-42 Scheduling abnormality (message transmission error) when FAX print cannot be started due to memory shortage. E89-43 Printer scheduling abnormality (message transmission error) due to memory being full. E89-51 Operation abnormality when copying interrupt (scanner scan user job) E89-52 Operation abnormality when copying interrupt (scanner mixed scan job 0) E89-53 Operation abnormality when copying interrupt (scanner Z-folding scan job 0) Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation Engine power supply OFF SCB (System control board) Estimated abnormal parts
IV DIAGRAMS
4-64
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Main body System control communication abnormalities E89-55 E89-54 Operation abnormality when copying interrupt (scanner normal scan job 0) Operation abnormality when copying interrupt (scanner scan job 1) E89-56 Operation abnormality when copying interrupt (FAX scan user job) E89-57 Operation abnormality when copying interrupt (FAX mixed scan job 0) E89-58 Operation abnormality when copying interrupt (FAX Z-folding scan job 0) E89-59 Operation abnormality when copying interrupt (FAX normal scan job 0) E89-60 E89-61 E89-62 E89-63 E89-64 Operation abnormality when copying interrupt (FAX scan job 1) Operation abnormality when copying interrupt (FCOT scan user job) Operation abnormality when copying interrupt (FCOT scan job) Operation abnormality when copyOperation abnormality when copying interrupt (copy mixed scan job 0) E89-65 Operation abnormality when copying interrupt (copy Z-folding scan job 0) E89-66 Operation abnormality when copying interrupt (copy normal scan job 0) E89-67 E89-80 E89-81 Operation abnormality when copying interrupt (copy scan job 1) Suspend occurence CPU hang up due to software bug Exception occurence CPU hang up due to software bug ing interrupt (copy scan user job) Causes Resulting operation Engine power supply OFF
ERROR CODE LIST Estimated abnormal parts SCB (System control board)
4-65
IV DIAGRAMS
ERROR CODE LIST
*1
Parameter memory board abnormality display priority. For these error codes, the priority for display has been specified. When two or more errors occur at the same time, they are displayed in the following order:
1.F80-4 2.F80-5 3.F80-3 4.F80-1 5.F80-2 Note: For FAX related error codes, see FK/FL Service Manual.
IV DIAGRAMS
4-66
ERROR CODE LIST
Classification Warning code Network Network abnormalities N14
Causes I-FAX reception abnormality An attached file other than TIFF has been received. An attached file has been received in a wrong format. Or, an attached file in a coding format that is not supported has been received. The number of attached files has been in excess of the upper limit of 10 files. The number of pages of the mails received has been in excess of the upper limit of 1000 pages.
Resulting operation Stop the I-FAX function
Estimated abnormal parts SCB (System control board) Network section JOB
N14-00 eKRDS reception abnormality while an E-Mail is being received. (In this case, the mail is deleted from the mail box.) N14-02 eKRDS reception abnormality When the format of an E-Mail received is found illegal due to the cause other than the number of upper limit. N14-04 eKRDS reception abnormality When the number of attached files in the E-Mail received is in excess of the upper limit of 255. (Since a wrong mail has been received, the mail is deleted from the mail box.) N24 DNS error The LDAP server address was specified incorrectly. N25 Connection error The connection from the LDAP server was rejected. N26 Connection error The LDAP server is corresponding to any version other than 3.0.
Do not stop the
When an time-out condition occurs functions
Stop the LDAP SCB (System control board) function Network section
4-67
IV DIAGRAMS
attached files being in excess of its
ERROR CODE LIST Classification Warning code Network Network abnormalities N28 N27 Connection error the SASL authorization system. LDAP connection error The MIO does not support the SASL authorization system which has been supported by the server. N29 LDAP connection error The log-in name or password is incorrect. N30 N31 Network scan operation abnormality The protocol is not initialized. Network scan operation abnormality The connection has been cut off while in authorization. N32 N33 Network scan operation abnormality The host name is incorrect. Network scan operation abnormality The user name or user password is incorrect. N34 N35 Network scan operation abnormality The folder name is incorrect. Network scan operation abnormality The log-in failed due to the SMB protocol error other than N30 to N34. N36 N37 Network scan operation abnormality The file name is incorrect. Network scan operation abnormality The file or folder attribute is erroneous. N38 Network scan operation abnormality The medium of the transfer address is erroneous. N39 Network scan operation abnormality Resetting was made while in transfer. N40 N41 N42 Network scan operation abnormality Shortage of the buffer. Network scan operation abnormality The MIO is busy. Network scan operation abnormality The server has no free space. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation Stop the LDAP SCB (System control board) Network section The LDAP server does not support function Estimated abnormal parts
Stop the Network scan (SMB) function
IV DIAGRAMS
4-68
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Network Network abnormalities N44 N43 Network scan operation abnormality transfer. Network scan operation abnormality The server has run out of free space while in transfer. N45 Network scan operation abnormality An error occurred with the file system of the server while in transfer. N50 Network scan operation abnormality The SMTP server address is not set. N52 Network scan operation abnormality The protocol has not been initialized. N53 Network scan operation abnormality The Network connection route is abnormal. N54 Network scan operation abnormality The server is not started. The port number is wrong. An erroneous POP server authentication has been made for POP before SMTP. N55 N56 The SMTP server connection There is not sufficient free space left in the SMTP server. Network scan operation abnormality The connection is abnormal. Network scan operation abnormality The communication time has run out. N57 Network scan operation abnormality N58 The POP reception is being made in the same account. There is not sufficient free space left in the SMTP server. Network scan operation abnormality The network connection route is abnormal. TCP/IP setting is disable. N59 Network scan operation abnormality The SMTP server connection is abnormal. 4-69 is abnormal. Stop the Network scan function (E-Mail) Causes Resulting operation Stop the Net(SMB) function
ERROR CODE LIST Estimated abnormal parts SCB (System control board) Network section
The connection was cut off while in work scan
SCB (System control board) Network cable SCB (System control board) Network section
SCB (System control board) Network cable
SCB (System control board) Network section JOB
SCB (System control board) Network cable
SCB (System control board) Network section
IV DIAGRAMS
ERROR CODE LIST Classification Warning code Network Network abnormalities N60 Network scan operation abnormality The SMTP server connection is abnormal. The length of time set for POP before SMTP is longer than the retention time approved for the POP server. N61 Network scan operation abnormality An attached file in excess of the maximum size for the SMTP server has been sent. The SMTP server was down while an attached file was being sent. N62 Network scan operation abnormality A reset operation has been made while in the network scan operation. N63 Network scan operation abnormality The size of an attached file is in excess of the maximum size for the SMTP server. N64 There is not sufficient free space left in the SMTP server. Network scan operation abnormality Shortage of the buffer. N65 Network scan operation abnormality The EPNET Mail has been in contention with other mails for sending. N66 Network scan operation abnormality The From address has been specified in the domain that is not allowed for the SMTP server. N70 LDAP connection error The MIO has not completed the preceding transaction. N71 LDAP connection/search error A request for cancel has been issued by the client. N72 LDAP search error The route of retrieval has been incorrectly specified. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation Stop the Nettion (E-Mail) SCB (System control board) work scan func- Network section Estimated abnormal parts
JOB
SCB (System control board) Network section
IV DIAGRAMS
Stop the LDAP function
4-70
7145 series Field Service Ver.4.0 Mar. 2004 Classification Warning code Network Network abnormalities N74 N73 LDAP search error The results of retrieval are in excess of the maximum number. LDAP search error The LDAP server has been set the Referral setting and cannot access to the reference data. N75 LDAP connection/search error A time-out occurred due to the LDAP server being not found. N76 LDAP connection error Cannot connect to the LDAP server. (At serch operation) N77 LDAP parameter abnormality No bind can be made successfully due to parameter abnormality. N80 Network scan operation abnormality The IP address of the FTP parameter is abnormal. The length of the file name is in excess of the upper limit of 32 bytes. N81 N82 The descriptor is illegal. Network scan operation abnormality The server is not started. The port number is wrong. The IP address is wrong. The proxy server connection is abnormal. Network scan operation abnormality N83 The FTP server was down while data was being sent. Network scan operation abnormality The network connection route is abnormal. N84 Network scan operation abnormality The log-in name and the password are illegal. N86 Network scan operation abnormality The network connection route is abnormal. The server supporting the Passive mode has not been set to Passive. Stop the Nettion (FTP) Stop the Network scan function (FTP) Causes Resulting operation
ERROR CODE LIST Estimated abnormal parts
Stop the LDAP SCB (System control board) function Network section
SCB (System control board) Network section Network cable
SCB (System control board) Network section SCB (System control board) Network section Network cable SCB (System control board) Network section SCB (System control board) Network cable
work scan func- Network section
4-71
IV DIAGRAMS
ERROR CODE LIST Classification Warning code Network Network abnormalities N87 Network scan operation abnormality The FTP server directory is abnormal. The same file as the sending file has been open on the FTP server. N88 Network scan operation abnormality The reset operation was made while in the network scan operation. N89 Network scan operation abnormality There is not sufficient free space left in the FTP server. N91 N92 Network scan operation abnormality Shortage of the buffer. Network scan operation abnormality The network is in the busy condition. Causes
7145 series Field Service Ver.4.0 Mar. 2004 Resulting operation Stop the Nettion (FTP) SCB (System control board) work scan func- Network section Estimated abnormal parts
IV DIAGRAMS
4-72
ERROR CODE LIST
4.2
About abnormal units isolation
As for the abnormalities listed below, the device can be used temporarily by separating the defective unit. Pressing the auto reset key while an error code appears and turning ON/OFF the SW2 (Sub power switch) allows you to detach the defective unit as a software and use other functions. However, when the SW2 is turned ON or OFF without removing the cause of trouble, the abnormality will be detected again with an error code displayed. (Function effective for once only) Error code 18-1 18-2 18-3 18-4 18-5 70-1, 70-9 70-11 77-2 77-5 77-17 77-3, 77-16 77-6, 77-11 77-3, 77-6, 77-12, 77-28 77-13, 77-14, 77-22, 77-23, 77-26 82-2 82-3 85-1 85-2 85-3 Document manager initialization abnormality I-FAX report initialization abnormality Network device abnormality IEEE1284 device abnormality USB device abnormality USB IEEE1284 Network HDD HDD Saddle drive abnormality SK tray up Error in main body lower tray up Error in DB upper tray up Error in DB lower tray/LCT tray up Error in LT tray up FNS abnormality FNS abnormality Tray up/down drive abnormality Pressure motor drive abnormality Fan motor drive abnormal- FNS ity Error in FNS alignment plate FNS stapler error Staple drive abnormality FNS stack section FNS FNS stack section FNS LT tray FNS FNS FNS Tray can not be selected. FNS can not be used; FNS must be removed. FNS can not be used; FNS must be removed. (FS-112) FNS can not be used; FNS must be removed. (FS-112) FNS can not be used; FNS must be removed. (FS-112) FNS can not be used; FNS must be removed. Only straight exit remains availOnly straight exit remains available. (FS-112) The selection of the staple, sort or saddle mode (stitch-and-fold) is not available. (FS-114) The selection of the saddle mode (stitch-and-fold) is not available. (SK-114) Copying, printing (except a personal letter) remain enabled. Copying, printing (except a personal letter) remain enabled. Copying and faxing remain enabled. Copying and faxing remain enabled. Copying and faxing remain enabled. DB upper tray DB lower tray/LCT tray Tray can not be selected. Tray can not be selected. Main body lower tray Tray can not be selected. Error Error in main body upper Unit to be cut off Main body upper tray Remarks Tray can not be selected.
4-73
IV DIAGRAMS
able. (FS-112)
ERROR CODE LIST Error code 86-2, 86-3 86-6 86-7, 86-8 87-2, 87-3 Error FAX board error FAX file initialization abnormality FL-102/FL-103 board error Printer board abnormalities Printer FL-102/FL-103 FAX HDD
7145 series Field Service Ver.4.0 Mar. 2004 Unit to be cut off enabled. Copying, printing (except a personal letter) remain enabled. Copy, FAX (1 line) and printer can be used. Copying and faxing remain enabled. Remarks Copying and printing remain
4.3
0003
L detection error code list

Cause The TDS (Toner density sensor) output ripple at the end of L detection was 0.5V or less. Clearance method SW2 (Sub power switch) OFF/ON Suspected defective part Developing unit connector TDS CB (Main body control board)
Code
0004
The TDS output ripple while the developer is being agitated during L detection adjustment was 0.02V or less (there is almost no change in output).
SW2 OFF/ON
M1 (Main motor) Developing agitator screw Developing unit connector TDS CB
0005
TDS control voltage cannot be adjusted to within the range 5.76~7.46V.
SW2 OFF/ON2 SW2 OFF/ON
Developer TDS CB CB TSCB
IV DIAGRAMS
0006
TCSB (Toner control sensor board) output signal D/A conversion error
4.4
Network section status indication
For the SCB (System control board), there are two orange and green status indicator LEDs. The table below shows the status indicated by these two LEDs. ON/OFF of LED Green LED flashin Orange LED on Orange LED off Status of network section Data being sent and received Network speed at 100 Mb/s Network speed at 10 Mb/s
4-74
5.1
5. TIMING CHART
7145 timing chart
A. A4, life size, 2 copies, feed from tray 1
Time (sec) Item SD1 (1st paper feed solenoid /U) PS1 (Registration sensor) V-Valid PS21 (Timing sensor /U) MC1 (Registration clutch) MC2 (Loop clutch) PS2 (Fixing exit sensor) PS23 (IT exit sensor /U)
2 3 4 5 6 7 8 9 10
M9 (Paper feed motor)
4-75
M11 (Fixing motor) M1 (Main motor) M3 (Developing motor) SD7 (Separation claw solenoid) SD4 (Cleaning web solenoid)
HV (Charging corona) HV (Developing bias) HV (Transfer corona section) HV (Separation corona) PCL (Pre-charging exposure lamp) TSL (Transfer synchronization lamp) HV (Paper entrance guide plate) TIMING CHART
START button ON : Does not come ON for some copy counts.
IV DIAGRAMS
IV DIAGRAMS
TIMING CHART
5.2
Item
2 3 4 5 6 7 8 9 10
Time (sec)
A. A4, life size, 2 copies, feed from tray 1 Note:
This timing chart shows the case of 7235.
7235/7228/7222 timing chart
SD1 (1st paper feed solenoid /U) PS1 (Registration sensor) V-Valid PS21 (Timing sensor /U) MC1 (Registration clutch) MC2 (Loop clutch) PS2 (Fixing exit sensor) PS23 (IT exit sensor /U)
4-76
M11 (Fixing motor) M1 (Main motor)
SD7 (Separation claw solenoid) SD4 (Cleaning web solenoid) HV (Charging corona) HV (Developing bias) HV (Transfer corona section)
HV (Separation corona) PCL (Pre-charging exposure lamp)
TSL (Transfer synchronization lamp) HV (Paper entrance guide plate)
START button ON : Does not come ON for some copy counts.
7322fs4009
5.3
Item
3 4 5 6 7 8 9 10 11 12 13 14 15 16
Time (sec)
SD1 (1st paper feed solenoid /U)
PS1 (Registration sensor)
V-Valid
PS21 (Timing sensor /U)
7145 ADU timing chart
MC1 (Registration clutch)
MC2 (Loop clutch)
PS2 (Fixing exit sensor)
SD5 (ADU gate solenoid)
4-77
PS4 (ADU sensor)
PS24 (IT exit sensor /L)
F 600mm/s F 600mm/s
M6 (ADU motor)
230mm/s 230mm/s
R 230mm/s R 230mm/s
M1 (Main motor)
TIMING CHART
START button ON
IV DIAGRAMS
IV DIAGRAMS
TIMING CHART
5.4
Note:
Item
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Time (sec)
SD1 (1st paper feed solenoid /U)
V-Valid
PS21 (Timing sensor /U) MC1 (Registration clutch)
MC2 (Loop clutch)
7235/7228/7222 ADU timing chart
4-78
SD5 (ADU gate solenoid)
PS4 (ADU sensor)
PS24 (IT exit sensor /L)
F 600mm/s
M6 (ADU motor)
165mm/s*
R 165mm/s*
M1 (Main motor)
* 165mm/s (7235)
7322fs4010
140mm/s (7228/7222)
START button ON
5.5
Item
1 2 3 4 5 6
Time (sec)
PS301 (No original sensor)
PS308 (Original registration sensor)
PS309 (Original conveyance sensor)
Valid (Scan)
M301
F 100mm/s
(Original feed motor)
250mm/s
DF-318/DF-320 timing chart
R 460mm/s
A. A4, life size, single side original, 3 sheets
230mm/s
4-79
M302 (Original con- F 460mm/s
veyance motor)
230mm/s
M303
F 230mm/s
(Original reversal motor)
460mm/s
R 460mm/s
230mm/s
SD302 (Roller pressure solenoid)
SD301 (Paper exit solenoid)
PS302 (Original exit sensor)
START button ON
TIMING CHART
IV DIAGRAMS
IV DIAGRAMS
TIMING CHART
Item
1 2 3 4 5 6 7 8 9 10 11 12
Time (sec)
PS301 (No original sensor)
PS308 (Original registration sensor)
PS309 (Original conveyance sensor)
Valid (Scan)
M301
F 100mm/s
(Original feed motor)
250mm/s
460mm/s
B. A4, life size, double side originals, 3 sheets
230mm/s
4-80
M302 (Original con- F 460mm/s
veyance motor)
230mm/s
M303
F 230mm/s
(Original reversal motor)
460mm/s
R 460mm/s
230mm/s
SD302 (Roller pressure solenoid)
SD301 (Paper exit solenoid)
PS302 (Original exit sensor)
START button ON
5.6
Note:
Item
2 3 4 5 6
Time (sec)
M100 (DB Paper feed motor)
DB-211/DB-411 timing chart
SD101 (Paper feed solenoid/U)
A. A4, single side, 3 copies, feed from tray 3
4-81
V-Valid
MC2 (Loop clutch)
PS104 (Paper feed sensor /U)
START button ON
TIMING CHART
IV DIAGRAMS
IV DIAGRAMS
TIMING CHART
5.7
Note:
Item
2 3 4 5 6 7
Time (sec)
8
A. A4, single side, 3 copies
LT-203 timing chart
M100 (DB Paper feed motor)
M150 (LT paper feed motor)
SD151 (LT paper feed solenoid)
4-82
V-Valid
MC2 (Loop clutch)
PS155 (Paper feed sensor)
PS104 (Paper feed sensor /U)
START button ON
5.8
Item
1 2 3 4 5 6 7 8
Time (sec)
PS2(Main body fixing exit sensor)
PS702 (FNS entrance sensor)
PS703 (Paper exit sensor)
M701
600mm/s
(FNS conveyance motor)
230mm/s
FS-112 timing chart
SD701 (Roller release solenoid)
M702
F 600mm/s
(Paper exit motor)
230mm/s
A. A4, sort mode, 2 originals, 2 sets setting
4-83
M703
Alignment/Shift
(Alignment motor /R)
Open
M704
Alignment
(Alignment motor /F)
Shift/Open
M705
(Stapler movement motor)
M708 (Stapler motor)
M707
Pressure
(Paper pressure motor)
Release
M706
Raise
TIMING CHART
(Tray up/down motor)
Lower
IV DIAGRAMS
IV DIAGRAMS
Item
1 2 3 4 5 6 7 8
Time (sec)
TIMING CHART
PS2(Main body fixing exit sensor)
PS702 (FNS entrance sensor)
PS703 (Paper exit sensor)
M701
600mm/s
(FNS conveyance motor)
230mm/s
SD701 (Roller release solenoid)
M702
F 600mm/s
(Paper exit motor)
230mm/s
B. A4, staple mode, 2 originals, 1 position, 2 sets setting
4-84
M703
Alignment/Shift
(Alignment motor /R)
Open
M704
Alignment
(Alignment motor /F)
Shift/Open
M705
(Stapler movement motor)
M708 (Stapler motor)
M707
Pressure
(Paper pressure motor)
Release
M706 (Tray up/down motor)
Raise
Lower
5.9 FS-113 timing chart
A. Non-sort, 1 original, 1 copy setting
Item
FNS movement starting signal ON
L H
M1 (Entrance motor)
ON OFF
4-85
M4 (Upper entrance motor)
ON OFF
SL1 (Upper/lower entrance switching solenoid)
ON OFF
SL2 (1st tray entrance selecting solenoid)
ON OFF
PC1 (1st tray exit sensor)
L H
TIMING CHART
IV DIAGRAMS
IV DIAGRAMS
TIMING CHART B. Sort, 2 originals, 2 sets setting
Item
1 2 1 2
L H
M1 (Entrance motor)
1 2 1 2
ON OFF
4-86 Shift position
PC3 (Storage sensor)
L H
M8 (Shift motor)
ON OFF
PC10 (Shift home position sensor)
H L
M3 (Exit motor)
Forward rotation Stop Backward rotation
Item
1 2 1 2
L H
M1 (Entrance motor)
Switchback
ON OFF
ON OFF
M2 (Lower entrance motor)

