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NOTICE
The information in this document is subject to change without notice and should not be construed as a commitment by Waters Corporation. Waters Corporation assumes no responsibility for any errors that may appear in this document. This document is believed to be complete and accurate at the time of publication. In no event shall Waters Corporation be liable for incidental or consequential damages in connection with or arising from the use of this document.
19942003 WATERS CORPORATION. PRINTED IN THE UNITED STATES OF AMERICA. ALL RIGHTS RESERVED. THIS DOCUMEBNT OR PARTS THEREOF MAY NOT BE REPRODUCED IN ANY FORM WITHOUT THE WRITTEN PERMISSION OF THE PUBLISHER.
Alliance, Millennium, and Waters are registered trademarks, and Empower, LAC/E, PowerLine, SAT/IN, Sep-Pak, UltraWISP and WISP are trademarks of Waters , Corporation. All other trademarks or registered trademarks are the sole property of their respective owners.
Note: When you use the instrument, follow generally accepted procedures for quality control and methods development. If you observe a change in the retention of a particular compound, in the resolution between two compounds, or in peak shape, immediately determine the reason for the changes. Until you determine the cause of a change, do not rely on the separation results. Note: The Installation Category (Overvoltage Category) for this instrument is Level II. The Level II Category pertains to equipment that receives its electrical power from a local level, such as an electrical wall outlet. Atencin: Changes or modifications to this unit not expressly approved by the party
STOP responsible for compliance could void the users authority to operate the equipment.
Important : Toute modification sur cette unit nayant pas t expressment approuve par lautorit responsable de la conformit la rglementation peut annuler le droit de lutilisateur exploiter lquipement. Achtung: Jedwede nderungen oder Modifikationen an dem Gert ohne die ausdrckliche Genehmigung der fr die ordnungsgeme Funktionstchtigkeit verantwortlichen Personen kann zum Entzug der Bedienungsbefugnis des Systems fhren. Avvertenza: eventuali modifiche o alterazioni apportate a questa unit e non espressamente approvate da un ente responsabile per la conformit annulleranno lautorit dellutente ad operare lapparecchiatura. Atencin: cualquier cambio o modificacin efectuado en esta unidad que no haya sido expresamente aprobado por la parte responsable del cumplimiento puede anular la autorizacin del usuario para utilizar el equipo.
Caution: Use caution when working with any polymer tubing under pressure: Always wear eye protection when near pressurized polymer tubing. Extinguish all nearby flames. Do not use Tefzel tubing that has been severely stressed or kinked. Do not use Tefzel tubing with tetrahydrofuran (THF) or concentrated nitric or sulfuric acids. Be aware that methylene chloride and dimethyl sulfoxide cause Tefzel tubing to swell, which greatly reduces the rupture pressure of the tubing. Attention : Soyez trs prudent en travaillant avec des tuyaux de polymres sous pression : Portez toujours des lunettes de protection quand vous vous trouvez proximit de tuyaux de polymres. Eteignez toutes les flammes se trouvant proximit. N'utilisez pas de tuyau de Tefzel fortement abm ou dform. N'utilisez pas de tuyau de Tefzel avec de l'acide sulfurique ou nitrique, ou du ttrahydrofurane (THF). Sachez que le chlorure de mthylne et le sulfoxyde de dimthyle peuvent provoquer le gonflement des tuyaux de Tefzel, diminuant ainsi fortement leur pression de rupture. Vorsicht: Bei der Arbeit mit Polymerschluchen unter Druck ist besondere Vorsicht angebracht: In der Nhe von unter Druck stehenden Polymerschluchen stets Schutzbrille tragen. Alle offenen Flammen in der Nhe lschen. Keine Tefzel-Schluche verwenden, die stark geknickt oder berbeansprucht sind. Tefzel-Schluche nicht fr Tetrahydrofuran (THF) oder konzentrierte Salpeter- oder Schwefelsure verwenden. Durch Methylenchlorid und Dimethylsulfoxid knnen Tefzel-Schluche quellen; dadurch wird der Berstdruck des Schlauches erheblich reduziert.
Precauzione: prestare attenzione durante le operazioni con i tubi di polimero sotto pressione: Indossare sempre occhiali da lavoro protettivi nei pressi di tubi di polimero pressurizzati. Estinguere ogni fonte di ignizione circostante. Non utilizzare tubi Tefzel soggetti a sollecitazioni eccessive o incurvati. Non utilizzare tubi Tefzel contenenti tetraidrofurano (THF) o acido solforico o nitrico concentrato. Tenere presente che il cloruro di metilene e il dimetilsolfossido provocano rigonfiamento nei tubi Tefzel, che riducono notevolmente il limite di pressione di rottura dei tubi stessi. Advertencia: manipular con precaucin los tubos de polmero bajo presin: Protegerse siempre los ojos en las proximidades de tubos de polmero bajo presin. Apagar todas las llamas que estn a proximidad. No utilizar tubos Tefzel que hayan sufrido tensiones extremas o hayan sido doblados. No utilizar tubos Tefzel con tetrahidrofurano (THF) o cidos ntrico o sulfrico concentrados. No olvidar que el cloruro de metileno y el xido de azufre dimetilo dilatan los tubos Tefzel, lo que reduce en gran medida la presin de ruptura de los tubos.
Caution: The user shall be made aware that if the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Attention : Lutilisateur doit tre inform que si le matriel est utilis dune faon non spcifie par le fabricant, la protection assure par le matriel risque dtre dfectueuses. Vorsicht: Der Benutzer wird darauf aufmerksam gemacht, dass bei unsachgemer Verwenddung des Gertes unter Umstnden nicht ordnungsgem funktionieren. Precauzione: lutente deve essere al corrente del fatto che, se lapparecchiatura viene usta in un modo specificato dal produttore, la protezione fornita dallapparecchiatura potr essere invalidata. Advertencia: el usuario deber saber que si el equipo se utiliza de forma distinta a la especificada por el fabricante, las medidas de proteccin del equipo podran ser insuficientes.
Caution: To protect against fire hazard, replace fuses with those of the same type and rating. Attention : Remplacez toujours les fusibles par dautres du mme type et de la mme puissance afin dviter tout risque dincendie. Vorsicht: Zum Schutz gegen Feuergefahr die Sicherungen nur mit Sicherungen des gleichen Typs und Nennwertes ersetzen. Precauzione: per una buona protezione contro i rischi di incendio, sostituire i fusibili con altri dello stesso tipo e amperaggio. Advertencia: sustituya los fusibles por otros del mismo tipo y caractersticas para evitar el riesgo de incendio.
Caution: To avoid possible electrical shock, disconnect the power cord before servicing the instrument. Attention : Afin dviter toute possibilit de commotion lectrique, dbranchez le cordon dalimentation de la prise avant deffectuer la maintenance de linstrument. Vorsicht: Zur Vermeidung von Stromschlgen sollte das Gert vor der Wartung vom Netz getrennt werden. Precauzione: per evitare il rischio di scossa elettrica, scollegare il cavo di alimentazione prima di svolgere la manutenzione dello strumento. Precaucin: para evitar descargas elctricas, desenchufe el cable de alimentacin del instrumento antes de realizar cualquier reparacin.
Commonly Used Symbols Direct current Courant continu Gleichstrom Corrente continua Corriente continua
Protective conductor terminal Borne du conducteur de protection Schutzleiteranschluss Terminale di conduttore con protezione Borne del conductor de tierra
Commonly Used Symbols (Continued) Frame or chassis terminal Borne du cadre ou du chssis Rahmen- oder Chassisanschluss Terminale di struttura o telaio Borne de la estructura o del chasis
Caution or refer to manual Attention ou reportez-vous au guide Vorsicht, oder lesen Sie das Handbuch Prestare attenzione o fare riferimento alla guida Acte con precaucin o consulte la gua
Caution, hot surface or high temperature Attention, surface chaude ou temprature leve Vorsicht, heie Oberflche oder hohe Temperatur Precauzione, superficie calda o elevata temperatura Precaucin, superficie caliente o temperatura elevada
Commonly Used Symbols (Continued) Caution, risk of electric shock (high voltage) Attention, risque de commotion lectrique (haute tension) Vorsicht, Elektroschockgefahr (Hochspannung) Precauzione, rischio di scossa elettrica (alta tensione) Precaucin, peligro de descarga elctrica (alta tensin)
Caution, risk of needle-stick puncture Attention, risques de perforation de la taille dune aiguille Vorsicht, Gefahr einer Spritzenpunktierung Precauzione, rischio di puntura con ago Precaucin, riesgo de puncin con aguja
UV
Caution, ultraviolet light Attention, rayonnement ultrviolet Vorsicht, Ultraviolettes Licht Precauzione, luce ultravioletta Precaucin, emisiones de luz ultravioleta
Electrical power on Sous tension Netzschalter ein Alimentazione elettrica attivata Alimentacin elctrica conectada
Electrical power off Hors tension Netzschalter aus Alimentazione elettrica disattivata Alimentacin elctrica desconectada
Biological Hazard
When you analyze physiological fluids, take all necessary precautions and treat all specimens as potentially infectious. Precautions are outlined in CDC Guidelines on Specimen Handling, CDC NIH Manual, 1984.
