ComTech-EF Data CST-5000 Installation Manual

CST-5000
C-Band Satellite Terminal Installation and Operation Manual

Part Number MN/CST5000.IOM Revision 9
CST-5000
C-Band Satellite Terminal Installation and Operation Manual
Comtech EFData is an ISO 9001 Registered Company.
Part Number MN/CST5000.IOM Revision 9 April 30, 1998

Copyright Comtech EFData, 2000. All rights reserved. Printed in the USA. Comtech EFData, 2114 West 7th Street, Tempe, Arizona 85281 USA, (480) 333-2200, FAX: (480) 333-2161.
Customer Support
Contact the Comtech EFData Customer Support Department for: Product support or training Information on upgrading or returning a product Reporting comments or suggestions concerning manuals A Customer Support representative may be reached at: Comtech EFData Attention: Customer Support Department 2114 West 7th Street Tempe, Arizona 85281 USA (480) 333-2200 (Main Comtech EFData Number) (480) 333-4357 (Customer Support Desk) (480) 333-2161 FAX or, E-Mail can be sent to the Customer Support Department at: service@comtechefdata.com Contact us via the web at www.comtechefdata.com. 1. To return a Comtech EFData product (in-warranty and out-of-warranty) for repair or replacement: 2. Request a Return Material Authorization (RMA) number from the Comtech EFData Customer Support Department. 3. Be prepared to supply the Customer Support representative with the model number, serial number, and a description of the problem. 4. To ensure that the product is not damaged during shipping, pack the product in its original shipping carton/packaging. 5. Ship the product back to Comtech EFData. (Shipping charges should be prepaid.) For more information regarding the warranty policies, see Warranty Policy, p. ix.
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Rev. 9
Table of Contents
CHAPTER 1. INTRODUCTION........................................................................................ 11
1.1 Description......................................................................................................................................................... 12 1.1.1 Applications...................................................................................................................................................... 14 1.1.2 Monitor and Control (M&C) ............................................................................................................................ 14 1.1.3 Low Noise Amplifier (LNA) ............................................................................................................................ 15 1.1.4 Outdoor Enclosure ............................................................................................................................................ 15 1.2 Options............................................................................................................................................................... 16 1.2.1 Configurations .................................................................................................................................................. 16 1.2.2 Equipment......................................................................................................................................................... 17 Specifications .......................................................................................................................................................... 18
CHAPTER 2. SINGLE THREAD SYSTEM INSTALLATION ........................................... 21

2.1 Unpacking ......................................................................................................................................................... 21 2.2 Inspecting the Equipment................................................................................................................................ 22 2.2.1 Included Parts ................................................................................................................................................... 22 2.3 RFT Installation ............................................................................................................................................... 27 2.3.1 Tools Required.................................................................................................................................................. 28 2.3.2 Vertical Pole Installation................................................................................................................................... 29 2.3.2.1 Round Pole .................................................................................................................................................... 29 2.3.2.2 Square Pole .................................................................................................................................................... 216 2.3.3 Spar Installation ................................................................................................................................................ 217 2.4 LNA Installation............................................................................................................................................. 219 2.5 External Connections..................................................................................................................................... 221 2.5.1 TX/IF Input (J1)................................................................................................................................................ 222 2.5.2 TX/RF Output (J2)............................................................................................................................................ 222 2.5.3 RX/IF Output (J3)............................................................................................................................................. 222 2.5.4 RX/RF Input (J4) .............................................................................................................................................. 223 2.5.5 Prime Power (J5) .............................................................................................................................................. 223 2.5.6 Serial Remote Control (J6) ............................................................................................................................... 224 2.5.7 Ground (GND).................................................................................................................................................. 226
CHAPTER 3. REDUNDANT SYSTEM INSTALLATION.................................................. 31

3.1 Unpacking ......................................................................................................................................................... 32 3.2 Inspecting the Equipment................................................................................................................................ 32 3.2.1 Included Parts ................................................................................................................................................... 33 3.3 RFT Installation ............................................................................................................................................... 37 3.3.1 Tools Required.................................................................................................................................................. 38 3.3.2 Vertical Pole Installation................................................................................................................................... 39 3.3.2.1 Round Pole .................................................................................................................................................... 39
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CST-5000
3.3.2.2 Square Pole .................................................................................................................................................... 315 3.3.3 Spar Installation ................................................................................................................................................ 316 3.3.4 1:1 Redundant Plate Installation ....................................................................................................................... 319 3.4 External Connections..................................................................................................................................... 321
CHAPTER 4. OPERATION .............................................................................................. 41

4.1 System Operation............................................................................................................................................. 41 4.2 Remote Control ................................................................................................................................................ 41 4.3 Front Panel Display/Keypad ........................................................................................................................... 42 4.3.1 Front Panel Controls ......................................................................................................................................... 43 4.4 Menu Explanations .......................................................................................................................................... 44 4.4.1 Configuration.................................................................................................................................................... 45 4.4.2 Monitor ............................................................................................................................................................. 49 4.4.3 Faults ................................................................................................................................................................ 411
CHAPTER 5. THEORY OF OPERATION ........................................................................ 51

