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PVE Sample Vessel 3 Horizontal Retention Tank DESIGN CALCULATION In Accordance with ASME Section VIII

PVE Sample Vessel 3 Horizontal Retention Tank

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version

: 2007

Analysis Performed by : PRESSURE VESSEL ENGINEERING

Date of Analysis

: Oct 27,2008

PV Elite 2008, May 2008

1

REVISED

10/22/2008

ART

0

RELEASE

5/23/2002

LB

REV

DESCRIPTION

DATE

INITIALS

Table of Contents

Cover

Sheet

1

Input Echo

3

XY Coordinate Calculations

8

Internal Pressure Calculations

9

External Pressure Calculations

12

Element and Detail Weights

14

Nozzle Flange MAWP

16

Center of Gravity Calculation

17

Horizontal Vessel Analysis (Ope.)

18

Horizontal Vessel Analysis (Test)

25

Nozzle Calcs. A - 3/4 in. 3000#

32

Nozzle Calcs. B - 6 in. Pipe

34

Nozzle Calcs. C - 6 in. Pipe

39

Nozzle Calcs. D - 12x16 MWY

44

Nozzle Calcs. E - 12x16 MWY

47

Nozzle Calcs. F - 12x16 MWY

50

Nozzle Calcs. G - 1.5 in. 3000#

53

Nozzle Schedule

55

Nozzle

Summary

56

Vessel Design Summary

57

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Input Echo

Step:

1 10:53a Oct 27,2008

PV Elite Vessel Analysis Program: Input Data

PVE Sample Vessel 3 Horizontal Retention Tank

3

Design Internal Pressure (for Hydrotest)

75.000

psig

Design Internal Temperature

150

F

Type of Hydrotest

UG99-b

Hydrotest Position

Horizontal

Projection of Nozzle from Vessel Top

0.0000

in

Projection of Nozzle from Vessel Bottom

0.0000 in

Minimum Design Metal Temperature

-20

F

Type of Construction

Welded

Special Service

None

Degree of Radiography

None

Miscellaneous Weight Percent

15.

Use Higher Longitudinal Stresses (Flag)

Y

Select t for Internal Pressure (Flag)

N

Select t for External Pressure (Flag)

N

Select t for Axial Stress (Flag)

N

Select Location for Stiff. Rings (Flag)

N

Use Hydrotest Allowable Unmodified

Y

Consider Vortex Shedding

N

Perform a Corroded Hydrotest

N

Is this a Heat Exchanger

No

User Defined Hydro. Press. (Used if > 0)

98.000

psig

User defined MAWP

0.0000 psig

User defined MAPnc

0.0000 psig

Load Case 1

NP+EW+WI+FW+BW

Load Case 2

NP+EW+EE+FS+BS

Load Case 3

NP+OW+WI+FW+BW

Load Case 4

NP+OW+EQ+FS+BS

Load Case 5

NP+HW+HI

Load Case 6

NP+HW+HE

Load Case 7

IP+OW+WI+FW+BW

Load Case 8

IP+OW+EQ+FS+BS

Load Case 9

EP+OW+WI+FW+BW

Load Case 10

EP+OW+EQ+FS+BS

Load Case 11

HP+HW+HI

Load Case 12

HP+HW+HE

Load Case 13

IP+WE+EW

Load Case 14

IP+WF+CW

Load Case 15

IP+VO+OW

Load Case 16

IP+VE+EW

Load Case 17

NP+VO+OW

Load Case 18

FS+BS+IP+OW

Load Case 19

FS+BS+EP+OW

Wind Design Code Design Wind Speed Exposure Constant

No Wind Loads 70.000 mile/hr C

Importance Factor Roughness Factor Base Elevation

0.0000 in

Percent Wind for Hydrotest

33.

Use Wind Profile (Y/N)

N

Damping Factor (Beta) for Wind (Ope)

0.0100

Damping Factor (Beta) for Wind (Empty)

0.0000

Damping Factor (Beta) for Wind (Filled)

0.0000

Seismic Design Code

No Seismic

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Input Echo

Step:

1 10:53a Oct 27,2008

4

Design Nozzle for Des. Press. + St. Head

Y

Consider MAP New and Cold in Noz. Design

N

Consider External Loads for Nozzle Des.

Y

Consider Code Case 2168 for Nozzle Des.

N

Material Database Year

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

Element From Node Element To Node Element Type Description

Element From Node Element To Node Element Type Description
Element From Node Element To Node Element Type Description
Element From Node Element To Node Element Type Description

10

20

Elliptical

Semi Elliptical Head - Left

Distance "FROM" to "TO"

1.5000 in

Inside Diameter

95.436 in

Element Thickness

0.2820 in

Internal Corrosion Allowance

0.0000 in

Nominal Thickness

0.3125 in

External Corrosion Allowance

0.0000 in

Design Internal Pressure

75.000 psig

Design Temperature Internal Pressure

150

F

Design External Pressure

0.0000 psig

Design Temperature External Pressure

150

F

Effective Diameter Multiplier

1.2

Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation

SA-516 70 20000. psi 20000. psi 26000. psi 0.2830 lbm/in³ 1.2500 in 35700. psi B

External Pressure Chart Name

CS-2

UNS Number

K02700

Product Form

Plate

Efficiency, Longitudinal Seam

0.85

Efficiency, Circumferential Seam

0.7

Elliptical Head Factor

2.

Element From Node

10

Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid

Liquid LIQUID 10 0.0000 in 96.000 in 62.400 lbm/ft³

Element From Node

10

Detail Type

Nozzle

Detail ID Dist. from "FROM" Node / Offset dist

B - 6" Pipe 34.500 in

Nozzle Diameter

6.

in.

Nozzle Schedule

80

Nozzle Class

150

Layout Angle

0.

Blind Flange (Y/N)

N

Weight of Nozzle ( Used if > 0 )

27.295 lbf

Grade of Attached Flange

GR 1.1

Nozzle Matl

SA-106 B

Element From Node

10

Detail Type Detail ID

Nozzle D - 12x16 MWY

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Input Echo

Step:

1 10:53a Oct 27,2008

5

Dist. from "FROM" Node / Offset dist

31.000 in

Nozzle Diameter

17.5

in.