Calibration
Follow acceptable methods of calibration with pure standards to calibrate methods. Use a minimum of five standards to generate a standard curve. The concentration range should cover the entire range of quality-control samples, typical specimens, and atypical specimens.
Quality Control
Routinely run three quality-control samples. Quality-control samples should represent subnormal, normal, and above-normal levels of a compound. Ensure that quality-control sample results are within an acceptable range, and evaluate precision from day to day and run to run. Data collected when quality-control samples are out of range may not be valid. Do not report this data until you ensure that chromatographic system performance is acceptable.
Table of Contents
Preface ....................................................................................... 23
Chapter 1 Introduction ...................................................................................... 26 Chapter 2 Installing the Detector ...................................................................... 30 2.1 Selecting the Installation Site................................................ 30 2.2 Unpacking and Inspection..................................................... 31 2.3 AC Power Connection ........................................................... 32 2.4 I/O Signal Connections ......................................................... 35 2.4.1 I/O Signal Descriptions .............................................. 35 2.4.2 PowerLine Controller Connections ............................ 37 2.4.3 Empower and Millennium32 Connections .................. 39 2.4.4 Data Module Connections ......................................... 44 2.4.5 Chart Recorder Connections ..................................... 45 2.4.6 Chart Marker Input Connections................................ 45 2.4.7 Auto Zero Input Connections ..................................... 46 2.4.8 Alliance Separations Module Connections ................ 46 2.5 Making Fluidic Connections .................................................. 48 2.6 Passivating the System ......................................................... 53 2.7 Verifying the Detector............................................................ 54
Table of Contents
15
Chapter 3 Operating the Detector .................................................................... 56 3.1 Controls and Indicators ......................................................... 56 3.2 Startup and Shutdown .......................................................... 61 3.3 Operating Recommendations ............................................... 62 Chapter 4 Performing Ion Analysis ................................................................... 64 4.1 Fundamental Considerations ................................................ 64 4.2 Configuring the System......................................................... 68 4.3 Eluents for Ion Analysis......................................................... 69 4.3.1 Preparing Anion Eluent.............................................. 70 4.3.2 Preparing Cation Eluent ............................................ 70 4.4 Standards for Ion Analysis .................................................... 70 4.4.1 Preparing Anion Standards ....................................... 71 4.4.2 Injecting Anion Standards.......................................... 72 4.4.3 Preparing Cation Standards ...................................... 74 4.4.4 Injecting Cation Standards......................................... 76 Chapter 5 Maintenance .................................................................................... 78 5.1 Routine Maintenance ............................................................ 78 5.1.1 Replacing the Fuse.................................................... 78 5.1.2 Maintaining the Flow Cell........................................... 79 5.2 Cleaning the Detector Exterior.............................................. 82 5.3 Troubleshooting..................................................................... 82
Table of Contents
16
Appendix A Specifications ................................................................................... 87 Appendix B Spare Parts....................................................................................... 90 Appendix C Ion Chromatography Methods .......................................................... 91 C.1 General-Purpose Anion Analysis Using Conductivity and UV Detection ................................................................ 91 C.1.1 Preparing Eluent ....................................................... 93 C.1.2 Preparing Standards ................................................. 93 C.1.3 Preparing a Sample .................................................. 93 C.1.4 Empower Data Processing Method........................... 94 C.1.5 Method Validation ..................................................... 95 C.1.6 Method Linearity........................................................ 95 C.1.7 Quantitation Precision ............................................... 97 C.1.8 Method Detection Limits............................................ 97 C.1.9 Quantitation Accuracy ............................................... 98 C.1.10 Analyte Recovery .................................................... 99 C.1.11 Example of Use..................................................... 100 C.1.12 Using Direct UV Detection .................................... 100 C.1.13 Preparing Lithium Borate/Gluconate 50X Stock Concentrate ................................................... 102 C.1.14 Preparing Lithium Borate/Gluconate Eluent.......... 102
Table of Contents
17
C.2 Alkali and Alkaline Earth Cations, Ammonium, and Amines........................................................................ 103 C.2.1 Preparing Eluent .................................................... 104 C.2.2 Preparing Standards ............................................... 104 C.2.3 Preparing a Sample ................................................ 105 C.2.4 Empower Data Processing Method......................... 105 C.2.5 Method Detection Limits.......................................... 106 C.2.6 Examples of Use..................................................... 107 C.2.7 Preparing Stock Reagent ........................................ 108 Appendix D Validation Support .......................................................................... 109 Index ..................................................................................... 111
Table of Contents
18
List of Figures
1-1 1-2 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 3-1 4-1 4-2 4-3 4-4 5-1 5-2 C-1 Waters 432 Conductivity Detector ................................................. 26 Flow Cell Schematic ...................................................................... 28 Rear Panel ..................................................................................... 33 Changing the Voltage Setting ........................................................ 34 I/O Terminal Strip ........................................................................... 36 IEEE-488 Address Switch.............................................................. 38 Bus SAT/IN Module (Front Panel) .................................................. 40 Bus SAT/IN to Bus LAC/E Connections ......................................... 42 Bus SAT/IN to 432 Detector Connections...................................... 43 Alliance Separations Module Connections to the 432 Detector Auto-Zero on Inject.......................................................... 47 Alliance Separations Module Connections to the 432 Detector Chart Mark on Inject........................................................ 48 Fluid Connections .......................................................................... 49 Cutting Polymeric Tubing ............................................................... 50 Ferrule and Compression Screw Assembly................................... 51 Pulse Dampener ............................................................................ 53 Front Panel .................................................................................... 56 Soda Lime Tube............................................................................. 67 System Configuration for Ion Analysis........................................... 68 Chromatogram of a 7-Anion Standard........................................... 74 Chromatogram of an 8-Cation Standard........................................ 77 Installing Operating Voltage Fuses ................................................ 79 Flow Cell Assembly ....................................................................... 81 Common Anion Standards ............................................................ 92
List of Figures
19
C-2 C-3 C-4 C-5 C-6 C-7 C-8 C-9 C-10 C-11 C-12
Calibration Curves for Chloride, Fluoride, and Bromide ............... 95 Calibration Curves for Nitrite and Nitrate ...................................... 96 Calibration Curves for Sulfate and Phosphate .............................. 96 100-mL Injection ........................................................................... 97 Typical Drinking Water, No Dilution Required ............................ 100 Direct UV Detection .................................................................... 101 100-ppb Anion Standard ............................................................. 101 1-ppm Standard .......................................................................... 103 25-ppb Cation Standard .............................................................. 106 Typical Drinking Water, No Dilution Required ............................ 107 Typical Municipal Wastewater, Diluted 1:50, Overlay of Duplicate Injections.................................................................. 107
List of Figures
20
List of Tables
1-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 3-1 3-2 4-1 4-2 4-3 4-4 4-5 5-1 A-1 A-2 A-4 A-3 Limiting Equivalent Conductance of Ions in Water at 25 C ......... 29 Power Cord Wire Identification ..................................................... 33 Nominal Operating Voltage...................................................... 34 I/O Signal Descriptions ........................................................... 36 IEEE-488 DIP Switch Setting .................................................. 38 Bus SAT/IN Cable Connections ............................................... 44 Data Module Signal Cable Connections .................................. 44 Data Module Chart Mark Cable Connections........................... 45 Chart Recorder Cable Connections......................................... 45 Autosampler Chart Mark Cable Connections ........................... 46 Autosampler Auto Zero Cable Connections ............................. 46 Connections for Generating Auto-Zero on Inject ...................... 47 Connections for Generating Chart Mark on Inject .................... 48 Key Descriptions ........................................................................... 58 Setting the Beep Function ....................................................... 60 Shelf-Life of Standards ................................................................. 71 Salts for Anion Standard Concentrates.................................... 72 Anion Concentrate Dilutions .................................................... 72 Salts for Cation Standard Concentrates .................................. 75 Cation Concentrate Dilutions................................................... 75 Troubleshooting Guide .................................................................. 85 Operational Specifications ............................................................ 87 Mechanical Specifications ............................................................ 87 Electrical Specifications ................................................................ 88 Environmental Specifications........................................................ 88
List of Tables
21
A-5 B-1 C-1 C-1 C-2 C-3 C-4 C-5 C-6 C-1 C-2 C-3
Communications ........................................................................... 89 Spare Parts ................................................................................... 90 Required Instrumentation ............................................................. 91 Analysis Conditions ...................................................................... 92 IC Processing Method Using Peak Apex for Retention Time ....... 94 Method Validation ......................................................................... 95 Quantitation Precision................................................................... 97 Quantitation Accuracy................................................................... 98 Analyte Recovery.......................................................................... 99 Required Instrumentation ........................................................... 103 Analysis Conditions .................................................................... 104 IC Processing Method Using Peak Apex for Retention Time ..... 105
List of Tables
22
Preface
The Waters 432 Conductivity Detector Operators Guide details the procedures for unpacking, installing, operating, maintaining, and troubleshooting the 432 Conductivity Detector. It also includes appendixes listing specifications and spare parts and describing validation support. This guide is intended for use by personnel who need to install, operate, maintain, or troubleshoot the 432 Detector. This guide assumes an understanding of the principles of chromatography.