5.1 Monitor and Control........................................................................................................................................ 51 5.1.1 EEPROM Memory ........................................................................................................................................... 53 5.1.2 Remote Interface............................................................................................................................................... 53 5.1.2.1 Remote Interface Specification...................................................................................................................... 54 5.1.3 Terminal Default Conditions ............................................................................................................................ 54 5.1.4 Theory of Operation.......................................................................................................................................... 54 5.1.5 M&C Board Connector Pinouts........................................................................................................................ 56 5.1.5.1 EIA-232/485 Remote Control (J1)................................................................................................................. 56 5.1.5.2 Remote Relay Control, J2 DB15-Female ...................................................................................................... 56 5.1.5.3 HPA, PS, U/C, and D/C, J3 DB37-Male ....................................................................................................... 57 5.1.5.4 Synthesizers (DC/UC/LO), J4 DB37-Female ................................................................................................ 58 5.1.5.5 Keypad Display, 24-Pin (12 x 2) Ribbon Connector (J5) .............................................................................. 59 5.1.6 Test Points and LEDs ....................................................................................................................................... 510 5.2 High Stability Oscillator................................................................................................................................ 510 5.2.1 Specifications.................................................................................................................................................... 510 5.3 IF Local Oscillator ......................................................................................................................................... 512 5.3.1 Specifications.................................................................................................................................................... 512 5.4 Synthesizer...................................................................................................................................................... 514 5.4.1 Specifications.................................................................................................................................................... 514 5.4.2 Theory of Operation.......................................................................................................................................... 514 5.5 Down Converter ............................................................................................................................................. 516 5.5.1 Specifications.................................................................................................................................................... 517 5.5.2 Theory of Operation.......................................................................................................................................... 518 5.6 Up Converter.................................................................................................................................................. 519 5.6.1 Specifications.................................................................................................................................................... 520 5.6.2 Theory of Operation.......................................................................................................................................... 521
CHAPTER 6. MAINTENANCE......................................................................................... 61
6.1 Test Points and LEDs ...................................................................................................................................... 61 6.2 Fault Isolation................................................................................................................................................... 62
APPENDIX A. OPTIONS ................................................................................................. A1

A.1 140 MHz Option ..............................................................................................................................................A1 A.1.1 IF 1112.5 MHz Local Oscillator ...................................................................................................................... A1 A.1.1.1 Specifications................................................................................................................................................ A3 A.1.2 Synthesizer....................................................................................................................................................... A3 A.1.2.1 Specifications................................................................................................................................................ A3 A.1.2.2 Theory of Operation...................................................................................................................................... A3 A.1.3 Down Converter............................................................................................................................................... A5 A.1.3.1 Specifications................................................................................................................................................ A6
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A.1.3.2 Theory of Operation...................................................................................................................................... A7 A.1.4 Up Converter.................................................................................................................................................... A8 A.1.4.1 Specifications................................................................................................................................................ A9 A.1.4.2 Theory of Operation...................................................................................................................................... A10 A.2 CST-5000 Multi-Carrier System Option.....................................................................................................A11 A.2.1 Remote Control Operation ............................................................................................................................... A12 A.2.2 RSU-503 Redundancy Switch Unit ................................................................................................................. A13 A.2.3 M&C Software................................................................................................................................................. A13
APPENDIX B. REMOTE CONTROL OPERATION ......................................................... B1

B.1 General .............................................................................................................................................................B1 B.2 Message Structure ...........................................................................................................................................B2 B.2.1 Start Character.................................................................................................................................................. B2 B.2.2 Device Address ................................................................................................................................................ B3 B.2.3 Command/Response......................................................................................................................................... B3 B.2.4 End Character................................................................................................................................................... B4 B.3 Configuration Commands/Responses............................................................................................................B5 B.4 Status Commands/Responses .........................................................................................................................B8
GLOSSARY ...................................................................................................................... g-1 INDEX ............................................................................................................................... i-1
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Figures
Figure 1-1. CST-5000 Single Thread System............................................................................................................ 11 Figure 1-2. 1:1 Redundant LNA Plate ....................................................................................................................... 12 Figure 1-3. RSU-503 ................................................................................................................................................. 13 Figure 1-4. CST-5000 Block Diagram....................................................................................................................... 13 Figure 1-5. Dimensions for Single Thread LNA ....................................................................................................... 112 Figure 1-6. Dimensions for 1:1 Redundant LNA Plate.............................................................................................. 112 Figure 2-1. Vertical Pole Installation......................................................................................................................... 27 Figure 2-2. Mounting LNA to Antenna ..................................................................................................................... 220 Figure 2-3. Tightening Sequence............................................................................................................................... 220 Figure 2-4. RFT External Connections ...................................................................................................................... 221 Figure 2-5. Serial Adapter Cables.............................................................................................................................. 226 Figure 4-1. RFT-500 Terminal Keypad ..................................................................................................................... 42 Figure 4-2. Main Menu.............................................................................................................................................. 44 Figure 4-3. Select Configuration Menu ..................................................................................................................... 46 Figure 4-4. Select Monitor Menu............................................................................................................................... 49 Figure 4-5. Select Faults Menu.................................................................................................................................. 412 Figure 5-1. M&C Board ............................................................................................................................................ 52 Figure 5-2. M&C Jumper Placement at JP3 .............................................................................................................. 53 Figure 5-3. M&C Functional Block Diagram............................................................................................................ 55 Figure 5-4. High Stability Oscillator Block Diagram ................................................................................................ 511 Figure 5-5. IF Local Oscillator Block Diagram......................................................................................................... 513 Figure 5-6. Down Converter Synthesizer Block Diagram ......................................................................................... 515 Figure 5-7. Up Converter Synthesizer Block Diagram.............................................................................................. 515 Figure 5-8. Down Converter Block Diagram............................................................................................................. 516 Figure 5-9. Up Converter Block Diagram ................................................................................................................. 519 Figure 6-1. RFT-500 Inside Front View .................................................................................................................... 65 Figure 6-2. RFT-500 Inside Rear View ..................................................................................................................... 66 Figure A-1. IF Local Oscillator Block Diagram ........................................................................................................ A2 Figure A-2. LO Synthesizer Block Diagram ............................................................................................................. A4 Figure A-3. Down Converter Block Diagram............................................................................................................ A5 Figure A-4. Up Converter Block Diagram................................................................................................................. A8 Figure A-5. Multi-Carrier Function Diagram ............................................................................................................ A11
Tables
Table 1-1. CST-5000 System Specifications ............................................................................................................. 18 Table 1-2. RFT-500 Specifications............................................................................................................................ 19 Table 1-3. LNA Specifications .................................................................................................................................. 111 Table 2-1. Rear Panel Connectors ............................................................................................................................. 221 Table 2-2. SSPA Maximum Output Power................................................................................................................ 222 Table 2-3. RFT Remote Control Connector, J6 ......................................................................................................... 225 Table 6-1. M&C LEDs .............................................................................................................................................. 61 Table 6-2. Test Points ................................................................................................................................................ 62 Table 6-3. Fault Isolation........................................................................................................................................... 63 Table A-1. D/C, IF Synth Input, and IFLO Specifications ........................................................................................ A6 Table A-2. D/C, RFLO, and RF Synth Input Specifications...................................................................................... A9
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Rev. 9
CST-5000
Preface
Overview of Changes to Previous Edition

