Beruflich Dokumente
Kultur Dokumente
//J
-;:-_ - 7--,4,/
DOTIFAAICT-87110
FAA Technical Atlantic Center Airport
City International
N.J. 08405
_NASA-TR-89642) FULL-SCALE TRANSPOR_ CONTROLLED IMPACt DEMONSTRATION PROGRAM Final Summary Report _N&SA) 82 p AvaiL: NTIS HC AOS/MF A01 CS&L '3|C G3/03
N88-
100 21
Unclas 010_537
1987
This document is available to the U.S. public through the National Technical Information Service, Springfield, Virginia 22161.
US.Deportment Federal
of Transportation Administration
Aviation
NOTICE This document is disseminat:ed under the sponsorship the DepartmenC of TransporCat:ion in the interest of information exchanse. The United States Government assumes no liability for the contents or use thereof. of
The United States C_overnmenC does not: endorse produces or manufacturers. Trade or manufacturer's names appear herein solely because they are considered essent:ial Co the object of this report.
h>IECIITIVE
S1)DiARY
] ._IT RODUClTI
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SCENARIO
]%
c,
/SYSTEMS
l'{re Data
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Tncident
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RESCUE
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!2.I;,R(IENCY
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(?h;I:RVAq'] (]<t_
iiJ
TABLE
OF
CONTENTS
(Continued)
REFERENCES APPENDICES A -B -C D --Participants CID Documents System Flight Index Jet-A/AM]< Plans Report List and Bui]dup Schedules Plan
E -F --
Pilot/Crew
Distribution
iv
OF IM,USTRATIONS Page
O i
g In
Alignment Room
Fence
In
Facility Profiles
12 15 18 21
9 10 ll 12 !3 14 15 16 17 18 19
CID AMK
23
_O
Pane]
24 26 27
Configuration
_O
Installation
30
Galley
7nstal]atJon Compartments Fire Blocking Layers Epoxy Epoxy Windows Windnws (with frame)
JJ
Overhead Seats
with
21 22 23 24 05
(individual)
Incident
Recorder/Electronic
OF
ILLUSTRATIONS
(Continued) Page
Recorder/Electronic
Locator
41
27 28 29 3O 31 32 33 34 35 36 37 38 39 48 41
Cargo
42 44 44 45
Recorder Checkout
Floodlight Cockpit
Installation
45 47
Rack
Installat_on
4a 49 _0
Aircraft
Photographic Army
Photographic
LIST
OF
TABLES
Table 1 Original Project Schedule Project History Schedule -Installation and Flight
Page 6
and
Schedule
vi
EXECUTIVE
S_MARY
Planning in July
the
Impact
(CID) in
bega_
The
1983. aircraft
first first
flew
In the
all
there
14
manned CID
test
flights took
to its
On
I,
]984,
remotely
aircraft AFB,
flight days of
demonstration committment
Edwards to
California in 1980.
within
Congress
This flown
was
the
first
time by
four-engine it
720) that
had an
been
aircraft In previous
kerosene while
fuel the
(AMK).
other
engines The
had
conventional perform as
complex
the
results
provided
the
antJmisting in CID
fuel provided
safety Federal
due National
damage. Space
(FAA) the
and On of
the
undertaking Committee
Aviatio,,
Subcommittee
House
Technology.
and
impression by the
of
the
CID CID
was
that
it team,
was
at
the
level
entire
ground
performed for
etc.,
must
complimented
performance
vii
INTRODUCTION The Full-Scale Transport Controlled Impact Demonstration (CID) Programwas a joint Federal Aviation Administration (FAA) and National Aeronautics and Space Administration (NASA)research effort conducted on December], 1984, at the NASA-Ames/Drydenlight Research Facility (NASA-A/DFRF),EdwardsAir Force Base, F Ca]ifornla. This Summary Report is a deliverable product supporting the program Mamagement Plan. It delineates a summaryof the total CID experiments, instr_Jmentstion/data acquisition, telemetry, remotely pi]oted vehicle/flight control system (RPV/FCS), systems integration, flight operations, impact demonstration, post-lmpact investigation, and "quick-look"/prelimlnary data results. Detailed technics] reports are scheduled to be prepared by the FAAand NASA.
BACKGROUND.
In jet
1980,
tile
FAA
planned to
to
conduct
controlled the
impact
of of
a the
typical
modern
day
antlmlstlng it became
which It safety
regulatory
long-term
appeared research
could
demonstration.
the
FAA and
NASA
to
participate of this
in test.
and
support The
the
operations the
(NASA-LaRC) data
program
crashworthiness,
experiment
integration,
integration; and
(RPV/FCS) impact
design
ground
operations;
subsequent
demonstration;
reduction
The
Full-Scale of
CID NASA
Program exhaustive
was
developed laboratory,
and
primarily
on
culmination tests
conducted
crashworthy
consummation evidence,
demonstration and
efforts of
specifications,
criteria
consideration
ru]emaking
The range
I)
was
typical
jet the
(Boeing mld-1960's, to
720)
entered
airline B-707,
design airframe
construction (i.e.,
practices DC-8,
common A-300
U.S. etc.).
foreign
manufacturers
B-757,
CID data
aircraft acqisition
instrumentation, and voice were _irborne) fire safety recorders located were
benign test.
hazardous The
materials (ground
galley in the
this provide
RPV/FCS controlled
integrated
remote
air-to-surface
impact.
,/
FIGURE
I.
CID/BOEING
720
motion necessary
and external in
still data of
cameras
(airborne
safety the
case
from systems
its and
original equipments
configuration of the
integrate
experiments
aircraft a need
safety for a
as
to test
Congress which
in would crash
that
post-crash
improved
PROGRAM,
EXPERIMENTS/OBJECTIVES
TECHNICAL. Recent safety o advances provide in for: Kerosene fuel upon Fuel release impact (AMK)--verify and/or and that AMK the AMK can preclude f_rebal] ignition growth impact technologies and their applications for post-crash
Antimisting of an airborne
suppress
ignited i, an
characteristic fuel/propulsion
demonstrate
operational
system.
Structure (fuselage, wing, floor)--examine structural failure mechanismsand correlate analytical predictions; provide baseline etal crash data to support FAAand NASA composite crash dynamics research; and define dynamic floor pulse for seat/restraint system studies.
O
evaluate seat
perconcepts; and
performance
seat
attachment
Stowage improved
effectiveness
of
existing/
of
FAA
and
NASA
"DYCAST" impact
models
test
loads.
Cabin
burn-through performance.
resistant
lights
Data
and
Cockpit of
Voice new
Recorders >_R/CVR
investigation
Transmitter U.S.
(FIR/ELT)-Navy/Naval Air
the
ejectable
Hazardous an impact
Materials environment.
Package--demonstrate
performance
of
packages
in
Investigation Safety
of
Transportation
Nemotely the
Piloted
Control the
System
"unmanned"
flight
control
The
following
were
the
primary
managememt
tasks:
Provide
program
development,
coordination,
and
implementation.
Provide
program
and
technical
support.
PROGRAM MANAGEMENT A Test Management ouncil (TMC)was established to overview CID and to assure C implementation of the participating FAAand NASA organizations commitmentsand responsibilities. Council representatives were from the FAATechnical Center, NASA-LangleyResearch Center, and NASA-Ames/Drydenlight Research Facl]Ity F management. The TMC was the ProgramManager's route to each participating agency's top managementor problem solving and general project/program f reporting. The Program Manager provided overall
implementation coordination with all
and
PARTICIPANTS.
included and
numerous
government
and
industry A
with
various of the
functions organizations
Appendix contributed
listing of
and
success
program,
PROGRAM
I_LEMENTATION
The and
Plan
i), as underway
by
its by
1984 and
release, distribution
represented date. 2) as
systems
deliveries
under the
Operations Plan"
"CID
Operations was
(reference as early
Plan" the
(reference B-720,
implemented
inlt_al
operations in listing a
ground working
documents
identified
appropriate
The whose a
NASA-LaRC reporting
was was
the
overall in
CID
program
schedule information
tracking (reference
responslbi]ity 6) format on
monthly flow
basis.
(logic
networks)
(ground/flight),
activities.
Initial
experiment
to
NASA-A/DFRF in late
by
RPV/FCS
checkout
1984, flights
May,
1984,
late
flight
development
assure
development "confidence"
established ready
re]iabillty
the
not only confidence must be built up on the basic aircraft but also the AMK degrader/engine systems, instrumentation/data acquisition/camera systems, FDR/CVR, nd the RPV/FCS a concept. The test aircraft, ground, and flight
TEST AIRCRAFT.
experiments/systems installation, integration/checkout, operations are generally discussed in the following sections.
The
test
was
typical
jet
(Boeing
range
airline FAA in
the
career,
thon come
landings. to be the
Basically, best
useful
candidate
aircr_,ft
The
physical
design
and
construction 707,
common Douglas
to
U.S. DC-8,
and
Boeing
interiors, flight
systems, were
systems, aircraft
representative
industry
cross-section.