Organization
This guide contains the following: Chapter 1 describes the features and method of operation of the 432 Detector. Chapter 2 describes the procedures for installing the 432 Detector and making fluid and electrical connections. Chapter 3 describes the controls and indicators of the 432 Detector, and provides general operating instructions. Chapter 4 describes the system configuration, eluents, and standards recommended for anion and cation analysis. Chapter 5 describes simple maintenance procedures and provides troubleshooting tables to aid in problem diagnosis. Appendix A describes the operational specifications and requirements of the 432 Detector. Appendix B lists the recommended spare parts for the 432 Detector. Appendix C describes ion chromatography methods. Appendix D describes the recommended validation protocols and Waters validation support.
Related Documentation
Waters Licenses, Warranties, and Support: Provides software license and warranty information, describes training and extended support, and tells how Waters handles shipments, damages, claims, and returns.
23
Documentation on the Web Related product information and documentation can be found on the World Wide Web. Our address is http://www.waters.com.
Documentation Conventions
The following conventions can be used in this guide: Convention Purple Usage Purple text indicates user action such as keys to press, menu selections, and commands. For example, Click Next to go to the next page. Italic indicates information that you supply such as variables. It also indicates emphasis and document titles. For example, Replace file_name with the actual name of your file. Courier indicates examples of source code and system output. For example, The SVRMGR> prompt appears. Courier bold indicates characters that you type or keys you press in examples of source code. For example, At the LSNRCTL> prompt, enter set password oracle to access Oracle. Indicates hypertext cross-references to a specific chapter, section, subsection, or sidehead. Clicking this topic using the hand symbol brings you to this topic within the document. Right-clicking and selecting Go Back from the shortcut menu returns you to the originating topic. For example, The detectors I/O signals are described in Section 2.4, I/O Signal Connections. The word key refers to a computer key on the keypad or keyboard. Screen keys refer to the keys on the instrument located immediately below the screen. For example, The A/B screen key on the 2414 Detector displays the selected channel.
Italic
Underlined Blue
Keys
24
Convention
Usage Three periods indicate that more of the same type of item can optionally follow. For example, You can store filename1, filename2, in each folder. A right arrow between menu options indicates you should choose each option in sequence. For example, Select File > Exit means you should select File from the menu bar, then select Exit from the File menu.
>
Notes Notes call out information that is helpful to the operator. For example: Note: Record your result before you proceed to the next step. Attentions Attentions provide information about preventing damage to the system or equipment. For example: Attention: To avoid damaging the detector flow cell, do not touch the flow cell
STOP window.
Cautions Cautions provide information essential to the safety of the operator. For example: Caution: To avoid burns, turn off the lamp at least 30 minutes before removing it for replacement or adjustment.
Caution: To avoid electrical shock and injury, unplug the power cord before performing maintenance procedures.
Caution: To avoid chemical or electrical hazards, observe safe laboratory practices when operating the system.
25
Chapter 1 Introduction
Features
The Waters 432 Conductivity Detector (Figure 1-1) is specifically designed to be integrated into chromatographic systems. The following features contribute to its performance in measuring the conductivity of column eluents: Unique 5-electrode flow cell design Heat exchanger and a built-in automatic temperature control system for stable operation Auto baseline/auto zero External recorder/integrator and chart mark connections Three time constant selections Leak-detected alarm signal
Conductivity
Waters 432
Detector
IN
OUT
TP01268
26
Method of Operation
This section discusses the method of operation of the 432 Detector. Additional descriptive information appears in these sections: Section 2.4.1, I/O Signal Descriptions Section 3.1, Controls and Indicators Appendix A, Specifications Measurement Technique The 432 Detector responds to all ions present in the flow cell, since all ions in solution conduct electricity. This allows the 432 Detector to detect a wide variety of sample ions. The 432 Detector eliminates the eluents contribution to conductivity with an electronic technique called baseline suppression. The detector measures the eluent conductivity and assigns it a value of zero. Thus, any sample ions appear as positive or negative measurements, relative to the baseline. The temperature of an ionic solution affects the conductivity of the ions. Generally, a solutions conductivity rises about 2% for every degree Celsius of temperature increase. The special flow cell heater in the 432 Detector minimizes the effect of ambient temperature fluctuations on measurement accuracy. Flow Cell Design The flow cell in the 432 Detector contains five electrodes connected in a measuring circuit: two reference electrodes, two detection electrodes, and a guard electrode that provides a local electrical ground (Figure 1-2). Column eluent flows through the heater to attain the set temperature, and then flows through the cell, directly contacting the electrodes. The 5-electrode design permits measurement of conductivity to be made with a very low current at the detection electrodes. The low current employed eliminates impedance and other problems associated with simpler designs, and results in a stable baseline and an extended range of linearity.
Introduction
27
1= Reference Electrodes 2= Detection Electrodes 3= Guard Electrode Flow Cell Block (heated)
Fluid Outlet
TP01271
C G = ---------10 3
G = measured conductance of the solution, in Siemens (1 S = ohm1) C = concentration in equivalents per 1000 cm3 K = length/area of cell (the cell constant) = equivalent conductance in S cm2 equiv1 Table 1-1 lists the equivalent conductances of some common ions.1 Concentrations above 105 to 103 N, generally exhibit decreased equivalent conductance due to interionic effects.
28
l+
349.8 38.6
198.6 55.4 76.4 78.1 76.8 71.5 64.6 67.4 54.5 54.6 40.9 32.4 80.0 69.3 111.0
Li + Na K
+ + + + + +
50.1 73.5 77.8 61.9 73.3 51.8 53.0 53.1 59.5 63.6 53.6 52.8 69.7 69.8
Rb Ag
NH4 Hg Mg Ca Ba Cu Zn La Ce
(CH3)2NH2
2+ 2+ 2+ 2+ 2+ 2+ 3+ 3+
Fe(CN)6
4
1. Henry H. Bauer et al., eds. Instrumental Analysis, Allyn and Bacon, Boston (1978), p. 115. Reprinted with permission from the publisher.
Introduction
29
30
Required Space
The 432 Detector requires bench space that measures approximately: 10 inches (25 cm) high 14 inches (34 cm) wide 24 inches (60 cm) deep Attention: Make sure that air can circulate freely through the ventilation slots on both
Power Requirements
The 432 Detector requires: One properly grounded AC voltage outlet. Correct voltage and fuse selections as shown in Table 2-2.
31
Inspection
Inspect all items. If you find any damage or discrepancy, immediately contact the shipping agent and Waters. For more information about the instrument warranty, refer to Waters Licenses, Warranties, and Support. If the shipment is complete and undamaged, record the installation date and serial number of the 432 Detector in the spaces provided in Appendix B, Spare Parts.
Power Cord
The power connector is located on the lower-right corner of the rear panel, as shown in Figure 2-1. If a power plug other than the one supplied is needed for your location, consult Table 2-1 and observe the existing applicable regulations.
AC Power Connection
32
Table 2-1 Power Cord Wire Identification Wire (USA) Black White Green Wire (International) Brown Blue Green/Yellow Connection Hot Neutral Ground (Earth)
The 432 Detector can be adapted to operate within two voltage ranges at 50 or 60 Hz. Table 2-2 describes these voltage ranges and the fuse value that is appropriate to each.
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Table 2-2 Nominal Operating Voltage Nominal Voltage (VAC) 100/120 220/240 Fuse T 2A T 1A
Required Material
You need a flat-blade screwdriver to perform this procedure.
Procedure
Caution: To avoid the possibility of electrical shock, turn off the front panel power switch and unplug the power cord.
To change the operating voltage setting: 1. Remove the power cord from its connector on the rear panel of the controller and pry open the power connector cover with a flat-blade screwdriver. 2. Remove the voltage selection barrel and locate the correct voltage setting (Figure 2-2). 3. Reinstall the voltage selection barrel so the desired voltage setting appears through the window when you close the power connector cover (Figure 2-2).
Voltage Settings
Figure 2-2 Changing the Voltage Setting 4. Determine if you need to change the fuses (see Table 2-2). All units are supplied with two 2-A fuses installed for 100/120 volt operation. If you operate the unit on 220/240 volt power, change the fuse as outlined in Section 5.1.1, Replacing Fuses. 5. Reinstall the power connector cover and the power cord.
AC Power Connection
34
software
STOP disturbances that may affect the performance of this instrument, do not use cables longer
than 9.8 feet (3 meters) when connecting to the screw-type barrier terminal strips. In addition, ensure you always connect the shield of the cable to chassis ground at one instrument only.