1 1 1
Aligning
PC4 (Upper entrance sensor)

1 1 2
L H
PC2 (Lower entrance sensor)

2
H L
PC3 (Storage sensor)
L H
Aligning
M5 (CD aligning motor)
C. Rear corner stapling, A4R, 2 originals, 2 sets setting
4-87
Transport to finisher tray Stapling
M15 (Upper paddle motor)
ON OFF
SL3 (Upper paddle solenoid)
ON OFF
M9 (Lower paddle motor)
ON OFF
M3 (Exit motor)
M6 (Stapling unit moving motor)
ON OFF
Transport to finisher tray Stapling

Pressure Spacing
Stapling motor1
ON OFF
Spacing
Spacing
Pressure
M13 (Exit roller/rolls spacing motor)
ON OFF
M12 (Storage roller/ rolls spacing motor)
ON OFF
Shift
Shift
TIMING CHART
M8 (Shift motor)
ON OFF
IV DIAGRAMS
IV DIAGRAMS
TIMING CHART
Item
L H
M1 (Entrance motor)
ON OFF
ON OFF
D. Non-sort, hole punch, 1 original, 1 copy setting
4-88 Punching movement
SL1 (Upper/lower entrance switching solenoid)
ON OFF
SL2 (1st tray entrance selecting solenoid)
ON OFF
M11 (Punch motor)
ON OFF
Punch clutch
ON OFF
PC1 (1st tray exit sensor)
L H
5.10 FS-114 timing chart

A. Non-sort, A4, 1 copy setting
Transport sensor (PC5-FN)
ON OFF
Entrance motor (M3-FN)
4-89
Forward Stop
Transport motor (M2-FN)
Forward Stop High Low Stop
Exit motor (M1-FN)
4349T506BA
TIMING CHART
IV DIAGRAMS
IV DIAGRAMS
TIMING CHART
Punch sensor
ON OFF
Storage tray detecting sensor
(PC8-FN)
ON OFF
Entrance motor (M3-FN)
Forward Stop
High Low Stop
Exit motor (M1-FN)
Forward Stop
Backward
Registration clutch (CL1-FN)
ON OFF
B. 1 staple, 2 holes, A4, 2 originals, 2 sets setting
4-90
Punch drive motor
Forward Stop
Exit open/close motor
(M6-FN)
Forward (Retraction) Stop Backward (Pressure)
Storage paddle solenoid
(SL1-FN)
ON OFF
Alignment motor 1 (M4-FN)
Forward Stop
Backward
Forward Stop
Backward
Stapling unit moving motor (M7-FN)
Forward Stop
Stapler motor
Forward Stop
4349T505BA
1st Document
2nd Document
ON Punch sensor OFF Storage tray detecting sensor ON OFF (PC8-FN) High Entrance motor Low (M3-FN) Stop
5.11 SK-114 timing chart
High Low Stop
Forward Stop Backward
Exit motor (M1-FN) Registration clutch (CL1-FN) Crease motor (M10-SK)
Forward Stop
ON OFF
A. Booklet-binding, 2-point stapling, A4R, 2 originals, 1 set setting
4-91
Forward Stop Backward
Exit open/close motor (M6-FN) Storage paddle solenoid (SL1-FN)
ON OFF
Forward Stop Backward Forward Alignment motor 2 Stop (M4-FN) Backward Saddle exit open/close motor Forward Stop (M9-SK) Backward
Stapler motor 1
Stapler motor 2
Forward Stop Forward Stop
Saddle exit motor (M8-SK)
Forward Stop
4511T504BA
TIMING CHART
IV DIAGRAMS
TIMING CHART
Blank page
IV DIAGRAMS
4-92
6.1
I 1
6. OVERALL WIRING DIAGRAM
DF-318/320 Overall Wiring Diagram
1
CN214-A 2 24V CN214-A 5 DRIVE
CN232-1 CN232-2
SD302
Roller pressure solenoid Exit solenoid
CN231-1 CN231-2
SD301
CN233-2 CN233-1
SD303
Stamp solenoid
CB(MAIN BODY)
2
CN214-B 5 24V CN214-B 6 24V CN214-B 1 B CN214-B 2 B CN214-B 3 A CN214-B 4 A
CN221-2 CN221-5 CN221-1 CN221-3 CN221-6 CN221-4
CN17-A18 5V CN17-A17 FM301 CN17-A16 FM301 CN17-A15 SD303 CN17-A14 VR301 CN17-A13 PS305 CN17-A12 PS304 CN17-A11 PS303 CN17-A10 PS302 CN17-A 9 PS301 CN17-A 8 SD301 CONT CN17-A 7 SGND CN17-A 6 M301 RTN CN17-A 5 M301 RST CN17-A 4 M301 LOCK CN17-A 3 M301 F/R CN17-A 2 SGND CN17-A 1 M301 CLOCK CN17-B18 SGND CN17-B17 M302 CLOCK CN17-B16 SGND CN17-B15 M302 LOCK CN17-B14 M303 LOCK CN17-B13 M303 F/R CN17-B12 SGND CN17-B11 M303 CLOCK CN17-B10 SGND CN17-B 9 SD302 DRIVE CN17-B 8 PS309 CN17-B 7 PS308 CN17-B 6 PS306 CN17-B 5 M303 V1 CN17-B 4 M303 V0 CN17-B 3 M302 V1 CN17-B 2 M302 V0 CN17-B 1 M301 V0 CN211-A 1 5V CN211-A 2 FM301 LOCK CN211-A 3 FM301 ON CN211-A 4 SD303 CN211-A 5 VR301 CN211-A 6 PS305 CN211-A 7 PS304 CN211-A 8 PS303 CN211-A 9 PS302 CN211-A10 PS301 CN211-A11 SD301 CONT CN211-A12 SGND CN211-A13 M301 RTN CN211-A14 M301 RST CN211-A15 M301 LOCK CN211-A16 M301 F/R CN211-A17 SGND CN211-A18 M301 CLOCK CN211-B 1 SGND CN211-B 2 M302 CLOCK CN211-B 3 SGND CN211-B 4 M302 LOCK CN211-B 5 M303 LOCK CN211-B 6 M303 F/R CN211-B 7 SGND CN211-B 8 M303 CLOCK CN211-B 9 SGND CN211-B10 SD302 DRIVE CN211-B11 PS309 CN211-B12 PS308 CN211-B13 PS306 CN211-B14 M303 V1 CN211-B15 M303 V0 CN211-B16 M302 V1 CN211-B17 M302 V0 CN211-B18 M301 V0
CN201-A 1 CN201-A 2 CN201-A 3 CN201-A 4 CN201-A 5 CN201-A 6 CN201-A 7 CN201-A 8 CN201-A 9 CN201-A10 CN201-A11 CN201-A12 CN201-A13 CN201-A14 CN201-A15 CN201-A16 CN201-A17 CN201-A18 CN201-B 1 CN201-B 2 CN201-B 3 CN201-B 4 CN201-B 5 CN201-B 6 CN201-B 7 CN201-B 8 CN201-B 9 CN201-B10 CN201-B11 CN201-B12 CN201-B13 CN201-B14 CN201-B15 CN201-B16 CN201-B17 CN201-B18
CN201-A18 CN201-A17 CN201-A16 CN201-A15 CN201-A14 CN201-A13 CN201-A12 CN201-A11 CN201-A10 CN201-A 9 CN201-A 8 CN201-A 7 CN201-A 6 CN201-A 5 CN201-A 4 CN201-A 3 CN201-A 2 CN201-A 1 CN201-B18 CN201-B17 CN201-B16 CN201-B15 CN201-B14 CN201-B13 CN201-B12 CN201-B11 CN201-B10 CN201-B 9 CN201-B 8 CN201-B 7 CN201-B 6 CN201-B 5 CN201-B 4 CN201-B 3 CN201-B 2 CN201-B 1
M301
Original feed motor
CN65- 6 24V CN65- 5 24V CN65- 4 PGND CN65- 3 PGND CN65- 2 5V CN65- 1 SGND CN214-B 9 24V CN214-B10 24V CN214-A 7 B CN214-A 8 B CN214-A 9 A CN214-A10 A
CN200CN200CN200CN200CN200CN200-
6 5 4 3 2 1
CN212CN212CN212CN212CN212CN212-
1 24V 2 24V 3 PGND 4 PGND 5 5V 6 SGND
CN214-B 7 24V CN214-B 8 24V CN214-A11 B CN214-A12 B CN214-A13 A CN214-A14 A
CN222-2 CN222-5 CN222-1 CN222-3 CN222-6 CN222-4
M302
Original conveyance motor
3
CN212- 7 FG ND CN214-B12 DRIVE CN214-B13 LOCK CN214-B14 PGND
CN223-2 CN223-5 CN223-1 CN223-3 CN223-6 CN223-4
M303
Original reverse motor
CN224-3 CN224-2 CN224-1
FM301 Cooling fan
DFDB
4 5 6 7
4-93
N.C
CN215- 3 5V CN215- 2 PS CN215- 1 SGND CN215- 6 5V CN215- 5 PS CN215- 4 SGND CN215- 9 5V CN215- 8 PS CN215- 7 SGND CN215- 12 5V CN215- 11 PS CN215- 10 SGND CN215- 15 5V CN215- 14 PS CN215- 13 SGND
CN241-1 CN241-2 CN241-3
PS301 No original sensor

CN242-1 CN242-2 CN242-3
PS302 Original exit sensor

CN243-1 CN243-2 CN243-3
PS303
CN244-1 CN244-2 CN244-3
DF open/close sensor
PS304
CN248-1 CN248-2 CN248-3
5
Cover open/close sensor
PS308
Original registration sensor
CN215- 16 5V CN215- 17 PS CN215- 18 SGND
CN202-3 CN202-2 CN202-1
CN202-1 CN202-2 CN202-3
CN249-3 CN249-2 CN249-1
PS309
Original conveyance sensor
CN216- 6 5V CN216- 5 PS CN216- 4 SGND CN216- 3 5V CN216- 2 PS CN216- 1 SGND
CN246-1 CN246-2 CN246-3
PS306
CN245-1 CN245-2 CN245-3
Original size sensor/1

PS305
CN213- 1 5V CN213- 2 VR CN213- 3 SGND
CN253-1 CN253-2 CN253-3
VR301 Original size VR
M302
M301
M303
DFDB
PS306
PS305
PS302
PS308
PS301
PS309
PS304
PS303
VR301
SD301
SD303
SD302
FM301
Symbol
Cooling fan
Exit solenoid
DF drive board
Stamp solenoid
Original feed motor
Original exit sensor
Original reverse motor
Original conveyance motor
Original size VR
No original sensor
DF open/close sensor
Roller pressure solenoid
Cover open/close sensor
Original registration sensor
Original conveyance sensor 6-B
8
Symbol Connector Faston Crimp Relay connector
8
Part name
9
3
5-B
1-A
6-B
6-B
2-A
4-B
1-D
7-B
3-B
5-B
4-B
5-B
2-B
1-A
5-B
3-B
Location
OVERALL WIRING DIAGRAM
6.2
DB-211/411 Overall Wiring Diagram

1 2 3
102-1 24V2 102-2 24V2 102-3 PGND 102-4 PGND 102-5 NC 102-6 NC 102-7 F/R 102-8 CLOCK 102-9 ON2 102-10 SGND 102-11 5V 103-A1 24V2 103-A2 DRIVE 103-A3 DRIVE 103-A4 24V2 J64: 8J64: 7J64: 6J64: 5J64: 41 2 3 4 5 113: 2 113: 1 -
4
110-11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 1 2
7
Symbol LT-203
8
Part name LT-203 Paper size detection board /3 PSDTB/4 Paper size detection board /4 M100 M101 M102 SD101 DB paper feed motor Tray up drive motor /3 Tray up drive motor /4 Paper feed solenoid /U Paper feed solenoid /L Tray sensor /3 No paper sensor /3 Paper feed sensor /U Paper feed sensor /L Tray sensor /4 No paper sensor /4 Remaining paper sensor Internal heater 5-A 5-B 5-E 5-B 5-E 5-E 5-D 5-D 5-C 5-G 5-F
9
Location 1-B 5-C
A
DBDB
M100
DB paper feed motor
PSDTB/3
SD 101
LT-203
24V2 110-19 24V2 110-18 24V2 110-17 PGND 110-16 PGND 110-15 M151 DRIVE 110-14 LT CLOSE 110-13 M150 F/R 110-12 M150 CLOCK 110-11 M150 CONT 110-10 SD151 DRIVE 110- 9 PS155 110- 8 PS152 110- 7 PS153 110- 6 PS154 110- 5 PS151 110- 4 LCT_TYPE 110- 3 106-18 5V 110- 2 SGND 110- 1
106- 1 24V2 106- 2 24V2 106- 3 24V2 106- 4 PGND 106- 5 PGND 106- 6 M151 DRIVE 106- 7 LT CLOSE 106- 8 M150 F/R 106- 9 M150 CLOCK 106-10 M150 CONT 106-11 SD151 DRIVE 106-12 PS155 106-13 PS152 106-14 PS153 106-15 PS154 106-16 PS151 106-17 LCT_TYPE 106-18 5V 106-19 SGND
Paper feed solenoid/U Tray up drive motor/3
103-A5 SIZE.D 103-A6 SIZE.C 103-A7 SIZE.B 103-A8 SIZE.A 103-A9 SELECT
118- 5 -4 -3 -2 -1
M101
111- 2 111- 1
PSDTB/3
Paper size detection board
103-A10 SGND 103-A11 PS 103-A12 5V 103-B1 SGND 103-B2 PS 103-B3 5V 103-B4 SGND 103-B5 PS 103-B6 5V 103-B7 SGND 103-B8 PS 103-B9 5V 103-B10 SGND 103-B11 PS 103-B12 5V
J64: 3J64: 2J64: 1J63: 6J63: 5J63: 4J63: 3J63: 2J63: 1J68: 3J68: 2J68: 1J66: 3J66: 2J66: 1-
6 7 8 1 2 3 4 5 6 1 2 3 1 2 3 J69: 6J69: 5J69: 4J69: 3J69: 2J69: 11 2 3 4 5 6
117- 3 -2 -1 114- 3 -2 -1 115- 3 -2 -1 116- 3 -2 -1 112- 3 -2 -1
Paper feed sensor/L Tray upper limit sensor/3 No paper sensor/3 Paper feed sensor/U Tray sensor/3
TRAY3
PS 105
SD102 PS101 PS102 PS103 PS104 PS105 PS106 PS107 PS108 PS109 HTR100
PS 102
104-3 DRIVE 104-4 24V2 J65:11J65:10J65: 9J65: 8J65: 71 2 3 4 5
M102
24V2 7-5 24V2 7-6 PGND 7-7 PGND 7-8 5V2 7-10 SGND 7-14 RL PW 7-25 RL PG 7-26
J60:3 J60:4 J60:7 J60:8 J60:9 J60:10J60:5 J60:6 -
3 4 7 8 9 10 5 6
100-1 100-2 100-3 100-4 100-5 100-6
24V2 24V2 PGND PGND 5V SGND
PS 101
MAIN BODY
PS 104
PS 103
Tray upper limit sensor /3 5-D
104-1 24V2 104-2 DRIVE
SD 102
123: 2 123: 1 -
1 2 121- 2 121- 1
Tray upper limit sensor /4 5-F 5-G 3-H 3-I
Paper feed solenoid/L Tray up drive motor/4
104-10 SGND 104-11 PS 104-12 5V 103-13 SGND 104-14 PS 104-15 5V 104-16 SGND 104-17 PS 104-18 5V
J65: 6J65: 5J65: 4J65: 3J65: 2J65: 1J67: 3J67: 2J67: 1-
6 7 8 9 10 11 1 2 3
J70: 6J70: 5J70: 4J70: 3J70: 2J70: 1-
1 2 3 4 5 6
124- 3 -2 -1 125- 3 -2 -1 122- 3 -2 -1
PS 107
Tray upper limit sensor/4 No paper sensor/4 Tray sensor/4
PS 108
TRAY4
19- 1 19- 2 19- 3 19- 4 19- 5 19- 6 19- 7 19- 8 19- 9
J61: 9 J61: 8 J61: 7 J61: 6 J61: 5 J61: 4 J61: 3 J61: 2 J61: 1 -
1 2 3 4 5 6 7 8 9
101- 9 101- 8 101- 7 101- 6 101- 5 101- 4 101- 3 101- 2 101- 1
DB.RTS GND DB.RXD DB.CTS GND DB.TXD DB.EXIT LCT.EXIT DB.RST
104-5 SIZE.D 104-6 SIZE.C 104-7 SIZE.B 104-8 SIZE.A 104-9 SELECT
126- 5 -4 -3 -2 -1
PSDTB/4
Paper size detection board
PGND 7-3
J60:2 -
DB-411 Only
Remaining paper sensor
PS 106
24V1 7-1
J60:1 -
DB-211 only
105-1 SGND 105-2 SET 105-3 5V
PS 109
119-3 -2 -1 Internal heater