A summary of the changes made to Rev. 8 includes: Changed Prime Power normal input voltage in Section 2.5.5 to conform with SP/2578 (95 to 230 VAC)
About this Manual

This manual provides installation and operation information for the Comtech EFData CST-5000 C-Band satellite terminal. This is a technical document intended for earth station engineers, technicians, and operators responsible for the operation and maintenance of the CST-5000.
Related Documents
The following documents are referenced in this manual: Comtech EFData RSU-503 Redundancy Switch Unit Installation and Operation Manual Comtech EFData KP-10 External Keypad Installation and Operation Manual Comtech EFData Monitor and Control Software for Comtech EFData Satellite Terminals Users Guide Comtech EFData High-Power TWTA Satellite Terminals Comtech EFData High-Power SSPA Satellite Terminals
Conventions and References
Cautions and Warnings

CAUTION indicates a hazardous situation that, if not avoided, may result in minor or moderate injury. CAUTION may also be used to indicate other unsafe practices or risks of property damage. WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
WARNIN G
CAUTIO N
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Preface
CST-5000
Metric Conversion
Metric conversion information is located on the inside back cover of this manual. This information is provided to assist the operator in cross-referencing English to Metric conversions.
Recommended Standard Designations

Recommended Standard (RS) Designations have been superseded by the new designation of the Electronic Industries Association (EIA). References to the old designations are shown only when depicting actual text displayed on the screen of the unit (RS-232, RS485, etc.). All other references in the manual will be shown with the EIA designations (EIA-232, EIA-485, etc.) only.
Trademarks
Other product names mentioned in this manual may be trademarks or registered trademarks of their respective companies and are hereby acknowledged.
Reporting Comments or Suggestions Concerning this Manual

Comments and suggestions regarding the content and design of this manual will be appreciated. To submit comments, please contact the Comtech EFData Customer Support Department.
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Preface
Warranty Policy
This Comtech EFData product is warranted against defects in material and workmanship for a period of one year from the date of shipment. During the warranty period, Comtech EFData will, at its option, repair or replace products that prove to be defective. For equipment under warranty, the customer is responsible for freight to Comtech EFData and all related custom, taxes, tariffs, insurance, etc. Comtech EFData is responsible for the freight charges only for return of the equipment from the factory to the customer. Comtech EFData will return the equipment by the same method (i.e., Air, Express, Surface) as the equipment was sent to Comtech EFData.
Limitations of Warranty
The foregoing warranty shall not apply to defects resulting from improper installation or maintenance, abuse, unauthorized modification, or operation outside of environmental specifications for the product, or, for damages that occur due to improper repackaging of equipment for return to Comtech EFData. No other warranty is expressed or implied. Comtech EFData specifically disclaims the implied warranties of merchantability and fitness for particular purpose.
Exclusive Remedies
The remedies provided herein are the buyer's sole and exclusive remedies. Comtech EFData shall not be liable for any direct, indirect, special, incidental, or consequential damages, whether based on contract, tort, or any other legal theory.
Disclaimer
Comtech EFData has reviewed this manual thoroughly in order that it will be an easy-touse guide to your equipment. All statements, technical information, and recommendations in this manual and in any guides or related documents are believed reliable, but the accuracy and completeness thereof are not guaranteed or warranted, and they are not intended to be, nor should they be understood to be, representations or warranties concerning the products described. Further, Comtech EFData reserves the right to make changes in the specifications of the products described in this manual at any time without notice and without obligation to notify any person of such changes. If you have any questions regarding your equipment or the information in this manual, please contact the Comtech EFData Customer Support Department.
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CST-5000
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Figure 1-1. CST-5000 Single Thread System
Rev. 9
Chapter 1. INTRODUCTION
This chapter describes the CST-5000 C-Band satellite terminal, referred to in this manual as the CST-5000 (Figure 1-1).
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Introduction
CST-5000 C-Band Satellite Terminal
1.1 Description
As a single thread system, the CST-5000 consists of the following assemblies (Figure 11): Outdoor enclosure assembly (RFT-500) Low Noise Amplifier (LNA)
As a redundant system, the CST-5000 consists of the following assemblies: Two outdoor enclosure assemblies (RFT-500s) 1:1 redundant LNA plate (Figure 1-2) RSU-503 (Figure 1-3)
For more information on the RSU-503, refer to the RSU-503 Redundancy Switch Unit Installation and Operation Manual. Refer to Figure 1-4 for a block diagram of the CST-5000. The CST-5000 meets all requirements for operation on both private and regional domestic C-Band satellite networks.
Figure 1-2. 1:1 Redundant LNA Plate
Note: Pictured above are typical LNAs. Other LNAs are available, which can be ordered from an EFData marketing representative.
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Introduction
Figure 1-3. RSU-503
RFT-500
TX.IF 70 MHz -18 MHz -30 dBm J1 TNC BANDPASS FILTER UP CONVERTER J2 TYPE N TX/RF OUTPUT 5.845 TO 6.425 GHz 0 dBm ANTENNA
HPA
70 MHz STSTEM MODEM
EIA-485/232 SERIAL REMOTE PORT 26 PIN CIRCULAR CONNECTOR
J6
UP CONVERTER LO SYNTHESIZER M&C 10 MHz REF IF LO AND REF PLO
FAN
J5 PS GND
PRIME POWER AC INPUT 3-PIN CIRCULAR DC INPUT 8-PIN CIRCULAR 4-PIN CIRCULAR (DC OPTIONAL)
OPTIONAL DISPLAY/ KEYPAD RX/IF 70 MHz -18 MHz J3 TNC
DOWN CONVERTER LO SYNTHESIZER
DOWN CONVERTER
TYPE N
J4 Ca/1530 17 FOOT (5.2 METER) LNA CABLE RX/IF INPUT 3.620 TO 4200 GHz -36 TO -21 dBm
TX REJECT FILTER
Figure 1-4. CST-5000 Block Diagram
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Introduction
1.1.1 Applications
When used in conjunction with EFData modems, the CST-5000 is ideal for: Single digit carriers up to 2.048 Mbit/s Multiple carrier operation over a 36 MHz bandwidth
Because the CST-5000 has a 70 MHz IF, it can also be used for other analog and digital applications. Small to medium size earth stations are easily constructed and commissioned with the CST-5000. When used with a high-gain antenna, the CST-5000 can also be used as the Radio Frequency (RF) electronics of a central hub in point-to-multipoint applications, as well as serving as the terminal for the end points of a network.
1.1.2 Monitor and Control (M&C)

An on-board microcomputer monitors and controls all operational parameters and system status of the CST-5000. This powerful M&C system enables the user to control functions, locally or remotely, such as:

Output power Transmit/receive channel frequencies
The system also reports terminal configuration status, as well as fault status of all CST-5000 components. The CST-5000 can be initially configured using the: Connection of a common ASCII/EIA-232-C terminal connected to the serial port. A simple command set then allows total configuration control and retrieval of status information. Optional keyboard/LCD (Liquid Crystal Display) controller within the enclosure.
If the indoor unit is a more sophisticated station M&C computer, the serial port can be set to EIA-485 for bus operation. For more information on the M&C board, refer to Chapter 5.
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Introduction
1.1.3 Low Noise Amplifier (LNA)

The feed assembly consists of an LNA and a wave guide transmit reject filter. The transmit reject filter provides receive system protection from transmit energy fed back through the antenna feed system. The LNA standard noise temperature is 65K, with optional upgrades down to 33K, depending on gain over temperature (G/T) requirements.
1.1.4 Outdoor Enclosure

The RFT-500 assembly is a weatherproof enclosure housing the following:

Solid State Power Amplifier (SSPA) Up and down converters M&C microprocessor Power supply and cables, which interface with an antenna subsystem
In the transmit (uplink) direction, the RFT-500 accepts a 70 MHz IF signal, and transmits it in the 5.845 to 6.425 GHz frequency band. In the receive (downlink) direction, the terminal accepts an RF signal in the 3.620 to 4.200 GHz band, and converts the signal to a 70 MHz IF output. Power levels range from +8 dBm (for driving an external Traveling Wave Tube (TWT) or amplifier) to 40W, depending on Equivalent Isotropically Radiated Power (EIRP) requirements. The up and down converters are dual conversion, with individual synthesizers for independent transmit and receive transponder selection. The microprocessor provides: On-line loop monitoring Dynamic control functions Configuration control Fault/status monitoring Serial computer/terminal interface
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Introduction
1.2 Options
Contact an EFData marketing representative for more information about the options described in this section.
1.2.1 Configurations
The CST-5000 can be ordered with various configurations, including: Output power levels. Input power (AC/DC). Step sizes. For example, 125 kHz step size. The 125 kHz step size option allows the transmit and receive frequencies to be adjusted within 125 kHz. The higher resolution step size of 125 kHz requires replacing the synthesizer modules and upgrading the software on the M&C board. LNA gain. Redundant LNA mounting plates. Custom logos. Wider bandwidths. The 140 MHz IF option enables the user to double the available bandwidth. Specifically, instead of the standard 70 MHz, 18 MHz, this option allows 140 MHz, 36 MHz. For more information, refer to Appendix A. Multi-carrier system. The multi-carrier option allows external separation of the up converter and SSPA for possible multiple carrier inputs. For more information, refer to Appendix A.
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Introduction
1.2.2 Equipment
The following items are available: KP-10 hand-held keypad. The KP-10 provides portable, external access for controlling the RFT. For information, refer to the KP-10 External Keypad Installation and Operation Manual. Front panel display/keypad. The optional front panel provides the local user interface, which can be used to configure and monitor the status of the terminal. For information, refer to Chapter 4. High-power amplifiers: Traveling Wave Tube Amplifier (TWTA). SSPA. For more information, refer to the EFData High-Power SSPA Satellite Terminals Installation and Operation Manual. High-performance LNAs. Phase-locked Low-Noise Block-converters (LNBs). LNBs (Non-Phase-locked).
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Introduction
1.3 Specifications
Table 1-1 lists the specifications for the CST-5000 system, Table 1-2 lists the specifications for the RFT-500, and Table 1-3 lists the specifications for the LNA. Notes: 1. For specifications on the RSU-503, refer to the RSU-503 Redundancy Switch Unit Installation and Operation Manual. 2. For more information pertaining to CST-5000 specifications, refer to EFData Specification SP/2578.
Table 1-1. CST-5000 System Specifications

Prime Power Power Consumption: +8 dBm Output 5W Output 10W Output 20W Output 40W Output Size Weight Sealing Ground Environmental: Temperature Humidity Altitude 95 to 230 VAC, 47 to 63 Hz, or 48 VDC 90W 140W 210W 340W 600W 23 H x 10.5 W x 9 D inches (58.4 x 26.7 x 22.8 cm) 40 lbs. (18 kg) Weatherproof #10 AWG ground lug -40 to +55 C (-104 to +131 F) Operational -50 to +80 C (-122 to 176 F) Storage 0 to 100% RH 0 to 15,000 ft. (0 to 4.6 km) Operational 0 to 50,000 ft. (0 to 15.2 km) Storage
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Introduction
Table 1-2. RFT-500 Specifications

Output Frequency (No Inversion) Input Frequency Output Power: at 1 dB compression Transmit 5.845 to 6.425 GHz 70 MHz, 18 MHz (optional 140 MHz, 36 MHz) +8 dBm or 5W (+37 dBm) or 10W (+40 dBm) or 20W (+43 dBm) or 40W (+46 dBm) +18 dBm (for +8 dBm) or +46 dBm (for 5W) or +49 dBm (for 10W) or +52 dBm (for 20W) or +55 dBm (for 40W) 26 dB (for +8 dBm) or 68 dB (for 5W) or 71 dB (for 10W) or 74 dB (for 20W) or 77 dB (for 40W) 0 to 25 dB, in 0.5 dB steps
1 dB maximum 2 dB maximum
Third Order Intercept
Nominal Small Signal Gain
Gain Adjust Range Gain Variation: Over 36 MHz Over 36 MHz, Temperature, and Aging Noise Figure: Maximum Attenuation Minimum Attenuation Group Delay Synthesizer Step Size Synthesizer Phase Noise
23 dB maximum 15 dB maximum 25 ns/36 MHz 2.5 MHz (optional 125 kHz) -60 dBc/Hz at 100 Hz -70 dBc/Hz at 1 kHz -75 dBc/Hz at 10 kHz -80 dBc/Hz at 100 kHz
1 x 10-8 1 x 10-8 1 x 10-7 1 x 10-8 (-40 to +55 C) (-104 to +131 F) 1 x 10-8
Frequency Stability: At Shipment Daily at 23C Annual at 23C Over Temperature After 30 Minutes Warm-up Electrical Adjustment Isolation on Fault Shutdown Spurious: < 250 kHz Carrier Offset > 250 kHz Carrier Offset HPA Harmonics RF Output VSWR RF Output Connector IF Input VSWR IF Input Connector
0.5 x 10-7 -60 dBc -35 dBc maximum -58 dBc maximum -50 dBc maximum 1.5:1 at 50 Type N female 1.5:1 at 50 Type TNC female
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Introduction
Table 1-2. RFT-500 Specifications (Continued)

Input Frequency (No Inversion) Output Frequency Output Power at 1 dB Compression Third Order Intercept Gain Adjust Range (Typical, with LNA) Gain Variation (with LNA): Over 36 MHz Over 36 MHz, Temperature and Aging Noise Temperature (with LNA) Group Delay Synthesizer Step Size Synthesizer Phase Noise Receive 3.620 to 4.200 GHz 70 MHz, 18 MHz (optional 140 MHz, 36 MHz) +15 dBm +25 dBm 87 to 98 dB
1.5 dB maximum 4 dB maximum
LNA specification 25 ns/36 MHz 2.5 MHz (optional 125 kHz) -60 dBc/Hz at 100 Hz -70 dBc/Hz at 1 kHz -75 dBc/Hz at 10 kHz -80 dBc/Hz at 100 kHz
1 x 10-8 1 x 10-8 1 x 10-7 1 x 10-8 (-40 to +55 C) (-104 to +131 F) 1 x 10-8
Frequency Stability: At Shipment Daily at 23 C (73 F) Annually at 23 C (73 F) Over Temperature After 30 Minutes Warm-up Electrical Adjustment Spurious Non-Signal Related Image Rejection (All Conversions) Linearity RF Input VSWR RF Input Connector IF Output VSWR IF Output Connector
0.5 x 10-7 -60 dBm maximum > 35 dB Intermods < -35 dBc for two tones at -89 dBm at 95 dB gain 1.25:1 at 50 Type N female 1.5:1 at 50 Type TNC female
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Introduction
Table 1-2. RFT-500 Specifications (Continued)

Control Interface Control Functions Monitor and Control EIA-232, EIA-485, or optional keyboard SELECT PARITY RF OUTPUT LNA PWR U/C FREQ LNA FLT D/C FREQ CALIB. U/C ATTN REF ADJ D/C ATTN XFLT EN PROGRAM RSW MODE BAUD LOCK MODE ADDRESS U/C TEMP TUV D/C TEMP TDV HPA TEMP TIV RESTART U/C LOCK UPLINK U/C TUN DOWNLINK D/C LOCK 5V PWR D/C TUN 12V PWR IF LOCK HPA IF TUN LNA
Monitor Functions
Fault Detect Functions
Table 1-3. LNA Specifications

LNA Dimensions Frequency Noise Temperature (with TRF) Gain Gain Flatness Gain vs. Temperature 1 dB Compression Point Third Order Intercept Group Delay: Linear Parabolic Ripple Input VSWR Output VSWR Input Connector Output Connector Spurious TRF Rejection Refer to Figure 1-5 or 1-6, respectively 3.620 to 4.200 GHz 65K maximum (lower temperatures optional) 50 dB minimum, 54 dB nominal (optional 60 db) 1 dB/575 MHz 3 dB maximum +10 dBm minimum +20 dBm minimum
0.01 ns/MHz maximum
0.001 ns/MHz2 maximum 0.1 ns P-P 1.25:1 1.25:1 CPR229G (hold pressure to 0.5 PSIG) Type N Below thermal noise/100 kHz 60 dB
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Introduction
14.60 (37.1)
6.35 (16.1)
3.00 (7.62)
C L
1.50 (3.8)
.69 (1.7)
RF INPUT CPR 229 WAVEGUIDE
2.85 C (7.2) L .84 (2.1) 1.69 (4.3) 1.475 (3.7)
7.50 (19) RF OUTPUT, VCC INPUT N CONECTOR, FEMALE 8.99 (22.8)
.75 (1.9)
Figure 1-5. Dimensions for Single Thread LNA
23.50 MAX (59.7) 9.50 (24.13) 7.50 (19) 1.00 (2.5) 2.38 (6.04) .38 (0.96)
4.75 (12.1)
5.28 (13.4)
8.75 (22.2)
6.35 (16.1) 19.50 (49.5)
8.75 (22.2)
1.00 (2.54)
Figure 1-6. Dimensions for 1:1 Redundant LNA Plate
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Chapter 2. SINGLE THREAD SYSTEM INSTALLATION

This chapter provides installation information for single thread systems, including: Unpacking and inspecting the parts Installing the RFT Installing the LNA External connections
For redundant systems, refer to Chapter 3.
2.1 Unpacking
The CST-5000 terminal system is packaged in preformed, reusable foam inside a cardboard carton. Before unpacking the carton components, ensure that there is plenty of working space around the carton; a large table is recommended. To remove the parts: 1. Cut the tape at the top of the carton where it is labeled OPEN THIS END. 2. Lift out the cardboard/foam spacer covering the unit. 3. Remove each part from the carton. Refer to Section 2.2.1 for a parts breakdown. Because the RFT is heavy, assistance may be necessary to remove the unit from the box.
CAUTION
Note: Save the packing material for reshipment/storage.
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Single Thread System Installation
2.2 Inspecting the Equipment

1. Carefully check the equipment for potential damage incurred during shipment. 2. Carefully check the equipment against the packing list shipped with the equipment to ensure that the shipment is correct and complete.
2.2.1 Included Parts

A typical single thread CST-5000 configuration contains the following components. Notes: 1. Parts are not drawn to scale. 2. Because each system can be custom ordered, it is beyond the scope of this manual to provide the unlimited configuration possibilities. 3. This chapter does not describe the installation procedures for amplifiers, high performance LNAs, phase-locked LNBs, LNBs, and phase-locked block converters.
Qty. 1 Description RFT outdoor unit. Qty. 1 Description Feed assembly.
TUOFR
Note: Pictured is a typical LNA. Other LNAs are available, and can be ordered from an EFData marketing representative. 1 Envelope containing the test data sheet. 1 CST-5000 installation and operation manual.
N AG I P M T ES O E I N Y CNEUQ R E F . ONLA RES I . O LE DO M N
N FR I
Monitor and Control Software for EFData Satellite Terminals Users Guide.
22
Rev. 9
1 Qty. 1
LNA connector kit (EFData Part # KT/2721), which includes: Description Gasket - thick. Qty. 1 Description Gasket - thin.
10
EFData Part # 32P1040. 1/4-20 x 1 inch (2.54 cm) bolt.
20
EFData Part # 32D1002. 1/4 inch (6 mm) flat washer.
10
EFData Part # 03P1079. 1/4-20 nut.
10
EFData Part # O4P1022. 1/4 inch (6 mm) split lockwasher.
EFData Part # HW/1/4HEXNUT.
EFData Part # HW/1/4-SPLIT.
Rev. 9
23
1 Qty. 1
Kit KT/3272-x (where x = 1 for AC power, and 2 for DC power), which includes: Description Connector kit. Qty. 1 Description Note: Either the AC or DC cable is provided, depending upon the product ordering code. Assembly, 15 foot (457 cm) AC prime power cable. EFData Part # PL/2754. Assembly, 15 foot (457 cm) DC prime power cable. EFData Part # PL/4157.
EFData Part # CN/STPG26M01. Used to connect customers cable to the RFT 26pin J6 (REMOTE). For remote control and status monitoring (by using M&C system monitor software). 2 17 foot (518 cm) Heliax cable.
EFData Part # CA/1530. Used for RF input and RF output.
24
Rev. 9
Note: If an RFT for a spar mount is ordered, EFData will provide a spar mount kit (KT/4061). Otherwise, the universal installation kit (KT/3576) will be provided.
1 Qty. 2 Kit KT/4061, which includes: Description Spar support bracket. Qty. 4 Description 5/16-18 x 1 inch (2.54 cm) bolt.
EFData Part # FP/3175. Used for spar mount only. 1/4-20 x 5/8 inch (16 mm) bolt.
EFData Part # HW/5/16-18X1BLT. Used to attach spar support bracket to 8 inch (20.3 cm) unistrut. 5/16 inch (8 mm) split lockwasher.
EFData Part # HW/1/4-20X5/8BT. Used to attach 8 inch (20.3 cm) or 14 inch (35.6 cm) unistruts to RFT. 1/4 inch (6 mm) flat washer.
EFData Part # HW/5/16-SPLIT. Used to attach spar support bracket to 8 inch (20.3 cm) unistrut. 4 5/16 inch (8 mm) flat washer.
EFData Part # HW/1/4-FLT. Used to attach 8 inch (20.3 cm) unistruts to RFT. 1/4 inch (6 mm) split lockwasher.
EFData Part # HW/5/16-FLT. Used to attach spar support bracket to 8 inch (20.3 cm) unistrut. 5/16-18 spring nut.
EFData Part # HW/1/4-SPLIT. Used to attach 8 inch (20.3 cm) unistruts to RFT. Unistrut 8 inches (20.3 cm) long.
EFData Part # HW/5/16-18SPNUT. Used to attach spar support bracket to 8 inch (20.3 cm) unistrut.
EFData Part # FP/3481. Attaches directly to RFT.
Rev. 9
25
1 Qty. 2
Kit KT/3576, which includes: Description Spar support bracket. Qty. 12 Description 5/16-18 x 1 inch (2.54 cm) bolt.
EFData Part # FP/3175. Used for spar mount only. Unistrut 14 inches (35.6 cm) long.
24
EFData Part # HW/5/16-18X1BLT. 5/16 inch (8 mm) split lockwasher.
EFData Part # FP/3595. Used for round and square pole mount only. Unistrut 8 inches (20.3 cm) long.
24
EFData Part # HW/5/16-SPLIT. 5/16 inch (8 mm) flat washer.
EFData Part # FP/3481. Attaches directly to RFT. 1/4-20 x 5/8 inch (1.59 cm) bolt.
12
EFData Part # HW/5/16-FLT. 5/16-18 hex nut.
EFData Part # HW/1/4-20X5/8BT. Used to attach 8 inch (20.3 cm) unistruts to RFT. 1/4 inch (6 mm) flat washer.
16
EFData Part # HW/5/16-18HEXNT. 5/16-18 spring nut.
EFData Part # HW/1/4-FLT. Used to attach 8 inch (20.3 cm) unistruts to RFT. 1/4 inch (6 mm) split lockwasher.
EFData Part # HW/5/16-18SPNUT. Flat fitting plate, 5/16 inch (8 mm).
EFData Part # HW/1/4-SPLIT. Used to attach 8 inch (20.3 cm) unistruts to RFT. Pipe block.
EFData Part # HW/FIT-PLT-5/16. Threaded rod, 5/16-18 x 14 inch (35.6 cm).
EFData Part # HW/BLK-PIPE2-8. Used for round pole mount only.
EFData Part # HW/RD5/16-18X14. Used for round and square pole mount only.
26
Rev. 9
2.3 RFT Installation

The RFT can be installed anywhere on or near the antenna. The supplied hardware allows the installer a wide range of installation alternatives, including: Vertical pole (e.g., mast) (either square or round). This is the most typical installation (refer to Figure 2-1).
Figure 2-1. Vertical Pole Installation
Within the hub of a large antenna. Spar (i.e., square bar) on the antenna structure.
EFData recommends that the RFT be mounted vertically, with the air inlet facing downward.
Rev. 9
27
2.3.1 Tools Required

Qty. 1 1 1 1 Description 3/8 inch (9 mm) drive ratchet. 3 inch (76 mm) x 3/8 inch (9 mm) drive extension. 7/16 inch x 3/8 inch drive socket. (Metric equivalent: 12mm, 6 pt.) 1/2 inch x 3/8 inch drive socket. (Metric equivalent: 13mm, 6 pt.)
1/2 inch combination wrench. (Metric equivalent: 13mm combination wrench with a 6 pt. box end.)
28
Rev. 9
2.3.2 Vertical Pole Installation
2.3.2.1 Round Pole

Note: The following process is for a typical installation. Custom systems may be ordered, and are beyond the scope of this manual. To install the RFT to a round vertical pole: 1. Set the unit on its side, with the mounting holes facing up. 2. Install the 8 inch (20.3 cm) unistruts as follows: a. Position an 8 inch (20.3 cm) unistrut (with the open side facing up) over one set of the mounting holes on the RFT.
b. Using four 1/4-20 x 1 inch (2.54 cm) bolts, 1/4 inch (6 mm) split lockwashers, and 1/4 (6 mm) flat washers, attach an 8 inch (20.3 cm) unistrut to the RFT. Tighten the bolts firmly. c. Repeat Steps 2.a. and 2.b. for the second 8 inch (20.3 cm) unistrut.
Rev. 9
29
3. Install the 14 inch (35.6 cm) unistruts as follows: a. Position a spring nut between the inner and outer bolts on both sides of each 8 inch (20.3 cm) unistrut. b. Install each spring nut as follows: (1) Place the spring nut in the unistrut channel, spring side down, with its wide side parallel with the unistrut channel.
(2) Press down on the spring nut to compress the spring, and rotate the nut 90 (i.e., perpendicular to the unistrut).
(3) Release pressure on the spring nut. (4) Repeat Steps 3.b.(1) through 3.b.(3) for each spring nut.
210
Rev. 9
c. Position a 14 inch (35.6 cm) unistrut (open side facing up) over one of the 8 inch (20.3 cm) unistruts. Ensure the 14 (35.6 cm) unistrut is centered over the RFT.
d. Using two 5/16-18 x 1-1/4 inch (3.2 cm) bolts, 5/16 inch (8 mm) split lockwashers, and 5/16 inch (8 mm) flat washers, attach the 14 inch (35.6 cm) unistrut to the 8 inch (20.3 cm) unistrut.
Note: The bolts should be installed in the fifth hole from each end, as illustrated. Tighten the bolts firmly. e. Attach the second 14 inch (35.6 cm) unistrut to the second 8 inch (20.3 cm) unistrut by repeating Steps 3.a. through 3.d.
Rev. 9
211
4. Install the pipe blocks as follows: a. Install two spring nuts in each of four 14 inch (35.6 cm) unistruts (the two just mounted on the RFT, and two additional). Be sure to position the spring nuts in the unistruts wide enough apart so that when the pipe blocks are installed, they will clear the pole when the unit is lifted into place for installation. b. Install each spring nut as follows: (1) Place the spring nut in the unistrut channel, spring side down, with its wide side parallel with the unistrut channel. (2) Press down on the spring nut to compress the spring, and rotate the nut 90 (i.e., perpendicular to the unistrut).
(3) Release pressure on the spring nut. (4) Repeat Steps 4.b.(1) through 4.b.(3) for each spring nut. c. Using four 5/16-18 x 1 bolts, 5/16 inch (8 mm) split lockwashers, and 5/16 inch (8 mm) flat washers, loosely secure the pipe blocks to the spring nuts.
Ensure the pipe blocks are installed with the long angle facing inward, toward the pipe, as illustrated.
DO NOT tighten the pipe block bolts until after mounting the RFT on the vertical pole. (See Step 6.e.)
212
Rev. 9
5. Install the threaded rods as follows: a. Install two spring nuts in both 14 unistruts mounted on the RFT. Note: Ensure the spring nuts are positioned over the outer holes in the 14 inch (35.6 cm) unistruts, as illustrated.
b. To install each spring nut: (1) Place the spring nut in the unistrut channel, spring side down, with its wide side parallel with the unistrut channel. (2) Press down on the spring nut to compress the spring, and rotate the nut 90 (i.e., perpendicular to the unistrut). (3) Release pressure on the spring nut. (4) Repeat Steps 5.b.(1) through 5.b.(3) for each spring nut. c. Thread a 5/16-20 nut approximately 1-1/2 inch (1.27 cm) onto each threaded rod. (This will ensure that the threaded rods will extend beyond the spring nuts when installed.) d. Place a 5/16 inch (8 mm) split lockwasher, 5/16 inch (8 mm) flat washer, and flat fitting plate over each threaded rod.
Rev. 9
213
e. One threaded rod at a time, hold the washers and plate in place on the rod, and screw the rod into a spring nut, as illustrated. Notes: 1. Be sure to position the flanges of the flat fitting plates in the grooves of the unistruts. 2. Before tightening the nuts on the threaded rods, ensure that the end of each rod is screwed in until it is flush with the backside of the unistruts. This ensures the rods are threaded completely through the spring nuts. Tighten each nut firmly. f. Thread a 5/16-18 nut about 2 inches (5.1 cm) onto the end of each threaded rod.
g. Slip a 5/16 inch (8 mm) split lockwasher, 5/16 inch (8 mm) flat washer, and flat fitting plate (in that order) onto each threaded rod.
214
Rev. 9
6. Mount the RFT as follows: a. Lift the RFT into position on the vertical pole. b. Slip a 14 inch (35.6 cm) unistrut over each of pair of threaded rods (upper and lower). Note: Install the 14 inch (35.6 cm) unistruts with the open face toward the pole as illustrated below.
Rev. 9
215
c. Install a 5/16 inch (8 mm) flat washer, 5/16 inch (8 mm) split lockwasher, and 5/16-18 nut on each threaded rod.
d. Position the RFT as desired, and tighten the 5/16-18 nuts installed in Step 6.c. e. Slide the pipe blocks inward until they contact the vertical pole, then firmly tighten the 5/16-18 bolts.
2.3.2.2 Square Pole

For square vertical pole installation, follow the steps in Section 2.3.2.1, with the following exceptions: Do not perform Step 4. Do not perform Step 6.e.
216
Rev. 9
2.3.3 Spar Installation

Note: The following process is for a typical installation. Custom systems may be ordered, and are beyond the scope of this manual. To install the RFT to a spar: 1. Set the unit on its side, with the mounting holes facing up. 2. Install the 8 inch (20.3 cm) unistruts as follows: a. Position an 8 inch (20.3 cm) unistrut (with the open side facing up) over one set of the mounting holes on the RFT.
b. Using four 1/4-20 x 1 inch bolts, 1/4 inch (6 mm) split lockwashers, and 1/4 inch (6 mm) flat washers, attach an 8 inch (20.3 cm) unistrut to the RFT.
Tighten the bolts firmly. c. Repeat Steps 2.a. and 2.b. for the second 8 inch (20.3 cm) unistrut.
Rev. 9
217
3. Mount the RFT as follows: a. