Beruflich Dokumente
Kultur Dokumente
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Digital UFD10
Vario UFV10
Basic UFB10
Smart UFS10
Internal MQL Internal minimal quantity lubrication (MQL) An aerosol is generated in the MQL equipment's reservoir and fed through the rotating spindle to the tool. With an optimal setting the metered quantity of oil is completely used up with out any residue being left.
External MQL External minimal quantity lubrication (MQL) Metered lubricant is atomized by compressed air in a spray nozzle. That produces micro droplets that make their way together with the carrier air to the friction point without any mist being formed.
Cut costs No need for cooling lubricants No need for all kinds of machine tool components like lubricant filters and conditioning systems No disposal costs for chips and cooling lubricants No need to clean workpieces
Improve productivity Significant reduction of production time (30 50 %) Higher cutting efficiency Tool lives increased by as much as 300 % Reliable control of production processes
VOGEL MQL pays, because the workpiece and surroundings stay dry.
QUALIT
M ANAG
www.vogelag.com
EM
ENT
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The use of minimal quantity lubrication significantly reduces process costs and protects the environment.
Rotary leadthrough
Aerosol
Data line
SPC
Toolholder
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Fig. 1
Fig. 1 (conventional processes): Poor wetting of the workpiece and tool due to uncontrolled atomization of the air/oil droplets at the nozzle. Fig. 2: LubriLean droplets wet the workpiece evenly due to much smaller, homogenous droplets.
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Advantages
Can be used in nearly every production process (optimally defined droplet size 0,5 m) Short response times (tool change) No moving parts (wear free) Specially suitable for small tools and high cutting speeds Simple integration in machine tool systems (retrofitting, standard production)
Transport of the aerosol through lines as long as 20 m is no problem for LubriLean Digital and Vario systems. A ball cock has to be installed directly upstream of the spindle inlet or turret to assure short response times despite long trans port routes.
100 90 80 70
Aerosol line
to spindle
approx. 0.5 m
System LubriLean Digital
Particle diameter (m) Distribution of particle size with Digital and Vario LubriLean Digital System with ball cock
10 9
Additional oil
14
3 8x
8x
4x 3x 4
8
4x Main air
12 5 2
3x
4
7 6 11 13
3
1 4
1
Additional air
1 2 3 4
Fine filter Main valve Pressure comp. vessel Valve cluster (8x 2/2 way valves)
5 6 7 8 9
10 11 12 13 14
Differential pressure switch Oil valve Oil valve Flow sensor Ball cock (optional)
1 Manual slide valve 2 Pressure control valve 3 Volumetric oil flow controller
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Advantages
Conventional machine tools can be easily retrofitted Simple adaption Fast response High process reliability No dripping nozzles after shutdown Large spray distances achievable (up to 300 mm) Small amount of jet splay thanks to special nozzle Better surface finish due to less friction No lubricant residue on workpiece or chips with optimal setting Greater workplace safety and environmental hygiene Fast amortization of system due to longer tool lives
Spray nozzles
The aerosol required at the process point is produced at the nozzle outlet. The lubricant and required atomizing air are fed through coaxial lines from the minimal quantity lubrication sys tem to the spray nozzle. The lubricating mixture is formed at the nozzle outlet by the Venturi principle. Carrier air flowing past the oil outlet sweeps the lubricant along with it and turns it into extremely fine lubricant particles. The concentric oil/air flow that results from this special design keeps the jet from expanding and causes the aerosol to be delivered to the process spot with pinpoint accuracy. As a result, contamination of the surroundings with excess aerosol is successfully prevented.
Concentric oil/air flow
7 10 9 7
2nd nozzle
2 8 5 6 1 3 4
Aerosol production
2 8 5
1 2 3 4 5
Manual slide valve Pressure control valve Pressure gauge Reservoir Oil adjustment screw
6 7 8 9 10
2/2 way valve Restrictor Spray nozzle 2/2 way valve Solenoid valve
1 2 3 4 5
Manual slide valve Pressure control valve Pressure gauge Reservoir Oil adjustment screw
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Applications
LubriLean Digital
Machining centers; turning centers; The Digital 2 is available for use on machining centers with double spindles or turning machines with two turrets.