The
general
specifications
for
the
Boeing
720 136.7
are: Feet Feet Pounds Pounds Pounds Gallons Normal CID Configuration Flight the Research of to cabling were not systems ]983,
Length Wing Empty Maximum Gross Fuel Flight Passengers Span Weight Landing Taxeoff Capacity Crew Weight Weight
(3)
(124) (113)
The
aircraft in
was June
turned 1981 to
over
and
to CID
prepare floor,
summer in order
side side
removals and
began
gages,
instrumentation/power materials
selected
compartment, planned
etc.
Seat/restralnt seat-restralnt
systems. Edwards
deck,
flight
were
modified
for
Force
operations,
piloted
vehicle,
and
instrumentation.
The
fuel
and
were
modified
to
support and
the
A_
degrader
system.
pressurization installation leading generator of edges package the were was AMK
anti-iclng ignition
systems
source/dual
AND
and/or
Division englneerJng
FAA, 7)
NASA, for
developed
integration identJfied,
lead
and
points
contact revisions
maintained
documentation control
and
necessary
coordination
(reference and
4). checkout were generally planned system of accomplished schedule report (table in I) 6) events Once weeks accordance and and was each progress, as the
original prepared
detailed NASA-A/DFRF
morning
meeting.
team/crew etc.,
problems,
solutions,
the
item
TABLE
1.
ORIGINAL
PROJECT
SCHEDULE
--
INSTALLATION
AND
FLIGHT
SCHEDULE
FY84 0 Hardware implementation and installation Ground Manned Flight checkout flight readiness and tests combined systems tests reviews flight [-_
[_
FY85 M J J A S 0 N D
N D
F
!
M A
f-
impact
and
systems
began aircraft
with actual
initial project
high-speed 1983.
picture 2 provides
systems
installation history
Delivery based on
and bench
of the
the
four
AMK flight
fuel
degrader
were
delayed were
degrader. and
actions
contractor continued.
all
degraders and in
(ground generally
airborne) a state
were systems
progress tests
and (CST).
participate
TABLE2.
PROJECT
HISTORY
AND
SCHEDULE
FY84
FY85
Hardware implementation and installation Ground Manned Flight checkout and tests combined systems
readiness
impact
The
initial
CST and
was the
conducted AMK
on
February system
29, was
1984.
The
DAS but
performed
limited The
degrader/pod of its
installed control in
performed 1984.
many
upllnk/downlink satisfactorily
functions.
aircraft/engine
systems
performed
preparation
flight
On The
April plan
4, was
the step an
initial each
attempted.
ground a
companion systems
engine only
degrader
checkout problems on a
shutdown.
Aprl]
II, insight
Flight
AMK/degrader
plan
general
checkout.
The
ground
5)
included (as
the
impact over
site all
required) a post-lmpact
support CID
operational
within Operations
Coordination Commander
transltloned at CID
Manager/Convoy
finally
The the
CID
was 2
located and 3) a
on was
Dry
Lake a
Edwards inch
Base rock
Precision for
impact
diameter
distance
_I(;I!RE
2.
TMPACT/SI,IDI_OU?
SITE
FIGURE
3.
ACTUAL
IMPACT
SITE
fixed and as
position slideout
and area.
tracker
platforms
were
Thirty-four
poles
installed side
impact 200
site. feet
were the
intervals
beginning
about
impact
low tall
)ight 100 75
after other.
impact are 42
runway,
They every to
tubes 300-watt
breakaway approach
inches. a
light fuel
provide
wing
openers
(figure
4)
were by to
50 of cut
and the
I00 wing
past cause
the the of
impact half of
into
]o_er
wing, and
rupturing is 8 feet
opener by 2 of
weighs feet 5)
pounds visual
target
a]ignment orange
(figure
international
installed
front
tl,e wJ,g
The and
GOM/CC
was
the CID
cortro] prior
of
equipment
3 days
Center
the CID an
Defense which
during
operation. Area to was impact sealed envelope signal. under up NASA/IiSAF through access, prior into the security approxi_ately and to helicopter engine start area was by control T+I5 94
Operational beginning
Security and a
were "all
posted, clear"
off Entry
the impact
lakebed/sterile
area
control
communications
and
systems
operations
teams
supported
opera-
to
and
impact
to
recover
tape.
technical observer
VIP's, the
guests, and
and
media
personnel the
were
assigned envelope
lakebed
outside
termination
fire
and
were
designated
lakebed
termination specialist
firefJghtJng
accident order
transported or unsafe
aircraft team
for onboard
aircraft/systems
flre
extinguishment.
FI{;URE
4.
UIN(;
......
{:
FIGURE
5.
VISUAL
TARGET
ALIGNMENT
FENCE
I0
The aircraft/experiment safing team; tape, film, and experiments recovery team; TV/photographlc documentation team; documentation research team; and the postimpact investigation team were amongthe additional personnel requiring pre- and post-lmpact access to the operational ares.
FLIGHT OPERATIONS.
All
flight
operations Plan
were
in
wlth
the
(reference
CID
airborne Analysis
and
D for
provide a
typical
flight checkout
test of
buildup the
plans
that
were
developPd
The
001
flight flights
flying since
qualities
as
the
aircraft
Dryden.
follow-on
were:
15, 3, 9,
of and induced
on checks
May for
1984,
to
the 006,
degrader a number
installation
technical
deficiencies
observed; the
therefore, operation. 13 items that the flight work etc. and task.
Project a work
list
of and
was
developed, be
work made
would to
On
May to
decision on the
remove
status
and
identified
006 ]984.
therefore
impact
CID status
reviews,
combined conducted on
test 1984,
did Flight
occur 005,
with
systems, were
720
generally
1984 1984 1984 ].984 1984 1984 1984 1984 1984 Final CID Flight (Unmanned) Preparations (Manned) Dress Rehearsal
Flight
0 15
December
1,
1984
II
FIGURE
7.
SPECTRI_
ANALYSIS
FACILITY
12
,; A _.l'rg _,
To
summarize
the
CID
flights,
there
were
14
"manned"
flights
flown:
-----
31.4 52.2 13
takeoffs
RPV
profiles/approaches
One
"unmanned" -Total
was was
The
final
CID
f]ignt and
will
be
in
more 015
detail Mission
in Rules
the
impact were
(reference
Ri,]es
(reference
Flight
Cards
(reference
]0)
Flight
I_ACT
SCENARIO
In for
the
1980-198]
time
frame, to the
FAA
B-720
(N-23) Center.
transport As
was
made
available the
testing was
purposes to be
Technical for:
orlgina]ly
conceived,
aircraft
primarily
the
of
AMK was
in made
typical to
impact
piggybac_ which
experimemts model
included and
predictions)
seat/restralnt
installations.
However, established o o o o o o
recognizing by the
that FAA
experimental for
incompatibility Standards
may and
priorities members.
were
Office
Aviation
A_dK Structural Validation Seats/Restraint Seat Blocking FDR/CVR's (Fuselage, of Analytical Systems Layers/Burn-Through Resistant Windows Wing Measurements) Model (KRASH)
As
part a
of joint
the
effort
to
define the
an FAA was
to
all and
tors,
effort
The conditions
purpose or
study crash
survivability
environment,
scenarios technology.
for
developing
improved
crashwortbiness
design
data
base
of of
review
of
933 The
worldwide sources of
transport the data aircraft only 99; which, from foreign: statistics.
NTSB,
transport
The
after 76)
established 175
criteria survivable
reduced
933
accidents modes,
operational
failure
13
The following criteria was established for statistics to be considered in this data base: (a) Airframe survivable volume was maintained during impact and prior to severe fire; (b) at least one occupant did not die from trauma; (c) potential for egress was present; and (d) accident demonstrated structural or system performance. The scenario was derived from a detailed review of the survivable accidents data, analytical mode] predlct_ons, and full-scale fuselage section drop testing, plus stated experimentor requirements.
Antimistln$ Kerosene Compatible CID Air-to-surface --Maximum 20-100 tank --155 gallons rupture exposure to 100 after knots tank rupture above 100 knots (Abe) A_ flJe] of impact knots per and fuel; engiDe i.e., systems
performance
demonstration at wing tank fuel rupture release obstructions per e_ch single point
second
positive gravel,
i.e., lights,
engine etc.
sources;
of
an
impact
survivable missed
approach/landing,
impact pulse
Vertical
impact
prior
impact
obstructions
Seat/Restraint
S_ste_
of
existing, = 17
and
new
lightweight
impact
4-6
$'s,
or
what
Structural/Bendin$
models
IMPACT
SCENARIO
(PLANNED).
final
"unmanned"
CID
was
to
fly
the
flight
8) time
a to to
from a
circle At speed,
landing up an
system approach
beam.
intercept,
pilot begins
altitude
rate,
14
OR_C,'T.-_'AL PA_E
1_
OF POOR QtrkLn_
[.--_ _3
I"-t
15
The
aircraft the
will prepared
descend impact
along area
a in
glide a
slope
at
sink
rate.
It
will
nose-up
attitude
wheels
retracted
set at 30 degrees. Almost series of wing openers for to be released into the
after impact, the wings of rupturing the fuel tanks creating potential fire
airstream
aircraft frangible
then
will
continue light is
along
a prepared to to
surface at
six
sets
towers expected
similar to come
installed 1,000 to
airports. i_itial In
1,200
from
the
impact
November
numerous a relaxation of
flights, of
the
Flight
impact the in
enhancing
reviewed and
light
success,
implemented
Impact
Scenario
Current Requirements Sink Rate 17+0 -2 f/s Implementation 17+3 -2 f/s Con_en ts
+5
+5 Can control
Longitudinal
Velocity
150-0
kts
150-5
kts
Pitch
+1+0
+io+I
longitudinal
Accuracy
+75
feet
+75 -]25
ft ft
(long) (short)
Lateral Roll
Accuracy
+15 0+1
fet
!15 0+i o
feet
No No
problem problem
_leading
+I
+_i
No
problem
The
above
pressures flexibility,
from
the and
RPV
pilot, not
allows compromise
him CZD
additional mission
should
16
IMPACT
SCENARIO
(ACTUAL).
The
remote
and
climbout as normal,
the to final
appeared remote
to
have
proceeded Climb-out
in
a to
manner was
takeoffs. occurred
takeoff Total
2 minutes:24 to _mpact
following minutes:
flight
time
from
brake
The
initial
descent 500
to
be
with (AGL), to
higb
pilot began
ground from
the
right. center]ine
260-foot left to
the
moving workload
rapidly
across
point,
increased
aircraft lateral
the
runway
centerline. resulted of in the the right. ground attitude Impact Following followed root. by The
series
similar continuiI1g
maneuver,
which
impact.
Peak-to-peak 15 degrees.
excursions approximately
approximately the First engine short rate of runway, contact with of the 18.5 left
with
was
by
left 13 ]49
or about (TAS)
nose-up (X).
impact second.
sink
contact, antenna
inboard fuselage of
the
forward
aircraft
50
feet
to
r_ght
centerline.
The (_=
aircraft 120-122 or
its the
yawing
about
40
to was right
the made
]eft. by
contact
hand the
the
continuing
stage
of
pressure stopped in ignition severed caused fuel inlet are_ the the
analysis of or a
engine
showed
lines to of
accessory
releasing
hydraulic
degraded
torque the
itself
degrader
engine the
The tank.
then
rotated of the
Number two
engine, Number at
additional The
the the
through right
of
hand
proceeded aircraft
two
forward
The
innermost
the skin
wing and in
edge
through tank
and inboard
slashing _d
Number aft
cutter
found
lower
cargo
compartment.
17
ORIGI_t?,_ OF PO(_
_ _w'-' Q U'_'AJj_'':'_'-
z b-] c
[.-, .<
18
Tbe
flame
at as
engine
to
burn
with
continued came
aircraft
fluid. fuel the still pump wing fed in tank the and was
added the
to
the
fire
fuel All
from
override operating
"cheek" pump
engines
were
this
the
CID.
The came
total to
from 11
of fire,
the as its
Number the
I engine came
until to
aircraft
fire
at
fire the
any
paint
instrumentation
were
following parameters
impact
versus
measurements:
Impact
Scenario
(At
RPV
Downlink
AFFTC
18.45
f/s
17.3
f/s*
Longitudinal Pitch
Velocity
150+5
kts
149
kts
(TAS)
151.5
kts
(TAS)*
+io+7
+2.0o***
Longitudinal
Accuracy
+75 -125
#i left
engine wing
fuselage
Lateral
Accuracy
15
feet
+34
ft
right
(fuselage)
Roll
0+i o +1 o
13
Heading * Phototneodolite
13
left***
-4+I.
High-speed
19
EXPERIMENT(S)/SYSTEMS
PERFORMANCE
of these is
the
experiments preliminary
are
described findings/results
in
the as
sections. data
In
are
reduction reports
continuing. completed
Key
areas
will and
prepare findings.
technical
those
analyses
ANTIMISTTNG
KEROSENE
(AMK).
The
CID
_MK
had
two
primary kerosene
(1)
operational
compatibility
aircraft
system. 1984, the FRR The on the and final AMK blending to tank the gallons was the (figure Technical was I0) and fueling with procedure NASA-A/DFRF on the November aircraft fuel
Briefing accomplished
management. Early
aircraft 29,
flushing AMK
1984.
November
of the through
initiated. As the
were in
aircraft fueling
tanks. completion,
snmples
were
being
tbose
samples on _ l, tanks
were
taken of
Decmeber fuel
AMK
aircraft
exceeded
specification section,
requirements. "Impact the in Secnario--Actual," was the as a yawed to wing of t|,e instead t|_e ].eft of when at cutting the and it
aircraft one of
rigl_t occurred
inboard
prior
fuel,
hydraulic fal]ed,
and
strut
fuel right
onto
ruptured enabTing
penetrated
fuselage
The
preliminary in right
is
that
the
yawed
impact (the
of
the
destroyed As a reslzlt,
Moreover, form s
left against
yaw
shield
the
onrushing the
stagnation time
region than
al]owing
longer
residence
there this
are test
conditions is as not
in
which to by on fuel
the
jet
sufficient
prevent CID,
such and
the the
engine
e_gine
intense
ignition of
release. forward
would
propagation it provided
further
nevertheless Edwards
limited,
although
still
significant,
protection
scenario.
20
OF
POOR
_,T _.....
u.l
21
and
internal 9
film seconds.
indicates of the
that film
the footage
damage damaged
fire
attributed
antimisting
which fuel to of
entered entered
during cargo
appeared passage
discovered a failure of
the
n_rcr_ft ruptured
responsible floor.
long-term
entered
the
cabin
by
buring
The
FAA
is
to in
investigate controlled
this
by field of
the is as
CJD also
statistically, survivable"
past
reports, it
percentage happened.
correspond
actually
system the
(figure
Ii) (figures
operation 12 and
was 13)
as
planned
with
no
anoma]_e[_. wa_ _s
degrader
operational
experience
Jet-A Jet-A
Ground Flight
Run/Tests Tests
Run/Tests Tests
Times
A}_ C]D
(;round Flight
Run
(40 (_
The idle.
degraders Degrader N 2. N 2.
were
each
and
then RPM _
the and
engine idle
brought at _ at fuel 66 74
up to to
to 67 77
21K was
21K
RPM
engipe
speed Total
degrader/engine
performed
f]nw]e_s]y.
estimated
gallons.
CRASUWORTHINE_
.q
S/STRUCI"dRAL/RESTRAINT
refers
to
the to
of the of
tbe
aircraft
floor a
structure,
systems accident.
passengers past
typical that
landing
takeoff
accidents
shown
fatal injuries in accidents accident is defined as one cabin the environmcnt occupants are remain within
that have been in which the reasonably the ]_mits intact, of human
and by
22
ORIGINAL OF POOR
PAGE 'QUALITY
FIGURE
ii.
ENGINE/DEGRADER
SYSTEM
INSTALLATION
FIGURE
12.
ENGINE/DEDRADER
23
.<
o Z o
,..,4
r..4
I,-I
The
CID
was
expected of
to
yield
data
that
will
help to
better
understanding Accelerometers wing, of seats. during onboard center speed fuselage, in These impact
response installed
and
at
175
sensors
seat/restraint
occupied
those
were the
control 11 high-
location. located in
collected cockpit.
strategically
the
aircraft
and
The
of
the
was
configured
14)
much special
llke test
typical equipment.
other were
seats,
which
occupied attendent.
by adult
human-like dummies
There
anthropomorphic I flight in
represented locations.
I pilot, were of
Instrumentation
accelerometers
the
thorax, with
a_d one
adult adjoining
structure
accelerometer
installation.
Structural
(Fuselage,
Wins,
Floor)
of
variable
and
aircraft
configurations seat/restratlnt
crash designs
in which identified.
pulses
and
optimum
As
described to is ground
in
the
an Most the
necessitate
evidence destroyed
opener
damage impact
the
ability
deformatlon/damage
predicted
With
results
obtained
from structural
the
revised information
postcrash
of will
information provide
future and
detailed
analysis
Seat/Restraint
System
Experiments
did
include
improved
energy-absorbing were
installed structure. to a
seatbelt/seat-pan
researchers
assess an
the
experiments
evaluation system.
facing
newly-deslgned
child
restraint
25
(/)
k_
26
z G .< -< Z
27
CID
type 14 13
restraint instrumented and The minimum 2g up) The would FAA and peak in the
system and
of dummies.
standard
modified (seat
(FAA/NASA/
French)
noninstrumented
forward,
the
tested
down,
range. examination structural being i0 revealed that while involved including by the fire. ]5 two in two standard/modified standard fuselage designs seats had seats minor damage. French
Post-impact show no
the NASA
design,
destroyed
upon in to
test than
and
except
for
the tbe
two CJD
fuselage
opener the
damage,
strengths. lyzed to
Preliminary forces as
function and
currently
analyzed
accuracy.)
values:
In
the
"cockpit"
were: ]4 2.6 4.9 for for for 0._ 0.14 0.14 seconds seconds seconds
In
the
forward
cabin: 6.0 ].6 2.4 for for for 0.14 0.20 0.18 seconds seconds seconds
Over
the
wing
box: 5.5 3.5 2.0 for for for 0.14 0.14 0.11 seconds seconds seconds
In
the
back
part
of
the
cabin: 3.0 5.0 2.0 for for for 0.I0 0.14 0.09 seconds seconds seconds
28
ORIGINAI,
!i i i i ili ili ii !