PTC
Symbol
J80:1- 1
I 1 2
J80:2- 2
J120-1
HTR 100
J120-2
Connector Faston Crimp Relay connector
4-94
6.3
LT-203 Overall Wiring Diagram

1 2 3 4 5 6 7 8
Symbol DB-211
114-2 PGND 114-3 24V2 114-1 24V
9
Part name DB-211 DB-411 Tray up drive motor LT paper feed solenoid Remaining paper sensor /2 Tray upper limit sensor No paper sensor Remaining paper sensor /1 Paper feed sensor Interlock switch Location 1-B 1-B 6-B 6-D 6-F 6-E 6-E 6-F
A
MS151
NC (2pin) FT102(4pin) FT101(1pin)
DB-411
Interlock switch
M150 M151 SD151
LT paper feed motor 6-C
B
DB-211 DB-411
112-1 24V 112-2 DRIVE 112-3 PGND
M151
121- 1 121- 2
Tray up drive motor
PS151
120-11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1
M150
LTDB
112-4 24V2 112-5 24V2 112-6 PGND 112-7 PGND (H/L) (LD) 112-8 F/R 112-9 CLOCK 112-10 CONT 112-11 SGND 112-12 5V
PS152
LT paper feed motor
PS153 PS154
DBDB
106- 1 24V2 106- 2 24V2 106- 3 24V2 106- 4 PGND 106- 5 PGND 106- 6 M151 DRIVE 106- 7 LT CLOSE 106- 8 M150 F/R 106- 9 M150 CLOCK 106-10 M150 CONT 106-11 SD151 DRIVE 106-12 PS155 106-13 PS152 106-14 PS153 106-15 PS154 106-16 PS151 106-17 SGND 106-18 5V 106-19 SGND
110-19 24V2 110-18 24V2 110-17 24V2 110-16 PGND 110-15 PGND 110-14 M151 DRIVE 110-13 LT CLOSE 110-12 M150 F/R 110-11 M150 CLOCK 110-10 M150 CONT 110- 9 SD151 DRIVE 110- 8 PS155 110- 7 PS152 110- 6 PS153 110- 5 PS154 110- 4 PS151 110- 3 SGND 110- 2 5V 110- 1 SGND
(CN113:miniCT)
113- 1 24V2 113- 2 DRIVE 113- 3 SGND 113- 4 PS 113- 5 5V 113- 6 SGND 113- 7 PS 113- 8 5V 113- 9 SGND 113-10 PS 113-11 5V
SD 151
J82: 5J82: 4J82: 3J82: 2J82: 1J83: 6J83: 5J83: 4J83: 3J83: 2J83: 1-
1 2 3 4 5 1 2 3 4 5 6
J84: 2 J84: 1 -
1 2
D
6-D 6-A 4-G
LT paper feed solenoid
PS155 MS151
127- 3 -2 -1 125- 3 -2 -1 124- 3 -2 -1
PS 155
Paper feed sensor
HTR150 Internal heater
Tray upper limit sensor
PS 153 PS 154
PS 152
No paper sensor
113-12 SGND 113-13 PS 113-14 5V 113-15 SGND 113-16 PS 113-17 5V
126- 3 -2 -1 122- 3 -2 -1
Remaining paper sensor/1
PS 151
Remaining paper sensor/2
G
Internal heater J120 :1 MAIN BODY DCPS J120 :2 1 2 J121-1
PTC
G
HTR 150 J121-2
H
DB PTC HEATER
J80 :1 J80 :2 -
1 2
Symbol
I 1 2 3 4 5 6 7 8
4-95
Blank page
4-96
6.4
I
CN711-1 24V IN2 MS702 CN711-2 24V OUT2
Shutter switch
FNS conveyance motor

M701 CN712-1 24V IN MS701 CN712-2 24V OUT
FS-112 Overall Wiring Diagram
1
Paper exit motor
M702 CN722-1 CN722-3 CN722-5 CN722-7 CN722-9 CN722-11 CN704-9 A CN704-3 24V2 CN704-10 A CN704-11 B CN704-4 24V2 CN704-12 B
CN721-1 CN721-3 CN721-5 CN721-7 CN721-9 CN721-11 CN704-5 CN704-1 CN704-6 CN704-7 CN704-2 CN704-8 A 24V1 A B 24V1 B
Front door switch
Cooling motor
FM701
CN746-3 CN746-2 CN746-1 CN713-1 LOCK CN713-2 24V CN713-3 PGND CN709-12 5V CN709-11 PS CN709-10 SGND CN709-9 5V CN709-8 PS CN709-7 SGND CN709-6 5V CN709-5 PS CN709-4 SGND CN709-3 NC CN709-2 PSNC CN709-1 NC CN732-1 CN732-2 CN732-3 CN734-1 CN734-2 CN734-3
PS705
Shutter sensor
PS701
2
SD701
Roller release solenoid

CN762-1 CN762-2 CN716-1 DRIVE CN716-2 PGND
Pressure sensor
CN733-1 CN733-2 CN733-3 PS702
2
FNS entrance sensor
Alignment motor/R
M703 CN706-1 DRIVE1 CN706-2 DRIVE2
CN723-1 CN723-5 CN723-3 CN723-2 CN723-6 CN723-4 CN703-5 CN703-2 CN703-6 CN703-7 CN703-1 CN703-8 A 24V3 A B 24V3 B
CN730-1 CN730-2
M707
Pressure motor
Alignment motor/F
M704
CN724-1 CN724-5 CN724-3 CN724-2 CN724-6 CN724-4 CN703-9 A CN703-4 24V4 CN703-10 A CN703-11 B CN703-3 24V4 CN703-12 B
3
Stapler movement motor
M705 CN725-1 CN725-5 CN725-3 CN725-2 CN725-6 CN725-4 CN705-3 CN705-2 CN705-4 CN705-5 CN705-1 CN705-6 A 24V4 A B 24V4 B CN707-A15 5V CN707-A14 PS CN707-A13 SGND CN707-A12 5V CN707-A11 PS CN707-A10 SGND CN707-A9 5V CN707-A8 PS CN707-A7 SGND CN707-A6 5V CN707-A5 PS CN707-A4 SGND
CN756-1 CN756-2 CN756-3
CN736-1 CN736-2 CN736-3
PS711
Tray upper limit sensor
CN756-4 CN756-5 CN756-6
CN734-1 CN734-2 CN734-3
PS703
Paper exit sensor
Tray up/down motor

M706
1 2
CN726-1 CN726-2
CN710-1 DRIVE1 CN710-2 DRIVE2
CN756-7 CN756-8 CN756-9
CN735-1 CN735-2 CN735-3
PS704
Paper exit full sensor
CN756-10 CN756-11 CN756-12
CN744-1 CN744-2 CN744-3
PS716
Tray count sensor
4
FNSCB MAIN BODY
CN707-A3 5V CN707-A2 PS CN707-A1 SGND
CN756-13 CN756-14 CN756-15
CN737-1 CN737-2 CN737-3
PS706
Tray lower limit sensor
CN707-B15 NC CN707-B14 NC CN707-B13 NC CN707-B12 5V CN707-B11 PS CN707-B10 SGND CN707-B9 5V CN707-B8 PS CN707-B7 SGND CN739-1 CN739-2 CN739-3 PS708
Stapler unit HP sensor No paper sensor

PS707 CN738-1 CN738-2 CN738-3
5 6 7
CN707-B6 5V CN707-B5 PS CN707-B4 SGND
CN740-1 CN740-2 CN740-3
PS709
Alignment HP sensor/R
CN300-A10 24V CN300-A9 24V CN300-A8 24V CN300-A11 NC CN300-A4 5V CN300-A3 5V CN300-A2 SGND CN300-A1 SGND CN300-A7 PGND CN300-A6 PGND CN300-A5 PGND CN701-1 24V CN701-2 24V CN701-3 24V CN701-4 5V CN701-5 5V CN701-6 SGND CN701-7 SGND CN701-8 PGND CN701-9 PGND CN701-10 PGND CN708-1 DRIVE1 CN707-B3 5V CN707-B2 PS CN707-B1 SGND CN741-1 CN741-2 CN741-3 PS710
Alignment HP sensor/F
MTR+ MTR+ MTRMTR-
M708
Stapler motor
6
Stapler HP sensor
PS712
CN761-1 CN761-2 CN761-3 CN761-4 CN745-5 CN745-4 CN745-2 CN745-3 CN745-1
VCC HD LS READY GND
5V PS SGND
CN300-B1 SGND CN300-B2 SGND CN300-B3 MACK/FSCTS CN300-B4 SGND CN300-B5 SREQ/NC CN300-B6 MRXD/FSSIN CN300-B7 SGND CN300-B8 SACK/FSRTS CN300-B9 MREQ/NC CN300-B10 SGND CN300-B11 MTXD/FSOUT
CN708-2 DRIVE2 CN708-4 5V CN708-5 PS712 PS CN702-11 SGND CN708-6 PS713 PS CN702-10 SGND CN702-9 MACK/FSCTS CN708-7 PS714 PS CN708-8 SGND CN702-8 SGND CN708-3 NC CN702-7 SREQ/NC CN702-6 MRXD/FSSIN CN702-5 SGND CN702-4 SACK/FSRTS CN702-3 MREQ/NC CN702-2 SGND CN702-1 MTXD/FSOUT
5V PS SGND
PS713
Stapler detection sensor
2 1
CN754-1 CN754-2
5V PS SGND 2 1 CN751-1 CN751-2
PS714
Stapler ready sensor
3 2 1
CN752-1 CN752-2 CN752-3
4-97
165 164 166
2 1
CN753-1 CN753-2
8
Symbol Connector Faston Relay connector Crimp
Symbol FNSCB M701 M702 M703 M704 M705 M706 M707 M708 FM701 SD701 MS701 MS702 PS701 PS702 PS703 PS704 PS705 PS706 PS707 PS708 PS709 PS710 PS711 PS712 PS713 PS714 PS716 FNS control board
Part name 1-D 1-H 1-H 2-I 3-I 3-I 4-I 3-B 6-C 2-I 2-H 1-B 1-B 2-B 2-B 3-B 4-B 2-B 4-B 5-B 5-B 5-B 5-B 3-B 6-B 6-B 7-B 4-B FNS conveyance motor Paper exit motor Alignment motor /R Alignment motor /F Stapler movement motor Tray up/down motor Pressure motor Stapler motor Cooling motor Roller release solenoid Front door switch Shutter switch Pressure sensor FNS entrance sensor Paper exit sensor Paper exit full sensor Shutter sensor Tray lower limit sensor No paper sensor Stapler unit HP sensor Alighnment HP sensor /R Alighnment HP sensor /F Tray upper limit sensor Stapler HP sensor Staple detection sensor Stapler ready sensor Tray count sensor
Location
4-98
6.5
RU-101 Overall Wiring Diagram

1 2 3 4 5 6 7 8 9 A
CN300-B3 CN300-B4 CN300-B6 CN200B-5 CN200B-3 CN200B-4 CN200B-2 CN200B-6 CN200B-7 MRTS GND MRXD MRTS GND MTXD
CN300-B8 CN300-B10 CN300-B11
C
GND CN300-A5 CN300-A6 CN300-A7 CN300-A8 CN300-A9 CN300-A10 CN3-6 CN3-5 CN3-4 CN3-3 CN3-2 CN3-1 CN4-1 CN4-2 CN200C-3 CN200C-2 DC24V GND
GND GND DC24V
FUB
DC24V DC24V
MAIN BODY
F
Passage sensor PS2
CN1-1 CN1-2 CN1-3
CN200A-7 CN200A-6 CN200A-5
F
DC5V PS2 ON GND
G
CN2-1 CN200A-4 CN200A-3 CN200A-2 CN2-2 CN2-3
DC5V PS1 ON GND
Front door sensor
PS1
H
Symbol FUB PS1 PS2 Part name Fuse board Passage sensor Location 4-C 4-G
Symbol
CN200C-1
Front door sensor 4-F
FS-113
4-99
Blank page
4-100
6.6

1 2 3 4 5 6
W W B W W B
7
Hole Punch Position Switch Hole Punch Selector Motor Only for inch destination
9 A
B
PS2
B
Passage Sensor (RU-101)
PS1
Front Door Sensor (RU-101)
E
PWB-E_GL PWB-E_GL
E
PWB-C
F
RU-101
CN200C
CN201B
PWD-F_GL
G
PWD-F
Exit Roll Home Position Sensor
Symbol
PWD-F PWD-F_GL
PWB-D
I 1 2 3 4 5 6 7 8
4-101
Symbol RU-101 M1 M2 M3 M4 M5 M6 M7 M8 M9 M11 M12 M13 M14 M15 CL SL1 SL2 SL3 S1 S2 S3 S4 PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PC10 PC11 PC12 PC13 PC14 PC15 PC17 PC18 PS1 PS2 PWB-C PWB-D RU-101 Transport motor
Part name 1-F 3-B 3-A 2-A 3-B 5-B 3-A 1-D 1-C 5-A 1-C 2-A 7-D 7-A 7-D 6-A 7-E 7-E 7-D 1-E 1-E 1-D 7-A 7-G 7-G 5-H 5-H 2-I 7-F 7-H 2-H 2-I 2-H 2-H 5-H 7-H 6-I 6-B 7-F 7-F 7-B 7-B 7-E 5-I
Location
Lower entrance motor Exit motor Upper entrance motor CD aligning motor Stapling unit moving sensor Elevator motor Shift motor Lower paddle motor Punch motor Storage roller/rolls spacing motor Exit roller/rolls spacing motor Hole punch selector motor Upper paddle motor Punch clutch Upper/Lower entrance switching solenoid 1st entrance switching solenoid Upper paddle solenoid Set switch Elevator tray upper limit switch Elevator tray lower limit switch Hole punch position switch 1st tray exit sensor Lower entrance sensor Storage sensor Upper entrance sensor Finisher tray paper detecting sensor 1st tray full detecting sensor Elevator tray full detecting sensor Elevator tray paper detecting sensor CD aligning home position sensor Shift home position sensor Shift motor pulse sensor Storage roller home position sensor Exit roll home position sensor Staple home position sensor Punch motor pulse sensor Front door detecting sensor Upper cover detecting sensor Front door sensor (RU-101) Passage sensor (RU-101) Elevator tray upper limit sensor LED Elevator tray upper limit sensor PQ
4-102
6.7
SK-114 Overall Wiring Diagram

1 2 3 4 5 6 7 8 9 A
Staple Home Position Sensor 2
B
Staple Home Position Sensor 1
D
Saddle Stapler 1 Needle Empty Detect Sensor Saddle Stapler 1 Self Priming Detect Sensor
Saddle Stapler 2 Needle Empty Detect Sensor Saddle Stapler 2 Self Priming Detect Sensor
FS-114 FS-114
Symbol
H
FS-114 FS-114
I 1 2 3 4 5 6 7 8 9
4-103
Symbol FS-114 M8-SK M9-SK M10-SK M13-SK M14-SK PC18-SK PC20-SK PC21-SK PC22-SK PC23-SK PC25-SK PC26-SK S4-SK PWB-C SK FS-114 Saddle exit motor
Part name 3-I 3-H 7-G 3-H 3-G 7-A 7-B 7-A 7-H 7-B 7-C 7-C 2-D 3-A
Location 4-H, 7-E
Saddle exit open/close motor Crease motor In & out guide motor Layable guide motor Saddle exit roller home position sensor Saddle exit sensor Saddle tray empty sensor Crease roller home position sensor In & out guide home position sensor Transport pulse sensor Layable guide home sensor Saddle interlock switch Main control board
4-104
APPENDIX
7. APPENDIX
7.1 7145 Overall Wiring Diagram (1/4)
1
PLUG J:40LA8861
4
24V(C)
5
RL1 CNT AC(H) CN9-1
7
J21-01 J13-2
8
TS
FT20 FT21 FT22 Thermostat J13-1
9 A
FT23
FT3 CBR 1 PLUG
FT5 BT1
Noise filter
BT3
FT7
MAIN RL
FT8
RT4
RT3
AC(H)
Circuit breaker/1
FT1
INLET
EUROPE 200-240V 50Hz USA 120V 60Hz
NF
FT2
AC DRIVE
CN9-2
CR001
J21-02
J13-3 FT25
FT26
Fixing heater lamp/1