LubriLean Vario
Turning, milling, drilling; special applications (e.g. multispindle machines); retrofitting of turning machines
LubriLean VarioPlus
Drilling, turning, milling; retrofitting of turning and machining centers; also suitable for small tools
LubriLean Basic
Drilling, milling, broaching, tapping, thread forming; universal milling machines; applications with up to eight lube points
LubriLean Smart
Drilling, milling, broaching, tapping, thread forming; universal milling machines; applications with as many as two lube points
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1 2 3 4 5 6 7 8 9 10 11
Compressed air filter Compressed air port, rated size 8 Oil drain opening Aerosol outlets Filling level indicator Reservoir with aerosol generator Flow monitor Compressed air storage Pressure relief valve Lubricant filling opening Differential pressure switch
12 13 14 15 16 17 18 19 20 21
Control unit Pressure switch Oil valves Valve cluster for oil and air control Control cabinet housing Muffler Oil drain valve 3/2 way valve Oil filter Main air valve
1 2 3 4 5 6 7 8 9 10 11
Compressed air filter Compressed air port, rated size 8 Oil drain opening Aerosol outlets Filling level indicator Reservoir with aerosol generator Flow monitor Compressed air storage Pressure relief valve Lubricant filling opening Differential pressure switch
12 13 14 15 16 17 18 19 20 21
Control unit Pressure switch Oil valves Valve cluster for oil and air control Control cabinet housing Muffler Oil drain valve 3/2 way valve Oil filter Main air valve
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LubriLean Vario UFV10 001 1 2 3 4 5 6 7 8 9 10 11 12 13 Safety valve Main air valve Air supply unit Rotameter Aerosol outlets Compressed air port, rated size 8 Filling level indicator Lubricant filling opening Additional air control valve Oil valve setting screw Aerosol reservoir Pressure gauge display, additional air Pressure gauge display, primary pressure of compressed air supply 14 Main air control valve
LubriLean VarioPlus UFV10 009 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Safety valve Main air valve, 24 V Air supply unit Rotameter Aerosol outlets Compressed air port, rated size 8 Filling level indicator Lubricant filling opening 24 V socket Plug for float switch Pressure switch Aerosol reservoir Oil valve setting screw Pressure gauge display, primary pressure of compressed air supply Main air control valve Check valve for automatic topping up
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Compressed air port Pressure reducing valve Atomizing air valve Lubricant control valve Middle block Lubricant line (coaxial hose) Setting mark for lubricant quantity Filling level indicator Lubricant filling opening Pressure gauge Lubricant drain opening Control block Holding magnet for spray nozzle Spray nozzle Solenoid valve
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Compressed air port Main air valve Atomizing air valve Pressure reducing valve Lubricant control valve Lubricant line (coaxial hose) Setting mark for lubricant quantity Filling level indicator Lubricant filling opening Pressure gauge Lubricant drain opening Permanent magnet (optional) Fastening thread, M6 12 mm deep Spray nozzle Holding magnet for spray nozzle
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10
Accessories
Ball cock, 2/2 way
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11
G 1/8
11.5
Special nozzleM6
Application External lubrication for LubriLean Digital / Vario systems for turning centers
19.5 6 SW6 M6
.5
Saw nozzle
Application External lubrication for LubriLean Smart system
55
20
60
12
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MQL Lubricants
DIN 51757 Type of lubricant LubriOil LubriFluid F100
*)
Please add the desired can size to the order No. Order example: OEL5 LUBRIOIL
Technical data
Digital Metal housing Capacity [liters] Internal lubrication External lubrication Precondition 1.8 Compressed air port
min. 6 bars, opt. 8 bars, max. 10 bars
Vario 1.8
VarioPlus
Actuation
standard optional
24 V DC 1 to 3 140 300 Nl/min **) 5 150 ml/h **) vertical 750 x 420 x 210 25
24 V DC
Manual slide valve 24 V DC o o 2 to 8 50 Nl/min per outlet 5 100 ml/h vertical 200 x 360 x 155
(with 0.3 l filling)
Manual slide valve 24 V DC 1 to 2 50 Nl/min per outlet 5 100 ml/h vertical 360 x 200 x 155
(with 0.3 l filling)
4 points 2 points
Visual filling level indicator Flow sensor Pressure monitoring Number of outlet ports Air consumption Oil quantity Mounting position Dimensions H x W x D [mm] Weeight empty [kg]
[] standard; [o] optional; [] not available Notice!
140 300 Nl/min **) 5 150 ml/h **) vertical 390 x 190 x 250 6.1 6.3
Willy Vogel AG Motzener Strasse 35/37 12277 Berlin, Germany P.O.Box 970444 12704 Berlin
Tel. +49 (0) 30 7 20 02 0 Fax +49 (0) 30 7 20 02 111 info@vogel berlin.de www.vogelag.com
Vogel France SAS Rue Robert Amy, B.P. 130 49404 Saumur cedex France
Tel. +33 (0) 241 404 200 Fax +33 (0) 241 404 242 info@mecafluid.com www.mecafluid.com
In particular, we call your attention to the fact that hazardous materials of any kind, especially the materials classified as hazardous by EC Directive 67/548/EEC, Article 2, Par. 2, may only be filled into VOGEL central
All products manufactured by VOGEL are not approved for use in con junction with gases, liquefied gases, pressurized gases in solution and flu ids with a vapor pressure exceeding normal atmospheric pressure (1013 mbars) by more than 0.5 bar at their maximum permissible temperature.
V000 06/2003
All products from VOGEL may be used only for their intended purpose. If operating instructions are supplied together with the products, the provi sions and information therein of specific relevance to the equipment must be observed as well.
lubrication systems and components and delivered and/or distributed with the same after consultation with and written approval from VOGEL.