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Americas Boiler Company

Firetube Boilers and Accessories

Contents
PRODUCT PAGE Series 3 Packaged Firetube Boiler.................................................................................................................. 3 Series 3 Shock Proof Boiler........................................................................................................................... 9 Series 3 Packaged Firetube Boiler Ohio Special.........................................................................................11 Anticipated Efficiencies.................................................................................................................................13 Wetback vs. Hard Refractory Dryback Design.............................................................................................. 15 Series 4S 4-Pass Wetback Scotch Boiler..................................................................................................... 17 Low Nox Boiler............................................................................................................................................ 21 Series 4F Forced Draft Firebox Boiler........................................................................................................... 23 Series 4F-40 ................................................................................................................................................ 27 Series 4F-45 ................................................................................................................................................ 29 Series 4F-50 ................................................................................................................................................ 31 Series 4F Forced Draft Firetube Boiler Ohio Special ................................................................................. 33 Series 4N Natural Draft Firebox Boiler ......................................................................................................... 35 Series 4NP Natural Draft Firebox Boiler ....................................................................................................... 43 C Series Compact Package Boiler ................................................................................................................ 45 Component Summary Information .............................................................................................................. 49 Chemical Feed System ................................................................................................................................ 52 Bypass and Shot Feed Systems .................................................................................................................. 54 Boiler Feedwater System ............................................................................................................................ 56 Condensate Return System ........................................................................................................................ 57 Blowdown Heat Recovery System ............................................................................................................... 58 Bottom Blowdown Tank .............................................................................................................................. 60 Flash Separator ........................................................................................................................................... 62 Bottom Blowdown Separator ...................................................................................................................... 64 Conductivity Controller ............................................................................................................................... 66 Water Softener Systems BS & BP ............................................................................................................... 68 Horizontal and Integral Deaerators .............................................................................................................. 70 Engineering and Application Data Index ...................................................................................................... 73

Packaged Firetube Boiler

Series 3

Series 3 - Packaged Firetube Boiler


Save Thousands Of Dollars Over The Life Of Your Boiler
Long-term energy and maintenance efficiencies are the focus of Burnham quality engineering. When choosing a boiler, its a good idea to select a product with these features in order to reduce enormous hidden costs down the road. Review our wetback versus dryback literature for cost savings.

Boiler Costs Is Not Jus A First Year Proposition

With any ordinary boiler, expenses such as fuel, maintenance, and repair costs can escalate as the years go on. Burnham packaged boilers are designed to diminish these significant expenditures.

Burnhams High Life-Cycle Efficiency

While most competitive boilers can give fuel-to-steam efficiencies of 80% or overwhen theyre newhow consistently can they be expected to maintain this level of operation? Burnham wetback boiler performance will not drop due to deteriorating rear refractory, leaking door baffles and seals, and heat-stressed rear tube sheet as can happen with some drybacks. Easy access is a necessity for those with heavy refractory, since they need frequent and expert maintenance.

The Burnham Wetback Saves Big Money On Maintenance

The furnace and rear turnaround area are cool running, fully wetbacked radiant heat transfer surfaces. They promote good internal water circulation and rapid heat absorption. There is no need for the forced internal circulation pumps often specified to cool the rear tube-sheets and drybacks.

Over the life of a dryback, brittle refractory baffling and rear door gasketing will require continuous monitoring, maintenance, and replacement, costing thousands upon thousands of dollars. These built-in maintenance costs can eventually equal or exceed the original cost of the boiler. As refractory deteriorates, leaking hot gas causes boiler efficiency to drop until the condition is noticed and the repairs can be made. Expensive flue temperature alarms are offered with some drybacks to monitor this dangerous and costly potentiality. The rear door itself can become heat-distorted, requiring an expensive replacement. In addition, boiler downtime during repairs can mean crippling losses. This waste of time and money is eliminated with the Burnham Wetback. The actively functional water jacket eliminates the need for: refractory wall, rear door, rear door inspection and sealing, door swing space, and flue temperature alarm. These costly maintenance headaches are gone, while boiler performance is increased. Burnham has only a small, inexpensive refractory area in the burner area, for burner mounting. The rear access door liner is a ceramic fiber insert that contains no refractory.

The Burnham Wetback Is Built To Last

Typical dryback boilers have a common rear tubesheet that expands and contracts at different rates adjacent to each tube pass, stressing tube ends and increasing the likelihood of leaks. Additionally, the heavy refractory used in some drybacks reflects intense heat to the rear tube ends and tube sheet, accelerating their deterioration. In attempts to stop leaking, the rear ends of tubes have sometimes been welded. Cleaning or tube replacement involves opening both the front and rear covers and resealing them when the job is done. Usually, if tubes have been welded at the ends, the welds must be burned out, the tube sheet repaired (or a new segment welded in) and the new tubes welded. These costly expenditures are not an issue with the Burnham Scotch Marine: separate rear tube sheets from each pass to expand and contract at its own rate without tube-to-sheet stress. Tubes are rolled and flared in low-pressure units; and rolled, flared and beaded in high-pressure units. No welding of tubes is permitted, nor is it necessary. Any eventual tube replacement is simply a mechanical operation, no welding involved. The end result is less cost and less headache.

Series 3 - Ratings and Data

Gross Output Boiler Model


0 0 60 70 80 90 100 1 10 17 00 0 00 0 00 00 600 700 800 900 1000

Net Rating Steam MBH


1,011 1,90 1,60 1,819 ,079 ,9 ,99 ,8 ,898 ,8 ,198 6,98 7,797 9,096 10,96 1,99 1,9 18,19 0,79 ,00 ,990

Heating Surface Water, MBH


1,16 1,6 1,77 ,07 ,9 ,60 ,911 ,68 ,66 ,09 ,8 7,77 8,7 10,188 11,6 1, 17,6 0,77 ,87 N/A N/A

Firing Rate Gas, MBH


1,67 ,09 ,00 ,90 ,8 ,766 ,18 ,0 6,76 7, 8,69 10,61 1,00 1,6 16,78 0,9 ,106 9,19 ,7 7,660 1,86

Shell Diam.
8 8 8     66 66 66 66 78 78 90 90 10 10 10 108 11 1

BHP
0 0 60 70 80 90 100 1 10 17 00 0 00 0 00 00 600 700 800 900 1,000

MBH
1,9 1,67 ,009 , ,678 ,01 ,8 ,18 ,01 ,88 6,69 8,69 10,0 11,716 1,90 16,78 0,08 , 6,780 0,18 ,76

LBS/ HR
1,80 1,7 ,070 ,1 ,760 ,10 ,0 ,1 ,17 6,00 6,900 8,6 10,0 1,07 1,800 17,0 0,700 ,10 7,600 ,17 ,00

Steam Sq. Ft.


,11 ,76 6,99 7,80 8,66 9,77 10,80 1, 16, 18,90 1,68 7,07 ,89 7,901 ,17 ,17 6,97 7,80 86,6 97,61 108,9

Sq. Ft. F.S.


00 0 00 0 00 0 00 6 70 87 1,000 1,0 1,00 1,70 ,000 ,00 ,000 ,00 ,000 ,00 ,000

Sq. Ft. W.S.


0 80  90  00  69 8 970 1,110 1,60 1,60 1,900 ,17 ,71 ,60 ,80 ,9 ,90 ,0

Oil, GPH*
1/11 1/1 18/17 1/0 / 7/ 0/8 8/ / /9 60/6 7/70 90/8 10/98 10/11 10/10 180/168 10/196 0/ 69/ 00/80

Furn. Vol., Cu. Ft.


1.8 17.1 19. 7.8 0. .0 .8 1.9 7.7 .1 8.8 86.6 99.1 11. 1.7 1.0 17. 19.8 0. 78 09

Water Content Lbs. Steam


1,760 ,0 ,76 ,8 ,67 ,060 , ,8 6,660 7,78 8,89 11,17 1,1 1,9 16,76 18,1 ,18 ,767 ,9 0,89 ,7

Approx. Wt. Dry, Lbs. 15-30 PSI


,700 ,00 ,700 ,00 ,900 6,00 6,900 8,700 9,700 10,900 1,00 1,00 18,100 1,000 ,00 7,00 1,00 ,700 ,900 7,800 1,600

Lbs. Water
,18 .701 , ,160 ,61 ,1 ,711 6,67 7,97 9, 10,19 1,98 16,69 19,0 ,1 ,788 8,81 ,00 ,76 N/A N/A

150 PSI
,00 ,700 ,00 6,00 6,700 7,00 7,700 9,00 10,600 11,600 1,00 18,600 1,00 ,700 6,100 0,600 ,00 9,700 ,900 6,600 10,00

Note: Dimensions and Data are Not for Construction Purposes and are Subject to Change without Notice

Large, fully waterbacked furnace tube assures


complete combustion and heat absorption without flame impingement.

Three gas passes extract maximum usable heat


from the fuel while maintaining optimum flow for forced draft firing. absorbs radiant heat into the water, keeping tube ends and rear of boiler cooler than those of hot-running drybacks.

Fully waterbacked reversing chamber effectively

Ready access to tubes through rugged front door and rear covers
makes routine cleaning easier and less costly than with drybacks.

Burner does not have to be disturbed. No inner air baffle door to contend with. No delicate expensive baffle tiles or door seals to replace.

Front View

Unlike dryback boilers, securing the doors on a Burnham wetback boiler

requires no specialized skills or expensive repair materials. It is a simple process which can be done with in-house personnel and performed with minimal downtime.

Rear View

It All Adds Up To Significant Cost-Performance Advantage.


What do all these features and specifications mean? More savings for you! Our Packaged Wetback Firetube boilers are designed for long-term efficiency and economical operation, making Burnham your cost-performance leader! The Series 3 matches burner to boiler, providing a fuelefficient, low-maintenance package. Maintenance costs can be further controlled in your boiler room with optional accessories. Such options include state-of-the-art annunciator systems, custom-designed to monitor all boiler and burner interlocks vital to your specific installation. They provide instant readouts of both normal and abnormal operating conditions. These features will pinpoint the cause of unscheduled shutdowns; reducing maintenance time and skill required.

Forced-draft firing with oil (No. 2, 4, 5, or 6),


gas or combination gas/oil

Low or high pressure steam or water Highly efficient three-pass design Fully waterbacked primary heating surfaces Separate rear tube sheets for longer service life Wetback design allows easy front and rear access No expensive refractory or door replacement as
with some drybacks.

Series 3 Standard Equipment


Boiler:
Three pass full wetback, packaged firetube type, constructed in accordance with requirements of the ASME Code Section IV for 30 psi and 125 psi water or 15 psi steam; Section I for higher pressure steam. All units are registered with the National Board. Boiler tubes are expanded and flared in low pressure boilers; expanded and beaded in high pressure boilers. Turbulator baffles are not used in tubes. Separate second and third pass rear tube sheets allow safe expansion and contraction. Waterbacked rear turnaround promotes rapid internal circulation and reduces gas temperatures at entrance to second pass, reducing tube end stress. Easy opening hinged, insulated front flue doors with lightweight closure provide full access to all tubes. A 16inch diameter bolted rear access door with observation port provides access to the boiler furnace. Rear tube access is provided by removing light weight gasketed door(s) installed in the rear smokebox. No elaborate seals are used. A manhole is furnished as standard on water and low pressure steam boilers sizes 3-125 and larger; on high pressure steam boilers sizes 3-70 and larger. Handhole washouts are provided for easy inspection and cleaning of waterside surfaces. All steam boilers provided with a dry pan to ensure dry steam. A feedwater diffuser is provided on high pressure boilers. All water boilers are equipped with a dip tube at supply outlet and diffuser at return inlet. The round flanged vertical smoke outlet is equipped with a locking quadrant damper. All boilers are provided with an enameled steel jacket over 2 inches of fiberglass insulation, and lifting lugs. The boiler is mounted on a heavy duty structural steel base with extended skid and burner platform for protection of the burner during shipment and rigging.

Burner Equipment:

Burner mounts to front head of boiler with no elaborate seals. Factory packaged units available with forced draft burners for all commonly used fuelsgas, all grades of oilNo. 2 through No. 6and combination gas/oil. Choice of pressure or air atomizing burners for No. 2 oilair atomizing on heavy oil. Gas burners are available for either natural or LP gas. Refer to burner data sheets for standard burner equipment and operating sequence.

Accessories and Optional Equipment:

Standard Trim and Controls:

Steam: 157 pump control/low water cut-off with alarm contactspiped with quick opening blowoff valve. Gauge glass set with hand-operated and try cocks. Steam pressure gauge4 1/2 inch dial on sizes 100 hp and smaller, 6 inch dial on larger sizes. L404C manual reset high limit pressuretrol and appropriate firing rate control when required. Manual reset probe auxiliary low water cut-off. ASME side outlet safety valve(s). Water: 63M manual reset low water cut-off with 30 psi units, 150 low water cut-off with higher pressure unitspiped with quick opening blowoff valve. Combination pressure/ temperature gauge3 1/2 inch dial on 100 hp and smaller. On larger sizes a 6 inch combination pressure/altitude gauge and 5 inch dial temperature gauge. L4006A operating aquastat and L4006E manual reset high limit aquastat and appropriate firing rate control when required. ASME side outlet safety valve(s).

Accessories and optional equipment available at extra cost, including, but not limited to: Solid-state annunciators Alternate or additional water level controls or low water cut-offs Built-in tankless heater coilslow-pressure boilers only Motorized or pneumatic feed valves Surface skimmers and blowoff valves Bottom blowdown valves and drain valves Feed stop and check valves Sequence draft controls Lead/lag sequencing systems Boiler Feed systems Low NOx burners Deaerators Water Softeners Chemical Feed systems Blowdown systems Sample Coolers

2009 Burnham Commercial - Lancaster, PA Phone: 1-888-791-3790 www.burnhamcommercial.com

Shock Proof Boiler


Eliminate any thermal shock concerns with a Series 3-SP Shock Proof hot water boiler package. Our low pressure, 15 psi steam boiler is equipped with a full capacity coil type heat exchanger capable of 125 psi maximum water pressure.

Series 3

Eliminate Thermal Shock

Eliminate any thermal shock concerns with our Series -SP Shock Proof hot water boiler package. This boiler design uses our reliable Series  that incorporates a high steam space volume that can easily accommodate the industries largest full capacity coil. The Series  wetback design and low volumetric furnace release rates allow easy firing and a prolonged boiler life. When properly commissioned and maintained, your shock -proof packaged boiler will last for many years.

Shock Proof Benefits


No steam side water make up, no steam side accessories are required. There is only one initial steam side water treatment required. Since the steam side is sealed, expensive maintenance hours, auxiliary equipment and chemicals are eliminated. A clean steam side will make your boiler run more efficiently. The hot system water flows only through the tubes of the heat exchanger eliminating thermal stresses and hot water maintenance issues on the boiler side.

Shock Proof Features


Specially designed heat exchanger tubes which are highly resistant to corrosion and erosion. Specially constructed head Flanged supply and return Coil trim package included, consists of inlet and outlet pressure gauges, inlet and outlet thermometers and coil side safety valves. Equipped with a full capacity coil type heat exchanger designed for 1 psi maximum water pressure.

Ratings and Data


Model Number
Output @ Coil Nozzle, MBH, GPM @ 20F Delta T/180F/200F Delta P thru coil at above flow rate, PSI Head Flange Size, 150# ANSI

3L125SP 3L150SP 3L200SP 3L250SP 3L300SP 3L350SP 3L400SP 3L500SP 3L600SP 3L800SP
4,184 420 5 4 5,021 503 5 4 6,695 670 5 5 8,369 840 5 6 10,043 1,008 5 6 11,716 1,180 5 6 13,390 1,340 5 8 16,738 1,680 5 8 20,085 2,015 5 8 26,780 2,755 5 8

Performance criteria based on 10 psi boiler operating pressure Flanges orientation may be horizontal, as illustrated, or vertical. Consult factory.

Lancaster, PA 17601 Phone: 888-791-790 www.burnhamcommercial.com

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Series 3 Packaged Firetube Boiler Ohio Special


Three pass full wetback, packaged firetube, constructed in accordance with requirements of the ASME code, section IV for 1-psi steam; Section 1 for higher pressure steam. All units are registered with the National Board. Boiler tubes are expanded and flared in low-pressure boilers; expanded and beaded in high pressure boilers. Separate second and third pass rear tube sheets allow safe expansion and contraction. Waterbacked rear turnaround promotes rapid internal circulation and reduces gas temperatures at entrance to second pass, reducing tube end stress. Easy opening hinged, insulated front flue doors with bolted closure provide full access to all tubes. A 16-inch diameter bolted rear access door with observation port provides access to the boiler furnace. Removing lightweight gasketed door(s) installed on the rear smokebox provides rear tube access. No elaborate seals are used. A manhole is furnished as standard on all Ohio Special Boilers, 100 through  hp. Handhole washouts are provided for easy inspection and cleaning of waterside surfaces. All steam boilers are provided with a dry pan to ensure drysteam. A feedwater diffuser is provided on high-pressure boilers. The round-flanged vertical smoke outlet is equipped with a locking quadrant damper. All boilers are provided with an enameled steel jacket over 2 inches of fiberglass insulation and lifting lugs.

The boiler is mounted on a heavy-duty structural steel base with extended skid and burner platform for protection of the burner during shipment and rigging.

Standard Trim and Controls

17 pump control/low water cut-off with alarm, contactspiped with quick opening blowoff valve. Gauge glass set with hand operated gauge and tri-cocks. Steam pressure gauge: -1/ inch dial on 100 HP, 6 inch dial on larger sizes. L0A operating pressuretrol, L0C manual reset high limit pressuretrol and appropriate firing rate control when required. Manual reset probe auxiliary low water cut-off. ASME side outlet safety valve(s).