35
+ +
+ +
INT Int
REC Rec
LEAK Leak
+ +
Marker In IN
MARKER Out Marker OUT
MARKER
+ +
Table 2-3 I/O Signal Descriptions Terminal Pairs Rec (+ and ) Function Recorder output A 10-mV full-scale analog output signal appears on these terminals. The measurement range is determined by the product of the Base Range and Sensitivity settings: for example, 500 S (base range) x 0.005 (sensitivity) = 2.5 S full scale. Integrator output A 1-V full-scale analog output signal appears on these terminals. The measurement range is selectable: 10, 50, or 100 S full scale. Marker output A 1-second contact closure signal appears on these terminals when either of the following events occurs: The Chart Mark key on the keypad is pressed A contact closure signal occurs between the Marker In terminals Leak Alert output A contact closure signal appears on these terminals if a leak is detected inside the detector. Auto Zero input The voltage at the Recorder and Integrator output terminals is set to the user-selected balance offset level when a contact closure occurs between these terminals. Marker input A chart mark (~0.5 mV for 3 seconds) is added to the Recorder output signal when a contact closure signal appears between these terminals.
Int (+ and )
Marker Out
36
Required Material
To connect cables to the I/O terminals, use a small flat-blade screwdriver.
Required Material
You need a 2.5-mm Allen wrench to connect to the 432 Detector.
Procedure
To connect the 432 Detector to a PowerLine controller: 1. Turn off the PowerLine controller and the 432 Detector. 2. Plug one end of the IEEE-488 cable (included in the Startup Kit) into the bus connector on the rear panel of the 432 Detector (Figure 2-1) and the other end of the cable into the bus connector on the PowerLine controller. 3. Remove the DIP switch cover (Figure 2-1) using a 2.5-mm Allen wrench. 4. Refer to Table 2-4 to set the DIP switches on the rear panel of the 432 Detector (Figure 2-4) to a unique IEEE-488 address between 2 and 29. 5. After you set the DIP switches, reinstall the DIP switch cover. Note: To operate the 432 Detector in local mode, press the front panel Remote key. The illuminated light above the key will go out.
37
4 1 2
1 2 3 4 5
16
Switch 1
OFF
Figure 2-4 IEEE-488 Address Switch The IEEE-488 address DIP switch employs positive logic to determine the address of the 432 Detector from the switch settings. Table 2-4 shows the settings for valid addresses. Table 2-4 IEEE-488 DIP Switch Setting IEEE-488 Address 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DIP Switch Settings 1 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON 2 ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON 3 OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF 4 OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON OFF OFF OFF OFF 5 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON
38
Table 2-4 IEEE-488 DIP Switch Setting (Continued) IEEE-488 Address 20 21 22 23 24 25 26 27 28 29 DIP Switch Settings 1 OFF ON OFF ON OFF ON OFF ON OFF ON 2 OFF OFF ON ON OFF OFF ON ON OFF OFF 3 ON ON ON ON OFF OFF OFF OFF ON ON 4 OFF OFF OFF OFF ON ON ON ON ON ON 5 ON ON ON ON ON ON ON ON ON ON
PowerLine Operation
Under PowerLine control, the 432 Detector is recognized as a 431 Detector and it retains the functionality of the 431 Detector with the following differences: The Balance field on the detector setup page of the PowerLine controller affects the Integrator Balance and the Integrator Output only. When you press the Setup key on the controller, the selected Balance value is sent to the 432 Detector from the PowerLine controller. However, the 432 Detector output does not change to the selected balance until the detector is autozeroed by a contact closure at the Auto Zero input terminals on the rear panel (remote or local mode) or when you press the Auto Zero key on the front panel (local mode only). Under PowerLine control, the 432 Detector retains the full functionality of local mode operation, except for the following differences: The Recorder Sensitivity ranges of 0.0002 and 0.0001 are not accessible. The Integrator Sensitivity ranges are not accessible. The 432 Detector does not automatically perform an Auto Zero after an Auto Base routine has occurred.
39
Empower and Millennium are menu-driven applications specifically designed by Waters for chromatographers. Use the software to: Acquire data Process data Generate and print reports Store information (or data) in a central area and share this information with users who have proper security access To connect the 432 Detector to an Empower or Millennium
32
32
Connect the Bus Satellite Interface (SAT/IN) module to the Bus Laboratory Acquisition and Control/Environment (LAC/E) card in the Empower computer, Millennium32 computer, acquisition client, or LAC/E32. Connect the 432 Detector to the Bus SAT/IN module (Channel 1 or 2). Remove the IEEE-488 cable from the rear panel of the 432 Detector, if it is connected. The 432 Detector is in local mode when it is connected to an Empower and Millennium computer.
32
CHANNEL 1 CHANNEL 2
OUT
IN
OUT
CH 1
CH 2
OK
1 2 3 4
5 6 7 8
40
Note: To prevent damage to the unit, always disconnect the power cord at either the wall outlet or the power supply before you attach or remove the power connection to the Bus SAT/IN module. The Bus SAT/IN module does not have a power switch.
41
AC to DC Converter
42
STOP SAT/IN module until you perform all of the procedures described in the Waters Bus
SAT/IN Module Installation Guide.
+ +
INT
REC
LEAK
+
Waters SA T/IN Module
IN
MARKER IN
CHANNEL 1 CHANNEL 2
OUT
IN
OU T
CH 1
CH 2
MARKER OUT
OK
1 2 3
4 5 6 7 8
AUTO ZERO
TP01264
Figure 2-7 Bus SAT/IN to 432 Detector Connections To connect the 432 Detector to the Bus SAT/IN module: 1. Connect the white wire of the analog cable (included with the Bus SAT/IN module) to the Int + terminal on the rear panel of the 432 Detector. Connect the black wire to the Int terminal. 2. Connect the other end of the cable to either the Channel 1 or Channel 2 connector on the front panel of the Bus SAT/IN module.
43
3. Connect the Event In terminals of the channel you chose in the previous step to the Inject Start output signal of the Waters Alliance solvent delivery system or the Waters 717plus (or equivalent) Autosampler. 4. Remove the IEEE-488 cable from the rear panel of the 432 Detector, if it is connected. The connections from the 432 Detector to the Bus SAT/IN are summarized in Table 2-5. Table 2-5 Bus SAT/IN Cable Connections 432 Detector I/O Connector Terminal Int (+) Int () Bus SAT/IN Cable White wire Black wire Channel 1 or 2 Bus SAT/IN Connector
STOP electrical disturbances that may affect the performance of this instrument, do not use
cables longer than 9.8 feet (3 meters) when connecting to the screw-type barrier terminal strips. In addition, ensure you always connect the shield of the cable to chassis ground.
Analog Signal
To send the analog output signal from the 432 Detector to a Waters data module, connect the signal cable in the 432 Detector Startup Kit as described in Table 2-6. Table 2-6 Data Module Signal Cable Connections Wire Red Black Shield 432 Detector I/O Connector Terminal Int (+) Int () Ground lug 746 Terminal (+) () None
Use the signal to start a Waters 746 Data Module by connecting a signal cable to the modules data cable (Table 2-7). Table 2-7 Data Module Chart Mark Cable Connections 432 Detector I/O Connector Terminal Marker Out Marker Out 746 Cable Join to both Remote Start wires (white and red) Green wire
45
Table 2-9 Autosampler Chart Mark Cable Connections 432 Detector I/O Connector Terminal Marker In (+) Marker In () Autosampler Terminal Either Inject Start terminal of a pair Other Inject Start terminal of the same pair
46
Table 2-11 Connections for Generating Auto-Zero on Inject Alliance Separations Modules (B Inputs and Outputs) Pin 1 Inject Start Pin 2 Inject Start 432 Detector (A Inputs) Auto-Zero (+) Auto-Zero ()
Before you can generate an Auto-Zero from an Alliance Separations Module, you must configure the Auto-Zero signal at the 432 Detector front panel. The default Auto-Zero signal is Low.
Waters Alliance B (Inputs and Outputs) Inject Start + Inject Start Ground Stop Flow + Stop Flow Waters 432 Detector A (Inputs)
Hold Inject 1+ Hold Inject 1 Hold Inject 2 + Hold Inject 2 Ground Chart Out + Chart Out
INT Int 1 Inject Start + 2 Inject Start + + REC Rec 3 Ground 4 Lamp On/Off + 5 Lamp On/Off Leak 6 Chart Mark LEAK +
+ +
7 Chart Mark + 8 Ground + MARKER Marker In IN 9 Auto-Zero + 10 Auto-Zero MARKER Out Marker
OUT
+ +
Figure 2-8 Alliance Separations Module Connections to the 432 Detector Auto-Zero on Inject
47
Table 2-12 Connections for Generating Chart Mark on Inject Alliance Separations Modules (B Inputs and Outputs) Pin 1 Inject Start Pin 2 Inject Start 432 Detector (A Inputs) Marker In (+) Marker In ()
Before you can generate a chart mark from an Alliance Separations Module, you must configure the chart mark signal at the front panel. The default chart mark signal is Low.