PAGE
iS
OF. DOORQUALITY
/ ...... i _iliii:iiii_iiiiii_ii_i_/
L_
E
'il
o
0
i,ii!_i'ii _
L_ rJ3
z c3 D.-,
i:::d r..b _d ._
r y_
_o
L5
29
Stowase/Galleys
Compartments
Researchers planned to evaluate the affect of crash loads on galleys and stowage areas because investigation of past accidents has shown that passengers have been injured or have had difficulty evacuating an aircraft due to improperly or inadequately restrained galley equipment and/or passenger carry-on items. Standard restraint systems were tested in both the galleys (figures 17 and 18) and overhead compartments (figure 19), and the results will be applied The CID as necessary stowage and in the development compartment of new design criteria. of two
galley
experiments
consisted
galley modules (filled to volume capacity) located in the forward starboard side of the aircraft and two overhead stowage compartments (filled to capacity weight) mounted aft the galley modules. While the galleys were not instrumented, accelerometers were installed at nearby structural support areas. The overhead occupant compartment supports were instrumented with three load cells and a traix acce]erometer installed on one of two 75-pound test weights.
FIGURE
17.
FORWARD
GALLEY
30
OF. POOR
&LITY
ORIGINAl; OF POOR
PA_ QUALITY
iN
FIGURE
18.
AFT
GALLEY
INSTALLATION
FIGURE
] 9.
OVERHEAD
COMPARTMENTS
31
As door
observed opened
on
film, both
during the
the galley
one
overhead
while
forward showed
showed damage
aft
including
contents,
Based appemred
upon to must
the be be
film the
and
posttest
examination, of both
the the of
C]D galleys
impact and
design The
strengths inadvertent
compartment doors
restraint
means. assessed.
opening
the
overhead
Analytical Data
Modeling during the demonstration called "KRASH" in and will and be used t_ validate KRASH, to and f_r determine DYCAST t_en to
collected modeling
computer
programs
"DYCAST."
been
used extensively of small aircraft capabilities. impact the from to FAA actual w1_ich
demonstration. results a generic of the mode] aircraft element of CID prescribed descent, roll/yaw peak ramge ruptL]re
simulations
compared a data
designs. NASA aircraft 3-I/2-to angles, and and DYCAST models were impact pitch,
condition
severe/survivable
alr-to-ground
models loads in
horizontal] floor
fuselage additional
actual
a change Both
values
models
developed loads
unexpected
believed
that
lateral and
]oa(Ts
may
not
have
sig-
affected by the
(KRASH)
analyzed.
will to
results
unsymmetrical
satisfy
EXPERIMPINTS.
The
use
of
A_
in might
the
to
preclude
or
rLinimize the or
that
otherwise materials
interior did of
panelings.
However,
incorporate into
flames
fire
32
Seat
Blocking
Layers
layers 50
20) the
were
on
percent
in
retarding to
flames, airlines.
regulatory
action
require
all
Seat encase
cushion the
are
which
prevents (C-133)
testing
the of _d
cushion
fire-bolocking cabin
delaying
during
post-crash
preventing
inf]ight
fires when a seat is the type of effective blocking fabric. rows) seats so that of Norfab individual (rows) a a to were was seats
blended 68 (2B
used on
test
performed h_gbfire
event movie
speed
cameras
considered
mJnlma].
gutted center
most wing
of
the
passenger to the
However, edge of
station that
was
condition damage.
permitted
physi-
comparisons
It and
was in
that cases,
on
the the
seats, fabric to
tile
outer
melted
completely
melted
back-rest the
unburned. condition.
the
appeared squeezed,
headrest foam on to
was
underlying also
Greater areas as of
cabin those
above
compared
areas
adjacent
Tbe the
seats in
performed component
in
manner
consistent testing
with by providing
obtained
and
large-scale
resistance
growth.
new on
standard 1984, a
for which
seat
was
enacted
by of date.
the fire-
FAA
installation effective
blocking
3-year
33
OI_IGINAL _
PA,GE QUALITY
IS
FIGURE
20.
SEATS
WITH
FIRE
BLOCKING
LAYERS
34
Inner the 21
an
improved to as
referred type
this
normally testing
using
C-133
stretched side
exposure
window burnthrough
conventional
inner were on
pane
(EX
112)
the
inner rear
the _t
selected
the
post-crash
occurred.
sustained and
by
the tbe
aircraft cargo
in
fuel
fire
under
penetration of the
on panes
the and
side of in the
of
the
of were trail-
string windows
left
contained
siml]ar
series
and
of out
the or
fire,
all
of
the No
other judgment
were
distorted. inner
made
visually of the
the
primarl]y test
floor,
article
any
evidence
burn-through
resistance
conventional
advanced
Lishtin$ lighting of These seats were devices which to be (tritium) were located for were on selectively the seat arms during
aisle.
observed
performance
35
OI_GINAI_ OE l_:)O_-:
PAGE QUALITY
TS
FIGURE
2l.
BURN-T_IR:_[:(;tt
;:.I:S1STANT
I:()P):Y
W[NDOI_S
(:_'ITR:
FRAM:E)
35
DI_G/NAL,,OF PO0_
PAG_ I_ _TT,_LrT Y
.<
o -a Z
X o
r.3
C',,I
;.r..1
37
O_ClNAL OF H)Oa
PAGE IS -QUALITY
Floor proximity lighting can provide escape-route guidance to passengers and crew members in a smoke-filled cabin environment that would obscure ceiling-mounted lighting. FAA extensive fire testing and environment lighting. evacuation have proven studies with human the effectiveness subjects of floor in a theatrical proximity
Twenty-five Tritium lights (figure 23) were installed on the aircraft. total of 8 aisle seats were selected throughout the cabin, and a light was installed on the top of the armrest, the side, and the rear. An additional light was installed on a ninth armrest. Two different types of two-part adhesives were used in mounting the lights to the armrests.
FIGURE
23.
TRITIUM
LIGHT
DEVICE
Only three tritium lights remained bonded to two seats (two on one seat and one on another). No additional lights were found on the floor or in the floor debris. Fire consumed the missing lights in an environment beyond the point of occupant survivability. All lights should be mechanically fastened to maximize their time of usefulness. A standard for floor proximity lighting was enacted by the FAA on November 26, 1984, which requires compliance by the U.S. fleet within 2 years from this effective date. FLIGHT DATA AND COCKPIT VOICE RECORDERS.
The CID also provided a unique opportunity to evaluate the usefulness of current and advanced technology flight data recorders (FDR's), cockpit voice recorders (CVR's), and special sensors since tb _ information obtained from these systems could then be compared with the data acquired from the various other onboard
38
experiments our
and
flight of
data the
recording and
systems. usefulness
The of with
then in
understanding accident
adequacy
aircraft
occupant on impact.
determination requires
types The
carrier of
as as
an
variety pitch on a
altitude,
acceleration,
longitudinal to
time
base
reconstruct and
impact
conditions. sounds on a
The
other
external
in
the
CID
demonstration records by
included limited
the
aircraft's on a
analog and
unit
(Sunstrand), systems
which supplied
information
digital
various
manufacturers.
Three
data
recorders
(LSI) in the on
along
Acquisition
signal having
signals
primarily by was
for
existing
fol] was
recorder installed,
Suudstrand reinstalled
recording
aircraft.
All
FDR
and
sensors
were and
and although
as
planned. to extreme
The fire
three
processed damage,
respective
extent
have
prerecorded
intact
useable.
Overall, found to
the be
was too
a low,
success.
Sampling for
for pitch,
certain roll,
were
rates obtain
were
in
accordance
recording This
relatively in this
deceleration impact.
case
to
RECORDER/ELECTRONIC
LOCATOR
TRANSMITTER.
tested
was
Flight the
Incident Air
Naval
stabilizer wreckage,
to
from
assuring
survivability.
39
< o_
o cJ r_ <
,
g'3
..4
_
0
I_I_IGINAL OR
U
PAGE
l_I
POOR
O'_ _ I.ITy
FIGURE
FIGURE
26.
CI,OSE-UP OF TRANSMITTER
INCIDENT
RECORDERELECTRONIC
LOCATOR
41
The
joint to FIR
contained
a prototype
solid-state in a
FIR/ELT crash
environment.
contained
were
investigated. stop. dorsal switch The side of The fin. (one unit The of was unit two) left found did which yaw not did
FIR/ELT
from
impact) fuselage
during
and
AMK
flame
pressure
on
airfoil
dorsal
tray
data
did
survJve (both
(no 121.5
bit mHz
and mHz) to
w_i,_;in
an
FIT
becon
ejection. out a
unit
failed
impact operated
CFR
board. covers
period fire.
The
blackened
MATERIAL
PACKAGES.
Dow which
and
Packing a scent
(figure jelled
27) water
provided
pint
and
quart
packaF, (the
es
je]1_np, the to
acry.]ic near
copo]ymer). floor
These positioned
_n
order
specia]
instrumentation
FI(;URE
27.