Ratings and Data


100X 125X  1 ,18 ,1 ,9 1,6 ,1 ,88 8 8 6 . 0.  ,0 7. .9 150X  10 ,01 ,17 ,898 16, ,17 ,88 8 8 6 . 0.  6,77 .8 1.8 175X  17 ,88 6,07 ,8 18,91 6,07 6,8 8 8 6 . 0.  7, . 8.8 200X  00 6,69 6,900 ,198 1,68 6,900 7,811 8 8 6 . 0.  8,69 9.8 .8 225X   7, 7,76 ,88 ,66 7,76 8,787 8 8 6 . 0.  9,1 67. 6.8

Shell Diameter Ratings Gross Output - BHP Gross Output - MBH Gross Output - LBS/HR Net Rating - MBH Net Rating - Sq. Ft.
Safety Valve Safety Valve (15 PSIG) - LBS/HR (150 PSIG) - LBS/HR

 100 ,8 ,0 ,99 10,89 ,0 ,906 8 8 6 . 0.  ,18 9.9 7.9

Heating Surface - Sq. Ft. Fireside Waterside Firetubes Furnace Firing Rate Number Diameter - Inches Volume - Cu. Ft. Diameter - Inches 100 BTU Gas - MBH 140 MBTU/Gal. Oil - GPH 150 MBTU/Gal. Oil - GPH

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Dimensions (in inches)


100X A - Base Width B - Furnace Center C - Overall High Pressure Supply Connection Overall Low Pressure Supply Connection D - Width over Trim E - Width over Jacket F - Base to N.W.L. G - Overall Length H - Base Length J - Front to High Pressure Feed Connection K - Base Extension L - Flue Door Clearance M - Tube Removal Space N - High Pressure Supply Size Low Pressure Supply Size P - Shell Length over Flue Outlet Q - Front to Supply R - High Pressure Supply to Manway Low Pressure Supply to Manway S - Flue Outlet Flange Diameter T - Flue Inside Diameter U - Outside Flange to Center V - Floor to Flue Outlet Flange W - Floor to High Pressure Feed Connection X - Feed Connection Size Water Content LBS Gallons Approximate Shipping Weight Low Pressure (Dry) - LBS Low Pressure (Wet, N.W.L) - LBS High Pressure (Dry) - LBS High Pressure (Wet, N.W.L.) - LBS 5,536 664 7,000 12,450 8,100 13,550 5,536 664 7,050 12,450 8,150 13,550 5,536 664 7,100 12,500 8,200 13,600 5,536 664 7,500 12,950 8,600 14,050 5,536 664 7,650 13,050 8,750 14,150 5,536 664 7,650 13,050 8,750 14,150 38 33-5/16 76-5/8 76-5/8 69-1/4 59-1/4 59-3/4 190-1/2 159-3/4 93-1/8 35-3/4 29-1/2 125 4 flg 8 flg 154-3/4 60-1/8 33 33 17 13-3/8 8-1/2 74-3/8 43-5/16 1-1/4 125X 38 33-5/16 76-5/8 76-5/8 69-1/4 59-1/4 59-3/4 190-1/2 159-3/4 93-1/8 35-3/4 29-1/2 125 4 flg 8 flg 154-3/4 60-1/8 33 33 17 13-3/8 8-1/2 74-3/8 43-5/16 1-1/4 150X 38 33-5/16 76-5/8 76-5/8 69-1/4 59-1/4 59-3/4 190-1/2 159-3/4 93-1/8 35-3/4 29-1/2 125 4 flg 8 flg 154-3/4 60-1/8 33 33 17 13-3/8 8-1/2 74-3/8 43-5/16 1-1/4 175X 38 33-5/16 76-5/8 76-5/8 69-1/4 59-1/4 59-3/4 192-1/2 159-3/4 93-1/8 35-3/4 29-1/2 125 6 flg 8 flg 156-3/4 60-1/8 33 33 17 15-1/2 9-1/2 74-3/8 43-5/16 1-1/2 200X 38 33-5/16 76-5/8 76-5/8 69-1/4 59-1/4 59-3/4 192-1/2 159-3/4 93-1/8 35-3/4 29-1/2 125 6 flg 8 flg 156-3/4 60-1/8 33 33 17 15-1/2 9-1/2 74-3/8 43-5/16 1-1/2 225X 38 33-5/16 76-5/8 76-5/8 69-1/4 59-1/4 59-3/4 194-1/2 159-3/4 93-1/8 35-3/4 30-3/4 125 6 flg 8 flg 158-3/4 60-1/8 33 33 17 17-1/2 9-1/2 74-3/8 43-5/16 1-1/2

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

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Anticipated Efficiencies
Natural Gas
BOILER SIZE 100 125 150 200 250 300 350 400 500 600 700 800 1000 125% 10 # 8.0 81.00 8.00 8.0 81.0 8.00 8.0 8.00 8.0 8.00 8.00 8.0 8.0 125 # 78.0 77.00 78.00 79.00 78.00 78.0 78.0 78.00 79.00 79.0 79.0 80.00 80.00 10 # 8.0 8.00 8.00 8.0 8.00 8.0 8.00 8.00 8.00 8.00 8.0 8.0 8.0 50% 125 # 80.0 79.00 80.00 80.0 79.0 80.00 80.0 80.00 81.00 81.00 81.0 81.0 81.0 10 # 8.0 8.00 8.00 8.0 8.00 8.0 8.00 8.00 8.00 8.0 8.0 8.0 8.0 75% 125 # 81.00 79.0 80.0 81.00 80.00 80.0 81.00 80.0 81.0 8.00 8.00 8.00 8.00 10 # 8.0 8.00 8.00 8.0 8.00 8.0 8.00 8.00 8.00 8.0 8.0 8.0 8.0 100% 125 # 81.00 79.0 80.0 81.0 80.00 80.0 81.00 80.0 81.0 8.00 8.00 8.00 8.00

#2 Oil
BOILER SIZE 100 125 150 200 250 300 350 400 500 600 700 800 1000 125% 10 # 8.0 8.00 8.00 86.00 8.00 8.0 8.0 8.00 86.00 86.00 86.0 87.00 87.00 125 # 81.0 80.00 81.00 8.00 81.0 81.0 8.00 81.0 8.00 8.0 8.0 8.00 8.00 10 # 86.0 8.00 86.00 87.00 8.0 86.00 86.0 86.00 87.00 87.0 87.0 88.00 88.00 50% 125 # 8.0 8.00 8.00 8.00 8.00 8.0 8.00 8.0 8.00 8.0 8.0 8.00 8.00 10 # 86.0 8.0 86.0 87.00 8.0 86.00 86.0 86.0 87.0 87.0 88.00 88.00 88.00 75% 125 # 8.00 8.0 8.0 8.0 8.00 8.0 8.0 8.00 8.00 8.00 8.0 8.0 8.0 10 # 86.0 8.0 86.0 87.00 8.0 86.00 86.0 86.0 87.0 87.0 88.00 88.00 88.00 100% 125 # 8.00 8.0 8.0 8.0 8.00 8.0 8.0 8.00 8.00 8.00 8.0 8.0 8.0

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ThERMAL EFFICIENCY

The effectiveness of the boiler as a heat exchanger. It is the ability of the boiler to exchange heat through tubes and furnace, by radiation, conduction and convection, to the transfer medium (water). A few of the factors affecting thermal efficiency are heating surface, tube number and diameter, furnace tube length and diameter.

COMBuSTION EFFICIENCY

This is a measure of the ability of the burner to effectively and completely burn the fuel, coupled with the thermal efficiency of the boiler. Burners requiring high amounts of excess air to provide flame stability will be less efficient. Combustion efficiency does not take into account heat loss to the surrounding air through the boiler jacket and piping.

FuEL TO STEAM EFFICIENCY

Sometimes referred to as overall efficiency. This is a ratio of heat output to heat input. This includes boiler jacket and piping losses to the surrounding environment. It is the percent of useable heat in the steam (or hot water) compared to the heat input supplied by the burner. It is also defined as the combustion efficiency less boiler jacket and piping loss (radiation and convection losses). Since fuel-to-steam efficiency reflects the portion of actual usable heat supplied to the system, it is most useful when comparing performance of similar equipment, or when doing fuel savings analysis.

BOILER RATINGS

Ratings may be expressed in the following units:


BHP = Boiler Horsepower. One BHP is the evaporation of . lbs of 1F water per hour into dry saturated steam at the same temperature. BTUh BHP = ,7 BTUh/BHP BTU = British Thermal Units: that quantity of heat required to raise one (1) lb. of water one (1) degree on the Fahrenheit scale. BTUh = BTU/hr. MBH = 1000 BTUh PPH = Pounds of steam per hour MBH PPH = 0.970 MBH/PPH Gross Rating The full output of a boiler actually available to the heating or process system at the outlet nozzle. The Commercial Steel Boiler Industry catalogs gross output as 80% of input. Net Ratings The net connected design load that can be supplied with heat by a boiler of given output, allowing for normal system piping losses and pickup from a cold start. Since steam system piping losses may be expected to be larger than for water systems, and steam boilers require greater heat input from a cold start than water boilers before heat flows to the system, steam net ratings for automatic fired boilers are slightly lower in relation to gross output than water net ratings. Hand fired net water and steam ratings are equal and are lower in relation to gross output in order to provide ample allowance for rapid pickup from a banked fire. MBH net water = Gross MBH x 0.87 MBH net steam = Gross MBH x 0.776 Square Foot Ratings Net ratings based on a heat emission rate of 0 BTUh per square foot of radiation for steam, and 10 BTUh per square foot for water. Square Feet Net Steam = Steam Net MBH 0. MBH / sq. ft. Square Feet Net Water =
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Water net MBH 0.1 MBH / sq. ft.

Wetback Design vs. Hard Refractory Dryback Design


Why is a Wetback design better?
Burnhams three-pass wetback design has a rear water wall, which separates the primary heating surface of the combustion chamber from the rear tube sheet. The water jacket eliminates the need for a refractory wall and rear door swing space behind the boiler, as well as costly refractory maintenance. The rear water wall eliminates the need for gasketing, which is vulnerable to the temperature generated in the rear of the turnaround area. A wetback design boiler not only overcomes these expensive deficiencies, but it has great overall efficiency and virtually maintenance-free construction. A Burnham boiler will cost you less over the lifetime of the boiler because it is better by design!

Some Points to Remember:


Wetback Advantages Wetback boilers have separate tube sheets between all major temperature changes. The rear access door is constructed of lightweight ceramic fiber The rear doors require no cool-down period and can be opened immediately No space consuming area required for the swing door The split rear flue doors are easily removed Efficiency is readily maintainable because the design of the boiler promotes complete and even circulation of flue gases

Dryback Disadvantages Flue gas temperature differential of 100F-1600F between the second and third passes creates damaging stresses on the single tube sheet. The cost of rear door refractory replacement (approximately every three years) will drastically increase operating costs, as well as the costs associated with yearly rear door gasket replacement. Opening and resealing the rear door is time consuming and requires a -hour cool down period prior to opening The heavy refractory may sag on the davit and must be rigged back into place. Heavy jacks or expensive rigging may be required just to open and close the rear doors Exposing the refractory to hot flue gases can cause erosion and destroy the baffle; resulting in the uneven circulation of flue gases and lower efficiency Rear refractory walls radiate unabsorbed heat, leading to external heat loss

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Fuel-to-steam efficiency is very important because it is the only true measure of overall packaged boiler operational efficiency. True fuel-to-steam efficiency takes into account radiation and convection heat losses, which less reputable manufacturers may ignore. We suggest purchasing your boiler from a manufacturer who guarantees fuel-to-steam efficiency in the performance of your entire packaged boiler. Be wary of misleading efficiency terms, such as thermal efficiency or combustion efficiency. Contact your local Burnham Commercial sales representative for further definition.

WhAT IS FuEL-TO-STEAM EFFICIENCY AND IS IT IMPORTANT?

MAINTAINABLE EFFICIENCY VS. ATTAINABLE EFFICIENCY

When looking at efficiency as criteria for purchasing a boiler, especially fuel-to-steam efficiency, the manufacturers design efficiency sets theoretical fuel costs while operation efficiency determines actual fuel costs. There is a difference between attainable efficiency and maintainable efficiency. Correct burner adjustments are the key to maintainable efficiency. It is a compromise between the optimum and the practical. Good burner tuning is achievable only with a good burner design and a good burner/boiler package.

The answer is simpleYes! The high cost of maintenance is the biggest consideration in overall efficiency in a dryback design. Consider this example: an average 00 HP boiler operating under normal conditions with a conservative lifespan of  years. Our surveys have shown that during this boilers lifetime the rear door refractory would be replaced about 8 times (roughly every three years). Also, assuming the boiler is opened only once a year for inspection, regasketing of the rear door would occur  times. How much cheaper is the hard refractory backed boiler? So, somebody is offering a hard refractory backed boiler design for less money than a wetback design! While it may make your initial capital investment costs look great, what does it do to your pocketbook in the long run? Lets take a look.... Average cost for replacing rear door hard refractory: $6,000 Average cost of regasketing the rear door: $00 Apply these costs to the average lifespan of the boiler: $6,000 X 8 = $8,000 $00 X  = $1,00

WILL A DRYBACK BOILER COST MORE TO OWN?

Compare the costs of replacing the rear door gasket of your wetback design: $0 X  = $70 The difference between the hard refractory dry back maintenance and the wetback maintenance is $60,00 - $70 = $9,70. Now comes the shocking part...for the same amount of money spent in dryback maintenance:

YOu COuLD hAVE PuRChASED A NEW BuRNRhAM WETBACK BOILER!

16

4-Pass Wetback Scotch Boiler

Series 4S

17

4-Pass Wetback Scotch Boiler


Americas Boiler Company
The Burnham Commercial Series S four-pass wetback scotch boiler was designed using our 10+ years of boiler experience and is sold and serviced through the largest and most experienced network of sales representatives in the country. With a complete commercial product offering and unmatched sales and technical support, its no wonder why we are Americas Boiler Company! The heavy steel base provides adequate stability along with shipping and rigging protection. It is completely packaged and ready for same day installation. The  sq.ft./hp rated design does not use turbulators or welded tube ends.

Why Choose the Series 4S?


The design incorporates positive water flow circulation and maximum heat transfer to maximize ratings. The handhole clean-outs are placed for ease of servicing. The access door is constructed of durable, lightweight vacuum formed ceramic fiberthe door liner weighs less than 0 pounds!

The multitude of QC checkpoints and stringent final inspection assures you of a quality product. There are no proprietary parts or gaskets on the boiler trim or the burner.

Latest Design Techniques


The Series S uses the very latest design techniques and standards. Its furnace, the workhorse of the boiler, is designed for low volumetric release rates of no more than 16,000 btu/hr/cu.ft. The lower the release rates, the easier your boiler works. As your boiler works easier, less stress is put upon the steel, tube ends, refractory, etc., resulting in a longer lasting boiler. In addition to longevity, a larger furnace makes for ease in firing using any selected burner vendor. The Series S is also easily converted to a low NOx product when needed.

All external trim piping is designed and installed in accordance with the ASME Code and is certified by an independent inspection agency for compliance. The fiberglass insulated steel jacket is finish painted with high gloss Burnham blue enamel. The front and rear full-sized hinged access doors are standard and secured with non-corrosive brass nuts. The UL approved packaged burners are trimmed and wired to assembled gas trains.

Higher Efficiency
The Burnham Series S design produces a higher efficiency due to the larger furnace and higher heat transfer design. To determine the efficiency of your next job, contact your local Burnham representative.

4 Pass Wetback Scotch BoilerTo learn more about wetback versus dryback, please refer to our wetback literature
18

Dimensions and Ratings

100 A B C 68 84 150

125 68 85 176

150 76 93 169

175 76 93 188

200 76 93 207

250 86 103 207

300 86 103 235

350 94 111 240

400 94 111 263

500 104 121 264

600 104 121 300

700 114 131 282

800 114 131 311

Dimensions are approximate, see detailed drawings for more specific dimensions.

Rating Data
Boiler Size, HP Shell Diameter Gross Output, BHP Gross Output, MBH Gross Ouput, Lbs./Hr. Heating Surface, FS Sq. Ft. Firing Rate - Gas Gas - MBH Oil - GPH (140 MBTU/Gal.) Furnace Volume - Cu. Ft. Heat Releases Rate
BTU/Hr./Cu. Ft.

100
62 100 3348 3450 500 4184 29.9 39

125
62 125 4184 4312.5 625 5230 37.4 46

150
70 150 5021 5175 750 6277 44.8 58

175
70 175 5858 6037.5 875 7323 52.3 66

200
70 200 6695 6900 1000 8369 59.8 73

250
70 250 8369 8625 1250 10,461 74.7 93

300
78 300 10,043 10,350 1500 12,553 89.7 108

350
88 350 11,716 12,075 1750 14,645 104.6 133

400
88 400 13,390 13,800 2000 16,738 119.6 149

500
98 500 16,738 17,250 2500 20,922 149.4 177

600
98 600 20,085 20,700 3000 25,106 179.3 206

700
108 700 23.433 24,150 3500 29,291 2092 219

800
108 800 26,780 27,600 4000 33,475 239.1 246

107,618 112,686 108,471 111,565 114,003 112,617 116,193 110,011 112,491 118,528 121,670 133,559 136,013 875 779 8,000 8,900 1,115 995 9,940 10,400 1,187 1,019 10,500 11,700 1,391 1,187 12,000 13,200 1,606 1,367 13,200 14,400 1,750 1,487 15,600 19,000 2,110 1,786 18,300 21,600 2,661 2,266 22,300 21,600 3,045 2,601 24,500 27,600 3,536 2,818 28,900 32,300 4,256 3,405 33,200 37,100 4,747 3,932 38,300 45,100 5,431 4,507 42.500 50,000

Water Content Flooded - Gal. NWL - Gal. Shipping Weight - Lbs. 15/30 psi 125/150 psi

19

Series 4S Standard Equipment


Boiler:
Four-pass full wetback firetube type, constructed in accordance with requirements of the ASME Code, Section IV for 0 PSI and 1 PSI water or 1 PSI steam; Section I for higher-pressure steam. All units are registered with the National Board. Turbulator baffles are not used in tubes. Separate rear tube sheets allow safe expansion and contraction. Waterbacked rear turnaround promotes rapid internal circulation and reduces gas temperatures at the entrance to the second pass, reducing tube end stress. Easy opening hinged, insulated front flue doors with light weight non-refractory closure provide full access to all tubes. A light weight 16-inch diameter bolted rear access door with observation port provides access to the boiler furnace. Rear tube access is provided by removing lightweight gasketed doors(s) installed on the rear smokebox. No elaborate seals are used. A manhole is furnished as standard. Handhole washouts are provided for easy inspection and cleaning of waterside surfaces. All steam boilers are provided with a dry pan to ensure dry steam. A feedwater diffuser is provided on high-pressure boilers. All water boilers are equipped with a dip tube at supply outlet and diffuser at return inlet. The round-flanged vertical smoke outlet is equipped with a quadrant damper. All boilers are provided with an enameled steel jacket installed over 2 inches of fiberglass insulation and lifting lugs. The boiler is mounted on a heavy-duty structural steel base with extended skid and burner platform for protection of the burner during shipment and rigging.

Water: 6M manual reset low water cut-off with 0 PSI units, 150M low water cut-off with higher-pressure unitspiped with quick opening blowoff valve. Combination pressure/ temperature gauge3 inch dial on 125 HP and smaller. On larger sizes a 6-inch combination pressure/altitude gauge and -inch dial temperature gauge. L006A operating aquastat and L006E manual reset high limit aquastat and appropriate firing rate control when required. ASME side outlet relief valve(s).

Burner Equipment:

Burner mounts directly to the front head of the boiler with no elaborate seals. Factory packaged units available with forced draft burners for all commonly used fuelsgas, all grades of oilNo. 2 through No. 6a combination gas/oil. Choice of pressure or air atomizing burners for No. 2 oilair-atomizing burners for No. 2 oilair atomizing on heavy oil. Gas burners are available for either natural or LP gas. Refer to burner data sheets for standard burner equipment and operating sequence.

Accessories and Optional Equipment:

Standard Trim and Controls:

Steam: 17 pump control/low water cut-off with alarm

contactspiped with quick opening blowoff valve. Gauge glass set with hand-operated gauge and try cocks. Steam pressure gauge4 -inch dial on sizes 125 HP and smaller, 6-inch dial on larger sizes. L0A operating pressuretrol, L0C manual reset high limit pressuretrol and appropriate firing rate control when required. Manual reset probe auxiliary low water cut-off. ASME side outlet safety valve(s).