Waters Alliance B (Inputs and Outputs) Inject Start + Inject Start Ground Stop Flow + Stop Flow Waters 432 Detector A (Inputs)
Hold Inject 1+ Hold Inject 1 Hold Inject 2 + Hold Inject 2 Ground Chart Out + Chart Out
INT Int 1 Inject Start + 2 Inject Start + + Rec 3 Ground REC 4 Lamp On/Off + 5 Lamp On/Off Leak 6 Chart Mark LEAK + 7 Chart Mark + 8 Ground + MARKERIn Marker IN 9 Auto-Zero + 10 Auto-Zero MARKEROut Marker OUT
+ +
+ +
Figure 2-9 Alliance Separations Module Connections to the 432 Detector Chart Mark on Inject
48
This section will guide you through each of these procedures. Attention: Conductivity detection is sensitive to flow rate fluctuations. If you use a
STOP non-Waters pump or a Waters pump without the SILK microflow compensation algorithm,
you must install the pulse dampener kit supplied in the Startup Kit for optimum performance. Refer to the installation procedure in this section.
Conductivity
Waters 432
Detector
IN OU T
Out to Waste inches. Out To Waste (18(18 inches, 0.009-inch ID) 0.009-inch I.D.)
Figure 2-11 Cutting Polymeric Tubing 3. Press down on the razor blade to cut the tubing (Figure 2-11). Discard the excess tubing that extends from the clear side of the cutter. 4. Inspect the cut for burrs or scratches and for the perpendicularity of the cut.
50
Ferrule Ferrule
0.009-inch ID Tubing
51
52
Union U ni on
To Inect j To Injector or
STOP the pump seals before you passivate. Use the new pump seals supplied in the Startup Kit
and refer to the replacement procedure in the pump manual.
53
To passivate the system: 1. Replace the column with a union fitting. 2. If the system is not new, flush it thoroughly with ASTM Type I reagent water to remove any residual solvents or salts. 3. Connect the power cord to the 432 Detector and plug the other end into an AC power outlet. Push the 432 Detector power switch to turn on the instrument. Caution: To avoid chemical hazards, always wear safety glasses and gloves when you are using solvents.
4. Prime the pump with 6 N nitric acid (HNO3) and run it at a flow rate of 1.2 mL/min for 20 minutes to passivate all the wetted parts of the detector. Press the Clear key to stop the overrange alarm. 5. Stop the pump. 6. Remove the inlet line from the nitric acid and place it in ASTM Type I reagent water. 7. Flush the system using one of the following methods: Prime and start the pump, then flush it with ASTM Type I reagent water at 1.2 mL/min until you observe a consistent reading of less than 20 S (base range set to 50 S). Flush the system overnight with 100% methanol at a reduced flow rate. By the next morning the system will be passivated and ready for use. Note: If you are using a pump with seal-wash capability, skip step 8. 8. Use a syringe to flush the back of the pump seals and pistons by slowly running about 5 mL of water into the top hole in the baseplate of the pump heads. Place a tissue under the baseplates to absorb the water. 9. Set the pump flow rate to 0.0 mL/min. It is not necessary to turn off the 432 Detector unless it will be idle for an extended period (14 days). For best results, always leave the power on to maintain cell temperature; it takes a minimum of 2 to 3 hours once the detector is turned on to equilibrate the flow cell at the selected operating temperature.
54
Verify the detector when any of these conditions apply: When you replace the flow cell To verify accuracy When you make adjustments
Calibration Procedure
Note: You need solution of 1 mM potassium chloride (KCl) to calibrate the detector. Note: Waters suggests one of its Technical Service Representatives perform this procedure. 1. Turn on the 432 Detector and set the temperature control to 35 C. Allow 2 to 3 hours for the temperature in the flow cell to equilibrate. 2. Set the base range to 200 S. 3. Set the Filter Time Response to Fast. 4. Pump 1 mM KCl solution through the detector (without a column in place). 5. Verify that the front panel output is 147 S 5 S.
55
Waters 432
Conductivity Detector
3
274
CONDUCT ( S/cm)
500
BASE ( S/cm/FS)
0.0005
SENS
Remote
Temp.
Pol.
Chart Mark
7
Auto Base Auto Zero
8 5 2
9 6 3
Clear
4
Base Range Sens. Range
1 0
Shift
Resp.
Bal.
Enter
ON
IN
OUT
OFF
56
Power Switch
The power switch (located in the lower-right corner of the front panel) controls power to the 432 Detector. Upon startup, an initialization routine verifies the data in ROM memory, tests RAM memory function, and checks for any internal leakage or an eluent conductivity over-range condition.
Display
The display shows instrument status and parameter values in two 20-character lines of text. Upon startup, Waters 432 Self Check appears briefly. If any error conditions are detected during startup or normal operation, the appropriate error message is displayed. The main screen shows the measured conductivity, as well as the base range and sensitivity settings. When you set an operating parameter, the display shows the selected or entered value. Error Messages A corresponding error message is displayed if one of the following conditions occurs: ROM/RAM error (checked during startup only) Error: ROM/RAM Leakage detected Error: Leak Temperature control failure Error: Temp Over-range (above base range setting) Error: Over Range Overflow (above 10,000 S) Error: Over Flow Press the Clear key to clear an error alarm and message. For a continuing error condition, the error message remains after the audio alarm is cleared.
Keypad
Use the keypad to control the operation of the 432 Detector. Table 3-1 describes the function of each key.
57
Note: Three keys (Balance, Sensitivity Range, and the numeral 1) perform an alternate function when they are preceded by the Shift key. Table 3-1 Key Descriptions Key Remote Function Remote key: Toggles between local and remote operating modes. In remote mode, the light above the key is on and all other front panel controls are disabled. Polarity key: Toggles the polarity of the signal to the external chart recorder and integrator. When positive polarity is selected, the light above the key is illuminated. Base Range key: Sets the base sensitivity range of the 432 Detector to the appropriate value for the eluent being used. The base sensitivity is set to one of ten steps, from 10 S (maximum gain) to 10,000 S, using the Up and Down keys or the numeric keypad. Sensitivity Range key: Sets the sensitivity range multiplier of the 432 Detector. The sensitivity range has twelve steps, from 0.0001 (maximum sensitivity) to 1.0 (available only with 100 S multiplier setting), and is set using the Up and Down keys or the numeric keypad. The 10-mV full-scale recorder response is calculated by multiplying the Base Range by the Sensitivity Range to obtain a value of x S / 10 mV FS. The recorder range is 1 to 0.0001 for the 100 S setting and 0.1 to 0.0001 for the two lower settings. Shift key then Sensitivity Range key: Sets the sensitivity range multiplier of the integrator to 100, 50, or 10 S using the Up and Down keys or the numeric keypad; the integrator output is 100, 50, or 10 S/1 V, respectively. Bal. Balance key: Manually sets the offset (%) of the signal to the external chart recorder. (Use the numeric keypad or Up and Down keys.) Shift key then Balance key: Manually sets the offset (%) of the signal to the integrator. (Use the numeric keypad or Up and Down keys.) Shift key after Balance key: Changes the polarity of the offset. Allowable values are 100 to +100%. Temp. Temperature key: Sets the temperature of the detection cell. Use the Up and Down keys or the numeric keypad to turn temperature control off (Setting 0) or select one of the following eight settings: 30, 35, 40, 45, 50, 55, 60, or 65 C. The light above the key is illuminated when the temperature control is on.
Pol.
Base Range
Sens. Range
58
Table 3-1 Key Descriptions (Continued) Key Resp. Function Response key: Sets the response time constant of the 432 Detector to optimize signal-to-noise ratio. Use the Up and Down keys or the numeric keypad to choose Setting 1 (Fast, 0.25 sec) for very narrow peaks, Setting 2 (Standard, 0.5 sec), or Setting 3 (Slow, 1.0 sec) to detect wider peaks. Setting 2 is used for most applications. Auto Zero key: Automatically zeros the Recorder and Integrator signals to the specified Recorder Balance and Integrator Balance offsets, respectively. Auto Base key: Automatically sets the base range of the 432 Detector to the appropriate value for the eluent being used. This is the next highest setting above the actual background conductivity of the eluent. Shift key: Press the Shift key before, not along with, other keys to access additional functions and also to change polarity when you set balance offset values. When the Shift key is pressed, an asterisk (*) appears at the right side of the display; press Shift again to return to normal mode. Shift key then Balance key: Displays the integrator balance offset value. When setting the balance offset, press Shift to change polarity. Shift key then Sensitivity Range key: Displays integrator range value. Shift key then 1 key: Displays the current, actual value of the chart recorder balance offset. Press Enter to return to the main screen. Chart Mark Chart Mark key: When this key is pressed, a 1-second, 1-mV signal is sent to the Recorder terminals and a 1-second contact closure is sent to the Marker Out terminals. Enter key: When you manually set offsets, sensitivity range, or base range, pressing Enter records the displayed value and returns the display to the main screen. The Enter key is also used to access the beep setting function. Clear key: Erases a value input from the keypad. The Clear key is also used to clear an error alarm and message. For a continuing error condition, the error message remains after the audio alarm is cleared.
Shift
Enter
Clear
59
Table 3-1 Key Descriptions (Continued) Key Function Up key: Increments the current parameter setting.