L2
L2 DRIVE
BT4
FT24
RL1 POWER
JAPAN AC100V 50/60Hz
CN9-3 L3 DRIVE CN9-3
Circuit breaker/2
FT4 CBR 2 FT6 BT2
J21-03
J13-4 FT27 J21-03
FT28
CR002
L3
AC(N)
BT5 50 51 52 53
7-2 24V 7-4 PGND 7-12 5V 7-16 SGND 7-20 SGND 7-18 12V 7-22 SGND
Main power switch FT9 FT10
CN99-4 CN99-3 CN99-2 CN99-1
SGND SGND L3 CONT 5V
BT2 BT1
J24: 2 - 2 J24: 1 - 1 EUROPE Only
AC(H) BT6
SW1
AC(N) BT7
DC PSY
24V 5V +12V -12V
N.C 5V 24V NMI 12V SGND -12V 5V 5V SGND SGND 12V SGND -12V SGND 12V 2-7 2-6 2-5 2-4 2-3 2-2 2-1 7-9 7-11 7-13 7-15 7-17 7-21 7-23 7-24 7-19
FCB
5-3 PGND 5-4 PGND
D
for SCDB DF-318
1 2 3 4 5 6 7 8 9 10
3-1 3-2 3-3 3-4 3-5
RL CONT L2 CONT L3 CONT 24V EM FM1 EM
DCPS
for FNS
13 14 15 16 17 18 19 20 21 22
D
for DCPS SW3
26 25 24 23
7-1 24V 7-3 PGND 7-5 24V 7-6 24V 7-7 PGND 7-8 PGND 7-10 5V 7-14 SGND 7-25 RL PWR 7-26 RL PGND
10-1 DRIVE 10-2 EM 10-3 PGND
31- 7 31- 6 31- 5 31- 4 31- 3 31- 2 31- 1
42- 9 42- 8 42- 7 42- 6 42- 5 42- 4 42- 3 42- 2 42- 1
24V
8-2
935-1
PTC
935-2
12V SGND -12V SGND 12V SGND SGND 5V 5V
-12V SGND 12V NMI 24V 5VV N.C
PGND 8-4
F
J60: 1 - 1 J60: 2 - 2 J60: 3 - 3 J60: 4 - 4 J60: 7 - 7 J60: 8 - 8 J60: 9 - 9 J60:10 - 10 - 5 - 6
PAKB
83- 1 X2 - 2 Y2 - 3 X1 - 4 Y1
FM1
DCPS cooling fan
LCDB
84-6 VR L 84-7 VR SIG 84-8 VR H 84-9 SCAN6 84-10 RTN3 84-11 5V 84-12 SGND 84-13 SW2
84-1 SGND 84-2 MONIT
BL
89-1 FL HOT -4 FL GND
84-3 5V 84-4 SGND 84-5 INV ON(PWM)
DB-211 DB-411
106- 1 24V2 106- 2 24V2 106- 3 24V2 106- 4 PGND 106- 5 PGND 106- 6 M151 DRIVE 106- 7 LT CLOSE 106- 8 M150 F/R 106- 9 M150 CLOCK 106-10 M150 CONT 106-11 SD151 DRIVE 106-12 PS155 106-13 PS152 106-14 PS153 106-15 PS154 106-16 PS151 106-17 LCT_TYPE 106-18 5V 106-19 SGND
32 33 34 35 36 37 38 39 40
for CB
86-14 VLCD -13 VEE -12 D3 -11 D2 -10 D1 - 9 D0 - 8 VEE(24V) - 7 VSS(GND) - 6 VDD(5V) - 5 XSCL - 4 LP - 3 DIN - 2 N.C - 1 DISPOFF
80-A12 80-A11 80-A10 80- A9 80- A8 80- A7 80- A6 80- A5 80- A4 80- A3 80- A2 80- A1
J38-A1 -A12 J38-A2 -A11 J38-A3 -A10 J38-A4 -A9 J38-A5 -A8 J38-A6 -A7 J38-A7 -A6 J38-A8 -A5 J38-A9 -A4 J38-A10 -A3 J38-A11 -A2 J38-A12 -A1
34-A1 UD3 34-A2 SGND 34-A3 UD1 34-A4 XSCL 34-A5 SGND 34-A6 YD 34-A7 OPTXD 34-A8 SGND 34-A9 OPRTS 34-A10 OPRXD 34-A11 SGND 34-A12 OPCTS
SGND SGND 5V 5V
for BIAS
11 12
8-1 24V 8-3 PGND
500- 4 500- 3 500- 2 500- 1
6-2 24V 6-4 24V 6-6 24V 6-8 PGND 6-10 PGND 6-12 PGND 6-14 5V 6-16 5V 6-18 SGND 6-20 SGND
for OPTION
1-1 1-2 1-3 25 1-4 26 1-5
23 24
5V 5V N.C SGND SGND
24V 24V
5-1
J23-1 J24-1A #250 J24-1B #250 J23-3
SWD24V SWD24V
J23-2 J24-2A #250 J24-2B #250 J23-4
30 31
5-2 Interlock switch
PTC heater
SCB 1/3
OB
80-B12 80-B11 80-B10 80- B9 80- B8 80- B7 80- B6 80- B5 80- B4 80- B3 80- B2 80- B1
J38-B1 -B12 J38-B2 -B11 J38-B3 -B10 J38-B4 -B9 J38-B5 -B8 J38-B6 -B7 J38-B7 -B6 J38-B8 -B5 J38-B9 -B4 J38-B10 -B3 J38-B11 -B2 J38-B12 -B1
34-B1 UD2 34-B2 SGND 34-B3 UD0 34-B4 LP 34-B5 SGND 34-B6 LCDENB 34-B7 OPRST 34-B8 SGND 34-B9 OPINT 34-B10 MONIT 34-B11 5V 34-B12 5V
H
Symbol
INV2
I
71 72 73 74 75 76 81 82 83 85 86 87 88 89 77 78 79 80 90 91 92 94 95 96 97 99 100 101 102 84 93 98
85 - 8 85 - 7 85 - 6 85 - 5 85 - 4 85 - 3 85 - 2 85 - 1
88- 3 -2 -1
Speaker
PSW2B /SW2
514: 1 - 2 514: 2 - 1
7
Appendix-1
APPENDIX
7.2
I 1
7145 Overall Wiring Diagram (2/4)
1
Battery
CN47
HD-103 Type A
2
CN501 CN502
FAN
ADB
103 104 105 106 107 108 109 110 111 112 113
J53: A1 - A12 J53: A2 - A11 J53: A3 - A10 J53: A4 - A9 J53: A5 - A8 J53: A6 - A7 J53: A7 - A6 J53: A8 - A5 J53: A9 - A4 J53:A10 - A3 J53:A11 - A2 J53:A12 - A1
3
114 115 116 117 118 119 120 121 122 123 124 125 126
J53: B1 - B12 J53: B2 - B11 J53: B3 - B10 J53: B4 - B9 J53: B5 - B8 J53: B6 - B7 J53: B7 - B6 J53: B8 - B5 J53: B9 - B4 J53:B10 - B3 J53:B11 - B2 J53:B12 - B1
432-A1 /ENB1 432-A2 /ALM1 432-A3 /BIAS 432-A4 /S/H1 432-A5 SGND 432-A6 LD+5V 432-A7 LD+5V 432-A8 +5VRN 432-A9 SGND 432-A10 -VIDEO2 432-A11 +VIDEO2 432-A12 SGND 432-B1 LOAD 432-B2 DACLK 432-B3 DI 432-B4 SGND 432-B5 /ALM2 432-B6 /S/H2 432-B7 /ALM_RST 432-B8 SGND 432-B9 SGND 432-B10 -VIDEO1 432-B11 +VIDEO1 432-B12 SGND
46- 1 46- 2 46- 3 46- 4 46- 5 46- 6 46- 7 46- 8 46- 9 46-10 46-11 46-12 46-13 46-14 46-15 46-16 46-17 46-18 46-19 46-20 46-21 46-22 46-23 46-24 46-25 46-26 46-27 46-28 46-29 46-30 46-31 46-32 46-33 46-34 46-35 46-36 46-37 46-38 46-39 46-40 46-41 46-42 46-43 46-44 46-45 46-46 46-47 46-48 46-49 46-50 60- 1 SGND - 2 TG - 3 CLAMP - 4 ACLAMP - 5 BCLAMP - 6 SGND - 7 SGND - 8 +TCK - 9 -TCK -10 SGND -11 SGND -12 +RCK -13 -RCK -14 SGND -15 SGND -16 +IN_CLOCK -17 -IN_CLOCK -18 SGND -19 SCLOCK -20 SCLOCK -21 *SEN -22 SDI -23 SDO -24 SGND -25 SGND -26 -AD_D0 -27 +AD_D0 -28 SGND -29 SGND -30 -AD_D1 -31 +AD_D1 -32 SGND -33 SGND -34 -OUT_CLOCK -35 +OUT_CLOCK -36 SGND -37 SGND -38 ADRST -39 APR -40 SGND -41 5V -42 5V -43 5V -44 5V -45 SGND -46 12V -47 12V -48 12V -49 12V -50 SGND
CN35
4
DIMM
127 128 129 130 131
J52: 5 - 1 J52: 4 - 2 J52: 3 - 3 J52: 2 - 4 J52: 1 - 5
431- 5 431- 4 431- 3 431- 2 431- 1
5V SGND /INDEX SGND /INDPR
CN37 Board to Board Connector
5 6
SCB 2/3
40- 1 STROBE - 2 DATA0 - 3 DATA1 - 4 DATA2 - 5 DATA3 - 6 DATA4 - 7 DATA5 - 8 DATA6 - 9 DATA7 -10 ACK -11 BUSY -12 PE -13 SLCT -14 AUTOFD -15 N.C -16 SGND -17 SGND -18 N.C -19 SGND -20 SGND -19 SGND -22 SGND -23 SGND -24 SGND -25 SGND -26 SGND -27 SGND -28 SGND -29 SGND -30 HLOGIC -31 INT -32 FAULT -33 SGND -34 N.C -35 N.C -36 SELECTIN
FK-102/FL-102
CN32,33
PRMB
400-A 1 SGND -A 2 BCLOCK12 -A 3 SGND -A 4 DRAM_D31 -A 5 DRAM_D30 -A 6 DRAM_D29 -A 7 DRAM_D28 -A 8 DRAM_D27 -A 9 DRAM_D26 -A10 DRAM_D25 -A11 DRAM_D24 -A12 DRAM_D23 -A13 DRAM_D22 -A14 DRAM_D21 -A15 DRAM_D20 -A16 DRAM_D19 -A17 DRAM_D18 -A18 DRAM_D17 -A19 DRAM_D16 -A20 5V -A21 DRAM_D15 -A22 DRAM_D14 -A23 DRAM_D13 -A24 DRAM_D12 -A25 DRAM_D11 -A26 DRAM_D10 -A27 DRAM_D9 -A28 DRAM_D8 -A29 DRAM_D7 -A30 DRAM_D6 -A31 DRAM_D5 -A32 DRAM_D4 -A33 DRAM_D3 -A34 DRAM_D2 -A35 DRAM_D1 -A36 DRAM_D0 -A37 5V -A38 SGND -A39 VBAT -A40 XWAIT -A41 5V -A42 5V -A43 DR_CKE -A44 XFAX_RST -A45 XIRST -A46 XICS5 -A47 XICS7 -A48 XIRD -A49 XMWR -A50 XIOSEL2 -A51 L_A20 -A52 L_A19 -A53 L_A18 -A54 L_A17 -A55 L_A16 -A56 L_A15 -A57 L_A14 -A58 L_A13 -A59 L_A12 -A60 L_A11 -B 1 SGND -B 2 BCLOCK5 -B 3 SGND -B 4 XFAX_CIACK -B 5 XFAX_COACK -B 6 XFAX_DIACK -B 7 XFAX_DOACK -B 8 XAHA1_INT -B 9 XEXIN_ACK -B10 XEXOUT_ACK -B11 -12V -B12 EXOUT_D7 -B13 EXOUT_D6 -B14 EXOUT_D5 -B15 EXOUT_D4 -B16 EXOUT_D3 -B17 EXOUT_D2 -B18 EXOUT_D1 -B19 EXOUT_D0 -B20 5V -B21 EXIN_D0 -B22 EXIN_D1 -B23 EXIN_D2 -B24 EXIN_D3 -B25 EXIN_D4 -B26 EXIN_D5 -B27 EXIN_D6 -B28 EXIN_D7 -B29 XFAX_DRIVE -B30 XEXOUT_REQ -B31 XEXIN_REQ -B32 XICS6 -B33 XFAX_DOREQ -B34 XFAX_DIREQ -B35 XFAX_COREQ -B36 XFAX_CIREQ -B37 5V -B38 SGND -B39 MONITOR -B40 XRC_INT -B41 12V -B42 PDA7 -B43 PDA6 -B44 PDA5 -B45 PDA4 -B46 PDA3 -B47 PDA2 -B48 PDA1 -B49 PDA0 -B50 L_A0 -B51 L_A1 -B52 L_A2 -B53 L_A3 -B54 L_A4 -B55 L_A5 -B56 L_A6 -B57 L_A7 -B58 L_A8 -B59 L_A9 -B60 L_A10
Appendix-2
8
Symbol Connector Faston Crimp Relay connector
7.3
I
71 72 73
18- 2 24V 18- 1 DRIVE
Humidity sensor
FS-112 FS-113 FS-114
Toner solenoid
Toner level sensor
984-1 -2 -3 J05:3 - 1 J05:2 - 2 J05:1 - 3
29-B16 5V 29-B15 TLD ANG 29-B14 SGND TH1 ANG 18- 6 SGND 18- 7
J12: 9 - 1 J12: 8 - 2 J13:A4 - A1 J13:A3 - A2 980:1 - 1 980:2 - 2
954-1 -2 -3 J06:3 - 1 J06:2 - 2 J06:1 - 3
29-B13 5V 29-B12 PS 29-B11 SGND
TH2 ANG 18- 8 SGND 18- 9

986-1 986-2
J12: 7 - 3 J12: 6 - 4
J13:A2 - A3 J13:A1 - A4
980:3 - 3 980:4 - 4
FUSING UNIT Fixing Fixing temperature temperature sensor/1 sensor/2
TC Toner bottle sensor Total counter PS 5

29-B10 DRIVE 29-B9 24V
926:2 - 1 1-2
300:B11- B11 300:B10- B10 300:B9 - B9 300:B8 - B8 300:B7 - B7 300:B6 - B6 300:B5 - B5 300:B4 - B4 300:B3 - B3 300:B2 - B2 300:B1 - B1
300:A10- A10 300:A9 - A9 300:A8 - A8 300:A7 - A7 300:A6 - A6 300:A5 - A5 300:A4 - A4 300:A3 - A3 300:A2 - A2 300:A1 - A1 300:A11- A11
Fixing exit sensor
ADU gate solenoid
29-B8 24V 29-B7 DRIVE
SGND PS 5V N.C N.C
18-10 18-11 18-12 18-13 18-14
J12: 5 - 5 J12: 4 - 6 J12: 3 - 7 J12: 2 - 8 J12: 1 - 9
J13:B4 - B1 J13:B3 - B2 J13:B2 - B3
J18: 3 - 1 J18: 2 - 2 J18: 1 - 3
951-1 -2 -3
903:6 - 1 903:5 - 2 903:4 - 3 903:3 - 4 903:2 - 5 903:1 - 6
29-B6 29-B5 29-B4 29-B3 29-B2 29-B1
24V 24V B B A A
Toner density sensor
CONT 12V TDS ANG SGND N.C N.C
25-A1 25-A2 25-A3 25-A4 25-A5 25-A6
J14: 6 J14: 5 J14: 4 J14: 3 J14: 2 J14: 1
1 2 3 4
J17-2 J17-3 J17-9 J17-5
983-1 -2 -3 -4 -5
N.C 26-B5 N.C 26-B6
J15:13 - 1 J15:12 - 2
J16-13 J16-14
915:6 - 1 915:5 - 2 915:4 - 3 915:3 - 4 915:2 - 5 915:1 - 6
29-A16 24V 29-A15 24V 29-A14 B 29-A13 B 29-A12 A 29-A11 A
J16-2 J16-3
Toner control sensor board
Registration clutch
920: 2 - 1 920: 1 - 2
29-A10 DRIVE 29-A9 24V

925:2 - 1 - 1 J29:2 925:1 - 2 - 2 J29:1
5V 26-B7 DRUM.TH 26-B8 12V 26-B9 TNRIF 26-B10 TNOUT1 26-B11 TNOUT2 26-B12 SGND 26-B13
J15:11 - 3 J15:10 - 4 J15: 9 - 5 J15: 8 - 6 J15: 7 - 7 J15: 6 - 8 J15: 5 - 9
DRUM CARTRIGE
J16-4 J16-5 J16-6 J16-7 J16-8
J11: 7 - 1 J11: 6 - 2 J11: 5 - 3 J11: 4 - 4 J11: 3 - 5 J11: 2 - 6 J11: 1 - 7
92-7 -6 -5 -4 -3 -2 -1
Symbol
MC1 Cleaning web solenoid
29-A8 24V 29-A7 DRIVE
DRIVE 26-B14 24V 26-B15
J15: 4 - 10 J15: 3 - 11
J16-15 J16-16
928:2 - 1 928:1 - 2
PreSeparation charging claw lamp solenoid
Internal dehumidifying fan/2 Internal dehumidifying fan/1
914: 3 - 1 914: 2 - 2 914: 1 - 3
J38: 6 - 1 J38: 5 - 2 J38: 4 - 3
29-A6 PGND 29-A5 EM 29-A4 DRIVE
24V 26-B16 DRIVE 26-B17
J15: 2 - 12 J15: 1 - 13
J16-12 J16-18
932:2 - 1 932:1 - 2
912: 3 - 1 912: 2 - 2 912: 1 - 3
J38: 3 - 4 J38: 2 - 5 J38: 1 - 6
Polygon motor
CLOCK LOCK DRIVE PGND 24V
22-5 22-4 22-3 22-2 22-1
J54:1 - 5 J54:2 - 4 J54:3 - 3 J54:4 - 2 J54:5 - 1
J51:1 - 5 J51:2 - 4 J51:3 - 3 J51:4 - 2 J51:5 - 1
904-1 -2 -3 -4 -5
Tray motor/L
907-1 -2
26-B4 24V 26-B3 DRIVE
Appendix-3
906-1 -2
Tray motor/U
26-B2 24V 26-B1 DRIVE
5V
-1 S.G -2
DF-318
8 9
CONT -3 CLK -4 CW/CCW-5
M3
LD
-6 H/L -7 P.G -8 P.G -9 24V -10 24V -11
26-A17 5V 26-A16 SGND 26-A15 CONT 26-A14 CLOCK 26-A13 N.C 26-A12 LD 26-A11 N.C 26-A10 PGND 26-A9 PGND 26-A8 24V 26-A7 24V
5V 17-A18 FM301 EM 17-A17 FM301 CONT 17-A16 SD303 CONT 17-A15 VR301 17-A14 PS305 17-A13 PS304 17-A12 PS303 17-A11 PS302 17-A10 PS301 17-A9 SD301 DRIVE 17-A8 SGND 17-A7 M301 RTN 17-A6 M301 RST 17-A5 M301 EM 17-A4 M301 F/R 17-A3 SGND 17-A2 M301 CLOCK 17-A1
201:A1 - A18 201:A2 - A17 201:A3 - A16 201:A4 - A15 201:A5 - A14 201:A6 - A13 201:A7 - A12 201:A8 - A11 201:A9 - A10 201:A10- A9 201:A11- A8 201:A12- A7 201:A13- A6 201:A14- A5 201:A15- A4 201:A16- A3 201:A17- A2 201:A18- A1
Developing suction fan
913: 3 - 1 913: 2 - 2 913: 1 - 3
910: 3 - 1 910: 2 - 2 910: 1 - 3
Internal cooling fan/1
SGND 17-B18 M302 CLOCK 17-B17 SGND 17-B16 M302 EM 17-B15 M303 EM 17-B14 M303 F/R 17-B13 SGND 17-B12 M303 CLOCK 17-B11 SGND 17-B10 SD302 DRIVE 17-B9 PS309 17-B8 PS308 17-B7 PS306 17-B6 M303 V1 17-B5 M303 V0 17-B4 M302 V1 17-B3 M302 V0 17-B2 M301 V0 17-B1
201:B1 - B18 201:B2 - B17 201:B3 - B16 201:B4 - B15 201:B5 - B14 201:B6 - B13 201:B7 - B12 201:B8 - B11 201:B9 - B10 201:B10- B9 201:B11- B8 201:B12- B7 201:B13- B6 201:B14- B5 201:B15- B4 201:B16- B3 201:B17- B2 201:B18- B1
982-1
N.C SGND HUM1 ANG 5V
27- 5 27- 6 27- 7 27- 8
J09-7 J09-8 J09-9
70- 3 70- 2 70- 1
73- 3 73- 2 73- 1
-2 -3
1
35-1 35-2 35-3 35-4 35-5
1
74 75 76
24V PGND 5V SGND SGND 12V
21- 6 21- 5 21- 4 21- 3 21- 2 21- 1
30 31
for SW3
24V 20- 1 24V 20- 2
77 78
PGND 20- 3 PGND 20- 4
79
COPY VENDER
RL CONT 25-A11 L2 CONT 25-A10 L3 CONT 25-A9 24V EM 25-A8 FM1 EM 25-A7
5V S.G -2 CONT -3 CLK -4 CW/CCW-5
80
37-1 VEN.TXD -2 PGND -3 VEN.CTS -4 VEN.RXD -5 N.C -6 VEN.RTS -7 PGND -8 5V 36-1 /M1 -2 /PF -3 /PS0 -4 /PS1 -5 /PS2 -6 /PS3 -7 /SIDE -8 /CPF0 -9 /CPF1 -10 PGND
81 82 83
EUROPE only for FCB
-1
50 51 52 53
2
SGND SGND L3 CONT 5V 40- 1 40- 2 40- 3 40- 4
84
M1
LD H/L -7 P.G -8 P.G -9 24V -10 24V -11
FT34 FT35
-6
23-A11 5V 23-A10 SGND 23-A9 CONT 23-A8 CLOCK 23-A7 SGND 23-A6 LOCK
85
Main motor
23-A4 23-A3 23-A2 23-A1 PGND PGND 24V 24V
86 87 88 89 90
CHARGER
91
5V S.G -2 CONT -3 CLK -4 CW/CCW-5
-1
92
GRID
FT40
93 94 95 96
to BIAS
LT-203
M9
LD H/L -7 P.G -8 P.G -9 24V -10 24V -11 -6
23-B1 23-B2 23-B3 23-B4 23-B5 23-B6