Nozzle Schedule

None

Nozzle Class

0

Layout Angle

180.

Blind Flange (Y/N)

N

Weight of Nozzle ( Used if > 0 )

40.675 lbf

Grade of Attached Flange

None

Nozzle Matl

SA-106 B

Element From Node

20

Element To Node

30

Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure

Cylinder 96" OD Shell 120.00 in 95.375 in 0.3125 in 0.0000 in 0.3125 in 0.0000 in 75.000 psig

Design Temperature Internal Pressure

150

F

Design External Pressure

0.0000 psig

Design Temperature External Pressure

150

F

Effective Diameter Multiplier

1.2

Material Name

SA-516 70

Efficiency, Longitudinal Seam

0.7

Efficiency, Circumferential Seam

0.7

Element From Node

20

Detail Type

Saddle

Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle Height of Saddle at Bottom

Left Saddle 12.000 in 10.000 in 66.000 in

Saddle Contact Angle

150.

Height of Composite Ring Stiffener

0.0000

in

Width of Wear Plate

12.000 in

Thickness of Wear Plate

0.3750 in

Contact Angle, Wear Plate (degrees)

150.

Element From Node

20

Detail Type

Saddle

Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle Height of Saddle at Bottom

Right Saddle 108.00 in 10.000 in 66.000 in

Saddle Contact Angle

150.

Height of Composite Ring Stiffener

0.0000

in

Width of Wear Plate

12.000 in

Thickness of Wear Plate

0.3750 in

Contact Angle, Wear Plate (degrees)

150.

Element From Node

20

Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid

Liquid Liquid 20 0.0000 in 96.000 in 62.400 lbm/ft³

Element From Node

20

Detail Type Detail ID

Nozzle A - 3/4" 3000#

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Input Echo

Step:

1 10:53a Oct 27,2008

6

Dist. from "FROM" Node / Offset dist

60.000 in

Nozzle Diameter

1.375 in.

Nozzle Schedule

None

Nozzle Class

0

Layout Angle

0.

Blind Flange (Y/N)

N

Weight of Nozzle ( Used if > 0 )

0.0000 lbf

Grade of Attached Flange

None

Nozzle Matl

SA-105

Element From Node

20

Detail Type

Nozzle

Detail ID Dist. from "FROM" Node / Offset dist

F - 12x16 MWY 60.000 in

Nozzle Diameter

17.5

in.

Nozzle Schedule

None

Nozzle Class

0

Layout Angle

135.

Blind Flange (Y/N)

N

Weight of Nozzle ( Used if > 0 )

40.675 lbf

Grade of Attached Flange

None

Nozzle Matl

SA-106 B

Element From Node

20

Detail Type Detail ID

Nozzle

G - 1.5" 3000# 60.000 in

Dist. from "FROM" Node / Offset dist Nozzle Diameter

2.5

in.

Nozzle Schedule

None

Nozzle Class

0

Layout Angle

180.

Blind Flange (Y/N)

N

Weight of Nozzle ( Used if > 0 )

40.675 lbf

Grade of Attached Flange

None

Nozzle Matl

SA-105

Element From Node

30

40

Element To Node Element Type Description

Elliptical Semi Elliptical Head - Right

Distance "FROM" to "TO"

1.5000 in

Inside Diameter

95.436 in

Element Thickness

0.2820 in

Internal Corrosion Allowance

0.0000 in

Nominal Thickness

0.3125 in

External Corrosion Allowance

0.0000 in

Design Internal Pressure

75.000 psig

Design Temperature Internal Pressure

150

F

Design External Pressure

0.0000 psig

Design Temperature External Pressure

150

F

Effective Diameter Multiplier

1.2

Material Name

SA-516 70

Efficiency, Longitudinal Seam

0.85

Efficiency, Circumferential Seam

0.7

Elliptical Head Factor

2.

Element From Node

30

Detail Type

Liquid

Detail ID

Liquid 30

Dist. from "FROM" Node / Offset dist

0.0000

in

Height/Length of Liquid

95.436 in

Density of Liquid

62.400 lbm/ft³

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Input Echo

Step:

1 10:53a Oct 27,2008

7

Element From Node

30

Detail Type

Nozzle

Detail ID Dist. from "FROM" Node / Offset dist

C - 6" Pipe 45.000 in

Nozzle Diameter

6.

in.

Nozzle Schedule

80

Nozzle Class

150

Layout Angle

180.

Blind Flange (Y/N)

N

Weight of Nozzle ( Used if > 0 )

38.245 lbf

Grade of Attached Flange

GR 1.1

Nozzle Matl

SA-106 B

Element From Node

30

Detail Type Detail ID

Nozzle

E - 12x16 MWY 31.000 in

Dist. from "FROM" Node / Offset dist Nozzle Diameter

17.5

in.

Nozzle Schedule

None

Nozzle Class

0

Layout Angle

0.

Blind Flange (Y/N)

N

Weight of Nozzle ( Used if > 0 )

40.675 lbf

Grade of Attached Flange

None

Nozzle Matl

SA-106 B

PV Elite 2008 ©1993-2008 by COADE Engineering Software

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

XY Coordinate Calculations

Step:

2 10:53a Oct 27,2008

XY Coordinate Calculations

8

|

|

|

|

|

|

From| To |

X (Horiz.)|

Y (Vert.) |DX (Horiz.)| DY (Vert.) |

|

|

in

|

in

|

in

|

in

|

Semi Ellip|

1.50000 |

0.00000 |

1.50000 |

0.00000 |

96" OD She|

121.500 |

0.00000 |

120.000 |

0.00000 |

Semi Ellip|

123.000 |

0.00000 |

1.50000 |

0.00000 |

PV Elite 2008 ©1993-2008 by COADE Engineering Software

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Internal Pressure Calculations

Step:

3 10:53a Oct 27,2008

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press |

|

From| To | + Liq. Hd

Nominal | Total Corr|

Thickness | Allowance |

Allowable |

Diameter | Stress(SE)|

Element |

9

|

|

psig

78.4667 |

78.4667 |

78.4463 |

|

in

|

in

|

in

|

psi

|

Semi Ellip|

0.31250 |

0.00000 |

95.4360 |

17000.0 |

96" OD She|

0.31250 |

0.00000 |

95.3750 |

14000.0 |

Semi Ellip|

0.31250 |

0.00000 |

95.4360 |

17000.0 |

Element Required Thickness and MAWP :

 

|

|

Design |

Pressure |

M.A.W.P. |

M.A.P. |

Actual |

Required |

From| To |

Corroded

| New & Cold |

Thickness | Thickness |

|

|

psig

|

psig

|

psig

|

in

|

in

|

Semi Ellip|

75.0000 |

96.9392 |

100.406 |

0.28200 |

0.22035 |

96" OD She|

75.0000 |

87.9171 |

91.3838 |

0.31250 |

0.26818 |

Semi Ellip|

75.0000 |

96.9596 |

100.406 |

0.28200 |

0.22030 |

Minimum

87.917

91.384

MAWP: 80.598 psig, limited by: Nozzle Reinforcment.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007

Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 150 F

Semi Elliptical Head - Left

Thickness Due to Internal Pressure [Tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)

= (78.467*95.4360*0.00)/(2*20000.00*0.85-0.2*78.467)

= 0.2204 + 0.0000 = 0.2204 in

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 3.467 psig

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*20000.00*0.85*0.2820)/(1.00*95.4360+0.2*0.2820)

= 100.406 - 3.467 = 96.939

psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*20000.00*0.85*0.2820)/(1.00*95.4360+0.2*0.2820)

= 100.406 psig

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*D+0.2*t))/(2*E*t)

= (78.467*(1.00*95.4360+0.2*0.2820))/(2*0.85*0.2820)

= 15629.891 psi

Required Thickness of Straight Flange = 0.221 in

Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 1.440 %

Min Metal Temp. w/o impact per UCS-66

-20

F

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.66]

-54

F

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 150 F

96" OD Shell

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Internal Pressure Calculations

Step:

3 10:53a Oct 27,2008

Thickness Due to Internal Pressure [Tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)

= (78.467*47.6875)/(20000.00*0.70-0.6*78.467)

= 0.2682 + 0.0000 = 0.2682 in

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 3.467 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (20000.00*0.70*0.3125)/(47.6875+0.6*0.3125)

= 91.384 - 3.467 = 87.917

psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (20000.00*0.70*0.3125)/(47.6875+0.6*0.3125)

= 91.384 psig

Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)

= (78.467*(47.6875+0.6*0.3125))/(0.70*0.3125)

= 17172.990 psi

10

Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.327 %

Min Metal Temp. w/o impact per UCS-66

-20

F

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.69]

-51

F

Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 150 F

 

Semi Elliptical Head - Right

Thickness Due to Internal Pressure [Tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)

 

= (78.446*95.4360*0.00)/(2*20000.00*0.85-0.2*78.446)

= 0.2203 + 0.0000 = 0.2203 in

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

 

Less Operating Hydrostatic Head Pressure of 3.446 psig

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*20000.00*0.85*0.2820)/(1.00*95.4360+0.2*0.2820)

= 100.406 - 3.446 = 96.960

psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

 

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)

= (2*20000.00*0.85*0.2820)/(1.00*95.4360+0.2*0.2820)

= 100.406 psig

Actual stress at given pressure and thickness, corroded [Sact]:

 

= (P*(K*D+0.2*t))/(2*E*t)

= (78.446*(1.00*95.4360+0.2*0.2820))/(2*0.85*0.2820)

 

= 15625.833 psi

Required Thickness of Straight Flange = 0.221 in

 

Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 1.440 %

 

Min Metal Temp. w/o impact per UCS-66

-20

F

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.66]

-54

F

MINIMUM METAL DESIGN TEMPERATURE RESULTS :

 

Minimum Metal Temp. w/o impact per UCS-66

-20.

F

Minimum Metal Temp. at Required thickness

-51.

F

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Internal Pressure Calculations

Step:

3 10:53a Oct 27,2008

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

11

Minimum Design Metal Temperature ( Entered by User )

-20.

F

Hydrostatic Test Pressure Results:

 

Pressure per UG99b

= 1.3 * M.A.W.P. * Sa/S

104.777

psig

Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S

97.500

psig

Pressure per UG99c

= 1.3 * M.A.P. - Head(Hyd)

115.353 psig

Pressure per UG100

= 1.1 * M.A.W.P. * Sa/S

88.657 psig

User Defined Hydrostatic Test Pressure at High Point

98.000 psig

Horizontal Hydrotest performed in accordance with: UG-99b

Stresses on Elements due to Hydrostatic Test Pressure:

From To

Stress

Allowable

Ratio

Pressure

Semi Elliptical Head 96" OD Shell Semi Elliptical Head

20207.2

26000.0

0.777

101.45

22201.8

26000.0

0.854

101.44

20207.2

26000.0

0.777

101.45

Elements Suitable for Internal Pressure.