Beep Function
You can set the 432 Detector to beep when a key is pressed and/or an error condition is detected. Use the Clear key to stop an error alarm. For a continuing error condition, the error message remains after the beep is cleared. To set the beep function, follow the procedure in Table 3-2. Table 3-2 Setting the Beep Function Keystroke 1 2 3 4 5 6 Enter . (decimal point) Enter 1 0 1 0 Enter Turns on the beep-on-error function. Turns off the beep-on-error function. Turns on the beep-on-keystroke function. Turns off the beep-on-keystroke function. Saves settings and returns to the main screen. Key Function Accesses the beep function parameters.
Note: Since the void volume in many separations contains highly conductive counter-ions, the error alarm sounds upon each injection. See Table 3-2 to silence the beep-on-error alarm.
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Standby Setup
To eliminate the need to allow time for the flow cell temperature to equilibrate, leave the 432 Detector turned on at the end of the workday or workweek. Set the temperature control to the operating temperature and the pump flow rate to 0.01 to 0.1 mL/min (depending on the pump).
61
Long-Term Storage
If the 432 Detector is to be removed from a system for storage or if the system itself is to be stored for a long time, flush the detector/system with 100% water, then 100% HPLC-grade methanol. Leave the methanol in the system after shutdown. If you are removing the 432 Detector from the system, seal the inlet and outlet bulkheads with dead-end fittings or a loop of tubing.
Temperature Equilibration
The 432 Detector should be powered up and set at the desired operating temperature for two to three hours before use. Select a temperature at least 5 C above the highest ambient temperature expected during the duration of the application. The detector is usually set at 35 C, but it should be set higher if the ambient temperature will exceed 30 C. You may choose to leave the 432 Detector powered up overnight at a flow rate of 0.01 0.1 mL/min (depending on the pump) to minimize the daily reequilibration time. A drifting baseline is one indication that the temperature of the flow cell is not uniform across the flow cell or stable over time.
Base Range
The Base Range is normally set at the next setting above the background conductivity of the eluent. For example, if the conductivity of borate/gluconate eluent is 270 S, set the Base Range to 500 S.
Integrator Output
The Integrator output is not attenuated; signals should be below 1 V. Set the Integrator output to 10 S/V for small signals or to 50 S/V when you expect a signal greater than 10 S. If you are using the 432 Detector with chemical suppression, set the integrator output to 100 S/V.
Recorder Output
The Recorder output is attenuated and the Sensitivity Range should be adjusted to provide the appropriate output level.
Operating Recommendations
62
Polarity
Signal polarity depends on eluent conductivity. If necessary, press the Polarity key to obtain peaks rather than dips.
Eluent Handling
Replace your eluent reservoir filter regularly. When you analyze cations, use an all-plastic eluent reservoir filter. Filter and degas eluents to prolong column life, reduce pressure fluctuations, and decrease baseline noise. When you change eluents, flush the flow cell and associated tubing thoroughly with the new eluent.
63
Water
Water purity (the absence of conductivity) is the most important consideration in ion analysis. Note: Using water other than ASTM Type I reagent water will compromise the accuracy of your results. Freshly drawn ASTM Type I reagent water, conforming to ASTM specification D1193, with total organic carbon <100 ppb is recommended. Sophisticated laboratory water systems that use a combination of reverse osmosis, mixed bed ion exchange, and carbon
Fundamental Considerations
64
adsorption cartridges produce ASTM Type I reagent water, and are recommended for ion chromatography applications. Do not use HPLC-grade water or distilled water. Attention: To avoid damage to the detector flow cell, do not allow the flow cell to
Containers
Use plastic to contain all anion and cation samples, cation standards, and cation eluents. When you analyze trace level ions in water, polystyrene containers such as tissue culture flasks are recommended; polypropylene or polymethylpentene containers suit most other applications. Use polystyrene tissue culture flasks for long-term storage. If your system operates on Breeze software or contains a 2695 Separations Module, use 4-mL polycarbonate vials to hold your samples and standards. Attention: Avoid glass containers (which tend to leach sodium cations) when you are
High-pH Eluents
High-pH eluents (such as hydroxide eluent) absorb atmospheric CO2, which slowly acidifies the eluent causing baseline drift and retention time changes. To minimize
65
carbonate absorption, connect a soda lime (Ascarite ) tube (Figure 4-1) to the eluent bottle as follows: 1. Insert a 3/4-inch (2-cm) piece of glass wool in one end of a polyethylene tube with end fittings. Attach the end fitting. Caution: To avoid chemical burns, wear gloves, lab coat, and eye glasses when you are handling soda lime.
2. Fill the tube with soda lime (Ascarite) until it reaches 3/4 inches (2 cm) from the top. 3. Add another piece of glass wool to the other end of the tube and attach the end fitting. 4. Drill a hole in the cap of the reagent bottle. The hole should be large enough to accommodate the end fitting. Drill a second hole for the pump inlet line. 5. Pass the pump inlet line through the hole. Seal the hole with paraffin film. 6. Change the soda lime in the tube when it is exhausted.
Fundamental Considerations
66
End Fittings
Glass Wool
Soda Lime
Polypropylene Tube
4
Reagent Bottle
Sample Preparation
Sample preparation is very important in ion analysis. Contact the Waters Technical Services Department, if you need assistance.
67
As a general rule, to analyze a sample of completely unknown ionic concentration, initially prepare at least a 1:100 dilution and inject 100 L. For best results, injections should contain a total anion concentration of no more than 300 ppm for the IC-Pak A column or a total cation concentration of no more than 10 ppm per ion for the IC-Pak C M/D column. The sample volume (usually 100 L) generally equilibrates to the pH of the eluent upon injection. However, for samples with pH values that differ greatly from that of the eluent (for example, strong acids and bases), bring the sample pH close to that of the eluent before you inject the sample, if possible. Do not inject concentrated samples directly into the mobile phase. Direct injection may cause precipitation of the salts in the sample. Dissolve (or dilute) samples in an appropriate volume of the mobile phase first. If you must use other solvents, watch for precipitation upon injection into the eluent. Always filter samples before you use them. Cationic samples that contain organic amines may exhibit hydrophobic interaction between the mobile phase and packing. You may use a water-miscible organic mobile phase, such as acetonitrile, as a modifier to reduce this. Pretreat the sample with a Sep-Pak C18 cartridge to remove hydrophobic compounds.
4
To Waste
*Optional t non-Waters pumps or SILK or non-W with pumps such Required for Waters pumps without Waters pumpsaters Breeze software,TP01269 as the HPLC 515
68
Pulse Dampener
If your system uses a non-Waters pump or a Waters pump with Breeze software, such as the HPLC 515, use a pulse dampener (supplied in the Startup Kit) to achieve the best performance from the 432 Detector. Install the pulse dampener between the pump and the injector, as described in Installing the Pulse Dampener on page 52.
General Guidelines
Observe the following guidelines when you prepare eluents for ion analysis: Use only ASTM Type I reagent water with total organic carbon <100 ppb. Use the highest purity salts and reagents available. A pH meter is recommended for checking the pH of eluents; care should be taken to avoid cross contamination. Adjust the pH with potassium hydroxide (KOH) or lithium hydroxide (LiOH). For eluents such as octane sulfonate, test an aliquot of the eluent with pH paper. Never immerse pH paper directly into a batch of eluent. Use the following formula to prepare eluents: Formula Wt of Salt x Molarity = g/L Salt
STOP the eluent is in contact with the glass filtration apparatus and transfer the eluent to a
suitable pre-cleaned plastic container as soon as possible. After you install a new filter, pass 20 to 30 mL of eluent through the filter under vacuum. Turn off the vacuum, swirl the eluent throughout the flask and discard. Reattach the flask to the filter apparatus and filter the remaining eluent. As soon as filtration is complete,
69
transfer the eluent to a precleaned plastic container, introducing the least possible amount of bubbles in the process. The Waters In-line Degasser is recommended for continuous online degassing.
70
Storing Standards
For accurate quantitative results, do not store standards beyond the approximate periods listed in Table 4-1. Be aware that shelf-life depends on many factors and may be significantly shorter than shown here. Table 4-1 Shelf-Life of Standards Standard Carbonate, ppm Chloride, ppm All, ppb All other anion concentrates Cation standards Cation concentrates 1 day 3 weeks 1 day 1 to 2 months 1 month 6 months Shelf-Life
Cation standards must be stored in properly prepared plasticware. See Containers on page 65.
71
Table 4-2 Salts for Anion Standard Concentrates Salt (Anion) Sodium fluoride (F ) Sodium chloride (Cl ) Sodium nitrite (NO2 ) Potassium bromide (Br ) Sodium nitrate (NO 3 ) Potassium phosphate, monobasic (HPO4 2) Sodium sulfate (SO42 )
2. Place each salt in a separate plastic100-mL volumetric flask and dilute to the mark with ASTM Type I reagent water. Each concentrate contains 1000 ppm of the anion. 3. Combine the amounts listed in Table 4-3 in a 100-mL volumetric flask with ASTM Type I reagent water. Table 4-3 Anion Concentrate Dilutions Anion Fluoride Chloride Nitrite Bromide Nitrate Phosphate Sulfate Amount (L) 100 L 200 L 400 L 400 L 400 L 600 L 400 L Final Concentration (ppm) 1 ppm 2 ppm 4 ppm 4 ppm 4 ppm 6 ppm 4 ppm
72
1-cc disposable plastic syringe Pharmaseal Stylex disposable syringe with a Luer Slip tip, or equivalent. Autoinjector or manual injector with 100-L loop Ion chromatography commonly uses a 100-L injection volume. When you use a fixed loop, overfill a minimum of three times.