S]MIiLAT]D
HAZARDOUS
CARGO
42
QUALITY"
series of
of
15
hazardous jelled
material water)
packages placed
nonhazardous
compartment.
the
in the men
firemen
entered due
the to
area,
smoke
compartment packages,
the
retrieved exit.
outside
forward
the by to loads
examination, axe
of from the
the
packages dropped
that
were
intact the
and
not
being aircraft
outside impact,
aircraft transmitted
damaged
ground
the
appeard
Upon galley
of
the
analysis dynamic
of
the
instrumentation transmitted to
data the
obtained
from mster_a]
the
actual
loads
hazardous
packages
identified.
DATA
ACQUISITION/PHOTOGRAPHIC
SYSTEM.
The
floor
plan
of
the of 10
CID DAS
is (two four
as
in
figure and
sets
for
(figure
power associated
(cameras/lights), (figure
cameras
developed
the
system
for
the
crashwortbiness/crash independent The these data DAS systems and the directly of for systems, signal in
sensors.
conditioning
balance to
transferred
onboard
recorders, systems
telemetry
recorded
The I0
overall cameras
of 97
the percent
DAS The
and of
onboard
excellent.
the
transducers/sensors
thermal
onboard and
provided of CONTROL
insight smoke
propagation
aircraft
interior.
VEHICLE/FLIGHT
SYSTEM.
The
remote a
flight remote
and
guidance
was
for
CID
in
order
to
conduct crash
a near
real-world The
situation) was
in
the
CID
program
because (RPRV)
in flying facilities.
remotely
piloted
research
vehicles
associated
The
RPRV
was
developed
by
in
the
early
1970's in a a
as far
a means less
of
flight hazardous
experimental This
aircraft technique
technologies sitting in
allows
ground
cockpit
43
_':tq,'F
28.
DAS
?,lAIN
PALI_,ET
RECORDER
SUBSYSTEM
FIt;F,
Rk
29.
RECORDER
SUBSYSTEM
44
CHECKOUT
SUBSYSTEM
look tolerance
records channels
FIGURE
N,KK4 1.-_._1222
30.
CHECKOUT
SUBSYSTEM
_:
FIGURE
31.
CAMERA/PHOTO
FLOODLIGHT
INSTALLATION
45
to
(figure
The
RVP
technique the from was for landing cockpit and pilot point the such
differs to fly to
from precise
conventional test
remotely
piloted of
aircraft merely
because the
it
maneuvers
instead
guiding
point. remotely as piloted research vehicle elevators, and path are others Commands control fed ever flown. Flight flaps, sent the fed to from through the the
largest functions
throttles, steering,
uplink
system. flight
elevators,
provide The
functions
directly
as
engine
exhaust as cockpit
RPM,
of
rules
for
the
final
"unmanned"
CID
approach
to
impact
were
implemented From
i.
down support
to
400 lead
feet can
on call
final a
approach,
any and
e_perRPV pilot
mentor Initlates
go-around management
per
normal reviews
procedures. problem is
another directed
impact to RPV
attempt pilot
order E).
abort
(appendix
2.
400 a
feet
down
to based
150 on turn
feet his on
on
final
approach, accuracy
_ assessment. DAS
RPV
pilot
feet
batteries, system.
cameras, to
lakebed
RPV
SYSTEM.
In the
the
event
that or
the in
RPV
cockpit
had flight to
the
ability system
to
aircraft,
the system
onboard activated
failure, to
flight
termination ground
the
uncontrolled CID
the of
sterile basically
area. lakebed
was
was the
the
unmanned area
specified
speed RPV
of
prepared
impact
control
located
cockpit
NASA-A/DFRF.
In
the
event to
of
an
onboard the to
failure a
or
that
the and
pilot ground
lost
the radio to be
control be used
separate flight.
to
the and
The
throttles a to steep be
automatically spiraling
retarded descent to
the Engines
aircraft i, 3,
turned and
the
4 were
shutdown
46
_GINAI_ OF POOR
PA_ Q_ALITY
IS
(2) r.3
C"3
r...3
i:iiii
47
FICURE
33.
t:I,]GHT
CONTROl,
UPLJNK/DOWNLINK
RACK
INSTALLATION
48
ORIGINAL D_ POOR
ORIG/NAL OF POOR
PAGE QUALITY
IS
immediately be lowered
engine the
2 shutting
down
25 to The
seconds go to
later. leading
to no
stabilizer the
commanded aircraft.)
destruct
onboard
flight
termination
system
activated
as
the
RPV
system
and
aircraft
performed
as
planned.
ENGINEERING
PUOTOGRAPHIC/VIDEO
COVERAGFi
The the
CID
program
developed experiments,
total
motion/stil]
fJ]m
and
video
of
aircraft
insta]lation/integratJon, Ground total stop. total stop. flight Airborne flight cameras profile cameras profile
operations, all of
documented
Airborne The
and
Video and
Coverage color and film crew was top in video control cameras cockpit mounted of his the to nose Jn cameras the were primarily cockpit. A
airborne to of II in
white
pilot
guidance
ground
were
acquire in the
as
mounted
vertical of the
view
Two
helicopters prior to
NASA)
impact
P-3
itself to acquire
CID
aircraft film
profile
video
FIGURE
34.
U.S.
NA\rY
P.3
Wl
CAST-A-GLANCE
11
AIRCRAFT
49
FIGURE
35.
NASA
PHOTOGRAPHIC
HELICOPTER
FIGURE
36.
U.S.
ARMY
PHOTOGRAPHIC
HELICOPTER
ORIOINAE PLC-e _s
50 '0_ POOR QUA],ITY
Ground A up ground
Photographic
and
Video
Coverase coverage system by JPL. (figures 37 and 38) remote 100) systems to rest. was set file, were
around
perimeter and to
Comprehensive camera ( _
video, in place
infrared, and
operated were
These
systems
airborne systems.
instrumentation/photographic
RESCUE
The in
of by
the
crash
fire a of
rescue fire-free on
(CFR)
service
is
to
save for
lives
establishing factors
occupants. training
important
bearing the
the time.
received,
effectiveness
equipment,
The USAF
equipment vehicles,
to
the
CID
site The
a mix is
of
P-2,
P-4, by
P-10, C
P-13
foamer. of one C
served foam
]nde_
water square
for
intervention
vehicle surface in
techniques, by foam)
]0,539 in 60
controlled
covered
extinguished
seconds.
of of
Tbe to
of is
the the to
CFR total
to
CID
impact t_me
elapsed
the site.
first A
(agent the
discharge)
accident of both
recommended
objective
the
7CAO
and
The be
major 6,500
fire feet.
on was
the
]eft
side
of with
the foam
to the
initial side of
attacked of which
control
fuselage
the
contained
of main
the cabin
fire
on
the with
left
side
of hose
the
the
portable the
lines
nozzles. nonsurvivable
time, occupants.
smoke
sustained in it was
pool
of
AMK
had
baggage fire in
rupture
fuselage readily
during accessible
slldeout. to
firefighters
the
fuselage. and that full-scale well fire tests interior and conducted fuselage at the fires FAA have Technical been
services. were fires, pounds of to consumed and Ha]on extinguish _n "cool" 1211 was some an
quantities fires,
extinguishing small
interior USAF
control
vehicle pen@trator
containing nozzle
equipped of the
employed
51
FICURE37.
F]GURI
38.
CAMERA
STATION
52
C_!," _-,:-,},:
QUALI_'y
_2
t'_
53
The
quantities 1,300 of
of gallons agents
firefighting of AFFF;
dispensed pounds
comprised of Halon
34,000 1211.
gallons This
of
water; quantity
enormous of fire
required
resupply
efforts
during
the
course
extinguishment. Conclusions
i. ICAO and
The NFPA
response (2
time
of
CFR
(90
seconds)
was
below
that
recommended
by
the
minutes).
2. which was
Control below
of that
the
major
pool by
fire FAA,
(6,500 ICAO,
square and
feet)
required
45
seconds
recommended
NFPA.
3. large
The
vehicles required in
with FAR
agents Part
responding for
to Index
the C
C]D
were
ip
excess
134.49
airports.
of
in
the
cargo
hold
was
the
principal
cause
5. effectively hold.
The
single the
skin
penetrator required to
nozzle extinguish
was
not the
to fire
agents
6. diagnosed
CFR soon
crew
report
stated
that
the
hidden
source
of
the
fire
was
not
enough.
7. coordination improved
Based
upon between
photographic the
it
was
evident command
that personnel
fireflghting of the
and
the
effectiveness
mission.
INVESTIGATION/ANALYSIS a "formal" full-scale team composed propulsion, The industry. directives in and their report team accident of human (figure
accident
investigation
crash from
private the
Investigative
formed
Investigator-In-Charge
progress
respective
groups.
The
purpose
of forms,
this
experiment
was
to
assess
the
adequacy
of
the
current and
investigative The analyses and flight in refining research and procedures completed being will
procedures, also
include of this
data
voice
recorders, onboard
obtained be made
various for
systems.
wl]l and
use
days
investigation and
practical reports
purposes, were
after
initiation
factual
prepared
chairmen.
54
e.)
