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Page 812 Low Noise & Small Type <YP Pack> Page 815
Page 811
Page 813
Page 814
Power Consumption
810
System Configuration
Controller for setting rotational frequency of inverter
AMC-IV-2-10
Pressure Sensor
Inverter
The following five monitoring figures can be indicated 1 Input voltage or pressure for Pressure sensor 2 Inverter output 3 Simple arithmetic figure for Power (kW) 4 Sequence input code 5 Alarm output code
Specifications
Model Output Voltage for Inverter Input Voltage for Pressure Sensor Power Supply for Pressure Sensor +5 V Voltage for Power Source AC 100/200 V Power Consumption Less than 6 VA Ambient Temperature 0 to 50C (32 to 112F)
AMC-IV-2-10
Power Consumption
6.0 4.0
K
30
40 50
Time (s)
Average of Power Consumption Symbol A B1 + B2 Status Without Controller Standby Actual Work 1.80 kW (2.41 HP) 2.01 kW (2.70 HP) With Controller 1.47 kW (1.97 HP) 1.69 kW (2.27 HP) Reduction Rate Approx. 18% Approx. 16%
811
Specifications
Max. Operating Setting Range of Rotation Speed at Max. Discharge Pressure r/min MPa (PSI) 3.5 (510) EYM8A2 30 7.0 (1020) EYM8B2 30 1500 1800 3.5 (510) EYM16A2 30 7.0 (1020) EYM16A2 30 Model Numbers Mass (Does not included hydraulic fluid) kg (lbs.) 0.75 kW: 43 (94.8) 1.5 kW: 49 (108) 2.2 kW: 56 (123)
* * * *
0.75: 0.75 kW (1 HP) 4P 1.5: 1.5 kW (2 HP) 4P 0.75: 0.75 kW (1 HP) 4P 1.5: 1.5 kW (2 HP) 4P 1.5: 1.5 kW (2 HP) 4P 2.2: 2.2 kW (3 HP) 4P 30
2: 20 L (5.3 Gal.)
HP 1.6 1.2 1.0 1.2 0.8 0.8 0.6 0.4 0.4 0.2 0 0
Power Consumption
Power Consumption
51%
0.6 0.5
64%
Reduction Rate
Reduction Rate
72%
Reduction
80%
Entire machine
Entire machine
Noise Characteristics (Example) [Measurement Point: 1 m (3.3 ft.) horizontally away] Characteristics of Oil Temperature Increase in the Reservoir (At 700 r/min)
E-YM8-A-2-0.75 E-YM8-B-2-1.5
75 75
70 65 60 55
F 28 24
C 16 14 E-YM8/16-A 12 E-YM8/16-B 10
0 0
1 200
3 400
4 600
5 800
Temperature Rise
20 16
Pressure
Pressure
E-YM16-A-2-1.5
75 75
E-YM16-B-2-2.2
Noise level dB(A)
70 65 60 55 0 0 1 200 2 3 400 4 600 5 800 6 7 MPa 1000 PSI
Pressure At Full Flow (1800 r/min) At Full Flow (1500 r/min) At Full Cut-Off (700 r/min)
Pressure
Consult Yuken when detailed material such as dimensions figures is required. 812
Energy-Saving Hydraulic Power Units and Controllers
Specifications
Max. Operating Reservoir Capacity Pressure L (Gal.) MPa (PSI) 7 (1020) EYA10B6 41 60 (15.9) 16 (2320) EYA10C6 41 100 (26.4) 16 (2320) EYA10C10 41 60 (15.9) 7 (1020) EYA16B6 41 100 (26.4) 7 (1020) EYA16B10 41 60 (15.9) 16 (2320) EYA16C6 41 100 (26.4) 16 (2320) EYA16C10 41 60 (15.9) 7 (1020) EYA22B6 41 7 (1020) EYA22B10 41 100 (26.4) 16 (2320) EYA22C10 41 100 (26.4) 7 (1020) EYA37B103.741 160 (26.4) 7 (1020) EYA37B16 41 Model Numbers Setting Range of Rotation Speed at Max. Discharge r/min
* * * * * * * * * * *
1500 1800
2.2: 2.2kW (3 HP) 4P 3.7: 3.7kW (5 HP) 4P 2.2: 2.2kW (3 HP) 4P 6: 60 L (15.9 Gal.) 3.7:3.7kW (5 HP) 4P 10: 100 L (26.4 Gal.) 2.2: 2.2kW (3 HP) 4P 3.7: 3.7kW (5 HP) 4P 10: 100 L (26.4 Gal.) 5.5: 5.5kW (7.4 HP) 4P 7.5: 7.5kW (10 HP) 4P 2.2: 2.2kW (3 HP) 4P 6: 60 L (15.9 Gal.) 10: 100 L (26.4 Gal.) 3.7: 3.7kW (5 HP) 4P 5.5: 5.5kW (7.4 HP) 4P 10: 100 L (26.4 Gal.) 7.5: 7.5kW (10 HP) 4P 10: 100 L (26.4 Gal.) 3.7: 3.7kW (5 HP) 4P 5.5: 5.5kW (7.4 HP) 4P 16: 160 L (42.3 Gal.) 7.5: 7.5kW (10 HP) 4P
41
Noise Characteristics
[Full Cut-Off, 1 m (3.3 ft.) horizontally away]
F C 60 35 30 50 25 40 20 30 15 20 10 10 0 6 1000 8 10 12 14 16 MPa 2320 PSI 1500 2000 Full Cut-Off Pressure 5 0 0 0
K
20 MPa
65
55
Temperature Rise
0 0 500
10
15 2500
20 MPa PSI
45
5 500
10
15
2500 PSI
: Standard Type <YA37, 3.7kW, 1800 r/min> : Energy-Saving Type <E-YA37, 3.7kW, 300 r/min>
813
YA-e Pack
Space-Saving & Low Noise Type Hydraulic Power Units <YF Pack>
The Keywords are Cubic Structure YF PACK are cubic integrated construction of Piston Pump, Electric Motor and Reservoir etc. Each function module linked directly together has allowed us to realize our pipeless concept which means no oil leakage. Energy-Saving & Low Oil Temperature Rise YF PACK save 10% of their energy consumption compared to YP pack. Improving cooling capacity reduced thermal radiation. Machines, in which YF PACK can be built, are free from heat distortion. Temperature Rise
Model Number: YF16-B-1-2.2-H-20 Frequency: 50 Hz Pressure: Full-cut off at 7 MPa (1020 PSI), Continuous
C F 40 100 90
M O
Graphic Symbol
P T Dr
Options You may have 10 options choosing various accessories: -size 005/01 base blocks (one station three stations), thermosensor, pressure switch etc. Set up Space Halved (compared to YP pack) Smaller size and lighter weight of our unique cubic structure make YF PACK easy to build in various machines. Volume Reduced 50 % (Compared to YP Pack) Mass Reduced 30 % (Compared to YP Pack)
YP Pack
484 (19.06)
Temperature
30 80 70 60 50 10 0 20 40 20
Room Temperature
60
80
Time min
Noise Level 53 dB (A) & Low Vibration We made the best of our hydraulic technology to take low noise and vibration. YUKEN has achieved noise level 53 dB (A). Noise Level
YF Pack
Model Number: YF16 - C - 1 - 1.5 - H - 20 One metre (3.3 ft.) horizontally away from YF Pack (average of five directions) Viscosity: 32 mm2/s (150 SSU) [ISO VG 32 Oils, 40 C (104 F)] Frequency: 50 Hz (1500 r/min) Noise Level dB(A)
65 60 55 50 45 0 0 4 500 1000 8 1500 12 2000 16 MPa PSI Full Flow Full Cut-Off
Pressure
1 2 3 4 56 7 8 1 Geometric Displacement 2 Pressure Adjustment Range Refer to Specifications 3 Reservoir Capacity 4 Electric Motor 5 Base Block Size5:005, 1:01 None: Without 6 No. of Base Block Stations Base Block 1: 1 Station, 2: 2 Stations, 3: 3 Stations 7 Options M: Magnet Filter, L: Level Sensor Omit of not P: Pressure Sensor, T: Thermo Sensor Required 8 Design Standards None: Japanese Standard JIS 950: N. American Design Standard
Specifications
Model Numbers YF10B10.75H20 YF10B11.5H20 YF10C11.5H20 YF16B11.5H20 YF16B12.2H20 YF16B2U2.2H20 YF16B2S2.2H20 YF16C11.5H20 YF16C12.2H20 YF16C2U2.2H20 YF16C2S2.2H20 Geometric Displacement cm3/rev (cu.in.3/rev) 10.0 (.610) Pressure Adjustment Range MPa (PSI) 1.2 7 (1701020) 1.2 7 (1701020) 2.016 (2902320) Reservoir Capacity L (Gal.) 10 (2.6) Electric Motor (4 Poles), 200 V AC (50 Hz) 200/220 V AC (60 Hz) 0.75 kW (1 HP) 1.5 kW (2 HP) 1.5 kW (2 HP) 1.5 kW (2 HP) 2.2 kW (3 HP) 2.2 kW (3 HP) 2.2 kW (3 HP) 1.5 kW (2 HP) 2.2 kW (3 HP) 2.2 kW (3 HP) 2.2 kW (3 HP) Approx. Mass kg (lbs.) 44 ( 97) 49 (108) 49 (108) 49 (108) 51 (112) 57 (126) 57 (126) 49 (108) 51 (112) 57 (126) 57 (126)
15.8 (.964)
1.216 (1702320)
Consult Yuken when detailed material such as dimensions figures is required. 814
YF Pack
Low Noise & Small Type Hydraulic Power Unit <YP Pack>
Quiet-Low Vibration
Equipped with low-noise PAL pump and drain cooler. Also, low noise and vibration levels have been achieved by effectively arraying the components to control vibration. Noise Level
Model Number: YP16-C-2-2.2-22 One metre (3.3 ft.) horizontally away from YP Pack
70 60 50 50 Hz 40 0 0 4 500 1000 8 1500 12 2000 16 MPa PSI 60 Hz
Graphic Symbol
P T1 T2
Compact
YP pack is well designed to be compact by uprighting the PAL pump and reducing the reservoir size with added drain cooler. It saves floor space for installation.
M O
F 140 120
Temperature
100 80 60 40 32
0 0
30
60
90
120
150
180
210
Time min
Line Up
YP packs offer nine different models in variety. Eight kinds of optional YP pack are available such as YP pack with control circuit consists of modular & solenoid operated directional valve.
Specifications
Model Numbers YP10B10.7522 YP1011.522 YP1611.522 YP1612.222 YP1622.222 YP2222.222 YP2233.722 YP3733.722 YP3735.522 Geometric Displacement cm3/rev (cu.in.3/rev) 10.0 (.610) Pressure Adjustment Range MPa (PSI) Refer to Model Number Designation Refer to Model Number Designation Refer to Model Number Designation Refer to Model Number Designation Reservoir Capacity L (Gal.) 10 (2.6) 10 (2.6) 20 (5.3) 20 (5.3) 30 (7.9) 30 (7.9) Electric Motor (4 Poles), 200 V AC (50 Hz) 200/220 V AC (60 Hz) 0.75 kW (1 HP) 1.5 kW (2 HP) 1.5 kW (2 HP) 2.2 kW (3 HP) 2.2 kW (3 HP) 2.2 kW (3 HP) 3.7 kW (5 HP) 3.7 kW (5 HP) 5.5 kW (7.4 HP) Approx. Mass kg (lbs.) 58 (128) 68 (150) 68 (150) 78 (172) 78 (172) 78 (172) 105 (234) 145 (320) 145 (320)
K
YP Pack
815
15.8 (.964)
Energy Saving
The operation at the number of revolutions meeting the machine requirements (flow rate and pressure) reduces useless power losses and provides energy savings.
Low Noise
During pressure control, the pump rotation compensating for the internal leakage of oil pressure provides low revolutions with almost no noise. During flow control, the number of revolutions meeting the machine requirements ensures lower noise generation than conventional devices.
Compactness
A substantial reduction in heat generation enables the operation with a minimum amount of fluid oil for cylinder operation in addition something extra oil. This results in a combination of the servo motor, piston pump, reservoir and hydraulic control circuit in one, providing energy savings. Incorporation into an integral part of the machine is also possible.
Digital Control
Software control of the dedicated controller allows a system to have a great deal of versatility because of making use of a CPU. Digital control parameter setting facilitates to operate the system and its maintenance, furthermore the analog input/output ports provide as standard for user interface.
Specifications
Model Numbers YSD109 YSD113 YSD218 YSD229 YSD244 YSD355 YSD375 Geometric Displacement of Pump cm3/rev (cu. in./rev) 6 (.366) 10 (.610) 6 (.366) 10 (.610) 16 (.976) 10 (.610) 16 (.976) 30 (1.831) Maximum Shaft Speed r/min 2000 Note) It may vary according to AC servo motor output and operating pressure. Thrust Output and Cylinder bore 20 30 kN (45 67.4 lbs.) Cyl. Bore 63 mm (2.48 in.) 50 60 kN (112 135 lbs.) Cyl. Bore 80 mm (3.15 in.) 100 kN (225 lbs.) Cyl. Bore 100 mm (3.94 in.) Reservoir Capacity cm3 (cu. in.) 2500 (152.6) Oil Level Variations cm3 (cu. in.) 1500 (91.5)
4200 (256.3)
2500 (152.6)
5800 (353.9)
3500 (213.6)
Geometric Max. Operating Pres. Displacement MPa (PSI) Output Rated Torque Model Numbers cm3/rev 3.5 7.0 10.5 14.0 17.5 21.0 kW (HP) Nm (in. lbs.) (cu. in./rev) (510) (1020) (1525) (2030) (2540) (3.50) 6 (.366) 0.85 (1.14) 5.39 (44.7) YSD109 10 (.610) 6 (.366) 1.3 (1.74) 8.34 (73.8) YSD113 10 (.610) 6 (.366) 1.8 (2.4) 11.5 (101.8) YSD218 10 (.610) 16 (.976) 10 (.610) 2.9 (3.9) 18.6 (165) YSD229 16 (.976) 10 (.610) 4.4 (5.9) 28.4 (251) YSD244 16 (.976) 16 (.976) 5.5 (7.4) 35 (310) YSD355 30 (1.831) 16 (.976) 7.5 (10.1) 48 (425) YSD375 30 (1.831) Note: The above table is guidance for model selection. It is required to take operating condition of hydraulic power unit such as cycle time in consideration when selecting the AC servo motor. Please contact us for more details.
AC Servo Motor
816
Series No.
Mtg. Type
Servo Pack
Relief Geometric Location Valve Displacement Setting Location of of of Pump CounterPres. Pressure balance Sensor cm3/rev Valve MPa (cu. in./rev) (PSI)
YSD1
YSD2
YSD3
N1: Without Servo Motor (for 0.85 kW) N: Without B: 9.5 N2: Without Servo (1380) Servo Pack 6: 6 (.366) Motor 09: 0.85 kW 10: 10 (.610) C: 18.5 (for 1.3 kW) (1.14 HP) (2680) 09: 0.85 kW 13: 1.3 kW (Viewed from (1.14 HP) (1.74 HP) the Motor 13: 1.3 kW H: Head End) (1.74 HP) Side A: Upwards N: Without N: Without F: R: Rod Servo Servo Flange B: Downwards Side Pack Motor Mtg. 18: 1.8 kW 18: 1.8 kW 6: 6 (.366) R: Right B: Both (2.4 HP) 10: 10 (.610) (2.4 HP) Sides 29: 2.9 kW 16: 16 (.976) 29: 2.9 kW B: L: Left (3.9 HP) (3.9 HP) Foot B: 9.5 44: 4.4 kW 44: 4.4 kW Mtg. (1380) None: (5.9 HP) (5.9 HP) None: Without Without C: 18.5 pressure Servo (2680) Sensor Motor N: Without N: Without Servo H: 23.5 Servo Pack (3410) Motor 10: 10 (.610) 55: 5.5 kW 55: 5.5 kW 16: 16 (.976) (7.4 HP) (7.4 HP) 30: 30 (1.831) 75: 7.5 kW 75: 7.5 kW (10.1 HP) (10.1 HP)
10
B: * - 7 B: * - 7 (* - 1020) (* - 1020) None: Without Head Side CounterR: Rod balance Side Valve B: Both N: * - 1.8 (* - 260) Sides A: 1.8 - 3.5 (260 - 510) None: B: 3.5 - 7 Without (510 - 1020) Counterbalance None: Without Valve Head Side Counterbalance Valve H: Head Side None: Without Rod Side Counterbalance Valve N: * - 1.8 (* - 260) A: 1.8 - 3.5 (260 - 510) B: 3.5 - 7 (510 - 1020) None: Without Rod Side Counterbalance Valve Refer to
H: Head Side R: Rod Side B: Both Sides None: Without Shut-off Valve
20
20
. Design Standards: None ........... Japanese Standard "JIS" 80 ................ European Design Standard 950 .............. N. American Design Standard
Structure
The IH Servo Drive Pack pump is a bidirectional revolution piston pump which offers high performance in a wide range of very low to high revolutions. The hydraulic control circuit simply consists of safety valves and self priming valve, without a control valve in the pump discharge line and the series line between cylinders. The reservoir is made compact by using space around the pump. With the oil supply port of hydraulic fluid doubling as an air breather and the side-mounted oil level gauge, the pump is well equipped as a hydraulic driving force.
Filling Port Air Breather Oil Reservoir Piston Pump Ass'y
System Configuration
IH Controller SK 1114 -10 Input Signal Analogue 0 +5 V etc. Monitor Output Analogue 5 V etc. Sequence I/O Applicable Driver for AC Servo Motor
K
Cylinder with Stroke Sensor YSD
Request us for your custom-made.
817