73
74
(Mol. Wt. Salt / Mol. Wt. Cation) = g Salt If you choose to use other salts, be sure to avoid any combinations that will form a precipitate. Table 4-4 Salts for Cation Standard Concentrates Salt (Cation) Lithium hydroxide monohydrate (Li+) Sodium chloride (Na +) Ammonium chloride (NH4+) Potassium chloride (K+) Magnesium nitrate hexahydrate Calcium nitrate tetrahydrate Barium chloride dihydrate Strontium nitrate tetrahydrate (Mg2+) (Ca2+) (Sr2+) Weight (g) 6.0476 2.5421 2.9640 1.9067 10.5466 5.8919 3.2377 1.7786
(Ba2+)
2. Place each salt in a separate plastic1-L volumetric flask and dilute to the mark with reagent-grade water. Each concentrate contains 1000 ppm of the cation.
2. Fill the flask to the mark with ASTM Type I reagent water.
75
76
77
Chapter 5 Maintenance
This chapter contains information about maintaining the 432 Detector and troubleshooting charts to help you isolate and correct problems. Caution: To avoid the possibility of electric shock, power off the detector and disconnect the power cord before you service the instrument.
Routine Maintenance
78
2. Pry open the power connector cover with a screwdriver. 3. To change the AC power fuses, pull out each fuse holder as though opening a drawer. Spare fuses are included in the System Startup Kit. For ordering information, see Appendix B, Spare Parts. 4. Table 2-2 on page 34 lists the operating voltage fuses (for use in either North America or Europe). 5. Install the correct fuse in the holder and slide it back into place (Figure 5-1). The arrow on each fuse holder points up when in the correct position.
Figure 5-1 Installing Operating Voltage Fuses 6. Close the power connector cover. Then plug the power cord into its connector on the rear panel of the detector.
STOP reconnect the column until the eluent has returned to approximately pH 7.
To clean the cell: 1. Flush the system with ASTM Type I reagent water. 2. Flush the system with 20 mL of 6 N nitric acid (HNO3). 3. Flush the system again with ASTM Type I reagent water. Do not reconnect the column until the eluent has returned to about pH 7.
Maintenance
79
Refer to Appendix B, Spare Parts, to order a replacement flow cell. The following tools are required to replace the flow cell: Phillips-head screwdriver 5/16-inch open-end wrench Knife or flat-blade screwdriver Caution: To avoid electrical hazards, always unplug the power cord before you perform any of the following replacement procedures.
1. Unplug the 432 Detector from the power source, and completely disconnect all electrical cables and fluid connections. 2. Remove the 432 Detector cover (four Phillips-head screws, two on each side). 3. Remove the two pins and pin holders that hold the cell block cover in place (see Figure 5-2). Use a knife or flat-blade screwdriver to gently pry the pins and holders out. 4. Pull off the cover of the flow cell unit and remove the top layer of insulation. 5. Remove the four Phillips-head screws from the upper plate of the cell block, and remove the plate. Note the orientation of the plate: a notch is cut into the underside to clear one of the components within the cell block. 6. Carefully disconnect the inlet and outlet fittings from the flow cell. 7. Remove the two Phillips-head screws from the flow cell mounting bracket. 8. Unplug the flow cell cable connector from its socket in the cell block. 9. Remove the flow cell assembly. 10. Install the new flow cell by following steps 2 through 9 in reverse order. Be sure to orient the upper plate of the cell block properly before you install the four screws.
Routine Maintenance
80
Cell mounting bracket screws Cell mounting bracket Flow cell Connector
Cell block
Maintenance
81
5.3 Troubleshooting
This section contains troubleshooting charts to help you isolate and correct problems with the 432 Detector. Keep in mind that the source of apparent detector problems may lie within the chromatography or hardware of your system. The Waters Guide to Successful Operation of Your LC System contains detailed chromatographic troubleshooting tables. (Contact your nearest Waters office for information on how to get a copy.) If you cannot correct a problem, contact the Waters Technical Services Department for assistance.
82
Startup Diagnostics
The 432 Detector performs startup diagnostics that check the internal memory (both RAM and ROM), and the associated processing circuitry.
Power Supply
The following factors can adversely affect the operation of the 432 Detector: Power surges Line spikes Transient energy sources Be sure that the electrical supply used for the 432 Detector is properly grounded and free from any of these conditions.
Error Messages
The error messages displayed by the 432 Detector are listed below along with the recommended action for each: Error: ROM/RAM ROM/RAM error (checked during startup only) Call Waters service. Error: Leak Leakage detected Check flow cell and associated plumbing connections. Error: Temp Temperature control failure Call Waters service. Error: Over Range Base over-range condition Set Base Range to the next setting above the background conductivity of the eluent. Error: Over Flow Conductivity overflow (above 10,000 S) Dilute eluent to remain within measurable range. Press the Clear key to clear an error alarm and message. For a continuing error condition, the error message remains after the audio alarm is cleared.
Troubleshooting Procedure
As soon as you realize that a problem may exist: 1. Visually examine the integrity of the electrical and fluid connections as you verify proper system configuration and installation.
Maintenance
83
2. If the results of previous runs are available, compare the current system operation with the system operation before you identified the problem. For example, if your system usually runs at a certain pressure with a certain method: Is the system pressure in the same range, or is it drastically higher (possibly caused by a blocked line) or lower (possibly caused by a leak)? Are pressure fluctuations in the same range as during normal operation? 3. Isolate the parameter that varies from normal operation. The parameters to observe include: Baseline noise Peak retention time Peak resolution Qualitative/quantitative chromatographic results System pressure Evaluate the parameters in the order presented above to rule out simple causes of the problem. 4. Use Table 5-1 to determine corrective actions for the problems that you identify.
Removing Bubbles
Bubbles in the flow cell are evident when the noise is equal to or greater than 2 S. Use this method to remove bubbles. 1. Disconnect the tubing from the inlet and outlet of the 432 Detector. 2. Attach a 1-mL tuberculin syringe to a priming syringe cannula which is screwed into the inlet of the detector. 3. Flush four times with 1-mL portions of ASTM Type I reagent water. 4. Flush four times with 1-mL portions of HPLC-grade methanol. 5. Flush four times with 1-mL portions of ASTM Type I reagent water. 6. Reattach the tubing from the 432 Detector outlet to a waste receptacle (18-inch length of 0.009-inch ID stainless steel). 7. Start eluent flowing through the system at a flow rate of at least 1 mL/min. 8. With the eluent flowing, reattach the detector inlet tubing to the column. 9. Allow a few minutes for temperature reequilibration, then check the noise level. If it is not reduced, repeat steps 1 through 4, then proceed to steps 10 through 13. 10. Attach a dead-end fitting to the 432 Detector outlet. 11. Remove the priming syringe cannula and attach a dead-end fitting to the 432 Detector inlet.
Troubleshooting
84
12. Allow the detector to stand overnight (>12 hours) with temperature on and with methanol in the flow cell. 13. Repeat steps 5 through 9. Table 5-1 Troubleshooting Guide Symptom Noisy baseline Possible Cause Pulse dampener not installed Pulsing pump Bubbles in flow cell Voltage fluctuation Spikes on baseline Dirty flow cell Flow cell leak Solution See Installing the Pulse Dampener on page 52. Check the pump; see the pump manual. Remove bubbles and degas the solvent. Use the voltage regulator. Clean the cell. Check flow cell fittings and tighten. If leak continues, replace the flow cell. Remove bubbles and degas the solvent. Control ambient temperature, locate drafts, and insulate tubing and column, if necessary. Set the cell temperature to a minimum of 5 C above ambient. Replace the column. Make sure the temperature control is turned on. Call Waters service. Control ambient temperature, locate drafts, and insulate tubing and column, if necessary. Set the cell temperature to a minimum of 5 C above ambient.
Cell temperature set lower than ambient Defective column Excessive baseline drift Unstable temperature control Defective cell heater Temperature changes in room
Maintenance
85
Table 5-1 Troubleshooting Guide (Continued) Symptom Possible Cause Bubbles in flow cell Solvent changeover Solution Remove bubbles and degas the solvent. Wait until baseline stabilizes (purge autosampler a few times). Check flow cell fittings and tighten. If leak continues, replace the flow cell. Wait until the baseline stabilizes. Remove bubbles and degas the solvent. Install a high-sensitivity noise filter on the pump.