I o
-,,T
L_
55
The
experiment, in that
_nitially it was
and
by
the and in
FAA was
personnel, conducted by
was
success
for 41) of
this and
of
the
catastrophic investigation
aircraft, met of by
challenge A detai]ed
which
integrated
the
group
EMERGENCY
EVACUATION
DATA
has of
revealed the
that
the that
fire cargo II
from
fuel below
fires the
in cobie of
review
of
coverage of crack
the
aircraft until
for 5 20
circumferential
structure
seconds
of
aircraft.
sidewall this
liners likely
were not in place for the reason for such fast smoke
and
At 113
this
time, may of
the have
best
is
23
to
25
of total
full
of
people
the
includes
quantity a greater
evacuees of
cabin from
c_rcumferential
and
number
area
the
break.
Evacuation
from
the
cabin
is
based
on
the
following
major
considerations:
--
The and
only
usable
exit
was blocked
the by
].eft
forward
door fire).
(front
right
galley
door
overwing
exits
external
--
Approximately obscuratio_
seconds on
of onboard
time
from cameras).
slideout
to
complete
smoke
(based
--
In
spite and
of
dense
smoke, would
crew move
members toward
would door
locate
forward
door,
passengers
aircraft
entry.
--
each the 5
requires to smoke
more
than 5
to percent
go
through greater to
evacuate
seconds) (assume
seconds
required
Evacuation
is
based
on
the
following
major
considerations:
--
The
only
usable fire).
exit
was
the
right
rear
door
(left
rear
door
blocked
by
external
--
Approximately obscuration
20 (based
seconds on
of onboard
the
time
from
slideout
to
complete
smoke
cameras).
--
each the 20
requires to smoke
slightly (33
more
than
1 second was 8 65
to
go
evacuate
percent
seconds
required
attendant
reach/open
slide).
ORIGINAE
PA_E
IS
5.
,..-t
57
How
many
additional speculative. to
people
could
have no smoke as
survived
and
escaped was
through installed
dense on
is
highly
Unfortunately, made
gas fire
concentration. environment
OBSERVATIONS
Plan 26, On
G--Flight 1984.
was
on 27, NASA-
briefing FRR
November
1984, their
committee
the
senior
management
014 to "go
management's
rendered
The etc.,
AMK
and
reconf_guration, were moved started 7:25 at to conducted to at a.m. ]akebed 3:30 s.m. were Winds o,
were
Flight and 3
ground at less
reported
with
42F do_,
takeoff _mpact
(approximately (9:22:]1)
a.m.). to be
takeoff, and as
As
previously
the
documentation
their
their carcass
comp]eted, contractor
minimized,
sa]vage
REFERENCES
I. Program,
Management
Plan:
Full-Scale dated
Controlled
Impact
Demonstration
DOT/FAA/CT-82/151,
dated
2. Basic November
Operations 1983.
Plan
Dryden
Flight
Vehicles,
Dryden
Handbook
8640,
dated
3. Controlled February 6,
Impact 1984.
Demonstration
(CID)
Project
Operations
Plan,
CID
84-86
4. 1983.
CID
Systems
Configuration
Management
Plan,
CID
83-01,
dated
October
12,
5.
Ground
Operations
Plan,
CID
84-23,
dated
October
29,
]984.
6. Center,
Management prepared
Control report:
System
Report, 13,
NASA-Langley 1983).
Research
December
7. 1984.
CID
Drawing
Number
Reference
Document,
CID
84-36,
dated
October
30,
58
8. 9. I0.
MAJOR
CID Mission Rules, CID 84-28, dated November1984. CID Operating Rules, CID 84-33, dated November1984. CID Flight Cards, CID 84-35, dated November29, 1984.
CID/REPORTS.
i. Summary
Antimisting Report,
Fuel
Research
and dated
for
Commercial
Aircraft--Final
DOT/FAA/CT-86-7,
2. System February
Fuel
(AMK)
Flight Electric
Development Report,
and
Aircraft
Fuel dated
Genera]
DOT/FAA/86-6,
3. Impact
Crashworthiness Demonstration
Summary Report
Full-Scale DOT/FAA/CT-85-20,
Transport dated
4. Controlled
Galley Impact
and
Overhead
Compartment Report
Experiment DOT/FAA/CT-85-33,
Tral_sport ]985.
Demonstration,
5. Publication
Full-Scale 2395,
Controlled 1985.
Impact
Demonstration,
NASA
Conference
6.
Impact
Data NASA
from
Transport Paper
During
Controlled 1986.
Impact
Demonstration,
Technical
September
7. Propulsion
Full-Scale Labor_tory
Transport Final
Controlled Report,
Impact
Demonstrstlon dated
Jet
DOT/FAA/CT-85-35,
8.
Full-Scale
Transport and
Controlled Report of
Impact
Accident DOT/FAA/ASF-
Investigation,
59
APPENDIX A
PARTICIPANTS
FAA
Center of the
Airport, serving as
New the
Jersey) CID
was
for It
overall was
Pregram
for cabin
many
i.e., the
crashworthlness,
fire
NASA's
Langley
Center on
(Hampton, the
Virginia) Its
had major
aircraft.
instrumentation/data
acquisition
systems
Flight design
Research and
Facility
had
the
respon-
remotely the
and
guidance
hardware flight
on
airplane.
Additionally,
ground
operations. Field, AMK California) system was a test team member checkout,
degrader
integretJon,
D.C.) in the a
test
team
members
FJight
Review
investigation represented
experiment. headquarters
members
management
the
activities.
Research supporting
Center
(Moffett
Field,
California) support.
participated
as
FRR
team
flight
following
aircraft
Each
Government the
industry
support
the
greatest
practical and of
(DOD),
international as
included
Government
industry
participants
fol]ows:
U.S.
Military o U.S.
Air
Force
Flight
Test
Center
(Edwards crash
Air fire
Force
Base,
California)-air traffic
communications, security, Air Force Force and etc. 1369th Base, remote
rescue,
Audio
Visual
Squadron
(DO!)
(Vandenberg coverage:
Air Manned
California)--Ground tracking
photographic/video
A-I
o U.S. Army -Air Force Flight Test Center (Edwards Air Force Base, California)-Photographic/video coverage helicopters
o U.S. Navy -Naval Air Test Center (Patuxent River, Maryland)--Flight Incident Recorder/Electronlc Locator Transmitter (FIR/ELT) experiment. Industry support provided by: Leigll Instruments LTD (Canada)--FIR/ELT dev_loper, test, support --USN/NavJISurface WeaponsCenter (Dalgren, VA)--Remote tracking/ radio controlled camera tracker system USN/P-3Orion Squadron (Pt. MuguTest Center, California)-P-3 Orion "Cast-A-Glance" airborne photographic/video coverage and
o National Transportation Safety Board (Washlngtor, D.C.)--Flight data and cockpit voice recorders (_)R/CVR) tape readout and analysis, and p_stimpact investigation team member o Department of Transportation -(DOT)/_AA
Civil AeroMedical Institute ([CAMI] OklahomaCity, Oklahoma)-Seat/restraint systems tests and analysis
Foreign o
--
Royal and
Aircraft analysis
Establishment--Antimlsting
kerosene
experiment
support
France -Airbus Industrie (Toulouse)/Freneh system, and Dynamic structural Science, anthropomorphic analysis. Incorporated system, system dummy, Embassy dummy, Industry (Phoenix, (Washington, data D.C.)-system by:
Seatrestraint experiment,
acquis_tlon provided
support Arizona)--
instrumentation, integration,
and and
data
development,
Support Chemical (AVGARD analysis ) Industries of America (Wilmington, samp]ing and Delaware)--AMK characterization,
developer/supplier, support
A-2
General Electric (Evandale, Ohio)--AMK degrader program manager, design, developer, installation, and test support -- Garrett Pneumatic SystemsDivision (Phoenix, Arizona)--Degrader system manufacturer, integration, and test/support General Electric instrumentation, genera]_ aircraft (Edwards, California)--Engine/AMK fuel degrader integration, checkout, fuel analysis laboratory, and maintenance support simulation, tests,
Jet Propulsion Laboratory (Pasadena, California)--A_ sampling, characterization, and analysis support
JPI, Photographic Section, Ground/Airborne (Pasadena, California)-Responsible for ground/airborne photographic/video system design, development, integration, test, and support. o Lockheed Aircraft analysis (Burbank, California)--"KRASH" mode] development and
