Number I Criticality

7.0 Well Control Equipment

Ram-Type Preventers (General):
7.1.1.1.1 Minor
7.1.1.1 .2 Minor
Cameron ST Locking System:
7.1.2.1.1. 1 Major
Pressure Testing:
7.1.5.1.1 Minor
Mud/Gas Separator:
7.4.2.1.1 Minor
Remote Choke Control Unit General:
7.4.4.1.1 Major
7.4.4.1.2 Major
ModuSpec List of
Recommendations
Rig Name: DEEPWATER HORIZON
Recommendation
Perform major service of the complete BOP hydraulic operating
system. Disassemble and inspect BOP ram operators and ram
bodies.
Update certificate of compliance for the rams valid for five
I years.
Pressure test the unlocking brake clutches on. the ST locking
system. The unlocking pressure should be recorded. The
rams should be closed, locked and then the ST unlock clutch
pressure recorded. Trends should be recorded in the
maintenance history.
Calibrate and maintain up to date certification of the test pump
I gauges and chart recorder.
Include the wall thickness testing of the piping to the mud gas
separator and the tank body in the HP piping suivey.
Calibrate the transducers on the choke manifold Hitech system.
Ensure the electronic meter readout is accurate for well control
operations.
Calibrate the Hitech readouts from the Cameron BOP controls
to reflect actual pressure at the BOP sensors.
Type of Report - Survey
References: US1328.2
CONFIDENTIAL
Status
MODUSI 01 2 009952
EXHIBIT #_J_,_Cf +---
WIT: ______ _
!ModuS pee
Number Criticality
Cameron-Style Hub Clamps:
7.5.1.1 Minor
BOP-Handling Equipment:
7.6.1.1 Minor
Bridge Crane:
7.6.1.1.1 Minor
Hydraulic Pumps:
7.7.2.1.1 Minor
7.7.2.1.21 Minor
Hydraulic Control Manifold:
7.7.3. 1.1 Minor
7.7.3 .. 1.2 Minor
Diverter Valves:
ModuSpec List of
Recommendations
Rig Name: DEEPWATER HORIZON
Recommendation
Inspect all clamps, studs, nuts and spherical washers on the
five year certificate of compliance survey.
Repair the starboard bulkhead guidance stop that had been
damaged previously. This could fall off if struck again. A
safety sling would also prevent the part from falling if struck.
Paint the safe working load on each of the blocks for the
overhead bridoe crane.
Hydrates! and re-certify the HP relief valves on each of the
three BOP hydraulic skid 5,00b psi pumps. Add the relief
valves to the maintenance registry.
nstall safety signs warning PUMPS START AUTOMATICALLY
in the proximity of the three HPU pumps.
Test and certify the relief valves on the hydraulic control skid.
Include the relief valves in the maintenance registry.
Reduce the test pressure and re-certify the relief valve for the
telescopic joint hydraulic packer. The maximum test pressure
of the packer assembly is 500 _psi.
Type of Report Survey.
References: US1328.2
CONFIDENTIAL
Status
2.
MODUSI 01 2 009953
!aModuSpec
Number Criticality
7.8.3.1.1 Minor
Pods on the LMRP:
7.9.1..1 .1 Minor
7.9.1.1.2 Minor
Mini Reel :
7.9.3.1.1 .1 Minor
Emergency Back-Up Control.
Systems:
7.9.5.1.1 Minor
UPS Check:
7.9.73.1 Major
7.9.7.3.2 Minor
Subsea BOP Control System
Accumulator Charging Testing:
ModuSpec List of
Recommendations
Rig Name: DEEPWATER HORIZON
Recommendation
Test the diverter control system to ensure that the two hole fill
isolation valves will close when the diverter element was
closed. Consider installing check valves on the lines if control
software is not a solution.
Tilt test the LMRP to confi rm that the internal pod angle data is
similar in trends to the riser angle sensors on the riser adapter.
Correct Cameron readout gain confidence in the readout on the
drillers and tool pusher's panels.
Remove and inspect all valves control valves on the pods for
ceramic seal plates. Replace with 440C as required.
Install safety signs on the hot line hose reel that it can start
turning automatically and that there is high pressure in the
hose.
Surface test the BOP autoshear system in arm and disarm
modes.
Replace battery banks on the Cameron controls UPS banks A
and 8 36 batteries each.
Perform the API UPS tests per API Spec 160 2.2.3 for two hour
depletion with system in drilling mode.
Type of Report - Swvey
References: US1328.2
CONFIDENTIAL
Status
3
MODUSI 01 2 009954

Number Criticality
7.9.7.11.1 .1 Minor
Interlocks:
7.9.7.14.1.1 Major
Pod Function Tests:
7.9.7.16.1.1 Minor
Annular Regulator Function Test:
7.9.7.18.1.1 Minor
Pod Function Tests:
7.9.7.20.1. 1 Minor
Stack Function Tests:
ModuSpec List of
Recommendations
Rig Name: DEEPWATER HORIZON
Recommendation
Consider changing subsea regulator pilot regulator pre-charges
to 1/3 working pressure plus hydrostatic compensation 500 psi
for a 1,500 psi normal setting on the regulator.
Upgrade the software to include interlocks that will prevent the
accidental unlocking of the riser connector - primary arid
secondary, without ensuring the mini-collets are unlocked
primary or secondary, and that the BOP stingers were
retracted. One additional feature would be to also have an
interlock that the blind shear rams were closed to ensure the
well is secure prior to unlatching the LMRP manually.
Calibrate the pod readout pressures. Apply a calibrated gauge
and pump to each subsea transducer and adjust the readout
meter accordingly.
Ccnsider changing the precharge of the pilot accumulators to
be 500 psi plus hydrostatic compensation to allow regulators to
operate more reliably at pressures less than 1,000 psi.
Function test the pilot system by actuating the solenoid valves
and ensuring the pilot pressure is to the correct pod and stack
mounted component. Purge the air out of the lines.
Type of Report- Survey
References: US1328.2
CONFIDENTIAL
Status
4
MODUSI 01 2 009955

Number Criticality
7.9.7.21 .1.1 Minor
Portable Electronic Unit (PETU) Dead
Man Sequence:
7.9.7.32.1 .. 1 Major
Marine Riser System:
7.10..1-1 Minor
Telescopic Joints:
7.10.7.1.1 Minor
7.10.7.1.2 Minor
Spider and Gimbals:
7.10.8.1.1 Major
ModuSpec List of
Recommendations
Rig Name: DEEPWATER HORIZON
Recommendation
Incorporate testing the autoshear system and EDS sequence
timing into the function test check list prior to running the BOP.
Upgrade the deadman sequence description to reflect actual
software logic. As described, it is assumed the stinger seals
were de-energized prior to extending the stinger to close the
shear rams. If the sequence did not de-energize the stinger
seals first prior to extending the stinger, the software should be
changed. This will ensure pod integrity and the closure of th.e
shear rams.
Obtain additional riser torque tools to minimize downtime due
to wear and tear.
Repair I replace the rotating goosenecks and use them to avoid
inducing torque in the auxiliary line hoses when changing rig
headinq.
Re-set the telescopic joint hydraulic packer relief valve to be at
or less than the working pressure of the packer. The relief
valve needed re-calibration as it is past its two year service.
Write a procedure to maintain the gimbal prior to each use.
Include the procedure in the stack job preparation list Check
pre-charge., fill with fluid and hydrates! to. full rated working
!pressure prior to each use.
Type of Report - Survey
References: US1328.2
CONFIDENTIAL
Status
5
MODUSI 01 2 009956
lfloduSpec
Number Criticality
Test Tools:
7.1 0.8.3.1 Minor
7.10.8.3.2 Minor
Cameron Choke and Kill Connectors
(Mini Connectors):
7.12.2.1.1 Minor
Flexible High-Pressure Hoses
[(Coflexip):
7.13.1.1 Minor
Wellhead/Riser Connector:
7.14.1 .1 Minor
Connectors General:
7.14.1.1.1 Major
General Tensioner:
7.15.1.1.1 Major
ModuSpec List of
Recommendations
Rig Name: DEEPWATER HORIZON
Recommendation
Modify choke and kill test caps to be 1" autoclave to speed up
pressure testing times.
Modify hydraulic line test caps to be SAE or NPT threads to
avoid the potential of over-pressurizing the hydraulic lines when
testing.
Obtain a fleet spare connector and swap out the choke side
connector as it has symptoms of not operating correctly.
The hoses should be removed from service and tested per the
OEM requirements for re-certification.
Replace the riser connector with a rebuilt one as the piston
stroke is at its maximum limit.
Modify the BOP and LMRP frames to include the reaction pads
to prevent damage to the mini collet assemblies or pod stinger
receptacles in the event of a high angle disconnect.
Install a drain valve on the stand by APV tensioner bottles.
There are eiQht each bottles without a drain.
Type of Report- Survey
References: US1328.2
CONFIDENTIAL
Status
6
MODUSI 01 2 009957

Number Criticality
7.15.1.1.2 Minor
Riser Tensioner Panel:
7.15.2.1.1 Minor
ModuSpec List of
Recommendations
Rig Name: DEEPWATER HORIZON
Recommendation
Paint identification marking on each high pressure bottle of the
tensioner system the working pressure. This includes the
tensioner bottles and standby APVs.
Calibrate the tensioner system transducers to allow accurate
control of the riser tension.
Type of Report - Survey
References: US1328.2
CONFIDENTIAL
Status
7
MODUS! 01 2 009958
Comments
Type of Report - Survey
References: US1328.2
CONFIDENTIAL
8
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Comments
Type of Report - Survey
References: US1328.2
9
CONFIDENTIAL MODUSI 01 2 009960
Comments
Type of Report - Survey.
References: US1328.2
CONFIDENTIAL
10
MODUSI 01 2 009961
;-
Comments
Type of Report - Survey
References: US1328.2
CONFIDENTIAL
11
MODUS! 01 2 009962
Comments
Type of Report - Survey
References: US1328.2
CONFIDENTIAL
12
MODUSI 01 2 009963
Comments
Type of Report - Survey
References: US1328.2
CONFIDENTIAL
13
MODUSI 01 2 009964
Comments
Type of Report - Suriey
References: US1328.2
CONFIDENTIAL
14
MODUSI 01 2 009965

The recommendations in this report are defined as follows:
Critical recommendations
Critical recommendations are based on shortcomings which may lead to loss
of life, a serious injury or environmental damage as a result of inadequate
use and/or failure of equipment.
Major recommendations
Major recommendations are based on shortcomings which may lead to
damage to essential equipment or have a detrimental effect on the drilling
operation. as a result of inadequate use and/or failure of equipment.
Minor recommendations
Minor recommendations are based on shortcomings which may lead to a
situation that contributes to an incident or to circumstances in which the
required standards of operation are not met.
Type of Report- [SUBJECT]
References: Contract No. I Project No ..
CONFIDENTIAL MODUSI 01 2 009966
Type of Report- (SUBJECT]
References: Contract No. l Project No.
CONFIDENTIAL MODUSI 01 2 009967