72- 5 J16-20
5V SGND CONT CLOCK F/R SGND
97
S.FB 15-A1 SDC.SIG 15-A2 SAC.SIG 15-A3 S.CONT 15-A4 T.FB 15-A5 T.SIG 15-A6 T.CONT 15-A7 G.CONT 15-A8 C.FB 15-A9 GRID.SIG 15-A10 CHG.SIG 15-A11 C.CONT 15-A12
71-12 71-11 71-10 71- 9 71- 8 71- 7 71- 6 71- 5 71- 4 71- 3 71- 2 71- 1
FT31 FT32
J10:12 - 1 J10:11 - 2 J10:10 - 3 J10: 9 - 4 J10: 8 - 5 J10: 7 - 6 J10: 6 - 7 J10: 5 - 8 J10: 4 - 9 J10: 3 - 10 J10: 2 - 11 J10: 1 - 12
98 99 100
Paper feed motor for DCPS

23-B8 PGND 23-B9 PGND 23-B10 24V 23-B11 24V
5V S.G -2 CONT -3 CLK -4 CW/CCW-5 -1
3
72- 1
FT33
101 102
110-19 110-18 110-17 110-16 110-15 110-14 110-13 110-12 110-11 110-10 110- 9 110- 8 110- 7 110- 6 110- 5 110- 4 110- 3 110- 2 110- 1
J16-11
FT30
to GUIDE PLATE
HV
24V J25-2 11 PGND 12
M11
J17-8
LD H/L -7 P.G -8 -6
CB 1/2
Fixing motor
J17-11
P.G -9 24V -10 24V -11
FT38
FT39
41-11 5V 41-10 SGND 41-9 CONT 41-8 CLOCK 41-7 N.C 41-6 LOCK 41-5 N.C 41-4 PGND 41-3 PGND 41-2 24V 41-1 24V
J25-4
Separation Transfer
B.CONT 27- 1 B.SIG 27- 2
J09-1 J09-2 J09-3 J09-4
70- 9 70- 8 70- 7 70- 6
FT36
FT37
FM2
J17-7 J25-1
Fixing cooling fan

911: 3 - 1 911: 2 - 2 911: 1 - 3 J28: 3 - 1 J28: 2 - 2 J28: 1 - 3
4
929:2 - 1 929:1 - 2
18- 5 PGND 18- 4 LOCK 18- 3 DRIVE PGND 27- 3 24V 27- 4
J09-5 J17-12 J09-6 J25-5
70- 5 70- 4
SD9 TLD
HUM1
TH1 TH2
5
SD5 M4
PS 2 TDS
13 14 15 16 17 18 19 20 21 22
60 61 62 63 64 65 66 67 68 69 70
Toner supply motor/1

M10
for DCPS
24V 24V 24V PGND PGND PGND 5V 5V SGND SGND
DEV UNIT
for ENGINE
FS SOUT SGND N.C FS RTS SGND FS SIN N.C SGND FS CTS SGND SGND
6 7
TCSB
SD4 FM6 FM3 M8 M7
SD7 PCL
M5
68-A1 68-A2 68-A3 68-A4 68-A5 68-A6 68-A7 68-A8 68-A9 68-A10 68-A11 68-A12 68-A13 68-A14 68-A15 68-A16 68-A17 68-A18
Developing motor
FM5 FM4
9
24V 24V PGND PGND 5V SGND
68-B1 68-B2 68-B3 68-B4 68-B5 68-B6 68-B7 68-B8 68-B9 68-B10 68-B11 68-B12 68-B13 68-B14 68-B15 68-B16 68-B17 68-B18
132 133 134 135 136 137
APPENDIX
APPENDIX
7.4
I
132 133 134 135 136 137 RT3
PS 9
Tray set sensor/U

958-1 -2 -3 J31:3 - 1 J31:2 - 2 J31:1 - 3
25-B18 5V 25-B17 PS 25-B16 SGND
200: 6 - 6 200: 5 - 5 200: 4 - 4 200: 3 - 3 200: 2 - 2 200: 1 - 1
PS 12
956-1 -2 -3 J01: 3 - 7 J01: 2 - 8 J01: 1 - 9
No paper Upper limit sensor sensor

PS 8
25-B9 5V 25-B8 PS 25-B7 SGND
25-B6 5V 25-B5 PS 25-B4 SGND
62-1 U -2 V -3 W
Scanner motor
970-1 -2 -3 J40:1 - 3 J40:2 - 2 J40:3 - 1
Timing sensor/U
PS21
25-B1 5V 25-B2 PS 25-B3 SGND
97-3 97-1 930-1 L.V. -3 H.V. 96-1 96-3 971-1 -2 -3 J41:1 - 3 J41:2 - 2 J41:3 - 1
25-A16 5V 25-A17 PS 25-A18 SGND
931-4 -3 -2 -1
63-1 24V 63-2 L1 CONT 63-3 L1 EM 63-4 PGND
50-A12 -A11 -A10 - A9 - A8 - A7 - A6 - A5 - A4 - A3 - A2 - A1
J50: A1 - A12 J50: A2 - A11 J50: A3 - A10 J50: A4 - A9 J50: A5 - A8 J50: A6 - A7 J50: A7 - A6 J50: A8 - A5 J50: A9 - A4 J50:A10 - A3 J50:A11 - A2 J50:A12 - A1
LDB
Exposure lamp
923: 2 - 1 923: 1 - 2
25-A15 DRIVE 25-A14 24V
922: 2 - 1 922: 1 - 2
25-A13 24V 25-A12 DRIVE
966-3 -2 -1
64-1 5V 64-2 PS 64-3 SGND
964-3 -2 -1
64-4 SGND 64-5 PS 64-6 5V
924: 2 - 1 924: 1 - 2 J04:11 - 1 J04:10 - 2
24-B20 24V 24-B19 DRIVE
50-B12 -B11 -B10 - B9 - B8 - B7 - B6 - B5 - B4 - B3 - B2 - B1
J50: B1 - B12 J50: B2 - B11 J50: B3 - B10 J50: B4 - B9 J50: B5 - B8 J50: B6 - B7 J50: B7 - B6 J50: B8 - B5 J50: B9 - B4 J50:B10 - B3 J50:B11 - B2 J50:B12 - B1
APS sensor APS timing Scanner home sensor position sensor
969-1 J08: 6 - 1 -2 J08: 5 - 2 -3 J08: 4 - 3 J04: 9 - 3 J04: 8 - 4 J04: 7 - 5
963-3 -2 -1
64-7 SGND 64-8 PS 64-9 5V

(CN51
24-B18 5V 24-B17 PS 24-B16 SGND
98 -3 -2 -1 J08: 3 - 4 J08: 2 - 5 J08: 1 - 6 J04: 6 - 6 J04: 5 - 7 J04: 4 - 8
24-B15 SGND 24-B14 VR 24-B13 5V

CN985A CN985B
J26: 4 J26: 2 J26: 1 J26: 3 -4 -2 -1 985A-3 1 3 4 2
INDEX
Key counter KC (Option)
962-1 -2 -3 J04: 3 - 9 J04: 2 - 10 J04: 1 - 11
985B-1 985B-2
51-1 -2 -3 -4 -5
24-B12 5V 24-B11 PS 24-B10 SGND
24V SIG SGND DRIVE SGND
35- 1 35- 2 35- 3 35- 4 35- 5
953-1 -2 -3 J30:3 - 1 J30:2 - 2 J30:1 - 3
24-B9 5V 24-B8 PS 24-B7 SGND
24-B6 24-B5 24-B4 24-B3 24-B2 24-B1
24V 24V B B A A
70 69 68 67 66 65 64 63 62 61 60
PFDB/U
90-1 -2 -3 -4 -5
J02: 7 - 1 J02: 6 - 2 J02: 5 - 3 J02: 4 - 4 J02: 3 - 5
24-A20 SGND 24-A19 SIZE.UP.A 24-A18 SIZE.UP.B 24-A17 SIZE.UP.C 24-A16 SIZE.UP.D
N.C 15-B12 SGND 15-B11 SGND 15-B10 FS CTS 15-B9 SGND 15-B8 N.C 15-B7 FS RXD 15-B6 SGND 15-B5 FS RTS 15-B4 N.C 15-B3 SGND 15-B2 FS TXD 15-B1
Transfer synchronization lamp

933:2 - 1 1-2 J02: 2 - 6 J02: 1 - 7 (J03:CT) 959-1
24-A15 SGND 24-A15 DRIVE
CB 2/2
Upper limit sensor/L
-2 -3
J03:11 - 1 J03:10 - 2 J03: 9 - 3
24-A13 5V 24-A12 PS 24-A11 SGND
39- 1 DCD - 2 RXD - 3 TXD - 4 DTR - 5 GND - 6 DSR - 7 RTS - 8 CTS - 9 RI
960-1
No paper sensor/U
-2 -3
J03: 8 - 4 J03: 7 - 5 J03: 6 - 6
24-A10 5V 24-A9 PS 24-A8 SGND
LAN
PFDB/L
91-1 -2 -3 -4 -5
J03: 5 - 7 J03: 4 - 8 J03: 3 - 9 J03: 2 - 10 J03: 1 - 11
24-A7 24-A6 24-A5 24-A4 24-A3
SGND SIZE.LOW.A SIZE.LOW.B SIZE.LOW.C SIZE.LOW.D
SCB 3/3
Loop clutch
921: 2 - 1 921: 1 - 2
MC2
24-A2 DRIVE 24-A1 24V
SGND 28-A11 EG RXD 28-A10 EG CTS 28-A9 EG TXD 28-A8 EG TRS 28-A7 SGND 28-A6 EE VV 28-A5 S VV 28-A4 P VV 28-A3 TONYY 28-A2 B VV 28-A1
44-A1 44-A2 44-A3 44-A4 44-A5 44-A6 44-A7 44-A8 44-A9 44-A10 44-A11
J42:10- 10 J42:11- 11
38- 8 SGND 38- 9 IT.SET

(CE1)
J42:4 - 4 J42:5 - 5 J42:6 - 6
974-1 -2 -3
38- 3 5V 38- 4 PS 38- 5 SGND
DDF VV 28-B11 N.C 28-B10 FIX OK 28-B9 SGND 28-B8 APS TIM 28-B7 PS301 28-B6 EG INT 28-B5 EG RST 28-B4 SGND 28-B3 5V SYS 28-B2 SGND 28-B1
PS23
972-1 -2 -3
IT exit sensor/U
J42:2 - 2 J42:3 - 3
44-B1 44-B2 44-B3 44-B4 44-B5 44-B6 44-B7 44-B8 44-B9 44-B10 44-B11
38-A 1 XFAN_LK -A 2 SGND -A 3 NC -A 4 SGND -A 5 /RST -A 6 SGND -A 7 SGND -A 8 SGND -A 9 /GNT2 -A10 NC -A11 PCI_AD30 -A12 PCI_AD28 -A13 SGND -A14 26/ISEL6 -A15 PCI_AD24 -A16 PCI_AD23 -A17 PCI_AD21 -A18 SGND -A19 PCI_AD19 -A20 PCI_AD17 -A21 PCI_C_BE2 -A22 PCI_IRDY -A23 SGND -A24 XPCI_DEVSEL -A25 PAR -A26 PCI_AD15 -A27 SGND -A28 PCI_AD13 -A29 PCI_AD11 -A30 PCI_AD9 -A31 PCI_AD7 -A32 SGND -A33 PCI_AD6 -A34 PCI_AD4 -A35 PCI_AD2 -A36 PCI_AD0 -A37 SGND -A38 SGND -A39 5V -A40 5V -A41 5V -A42 5V -A43 5V -A44 SGND -A45 -12V -A46 SGND -A47 12V -A48 SGND -A49 SGND -A50 12V 38-B 1 XFAN -B 2 FANHI -B 3 N.C -B 4 SGND -B 5 SGND -B 6 SGND -B 7 BCLOCK3 -B 8 SGND -B 9 XPCI_REQ0 -B10 N.C -B11 PCI_AD31 -B12 PCI_AD29 -B13 SGND -B14 PCI_AD27 -B15 PCI_AD25 -B16 PCI_C_BE3 -B17 PCI_AD22 -B18 SGND -B19 PCI_AD20 -B20 PCI_AD18 -B21 PCI_AD16 -B22 XPCI_FRAME -B23 SGND -B24 XPCI_TRDY -B25 XPCI_STOP -B26 PCI_C_BE1 -B27 SGND -B28 PCI_AD14 -B29 PCI_AD12 -B30 PCI_AD10 -B31 PCI_AD8 -B32 SGND -B33 PCI_C_BE0 -B34 PCI_AD5 -B35 PCI_AD3 -B36 PCI_AD1 -B37 SGND -B38 SGND -B39 5V -B40 5V -B41 5V -B42 5V -B43 5V -B44 SGND -B45 -12V -B46 SGND -B47 12V -B48 SGND -B49 SGND -B50 12V
38- 1 PS 38- 2 SGND
PS24
973-1 -2 -3
IT exit sensor/L Gate solenoid
Appendix-4
939: 1 - 2 939: 2 - 1
J42:8 - 8 J42:9 - 9
38- 6 24V 38- 7 DRIVE
J61 : 1 - 9 J61 : 2 - 8 J61 : 3 - 7 J61 : 4 - 6 J61 : 5 - 5 J61 : 6 - 4 J61 : 7 - 3 J61 : 8 - 2 J61 : 9 - 1
19- 1 19- 2 19- 3 19- 4 19- 5 19- 6 19- 7 19- 8 19- 9
DB_RTS SGND DB_RXD DB_CTS SGND DB_TXD DB_EXIT LCT_EXIT DB_RST
910: 4 - 1 910: 3 - 2 910: 2 - 3 910: 1 - 4
39-4 39-3 39-2 39-1
SGND H/L EM DRIVE
CN38 Board to Board Connector(100pin)
for DCPS
905: 6 - 1 905: 5 - 2 905: 4 - 3 905: 3 - 4 905: 2 - 5 905: 1 - 6
USB
KRDS I/F
for DCPS
Tray set sensor/L