Accessories and optional equipment available at extra cost, including, but not limited to: Alternate or additional water level controls or low water cut-offs Built-in tankless heater coilslow-pressure boilers only Motorized or pneumatic feed valves Surface skimmers and blowoff valves Bottom blowdown valves and drain valves Feed stop and check valves Sequence draft controls Lead/lag sequencing systems Boiler Feed systems Low NOx burners Deaerators Water Softeners Chemical Feed systems Blowdown systems Sample Coolers

Lancaster, PA 17601 Phone: 888-791-790 www.burnhamcommercial.com 0

Low NOx

1

Low NOx
Americas Boiler Company
Burnham Commercial has been designing and producing boilers for 10+ years, and we sell and service through the largest and most experienced network of sales representatives in the country. Our representatives are capable of providing technical assistance, competent pricing, start-up, and long term servicing. Its no wonder we are Americas Boiler Company! Combining these three features contribute to an ideal low NOx package application. Our firebox design provides the largest furnace possible in a firetube, and our scotch boilers have some of the largest furnaces available in our marketmeaning we can meet all your Low NOx needs.

Low NOx Needs

Important Design Considerations

Being Americas Boiler Company, we know what burner vendors are looking for in boiler designs when it comes to reduced NOx combustion levelslarge furnaces, high heat transfer, and low draft losses: Large furnaces mean low volumetric release rates. High heat transfer for the most efficient boiler for your application. Less burner motor horsepower so less energy is used to operate your boiler.

Our proven designs use the very latest low NOx techniques and standards. Our furnace, the workhorse of the boiler, is designed for low volumetric heat release. The lower the release rates, the easier your boiler works. As your boiler works easier, less stress is put upon the steel, tube ends, refractory, etc., resulting in a longer lasting boiler. In addition to longevity, a larger boiler makes for ease in firing using any selected burner vendor. Smaller furnaces are extremely susceptible to erratic flame patterns. Deformed flame patterns cause uneven heat distribution, uneven absorption and localized hot spots, which can lead to overheating and over stressing. Our selections give the customer the choice of any of the major low NOx burner manufacturers. Because we have so many proven product design selections to choose from, we can custom fit any of our products to your boiler room. Burnham Commercial can offer you firebox, threepass or four-pass wetback scotch. We are the only manufacturer who can offer their packages complete with flue gas recirculation piping, when necessary. That eliminates extra design responsibility and field installation costs.

Unlike any other manufacturer, every Burnham Commercial Low NOx package is design application approved by our own Engineering Department and our burner vendors Engineering and Applications Design Groups. Our 10+ years successful track record assures you that our products, and our vendor selection, are the best available.

Proven Product Applications

Lancaster, PA 17601 Phone: 888-791-790 www.burnhamcommercial.com 

Forced Draft Firebox Boiler

Series 4F



Series 4F Forced Draft Firebox Boiler


The Versatile Boiler
The Burnham Commercial F forced draft steel firebox boiler is a consistent sales leader in the heating industry. Its compact and constructive design saves on installation, operation, and maintenance.

4F Saves on Installation

The 4F is a compact boiler that fits where other designs of similar capacity cannot. Available for 1 psi steam and 0 or 60 psi water*, the F can serve perfectly as the heart of almost any system. As a factory assembled, forced-draft fired boiler, this packaged unit does not require a tall, expensive vent stack or excessive jobsite time and labor.

The furnace surrounds the flame with highly efficient waterbacked primary heat absorbing surfaces. This large combustion chamber is easy to fire and accommodates many forced-draft burners without flame impingement or other critical firing problems. Forced draft firing makes the 4F inherently more efficient than boilers using outmoded atmospheric burners and gives you a feature that atmospheric units cannot offer: the option of burning gas or oil. A dual fired burner allows you to burn the more economical fuel or the most readily available fuel at the flip of a switch and affords you leverage in negotiating fuel prices. The F is an economical heat source, whether used singly or in multiples. In fact, Fs with modulating burners may be sequenced to operate in a step-fired system more cost effectively than a large number of space saver boilers when ongoing maintenance costs are considered.

4F Saves in Operation

4F Saves on Maintenance

Superior design makes the F easy to clean and maintain requiring no special tools, materials, or skills. Opening the front flue door allows firetubes to be brushed out quickly, unlike the watertubes used in some boilers which can be virtually impossible to clean.

Elaborate or expensive proprietary seals are not required to re-close the doors as with some boilers.

As a wetback boiler, there is no delicate or expensive rear refractory to maintain.


*60-psi water boiler - consult factory for available sizes.



Series 4F Models 63 - 675

Dimensions (in Inches)


4F Boiler Models A - Boiler Width B - Boiler Length C - Boiler Height D - Base Width E - Base Length F - Base Extension G - Front Smoke Box Height H - Front Smoke Box Depth J - Supply Location *K - Supply Size *L - Return Size - Steam M - Return Location N - Top Vent Collar Dia. P - Rear Vent Collar Dia. Q - Rear Vent Collar Height R - Smoke Box Depth T - Top Vent Collar Height U - Tube Pull Space V - Supply Fitting Height
63 31 32 78 31 39 92 31 107 31 127 154 180 209 240 277 311 345 45-1/8 80 70-5/8 47-3/8 102-1/2 22-1/2 35-1/8 7-1/2 19 8 4 7 12 52 14 59-1/4 80 3-1/4 58 360 52-3/4 80-3/4 82-7/16 53-1/8 107-1/2 26-3/4 38-1/2 6-1/2 28 8 4 7-3/8 14 450 52-3/4 563 675 36-3/8 36-3/8 36-3/8 36-3/8 45-1/8 45-1/8 45-1/8 53 61 70 57 65 72-1/2 56-1/2 56-1/2 45-1/2 52-1/2 44-1/2 93-1/4 104-3/8 122-1/4 82-7/16 85-3/16 85-3/16 53-1/8 124 30-3/4 57 135-1/8 57 153 55-1/4 55-1/4 55-1/4 55-1/4 63-5/8 63-5/8 63-5/8 63-5/8 70-5/8 70-5/8 70-5/8 33-1/4 33-1/4 33-1/4 33-1/4 38-5/8 38-5/8 38-5/8 38-5/8 47-3/8 47-3/8 47-3/8 47-1/2 54-1/2 65 72 64 72-1/2 80-1/2 92-1/2 79-1/2 87-1/2 95

15-1/2 15-1/2 19-1/2 19-1/2 19-1/2 19-1/2 19-1/2 22-1/2 22-1/2 22-1/2 22-1/2 27-5/16 27-5/16 27-5/16 27-5/16 29-7/16 29-7/16 29-7/16 29-7/16 35-1/8 35-1/8 35-1/8 5-1/2 13 4 3 6-1/2 7 38 9 5-1/2 13 4 3 6-1/2 7 38 9 5-1/2 13 4 3 6-1/2 7 38 9 5-1/2 13 4 3 6-1/2 7 38 9 6-1/2 16 6 4 7 10 6-1/2 16 6 4 7 10 6-1/2 16 6 4 7 10 6-1/2 16 6 4 7 10 7-1/2 19 6 4 7 12 52 14 7-1/2 19 8 4 7 12 52 14 7-1/2 19 8 4 7 12 52 14

30-3/4 30-3/4

38-1/2 41-9/16 41-9/16 6-1/2 28 10 4 7-3/8 14 7-1/2 28 10 4 7-3/8 18 7-1/2 28 10 4 7-3/8 18

46-1/2 46-1/2 46-1/2 46-1/2 12 12 12 12

58-13/16 58-13/16 59-5/8 59-5/8 16 66-5/16 81-1/2 3-3/8 69-3/16 16 20 20

42-1/2 42-1/2 42-1/2 42-1/2 52-1/2 52-1/2 52-1/2 52-1/2 59-1/4 59-1/4 59-1/4 32 1-1/2 39 1-1/2 45-1/2 52-1/2 44-1/2 1-1/2 1-1/2 3-1/4 53 3-1/4 61 3-1/4 70 3-1/4 57 3-1/4 58 65 3-1/4 58 72-1/2 3-1/4 58

66-5/16 69-1/8 69-1/8 94 3-3/8 69-3/16 105 123

3-7/16 3-7/16 72 72

W - Normal Water Line Height 43-3/4 43-3/4 43-3/4 43-3/4 51-1/2 51-1/2 51-1/2 51-1/2

*3 and 4 are IPS female thread, 6 and larger are flanged. 150# bolt pattern. Specifications, Dimensions Data Subject to Change without Notice



Series 4F Models 827 - 3075 The Complete Boiler Room Supplier

Dimensions (in Inches)


4F Boiler Models A - Boiler Width B - Boiler Length C - Boiler Height D - Base Width E - Base Length F - Base Extension G - Front Smoke Box Height H - Front Smoke Box Depth J - Supply Location *K - Supply Size *L - Return Size - Steam Return Size - Water M - Return Location N - Rear Smoke Box Depth P - Rear Vent Collar Dia. Q - Rear Vent Collar Height R - Top Vent Collar Width S - Top Vent Collar Depth T - Top Vent Collar Height U - Tube Pull Space W - Normal Water Line Height 827 64 106-1/4 95-3/16 61 138-1/4 30 29-1/8 12-3/4 22 8 4 6 10-1/4 19-3/8 20 66-3/16 22 16 76-1/8 108 78-1/4 993 64 129 95-3/16 61 161 30 29-1/8 12-3/4 22 8 4 6 10-1/4 19-3/8 20 66-3/16 22 16 76-1/8 131 78-1/4 1157 70 116-1/2 106-3/4 67 158-1/2 40 33-11/16 13-1/2 22 8 4 6 11-1/8 19-3/8 22 76-13/16 26 16 87-3/ 118-1/2 89-3/4 1323 70 136 106-3/4 67 178 40 33-11/16 13-1/2 22 8 6 8 11-1/8 19-3/8 22 76-13/16 26 16 87-3/4 138 89-3/4 1654 76 130-1/2 122-3/8 73 172-1/2 40 41-7/8 14-1/2 22 10 6 8 11-1/8 21-3/8 24 90-11/16 28 18 102-5/8 132-1/2 104-1/2 1985 82 128 142-3/8 79 170 40 55-1/8 15-1/2 22 12 6 8 11-1/2 23-3/8 28 106-5/16 34 20 120-1/4 130 118-1/2 2315 82 148 142-3/8 79 190 40 55-1/8 15-1/2 22 12 6 8 11-1/2 23-3/8 28 106-5/16 34 20 120-1/4 150 118-1/2 2645 82 163 142-3/8 79 205 40 55-1/8 15-1/2 22 12 6 8 11-1/2 23-3/8 28 106-5/16 34 20 120-1/4 165 118-1/2 3075 96 163 151-1/2 93 213 48 69-3/4 16-1/2 68 12 6 8 10-1/2 23-3/8 30 110-1/2 44 20 123-15/16 165 126

*4 are IPS female thread, 6 and larger are flanged. 150# bolt pattern. Specifications, Dimensions Data Subject to Change without Notice

008 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

6

Forced Draft Firebox Generator


Ratings and Data
4F - 40 Boiler Models Gross Output MBH BHP Lbs. Stm/Hr
Net Rating - Steam MBH Sq. Ft. Net Rating - Water MBH Firing Rate - Gas MBH Firing Rate - Light Oil GPH* Heavy Oil GPH* Heating Surface Sq. Ft. Fireside Waterside Furnace Volume Cu. Ft. Heat Release MBH/Cu. Ft. Water Content Gal. Steam Water Approx. Dry Weight Lbs. Approx. Full Weight Lbs. Steam Water 63
527 15.7 543 409 1,705 458 659 4.7 59 63 8.8 74.9 65 90 1,700 2,240 2,450

Series 4F-40
107
896 26.8 923 695 2,895 780 1120 8.0 101 107 14.6 76.7 110 153 2,600 3,510 3,870

78
653 19.5 673 507 2,115 568 816 5.8 73 78 10.7 76.3 81 112 1,900 2,570 2,835

92
770 23.0 794 598 2,490 670 963 6.9 86 92 12.6 76.4 94 132 2,100 3,090 3,195

127
1,063 31.8 1,096 825 3,445 925 1329 9.5 120 127 18.3 72.6 133 168 2,700 3,800 4,095

154
1,289 38.5 1,328 1,000 4,165 1,121 1,611 11.5 145 154 21.9 73.6 145 196 3,100 4,300 4,735

180
1,506 45.0 1,553 1,169 4,870 1,310 1,883 13.5 168 180 25.3 74.4 172 232 3,300 4,730 5,235

209
1,749 52.2 1,803 1,357 5,655 1,522 2,186 15.6 194 209 29.1 75.1 198 268 3,600 5,250 5,830

240
2,009 60.9 2,070 1,559 6,495 1,748 2,511 17.9 224 240 34.7 72.4 214 288 4,200 5,980 6,595

277
2,318 69.2 2,389 1,799 7,495 2,017 2,898 20.7 257 277 39.7 73.0 245 329 4,400 6,435 7,140

311
2,603 77.8 2,683 2,020 8,415 2,265 3,254 23.2 289 311 44.4 73.3 274 369 5,300 7,575 8,365

345
2,887 86.2 2,975 2,240 9,335 2,512 3,609 25.8 320 345 49.1 73.5 302 408 5,600

360A
3,015 90.1 3,108

450A
3,770 112.6 3,885

563A
4,720 141.0 4,864

675A
5,657 169.0 5,832

2,340 2,926 3,663 4,390 9,750 12,190 15,265 18,295 2,623 3,769 26.9 25.1 360 398 58.9 64.0 470 569 6,710 3,280 4,713 33.7 31.4 450 497 68.0 69.3 551 666 8,700 4,106 5,900 42.1 39.3 563 622 89.3 66.1 663 881 4,922 7,071 50.5 47.1 675 746 104.7 67.5 788 951

9,300 10,400

8,110 10,615 13,290 14,825 16,970 8,995 11,495 14,255 15,975 18,325

Ratings based on 4 square feet of heating surface per boiler horsepower * Light oil140,000 BTU/GAL ** Heavy oil,150,000 BTU/GAL

Instantaneous hot Water heating Coils


Coil Number INA-210 INA-300 INA-360 INA-450 INA-600 INA-750 INA-900 INA-1125 INA-1350 INA-1500 *For Use in the Following Boiler Sizes Subject to Capacity Limitation of Boiler All sizes All except 4F-63 All sizes All except 4F-63 4F-154 and larger, also 4F-107 4F-154 and larger, also 4F-107 4F-92 and larger 4F-154 and larger 4F-277 and larger, also 4F-209 4F-345 and larger Rated Capacity Gallons Heated 40 to 140F Boiler Water Temp. 108F 180F 212F GPM GPH GPH 3.5 210 325 5.0 6.0 7.5 10.0 12.5 15.0 18.7 22.5 25.0 300 360 450 600 750 900 1,125 1,350 1,500 466 560 700 933 1,165 1,400 1,750 2,100 2,330

*Two coils of any size or combination of sizes may be installed in F-117 and larger

7

Series 4F-40 Standard Equipment


Boiler:
The boilers are a three pass design constructed and stamped in accordance with ASME Section IV of the ASME Code for 1 psig steam or 0 psig water on any size boiler or 60 psig water on sizes 4FW63 through 4FW993. They are the sealed forced draft firing design with skid base and floor insulation. The flue outlet is a top outlet on sizes F6 through F and a rear outlet on sizes F0 and larger. Optional outlets are available on all sizes. The boiler comes complete with a gas tight front flue cleanout door, rear observation port on sizes F6 through F, or rear access door and observation port on sizes F0 and larger and lifting lugs on sizes F17 and larger. Optional access doors and lifting lugs are available for all sizes.

Water Trim:

The following trims are shop mounted and wired: probe type LWCO (on 30 psig models 4FW63 through 4FW675) or MM63M manual reset LWCO with quick opening blowoff valve (on 30 psig models 4FW827 and larger) or probe type LWCO (on 60 psi models 4FW63 through 4FW675) or MM150M manual reset LWCO with quick opening blowoff valve (on all 60 psi boilers on models 4FW827 and larger) or L4006A operating aquastat, L006E manual reset high limit aquastat and appropriate firing rate control when required. The following trims are shipped loose for field mounting: 3 theraltimeter (on models 4FW63 through 4FW675) or 5 thermometer and 6 pressure/altitude gauge (on models 4FW827 and larger) and loose ASME side outlet relief valve(s).

Jacket:

Rectangular type 1 fiberglass insulated jacket on sizes 4F63 through 4F345, 2 fiberglass insulated rectangular jacket on sizes 4F450 through 4F675 and 2 fiberglass wrap around jacket on sizes F87 and larger.

Burner:

Steam Trim:

The following trim is shop mounted and wired: MM17 combination pump control and LWCO with alarm contacts and quick opening blowoff valves, probe type manual reset auxiliary LWCO, L404A operating pressuretrol, L0C manual reset high limit pressuretrol and appropriate firing rate control when required. The following trim is shipped loose for field mounting: 3 steam pressure gauge (on models 4FL63 through 4F675), 6 steam pressure gauge (on models 4F827 and larger), ASME side outlet safety valve(s) and gauge glass set.

As selected for the fuel to be burned, mounted and wired. Refer to burner data sheets for details of burner equipment. Burners available for gas, No.  oil, No.  oil, No.  oil, No. 6 oil, combination gas/No.  oil, gas/No.  oil, gas/No.  oil, gas/No. 6 oil, combination gas/No.  oil, gas/No.  oil, gas/No.  oil, and gas/No. 6 oil.

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

8

Forced Draft Firebox Generator


Ratings and Data
4F - 45 Boiler Models Gross Output MBH BHP Lbs. Stm/Hr
Net Rating - Steam MBH Sq. Ft. Net Rating - Water MBH Firing Rate - Gas MBH Firing Rate - Light Oil GPH Heavy Oil GPH Heating Surface Sq. Ft. Fireside Waterside Furnace Volume Cu. Ft. Heat Release MBH/Cu. Ft. Water Content Gal. Steam Water Approx. Dry Weight Lbs. Approx. Full Weight Lbs. Steam Water 63 469 14 483 364 1,515 403 586 4.2 59 63 8.8 66.6 65 90 1,700 2,240 2,450 78 579 17.3 597 449 1,870 504 724 5.2 73 78 10.7 67.7 81 112 1,900 2,570 2,835 92 683 20.4 704 530 2,210 594 854 6.1 86 92 12.6 67.8 94 132 2,100 3,090 3,195 107 797 23.8 821 618 2,575 693 996 7.1 101 107 14.6 68.2
110 153 2,600

Series 4F-45
127 944 28.2 973 733 3,055 821 1,180 8.4 120 127 18.3 64.5 133 168 2,700 3,800 4,095 154 1,145 34.2 1,180 889 3,705 996 1,431 10.2 145 154 21.9 65.3 145 196 3,100 4,300 4,735 180 1,339 40.0 1,380 1,039 4,340 1,165 1,674 12.0 168 180 25.3 66.2 172 232 3,300 4,730 5,235 209 1,553 46.4 1,601 1,205 5,020 1,351 1,941 13.9 194 209 29.1 66.7 198 268 3,600 5,250 5,830 240 1,784 53.3 1,839 1,384 5,765 1,552 2,230 15.9 224 240 34.7 64.3 214 288 4,200 5,980 6,595

277 2,062 61.6 2,125 1,600 6,665 1,794 2,578 18.4 257 277 39.7 64.9 245 329 4,600 6,435 7,140

311 2,313 69.1 2,384 1,795 7,480 2,012 2,891 20.7 289 311 44.4 65.1 274 369 5,300 7,575 8,365

345 2,568 76.7 2,646 1,993 8,305 2,234 3,210 22.9 320 345 49.1 65.4 302 408 5,600

360A 2,678 80.0 2,760

450A 3,348 100.0 3,450

563A 4,251 127.0 4,380

675A 5,055 151.0 5,210

2,078 2,598 3,299 3,923 8,660 10,825 13,745 16,345 2,350 3,348 23.9 22.3 360 398 58.9 56.8 470 569 6,900 2,913 4,185 29.9 27.9 450 497 68.0 61.5 551 666 8,700 3,698 5,314 38.0 35.4 563 622 89.3 59.5 663 801 4,398 6,319 45.1 42.1 675 746 104.7 60.4 788 951

9,300 10,400

3,510 3,870

8,110 10,615 13,290 14,825 16,970 8,995 11,495 14,255 15,975 18,325

4F - 45 Boiler Models Gross Output MBH BHP Lbs. Stm/Hr


Net Rating - Steam MBH Sq. Ft. Net Rating - Water MBH Firing Rate - Gas MBH Firing Rate - Light Oil GPH Heavy Oil GPH Heating Surface Sq. Ft. Fireside Waterside Furnace Volume Cu. Ft. Heat Release MBH/Cu. Ft. Water Content Gal. Steam Water Approx. Dry Weight Lbs. Approx. Full Weight Lbs. Steam Water

360A-3 2,953 88.2 3,044 2,292 9,550 2,569 3,691 26.4 24.6 397 429 58.9 62.7 421 519 6,900 10,405 11,225

450-A 3,445 102.9 3,550 2,673 11,140 2,997 4,306 30.8 28.7 463 500 68.0 63.3 492 676 8,800 12,900 14,430

563A-3 4,188 125.1 4,316 3,250 13,540 3,644 5,235 37.4 34.9 563 608 89.3 58.6 602 740 9,300 14,315 15,465

675A-3 4,924 147.1 5,075 3,821 15,920 4,284 6,155 44.0 41.0 662 715 104.7 58.8 712 875
12,400

827 6,126 183.0 6,315 4,754 19,810 5,330 7,658 54.7 51.0 827 893 115.6 66.2 761 1,003 13,200 18,970 20,325

993 7,388 220.7 7,617 5,733 23,890 6,428 9,235 66.0 61.6 993 1,072 139.2 66.3 925 1,220 14,800 22,500 24,950

1157 8,606 257.1 8,872 6,885 28,690 7,487 10,758 76.8 71.7 1,157 1,250 160.7 66.9 1,050 1,330 18,300 27,040 28,675

1323 9,842 294.0 10,146 7,873 32,805 8,563 12,303 87.9 82.0 1,323 1,429 186.5 66.0 1,227 1,554 19,200 29,415 32,140

1654 12,302 367.5 12,682 9,546 39,775 10,703 15,378 110.0 102.7 1,654 1,786 234.0 65.7 1,443 1,826 23,000 35,010 38,200

1985 14,766 441.1 15,223 11,458 47,740 12,846 18,458 132.0 123.2 1,985 2,143 301.6 61.2 1,720 2,147 28,000 42,320 45,870

2315 17,220 514.4 17,753 13,363 55,680 14,981 21,525 154.0 143.7 2,315 2,500 348.6 61.7 1,979 2,473 34,500 50,970 55,085

16,930 18,290

Ratings based on 4.5 square feet of heating surface per boiler horsepower

9

Series 4F Standard Equipment


Boiler:
The boilers are a three pass design constructed and stamped in accordance with ASME Section IV of the ASME Code for 1 psig steam or 0 psig water on any size boiler or 60 psig water on sizes 4FW63 through 4FW993. They are the sealed forced draft firing design with skid base and floor insulation. The flue outlet is a top outlet on sizes F6 through F and a rear outlet on sizes F0 and larger. Optional outlets are available on all sizes. The boiler comes complete with a gas tight front flue cleanout door, rear observation port on sizes F6 through F, or rear access door and observation port on sizes F0 and larger and lifting lugs on sizes F17 and larger. Optional access doors and lifting lugs are available for all sizes. 4F675), 6 steam pressure gauge (on models 4F827 and larger), ASME side outlet safety valve(s) and gauge glass set.

Water Trim:

Jacket:

The following trims are shop mounted and wired: probe type LWCO (on 30 psig models 4FW63 through 4FW675) or MM63M manual reset LWCO with quick opening blowoff valve (on 30 psig models 4FW827 and larger) or probe type LWCO (on 60 psi models 4FW63 through 4FW675) or MM150M manual reset LWCO with quick opening blowoff valve (on all 60 psi boilers on models 4FW827 and larger) or L4006A operating aquastat, L006E manual reset high limit aquastat and appropriate firing rate control when required. The following trims are shipped loose for field mounting: 3 theraltimeter (on models 4FW63 through 4FW675) or 5 thermometer and 6 pressure/altitude gauge (on models 4FW827 and larger) and loose ASME side outlet relief valve(s).

Rectangular type 1 fiberglass insulated jacket on sizes 4F63 through 4F345, 2 fiberglass insulated rectangular jacket on sizes 4F450 through 4F675 and 2 fiberglass wrap around jacket on sizes F87 and larger.

Steam Trim:

The following trim is shop mounted and wired: MM17 combination pump control and LWCO with alarm contacts and quick opening blowoff valves, probe type manual reset auxiliary LWCO, L404A operating pressuretrol, L0C manual reset high limit pressuretrol and appropriate firing rate control when required. The following trim is shipped loose for field mounting: 3 steam pressure gauge (on models 4FL63 through

Burner:

As selected for the fuel to be burned, mounted and wired. Refer to burner data sheets for details of burner equipment. Burners available for gas, No.  oil, No.  oil, No.  oil, No. 6 oil, combination gas/No.  oil, gas/No.  oil, gas/No.  oil, gas/No. 6 oil, combination gas/No.  oil, gas/No.  oil, gas/No.  oil, and gas/No. 6 oil.

Instantaneous hot Water heating Coils


Coil Number INA-210 INA-300 INA-360 INA-450 INA-600 INA-750 INA-900 INA-1125 INA-1350 INA-1500 *For Use in the Following Boiler Sizes Subject to Capacity Limitation of Boiler All sizes All except 4F-63 All sizes All except 4F-63 4F-154 and larger, also 4F-107 4F-154 and larger, also 4F-107 4F-92 and larger 4F-154 and larger 4F-277 and larger, also 4F-209 4F-345 and larger Rated Capacity Gallons Heated 40 to 140F Boiler Water Temp. 108F 180F 212F GPM GPH GPH 3.5 5.0 6.0 7.5 10.0 12.5 15.0 18.7 22.5 25.0 210 300 360 450 600 750 900 1,125 1,350 1,500 325 466 560 700 933 1,165 1,400 1,750 2,100 2,330

*Two coils of any size or combination of sizes may be installed in F-117 and larger 006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

0

Forced Draft Firebox Generator


Ratings and Data
4F - 50 Boiler Models Gross Output MBH BHP Lbs. Stm/Hr
Net Rating - Steam MBH Sq. Ft. Net Rating - Water MBH Firing Rate - Gas MBH Firing Rate - Light Oil GPH Heavy Oil GPH Heating Surface Sq. Ft. Fireside Waterside Furnace Volume Cu. Ft. Heat Release MBH/Cu. Ft. Water Content Gal. Steam Water Approx. Dry Weight Lbs. Approx. Full Weight Lbs. Steam Water 63 422 12.6 435 327 1,365 367 528 3.8 59 63 8.8 60.0 65 90 1,700 2,240 2,450 78 522 15.6 538 405 1,690 454 653 4.7 73 78 10.7 61.0 81 112 1,900 2,570 2,835 92 616 18.4 635 478 1,990 536 770 5.5 86 92 12.6 61.1 94 132 2,100 3,090 3,195 107 716 21.4 738 556 2,315 623 895 6.4 101 107 14.6 61.3
110 153 2,600

Series 4F-50
127 850 25.4 876 660 2,750 740 1,063 7.6 120 127 18.3 58.1 133 168 2,700 3,800 4,095 154 1,031 30.8 1,063 800 3,335 897 1,289 9.2 145 154 21.9 58.8 145 196 3,100 4,300 4,735 180 1,205 36.0 1,242 935 3,895 1,048 1,506 10.8 168 180 25.3 59.5 172 232 3,300 4,730 5,235 209 1,400 41.8 1,442 1,086 4,525 1,218 1,750 12.5 194 209 29.1 60.1 198 268 3,600 5,250 5,830 240 1,607 48.0 1,656 1,247 5,195 1,398 2,009 14.4 224 240 34.7 57.9 214 288 4,200 5,980 6,595

277 1,855 55.4 1,911 1,439 5,995 1,614 2,319 16.6 257 277 39.7 58.4 245 329 4,400 6,435 7,140

311 2,082 62.2 2,146 1,616 6,735 1,811 2,603 18.6 289 311 44.4 58.6 274 369 5,300 7,575 8,365

345 2,310 69.0 2,381 1,793 7,470 2,010 2,888 20.6 320 345 49.1 58.8 302 408 5,600

360A 2,410 72.0 2,484 1,870 7,790 2,097 3,013 21.5 20.1 360 398 58.9 51.2 470 569 6,700

450A 3,015 90.0 3,108

563A 3,770 112.6 3,885

675A 4,520 135.0 4,660

2,340 2,926 3,508 9,750 12,190 14,615 2,623 3,769 27.0 25.2 450 497 68.0 55.4 537 666 8,700 3,280 4,713 33.6 31.4 563 622 89.3 52.8 683 801 3,932 5,650 40.4 37.7 675 746 104.7 53.9 788 951

9,300 10,400

3,510 3,870

8,110 10,615 13,290 14,825 16,970 8,995 11,495 14,255 15,975 18,325

4F - 50 Boiler Models Gross Output MBH BHP Lbs. Stm/Hr


Net Rating - Steam MBH Sq. Ft. Net Rating - Water MBH Firing Rate - Gas MBH Firing Rate - Light Oil GPH Heavy Oil GPH Heating Surface Sq. Ft. Fireside Waterside Furnace Volume Cu. Ft. Heat Release MBH/Cu. Ft. Water Content Gal. Steam Water Approx. Dry Weight Lbs. Approx. Full Weight Lbs. Steam Water

360A-3 2,658 79.4 2,739 2,063 8,596 2,312 3,323 23.7 22.2 397 429 58.9 56.4 421 519 6,900 10,450 11,225

450-A 3,100 92.6 3,195 2,406 10,025 2,697 3,875 27.7 25.8 463 500 68.0 57.0 492 676 8,800 12,900 14,430

563A-3 3,769 112.6 3,885 2,925 12,188 3,279 4,711 33.7 31.4 563 608 89.3 52.8 602 740 11,000 14,315 15,465

675A-3 4,432 132.4 4,568 3,439 14,329 3,856 5,540 39.6 36.9 662 715 104.7 52.9 712 875 12,400 16,930 18,290

827 5,537 165.0 5,706 4,299 17,910 4,817 6,921 49.9 46.6 827 893 115.6 59.9 761 1,003 14,800 18,970 20,325

993 6,648 199.0 6,852 5,161 21,505 5,784 8,310 60.0 56.0 993 1,072 139.2 59.7 925 1,220 18,300 22,500 24,950

1157 7,746 231.0 7,983 6,014 25,060 6,739 9,683 70.0 65.3 1,157 1,250 160.7 60.3 1,050 1,330 19,200 27,040 29,375

1323 8,857 265.0 9,129 6,877 28,655 7,706 11,071 80.0 74.7 1,323 1,429 186.5 59.4 1,227 1,554 19,800 29,415 32,140

1654 11,074 331.0 11,413 8,598 35,825 9,634 13,843 99.0 92.4 1,654 1,786 234.0 59.2 1,443 1,826 23,000 35,010 38,200

1985 13,290 397.0 13,697 10,318 42,995 11,562 16,613 119.0 110.7 1,985 2,143 301.6 55.1 1,720 2,147 28,000 42,320 45,870

2315 15,499 463.00 15,974 12,033 50,140 13,484 19,374 139.0 129.3 2,315 2,500 348.6 55.6 1,979 2,473 34,500 50,970 55,085

2645 17,708 529.0 18,252 13,748 57,285 15,406 22,135 158.0 148.0 2,645 2,857 383.8 63.5 2,173 2,718 38,200 56,290 60,820

3075 20,587 615.0 21,217 15,976 66,525 17,911 25,734 184.0 172.0 3,075 3,321 505.6 50.9 2,814 3,665 49,000 72,430 79,510

Ratings based on 5 square feet of heating surface per boiler horsepower

1

Series 4F Standard Equipment


Boiler:
The boilers are a three pass design constructed and stamped in accordance with ASME Section IV of the ASME Code for 1 psig steam or 0 psig water on any size boiler or 60 psig water on sizes 4FW63 through 4FW993. They are the sealed forced draft firing design with skid base and floor insulation. The flue outlet is a top outlet on sizes F6 through F and a rear outlet on sizes F0 and larger. Optional outlets are available on all sizes. The boiler comes complete with a gas tight front flue cleanout door, rear observation port on sizes F6 through F, or rear access door and observation port on sizes F0 and larger and lifting lugs on sizes F17 and larger. Optional access doors and lifting lugs are available for all sizes. 3 steam pressure gauge (on models 4FL63 through 4F675), 6 steam pressure gauge (on models 4F827 and larger), ASME side outlet safety valve(s) and gauge glass set.

Water Trim:

Jacket:

The following trims are shop mounted and wired: probe type LWCO (on 30 psig models 4FW63 through 4FW675) or MM63M manual reset LWCO with quick opening blowoff valve (on 30 psig models 4FW827 and larger) or probe type LWCO (on 60 psi models 4FW63 through 4FW675) or MM150M manual reset LWCO with quick opening blowoff valve (on all 60 psi boilers on models 4FW827 and larger) or L4006A operating aquastat, L006E manual reset high limit aquastat and appropriate firing rate control when required. The following trims are shipped loose for field mounting: 3 theraltimeter (on models 4FW63 through 4FW675) or 5 thermometer and 6 pressure/altitude gauge (on models 4FW827 and larger) and loose ASME side outlet relief valve(s).

Rectangular type 1 fiberglass insulated jacket on sizes 4F63 through 4F345, 2 fiberglass insulated rectangular jacket on sizes 4F450 through 4F675 and 2 fiberglass wrap around jacket on sizes F87 and larger.

Steam Trim:

The following trim is shop mounted and wired: MM17 combination pump control and LWCO with alarm contacts and quick opening blowoff valves, probe type manual reset auxiliary LWCO, L404A operating pressuretrol, L0C manual reset high limit pressuretrol and appropriate firing rate control when required. The following trim is shipped loose for field mounting:

Burner:

As selected for the fuel to be burned, mounted and wired. Refer to burner data sheets for details of burner equipment. Burners available for gas, No.  oil, No.  oil, No.  oil, No. 6 oil, combination gas/No.  oil, gas/No.  oil, gas/No.  oil, gas/No. 6 oil, combination gas/No.  oil, gas/No.  oil, gas/No.  oil, and gas/No. 6 oil.

Instantaneous hot Water heating Coils


Coil Number INA-210 INA-300 INA-360 INA-450 INA-600 INA-750 INA-900 INA-1125 INA-1350 INA-1500 *For Use in the Following Boiler Sizes Subject to Capacity Limitation of Boiler All sizes All except 4F-63 All sizes All except 4F-63 4F-154 and larger, also 4F-107 4F-154 and larger, also 4F-107 4F-92 and larger 4F-154 and larger 4F-277 and larger, also 4F-209 4F-345 and larger Rated Capacity Gallons Heated 40 to 140F Boiler Water Temp. 108F 180F 212F GPM GPH GPH 3.5 5.0 6.0 7.5 10.0 12.5 15.0 18.7 22.5 25.0 210 300 360 450 600 750 900 1,125 1,350 1,500 325 466 560 700 933 1,165 1,400 1,750 2,100 2,330

*Two coils of any size or combination of sizes may be installed in F-117 and larger

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com



Series 4F Forced Draft Firetube Boiler


Ohio Special
Series 4F Ohio Special Boiler Features:
Three pass full wetback, packaged firetube type, constructed in accordance with requirements of the ASME Boiler and Pressure Vessel Code, Section IV for 1-psi steam. All units are registered with the National Board.

Sealed forced draft firing design. Boiler tubes are expanded and flared. Separate second and third pass rear tube sheets allow safe expansion and contraction.

Waterback rear turnaround promotes rapid internal circulation and reduces gas temperatures at entrance to second pass, reducing tube and stress. Easy opening, insulated front flue doors with bolted closure provide full access to all tubes. A 16-inch diameter bolted rear access door with observation port provides access to the boiler furnace. Handhole washouts are provided for easy inspection and cleaning of waterside surfaces. All steam boilers provided with a dry pan to ensure dry steam. The round horizontal smoke outlet is standard. Vertical smokebox outlet and quadrant dampers are optional. All boilers are provided with an enameled steel jacket over 2 inches of fiberglass insulation and lifting lugs. The boiler is mounted on a heavy-duty steel base with extended skid and burner platform for protection of the burner during shipment and rigging.


Standard Trim and Controls


17 combination pump control LWCO with alarm contacts quick opening blowoff valves Gauge glass set

Steam pressure gauge 3 L0 operating pressuretrol L0C manual reset high limit pressuretrol and appropriate firing rate control when required. Manual reset probe auxiliary LWCO.

Dimensions (in Inches)


4F360-OS Boiler Model
A - Boiler Width B - Boiler Length C - Boiler Height D - Base Width E - Base Length F - Base Extension G - Front Smoke Box Height H - Front Smoke Box Depth J - Supply Location K - Supply Size - Flanged L - Return Size - Threaded M - Return Location N - Smoke Box Depth - Rear Vent P - Vent Collar Diameter Q - Rear Vent Collar Height R - Smoke Box Depth - Top Vent T - Top Vent Collar Height U - Tube Pull Space V - Supply Fitting Height W - Normal Water Line Height 52-1/4 80-3/4 82-3/8 53-1/8 107-1/2 26-3/4 36-3/4 6-1/2 26 8 4 7-3/8 8 14 58-3/4 16 66-1/4 81 3-1/2 69-1/4

Ratings and Data


4F360-OS Boiler Model Gross Output MBH BHP Lb. Stm./Hr. MBH Sq. Ft.
MBH Gas - MBH Oil - GPH Light Oil (140,000 BTU/Gal.) Heavy Oil (150,000 BTU/Gal.) 4F360-OS 3,015 90.1 3,108 2,340 9,750 2,623

Net Rating - Steam


Net Rating - Water Firing Rate

3,769 26.9 25.1 358 396 58.9 64 470 569 6,710 10,615 11,495

Heating Surface - Sq. Ft. Furnace Volume Heat Release Water Content - Gal. Approx. Dry Weight - Lbs. Approx. Full Weight - Lbs.

Fireside Waterside Cu. Ft. MBH/Cu. Ft. Steam Flooded Steam Flooded



006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

Natural Draft Firebox Boiler

Series 4N



Series 4N Natural Draft Firebox Boiler


Ratings for Oil, Gas or Stoker Firing
4N Boiler Models Gross Output MBH BHP Lbs.Stm./Hr. MBH Sq. Ft. MBH 63 245 7.3 253 190 790 213 306 2.2 25 45 47 8.8 34.8 67 92 1,500 2,055 2,265 78 299 8.9 308 232 970 260 374 2.7 31 55 57 10.7 35.0 83 114 1,700 2,390 2,650 92 348 10.4 359 270 1,125 303 435 3.1 36 64 67 12.6 34.5 96 134 1,900 2,700 3,020 107 403 12.0 415 313 1,305 351 504 3.6 41 74 77 14.6 34.5 113 156 2,200 3,140 3,500 127 522 15.6 538 405 1,690 454 653 4.7 54 96 100 18.3 35.7 133 168 2,500 3,605 3,895 154 626 18.7 645 486 2,025 545 783 5.6 64 115 120 21.9 35.8 149 200 2,800 4,040 4,465 180 724 21.6 746 562 2,340 630 905 6.5 74 133 139 25.3 35.8 171 231 3,100 4,525 5,025 209 870 26.0 897 675 2,815 757 1,088 7.8 89 153 160 29.1 37.4 197 267 3,400 5,040 5,620 240 996 29.8 1,027 773 3,220 867 1,245 8.9 102 183 193 34.7 35.9 209 283 3,900 5,635 6,250 277 1,142 34.1 1,177 887 3,695 994 1,428 10.2 117 210 221 39.7 36.0 239 323 4,300 6,285 6,985 311 1,278 38.2 1,317 992 4,235 1,112 1,598 11.4 131 235 247 44.4 36.0 267 362 4,900 7,120 7,910 345 1,414 42.2 1,457 1,098 4,570 1,230 1,768 12.6 145 260 274 49.1 36.0 295 401 5,200 7,650 8,535 397 21,60 65 2,226 1,667 6,990 1,878 2,700 19.3 18.0 222 397 429 58.9 45.8 421 520 6,500 10,005 10,830

Net Rating Steam Net Rating Water

Firing Rate - Gas MBH Light Oil (140,000 BTU/Gal.) Heavy Oil (150,000 BTU/Gal.) Coal (Stoker) Heating Surface Lbs./Hr. Sq. Ft. Fireside Waterside Cu. Ft. * MBH/Cu. Ft.

Furnace Volume Heat Release

Water Content Gals. Steam Water Approx. Dry Weight Lbs. Lbs. Approx. Weight FullSteam Water

4N Boiler Models Gross Output MBH BHP Lbs.Stm./Hr. MBH Sq. Ft. MBH

463 2,519 75 2,596 1,956 8,150 2,190 3,149 22.5 21.0 258 463 500 68.0 46.3 492 607 8,000 12,100 13,055

563 3,063 92 3,156 2,378 9,910 2,663 3,829 27.3 25.5 314 563 608 89.3 42.9 602 740 8,500 13,515 14,665

662 3,601 108 3,712 2,796 11,650 3,131 4,501 32.1 30.0 369 662 715 104.7 43.0 712 875 10,100 16,030 17,390

827 4,499 134 4,636 3,493 14,555 3,912 5,624 40.2 37.5 461 827 893 115.6 48.7 761 1,003 12,300 18,630 20,645

993 5,402 161 5,567 4,194 17,475 4,697 6,753 48.2 45.0 554 993 1,072 139.2 48.5 925 1,220 13,300 21,005 23,455

1157 6,294 188 6,484 4,887 20,360 5,473 7,868 56.2 52.5 646 1,157 1,250 160.7 49.0 1,050 1,330 16,600 25,340 27,675

1323 7,197 215 7,417 5,588 23,280 6,258 8,996 64.3 60.0 738 1,323 1,429 186.5 48.2 1,227 1,554 18,600 28,815 31,540

1654 8,998 269 9,273 6,986 29,110 7,824 11,248 80.3 75.0 923 1,654 1,786 234.0 48.1 1,443 1,826 21,700 33,710 36,900

1985 10,798 323 11,129 8,384 34,930 9,390 13,498 96.4 90.0 1,108 1,985 2,143 301.6 44.8 1,720 2,147 26,500 40,815 44,370

2315 12,594 376 12,979 9,778 40,740 10,951 15,743 112.5 104.9 1,292 2,315 2,500 348.6 45.2 1,979 2,473 32,800 49,270 53,385

2645 14,389 430 14,829 11,172 46,550 12,512 17,986 128.5 120.0 1,476 2,645 2,857 383.8 46.9 2,173 2,718 37,500 55,590 60,120

3075 16,738 500 17,250 12,989 54,120 14,554 20,923 149.5 139.5 1,717 3,075 3,321 505.6 41.4 2,814 3,665 48,200 71,630 78,710

Net Rating Steam Net Rating Water

Firing Rate - Gas MBH Light Oil (140,000 BTU/Gal.) Heavy Oil (150,000 BTU/Gal.) Coal (Stoker) Heating Surface Lbs./Hr. Sq. Ft. Fireside Waterside Cu. Ft. * MBH/Cu. Ft.

Furnace Volume Heat Release

Water Content Gals. Steam Water Approx. Dry Weight Lbs. Approx. Weight Full Lbs. Steam Water

All models have 3 inch diameter tubesexcept 3075 has 2-1/2 inch tubes * = deos not include base volume

6

Series 4N Models 63 - 662

Dimensions (Inches)
4N Boiler Models A - Boiler Width B - Boiler Length C - Boiler Height D - Base Width E - Base Length *F - Base Height G - Front Smoke Box Height H - Front Smoke Box Depth J - Supply Location **K - Supply Size L - Return Size M - Return Location N - Smoke Box Depth - Top Rear P - Vent Collar Diameter Q - Rear Vent Collar Height R - Smoke Box Collar Width Top Vent S - Smoke Box Collar Depth Top Vent T - Top Vent Collar Height U - Tube Pull Space V - Supply Fitting Height W - Normal Water Line Height 63
30

78
37

92

107

127

154
51

180
59

209
68

240
55

277
63

311
70-1/2

345
78

397

463

563
56

662
56

30-1/4 30-1/4 30-1/4 30-1/4 35-7/8 35-7/8 35-7/8 35-7/8 44-5/8 44-5/8 44-5/8 44-5/8 52-1/4 52-1/4 43-1/2 50-1/2 42-1/2

76-3/4 89-1/4 100-3/8 118-1/4 82 54 82 54

52-1/8 52-1/8 52-1/8 52-1/8 60-1/2 60-1/2 60-1/2 60-1/2 67-1/2 67-1/2 67-1/2 67-1/2 79-1/4 79-1/4 29-3/4 29-3/4 29-3/4 29-3/4 35-1/8 35-1/8 35-1/8 35-1/8 43-7/8 43-7/8 43-7/8 43-7/8 50-1/8 50-1/8 30-1/2 37-1/2 15 15 44 15 51 15 43 18 51-1/2 59-1/2 68-1/2 55-1/2 63-1/2 18 18 18 18 18 71 18

78-1/2 78-1/8 90-5/8 101-3/4 119-5/8 18 18 18 18 18

22-3/4 22-3/4 22-3/4 22-3/4 24-7/8 24-7/8 24-7/8 24-7/8 30-5/8 30-5/8 30-5/8 30-5/8 33-5/8 33-5/8 36-3/4 36-3/4 6-1/2 12 4 3 3-1/2 6-1/2 12 4 3 3-1/2 6-1/2 12 4 3 3-1/2 6-1/2 12 4 3 3-1/2 7-1/2 15 6 4 4 7-1/2 15 6 4 4 7-1/2 15 6 4 4 7-1/2 15 6 4 4 8-1/2 18 6 4 4 8-1/2 18 8 4 4 8-1/2 18 8 4 4 8-1/4 18 8 4 4 8-1/4 26 8 4 4-3/8 16 16 20 8-1/4 26 10 4 4-3/8 16 16 24 9-3/4 26 10 4 4-3/8 16 16 26 9-3/4 26 10 4 4-3/8 16 16 28

8 8 8 8 9 9 9 9 10 10 10 10 16-1/2 16-1/2 16-1/2 16-1/2 20-1/2 20-1/2 20-1/2 20-1/2 22-1/2 22-1/2 22-1/2 22-1/2 14 14 14 14 18 40 18 40 18 40 18 40 20 46 57 57 3-3/8 55 20 46 57 65 3-3/8 55 20 46 57 72-1/2 3-3/8 55 20 46 57 80 3-3/8 55

33-7/8 33-7/8 33-7/8 33-7/8

51-1/2 51-1/2 52-3/8 52-3/8 35-1/4 35-1/4 42-1/2 42-1/2 10 64 81 3-1/2 13 64 94 3-1/2 12 13

41-7/8 41-7/8 41-7/8 41-7/8 49-1/8 49-1/8 49-1/8 49-1/8 32 1-5/8 39 1-5/8 45-1/2 52-1/2 44-1/2 1-5/8 1-5/8 3-3/8 53 3-3/8 61 3-3/8 70 3-3/8

66-7/8 66-7/8 105 3-5/8 69 23 3-5/8 69

40-3/4 40-3/4 40-3/4 40-3/4 48-1/2 48-1/2 48-1/2 48-1/2

66-3/16 66-3/16

*Oil, Gas, Stoker Only - See note below rating table for hand-fired boilers. **4 is IPS female thread, 6 and larger are flanged Specifications, dimensions data subject to change without notice.

7

TheComplete Boiler Room Supplier Complete Boiler Room Supplier The Series 4N Models 827 - 3075

Dimensions (Inches)
4N Boiler Models A - Boiler Width B - Boiler Length *C - Boiler Height D - Base Width E - Base Length F - Base Height G - Front Smoke Box Door Height H - Front Smoke Box Depth J - Supply Location **K - Supply Size **L - Return Size - Steam **L - Return Size - Water M - Return Location N - Smoke Box Depth Rear P - Rear Vent Collar Diameter Q - Rear Vent Collar Height R - Top Vent Collar Width S - Top Vent Collar Depth T - Top Vent Collar Height U - Tube Pull Space W - Normal Water Line Height 827
64 106-1/4 91 61-1/2 107-1/4 18 29-5/16 12-3/4 22 8 4 6 6 20-3/4 28 71-1/2 48 14 87-3/4 108 74

993
64 129 91 61-1/2 130 18 29-5/16 12-3/4 22 8 4 6 6 20-3/4 32 71-1/2 48 17 87-3/4 131 74

1157
70 116-1/2 102-1/2 67-1/2 117-1/2 18 35-7/16 13-3/4 22 8 4 6 6-7/8 22-3/4 32 81-1/2 51 16 99-1/4 118-1/2 85-1/2

1323
70 136 102-1/2 67-1/2 137 18 35-7/16 13-3/4 22 8 6 8 6-7/8 22-3/4 35 81-1/2 51 19 99-1/4 138 85-1/2

1654
76 130-1/2 118-1/8 73-1/2 131-1/2 18 40-3/8 14-3/4 22 10 6 8 6-7/8 22-3/4 38 94-5/8 55 16 113-7/8 132-1/2 100-1/4

1985
82 128 138-1/8 79-1/2 129 18 52-1/8 15-3/4 22 12 6 8 7-1/4 24-3/4 44 110-5/8 72 18 132-7/8 130 114-1/4

2315
82 148 138-1/8 79-1/2 149 18 52-1/8 15-3/4 22 12 6 8 7-1/4 24-3/4 44 110-5/8 72 18 132-7/8 150 114-1/4

2645
82 162 138-1/8 79-1/2 164 18 52-1/8 15-3/4 22 12 6 8 7-1/4 24-3/4 44 110-5/8 72 18 132-7/8 165 114-1/4

3075
96 163 148 93-1/2 164 18 65-7/8 16-1/2 68 12 6 8 7 26 46 119 84 22 142 165 122-1/2

*Oil, Gas, Stoker Only - See note below rating table for hand-fired boilers. **4 is IPS female thread, 6 and larger are flanged Specifications, dimensions data subject to change without notice.

8

Series 4N Ratings
Compact, efficient three-pass firebox design 1 psi steam, 0 psi water Ample firebox assures non-critical combustion,

Applications firing solid fuel, gas or oil

high efficiency

Ratings for hand Firing


4N Boiler Models Net Rating - Steam or Water Net Rating - Steam Net Rating - Water
Heating Surface - Sq. Ft. Grate Area Furnace Volume Heat Release Water Content - Gals. Approx. Dry Weight - Lbs. Approx. Full Weight - Lbs. Steam Water 63 78
192 800 1,280 55 57 5.1 10.7 40.1 83 114 2,200 2,900 3,160

92
225 935 1,500 64 67 6.1 12.6 39.2 96 134 2,500 3,310 3,630

107
259 1,080 1,725 74 77 7.2 14.6 39.2 113 156 2,900 3,860 4,220

127
337 1,405 2,245 96 100 7.2 18.3 40.5 133 168 3,200 4,325 4,615

154
404 1,685 2,695 115 120 8.8 21.9 41.0 149 200 3,700 4,920 5,905

180
468 1,950 3,120 133 139 10.3 25.3 41.1 171 231 4,100 5,555 6,055

209
538 2,240 3,590 153 160 12.0 29.1 42.9 197 267 4,600 6,240 6,820

240
649 2,700 4,330 183 193 12.6 34.7 41.2 209 283 5,150 6,895 7,510

277
744 3,100 4,960 210 221 12.6 39.7 41.3 239 323 5,550 7,545 8,245

311
831 3,460 5,540 235 247 13.4 44.4 41.0 267 362 6,250 8,460 9,250

345
922 3,840 6,150 260 274 14.5 49.1 41.0 295 401 6,650 9,100 9,985

MBH Sq. Ft. Sq. Ft.


Fireside Waterside Sq. Ft. Cu. Ft. MBH/Cu. Ft. Steam Water

158 660 1,055 45 47 4.0 8.8 39.9 67 92 1,900 2,455 2,665

4N Boiler Models Net Rating - Steam or Water Net Rating - Steam Net Rating - Water
Heating Surface - Sq. Ft. Grate Area Furnace Volume Heat Release Water Content - Gals. Approx. Dry Weight - Lbs. Approx. Full Weight - Lbs. Steam Water

397

463
1,724 7,185 11,500 463 500 18.1 68.0 53.0 492 607 9,800 13,910 14,865

563
2,188 9,115 14,595 563 608 20.5 89.3 49.1 602 740 10,550 15,565 16,715

662
2,572 10,715 17,155 662 715 22.5 104.7 49.2 712 875 12,350 18,280 19,640

827
3,214 13,390 21,435 827 893 25.6 115.6 55.6 761 1,003 14,850 21,190 23,200

993
3,859 16,080 25,740 993 1,072 28.4 139.2 55.5 925 1,220 16,150 23,845 26,295

1157
4,496 18,730 29,990 1,157 1,250 30.9 160.7 56.0 1,050 1,330 19,700 28,480 30,715

1323
5,141 21,420 34,290 1,323 1,429 33.2 186.5 55.1 1,227 1,554 21,900 32,132 34,860

1654
6,427 26,780 42,870 1,654 1,786 37.4 234.0 55.0 1,443 1,826 25,450 37,450 40,640

1985
7,713 32,135 51,445 1,985 2,143 41.2 301.6 51.2 1,720 2,147 30,600 44,935 48,490

2315
8,996 37,485 60,005 2,315 2,500 44.7 348.6 51.6 1,979 2,473 37,250 53,740 57,855

2645
10,278 42,825 68,555 2,645 2,857 48.0 383.8 53.6 2,173 2,718 42,300 60,400 64,920

MBH Sq. Ft. Sq. Ft.


Fireside Waterside Sq. Ft. Cu. Ft. MBH/Cu. Ft. Steam Water

1,408 5,865 9,391 397 429 16.4 58.9 52.3 421 520 8,150 11,645 12,470

Grates for hand firing are not supplied by Burnham Commercial Select boiler on net rating to match building heat loss or installed radiation. See additional note regarding heat value of coal on back page

9

Series 4NTheBiomass/Wood RatingsSupplier Complete Boiler Room


Model 4NP-68
Gross Ratings Boiler Model 4NP625-68 4NP925-68 4NP1250-68 4NP1538-68 4NP1850-68 4NP2153-68 4NP2500-68 4NP3075-68 4NP3690-68 4NP4305-68 MBH 3,077 4,554 6,153 7,571 9,107 10,599 12,307 15,138 18,165 21,193 HP 92 136 184 226 272 317 368 452 543 633 Steam Lbs./Hr. 3,171 4,693 6,342 7,803 9,386 10,923 12,684 15,601 18,721 21,842 Firing Rate Lbs./Hr. 653 967 1,306 1,607 1,934 2,250 2,613 3,214 3,857 4,499 Fireside Heating Surface Sq. Ft. 625 925 1,250 1,538 1,850 2,153 2,500 3,075 3,690 4,305 Furnace Volume Cu. Ft. 148.5 186.6 238.0 315.7 407.7 471.9 521.3 500.4 574.1 716.2 Water Content-Gallons Water 941 1,195 1,486 1,789 2,118 2,609 2,820 3,406 3,842 4,465 Steam 764 1,006 1,888 1,450 1,681 2,056 2,209 2,586 2,901 3,381 Dry Weight Lbs. 16,211 19,675 24,562 27,390 32,595 39,030 40,190 46,370 55,000 61,996

Model 4NL/W-68
Gross Ratings Boiler Model 4NL/W63-68 4NL/W78-68 4NL/W92-68 4NL/W107-68 4NL/W127-68 4NL/W154-68 4NL/W180-68 4NL/W209-68 4NL/W240-68 4NL/W277-68 4NL/W311-68 4NL/W345-68 4NL/W397-68 4NL/W463-68 4NL/W563-68 4NL/W662-68 4NL/W827-68 4NL/W993-68 4NL/W1157-68 4NL/W1323-68 4NL/W1654-68 4NL/W1985-68 4NL/W2315-68 4NL/W2645-68 4NL/W3075-68 MBH 222 271 315 364 473 566 655 753 901 1,034 1,157 1,280 1,954 2,279 2,772 3,259 4,071 4,888 5,696 6,513 8,142 9,772 11,396 13,021 10,215 HP 6.6 8.1 9.4 10.9 14.1 16.9 19.6 22.5 26.9 30.9 34.6 38.2 58.4 68.1 82.8 97.4 121.6 146.0 170.1 194.6 243.2 291.9 340.4 389.0 305.1 Steam Lbs./Hr. 228 279 325 375 487 583 675 776 928 1,065 1,192 1,319 2,014 2,349 2,856 3,359 4,196 5,038 5,870 6,712 8,392 10,071 11,745 13,419 10,528 Firing Rate Lbs./Hr. 47 57 67 77 100 120 139 160 191 219 246 272 415 484 588 692 864 1,038 1,209 1,383 1,729 2,075 2,420 2,764 2,169 Fireside Heating Surface Sq. Ft. 47 55 64 74 96 115 133 153 183 210 235 260 397 463 563 662 827 993 1,157 1,323 1,654 1,985 2,315 2,645 2,075 Furnace Volume Cu. Ft. 8.8 10.7 12.6 14.6 18.3 21.9 25.3 29.1 34.7 39.7 44.4 49.1 58.9 68.0 89.3 104.7 115.6 139.2 160.7 186.5 234.0 301.6 348.6 383.8 505.6 Water Content-Gallons Water 2,265 2,650 3,020 3,500 2,895 4,465 5,025 5,620 6,250 6,985 7,910 8,535 10,830 13,055 14,665 17,390 20,645 23,455 27,675 31,540 36,900 44,370 53,385 60,120 78,710 Steam 2,055 2,390 2,700 3,140 3,605 4,040 4,525 5,040 5,635 6,285 7,120 7,650 10,005 12,100 13,515 16,030 18,630 21,005 25,340 28,815 33,710 40,815 49,270 55,590 71,630

NOTES: 1. Boiler model suffix 68 indicates 6.8 SQ.FT.F.S.H.S./HP 2. Firing rate based on biomass/wood fuel at 6000 BTU/LB and 78.5% operating efficiency . Furnace volume is measured from the bottom of the boiler mudleg

0

Series 4N Natural Draft Firebox Boiler


hand Fired Boilers Rating Adjustment for heating Value of Coal
Hand fired ratings are based on coal having a heat value of 1,000 btu per pound. For coal of lesser heat value per pound, multiply the net load by the factor shown in the table before selecting boiler size:
Heat Value of Coal - BTU/Lb. 12,500 12,000 11,500 11,000 10,500 10,000 9,500 9,000 Factor 1.04 1.08 1.13 1.18 1.24 1.30 1.37 1.44

Jacket: Wrap-around type, with fiberglass insulationinstalled. Steam Trim: Steam pressure gauge (-1/ inch 6A through 66A; 6 inch 87 and larger), gauge glass set for mounting on boiler with 6A through A, cast iron water column with gauge glass set and tricocks 97A and larger, and ASME safety valve(s). Trim not installed. Water Trim: Theraltimeter (-1/ inch) 6A through 66A, pressure/altitude gauge (6 inch) and thermometer, (6 inch) 87 and larger, ASME relief vavle(s). Trim not installed.

Additional Equipment

Standard Equipment

Boiler: Three-pass boiler constructed and stamped in accordance with Section IV of the ASME Boiler and Pressure Vessel Code for 1 psi steam and 0 psi water with separate base, rear smoke outlet (top outlet available when specified), gas tight front flue cleanout door, rear observation port 6A through A, rear access door with observation port 97A and larger, lifting lugs 17A and larger.

Oil & Gas Fired Boilers - Burner opening in front head (base refractory or combustion equipment is not supplied by Burnham Commercial). Stoker Fired Boilers - Firedoor(s) in front head; hinged flue door, all sizes; ashpit door in base (Stoker not supplied by Burnham Commercial). Hand Fired Boilers - Same as stoker fired (Grate sets not supplied by Burnham Commercial).

Instantaneous hot Water heating Coils


Rated CapacityGallons Heated 40 to 140F Boiler Water Temp. Coil Number INA-210 INA-300 INA-360 INA-450 INA-600 INA-750 INA-900 INA-1125 INA-1350 INA-1500 *For Use in the Following Boiler Sizes Subject to Capacity Limitation of Boiler
All sizes All except 4N-63A All sizes All except 4N-63A 4N-154A and larger, also 4N-107A 4N-154A and larger, also 4N-107A 4N-92A and larger 4N-154A and larger 4N-277AS and larger, also 4N-209A 4N-345A and larger

108F GPM
3.5 5.0 6.0 7.5 10.0 12.5 15.0 18.7 22.5 25.0

180F GPH
210 300 360 450 600 750 900 1125 1350 1500

212F GPH
325 466 560 700 933 1165 1400 1750 2100 2330

*Two coils of any size or combination of sizes may be installed in N-117 and larger

1

Series 4N Natural Draft Firebox Boiler

Lancaster, PA 17601 Phone: 888-791-790 www.burnhamcommercial.com



Series 4NP Natural Draft Firebox Boiler

4NP Boiler Models A - Boiler Length B - Boiler Supply Height C - Base Length at Mudleg D - Boiler Width at Mudleg E - Firebox Width F - Firebox Length G - Firebox Height H - Supply Location J - Supply Nozzle Size (300lb. Flg.) K - Return Connection Location M - Return Connection Size N - Front Smokebox Depth P - Tube Removal Space Q - Rear Flue Outlet Diameter R - Base to Flue Centerline S - Normal Water Line AA - Width Over Columns BB - Front and Rear Column Location CC - Middle Column Location Approximate Dry Weight (Lbs.) Approximate Weight, Full (Lbs.)

625 11 9 1 6 8 11 0 6  1-1/ 1-1/ 10 117 7 67-/ 76-1/ 81 17 6 16,11 ,7

925 1 10 16 68  1  71 6 1-1/ 1-1/ 10 18  7-1/ 8-7/8 87 17  19,67 8,0

1250 16 11 1 7 60 19 6 7 6 1-1/ 1-1/ 1 1 9

1538 16 17 1 80 66 10  7 6 1-1/  1 1 

1850 169 1 1 86 7 10 66 77 8 1-1/  1 11  109-9/16 11-1/ 10 17  ,9 6,98

2153 177 11 11 9 78 18 66 79 8 1-1/ -1/ 1 19  11-9/16 1-1/16 111 17 61 9,00 6,16

2500 19 11 166 9 78 1 66 87 8 1-1/  1 1 8 11-9/16 1-1/16 111 17 69 0,190 8,91

3075 191 11 161 10 90 18  86 8 1-1/  16 17 8 107-7/16 1-/8 1 17 6 6,70 67,911

3690 1 11 18 10 90 171  98 10 1-1/  16 170 8 107-7/16 1-/8 1 17 78 ,000 79,16

4305  11 1 110 96 00  11 10 1-1/  16 199 1 107-7/16 1-/8 1 17 8 61,996 90,160

81-1/16 91-/8 9-/16 10-1/ 9 17  ,6 ,8 99 17  7,90 9,69

All specifications, dimensions and data subject to change without notice. Dimensions shown are measured in inches.



The Complete Boiler Room Supplier The Complete Boiler Room Supplier

Series 4NP

GROSS RATINGS

NET RATINGS

MAX. FIRING RATE - SINGLE FUEL #2 OIL GPH 0. . 60.6 7.8 91.0 106.1 11. 11.6 181.9 1. 7.9 6.1 7.8 91.0 11. 10. 11.6 181.9 1. 7.7 #6 OIL GPH 7.9 1.8 .8 69.7 8.7 97.6 111.6 19. 167. 19. .9 1.6 69.7 8.7 10. 119.9 19. 167. 19. 7.1 #LBS/ HR. COAL* 8* 9* 66* 80* 98* 118* 11* 1,60* 1,968* ,96* 8** 17** 6** 676** 8** 969** 1,17** 1,** 1,77** 191**

HEATING SURFACE SQ. FT.

BOILER MODEL NP6-6 NP9-6 NP10-6 NP18-6 NP180-6 NP1-6 NP00-6 NP07-6 NP690-6 NP0-6 NP6-0 NP9-0 NP10-0 NP18-0 NP180-0 NP1-0 NP00-0 NP07-0 NP690-0 NP0-0

MBH ,8 ,01 6,69 8,69 10,0 11,716 1,90 16,78 0,08 , ,18 6,19 8,69 10,0 1,86 1,9 16,78 0,08 , 8,

HP 100 10 00 0 00 0 00 00 600 700 1 18 0 00 70 0 00 600 700 80

LBS. STM./ HR. ,0 ,17 6,900 8,6 10,0 1,07 1,800 17,0 0,700 ,10 ,1 6,8 8,6 10,0 1,76 1,8 17,0 0,700 ,10 9,

STEAM MBH ,98 ,896 ,19 6,9 7,79 9,09 10,91 1,989 1,86 18,18 ,7 ,806 6,9 7,79 9,61 11,170 1,989 1,86 18,18 ,080

SQ. FT. STEAM 10,8 16, 1,66 7,08 ,71 7,88 ,96 ,11 6,9 7,767 1,9 0,0 7,08 ,71 0,00 6, ,11 6,9 7,767 9,001

GAS MBH ,18 6,76 8,69 10,61 1, 1,6 16,78 0,9 ,106 9,91 ,0 7,71 10,61 1, 1,8 17,99 0,9 ,106 9,91 ,68

FIRE SIDE 6 9 1,0 1,8 1,80 ,1 ,00 ,07 ,690 ,0 6 9 1,0 1,8 1,80 ,1 ,00 ,07 ,690 ,0

FURNACE VOLUME. CU. FT.

WATER CONTENT GALLONS (STEAM)

18. 186.6 8.0 1.7 07.7 71.9 1. 00. 7.0 716. 18. 186.6 8.0 1.7 07.7 71.9 1. 00. 7.0 716.

76 1,006 1,188 1,0 1,681 ,06 ,09 ,86 ,901 ,81 76 1,006 1,188 1.0 1,681 ,06 ,09 ,86 ,901 ,81

NOTES: 1. Boiler model suffix 62 indicates 6.15 sq. ft. F.S.H.S. /HP and 50 indicates 5 sq. ft. F.S.H.S./HP . Firing rate based on: Natural gas @ 1000 BTU/cu. ft. and 80% heat transfer efficiency #2 oil @ 138 MBH/gal. and 80% heat transfer efficiency #6 oil @ 150 MBH/gal. and 80% heat transfer efficiency * 100% coal input @ 13,000 BTU/pound and 78.5% heat transfer efficiency (6.15 rating) ** Coal input @ 1,000 BTU/pound limited to 70% of input in order to develop  sq. ft. rating. . Furnace volume is measured from the bottom of the boiler mud leg (no deduction for bridgewall) . Approximate dry weight includes H columns and base casing.

Lancaster, PA 17601 888-791-790 www.burnhamcommercial.com




Compact Package Boiler

C Series



C Series Compact Packaged Boiler


Americas Boiler Company
FRONT REAR

The Burnham Commercial C Series compact packaged boiler was designed using our 10+ years of boiler experience and is sold and serviced through the largest and most experienced network of sales representatives in the country. With a complete commercial product offering and unmatched sales and technical support, its no wonder why we are Americas Boiler Company!

Packaged Boilers That Can Actually Fit Through A Door!


The C Series Firetube boiler is fully packaged and designed to provide maximum cost and energy efficiency. The C Series boiler fits through any standard 36 x 80 doorway, eliminating the need for any costly building alterations or difficult site assemblies. This convenient size allows for easier and less expensive retrofit or upgrade of an existing boiler room. A forced-draft unit, the C Series avoids the expense of a tall stack and is much more economical to operate and install than atmospheric-fired boilers. The forced draft creates a more controlled combustion, and a more thorough mixture of fuel and air is acheived resulting in optimum efficiency. Other design features help maintain this durability and economy over the years. While the original efficiency of some other boilers can decrease when outer wrappers develop air leaks and tubes cannot be cleaned thoroughly, the C Series overcomes these problems. Built to ASME standards, its outer shell of heavy welded steel boilerplate

and extra heavy tube sheets assure the continued airtight conditions necessary for efficient combustion. Opening the front flue door allows convenient access to the firetubes. By brushing out all of the firetubes, the original efficiency of the boiler is restored in a matter of minutes. All tube ends are rolled in accordance with the ASME code and are inspected for hydraulic tightness by an independent insurance inspector, prior to shipping. These installation, operation and maintenance features add up to real savings for you. Factory testing assures you that the boiler will deliver clean, quiet and reliable heat from the day its installed.

6

Efficiencies and Features


C Series Anticipated Efficiencies
25% Boiler HP 20 30 40 50 60 70 80 90 100 10 psig 8. 8.7 8.9 8.1 8. 8. 8. 8.6 8.7 25% Boiler HP 20 30 40 50 60 70 80 90 100 10 psig 86.0 86.7 86.8 87. 87. 87. 87. 87.8 88.0 180F Water 88. 88.6 88.7 89.0 89. 89. 89. 89. 89.7 10 psig 86. 86.7 86.8 87.1 87. 87. 87. 87.8 88.0 180F Water 8. 8.7 8.8 86.0 86.1 86.1 86. 86. 86. 10 psig 8. 8.8 8.9 8.1 8. 8. 8. 8.6 8.8 50% 180F Water 87.9 88. 88. 88.6 88.9 88.9 88.9 89. 89.6 10 psig 86.0 86. 86. 86.8 87.1 87.1 87.1 87.6 87.9

NATURAL GAS
50% 180F Water 8. 8. 8. 8.7 8.9 8.8 8.9 86.1 86. 10 psig 8. 8. 8. 8.7 8.0 8.9 8.9 8. 8.6 75% 180F Water 87. 87.8 87.9 88. 88.6 88. 88. 89.0 89. 10 psig 8. 8.8 8.9 86. 86.7 86.6 86.7 87. 87.6 75% 180F Water 8.8 8.9 8.9 8.1 8. 8. 8. 8.7 86.0 10 psig 8.6 8.7 8.7 8.0 8. 8. 8. 8.8 8. 100% 180F Water 86.9 87. 87. 87.7 88.1 88.0 88.0 88.6 89.0 100% 180F Water 8.1 8.1 8.1 8. 8.8 8.7 8.7 8. 8.6

#2 OIL

C Series Features
Three-pass firetube type, constructed with heavy steel, in accordance with requirements of the ASME Code. All units are registered with the National Board. Water cooled sidewalls in the rear turnaround promote rapid internal circulation and reduce gas temperatures at the entrance to the second pass, reducing tube end stress. All tube ends are rolled and flared. Easy-opening insulated front and rear flue doors with light weight non-refractory closure provide full access to all tubes. No elaborate seals are used. The C Series oversized furnace easily accommodates any burner. Washouts are provided for easy inspection and cleaning of waterside surfaces. All steam boilers are provided with a dry pan to ensure dry steam. A feedwater diffuser is provided on steam boilers. All water boilers are equipped with a dip tube at supply outlet and diffuser at return inlet. The round vertical smoke outlet has room for an optional quadrant damper. All boilers are provided with lifting holes and
7

Boiler:

an enameled steel jacket installed over fiberglass insulation. The boiler is mounted on a heavy-duty structural steel base with extended skid and burner platform for protection of the burner during shipment and rigging.

Standard Trim and Controls:


Steam: 17 pump control/low water cut-off with alarm contactspiped with quick opening blowoff valve. Gauge glass set with hand-operated gauge and try cocks. Steam pressure gauge4 -inch dial. L404A operating pressuretrol, L404C manual reset high limit pressuretrol and appropriate firing rate control when required. Manual reset probe auxiliary low water cut-off. ASME side outlet safety valve(s).

Water: 63M manual reset low water cut-offpiped with quick opening blowoff valve. Combination pressure/temperature gauge3 inch dial. L4006A operating aquastat and L4006E manual reset high limit aquastat and appropriate firing rate control when required. ASME side outlet relief valve(s).

C-Series Ratings & Dimensions


C Series Ratings
BHP 20 30 40 50 60 70 80 90 100 A 0 0 -1/ -1/ -1/ -1/ -1/ -1/ -1/ B 66-/8 66-/8 7-7/8 7-/8 7-/8 78-1/ 78-1/ 78-1/ 78-1/ C 7-/8 8-/8 90-1/8 100-/8 11-1/8 11-/8 1-1/8 1-1/8 1-1/8 Gross Output MBH 670 1,00 1,9 1,67 ,009 ,009 ,678 ,01 ,8 Gross Output Lbs/Hr 690 1,0 1,80 1,7 ,070 ,1 ,760 ,10 ,0 Net Rating Water MBH 8 87 1,16 1, 1,77 ,08 ,9 ,60 ,911 Net Rating Steam MBH 0 780 1,00 1,99 1,9 1,819 ,079 ,9 ,99 Sq Ft Net Steam ,166 ,9 , ,1 6,97 7,80 8,66 9,76 10,89 Firing Rate MBH - Gas 816 1, 1,6 ,01 ,9 ,88 ,66 ,67 ,08 Firing Rate GPH #2 Oil .7 8. 11. 1. 17.1 19.9 .8 .6 8.

C A
OVERALL WIDTH OVER SKID

PLAN VIEW

B
MAX. HEIGHT

FRONT VIEW

SIDE VIEW

00 Burnham Commercial Lancaster, PA 1760 Phone: 888-791-790 www.burnhamcommercial.com 8

Component Summary Information


A boiler is not only a significant plant expenditure, but it is the most important element of any mechanical heating/process system. The continued reliability of the boiler is heavily dependent upon the quality and chemistry of the water within the system. Burnham Commercial features a complete line of boiler room accessory products designed to match the performance needs of your Burnham Commercial boiler. Proper use and installation of this equipment can significantly improve system efficiency and boiler longevity. Burnham Deaerator Systems are designed to protect your Burnham boiler and steam system from the corrosion caused by the presence of non-condensable gases. A solution of oxygen in water is very corrosive to metals widely used in stem systems. Use of deaerator systems pay for themselves in fewer downtime hours, less chemical additives and reduced maintenance to the entire steam system.

Burnham Water Softener Systems are designed to produce conditioned water to reduce the minerals which produce detrimental scale formation on the heat transfer surfaces in the boiler. Use of a water softener reduces the need for other chemical scale control additives.

Burnham Chemical Feed Systems enable treatment of boiler feedwater with chemicals that protect against boiler scaling and corrosion. Amount and type of chemical treatment will vary depending upon the individual application.

Burnham Boiler Feedwater Systems are designed to efficiently store and return hot condensate in combination with make-up water to automatically meet boiler water demands. Use of boiler feedwater systems can account for significant fuel savings and lower total chemical treatment costs.

Burnham Condensate Return Systems are complete systems designed to increase the energy/water saving circuit for steam heating or process systems and minimize difficulties from boiler encrustation by recycling previously-treated system water.

Burnham Blow Down Systems are designed to eliminate mineral build-up from dissolved solids that would cause scale and boiler corrosion. They are available in two basic types: Bottom Blow Down designed for forceful removal of bottom residue and Surface Blow Down/Heat Recovery which is an ongoing process that removes dissolved solids from the top level of water in the boiler while providing a heat recovery function as well.
9

Typical Steam System Layout

Condensate Return System Water Softener System Boiler Feedwater System

Surge System

Boiler

Surface Blow Down/Heat Recovery System Chemical Feed System Deaerator System Bottom Blow Down
0

Boiler Accessories

1

Chemical Feed System


Continuous Run & On-Off Boiler Feedwater Pump Applications
Equipment to dose chemicals to treat boiler

feedwater.

Introduces chemicals to the boiler or boiler

feedwater piping.

Vertical 0 gallon polyethylene tank on stand with

lid (other size tanks and tank materials available).

5/8 piston pump, adjustable from 0 to 6.2 gallons

per hour (GPH) (other size and capacity of piston and diaphragm pumps available). heads available as an option).

Piston pump to 1000 psig (various stainless steel Modular configuration to meet customer

requirements includes: tank with lid on stand, piston pump, factor suction piping and agitator Continuous Run only: control panel and make-up water meter.
Agitator: angle or clamp mounted, 1/ HP TENV,

Can be custom configured to meet customer

requirements.

11/1/60 volt motor standard (0 hertz and many other motor options available). panel-mounted timer.

More than one pump may be mounted under a

0 gallon tank.

Pump control via make-up water meter signal to Continuous Run - NEMA 1 control panel

1/ HP, totally enclosed non-ventilated (TENV),

11/1/60 volt motor standard (0 hertz and many other motor options available). safety relief valve.

includes: mixer and pump switches, motor relays, fuses, terminal strip and timer. as options.

Factory suction piping includes: strainer and

On-Off - Control panel and water meter available



(Continuous Run & On-off Boiler Feedwater Pump Applications)

Chemical Feed System

Specifications
Dimensions Capacity in Gallons 30 55 100 150 200 275 360 500 Wall 1/8 1/8 1/4 1/4 1/4 1/4 1/4 5/16 A 18 22 28 31 36 42 48 54 B 30 34 42 47 48 48 48 60 C 12 17 18 18 20 20 20 20 D 49 60 70 75 77 77 77 89 Part Number 103 305 310 315 320 327 336 350 Tank and Lid only 030 050 0100 0150 0200 0275 0360 0500

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com



For applications requiring bulk feeding of chemicals to a pressure system

Bypass and Shot Feed Systems

Bypass Chemical Feeders


Bypass chemical feeders include: tank, gauge

Shot Feeders

Shot feeders include: tank, sample valve and

glass, control and sample valves and funnel.

funnel.