o Boeing Commercial Airplane Company(Seattle, Washi_gton)--"DY_:AST"mode] development and analysis; Boeing 720 technical support o Boeing Technical Services (Seattle, support Washington)--Boeing 720 technical
o Republic Management ystems (Trevose, Pennsylvania)--Management of S seat/restraint system development and tests experiment (FAA) -- SI_U_A, Incorporated (Tempe, Arizona)--Seat/restraint system development, supplier, tests, and support; SOMTA seat model analysis o Kentron (Hampton, Virginia)--Instrumentation/data support o acquisition system
dynamics
Lockheed Aircraft Services (Ontario, California)--Flight data and cockpit voice recorder(s) systems design, integration, checkout, and test support; and supplier of an FDR,data reduction and analysis -Teledyne Controls (West Los Angeles, California)--Manufacturer/ supplier for flight data acquisition unit Fairchild Aviation Recorders/Fairchild Weston Systems, Incorporated ( )--Supplier (On load to CID) state-of-the-art _)R and CVR; data readout and analysis --Sunstrand Data Control (Redmond,Washington)--Suppller CID) state-of-the-art FDR; data readout and analysis Lear Siegler, Incorporated ( )--Supplier CID) state-of-the-art solid state memorydevice (on loan to (on load to
A-3
and integrator
for
of experiments propulsion
Connecticut)--B-720
control system
Jim Matthiesen (RedwoodCity, California)--Boelng 720 consultant, pilot, flight engineer, ground school and simulator instructor, Bon vi-vant, etc. Frank Sanders Aircraft (Chino, Callfornia)--Tailcone design, development and installation Cal Ysnde]l Industries (Fontana, California)--Aircraft frame generators salvsge contractor
A-4
APPENDIX CID CID-86 -01 -02 -03 -04 -05 -06 -07 -08 -09 -10 -1] -12 -13 -14 -15 CID-84 -01 -02 -03 -04 -05 -06 -07 -08 -09 -10 -Ii -12 -13 -]4 -]5 -16 -17 -]8 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID CID RISK ASSESSMENT OE CURRENT PROGRAM TEST CID CID CID SYSTEMS CONFIGURATION BASELINE DEFINITION SYSTEM DESIGN APPROACH MANAGEMENT A_ RISK DOCUMENTS
B INDEX
CID REMOTE FLIGHT CONTROL SYSTEM FINAL DESIGN AIRBORNE CONTROL SYSTEM DESCRIPTION: UPLINK AIRBORNE AIRBORNE AIRBORNE AIRBORNE AIRBORNE AIRBORNE AIRBORNE AIRBORNE AIRBORNE AIRBORNE CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL CONTROL SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM DESCRIPTION: DESCRIPTION: DESCRIPTION: DESCRIPTION: DESCRIPTION: DESCRIPTION: DESCRIPTION: DESCRIPTION: DESCRIPTION: DESCRJPTION:
POWER DISTRIBUTION LANDING GEAR THROTTLES NOSE GEAR STEERING FLAP S BRAKES AUTOPILOT INTERFACE TELEVISION SYSTEM FLIGHT TERMINATION SYSTEM INTERFACE WITH EXPERI_IENTS
GUIDANCE
SYSTEM DOCUMENT
OPERATIONAL PROCEDURES REQUIREMENTS PROJECT OPERATIONS PLAN 720/CID SIMULATION SYSTEM VALIDATJON/INTEGRATION PB20D AUTOPILOT _INTENANCE COMBINED SYSTEM MISSION RUI,ES FACT SHEET FLIGHT ] FLIGHT FLIGHT IA CARDS TEST PLAN TEST _M]AL FOR
PLAN
FOR 28,
FEBRUARY 1984
14,
1984
FEBRUARY
REMOTE CONTROLLED VEHICLE FLIGHT 003 FLIGHT CARDS FLIGHT 004 FLIGHT CARDS DAS COMBINED SYSTEM TEST FLIGHT 005 FLIGHT CARDS DAS FUNCTIONAL TEST PLAN FLIGHT 006 FLIGHT CARDS COMBINED SYSTEM TEST FOR FLIGHT 007 FLIGHT CARDS FAILURE MODES AND EFFECTS FI, IGHT 008 FLIGHT CARDS FLIGHT 009 FLIGHT CARDS FLIGHT 010 FLIGHT CARDS MISSION RULES: UN!_NNED PROCEDURE LOG
PLAN
JULY TEST
]0,
PLAN
FLIGHT
-30 -31 -32 -33 -34 -35 -36 -37 -38 -39 -40 -35N
CID CID CID CID CID CID CID CID CID CID CID C,]D
MISSION MISSION OPERATING OPERATING COMBINED FLIGHT DRAWING FLIGHT FLIGHT GUIDANCE FLIGHT FI,]GHT
PLAN CARDS (GROUND) (AIRBORNE) TEST CARDS DOCUMENT REFERENCE CARDS CARDS VERIFICATION/VALIDATION TEST RESULTS FDR OCTOBER 22, 1984
FLIGHT
FLIGHT FLIGHT
8-2
APPENDIX C DEGRADER SYSTEM JET-A/AMK BUILD-UPPLAN (PRELIMINARY) The first test buildup plan assures that the following sequence of degrader runs is followed. Tbis wl]l lead to a fully qualified degrader to perform the CID misslon. In order: I. 2. 3. 4. 5. Start and run in level flight on Jet-A Run through speed accels and dece]s on Jet-A LANDWIT_ DEGRADER RUNNING ONJET-A Takeoff with degrader running on Jet-A Repeat I througb _ on A_ guidelines will be met at all times:
During qualification testing, the number of degraders running during the landings and takeoffs wl]l be sequentially increased from I to 4. During qualification test (] through 5 above), only one engine will A_ during all landings and takeoffs. To implement this qua]iflcation, FLIGHT Plan
I
be running on
the following
ENGINE Nb_IBER
flight
plan is established:
TE/JET-A
TF/JET-A
TO/JET-A
TE/JET-A
L/JET-A
D L/JET-A TO/JET-A TO/AMK
_/J_rK
TOIJET-A LIA_X TO/_MK LIJFT-A
@
@ LIJFT-A
L/JET-A
TOIJET-A LIJET-A
TOIAMK L/JET-A
TOI3ET-A LIJET-A
TOIJET-A LIJET-A
TO/JET-A L/AMK
G*
TOIAMK
TOl_krK
TOIAMK
TOIAMK
TE L TO @ G*
TEST
= LAND = TAKEOFF = NO DEGRADER OPERATION FOR to tank a TO CID tank, to SATISFY ON THIS AMK REQUIREMENT FLIGHT will but always can stay in that Jet-A tank to engine B ABOVE
NOTE: Manned
engine
cross-feed
C-I
APPENDIX D TYPICALFLIGHTPLANS ANDSCHEDULES For each flight plan, there are a series of events which are required prior to f]ight. Flight Plans C and D below are typical for the Jet-A only flight and the first AbIKflight. Additions were identified such as Flight Readiness Review (FRR) Committees (Ad Hoc NASA-Amesnd FRRboard NASA-A/DFRF) a Review/Meetings, FAA/NASA flight go-ahead, etc. Briefly described below are typical times of that flight. o
FLIGHT PLAN C--FLIGHTS 005
preflight
AND 006
plan act_vitles
June
28-30,
1984
Degrader Degr,lder
Systems Syste,
(only) R,,ns
July
2-3, TBD
]984
Technical
Briefing
management--overview i.e., go/no-go Procedures Test HOLIDAY (CST) major flight criteria, review
rul_,r,,
System,,:
Co_l.',ined
July
4, TEB
1984
Pre-CST
meeting
July
6,
1984
systems cockpit,
up;
_.e.,
remote
control -Flight
experiments of
step-by-step Plan C
July
7,
1984
Pre-f]
July
9, TBD
1984
Pre-flight
Aircraft
(includJnF
fuel]
Crew plan
brief-final review
procedures
and
f]J_ht
I0 Items
&
12,
1984
FliF_hts
005
and
006
I.
Takeoff-degrader
on
Jet-A,
Engine
Number
2. 3.
Fuel Ground
degrader effects
tests tests
Jet-A,
Engines
1,
2,
and
4.
Airspeed
calibrations
D- 1
Langley
experiments
checks
(DAS/camera
system)
6.
CID
profiles
remote
piloted
vehicle
(RPV)
control
7.
Land
degrader
on
Jet-A
engine
number
8.
Flight o
termination PLAN D -
FLIGHT
Post-flight
Plan
squawks,
AMK
blender
set-up
and
checkout
Blend
AMK
fuel,
sample,
characterize
Flight Technical
Readiness Briefing
Review
(prior
to
first
AMK
flight)
_MK/degrader
systems
checks
Flight CST
configuration
degrader/engine
ground
runs
Pre-fllght
engines
aircraft
(including
fuel)
August
3,
1984
Flight
007
Major i.
Test Takeoff
2.
Fuel
degraders
tests
- AMK
Engines
2 and
3;
Jet-A
Engines
I and
3.
CID
profiles
RPV
control
4.
Approach
to
Runway
25
5.
Land Engines
Runway
22 4
- Airborne
Control
- Degraders
on
- #d_K
Engine
Number
2;
Jet-A
I and
6.
Takeoff
Runway
22
RPV
control
degraders
off
7.
Land
Runway
22
- RPV
control
degraders
off
8.
Remote
Pilot
(PP)
ground
operations;
i.e.,
_ose
wheel
steering
and
brakes
D._2
9.
Remote o
engine PLAN
shutdown E
FLIGHT
Post-flight
Plan
Systems/experlment
anomaly
maintenance/repair
Blend
AMK
fuel, brief
sample,
characterize
Technical
AMK/degrader
systems
checks
Flight CST
configuration
degrader/engine
ground
runs
Pre-flight
engines
aircraft
(_ncluding
fuel)
August
13,
1984
Flight
Major I.
Test Takeoff
2.
Land
remote
pilot
degraders
off
Runway
22
3.
Takeoff Jet-A
airborne ], 3,
control and 4
degraders
on
AMK
Engine
Number
2;
Engines degrader
4.
Fuel
tests
- AM](
Engines
1 and
2;
Jet-A
Engine
5.
CID
profiles
RP
control
6.
Approach
to
Runway
25
7. 8.
Land
Runway
25 for
RP
degraders operation
off on
- RPV lakebed
control
Configure
9.
Takeoff
remote
pilot
i0.
CID
profile
RP
control
11.
Land
degraders
on
AM](
Engire
Number
I;
Jet-A
Engines
2,
3,
and
1)-3
FLIGHT
PLAN
characterize
Technical AMK/degrader Flight CST Pre-flight Pre-flight Crew August Major i. 2. 3. 27, Test Takeoff Land 1984 Items - remote pilot Flight brief
configuration
- degraders off
off
- Runway 22 - AMK
22
- remote
pilot
- degraders
- Runway on
Take off - airborne control Jet-A Engines 2, 3, and 4 Fuel CID degrader profl]es tests RP - AMK
- degraders
Engine
Number
];
4. 5. 6. 7. 8. 9. I0.
Engines
1 and
4; Jet-A
Engines
2 and
Approach Land
to Runway 25 for
Runway
- remote RP
- degraders
profile
on
- AMK
Engine
Number
4;
D-4
FLIGHT
PLAN
FINAL
"MANNED"
FLIGHT
Post-fllght
Plan
anomaly
maintenance/repair fsi]ures,
aircraft, discrepancies,
squawks,
A_
b]ender
set-up
and
checkout
Blend
_MK
fue],
sample,
characterize
Flight Technical
Readiness briefing
Review
(prior
to
f_nal
AMK
flight)
AM_/degrader
system
checks
FLight CST
configuration
degrader/engine
ground
runs
Pre-flJ
ght
engines
aircraft
(including
rue])
of
events Hoc
wi]] Ames
sequence
of
(Ad and
to Flight of
program,
recommendations Plan
Bs]lhaus Plans
management solicit
readiness
F]ight
concurrence.
September
i,
1984
FLIGHT
- WINDOW
OPENS
Major i. 2.
Items remote -
profile
RP
3. 4.
Land
pilot CID H
degraders
off
Runway
22
Configure o FLIGHT
mission CID
The
original dress
Flight rehearsal
Plans of
and
objectives mission
were (FLight
to Plan for
accomplish GO; if
complete with
the the
CID crew,
successful flight/CID
anomalies,
remove
reconfigure
"unmanned"
D-5
As each flight plan currently progresses, the magnitude of the logistics of an hour or two turn-around from G to H with an all-up status of all ground facilities, and aircraft, systems, and experiment, being required, it is not clearly obvious that this objective can be satisfied. A comprehensive review of all the final pieces of the CID is in progress, and may not be in place until Flight Plan F. FLIGHTH CID Mission - Unmanned i. 2. Tskeoff - remote pilot Perform CID - AMK/degraderson - Runway17
1)-6
APPENDIX
CID
PILOT/CREW
REPORT
The the
following remote
report control
is vehicle
provided
by
the
CID
RPV
pilot,
flight
test
engineer,
and
laboratory
supervisor:
Introduction. the first and flight runway sterile final airplane was then a objectives 17 and
This only
the to to
of a B-720 feet
the
CID
remotely
climb It was
to
2,300
the
the
racetrack descent
impact
prior
gravel
s]Jdeout the
area. wings
It and
expected fuel
slide
cutters was
wo,]d im
rt,pture the
create
spillage.
flight
completed
manner
descr_led.
Preflight, starts (flight starts onboard the takeoff the the and were
En$ine done
Final crew
Checks. of Tom
The
cockpit
sett, p (pilot),
engineer), appeared cre_nembers takeoff. the area. P-3 NASA photo One since
Sa_D, er
checks
evacuate minor
planned
chase, mission,
airplane
ready
support takeoff.
clearance
and
Initial
a to
brakes of
were
released 2.66 a to
throttles throttles
The
elevatc_r as the
setting stick
accelerated,
movement problem.
slowed
movement,
The
to the
be
normal pedal
and
the
airplane system.
was
steered The
rudder
steering deviations in
steering during
and the
roll.
installed flights
the
a_rplane
but
adequate
At
speed
of
80
knots,
the
nose was
when used
steering to provide
was
disengaged, directlona]
thereafter, It V2 was
The speed
knots the
the and V 2
stick slower.
aft
noticeably the
Liftoff
very
close
speed
airplane
climbed
nicely.
E-I
Using the attitude gyro and the TV picture, the pitch attitude for climb could be held relatively constant. After assuring that a positive rate of climb was continuing and that the hydraulic pressure was normal, the landing gear was selected up. The flaps stayed at 30 degrees throughout the flight. Upon reaching 200 feet above ground level (AGL), a left turn to 120 degrees heading was started and the engine power reduced to approximately 2.35 EPR. The airplane climbed to 4,600 meansea level (MSL) (2,300 feet AGL). A small right aileron trim bias had to be set in to maintain a constant ]leading. This resulted in about one or two degrees of indicated right bank angle. The error was thought to be a result of gyro precession during the takeoff. Tbis bank angle error, even though small, was distracting as it had been on previous flights.
Racetrack airplane altitude the aileron Pattern. was to Using tile raw data on and the steering desired system straight again to bar needles, leg the on a the constant the at track and downwind, heacling. established 4,600 be trim closely bias feet had southbound MSI. held. to be The E_ile downwind allowed away hold
approximately
guidance flying
adjusted
the a the
base right
leg
was
bar been
moved rolled
airplane In left
track steering to
while bar
angle
increased
vertical
approximately experienced
similar
conditions
previous
flights
caused
problems.
onto
the
the
target
and
the
could not
contrast the
low
picture
was
as
active, the
airplane was
down
place of up
holding to
glldeslope,
the
airplane
determined
g]ides]ope
indicator Several
made.
making right
the of 200 a
and
pitch and
drifted was right enough senior members a and about factor the at made. of
llne, the
passing and to
airplane but
expressed
system reaching
decision
continue activated
and
the
attempt.
continuation
instrumentation
E-2
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du
Safety S.W.
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of
America
'_%U.S, GOVERNMENT
PRINTING
OFFICE:
1987-704-075/60144
F-3
of of
Aviation Science
Engineer
Aviation
(I) LIST ACT-I/-2 FAA-HDQS N. Blake, ADL-2A (I) D. Schroeder, APM-740 (I) D. Kirsch, AWS-120 (I) F. Delgandio, ASF-IO0 (5) T. McSweeny, AWS-IO0 (I) D. Nelson, AWS-120 (I) T. Horeff, AWS-IO0 (I) D. Salvano, AWS-120 (I) S. Soltis, ANM-IO2N (I)
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(I)
NASA-HDQS Sam Venneri, Code R (I) Dr. Ray CoIIoday, (I) NASA-Ames Research Center Moffett Field, CA 94035 Tom Snyder, M/S 200-3 (I)
F-4
OI_IGINAL
PAG_
l_
DOTI FAA/CT-87110
4. Title ond Subt_,le _, Rmport r)aOe
___S.EB.__
*_. Pl_rfr_r_irig Or_nizolion Co_
At,T-300 ._. _r_._,,,_ _ede,_a! Avial!.on Admin_strat, Aeronautics and Space Administration io_rjaT_ .... '.
FAA Techr_LcaL Center, At!antic C_ty Airport, NASA-Langley Research Center, Hampton, VA NASA-Ames/Dryden _!_,qht Research Fac_Li_ty, Edwards, CA 93523 l].S. Departmeqt of Transportation Federal Av_at'_:on Administration Associate Adm'rLnistrator for Aviation Washington, DC 20590
_oDlemeng_"y I_ete_
NJ 0840: 23665
DOTIFAA/OT-._7/:O
Standards
_. _._o,_,_..=_,cod_
16,
Ab_0ract
The Federal Aviation Administration (FAA) and National Aeronautics and Space Administration (NASA) conducted a full-scale air-to-surface impact-survivable "impact demonstration" with a remotely piloted transport aircraft on December !, !_84, at Edwards Air Force Base, California The test article consisted of experiments, special equipments, and supporting systems, such as antimisting kerosene (AMK), crashworthiness structuraI/restraint, analytical modeling, cabin fire safety, flight data recorders, post-impact investigation, instrumentation/data acquisition systems, remotely piloted vehicle/fiight control systems, range and flight safety provisions, etc. This report describes the aircraft, experiments, systems, activit_es, and events which !ead up to the Controlled Impact Demonstration (CID). An overview of the final "mnmanned" remote contro! flight and sequence of _mpact events a_e de!ine_ted_ Preliminary post CID observations are presented
]7.
Key
Words
Control led Impact Demonstration Antimisting Kerosene (AMK) Crashworthiness Cabin Fire Safety Analytical Modeling Data Acquisition Remotely Piloted Vehicle
|_. Security C|olli|, (| 6i! r_ort}
:_),
Seeul*ity
Cle.sit.
(,_f ohi
pa_e)
Unclassified
_f cerealted p=g_ outho_|zed
21.
No.
otP_gem
_2.
Pric*