961-1 -2 -3 J32:3 - 1 J32:2 - 2 J32:1 - 3
1
RT3
25-B15 5V 25-B14 PS 25-B13 SGND
20: 9 - 2 20: 8 - 3 20: 6 - 5 20: 5 - 6 20: 3 - 8 20: 1 - 10
PS 1
957-1 -2 -3 J01: 6 - 4 J01: 5 - 5 J01: 4 - 6
Registration sensor
950-1 -2 -3 J33:3 - 1 J33:2 - 2 J33:1 - 3 J01:9 - 1 J01:8 - 2 J01:7 - 3
25-B12 5V 25-B11 PS 25-B10 SGND
2 3 5 6 8 10
5V 16-15 PS14 16-14 PS15 16-13 PS17 16-12 5V 16-11 SGND 16-10 L1 EM 16- 9 L1 CONT 16- 8 M2 V1 16- 7 M2 V0 16- 6 M2 DRIVE 16- 5 M2 EM2 16- 4 M2 EM1 16- 3 SGND 16- 2 M2 CLOCK 16- 1 61- 1 61- 2 61- 3 61- 4 61- 5 61- 6 61- 7 61- 8 61- 9 61-10 61-11 61-12 61-13 61-14 61-15
PS 7 M2
103 104 105 106 107
2
SCDB
PS22
2
108 109 110 111 112 113
INV1
114
L1INVB
L1
115
SD2 PS17 SD1 PS15 SD3
116
117 118 119 120 121
1st paper 1st paper feed Timing feed sensor/L solenoid/L solenoid/U By-pass By-pass By-pass ADU sensor By-pass paper feed tray paper tray paper no paper size sensor size VR sensor solenoid
122 123 124 125 126
3
PS14 PS20 BYPASS TRAY VR1
3
127 128 129 130 131
24V PGND N.C 5V SGND
for KC
PS13 PS 4
60- 1 60- 2 60- 3 60- 4 60- 5
J20: 4 - 7 J20: 2 - 9
J20:10 - 1 J20: 7 - 4
4
M6
7 9
1 4
ADU motor
TSL
For Finisher
5
PS 10 PS 11
45-1 45-2 45-3 45-4 VDD -Data +Data SGND
41-1 TX+ 41-2 TX41-3 RX+ 41-4 N.C 41-5 N.C 41-6 RX41-7 N.C 41-8 N.C 41-9 FG 41-10 FG 41-11 VDD1 41-11 LED1 41-11 VDD2 41-11 LED2
6
IT door sensor
PS25
(CE1)
7 8 9
(CE1)
SD8
32 33 34 35 36 37 38 39 40
IP-432
IT-101
for DB UNIT
FM7
Symbol
APPENDIX
Symbol COPY VENDER DB-211 DB-411 DIMM FK-102/FL-102 FS-112 FS-113 HD-103 Type A IP-432 IT-101 KC LT-203 TC DF-318 ADB CB FCB INDEX L1INVB LCDB LDB OB PAKB PFDB/L PFDB/U PRMB PSW2B SCB SCDB TCSB DCPS HV INV1 INV2 CBR1 CBR2 NF L1 L2 L3 PCL TSL LCD BL M1 DB-211 DB-411 DIMM
Part name COPY VENDER
Location Appendix-3 1-I Appendix-1 2-G Appendix-1 2-G Appendix-2 3-F Appendix-2 4-A Appendix-3 4-A Appendix-3 4-A Appendix-2 2-F Appendix-4 7-A Appendix-4 6-H Appendix-4 3-E Appendix-3 2-A Appendix-3 5-I Appendix-3 7-A Appendix-2 1-C Appendix-3 1-F Appendix-1 6-B Appendix-4 3-B Appendix-4 2-E Appendix-1 4-F Appendix-4 2-B Appendix-1 5-F Appendix-1 4-F Appendix-4 5-I Appendix-4 4-I Appendix-2 5-F Appendix-1 6-I Appendix-1 8-E Appendix-4 1-B Appendix-3 6-D Appendix-1 1-A Appendix-3 2-E Appendix-4 2-D Appendix-1 4-H Appendix-1 2-A Appendix-1 2-B Appendix-1 3-A Appendix-4 2-F Appendix-1 8-B Appendix-1 8-B Appendix-3 7-D Appendix-4 5-I Appendix-1 4-F Appendix-1 4-H Appendix-3 2-I M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 FM1 FM2 FM3 FM4 FM5 FM6 FM7 MC1 MC2 SD1 SD2 SD3 SD4 SD5 SD7 SD8 SD9 PS1 PS2 PS4 PS5 PS7 PS8 PS9 PS10 PS11 PS12 PS13 PS14 PS15 PS17 PS20 PS21 PS22 PS23
Symbol
Part name Scanner motor Developing motor Toner supply motor /1 Polygon motor ADU motor Tray motor /U Tray motor /L Paper feed motor Toner supply motor /2 Fixing motor DCPS cooling fan Fixing cooling fan Internal dehumidifying fan /1 Internal cooling fan /1 Developing suction fan Internal dehumidifying fan /2 Internal cooling fan /2 Registration clutch Loop clutch 1st paper feed solenoid /U 1st paper feed solenoid /L By-pass paper feed solenoid Cleaning web solenoid ADU gate solenoid Separation claw solenoid Gate solenoid Toner solenoid Registration sensor Fixing exit sensor ADU sensor Toner bottle sensor Upper limit sensor /U No paper sensor /U Tray set sensor /U Upper limit sensor /L No paper sensor /L Tray set sensor /L By-pass no paper sensor Scanner home position sensor APS timing sensor APS sensor By-pass tray paper size sensor Timing sensor /U Timing sensor /L IT exit sensor /U
Location Appendix-4 2-E Appendix-3 8-I Appendix-3 5-I Appendix-3 7-D Appendix-4 4-I Appendix-3 8-I Appendix-3 7-I Appendix-3 3-I Appendix-3 6-I Appendix-3 3-I Appendix-1 4-F Appendix-3 4-I Appendix-3 7-I Appendix-3 9-I Appendix-3 9-I Appendix-3 7-I Appendix-4 9-I Appendix-3 6-I Appendix-4 6-I Appendix-4 3-I Appendix-4 2-I Appendix-4 3-I Appendix-3 6-I Appendix-3 5-I Appendix-3 6-E Appendix-4 7-I Appendix-3 4-I Appendix-4 1-I Appendix-3 5-E Appendix-4 4-I Appendix-3 5-I Appendix-4 2-I Appendix-4 1-I Appendix-4 1-I Appendix-4 5-I Appendix-4 5-I Appendix-4 1-I Appendix-4 4-I Appendix-4 3-E Appendix-4 3-E Appendix-4 3-E Appendix-4 3-I Appendix-4 2-I Appendix-4 2-I Appendix-4 7-I PS24 PS25 TH1 TH2
Symbol
Part name IT exit sensor /L IT door sensor Fixing temperature sensor /1 Fixing temperature sensor /2 Humidity sensor Toner density sensor Toner level sensor Thermostat Main power switch Sub power switch Interlock switch By-pass tray paper size VR PTC heater Battery
Location Appendix-4 7-I Appendix-4 7-I Appendix-3 5-E Appendix-3 5-E Appendix-3 4-D Appendix-3 5-E Appendix-3 5-I Appendix-1 8-A Appendix-1 4-C Appendix-1 6-I Appendix-1 5-E Appendix-4 3-I Appendix-1 6-E Appendix-2 2-G
FK-102/FL-102 FS-112 FS-113 HD-105 IP-432 IT-101 Key counter LT-203 Total counter DF-318 A/D conversion board Main control board Fixing control board Index sensor board Exposure lamp power supply board Display board LD drive board Operation board Panel key board Paper feed detection board /L Paper feed detection board /U Parameter memory board Power SW2 board System control board Scanner drive board Toner control sensor board DC power supply unit High voltage unit Exposure lamp inverter Display inverter Circuit breaker /1 Circuit breaker /2 Noise filter Exposure lamp Fixing heater lamp /1 Fixing heater lamp /2 Pre-charging lamp Transfer synchronization lamp LCD Back light Main motor
HUM1 TDS TLD TS SW1 SW2 SW3 VR1 PTC BATTERY
Appendix-5
APPENDIX
7.5
7235/7228/7222 Overall Wiring Diagram (1/4)

1
PLUG
4
24V(C)
5
RL1 CNT AC(H) CN9-1
6
J21-01 J13-2
7
TS
FT20 FT21 FT22 Thermostat FT23 J13-1
8
Symbol
FT24
9 A
RL1 POWER
JAPAN AC100V 50/60Hz

FT5 FT3 CBR 1 BT1
Noise filter
BT3
FT7
MAIN RL
FT8
RT4 4
RT3 4
AC(H)
Circuit breaker/1
PLUG FT1
INLET
CN9-2

J21-02 J13-3 FT25 FT26
EUROPE 200-240V 50Hz USA 120V 60Hz
NF
FT2
AC DRIVE
CR001
L2 DRIVE
BT4
L2
CN9-3 L3 DRIVE CN9-3
Circuit breaker/2
FT4 CBR 2 FT6 BT2
J21-03
J13-4 FT27 J21-03
FT28
CR002
L3
AC(N)
BT5 50 51 52 53 CN11-1
7-2 24V 7-4 PGND 7-12 5V 7-16 SGND 7-20 SGND 7-18 12V 7-22 SGND 6-2 24V 6-8 PGND
Main power switch
CN99-4 CN99-3 CN99-2 CN99-1
SGND SGND L3 CONT 5V
BT2 BT1
J24: 2 - 2 J24: 1 - 1
CN11-2
FT9
FT10
AC(H)
SW1
DC PSY
24V 5V +12V -12V
BT7 N.C 5V EM 24V EM NMI 12V SGND 2-6 2-5 2-4 2-3 2-2 2-1
FCB
EUROPE Only
BT6 BT8
AC(N)
CN11-3
5-3 PGND 5-4 PGND
DCPS
for OPTION
23 24 25 26
D
2 3 5 6 8 10 11 12
3-1 3-2 3-3 3-4 3-5
RL CONT L2 CONT L3 CONT 24V EM FM1 EM
for FNS
13 14 15 16 17 18 19 20 21 22
for DF320
SGND 43- 6 12V 43- 5 NMI 43- 4 24V EM 43- 3 5V EM 43- 2 N.C 43- 1
12V 42- 9 SGND 42- 8 N.C 42- 7 SGND 42- 6 12V 42- 5 SGND 42- 4 SGND 42- 3 5V 42- 2 5V 42- 1
OPTIONAL
7-1 24V 7-3 PGND 7-5 24V 7-6 24V 7-7 PGND 7-8 PGND 7-10 5V 7-14 SGND 7-25 RL PWR 7-26 RL PGND
for BIAS
8-1 24V 8-3 PGND
PTC heater
10-1 DRIVE 10-2 EM 10-3 PGND 24V 8-2
935-1
PTC
935-2
PGND 8-4
F
J60: 1 - 1 J60: 2 - 2 J60: 3 - 3 J60: 4 - 4 J60: 7 - 7 J60: 8 - 8 J60: 9 - 9 J60:10 - 10
SGND 500- 1 SGND 500- 2 5V 500- 3 5V 500- 4
6-14 N.C 6-18 N.C 6-4 24V 6-6 24V 6-10 PGND 6-12 PGND 6-16 5V 6-20 SGND
1-1 1-2 1-3 1-4 1-5
5V 5V N.C SGND SGND
N.C 7-9 5V 7-11 SGND 7-13 SGND 7-15 12V 7-17 SGND 7-21 N.C 7-23 SGND 7-24 12V 7-19
D
for DCPS
SW3
24V 5-1
J23-1 J24-1A J24-1B J23-3
26 25 24 23
SWD24V SWD24V
J23-2 J24-2A J24-2B J23-4
30 31
24V 5-2
Interlock switch
FM1
- 5 - 6
PAKB
83- 1 X2 - 2 Y2 - 3 X1 - 4 Y1
DCPS cooling fan
DB-211 DB-411
106- 1 24V 106- 2 24V 106- 3 24V 106- 4 PGND 106- 5 PGND 106- 6 M151 DRIVE 106- 7 LT CLOSE 106- 8 M150 F/R 106- 9 M150 CLOCK 106-10 M150 CONT 106-11 SD151 DRIVE 106-12 PS155 106-13 PS152 106-14 PS153 106-15 PS154 106-16 PS151 106-17 LCT TYPE 106-18 5V 106-19 SGND
32 33 34 35 36 37 38 39 40
for CB
LCDB
86-14 VLCD -13 VEE -12 D3 -11 D2 -10 D1 - 9 D0 - 8 VEE(24V) - 7 VSS(GND) - 6 VDD(5V) - 5 XSCL - 4 LP - 3 DIN - 2 N.C - 1 DISPOFF
80-A14 80-A13 80-A12 80-A11 80-A10 80- A9 80- A8 80- A7 80- A6 80- A5 80- A4 80- A3 80- A2 80- A1
J38-A1 -A14 J38-A2 -A13 J38-A3 -A12 J38-A4 -A11 J38-A5 -A10 J38-A6 -A9 J38-A7 -A8 J38-A8 -A7 J38-A9 -A6 J38-A10 -A5 J38-A11 -A4 J38-A12 -A3 J38-A13 -A2 J38-A14 -A1
F
52-A1 UD3 52-A2 SGND 52-A3 UD1 52-A4 XSCL 52-A5 SGND 52-A6 YD 52-A7 OPTXD 52-A8 SGND 52-A9 OPRTS 52-A10 OPRXD 52-A11 SGND 52-A12 OPCTS 52-A13 DF INT 52-A14 APS INT
SCB 1/3
OB
80-B14 80-B13 80-B12 80-B11 80-B10 80- B9 80- B8 80- B7 80- B6 80- B5 80- B4 80- B3 80- B2 80- B1
84-6 VR L 84-7 VR SIG 84-8 VR H 84-9 SCAN6 84-10 RTN3 84-11 5V 84-12 SGND 84-13 SW2
I
71 72 73 74 75
89-1 FL HOT -4 FL GND
84-1 SGND 84-2 MONIT
BL
84-3 5V 84-4 SGND 84-5 INV ON(PWM)
J38-B1 -B14 J38-B2 -B13 J38-B3 -B12 J38-B4 -B11 J38-B5 -B10 J38-B6 -B9 J38-B7 -B8 J38-B8 -B7 J38-B9 -B6 J38-B10 -B5 J38-B11 -B4 J38-B12 -B3 J38-B13 -B2 J38-B14 -B1
52-B1 UD2 52-B2 SGND 52-B3 UD0 52-B4 LP 52-B5 SGND 52-B6 LCDENB 52-B7 POWER DOWN 52-B8 SGND 52-B9 OPINT 52-B10 MONIT 52-B11 5V 52-B12 5V 52-B13 SYS STOP 52-B14 MODE
76 83 84
INV2
85 87 88 89 90 91 77 78 79 80 81 82 92 93 94 96 97 98 99 101 102 103 104 86 95 100
88- 3 -2 -1
105 106
I
107 108 109 110 111 112 114 113
Appendix-6
7.6
I 1 1
LDB
CN47
50-12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 J50: 1 - 12 J50: 2 - 11 J50: 3 - 10 J50: 4 - 9 J50: 5 - 8 J50: 6 - 7 J50: 7 - 6 J50: 8 - 5 J50: 9 - 4 J50:10 - 3 J50:11 - 2 J50:12 - 1 J53: 1 - 12 J53: 2 - 11 J53: 3 - 10 J53: 4 - 9 J53: 5 - 8 J53: 6 - 7 J53: 7 - 6 J53: 8 - 5 J53: 9 - 4 J53:10 - 3 J53:11 - 2 J53:12 - 1
432-12 432-11 432-10 432- 9 432- 8 432- 7 432- 6 432- 5 432- 4 432- 3 432- 2 432- 1
LD 5V SGND /S/H /ENB VIDEO+ VIDEO/ALM /RESET DACLK DI LOAD LPR 5V
Battery
CN501
HD-103 Type A
CN502
2
FAN
INDEX
51-1 -2 -3 -4 -5 J52: 5 - 1 J52: 4 - 2 J52: 3 - 3 J52: 2 - 4 J52: 1 - 5
431- 5 431- 4 431- 3 431- 2 431- 1
5V SGND /INDEX SGND /INDPR
ADB
DIMM
3
CN53 CN58,59
46- 1 46- 2 46- 3 46- 4 46- 5 46- 6 46- 7 46- 8 46- 9 46-10 46-11 46-12 46-13 46-14 46-15 46-16 46-17 46-18 46-19 46-20 46-21 46-22 46-23 46-24 46-25 46-26 46-27 46-28 46-29 46-30 46-31 46-32 46-33 46-34 46-35 46-36 46-37 46-38 46-39 46-40 46-41 46-42 46-43 46-44 46-45 46-46 46-47 46-48 46-49 46-50 60- 1 SGND - 2 TG - 3 CLAMP - 4 ACLAMP - 5 BCLAMP - 6 SGND - 7 SGMD - 8 +TCK - 9 -TCK -10 SGND -11 SGND -12 +RCK -13 -RCK -14 SGND -15 SGND -16 +IN CLOCK -17 -IN CLOCK -18 SGND -19 SCLOCK -20 SCLOCK -21 *SEN -22 SDI -23 SDO -24 SGND -25 SGND -26 -AD_D0 -27 +AD_D0 -28 SGND -29 SGND -30 -AD_D1 -31 +AD_D1 -32 SGND -33 SGND -34 -OUT_CLOCK -35 +OUT_CLOCK -36 SGND -37 SGND -38 ADRST -39 APR -40 SGND -41 5V -42 5V -43 5V -44 5V -45 SGND -46 12V -47 12V -48 12V -49 12V -50 SGND
4
48-1 48-2 48-3 48-4 57- 1 DCD - 2 RXD - 3 TXD - 4 DTR - 5 GND - 6 DSR - 7 RTS - 8 CTS - 9 RI VDD -Data +Data GND
PRMB
40- 1 STROBE - 2 DATA0 - 3 DATA1 - 4 DATA2 - 5 DATA3 - 6 DATA4 - 7 DATA5 - 8 DATA6 - 9 DATA7 -10 ACK -11 BUSY -12 PE -13 SLCT -14 AUTOFD -15 N.C -16 SGND -17 SGND -18 N.C -19 SGND -20 SGND -19 SGND -22 SGND -23 SGND -24 SGND -25 SGND -26 SGND -27 SGND -28 SGND -29 SGND -30 HLOGIC -31 INT -32 FAULT -33 SGND -34 N.C -35 N.C -36 SELECTIN
SCB 2/3
5
USB
KRDS I/F
FK-103/FL-103
CN55 Board to Board Connector
6 7
6 7
400-A 1 SGND -A 2 BCLK12 -A 3 SGND -A 4 DRAM_D31 -A 5 DRAM_D30 -A 6 DRAM_D29 -A 7 DRAM_D28 -A 8 DRAM_D27 -A 9 DRAM_D26 -A10 DRAM_D25 -A11 DRAM_D24 -A12 DRAM_D23 -A13 DRAM_D22 -A14 DRAM_D21 -A15 DRAM_D20 -A16 DRAM_D19 -A17 DRAM_D18 -A18 DRAM_D17 -A19 DRAM_D16 -A20 5V -A21 DRAM_D15 -A22 DRAM_D14 -A23 DRAM_D13 -A24 DRAM_D12 -A25 DRAM_D11 -A26 DRAM_D10 -A27 DRAM_D9 -A28 DRAM_D8 -A29 DRAM_D7 -A30 DRAM_D6 -A31 DRAM_D5 -A32 DRAM_D4 -A33 DRAM_D3 -A34 DRAM_D2 -A35 DRAM_D1 -A36 DRAM_D0 -A37 5V -A38 SGND -A39 VBAT -A40 XWAIT -A41 5V -A42 5V -A43 DR_CKE -A44 XFAX_RST -A45 XIRST -A46 XICS5 -A47 XICS7 -A48 XIRD -A49 XMWR -A50 XIOSEL2 -A51 L_A20 -A52 L_A19 -A53 L_A18 -A54 L_A17 -A55 L_A16 -A56 L_A15 -A57 L_A14 -A58 L_A13 -A59 L_A12 -A60 L_A11 -B 1 SGND -B 2 BCLK5 -B 3 GND -B 4 XFAX_CIACK -B 5 XFAX_COACK -B 6 XFAX_DIACK -B 7 XFAX_DOACK -B 8 XAHA1_INT -B 9 XEXIN_ACK -B10 XEXOUT_ACK -B11 -12V -B12 EXOUT_D7 -B13 EXOUT_D6 -B14 EXOUT_D5 -B15 EXOUT_D4 -B16 EXOUT_D3 -B17 EXOUT_D2 -B18 EXOUT_D1 -B19 EXOUT_D0 -B20 5V -B21 EXIN_D0 -B22 EXIN_D1 -B23 EXIN_D2 -B24 EXIN_D3 -B25 EXIN_D4 -B26 EXIN_D5 -B27 EXIN_D6 -B28 EXIN_D7 -B29 XFAX_DRIVE -B30 XEXOUT_REQ -B31 XEXIN_REQ -B32 XICS6 -B33 XFAX_DOREQ -B34 XFAX_DIREQ -B35 XFAX_COREQ -B36 XFAX_CIREQ -B37 5V -B38 SGND -B39 MONITOR -B40 XRC_INT -B41 12V -B42 PDA7 -B43 PDA6 -B44 PDA5 -B45 PDA4 -B46 PDA3 -B47 PDA2 -B48 PDA1 -B49 PDA0 -B50 L_A0 -B51 L_A1 -B52 L_A2 -B53 L_A3 -B54 L_A4 -B55 L_A5 -B56 L_A6 -B57 L_A7 -B58 L_A8 -B59 L_A9 -B60 L_A10
CN56 Board to Board Connector(100pin)
Appendix-7
56-A 1 XFAN_LK -A 2 SGND -A 3 N.C -A 4 SGND -A 5 /RST -A 6 SGND -A 7 SGND -A 8 SGND -A 9 /GNT2 -A10 N.C -A11 PCI_AD30 -A12 PCI_AD28 -A13 SGND -A14 26/ISEL6 -A15 PCI_AD24 -A16 PCI_AD23 -A17 PCI_AD21 -A18 SGND -A19 PCI_AD19 -A20 PCI_AD17 -A21 PCI_C_BE2 -A22 PCI_IRDY -A23 SGND -A24 XPCI_DEVSEL -A25 PAR -A26 PCI_AD15 -A27 SGND -A28 PCI_AD13 -A29 PCI_AD11 -A30 PCI_AD9 -A31 PCI_AD7 -A32 SGND -A33 PCI_AD6 -A34 PCI_AD4 -A35 PCI_AD2 -A36 PCI_AD0 -A37 SGND -A38 SGND -A39 5V -A40 5V -A41 5V -A42 5V -A43 5V -A44 SGND -A45 -12V -A46 SGND -A47 12V -A48 SGND -A49 SGND -A50 12V 56-B 1 XFAN -B 2 FANHI -B 3 N.C -B 4 SGND -B 5 SGND -B 6 SGND -B 7 BCLK3 -B 8 SGND -B 9 XPCI_REQ0 -B10 N.C -B11 PCI_AD31 -B12 PCI_AD29 -B13 SGND -B14 PCI_AD27 -B15 PCI_AD25 -B16 PCI_C_BE3 -B17 PCI_AD22 -B18 SGND -B19 PCI_AD20 -B20 PCI_AD18 -B21 PCI_AD16 -B22 XPCI_FRAME -B23 SGND -B24 XPCI_TRDY -B25 XPCI_STOP -B26 PCI_C_BE1 -B27 SGND -B28 PCI_AD14 -B29 PCI_AD12 -B30 PCI_AD10 -B31 PCI_AD8 -B32 SGND -B33 PCI_C_BE0 -B34 PCI_AD5 -B35 PCI_AD3 -B36 PCI_AD1 -B37 SGND -B38 SGND -B39 5V -B40 5V -B41 5V -B42 5V -B43 5V -B44 SGND -B45 -12V -B46 SGND -B47 12V -B48 SGND -B49 SGND -B50 12V
8
Symbol
IP-424
9 E B F G H D C I
9
APPENDIX
APPENDIX
7.7
I
71 72 73 74
Humidity sensor
954-1 -2 -3
J06:3 - 1 J06:2 - 2 J06:1 - 3
29-B13 5V 29-B12 PS 29-B11 SGND
986-1 986-2
29-B10 DRIVE 29-B9 24V TH1 ANG 18- 6 SGND 18- 7
Toner level Toner bottle Total counter sensor sensor
J12: 9 - 1 J12: 8 - 2
J13:A4 - A1 J13:A3 - A2
980:1 - 1 980:2 - 2
FUSING UNIT Fixing Fixing temperature temperature sensor/1 sensor/2
TH2 ANG 18- 8 SGND 18- 9
J12: 7 - 3 J12: 6 - 4
J13:A2 - A3 J13:A1 - A4
980:3 - 3 980:4 - 4
FS-113 FS-114
903:6 - 1 903:5 - 2 903:4 - 3 903:3 - 4 903:2 - 5 903:1 - 6
Fixing exit sensor
29-B6 29-B5 29-B4 29-B3 29-B2 29-B1
24V 24V B B A A
SGND 18-10 PS 18-11 5V 18-12 N.C 18-13 N.C 18-14
J12: 5 - 5 J12: 4 - 6 J12: 3 - 7 J12: 2 - 8 J12: 1 - 9
J13:B4 - B1 J13:B3 - B2 J13:B2 - B3
J18: 3 - 1 J18: 2 - 2 J18: 1 - 3
951-1 -2 -3
915:6 - 1 915:5 - 2 915:4 - 3 915:3 - 4 915:2 - 5 915:1 - 6
29-A16 24V 29-A15 24V 29-A14 B 29-A13 B 29-A12 A 29-A11 A
300:B11- B11 300:B10- B10 300:B9 - B9 300:B8 - B8 300:B7 - B7 300:B6 - B6 300:B5 - B5 300:B4 - B4 300:B3 - B3 300:B2 - B2 300:B1 - B1
300:A10- A10 300:A9 - A9 300:A8 - A8 300:A7 - A7 300:A6 - A6 300:A5 - A5 300:A4 - A4 300:A3 - A3 300:A2 - A2 300:A1 - A1 300:A11- A11
CONT 25-A1 12V 25-A2 TDS ANG 25-A3 SGND 25-A4 N.C 25-A5 N.C 25-A6
920: 2 - 1 920: 1 - 2
J14: 6 J14: 5 J14: 4 J14: 3 J14: 2 J14: 1
1 2 3 4
J17-2 J17-3 J17-9 J17-5
983-1 -2 -3 -4 -5
MC1
29-A10 DRIVE 29-A9 24V

925:2 - 1 925:1 - 2 J29:2 - 1 J29:1 - 2
for ENGINE FS SOUT SGND N.C FS RTS SGND FS SIN N.C SGND FS CTS SGND SGND for DCPS 24V 24V 24V PGND PGND PGND 5V 5V SGND SGND
Cleaning Toner supply web motor/2 Registration solenoid clutch
29-A8 24V 29-A7 DRIVE
J16-12 J16-14 J16-2 J16-3
914: 3 - 1 914: 2 - 2 914: 1 - 3
J38: 6 - 1 J38: 5 - 2 J38: 4 - 3
N.C 26-B5 N.C 26-B6 5V 26-B7 DRUM.TH 26-B8 12V 26-B9 TNRIF 26-B10 TNOUT1 26-B11 TNOUT2 26-B12 SGND 26-B13
J15:13 - 1 J15:12 - 2 J15:11 - 3 J15:10 - 4 J15: 9 - 5 J15: 8 - 6 J15: 7 - 7 J15: 6 - 8 J15: 5 - 9
J16-4 J16-5 J16-6 J16-7 J16-8
J11: 7 - 1 J11: 6 - 2 J11: 5 - 3 J11: 4 - 4 J11: 3 - 5 J11: 2 - 6 J11: 1 - 7
92-7 -6 -5 -4 -3 -2 -1
DRIVE 26-B14 24V 26-B15
J15: 4 - 10 J15: 3 - 11
J16-15 J16-16
928:2 - 1 928:1 - 2
PreSeparation charging claw lamp solenoid
Internal dehumidifying fan/1
912: 3 - 1 912: 2 - 2 912: 1 - 3
J38: 3 - 4 J38: 2 - 5 J38: 1 - 6
24V 26-B16 DRIVE 26-B17 N.C 26-B18
J15: 2 - 12 J15: 1 - 13
J16-14 J16-18
932:2 - 1 932:1 - 2
7235 only
911: 3 - 1 911: 2 - 2 911: 1 - 3
J28: 3 - 1 J28: 2 - 2 J28: 1 - 3
18-5 PGND 18-4 LOCK 18-3 DRIVE
Appendix-8
927:2 - 1 927:1 - 2
Toner solenoid
18-2 24V 18-1 DRIVE
Scanner motor
W 32-3 V 32-2 U 32-1
Exposure lamp
J42:10- 10 J42:11- 11
L1INVB
38- 8 SGND 38- 9 IT.SET
Symbol
974-1 -2 -3
J42:4 - 4 J42:5 - 5 J42:6 - 6
PS25
38- 3 5V 38- 4 PS 38- 5 SGND
PGND 33-4 L1 EM 33-3 L1 CONT 33-2 24V 33-1
-1 -2 -3 931-4
IT door sensor
-3 H.V. 930-1 L.V.
96-3 96-1
97-1 97-3
972-1 -2 -3
PS23
IT exit sensor/U
APS sensor
J42:2 - 2 J42:3 - 3
38- 1 PS 38- 2 SGND

973-1 -2 -3
SGND 16-9 PS 16-8 5V 16-7
-1 -2 966-3
5V 16-6 PS 16-5 SGND 16-4

939: 1 - 2 939: 2 - 1 J42:8 - 8 J42:9 - 9
-1 -2 964-3
APS timing Scanner home sensor position sensor
Gate solenoid
38- 6 24V 38- 7 DRIVE
5V 16-3 PS 16-2 SGND 16-1
-1 -2 963-3
982-1 -2 -3
1
75 77
76
35-1 35-2 35-3 35-4 35-5
24V 21- 6 PGND 21- 5 5V 21- 4 SGND 21- 3 SGND 21- 2 12V 21- 1
78
24V 19- 1 PGND 19- 2 PGND 19- 3
30 31
for SW3
COPY VENDER
24V 20- 1 24V 20- 2 PGND 20- 3 PGND 20- 4
81 82
5V S.G -2 CONT -3 CLK -4 CW/CCW-5 -1
79
37-1 VEN.TXD -2 PGND -3 VEN.CTS -4 VEN.RXD -5 N.C -6 VEN.RTS -7 PGND -8 5V 36-1 /M1 -2 /PF -3 /PS0 -4 /PS1 -5 /PS2 -6 /PS3 -7 /SIDE -8 /CPF0 -9 /CPF1 -10 PGND
80 83 84
RL CONT 25-A11 L2 CONT 25-A10 L3 CONT 25-A9 24V EM 25-A8 FM1 EM 25-A7
85
2
M1
LD H/L -7 P.G -8 P.G -9 24V -10 24V -11 -6
23-A11 5V 23-A10 SGND 23-A9 CONT 23-A8 CLOCK 23-A7 SGND 23-A6 LOCK
50 51 52 53
Main motor EUROPE only for FCB

23-A4 23-A3 23-A2 23-A1 PGND PGND 24V 24V SGND 14- 1 SGND 14- 2 L3 CONT 14- 3 5V 14- 4
5V S.G -2 CONT -3 CLK -4 CW/CCW-5 LD H/L -7 P.G -8 P.G -9 24V -10 24V -11 -6 -1
86 87 88 89 90 91
23-B1 23-B2 23-B3 23-B4 23-B5 23-B6
5V SGND CONT CLOCK F/R SGND
92
M9
93
CHARGER
FT34 FT35
94
Paper feed motor
95 96
LT-203
3
5V S.G -2 CONT -3 CLK -4 CW/CCW-5 LD H/L -7 P.G -8 P.G -9 24V -10 24V -11 -6 -1
23-B8 PGND 23-B9 PGND 23-B10 24V 23-B11 24V
97
GRID
FT40
98 99 100 101
to BIAS
102
S.FB 15-A1 SDC.SIG 15-A2 SAC.SIG 15-A3 S.CONT 15-A4 T.FB 15-A5 T.SIG 15-A6 T.CONT 15-A7 G.CONT 15-A8 C.FB 15-A9 GRID.SIG 15-A10 CHG.SIG 15-A11 C.CONT 15-A12
71-12 71-11 71-10 71- 9 71- 8 71- 7 71- 6 71- 5 71- 4 71- 3 71- 2 71- 1
J10:12 - 1 J10:11 - 2 J10:10 - 3 J10: 9 - 4 J10: 8 - 5 J10: 7 - 6 J10: 6 - 7 J10: 5 - 8 J10: 4 - 9 J10: 3 - 10 J10: 2 - 11 J10: 1 - 12
103
72- 5
J16-20
FT31 FT32 FT33
104
110-19 110-18 110-17 110-16 110-15 110-14 110-13 110-12 110-11 110-10 110- 9 110- 8 110- 7 110- 6 110- 5 110- 4 110- 3 110- 2 110- 1
M11
for DCPS
Fixing motor
24V J25-2 11 PGND 12 J17-8
31-11 5V 31-10 SGND 31-9 CONT 31-8 CLOCK 31-7 N.C 31-6 SGND 31-5 N.C 31-4 PGND 31-3 PGND 31-2 24V 31-1 24V
72- 1
J16-11
to GUIDE PLATE
FT30
HV
CB 1/2
Separation Transfer
4
TLD PS 5
984-1 -2 -3 J05:3 - 1 J05:2 - 2 J05:1 - 3
J17-11 J25-4 J09-1 J09-2 J09-3 J09-4 70- 9 70- 8 70- 7 70- 6
FT38
FT39
B.CONT 27- 1 B.SIG 27- 2 PGND 27- 3 24V 27- 4 29-B16 5V 29-B15 TLD ANG 29-B14 SGND
J17-7 J25-1 J17-12
FT36
FT37
J09-5 J09-6 J25-5
70- 5 70- 4
Perdita/Pongo: Discovery: N.C 27- 5 SGND 27- 6 HUM1 ANG 27- 7 5V 27- 8
J09-7 J09-8 J09-9
HUM1
70- 3 70- 2 70- 1
73- 3 73- 2 73- 1
5
TC M4 M10
TH1 TH2
PS 2
DEV UNIT
Toner density sensor
6 7 8 9 I
TDS
13 14 15 16 17 18 19 20 21 22
60 61 62 63 64 65 66 67 68 69 70
SD4 FM6
Toner control sensor board TCSB
105 106 107
DRUM CARTRIGE
Internal dehumidifying fan/2 Fixing cooling fan
108 109
PSW2B /SW2
SD7
110 111
FM3 FM2 SD9 PS24
112
85 - 8 85 - 7 85 - 6 85 - 5 85 - 4 85 - 3 85 - 2 85 - 1
PCL
113 114
514: 1 - 2 514: 2 - 1
Speaker
M2
L1
INV1
PS17
IT-101
IT exit sensor/L
PS15
SD8
PS14
7.8
I
Tray set sensor/U
958-1 -2 -3 J31:3 - 1 J31:2 - 2 J31:1 - 3
PS 9
985B-1 985B-2
25-B17 5V 25-B16 PS 25-B15 SGND

CN985A CN985B
Key counter KC (Option)
for KC
Polygon cooling fan
4
FM4
910: 3 - 1 910: 2 - 2 910: 1 - 3
24-B5 PGND 24-B4 EM 24-B3 DRIVE
CB 2/2
Loop clutch
921: 2 - 1 921: 1 - 2
24-B2 DRIVE 24-B1 24V
Polygon motor
CLOCK 22-5 LCCK 22-4 DRIVE 22-3 PGND 22-2 24V 22-1 24-A19 N.C 24-A18 SGND 24-A17 SIZE.UP.A 24-A16 SIZE.UP.B 24-A15 SIZE.UP.C 24-A14 SIZE.UP.D
J54:1 - 5 J54:2 - 4 J54:3 - 3 J54:4 - 2 J54:5 - 1
J51:1 - 5 J51:2 - 4 J51:3 - 3 J51:4 - 2 J51:5 - 1
PFDB/U
90-1 -2 -3 -4 -5
J02: 7 - 1 J02: 6 - 2 J02: 5 - 3 J02: 4 - 4 J02: 3 - 5
933:2 - 1 1-2
J02: 2 - 6 J02: 1 - 7
24-A13 SGND 24-A12 DRIVE
ADU motor
(JAPAN ONLY)
AD-307
ADU is standard equipment for 7235/7228/7222
Transfer Upper limit synchro- sensor/L nization lamp
959-1 -2 -3
J03:11 - 1 J03:10 - 2 J03: 9 - 3
24-A11 5V 24-A10 PS 24-A9 SGND

J03: 8 - 4 J03: 7 - 5 J03: 6 - 6
ADU gate solenoid
24V 29-B8 DRIVE 29-B7 24-A8 5V 24-A7 PS 24-A6 SGND
926:2 - 1 1-2
No paper sensor/U
960-1 -2 -3
91-1 -2 -3 -4 -5
J03: 5 - 7 J03: 4 - 8 J03: 3 - 9 J03: 2 - 10 J03: 1 - 11
PFDB/L
24-A5 24-A4 24-A3 24-A2 24-A1
SGND SIZE.LOW.A SIZE.LOW.B SIZE.LOW.C SIZE.LOW.D
ADU sensor
5V 15-A15 PS 15-A14 SGND 15-A13
J30:3 - 1 J30:2 - 2 J30:1 - 3
953-1 -2 -3
15-B15 N.C 15-B14 SGND 15-B13 SGND 15-B12 FS CTS 15-B11 SGND 15-B10 N.C 15-B9 FS RXD 15-B8 SGND 15-B7 FS RTS 15-B6 N.C 15-B5 SGND 15-B4 FS TXD
70 69 68 67 66 65 64 63 62 61 60
Timming sensor/U
ADUDB
7235/7228 only
970-3 -2 -1
J40:3 - 1 J40:2 - 2 J40:1 - 3
15-B3 SGND 15-B2 PS 15-B1 5V
24V 26-A18 24V 26-A17 M6 CONT 26-A16 M6 F/R 26-A15 M6 CLOCK 26-A14 5V 26-A13 SGND 26-A12 SGND 26-A11 SGND 26-A10
70-1 70-2 70-3 70-4 70-5 70-6 70-7 70-8 70-9
Tray motor/U
906-1 -2
26-B4 24V 26-B3 DRIVE
Appendix-9
SCB 3/3
Tray motor/L
907-1 -2
26-B2 24V 26-B1 DRIVE
J61 : 9 - 1 J61 : 8 - 2 J61 : 7 - 3 J61 : 6 - 4 J61 : 5 - 5 J61 : 4 - 6 J61 : 3 - 7 J61 : 2 - 8 J61 : 1 - 9 40 39 38 37 36 35 34 33 32
26-A9 26-A8 26-A7 26-A6 26-A5 26-A4 26-A3 26-A2 26-A1
DB_RST LCT_EXIT DB_EXIT DB_TXD SGND DB_CTS DB_RXD SGND DB_RTS
SGND 28-A11 EG RXD 28-A10 EG CTS 28-A9 EG TXD 28-A8 EG RTS 28-A7 SGND 28-A6 EE VV 28-A5 S VV 28-A4 P VV 28-A3 TONYY 28-A2 B VV 28-A1
44-A1 44-A2 44-A3 44-A4 44-A5 44-A6 44-A7 44-A8 44-A9 44-A10 44-A11
DDF VV 28-B11 N.C 28-B10 FIX OK 28-B9 SGND 28-B8 APS TIM 28-B7 PS301 28-B6 EG INT 28-B5 EG RST 28-B4 SGND 28-B3 5V SYS 28-B2 SGND 28-B1
44-B1 44-B2 44-B3 44-B4 44-B5 44-B6 44-B7 44-B8 44-B9 44-B10 44-B11
for DCPS
1
Tray set sensor/L
961-1 -2 -3 J32:3 - 1 J32:2 - 2 J32:1 - 3
25-B14 5V 25-B13 PS 25-B12 SGND
24V 35- 1 SIG 35- 2 SGND 35- 3 DRIVE 35- 4 N.C 35- 5
-4 -2 -1 985A-3
PS 12
950-1 -2 -3 J33:3 - 1 J33:2 - 2 J33:1 - 3 J01:9 - 1 J01:8 - 2 J01:7 - 3
PS 1
957-1 -2 -3 J01: 6 - 4 J01: 5 - 5 J01: 4 - 6
Registration sensor
25-B11 5V 25-B10 PS 25-B9 SGND
PS 8
956-1 -2 -3 J01: 3 - 7 J01: 2 - 8 J01: 1 - 9
25-B8 5V 25-B7 PS 25-B6 SGND
PS 7
25-B5 5V 25-B4 PS 25-B3 SGND
DF-320
No paper Upper limit 1st paper 1st paper Timming feed feed sensor/L sensor sensor solenoid/L solenoid/U
2
923: 2 - 1 923: 1 - 2
SD2
25-B2 DRIVE 25-B1 24V
922: 2 - 1 922: 1 - 2
25-A17 N.C 25-A16 24V 25-A15 DRIVE

J41:3 - 1 J41:2 - 2 J41:1 - 3
5V 17-A18 FM301 EM 17-A17 FM301 CONT 17-A16 SD303 CONT 17-A15 VR301 17-A14 PS305 17-A13 PS304 17-A12 PS303 17-A11 PS302 17-A10 PS301 17-A9 SD301 DRIVE 17-A8 SGND 17-A7 M301 RTN 17-A6 M301 RST 17-A5 M301 EM 17-A4 M301 F/R 17-A3 SGND 17-A2 M301 CLOCK 17-A1 68-A1 68-A2 68-A3 68-A4 68-A5 68-A6 68-A7 68-A8 68-A9 68-A10 68-A11 68-A12 68-A13 68-A14 68-A15 68-A16 68-A17 68-A18
201:A1 - A18 201:A2 - A17 201:A3 - A16 201:A4 - A15 201:A5 - A14 201:A6 - A13 201:A7 - A12 201:A8 - A11 201:A9 - A10 201:A10- A9 201:A11- A8 201:A12- A7 201:A13- A6 201:A14- A5 201:A15- A4 201:A16- A3 201:A17- A2 201:A18- A1
SD1
971-3 -2 -1
PS22
7235/7228 only
25-A14 SGND 25-A13 PS 25-A12 5V
924: 2 - 1 924: 1 - 2 J04:11 - 1 J04:10 - 2
SD3
24-B19 24V 24-B18 DRIVE
PS20
By-pass By-pass By-pass By-pass paper feed tray paper tray paper no paper size sensor size VR sensor solenoid
BYPASS TRAY VR1

98 -3 -2 -1 J08: 3 - 4 J08: 2 - 5 J08: 1 - 6 J04: 6 - 6 J04: 5 - 7 J04: 4 - 8
3
24-B14 SGND 24-B13 VR 24-B12 5V
962-1 -2 -3 J04: 3 - 9 J04: 2 - 10 J04: 1 - 11
969-1 -2 -3
J08: 6 - 1 J08: 5 - 2 J08: 4 - 3
J04: 9 - 3 J04: 8 - 4 J04: 7 - 5
24-B17 5V 24-B16 PS 24-B15 SGND
SGND 17-B18 M302 CLOCK 17-B17 SGND 17-B16 M302 EM 17-B15 M303 EM 17-B14 M303 F/R 17-B13 SGND 17-B12 M303 CLOCK 17-B11 SGND 17-B10 SD302 DRIVE 17-B9 PS309 17-B8 PS308 17-B7 PS306 17-B6 M303 V1 17-B5 M303 V0 17-B4 M302 V1 17-B3 M302 V0 17-B2 M301 V0 17-B1 68-B1 68-B2 68-B3 68-B4 68-B5 68-B6 68-B7 68-B8 68-B9 68-B10 68-B11 68-B12 68-B13 68-B14 68-B15 68-B16 68-B17 68-B18
201:B1 - B18 201:B2 - B17 201:B3 - B16 201:B4 - B15 201:B5 - B14 201:B6 - B13 201:B7 - B12 201:B8 - B11 201:B9 - B10 201:B10- B9 201:B11- B8 201:B12- B7 201:B13- B6 201:B14- B5 201:B15- B4 201:B16- B3 201:B17- B2 201:B18- B1
24V 24V PGND PGND 5V SGND
RT3 3
200: 6 - 6 200: 5 - 5 200: 4 - 4 200: 3 - 3 200: 2 - 2 200: 1 - 1
PS13 FM5
913: 3 - 1 913: 2 - 2 913: 1 - 3
24-B11 5V 24-B10 PS 24-B9 SGND
RT3 3
Developing suction fan

24-B8 PGND 24-B7 EM 24-B6 DRIVE SGND 39-4 N.C 39-3 EM 39-2 DRIVE 39-1
2 3 5 6 8 10
7235 only
FM7
J54:1 - 4 J54:2 - 3 J54:3 - 2 J54:4 - 1
MC2
M5
904-1 -2 -3 -4 -5
5
TSL
PS 10 PS 11
SD5 PS 4
M6
905: 6 - 1 905: 5 - 2 905: 4 - 3 905: 3 - 4 905: 2 - 5 905: 1 - 6
6 7 8 9
41-1 TX+ 41-2 TX41-3 RX+ 41-4 N.C 41-5 N.C 41-6 RX41-7 N.C 41-8 N.C 41-9 FG 41-10 FG 41-11 VDD1 41-11 LED1 41-11 VDD2 41-11 LED2
71-6 71-5 71-4 71-3 71-2 71-1 24V 24V B B A A
LAN
For Finisher
PS21 M7 M8
7 8
for DB UNIT
Symbol
APPENDIX
APPENDIX
Symbol COPY VENDER AD-307 DB-211 DB-411 DF-320 DIMM FK-103/FL-103 FS-113 FS-114 HD-103 Type A IP-424 IT-101 KC LT-203 TC ADB ADUDB CB FCB INDEX L1INVB LCDB LDB OB PAKB PFDB/L PFDB/U PRMB PSW2B SCB TCSB DCPS HV INV1 INV2 CBR1 CBR2 NF L1 L2 L3 PCL TSL LCD BL AD-307 DB-211 DB-411 DF-320 DIMM
Part name COPY VENDER
Location Appendix-3 1-I Appendix-4 5-C Appendix-1 2-G Appendix-1 2-G Appendix-4 1-B Appendix-2 3-D Appendix-2 4-A Appendix-3 5-A Appendix-3 5-A Appendix-2 1-D Appendix-2 8-D Appendix-3 8-G Appendix-4 1-D Appendix-3 2-A Appendix-3 5-H Appendix-2 1-A Appendix-4 6-C Appendix-3 1-F Appendix-1 5-B Appendix-2 2-H Appendix-3 8-D Appendix-1 5-G Appendix-2 1-H Appendix-1 6-F Appendix-1 4-F Appendix-4 6-H Appendix-4 5-H Appendix-2 4-D Appendix-3 7-A Appendix-1 8-E Appendix-3 6-D Appendix-1 1-A Appendix-3 3-D Appendix-3 8-E Appendix-1 4-I Appendix-1 2-A Appendix-1 2-B Appendix-1 3-A Appendix-3 8-C Appendix-1 7-B Appendix-1 7-B Appendix-3 7-D Appendix-4 5-I Appendix-1 5-G Appendix-1 4-H M1 M2 M4 M5 M6 M7 M8 M9 M10 M11 FM1 FM2 FM3 FM4 FM5 FM6 FM7 MC1 MC2 SD1 SD2 SD3 SD4 SD5 SD7 SD8 SD9 PS1 PS2 PS4 PS5 PS7 PS8 PS9 PS10 PS11 PS12 PS13 PS14 PS15 PS17 PS20 PS21 PS22 PS23
Symbol Main motor
Part name Scanner motor Toner supply motor /1 Polygon motor ADU motor Tray motor /U Tray motor /L Paper feed motor Toner supply motor /2 Fixing motor DCPS cooling fan Fixing cooling fan Internal dehumidifying fan /1 Internal cooling fan /1 Developing suction fan Internal dehumidifying fan /2 Polygon cooling fan Registration clutch Loop clutch 1st paper feed solenoid /U 1st paper feed solenoid /L By-pass paper feed solenoid Cleaning web solenoid ADU gate solenoid Separation claw solenoid Gate solenoid Toner solenoid Registration sensor Fixing exit sensor ADU sensor Toner bottle sensor Upper limit sensor /U No paper sensor /L Tray set sensor /U Upper limit sensor /L No paper sensor /U Tray set sensor /L By-pass no paper sensor Scanner home position sensor APS timing sensor APS sensor By-pass tray paper size sensor Timing sensor /U Timing sensor /L IT exit sensor /U
Location Appendix-3 2-H Appendix-3 8-D Appendix-3 5-H Appendix-4 4-A Appendix-4 5-D Appendix-4 7-I Appendix-4 8-I Appendix-3 3-H Appendix-3 6-H Appendix-4 7-I Appendix-1 4-F Appendix-3 7-H Appendix-3 7-H Appendix-4 4-I Appendix-4 4-I Appendix-3 7-H Appendix-4 4-D Appendix-3 6-H Appendix-4 4-I Appendix-4 2-I Appendix-4 2-I Appendix-4 3-I Appendix-3 6-H Appendix-4 5-D Appendix-3 7-D Appendix-3 9-H Appendix-3 8-H Appendix-4 1-I Appendix-3 6-D Appendix-4 6-D Appendix-3 5-H Appendix-4 2-I Appendix-4 2-I Appendix-4 1-I Appendix-4 5-I Appendix-4 5-I Appendix-4 1-I Appendix-4 3-I Appendix-3 9-D Appendix-3 9-D Appendix-3 8-D Appendix-4 3-I Appendix-4 7-I Appendix-4 2-I Appendix-3 8-H PS24 PS25 TH1 TH2
Symbol
Part name IT exit sensor /L IT door sensor Fixing temperature sensor /1 Fixing temperature sensor /2 Humidity sensor Toner density sensor Toner level sensor Thermostat Main power switch Sub power switch Interlock switch By-pass tray paper size VR PTC heater Battery
Location Appendix-3 9-H Appendix-3 8-H Appendix-3 5-D Appendix-3 5-D Appendix-3 5-C Appendix-3 6-D Appendix-3 5-H Appendix-1 7-A Appendix-1 4-C Appendix-3 7-A Appendix-1 5-E Appendix-4 3-I Appendix-1 6-E Appendix-2 1-E
HUM1 TDS TLD TS SW1 SW2 SW3 VR1 PTC BATTERY
FK-103/FL-103 FS-113 FS-114 HD-103 IP-424 IT-101 Key counter LT-203 Total counter A/D conversion board ADU drive board Main control board Fixing control board Index sensor board Exposure lamp power supply board Display board LD drive board Operation board Panel key board Paper feed detection board /L Paper feed detection board /U Parameter memory board Power SW2 board System control board Toner control sensor board DC power supply unit High voltage unit Exposure lamp inverter Display inverter Circuit breaker /1 Circuit breaker /2 Noise filter Exposure lamp Fixing heater lamp /1 Fixing heater lamp /2 Pre-charging lamp Transfer synchronization lamp LCD Back light
Appendix-10
APPENDIX
7.9

1 2
SK-114
9 A
D
SK-114 SK-114
Chopper Unit Setting Detection GND
Punch Unit Setting 1st Detection GND Punch Unit Setting 2nd Detection GND Punch Unit Setting 3rd Detection GND
D
Staple Needle Empty Detect Sensor Staple Selfpriming Detect Sensor Staple Home Detect Sensor
PK-114
Symbol
I 1 2 3 4 5 6 7 8
Appendix-11
APPENDIX
Symbol PK-114 SK-114 CL1-FN M1-FN M2-FN M3-FN M4-FN M5-FN M6-FN M7-FN M11-FN M12-FN PC3-FN PC4-FN PC5-FN PC6-FN PC7-FN PC8-FN PC10-FN PC11-FN PC12-FN PC14-FN PC15-FN PC16-FN S1-FN S2-FN S3-FN S4-FN SL1-FN SL2-FN M1-PK PC1-PK PC2-PK PC3-PK PC4-PK PWB-A FN PWB-B FN PK-114 SK-114 Registration clutch Exit motor Transport motor Entrance motor Allignment motor 1 Allignment motor 2
Part name 1-E
Location 1-A, 1-D 7-B 7-E 7-C 7-C 7-G 7-F 7-B 7-E 7-G 7-G 7-I 7-B 7-A 7-F 7-F 7-E 7-D 7-D 7-A 7-H 7-I 7-H 2-C 7-H 7-G 7-A 7-B 7-C 2-G 2-E 2-F 2-F 2-F 3-B 5-H
Exit open/close motor Stapling unit moving motor Elevator motor Shutter opening motor Elevator tray home position sensor Entrance sensor Transport sensor Alignment home position sensor 1 Alignment home position sensor 2 Storage tray detecting sensor Staple home position sensor Exit paddle home position sensor Exit roller home position sensor Elevator tray lower limit sensor Top face detection sensor Shutter home position sensor Front cover open/close detection SW Shutter detection SW Elevate tray upper/lower limit SW Transport jam detection SW Storage paddle solenoid Exit paddle solenoid Punch motor Punch trash full sensor Punch motor pulse sensor Punch positioning sensor 1 Punch positioning sensor 2 Main control board Elevator board
Appendix-12

7145 - 7235 - 7228 - 7222 Field Service Manual

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Copyright:

Verfügbare Formate

7145 - 7235 - 7228 - 7222 Field Service Manual

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Copyright:

Verfügbare Formate

SERVICE MANUAL

2004. 03 Ver. 4.0

To indicate clearly a section revised, show A number within

in the lower outside section of the corresponding page.

represents the number of times the revision has been made.

2004/03 2003/11 2003/10 2002/10 Date

4.0 3.0 2.0 1.0 Service manual Ver. Revision mark

7145 series Field Service Ver.4.0 Mar. 2004

7.6 7.7 7.8

Displaying the ROM version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43

PM count setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

3. LIST OF ADJUSTMENT ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

7145 series Field Service Ver.4.0 Mar. 2004

8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8

Running test mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59 8.9.1

8.10 Test pattern output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

10. OTHER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-89 10.1 RADF height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-89 ii

7145 series Field Service Ver.4.0 Mar. 2004

Maintenance items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

10.3 RADF original skew adjustment (front side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91

1.3.6 1.3.7 1.3.8 1.4 1.5

Replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Important maintenance parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

1.8 2.1 2.2 2.3 2.4 2.5 2.6

2. CONNECTOR LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

5. TIMING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-75

DB-211/411 Overall Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94

7145 series Field Service Ver.4.0 Mar. 2004

SAFETY AND IMPORTANT WARNING ITEMS

SAFETY AND IMPORTANT WARNING ITEMS

DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION

Do not touch with wet hand

SAFETY AND IMPORTANT WARNING ITEMS

DANGER : PROHIBITED ACTIONS

Disabling relay functions (such as wedging paper between relay contacts)

Making any modification to the copier unless instructed by KMBT

Using parts not specified by KMBT

SAFETY AND IMPORTANT WARNING ITEMS

CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE

WARNING: Wall Outlet

WARNING: Power Plug and Cord

SAFETY AND IMPORTANT WARNING ITEMS

WARNING: Power Plug and Cord

WARNING: Ground Lead

SAFETY AND IMPORTANT WARNING ITEMS

WARNING: Ground Lead

WARNING: Prohibited Installation Place

WARNING: Nonoperational Handling

CAUTION: Temperature and Humidity

SAFETY AND IMPORTANT WARNING ITEMS

CAUTION: Inspection before Servicing

DANGER: Work Performed with the Copier Powered

SAFETY AND IMPORTANT WARNING ITEMS

DANGER: Work Performed with the Copier Powered

WARNING: Safety Checkpoints

SAFETY AND IMPORTANT WARNING ITEMS

WARNING: Safety Checkpoints

DANGER: HANDLING OF SERVICE MATERIALS

SAFETY AND IMPORTANT WARNING ITEMS

DANGER : HANDLING OF SERVICE MATERIALS

MEASURES TO TAKE IN CASE OF AN ACCIDENT

SAFETY AND IMPORTANT WARNING ITEMS

SAFETY AND IMPORTANT WARNING ITEMS