PV Elite 2008 ©1993-2008 by COADE Engineering Software

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

External Pressure Calculations

Step:

4 10:53a Oct 27,2008

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007

Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 150 F

Semi Elliptical Head - Left

Elastic Modulus from Chart: CS-2 at 300 F :

0.29000E+08 psi

Results for Maximum Allowable External Pressure (MAEP):

Tca

OD

D/t

Factor A

B

0.282

96.00

340.43

0.0004080

5915.80

12

EMAP = B/(K0*D/t) = 5915.7988 /(0.9000 *340.4255 ) = 19.3085 psig

Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 150 F

96" OD Shell

Elastic Modulus from Chart: CS-2 at 300 F :

0.29000E+08 psi

Results for Maximum Allowable External Pressure (MAEP):

Tca

OD

SLEN

D/t

L/D

Factor A

B

0.312

96.00

138.91

307.20

1.4469 0.0001699 2463.23

EMAP = (4*B)/(3*(D/t)) = (4*2463.2302 )/(3*307.2000 ) = 10.6911 psig

Results for Maximum Stiffened Length (Slen):

Tca

OD

SLEN

D/t

L/D

Factor A

B

0.312

96.00 0.35E+33

307.20 .5000E+02 0.0000117

169.01

EMAP = (4*B)/(3*(D/t)) = (4*169.0123 )/(3*307.2000 ) = 0.7336 psig

Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 150 F

Semi Elliptical Head - Right

Elastic Modulus from Chart: CS-2 at 300 F :

0.29000E+08 psi

Results for Maximum Allowable External Pressure (MAEP):

Tca

OD

D/t

Factor A

B

0.282

96.00

340.43

0.0004080

5915.80

EMAP = B/(K0*D/t) = 5915.7988 /(0.9000 *340.4255 ) = 19.3085 psig

External Pressure Calculations

|

|

Section |

Outside |

Corroded |

Factor |

Factor |

From| To |

Length |

Diameter | Thickness |

 

A

|

B

|

|

|

in

|

in

|

in

|

|

psi

|

10|

20|

No Calc |

96.0000 |

0.28200 | 0.00040799 |

5915.80 |

20|

30|

138.906 |

96.0000 |

0.31250 | 0.00016988 |

2463.23 |

30|

40|

No Calc |

96.0000 |

0.28200 | 0.00040799 |

5915.80 |

External Pressure Calculations

|

|

External |

External | External

|

External

|

From| To |

Actual T. | Required T.|Des. Press. |

M.A.W.P.

|

| |

in

|

in

|

psig

|

psig

|

10|

20|

0.28200 |

No Calc |

0.00000 |

19.3085 |

20|

30|

0.31250 |

No Calc |

0.00000 |

10.6911 |

30|

40|

0.28200 |

No Calc |

0.00000 |

19.3085 |

Minimum

 

10.691

External Pressure Calculations

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

External Pressure Calculations

Step:

4 10:53a Oct 27,2008

|

| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |

13

From| To | Bet. Stiff.| Bet. Stiff.|

 

Required |

Available |

|

|

in

|

in

|

in**4

|

in**4

|

10|

20|

No Calc |

No Calc |

No Calc |

No Calc |

20|

30|

138.906 |

352.2E+30 |

No Calc |

No Calc |

30|

40|

No Calc |

No Calc |

No Calc |

No Calc |

Elements Suitable for External Pressure.

PV Elite 2008 ©1993-2008 by COADE Engineering Software

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Element and Detail Weights

Step:

5 10:53a Oct 27,2008

Element and Detail Weights

14

|

|

Element |

Element |

Corroded |

Corroded | Extra due

|

From| To | Metal Wgt. | ID

Volume |Metal Wgt. |

ID Volume | Misc %

|

|

|

lbf

|

ft³

|

lbf

|

ft³

|

lbf

|

10|

20|

1010.28 |

72.0554 |

1010.28 |

72.0554 |

151.542 |

20|

30|

3190.24 |

496.128 |

3190.24 |

496.128 |

478.536 |

30|

40|

1010.28 |

72.0554 |

1010.28 |

72.0554 |

151.542 |

---------------------------------------------------------------------------

Total

5210

640

5210

640

Weight of Details

|

From|Type|

| |

|

Weight of |

X Offset, | Y Offset, |

Detail | Dtl. Cent. |Dtl. Cent. | Description

lbf

|

in

|

in

|

1563

10|Liqd|

4495.81 |

-7.95300 |

-0.28200 |

LIQUID 10

10|Nozl|

31.3890 |

-1.98825 |

34.5000 |

B - 6" Pipe

10|Nozl|

46.7762 |

-1.98825 |

31.0000 |

D - 12x16 MWY

20|Sadl|

1065.29 |

12.0000 |

56.5000 |

Left Saddle

20|Sadl|

1065.29 |

108.000 |

56.5000 |

Right Saddle

20|Liqd|

30958.6 |

60.0000 |

-0.31250 |

Liquid 20

20|Nozl|

0.33995 |

60.0000 |

48.3750 |

A - 3/4" 3000#

20|Nozl|

46.7762 |

60.0000 |

56.4375 |

F - 12x16 MWY

20|Nozl|

46.7762 |

60.0000 |

48.9375 |

G - 1.5" 3000#

30|Liqd|

4496.29 |

9.45300 |

0.00000 |

Liquid 30

30|Nozl|

43.9823 |

3.48825 |

45.0000 |

C - 6" Pipe

30|Nozl|

46.7762 |

3.48825 |

31.0000 |

E - 12x16 MWY

Total Weight of Each Detail Type

 

Total Weight of Saddles

 

2130.6

Total Weight of Liquid

39950.7

Total Weight of Nozzles

262.8

---------------------------------------------------------------

Sum of the Detail Weights

42344.1 lbf

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals

8385.8 lbf

Shop Test Wt.

- Fabricated Weight + Water ( Full )

48337.0 lbf

Shipping Wt.

- Fab. Wt + Rem. Intls.+ Shipping App.

8385.8 lbf

Erected Wt.

- Fab. Wt + Rem. Intls.+ Insul. (etc)

8385.8 lbf

Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.

8385.8 lbf

Operating Wt.