Used in applications where a continuous supply

of chemical is needed in a closed loop or low makeup system. manually with the flow regulator.

Used to add a slug of chemicals into a low

makeup or closed loop systems.

Flow adjustments of chemicals are made

Shot feeders are constructed of steel and have

a rated working pressure of 1 psig.



Bypass and Shot Feed Systems


Bypass Feeder
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description Tank Funnel Petcocks 1 Pipe Nipple 1 Valve Gauge Valve Sight Glass Glass Guards 1 x 3/8 Reducer Bushing 38 Pipe Nipple 38 Union Flow Control Valve 3/8 valve 1/2 Coupling 1 Coupling Qty. 1 1 2 2 2 2 1 2 1 3 1 1 1 3 2 Dimensions in Inches Tank Size (gallons) 1 1-1/2 2 2-1/2 5 10 18 25 A (Dia.) 6 6 8 8 10 10 14 18 B (Lht.) 10 12 10 12 15 29 32 28

NOTE:  gallon and larger feeders have 1" legs. All dimensions are approximate

3/4 Gallon
Item 1 2 3 4 5 6 7 8 Description Tank Funnel 1/2 Pipe Nipple 1 x 1/2 Reducer Bushing Petcocks 1/2 Valve 1/2 Tee 1/2 Coupling Qty. 1 1 4 1 2 2 1 4

1 - 25 Gallon
Dimensions in Inches Tank Size (gallons) 1 1-1/2 2 2-1/2 5 10 18 25 A (Dia.) 6 6 8 8 10 10 14 18 B (Lht.) 10 12 10 12 15 29 32 28 006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com Item 1 2 3 4 5 6 7 Description Tank Funnel 1 Pipe Nipple Petcocks 1 Valve 1/2 Coupling 1 Coupling Qty. 1 1 3 2 2 3 2

NOTE: 1. All dimensions are approximate . All dimensions are in inches



Boiler Feedwater Systems


Boiler Feedwater System Features
Complete system including: vessel, pump(s),

stand, trim, and control panel

BhFS

Acts as a reservoir for condensate return,

make-up water, and boiler feedwater

Horizontal, stand-mounted, atmospheric

configuration. Vessel unbolts from stand for ease of replacement and installations

Dished head, factory pressure tested, non-code

stamped vesselstandard. ASME, Section VIII Code stamped vessels, corrosion resistant vessels available

Model range:  gallon through 1,8 gallon

BhTS

Water storage to full overflow: 15 minutes Factory piped pump re-circulation Oversize pump suction lines Additional opening for future applications Auxiliary relief vent(s) Can be custom configured to meet

customer requirements

Factory insulation and jacketing available Option to pre-heat boiler feedwater


6

Condensate Return System


Condensate Return System Features
Many motor and voltage options

available.

options available.

Many trim, electrical and control panel

requirements includes: tank, pump(s), float control/alternator, control panel and trim options.

Modular configuration to meet customer

Pump options:

- 70 RPM - 1/ HP/1. GPM at 1 0 psig through  HP/7 GPM at 0 psig 1 - 0 RPM - 1/ HP/1. GPM at  0 psig through 10 HP/10 GPM at 60 psig 1

Inexpensive/efficient mechanism for the capture and return of condensed steam.

Units may be converted to act as a small boiler feedwater units.

NO OPTION/QUICK SHIP units available (15 to 21 gallon cast iron tank, 10 and 16 gallon steel tank,

simplex or duplex, single phase with float switch, NO ALTERNATOR; 6 gallon cast iron

Available in either rectangular steel tank (16-0 gallon) or rectangular cast iron tank (1-110 gallon).
7

Blowdown heat Recovery System


Flash Economizer
Reduces dissolved solids from the top level of

water in the boiler.

Recovers heat from surface blowdown to heat

boiler feed or make-up water. separator and coil.

ASME Section VIII code-stamped flash Separator is sized to accommodate a given

percent surface blowdown/flow rate from boiler operating pressure to a given vent psig. at between 8 and 18 psig pressure drop.

Coil is sized to accommodate make-up flow rate Model Range: HR-9 ( GPM blowdown/9

GPM make-up) through HR-010 (0 GPM blowdown/10 GPM make-up). flash separator mounted above and flanged to a stainless steel or copper coil on stainless steel stand with trap, ball valve, gauge glass, safety valve,  thermometers and factory piping.

Complete system configured to include:

Openings to facilitate cleaning and

inspection standard.

Stainless steel striking plate standard. Flash separator flanged to coil section for ease or

Options include multiple boiler manifold and

mounting of conductivity controller.

removal for cleaning.

8

Blowdown heat Recovery System


(Flash Economizer)

Specifications
Model HR-39 HR-315 HR-612 HR-630 HR-1020 HR-1050 HR-2040 HR-20100 HR-3060 HR-30150 Blowdown Capacity GPM 3 3 6 6 10 10 20 20 30 30 Make-up Capacity GPM 9 15 12 30 20 50 40 100 60 150 Pressure Drop* 9 psi 9 psi 8 psi 10 psi 13 psi 10 psi 18 psi 10 psi 15 psi 18 psi A 97 96 111 110 106 100 140 140 172 132-1/2 B 50 44 53 49 50 44 67 67 76 67 C 36 44-1/4 46 50 44 42 62 62 85 53-1/4 D 10 8 12 10 16 16 18 18 18 24 E 1 1 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 F 2-1/2 2-1/2 3 3 4 4 6 6 6-8 6-8 G 1 1 1 1 2 2 2 2 2 2 H 1 3/4 1-1/4 3/4 1-1/2 1-1/4 2 1-1/2 1-1/2 2-1/2

* Across water coil at maximum flow Constructed in accordance with ASME Code, Secion VIII, Division 1, for MAWP of 150 PSIG. Hydrostatic tested at  PSIG. Safety Relief Valve set at 10 PSIG.

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

9

Bottom Blowdown Tank


Eliminate precipitated solids from the bottom of the boiler. Cools blowdown to 10F or below before

dumping to drain by storing one entire blowdown in a reservoir and using it to cool the next blowdown.
ASME Section VIII code-stamped tank. Sized either to accommodate one complete

boiler blowdown or to satisfy New Jersey regulations.


Model Range:

18 diameter x 24 height through 72 diameter x 92 height

Modular configuration to meet customer

requirements includes: tank, legs, gauge glass and pressure gauge.


Openings to facilitate cleaning and inspection

Can be custom configured to meet customer

requirements.

standard.

Stainless steel striking plate standard.

Safety valve and thermometer may be included

as options.

60

or vented type should be of the following dimensions in relation to the boiler rating, and must have approved openings for cleaning and inspections:
Boiler Blow-off Pressure Line Pipe Vent Pipe Outlet Diameter PSIG Size Size Pipe Size of Tank 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 2-1/2 3 3-1/2 4 5 6 3 3-1/2 4 5 6 8 3 4 5 6 8 8 3-1/2 4 5 6 8 10 3-1/2 5 6 8 8 10 4 5 6 8 10 10 4 5 6 8 10 10 3 3 4 5 6 6  3-1/2 4 5 6 8 3 4 5 6 8 8 3 4 5 6 8 10 3-1/2 5 6 8 8 10 4 5 6 8 8 10 4 5 6 8 8 10 20 24 30 42 48 54 20 24 36 42 54 60 20 30 36 42 48 60 24 30 42 48 54 60 24 30 42 48 60 66 24 30 42 48 60 72 24 30 42 48 66 72 Height of Tank 36 40 42 40 46 60 36 50 50 50 56 60 43 46 50 60 73 70 40 46 46 50 70 72 46 56 50 56 63 78 50 56 56 62 610 70 56 60 60 64 60 80

General - All Blowdown Tanks, whether of the closed

100

10

New Jersey Regulations for Blowdown Tanks to the maximum steam boiler pressure must be constructed for such pressure and stamped with either New Jersey, National Board or ASME Standard.

00

Closed or Pressure Type - A Blowdown Tank subjected


0

When the blowdown from any steam boiler is disposed in a sewer or other interconnected system, a Blowdown Tank must be placed between the boiler and the sewer or system. The minimum metal thickness of Blowdown Tanks,
whether pressure or atmospheric, must not be less than 5/16.

00

0

Atmospheric or Vented Type - The outlet from the

Blowdown Tank shall be twice the area of the boiler blowdown pipe and made to extend internally within 6 from the bottom of the tank.

00

A vent pipe, at least twice the diameter to the inlet, shall lead to the outside atmosphere.

Vents shall be as direct as possible to the outside of the


atmosphere and discharge at a point not less than seven feet above the adjacent walkway or areas without a valve or other possible obstruction such as a water pocket.

Boiler Rating HP  - 0 1 - 0 1 - 100 101 - 00 01 - 00 01 - 800 801 - 1000

Cu. Ft. . 7.7 1.7 1.6 .8 9. 6.0

Minimum Size Tank 18 diameter x 24 24 diameter x 30 30 diameter x 36 36 diameter x 36 36 diameter x 42 42 diameter x 48 48 diameter x 60

Gallons 6. 9 110 160 18 88 70

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

61

Flash Separator
Reduces steam pressure or vents process steam

directly to atmosphere.

Eliminates moisture from process steam

(cyclonic spinning mechanism permits the use of smaller tanks to completely separate flash steam from condensate).

ASME Section VIII UE stamped separator

standard up to model BFS-16-6.

ASME Section VIII U stamped separator

standard for models BFS-16-6 and above.

Sized to accommodate a given #/hour flow rate

of steam from a given source psig to a given vent psig.

Model Range:

6 diameter x 34 high through 36 diameter x 108 high.


Can be custom configured to meet customer

Modular configuration to meet customer

requirements includes a flash separator and the following options: trap, check valve, ball valve, safety relief valve and gauge glass.

requirements.

Stainless steel striking plate standard.

6

Pressure From... Pressure To... 700 600 00 00 00 00 100 0 0 1 7 0.0 800 . . 7.9 10.8 1.1 18.0 .1 6.9 9.0 1.1 .6 . 700 .7 . 8. 11.9 1.8 1.0 .9 7.0 9. 0.7 . 600 .9 6.0 9. 1. 18.8 .7 .9 7.1 8.6 0. 500 400 300 200 100 75 50 25

Follow the Pressure From... down vertically on the chart at left to the Pressure To.... Example: 75 PSIG condensate flashed to low pressure heating system at 1 PSIG gives 7.6% condensate flashed into system.

. 6.7 10.9 16. 0. .6 .8 6. 8.

.7 7.9 1. 17.6 19.9 . .8 .6

. 10. 1. 16.7 19.0 0.7 .

6.0 10. 1.8 1. 16.9 18.7

.6 7.1 9.6 11. 1.

. .1 7.6 9. 11.9

.6 . 7.0 9.0

1.8 .7 .8

After determining the percent of flash from the chart above, determine the size of Flash Separator from the chart below. Example: Referring back to the chart above, you have a 7.6% flash, If you have 30,000 #/hour condensate at 75PSIG, 2,280 #/hour steam (30,000 x .076). Locate 30,000 in the left column below, go across to 2,280 #/hour flash steam column (3,000). You would use a 56 high x 18 diameter Flash Separator with a 3 draft and 5 vent. #/Hour Condensate 100,000 Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent Height Diameter Drain Vent 100 108 0   96 0   96    7    6    7 0   6 0   6 18   6 1 -1/   1    10 1-1/   10 1-1/   8 1-1/   6 1   6 1  500 108 0   96 0   96    7    6    7 0   6 0   6 18   6 1 -1/   1    10 1-1/   10 1-1/   8 1-1/   8 1   6 1  700 108 0  -1/ 96 0  -1/ 96   -1/ 7   -1/ 6   -1/ 7 0  -1/ 6 0  -1/ 6 18  -1/ 6 1 -1/ -1/  1  -1/  10 1-1/ -1/  10 1-1/ -1/  8 1 -1/  8 1 -1/ 1,000 108 0   96 0   96    7    6    7 0   6 0   6 18   6 16 -1/   1    10 1-1/   10 1-1/   10 1  2,000 108 0   96 0   96    7    6    7 0   6 0   6 18   6 16 -1/   1    1 1-1/   1 1-1/  3,000 108 0   96 0   96    7    6    7 0   6 0   6 18   6 16 -1/   1    1 1-1/  #/Hour Flash Steam 4,000 8,000 108 108 0 0   6 8 96 96 0 0   6 8 96 96     6 8 7 7     6 8 6 6     6 8 7 7 0 0   6 8 6 6 0 0   6 8 6 6 18 18   6 8 6 6 16 16 -1/ -1/ 6 8   1 16  1-1/ 6 8  1 1-1/ 6 12,000 108 0 0 10 96 0  10 96   10 7   10 6   10 7 0  10 6 0  10 6 0  10 6 0  10 18,000 108 0  1 96 0  1 96   1 7   1 6   1 7   1 6   1 6  -1/ 1 21,000 108 0  1 96 0  1 96 0  1 7 0  1 6 0  1 7 0  1 6 0  1 25,000 108 6  16 96 6  16 96 6  16 7 6  16 6 6  16 7 6  16 35,000 108 6  18 96 6  18 96 6  18 7 6  18

90,000

80,000

70,000

60,000

50,000

40,000

30,000

20,000

10,000

5,000

3,000

2,000

*Flash Separators over 18 diameter, cleanout will be 2 NPT coupling.

1,000

500

Dimension Chart Model BFS Inlet - Specify inlet to match your return line or blowoff line I  6 7 96 108 H 6 8 10 1 16 18 0  0 6 Dia. 1 1-1/ 1-1/  -1/    D  -1/    6 8 10 1 1 V PL /16 /8

16

18

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

6

Bottom Blowdown Separator


Eliminate precipitated solids from the bottom of the boiler. Cools blowdown to 10F or below before

dumping to drain by introducing cooling water via an aftercooler.


ASME Section VIII UE stamped separator.

(U stamp available as option)

Sized to accommodate flow based on boiler

blowdown line size and boiler operating pressure.

14 diameter x 22 through 56 in height for standard boilers (10 diameter x 14 high option available for boilers under 1000 #/hour)
Modular configuration to meet customer

Model Range:

requirements includes: separator, legs (or wall bracket), aftercooler, temperature regulating valve and thermometer

Can be custom configured to meet customer

requirements.

Stainless steel striking plate standard and

internal steel restrictor plates standard.

Multiple separators with manifold for high

pressure applications available.

6

Chart A Boiler Blowdown Separators


Blowdown Valve Size Separator H Dimensions Boiler Operating Pressure 0 - 1 1 16 - 0 0 1 - 100 0 101 - 1  16 - 10  11 - 17  176 - 00  01 -   **6 - 00 6 I 1 1 1 1 1 1 1 1 1 * 1 D          1 V 2 2 2       H 0 0      6 6 I 1 1 1 1 1 1 1 1 1 D          V          H 0      6 6 6 I 1 1 1 1 1 1 1 1 1 1 D          V         6 H 0    6 6 6 6 6 I          2 D       6 6 6 V     6 6 6 6 6 H    6 6 6 6 6 6 I 2 2 2 2 2 2 2 2 2 2 D   6 6 6 6 6 8 8 V 6 6 6 6 6 8 8 8 8 H    I    3 D 6 6 8 V   6

*Minature Boilers: - 1 Blowdown Valve up to 1000 #/hr. Blowdown use 14 high, 1 Inlet, 2 Drain, 2 Vent. ** 251 - 300 PSIG required. U Symbol Construction and Stamping. See price sheet for adder.

Chart B Cooling Water Line and Valve Size


Separator Inlet Size Cooling Water Pressure (PSI) Boiler Operating Pressure 0 - 0 1 - 100 101 - 1 Use for 0 - 70F 16 - 17 Cooling Water Temperature 176 -  6 - 0 1 - 00 0 - 0 1 - 100 101 - 1 Use for 71 - 80F 16 - 17 Cooling Water Temperature 176 -  6 - 0 1 - 00 40# 1 1 1 1 1 1 1 1 1 1 1 1 1 60# 1 1 1 1 1 1 1 1 1 80# 1 1 1 1 1 1 1 1 40# 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 60# 1 1 1 1 1 1 1 1 1 1 1 1 1 1 80# 1 1 1 1 1 1 1 1 1 1 1 1 1 40# 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 60# 1 1 1 1 1 1 1 1 1 1 1 1 1 1 80# 1 1 1 1 1 1 1 1 1 1 1 1 1 1 40# 1 1      1     2 2 2 60# 1 1 1     1 1      80# 1 1 1 1    1 1 1     40# 1   2 2 2 2   2 2 2 2 2 2 60# 1      2 1    2 2 2 80# 1       1      2 40#  2 2 2    2 2 2     3 60#  2 2 2 2 2   2 2 2    80#   2 2 2 2 2   2 2 2 2 2

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

6

Conductivity Controller
Surface Blowdown Solid State Intermittent Sampling
Controls boiler total dissolved solids (TDS) using

conductivity measurement and automatic surface blowdown via intermittent sampling. periodically opens an electric valve to sample boiler water conductivity.

Adjustable interval timer (1/ -  hours)

If the sample is below the micromhos set point

on the potentiometer, blowdown is not required and the valve will close. If the sample is above the micromhos set point on the potentiometer, blowdown is required, and the valve will remain open.

Adjustable sample duration timer (1 - 10

minutes) again samples to determine if sample is below the micromhos set point on the potentiometer to permit the valve to close.

Complete system includes: enclosure,

potentiometer, two timers and LED lights.

10 VAC, 0/60 HZ, 1 amp Solid state electronics NEMA X enclosure

Valve assemblies purchased separately include:

solenoid or motor-operated factory-piped valve with probe, tee assembly and orifice kit.

66

(Surface blowdown solid state intermittent sampling)

Conductivity Controller

Conductivity Range Sample Timers Display Accuracy Drift Input Power Output/Control Environment Enclosure Dimensions Net Weight

0 - 7,000 Microsiemens/cm. Interval: 1 Minutes to  Hours / Duration: 0 Seconds to 10 Minutes LED Indicators: Power, Blowdown and Conductivity Calibration +/-00 Microsiemens Less than 0.% Per Month 11 VAC, 0/60 HZ, 10 Amps 115 VAC, 50/60 HZ, 10 Amps. Maximum Combined Load / Pre-wired for 2 or 4 Wire Blowdown Valve Ambient Temperature: 0F to 10F (C to 60C) Humidity: 1-100% R.H. Non-condensing Nema 4X Weatherproof. See through Door with Padlockable Hasp. (3) 7/8 Diameter Holes Provided for 1/2 Conduit Connections: Blowdown Valve, AC Power, Probe and Optional Electrical Device. H. 10 x W. 8 x D. 4 (25 x 20 x 10 cm) 5.89 Lbs. (2.67 Kgs.) / 7.43 Lbs (3.48 Kgs.) - With Flow through Plumbing Assembly

Note: Specifications subject to change without prior notice.

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com 67

Water Softener Systems


BS & BP
Steel Tanks Electronic Demand Controller Features
Exchanges "soft" sodium ions for "hard" calcium

and magnesium ions.

BS - Model range: 0-/ through BS-100-, twin or single (0,000 grain at 8 GPM through 1,00,000 grain at 80 GPM). BP - Model range: 0-/ through BP-600-, twin or single (0,000 grain at 8 GPM through 600,000 grain at 0 GPM). Available in alternating "twin" configuration with

flow meter and VIP computer demand controller or "single" configuration with time clock regeneration. Alternating twin system may be run in parallel twin mode. Modular configuration to meet customer requirements for alternating system includes: resin tanks, resin, gravel, brine tank, control valve, blocking valves, flow meter and VIP computer demand controller.
VIP computer demand controller standard. BS - Resin tanks: Provided with industry standard 0,000 grain per

cubic foot resin.

Steel "polybond" lined and primed, pressure- tested to 100 psig, non-code stamped (code stamped resin tanks available).

Fleck control valve standard. BS - Skid mounting (pre-piped/pre-wired)

BP - Resin tanks:

available as option.

fiberglass reinforced polyester, pressure-tested, non-code stamped (code stamped resin tanks NOT available).

BP - Skid mounting NOT available.

68

Twin Drawing Number 900225-1 900225-3 900225-4 900226-1 900226-2 900226-3 900226-4 900226-5 900226-6 900226-7 900226-8 900227-1 900227-2 900227-3 900227-4 900227-5 900227-6 900227-7 900227-8 900227-9 900228-1 900228-2 900228-3

Single Drawing Number 900252-1 900252-3 900252-4 900253-1 900253-2 900253-3 900253-4 900253-5 900253-6 900253-7 900253-8 900254-1 900254-2 900254-3 900254-4 900254-5 900254-6 900254-7 900254-8 900254-9 900255-1 900255-2 900225-3

Model Type 32Z 62A 92A 92B 122B 152B 182B 212B 242B 272B 302B 122C 152C 182C 212C 242C 272C 302C 452C 602C 602E 902E 1202E

Model Number BS-30-.75 BS-60-1 BS-90-1 BS-90-1.5 BS-120-1.5 BS-150-1.5 BS-180-1.5 BS-210-1.5 BS-240-1.5 BS-270-1.5 BS-300-1.5 BS-120-2 BS-150-2 BS-180-2 BS-210-2 BS-240-2 BS-270-2 BS-300-2 BS-450-2 BS-600-2 BS-600-3 BS-900-3 BS-1200-3

Cap. Max Grains (1,000) Cu. Ft. Continuous per GPM PSI Max. Min. Tank Flow Drop 30 60 90 90 120 150 180 210 240 270 300 120 150 180 210 240 270 300 450 600 600 900 1200 20 40 60 60 80 100 120 140 160 180 200 80 100 120 140 160 180 200 300 400 400 600 800 1 2 3 3 4 5 6 7 8 9 10 4 5 6 7 8 9 10 15 20 20 30 40 8 17 21 24 32 40 42 45 45 45 45 32 40 48 58 64 72 78 87 94 160 200 210 4 15 15 9 12 13 15 15 15 15 15 7 6 9 8 11 13 15 15 15 15 15 15

Peak GPM Flow 12 24 29 36 48 58 59 60 60 60 60 48 60 72 84 96 108 108 118 125 240 270 280 PSI Drop 7 20 25 16 22 25 25 25 25 25 25 12 11 15 15 20 25 25 25 25 25 25 25

Drain Flow Max 2 3 5 5 7 7 10 10 10 10 15 15 15 15 15 15 15 15 20 25 30 40 50

Tank Dimensions Resin 10 x 52 12 x 52 14 x 66 14 x 66 18 x 66 18 x 66 18 x 66 24 x 66 24 x 66 24 x 66 24 x 66 18 x 66 18 x 66 18 x 66 24 x 66 24 x 66 24 x 66 24 x 66 30 x 66 36 x 71 36 x 71 42 x 71 48 x 71 Brine 18 x 38 18 x 38 18 x 38 18 x 38 21 x 43 21 x 43 27 x 51 27 x 51 27 x 51 27 x 51 27 x 51 27 x 51 27 x 51 27 x 51 27 x 51 27 x 51 27 x 51 27 x 51 32 x 51 42 x 51 42 x 51 42 x 51 52 x 60

Salt Cap. Lbs. 400 400 400 400 450 450 1000 1000 1000 1000 1000 450 450 1000 1000 1000 1000 1000 1500 2500 2500 2500 4500

Regeneration Max. Lbs. 15 30 45 45 60 75 90 105 120 135 150 60 75 90 105 120 135 150 225 300 300 450 600 Min. Lbs. 6 12 18 18 24 30 36 42 48 54 60 24 30 36 42 48 54 60 90 120 120 180 240

NOTE: Some flow rates are shown at a rate less than the standard 15 PSI drop for continuous and 25 PSI drop for decreased softening capacity as these flows are exceeded.

Twin Drawing Number 900245-1 900245-3 900245-4 900246-1 900246-2 900246-3 900246-4 900246-5 900246-6 900246-7 900246-8 900247-1 900247-2 900247-3 900247-4 900247-5 900247-6 900247-7 900247-8 900247-9 900248-1

Single Drawing Number 900232-1 900232-3 900232-4 900233-1 900233-2 900233-3 900233-4 900233-5 900233-6 900233-7 900233-8 900234-1 900234-2 900234-3 900234-4 900234-5 900234-6 900234-7 900234-8 900234-9 900235-1

Cap. Max Grains (1,000) Model Type 31Z 61A 91A 91B 121B 151B 181B 211B 241B 271B 301B 121C 151C 181C 211C 241C 271C 301C 451C 601C 601E Model Number BP-30-.75 BP-60-1 BP-90-1 BP-90-1.5 BP-120-1.5 BP-150-1.5 BP-180-1.5 BP-210-1.5 BP-240-1.5 BP-270-1.5 BP-300-1.5 BP-120-2 BP-150-2 BP-180-2 BP-210-2 BP-240-2 BP-270-2 BP-300-2 BP-450-2 BP-600-2 BP-600-3 Max. 30 60 90 90 120 150 180 210 240 270 300 120 150 180 210 240 270 300 450 600 600 Min. 20 40 60 60 80 100 120 140 160 180 200 80 100 120 140 160 180 200 300 400 400

Continuous Cu. Ft. per GPM PSI Tank Flow Drop 1 2 3 3 4 5 6 7 8 9 10 4 5 6 7 8 9 10 15 20 20 8 16 21 24 32 36 38 45 45 45 45 32 40 48 56 64 72 78 87 94 160 4 10 15 9 11 15 15 15 15 15 15 6 10 9 8 11 13 15 15 15 14

Peak GPM Flow 12 24 29 36 48 52 56 60 60 60 60 48 60 72 84 96 108 108 118 125 240 PSI Drop 7 20 25 16 20 25 25 25 25 25 25 10 16 23 15 20 25 25 25 25 24

Drain Flow Max 2 3 5 5 7 7 7 15 15 15 15 7 7 7 15 15 15 15 20 25 25

Tank Dimensions Resin 9 x 48 12 x 52 14 x 65 14 x 65 17 x 58 17 x 72 17 x 72 24 x 71 24 x 71 24 x 71 24 x 71 17 x 58 17 x 72 17 x 72 24 x 71 24 x 71 24 x 71 24 x 71 30 x 72 36 x 72 36 x 72 Brine 18 x 38 18 x 38 18 x 38 18 x 38 21 x 43 21 x 43 27 x 51 27 x 51 27 x 51 27 x 51 27 x 51 21 x 43 21 x 43 27 x 51 27 x 51 27 x 51 27 x 51 27 x 51 32 x 51 42 x 51 42 x 51

Salt Cap. Lbs. 400 400 400 400 450 450 1000 1000 1000 1000 1000 450 450 1000 1000 1000 1000 1000 1500 2500 2500

Regeneration Max. Lbs. 15 30 45 45 60 75 90 105 120 135 150 60 75 90 105 120 135 150 225 300 300 Min. Lbs. 6 12 18 18 24 30 36 42 48 54 60 24 30 36 42 48 54 60 90 120 120

NOTE: Some flow rates are shown at a rate less than the standard 15 PSI drop for continuous and 25 PSI drop for decreased softening capacity as these flows are exceeded.

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

69

horizontal and Integral Deaerators


The spray type deaerator is rated for oxygen removal to .00cc/I (7PPB) and CO  to zero measurable across its entire operating range. With its all stainless steel spring-loaded spray valve and second stage steam scrubber, the spray type deaerator is a good choice for all deaerator applications. Units are available with a complete range of boiler feedpumps and control options making them a total deaerator package with minimal amount of field assembly.

Oxygen removal to .00 cc/I (7PPB) CO removal to 0% measurable Reduce chemical costs Reduce boiler and system corrosion Improve boiler efficiency Pre-heat boiler feedwater Quick equipment payback compared to chemical oxygen removal Constructed to ASME Section VIII, Division 1 for 0 PSIG Easily accessible manway Standard ten minute deaerator storage Internal vent condenser for minimum steam loss Self-adjusting spring-loaded stainless steel spray valve Structural steel stand/pump platform Two-stage deaeration Available as completely packaged unit including pumps and control panel

Performance Features

Construction Features

horizontal Tank Design

Integral Tank Design

70

horizontal and Integral Deaerators


horizontal Tank Design Integral Tank Design

1 High water level control 2 Low water level control 3 Make-up water control 4 Vacuum breaker 5 Temperature gauge 6 Pressure gauge 7 Overflow trap 8 Vent

9 Pump suction 10 Pump bypass 11 Chemical port 12 Drain 13 Sample port 14 High temperature condensate return 15 Gauge glass 16 Manway access opening

006 Burnham Commercial - Lancaster, PA Phone: 1-888-791-790 www.burnhamcommercial.com

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TERMS AND CONDITIONS OF SALE FOR BURNHAM COMMERCIAL STEEL BOILERS


PRICES AND TERMS OF PAYMENT A. Prices quoted are firm for no more then 30 days from the date of quotation subject to any conditions stated in Sellers quotation or in an order submitted by Buyer and expressly accepted in writing by Seller. Seller will not be bound by any price sheet or quote other then a price quote signed by an authorized representative of Seller. B. Prices on orders accepted by Seller are firm, to the extent stated in the accepted order, subject to the following: 1. The purchase order must provide for shipment within six months of the date of purchase order. 2. Any shipment made more then six months after such a date is subject to a price adjustment, at Sellers sole discretion, to the Sellers price in effect at the time of shipment, which will not exceed 125% of the price on the acknowledged purchase order. 3. Any shipment more then 12 months after the date of purchase order will be invoiced at Sellers price in effect at the time of shipment. C. On orders having a total price of less then $100,000 payment will be due net in 30 days from date of shipment, unless otherwise specifically agreed by Seller. On orders having a total purchase prices of $100,000 or more terms are 10% with order, 45% upon Sellers receipt of Buyers approval of drawings, 45% within 30 days after shipment and 5% at the start-up of the products or within 90 days of shipment, which ever occurs sooner. D. The price of parts, components and other items not manufactured by Seller is subject to adjustments by Seller to reflect price changes by Sellers suppliers. E. Orders accepted by Seller are subject to credit investigation and approval. If Buyers financial condition at any time does not justify the terms specified, Seller may require payment in advance of shipment or, if shipment has been made, recover shipment from the carrier. A service charge of 1-1/2% per month will be added to all accounts 30 days past due. F. Any tax or governmental change now or hereafter levied upon the production, sale, use or shipment of products ordered or sold will be charged to and paid by the Buyer, unless the Buyer has provided Seller with a tax exemption certification acceptable to the applicable taxing authorities. Such taxes are not covered in the selling price unless expressly stated on the quotation form. SECURITY INTERESTS Not withstanding transfer of title to Buyer, the Seller retains and the Buyer hereby grants to the Seller a purchase money security interest in all products sold, and Buyer hereby irrevocably appoints Seller as its attorney-in-fact to execute and deliver, in Buyers name, any such financing statement of other documents as may be necessary under the Uniform Commercial Code or other applicable laws governing the items sold herein to perfect Sellers interest therein. Buyer will obtain and maintain insurance against the loss or damage naming Seller as an additional insured in an amount sufficient to protect Sellers interest in all products until the purchase price has been paid in full. CHANGES, ORDERS AND CANCELLATION Seller may adjust the selling price to cover any requested change in specification or other terms after the receipt of the Buyers order. Orders accepted by Burnham Commercial shall not be canceled by the Buyer except at Burnham Commercials sole discretion. In the event of any cancellation, Burnham Commercial reserves the right to impose a cancellation charge sufficient to cover all losses and out-of-pocket costs incurred by Seller in connection to such order, including materials and labor charges and cancellation charges from vendors, plus a cancellation charge of 20% of the original face amount of the order to compensate the Seller for its loss in profit. RETURNED GOODS Products may not be returned for refund or credit until after Seller has agreed to accept them. Inspection by a Seller representative may be required before return authorization is granted. A minimum restocking and handling charge of 25% (plus cost of any missing parts or components and inbound freight) will apply to all such returned products. All transportation charges for such products must be paid by Buyer. TRANSPORTATION TERMS AND CLAIMS Unless otherwise stated on Sellers quotation form, all process are F.O.B Sellers shipping point. Delivery to the initial carrier shall constitute delivery to the Buyer. Sellers responsibility ceases and title the goods passes, subject to Sellers security interests upon delivery in good order to such carrier, and all products are shipped at the Buyers risk. The Buyer agrees to examine all deliveries carefully before signing transportation receipts. If products are visibly damaged the Buyer shall require that written confirmation of damage be noted on the carriers delivery receipt and confirmed by the driver for the carrier. If damage is discovered after unpacking, the carrier shall be notified at once so that an inspection can be made and the claimed damage substantiated by the carrier. FORCE MAJEURE AND STORAGE A. Seller shall not be liable for any delay or failure in the delivery or shipment of products or for any damages suffered by reason of such delay or failure directly or indirectly, due to fire, flood, other weather conditions, accident, riots, war, embargo, labor stoppages, inadequate transportation facilities, shortage of materials or supplies, regulation by government authority or any cause beyond the Sellers control. B. Seller reserves the right to allocate available production among its customers in any fair and reasonable manner that it determines is necessary or desirable. C. If delivery is delayed due to any cause beyond the Sellers control, Buyer shall reimburse Seller for any added costs. Without limiting the foregoing, product on which manufacturer or delivery is delayed due to cause may be placed in storage by Seller, for the Buyers account and risk, and regular charges therefore and expense in connection therewith shall be paid by the Buyer. If, in Sellers opinion, it is unable to obtain or continue such storage, the Buyer will, on request, provide or arrange for suitable storage facilities and assume all costs and risks in connection therewith. SHORTAGES, VARIANCES AND WEIGHTS No claims for variance from or shortages in orders will be considered unless present within 30 days after receipt of products. Any shipping weights are given or estimated are approximate, for the Buyers convenience only, and not guaranteed by Seller. LIMITS OF LIABILITY Any action by Buyer on this contract, must be commenced within one year after the cause of action accrues. Actions on Sellers Warranties shall be limited as provided therein. Seller shall in no event have any liability for any liquidated damages, consequential damages or penalties, whether on account of lost profits, or otherwise, unless specifically agree in writing signed by an authorized representative of Seller. PRODUCT CHANGES Seller reserves the right to make changes in products of any kind without prior notice, and to deliver revised designs or models of products against any order. Seller shall have no responsibility whatsoever with respect to changes made by the manufacturer of products sold but not manufactured by it. PATENTS Products manufactured and sold by Seller may be used by the Buyer pursuant to such patent rights as Seller may own or enjoy. Seller shall not liable for any use such products may be put as part of any system, mechanism or process covered by patent rights of others. TESTS Any tests requested by the Buyer to determine the performance of products covered by Sellers quotation, must utilize procedures acceptable to Seller and the Buyer is responsible for costs thereof. Whenever an order includes start-up or service agreement, Seller shall not be obliged to provide start-up or other service as long as payment to Seller is default. CONFLICTING PROVISIONS OFFERED BY BUYER Any terms and conditions of Buyers purchase order which are different, from, in addition to inconsistent with the terms and conditions contained herein, are hereby objected to, and will not be binding on Seller in any manner whatsoever unless accepted by Seller in writing. Seller shall ship products referred to in this document only on the condition that the terms and conditions of sale set forth hereon shall be binding on the Buyer. APPLICABLE LAW Any order or contracts received by Seller from Buyer shall be governed by, construed and enforced by the laws of the Commonwealth of Pennsylvania. COMPLETE AGREEMENT The complete agreement between Seller and Buyer is contained herein and any specifications signed by the Seller, and no additional or different terms or conditions stated by Buyer shall be binding unless agreed to by Seller in writing. Neither course of dealings, not usage of trade shall be relevant to supplement or explain any terms used in this Agreement, and this Agreement may be modified only by a writing signed by both Seller and Buyer. The failure of Seller to insist upon strict performance of any of the terms and conditions stated herein shall not be considered as a continuing waiver of any such terms and conditions or any of Sellers other rights. CHANGES IN TERMS These terms and conditions of sale are subject to change by Seller from time to time without prior notice.

LIMITED WARRANTY
LIMITED WARRANTY Subject to the terms and conditions herein, Seller warrants to the original owner at the original installation site that products manufactured by Seller (Products) comply, at the time of manufacture, with recognized hydronics industry regulatory agency standards and requirements therein effect and will be free from defects in materials and workmanship for a period of 12 months after the date of start-up or 18 months after the date of shipment, whichever shall be less (the Warranty Period) REMEDY A. The sole remedy for breach of this warranty is expressly limited to the repair or replacement of any part found to be defective under conditions of normal use within the Warranty Period. Installation is not included. B. Warranty The owner must notify the original installer of the Product and Seller (Attention: Burnham Commercial, PO Box 3939, Lancaster, PA 17604) in writing, within the Warranty Period, providing a detailed description of all claimed defects. Transportation to a factory or other designated facility for repairs or any products or alleged defective shall, in all events, be the responsibility and at the cost of the owner. EXCLUSIONS Seller shall have no liability for: A. Incidental, special or consequential damages, such as loss of the use of products, facilities or production, inconvenience, loss of time or labor expense involved in the repairing or replacing of the alleged defective product. B. The performance of any Product under conditions varying materially from those under such Products is usually tested under industry standards as of the shipment time. C. Any damage to the Product due to abrasion, erosion, corrosion, deterioration, abnormal temperatures or the influence of foreign matter or energy. D. The design or operation of owners plant or equipment or of any facility or system of which any Product may be made a part. E. The suitability of any Product for any particular application. F. Any failure resulting from misuse, modification, not authorized by Seller in writing, improper installation or lack of proper maintenance. G. Equipment furnished by the owner, either mounted or unmounted, or when contracted for by owner to be installed or handled. Sellers liability under this warranty shall not in any case exceed the amount paid for the Product found defective. THIRD-PARTY WARRANTIES For goods or components not manufactured by Seller, the warranty obligations or Seller shall, in all respects, conform and be limited to the warranty actually extended to Seller by its vendors. SEVERABILITY To the extent that any provisions of this warranty would be void or prohibited under applicable law, such provisions shall be limited in effect to the minimum extent necessary to render the remaining provisions hereof enforceable. NO OTHER WARRANTIES Seller makes no implied warranty of merchantability or fitness for a particular purpose, or other warranties with respect to any products or services except as expressly set forth in this limited warranty.

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Form No. PL8146561001 - 4/04