Troubleshooting
86
Appendix A Specifications
This appendix includes information on: Operational specifications Mechanical specifications Environmental specifications Electrical specifications Communications Table A-1 Operational Specifications Condition Drift Specification Less than 0.05 S/hr/C (ambient) Base: 200 S Sensitivity: 0.005 Eluent: 1 mM KCI Less than 0.005 S/cm Base: 200 S Sensitivity: 0.005 Eluent: 1 mM KCI Front-panel selectable: OFF, 30, 35, 40, 45, 50, 55, 60, 65 C Performance: 0.5 C/hr Fast: 0.25 sec Standard: 0.5 sec Slow: 1.0 sec
Noise
Temperature control
Response times
Table A-2 Mechanical Specifications Condition Cell volume Wetted materials 0.6 L 316 stainless steel, PTFE, and PCTFE Specification
Specifications
87
Table A-2 Mechanical Specifications (Continued) Condition Operating pressure Height Length Width Weight Specification 70 psi maximum 9.4 inches (23.8 cm) 21 inches (53.3 cm) 11.5 inches (29.2 cm) 17.7 pounds (8 kg)
Table A-3 Environmental Specifications Condition Operating temperature range Operating humidity Specification 4 to 35 C (40 to 95 F) 20 to 80% RH, noncondensing
Specification Class I II 2 Normal (IPXO) 100/120 VAC 220/240 VAC 50 Hz: 2 Hz 60 Hz: 2 Hz T2 A (20 mm) T1 A (20 mm) 0.6 A
Moisture protection
Line voltages (grounded AC), nominal Line frequency ranges 100/120 VAC fuse rating 220/240 VAC fuse rating Current (Max)
a. Protection Class I The insulating scheme used in the instrument to protect you from electrical shock. Class I identifies a single level of insulation between live parts (wires) and exposed conductive parts (metal panels), in which the exposed conductive parts are connected to a grounding system. In turn, this grounding system is connected to the third pin (ground pin) on the electrical power cord plug.
Specifications
88
b. Over Voltage Category II Pertains to instruments that receive their electrical power from a local level such as an electrical wall outlet. c. Pollution Degree 2 A measure of pollution on electrical circuits, which may produce a reduction of dielectric strength or surface resistivity. Degree 2 refers to normally only nonconductive pollution. Occasionally, however, a temporary conductivity caused by condensation must be expected. d. Moisture Protection Normal (IPXO) IPXO means that there is NO Ingress Protection against any type of dripping or sprayed water. The X is a placeholder to identify protection against dust, if applicable.
Table A-5 Communications Signal Recorder output Integrator output Marker output Controller bus Specification 0 to 10 mV 10, 50, 100 S/1V FS Isolated contact output IEEE-488, PowerLine
Specifications
89
Note: The flow cell (part number 043069) is considered a replacement part. Order the flow cell only when it is needed for replacement in the Waters 432 Detector. Fill in the information below for easy reference when you order parts or request service.
Spare Parts
90
Alliance, 2695 Separations Module or Breeze N/A (with column heater, seal wash, and degasser) 432 Conductivity Detector busSAT/IN Module Empower/Breeze data processing UV Detector (optional) 043061 200415 Contact Waters Contact Waters
91
C
Table C-1 Analysis Conditions Condition Column Eluent Back conductivity Degas Flow rate Backpressure Temperature Injection Needle wash Detection Base range Attenuation Polarity Value IC-Pak A/HR (part number 026765) Borate/gluconate containing 12% AcCN 240 20 S Continuous 1 mL/min. 1200 200 psi 30 C for column heater, 35 C for detector 100 L 12% AcCN in DI water Direct conductivity 500 50 S/Volt unattenuated Positive
92
93
94
95
NO2 NO3
r = 0.9999 r2 = 0.9992
SO4 PO4
r2 = 0.9999 r = 0.9992
2
96
C
100-PPB Standards
97
Based on this representative chromatogram using a 100-L injection, the estimated detection limits, as ppb, at three times signal to noise (S/N) are as follows: Fluoride = 50 Chloride = 25 Nitrite = 50 Bromide = 75 Nitrate = 75 Phosphate = 125 Sulfate = 75 Quantitation below these detection limits is not advised. You can obtain lower detection limits using a 250-L injection.
98
Not Milford Drinking Water detected n=3, as ppm %RSD Performance 2.69 Evaluation Std MDW + PES n=3; as ppm %RSD % Recovery 2.46 0.04 1.51% 91.4%
99
100
Figure C-7 Direct UV Detection Direct UV detection is five times more responsive for nitrite and nitrate than is conductivity detection and therefore provides lower detection limits. The chromatogram in Figure C-8 of a 100-ppb anion standard demonstrates the improved sensitivity.
101
The borate/gluconate eluent has some UV absorption. Use of eluents that are UV transparent, such as hydroxide and carbonate/bicarbonate, provide lower detection limits.
102
Alliance, 2695 Separations Module or Breeze N/A (with column heater, seal wash, and degasser) 432 Conductivity Detector busSAT/IN Module Empower/Breeze data processing 043061 200415 Contact Waters
103
Table C-2 Analysis Conditions Condition Column Eluent Back conductivity Degas Flow rate Backpressure Temperature Injection Needle wash Detection Base range Attenuation Polarity IC-Pak C/MD 3 mM HNO3/0.1 mM EDTA 1250 50 S Continuous 1 mL/min. 2100 psi 30 C for column heater, 35 C for detector 100 L 12% AcCN in DI water Indirect conductivity 2000 100 S/Volt unattenuated Negative Value
104
calibration curve is validated, a single-point calibration curve within the expected analyte concentration is appropriate for future calibrations. You can use this method for the analysis of Rb, Cs, Sr, and Ba.
105
Table C-3 IC Processing Method Using Peak Apex for Retention Time (Continued) Process Report Analyte Name Analyte Retention Time Peak Area Amounts Values
Figure C-10 25-ppb Cation Standard Based on this representative chromatogram using a 100-L injection in a 2695 Separations Module, the estimated detection limits, as ppb, at three times signal to noise (S/N) are as follows: Lithium = 1 Potassium = 15 Sodium = 5 Magnesium = 10 Ammonium = 5
106
Calcium = 15 You can achieve lower detection limits by using a 250-L injection.
C
Figure C-11 Typical Drinking Water, No Dilution Required
Figure C-12 Typical Municipal Wastewater, Diluted 1:50, Overlay of Duplicate Injections
107
Note: Alkyl and alkanol amine analysis standards are between 1 and 5 ppm, 3 mM HNO3/0.1 mM EDTA/3% AcCN.
108
Validation Support
109
Instrument Maintenance Chapter 5, Maintenance, in the Waters 432 Conductivity Detector Operators Guide satisfies regulatory requirements for routine instrument maintenance. Chapter 5 includes: Maintenance considerations Calibration adjustment Replacing the flow cell Replacing fuses Summary of 432 Detector error messages Troubleshooting tables
Validation Support
110
Index
A
Auto Base 59 Auto Zero 36, 39, 46, 59
D
Display 57 Documentation conventions 24 related 23
I N D E X
B
Balance 39 Balance key 58 Base Range 62 Base Range key 58 Baseline drift 85 noise 85 Beep-on-error 60 Beep-on-keystroke 60 Bubbles, removing 84 Bus LAC/E connections 41 Bus SAT/IN connections 40
E
Eluent anion, preparing 70 cation, preparing 70 general guidelines 69 high-pH 65 nitric acid, preparing 70 Eluent handling 63 Error messages 57, 83
F
Flow cell removing bubbles 84 theory 27 Fluid connections assembling fittings 50 making connections 51
C
Carbonate absorption, minimizing 66 Chart Mark key 59 Chart recorder connections 45 Chart recorder offset 58 Clear key 59 Compression screw 50 Configuration, system 68 Connections auto zero input 46 Bus SAT/IN to Bus LAC/E 41 chart recorder 45 marker input 45 32 Millennium 39 PowerLine controller 37 Containers, selecting and preparing 65 Contamination, removal. See passivation Conventions, documentation 24
I
IEEE-488 address 38 connector 37 Initialization self-test 57 Integrator offset 58 output 36, 62 sensitivity 39 sensitivity range multiplier 58 Ion chromotography methods 91 Index 111
K
Key descriptions 58 60
R
Recorder output 36, 45, 62 sensitivity 39 Related documentation 23 Remote key 58 Response key 59
L
LAC/E connections. See Bus LAC/E connections Leak Alert output 36
I N D E X
M
Marker input 36, 45 Marker output 36, 44, 59 32 Millennium connections 39
S
Sample preparation 67 Sensitivity Range key 58 Shift key 59 Soda lime tube, using 66 Spare parts 90 Specifications 87 Standards anion, injecting 72 anion, preparing 71 cation, injecting 76 cation, preparing 74 concentration 70 shelf-life 70 Standby setup 61 Storage, long-term 62 System configuration 68
N
Nitric acid eluent, preparing 70 Noisy baseline, troubleshooting 85
O
Offset chart recorder 58 integrator 58 polarity 58
P
Passivation 53 Polarity key 58, 63 Power requirements 31 Power switch 57 PowerLine operation 39 Pulse dampener 52, 69
T
Temperature equilibration 62 Temperature key 58 Time constant, detector 59 Troubleshooting 82 Tubing cutting polymeric 50 cutting steel 49
Index 112
U
Unpacking the 432 Detector 31
V
Validation support 109 Voltage, operating 34 ranges 34
I N D E X
W
Water purity 64
Index 113