- Empty Wt. + Operating Liquid (No CA)

48336.5 lbf

Oper. Wt. + CA

- Corr Wt. + Operating Liquid

48336.5 lbf

Field Test Wt. - Empty Weight + Water (Full)

48337.0 lbf

Note: The Corroded Weight and thickness are used in the Horizontal Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Outside Surface Areas of Elements

|

|

Surface

|

From| To |

Area

|

|

|

in²

|

10|

20|

10455.4 |

20|

30|

36191.1 |

30|

40|

10455.4 |

-----------------------------------------------------

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Element and Detail Weights

Step:

5 10:53a Oct 27,2008

PV Elite 2008 ©1993-2008 by COADE Engineering Software

15

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Nozzle Flange MAWP

Step:

6 10:53a Oct 27,2008

Nozzle Flange MAWP Results :

Flange Rating Operating Ambient Temperature

psig

psig

F

Class

Grade|Group

----------------------------------------------------------------------------

GR 1.1

----------------------------------------------------------------------------

Minimum Rating 272.500 285.000 psig

272.500

285.000

150

150

Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition

PV Elite 2008 ©1993-2008 by COADE Engineering Software

16

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Center of Gravity Calculation

Step:

7 10:53a Oct 27,2008

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

17

Center of Gravity of Saddles

61.5 in

Center of Gravity of Liquid

61.5 in

Center of Gravity of Nozzles

64.5 in

Center of Gravity of Bare Shell New and Cold

61.5 in

Center of Gravity of Bare Shell Corroded

61.5 in

Vessel CG in the Operating Condition

61.5 in

Vessel CG in the Fabricated (Shop/Empty) Condition

61.6 in

PV Elite 2008 ©1993-2008 by COADE Engineering Software

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Horizontal Vessel Analysis (Ope.)

Step:

8 10:53a Oct 27,2008

Zick Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Operating Case

18

Shell Allowable Stress used in Calculation

20000.00

psi

Shell Comp. Yield Stress used in Calculation

35700.00

psi

Head Allowable Stress used in Calculation

20000.00

psi

Saddle Force Q, Operating Case

 

34208.43 lbf

Stress Results for Zick Stresses:

Actual

Allowable

Long. Stress at Top

of Saddles

5855.78

14000.00 psi

Long. Stress at Bottom of Saddles

5823.04

14000.00 psi

Long. Stress at Top

of Midspan

5455.64

14000.00 psi

Long. Stress at Bottom of Midspan

6223.17

14000.00 psi

Tangential Shear in Shell

1113.63

16000.00 psi

Tangential Shear in Head

1234.08

16000.00 psi

Circ. Stress at Horn of Saddle

-14745.84

-30000.00 psi

Addl. Stress in Head as Stiffener

751.03

5000.00

psi

Circ. Compressive Stress in Shell

-2791.77

-17850.00 psi

Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress.

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= Max( Fl, Friction Load, Sum of X Forces) * B / Ls

= Max( 0.00 , 16166.01 , 0 ) * 66.0000 / 96.0000

= 11114.1 lbf

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls

= Max( 0.00 , 16166.01 , 0 ) * 66.0000 / 96.0000

= 11114.1 lbf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E

= 3.00 * ( 0 /2 + 0 ) * 66.0000 / 92.7289

= 0.0 lbf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )

= 23094 + Max( 11114 , 0 , 11114 , 0 )

= 34208.4 lbf

Summary of Loads on this Saddle Support:

Vertical Load on this Saddle

34208.43

lbf

Transverse Shear Load on this Saddle

0.00

lbf

Longitudinal Shear Load on this Saddle

16166.01

lbf

Formulas and Substitutions for Zick Analysis Results:

Longitudinal Bending (+-) at Midspan

= 0.25 * Q * L

(

*

K.2

/

(

pi * R² * ( Ts - Ca )))

= 0.25 * 34208 * 123.00 * 0.5346 ) /

(

(

3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 )))

= 251.86 psi

Compute the area ratio [K]:

= Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) -

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Horizontal Vessel Analysis (Ope.)

Step:

8 10:53a Oct 27,2008

19

(Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta)

= Pi * (Sin(1.614 ) / 1.614 - Cos(1.614 )) / ( 1.614 + Sin(1.614 ) * Cos(1.614 ) - 2 * Sin(1.614 ) * Sin(1.614 )/ 1.614 )

= 6.2238

Compute the moment fraction [X]:

= 1 - (1 - A/L + ( R² - H² )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) )

= 1 - (1 - 13.500 /123.000 + (47.688² - 23.859²)/( 2 * 13.500 * 123.000 (1 + (4 * 1.988 )/(3 * 123.000 ) )

= -0.1152

Intermediate Product [K.1]:

=

= 6.224 * -0.115 * 4 * 13.500 / 123.000 = -0.3147

K *

X

*

4

*

A

/ L

Longitudinal Bending (+-) at Saddle

= 0.25 * Q * L

(

*

K.1

/

(

pi * R² * ( Ts - Ca )))

= 0.25 * 34208 * 123.00 * -0.3147 ) /

(

(

3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 )))

= -148.28 psi

Tangential Shear in Shell near Saddle

= Q

= 34208 * 0.4851 / ( 47.6875 * ( 0.3125 - 0.0000 )

= 1113.63 psi

* K.5 / (

R * ( Ts - Ca )))

Tangential Shear in Head used as Stiffener

R * ( Th - Ca )))

= Q

= 34208 * 0.4851 / ( 47.69 * ( 0.2820 - 0.0000 )

= 1234.08 psi

* K.5 / (

Circumferential Stress at Horn of Saddle

= -Q/(4*TEM*(SADWTH+1.56*sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB)

= -34208 /( 4 * 0.3125 * (10.00 + 1.56 * sqrt(47.6875 *0.3125 ))) -12.0 * 34208 * 3.97 * 0.0080 / ( 10.2500 * 0.0977 )

= -14745.84 psi

Additional Tension in Head used as Stiffener

= (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)²/(pi-AL+sin(AL*cos(AL)))

= (34208 / ( 47.6875 * ( 0.2820 - 0.0000 )))*(3/8)*( sin( 99.75 )²)/

( pi - 99.75 + sin( 99.75 ) * cos( 99.75 )))

= 751.03 psi

Circumferential Compression at Bottom of Shell

=

(Q*( K.9/( TEM9 * WPDWTH ) ) )

=

(

34208 *( 0.6733 /( 0.6875 * 12.000 ) ) )

=

-2791.77 psi

Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )

= 0.571E-05 * 96.000 * ( 150.0 - 70.0 )

= 0.044 in

Results for Vessel Ribs, Web and Base:

Baseplate Length

Bplen

70.0000 in

Baseplate Thickness

Bpthk

0.7500 in

Baseplate Width

Bpwid

12.0000 in

Number of Ribs ( inc. outside ribs )

Nribs

5

Rib Thickness

Ribtk

0.5000 in

Web Thickness

Webtk

0.5000 in

Web Location

Webloc

Center

Moment of Inertia of Saddle - Lateral Direction

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Horizontal Vessel Analysis (Ope.)

Step:

8 10:53a Oct 27,2008

20

Y

A

AY

Ay²

Io

Shell

0.

6.

1.

0.

0.

Wearplate

0.

4.

2.

1.

0.

Web

8.

8.

65.

546.

153.

BasePlate

17.

9.

149.

2452.

0.

Totals

26.

27.

217.

2999.

154.

Value

C1 = Sumof(Ay)/Sumof(A)

=

8.

in

Value

Value

I = Sumof(Ay² ) + Sumof(Io) - C1*Sumof(Ay) =

As = Sumof(A) - Ashell

1406.

in**4

=

21.

in²

K1

= (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) =

0.2594

Fh

=

(

K1

*

Q

)

=

8872.7207 lbf

 

Tension Stress, St = ( Fh/As )

=

418.1055

psi

Allowed Stress, Sa = 0.6 * Yield Str =

21600.0000

psi

d

= B - R*Sin(theta) / theta

=

29.3783 in

 

Bending Moment, M

= Fh * d

=

260665.2188

in-lb

Bending Stress, Sb = ( M * C1 / I

)

=

1495.6577

psi

Allowed Stress, Sa = 2/3 * Yield Str =

24000.0000

psi

Minimum Thickness of Baseplate per Moss :

= ( 3 * Q * BasePlateWidth / ( 4 * BasePlateLength * AllStress ))½

 

= ( 3 * 34208 * 12.00 / ( 4 * 70.000 * 24000.000 ))½

 

= 0.43 in

Calc. of Axial Load, Inter. Values and Comp. Stress

 

Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)

 

= ( 70.0000 - 1.0 ) / ( 5 - 1 ) = 17.2500 in

 

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2

= 17.2500 * 12.0000 / 2 = 103.5000 in²

 

Axial Load [P]:

= Ap * Bp

= 103.5 * 40.72 = 4215.0 lbf

Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk

 

= ( 12.000 - 1.0 - 0.500 ) * 0.500 + 17.2500 /2 * 0.500

 

= 9.562 in²

Compressive Stress [Sc]:

= P/Ar

= 4215.0 / 9.5625 = 440.7809 psi

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

 

Y

A

AY

Ay²

Io

Rib

5.0

5.0

25.0

0.0

48.2

Web

5.0

4.3

21.6

0.0

0.2

Values

5.0

9.3

46.6

0.0

48.4

Bending Moment [Rm]:

= Fl /( 2 * Bplen

)

*

e

*

rl / 2

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Horizontal Vessel Analysis (Ope.)

Step:

8 10:53a Oct 27,2008

= 51932.559 in-lb

21

KL/R < Cc ( 23.1743 < 126.0993 ) per AISC E2-1

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³) Sca = ( 1-( 23.17 )²/(2 * 126.10² )) * 36000 /

( 5/3+3*(23.17 )/(8* 126.10 )-( 23.17³)/(8*126.10³) Sca = 20401.15 psi

AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 440.78 / 20401.15 + (51932.56 /8.069 ) / 24000.00 Check = 0.29

Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction Y

A

AY

Ay²

Io

Rib

5.5

5.2

28.9

0.0

55.5

Web

5.5

8.6

47.4

0.0

0.2

Values

5.5

13.9

76.3

0.0

55.6

KL/R < Cc ( 9.6743 < 126.0993 ) per AISC E2-1

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³) Sca = ( 1-( 9.67 )²/(2 * 126.10² )) * 36000 /

( 5/3+3*(9.67 )/(8* 126.10 )-( 9.67³)/(8*126.10³) Sca = 21171.69 psi

AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 607.56 / 21171.69 + ( 38587.97 /10.116 ) / 24000.00 Check = 0.19

Zick Analysis: Stresses for the Right Saddle

Shell Allowable Stress used in Calculation

20000.00

psi

Shell Comp. Yield Stress used in Calculation

35700.00

psi

Head Allowable Stress used in Calculation

20000.00

psi

Saddle Force Q, Operating Case

 

34234.11 lbf

Stress Results for Zick Stresses:

Actual

Allowable

Long. Stress at Top

of Saddles

5855.89

14000.00 psi

Long. Stress at Bottom of Saddles

5822.93

14000.00 psi

Long. Stress at Top

of Midspan

5455.45

14000.00 psi

Long. Stress at Bottom of Midspan

6223.36

14000.00 psi

Tangential Shear in Shell

1114.47

16000.00 psi

Tangential Shear in Head

1235.00

16000.00 psi

Circ. Stress at Horn of Saddle

-14756.91

-30000.00 psi

Addl. Stress in Head as Stiffener

751.59

5000.00

psi

Circ. Compressive Stress in Shell

-2793.87

-17850.00 psi

Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress.

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= Max( Fl, Friction Load, Sum of X Forces) * B / Ls

= Max( 0.00 , 16178.14 , 0 ) * 66.0000 / 96.0000

= 11122.5 lbf

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Horizontal Vessel Analysis (Ope.)

Step:

8 10:53a Oct 27,2008

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls

= Max( 0.00 , 16178.14 , 0 ) * 66.0000 / 96.0000

= 11122.5 lbf

Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E

= 3.00 * ( 0 /2 + 0 ) * 66.0000 / 92.7289

= 0.0 lbf

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )

= 23111 + Max( 11122 , 0 , 11122 , 0 )

= 34234.1 lbf

Summary of Loads on this Saddle Support:

22

Vertical Load on this Saddle

34234.11

lbf

Transverse Shear Load on this Saddle

0.00

lbf

Longitudinal Shear Load on this Saddle

16178.14

lbf

Formulas and Substitutions for Zick Analysis Results:

Longitudinal Bending (+-) at Midspan

= 0.25 * Q * L

(

*

K.2

/

(

pi * R² * ( Ts - Ca )))

= 0.25 * 34234 * 123.00 * 0.5346 ) /

(

(

3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 )))

= 252.05 psi

Compute the area ratio [K]:

= Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) - (Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta)

= Pi * (Sin(1.614 ) / 1.614 - Cos(1.614 )) / ( 1.614 + Sin(1.614 ) * Cos(1.614 ) - 2 * Sin(1.614 ) * Sin(1.614 )/ 1.614 )

= 6.2238

Compute the moment fraction [X]:

= 1 - (1 - A/L + ( R² - H² )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) )

= 1 - (1 - 13.500 /123.000 + (47.688² - 23.859²)/( 2 * 13.500 * 123.000 (1 + (4 * 1.988 )/(3 * 123.000 ) )

= -0.1152

Intermediate Product [K.1]:

=

= 6.224 * -0.115 * 4 * 13.500 / 123.000 = -0.3147

K *

X

*

4

*

A

/ L

Longitudinal Bending (+-) at Saddle

= 0.25 * Q * L

(

*

K.1

/

(

pi * R² * ( Ts - Ca )))

= 0.25 * 34234 * 123.00 * -0.3147 ) /

(

(

3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 )))

= -148.39 psi

Tangential Shear in Shell near Saddle

= Q

= 34234 * 0.4851 / ( 47.6875 * ( 0.3125 - 0.0000 )

= 1114.47 psi

* K.5 / (

R * ( Ts - Ca )))

Tangential Shear in Head used as Stiffener

R * ( Th - Ca )))

= Q

= 34234 * 0.4851 / ( 47.69 * ( 0.2820 - 0.0000 )

= 1235.00 psi

* K.5 / (

Circumferential Stress at Horn of Saddle

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Horizontal Vessel Analysis (Ope.)

Step:

8 10:53a Oct 27,2008

23

= -Q/(4*TEM*(SADWTH+1.56*sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB)

= -34234 /( 4 * 0.3125 * (10.00 + 1.56 * sqrt(47.6875 *0.3125 ))) -12.0 * 34234 * 3.97 * 0.0080 / ( 10.2500 * 0.0977 )

= -14756.91 psi

Additional Tension in Head used as Stiffener

= (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)²/(pi-AL+sin(AL*cos(AL)))

= (34234 / ( 47.6875 * ( 0.2820 - 0.0000 )))*(3/8)*( sin( 99.75 )²)/

( pi - 99.75 + sin( 99.75 ) * cos( 99.75 )))

= 751.59 psi

Circumferential Compression at Bottom of Shell

=

(Q*( K.9/( TEM9 * WPDWTH ) ) )

=

(

34234 *( 0.6733 /( 0.6875 * 12.000 ) ) )

=

-2793.87 psi

Results for Vessel Ribs, Web and Base

Baseplate Length

Bplen

70.0000 in

Baseplate Thickness

Bpthk

0.7500 in

Baseplate Width

Bpwid

12.0000 in

Number of Ribs ( inc. outside ribs )

Nribs

5

Rib Thickness

Ribtk

0.5000 in

Web Thickness

Webtk

0.5000 in

Web Location

Webloc

Center

Moment of Inertia of Saddle - Lateral Direction

 

Y

A

AY

Ay²

Io

Shell

0.

6.

1.

0.

0.

Wearplate

0.

4.

2.

1.

0.

Web

8.

8.

65.

546.

153.

BasePlate

17.

9.

149.

2452.

0.

Totals

26.

27.

217.

2999.

154.

Value

C1 = Sumof(Ay)/Sumof(A)

=

8.

in

Value

Value

I = Sumof(Ay² ) + Sumof(Io) - C1*Sumof(Ay) =

As = Sumof(A) - Ashell

1406.

in**4

=

21.

in²

K1

= (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) =

0.2594

Fh

=

(

K1

*

Q

)

=

8879.3809 lbf

Tension Stress, St = ( Fh/As )

=

418.4193

psi

Allowed Stress, Sa = 0.6 * Yield Str =

21600.0000

psi

d

= B - R*Sin(theta) / theta

=

29.3783 in

Bending Moment, M

= Fh * d

=

260860.8750

in-lb

Bending Stress, Sb = ( M * C1 / I

)

=

1496.7803

psi

Allowed Stress, Sa = 2/3 * Yield Str =

24000.0000

psi

Minimum Thickness of Baseplate per Moss :

= 3 * Q * BasePlateWidth / ( 4 * BasePlateLength * AllStress ))½

= 3 * 34234 * 12.00 / ( 4 * 70.000 * 24000.000 ))½

(

(

= 0.43 in

Calc. of Axial Load, Inter. Values and Comp. Stress

Effective Baseplate Length [e]:

=

( Bplen - Clearance ) / ( Nribs - 1)

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Horizontal Vessel Analysis (Ope.)

Step:

8 10:53a Oct 27,2008

Baseplate Pressure Area [Ap]:

= e * Bpwid / 2

= 17.2500 * 12.0000 / 2 = 103.5000 in²

Axial Load [P]:

= Ap * Bp

= 103.5 * 40.75 = 4218.1 lbf

Area of the Rib and Web [Ar]:

24

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk

= ( 12.000 - 1.0 - 0.500 ) * 0.500 + 17.2500 /2 * 0.500

= 9.562 in²

Compressive Stress [Sc]:

= P/Ar

= 4218.1 / 9.5625 = 441.1117 psi

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

 

Y

A

AY

Ay²

Io

Rib

5.0

5.0

25.0

0.0

48.2

Web

5.0

4.3

21.6

0.0

0.2

Values

5.0

9.3

46.6

0.0

48.4

Bending Moment [Rm]:

 

= Fl /( 2 * Bplen

)

*

e

*

rl / 2

= 16178.1 /( 2 * 70.00 ) * 17.250 * 52.14 / 2

 

= 51971.539 in-lb

 

KL/R < Cc ( 23.1743 < 126.0993 ) per AISC E2-1

 

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³) Sca = ( 1-( 23.17 )²/(2 * 126.10² )) * 36000 /

5/3+3*(23.17 )/(8* 126.10 )-( 23.17³)/(8*126.10³) Sca = 20401.15 psi

(

 

AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 441.11 / 20401.15 + (51971.54 /8.069 ) / 24000.00 Check = 0.29

Check of Inside Ribs

 

Inertia of Saddle, Inner Ribs - Axial Direction

 
 

Y

A

AY

Ay²

Io

Rib

5.5

5.2

28.9

0.0

55.5

Web

5.5

8.6

47.4

0.0

0.2

Values

5.5

13.9

76.3

0.0

55.6

KL/R < Cc ( 9.6743 < 126.0993 ) per AISC E2-1

Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³) Sca = ( 1-( 9.67 )²/(2 * 126.10² )) * 36000 /

( 5/3+3*(9.67 )/(8* 126.10 )-( 9.67³)/(8*126.10³) Sca = 21171.69 psi

AISC Unity Check on Inside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 608.02 / 21171.69 + ( 38616.94 /10.116 ) / 24000.00 Check = 0.19

PV Elite 2008 ©1993-2008 by COADE Engineering Software

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Horizontal Vessel Analysis (Test)

Step:

9 10:53a Oct 27,2008

Zick Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case

25

Shell Allowable Stress used in Calculation

20000.00

psi

Shell Comp. Yield Stress used in Calculation

38000.00

psi

Head Allowable Stress used in Calculation

20000.00 psi

Saddle Force Q, Test Case, no Ext. Forces

23094.86 lbf

Stress Results for Zick Stresses:

Actual

Allowable

Long. Stress at Top

of Saddles

7557.90

14000.00 psi

Long. Stress at Bottom of Saddles

7357.69

14000.00 psi

Long. Stress at Top

of Midspan

7287.76

14000.00 psi

Long. Stress at Bottom of Midspan

7627.84

14000.00 psi

Tangential Shear in Shell

751.84

16000.00 psi

Tangential Shear in Head

833.15

16000.00 psi

Circ. Stress at Horn of Saddle

-9955.24

-30000.00 psi

Addl. Stress in Head as Stiffener

507.03

5000.00

psi

Circ. Compressive Stress in Shell

-1884.79

-19000.00 psi

Hydrostatic Test Pressure at top of Vessel

98.000

psig

Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress.

 

Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )

23094 + Max(

= 0

,

0

,

0

,

0

)

= 23094.9 lbf

Summary of Loads on this Saddle Support:

 

Vertical Load on this Saddle

23094.86

lbf

Transverse Shear Load on this Saddle

0.00

lbf

Longitudinal Shear Load on this Saddle

0.00

lbf

Formulas and Substitutions for Zick Analysis Results:

Longitudinal Bending (+-) at Midspan

= 0.25 * Q * L

(

*

K.2

/

(

pi * R² * ( Ts - Ca )))

= 0.25 * 23094 * 123.00 * 0.5346 ) /

(

(

3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 )))

= 170.04 psi

Compute the area ratio [K]:

= Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) - (Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta)

= Pi * (Sin(1.614 ) / 1.614 - Cos(1.614 )) / ( 1.614 + Sin(1.614 ) * Cos(1.614 ) - 2 * Sin(1.614 ) * Sin(1.614 )/ 1.614 )

= 6.2238

Compute the moment fraction [X]:

= 1 - (1 - A/L + ( R² - H² )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) )

= 1 - (1 - 13.500 /123.000 + (47.688² - 23.859²)/( 2 * 13.500 * 123.000 (1 + (4 * 1.988 )/(3 * 123.000 ) )

= -0.1152

Intermediate Product [K.1]:

=

K *

X

*

4

*

A

/ L

PVE Sample Vessel 3 Horizontal Retention Tank

PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample Vessel 3-----------------------------------

Horizontal Vessel Analysis (Test)

Step:

9 10:53a Oct 27,2008

Longitudinal Bending (+-) at Saddle

= 0.25 * Q *

(

L *

K.1

/

(

pi * R² *

( Ts - Ca )))

= 0.25 * 23094 * 123.00 * -0.3147 ) /

(

( 3.141 * 47.6875 * 47.6875 * ( 0.3125 - 0.0000 )))

= -100.10 psi

Tangential Shear in Shell near Saddle

= Q

= 23094 * 0.4851 / ( 47.6875 * ( 0.3125 - 0.0000 )

= 751.84 psi

* K.5 / (

R * ( Ts - Ca )))

Tangential Shear in Head used as Stiffener

R * ( Th - Ca )))

= Q

= 23094 * 0.4851 / ( 47.69 * ( 0.2820 - 0.0000 )

= 833.15 psi

* K.5 / (

Circumferential Stress at Horn of Saddle

26

= -Q/(4*TEM*(SADWTH+1.56*sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB)

= -23094 /( 4 * 0.3125 * (10.00 + 1.56 * sqrt(47.6875 *0.3125 ))) -12.0 * 23094 * 3.97 * 0.0080 / ( 10.2500 * 0.0977 )

= -9955.24 psi

Additional Tension in Head used as Stiffener

= (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)²/(pi-AL+sin(AL*cos(AL)))

= (23094 / ( 47.6875 * ( 0.2820 - 0.0000 )))*(3/8)*( sin( 99.75 )²)/

( pi - 99.75 + sin( 99.75 ) * cos( 99.75 )))

= 507.03 psi

Circumferential Compression at Bottom of Shell

=

(Q*( K.9/( TEM9 * WPDWTH ) ) )

=

(

23094 *( 0.6733 /( 0.6875 * 12.000 ) ) )

=

-1884.79 psi

Results for Vessel Ribs, Web and Base:

Baseplate Length

Bplen

70.0000 in

Baseplate Thickness

Bpthk

0.7500 in

Baseplate Width

Bpwid

12.0000 in

Number of Ribs ( inc. outside ribs )

Nribs

5

Rib Thickness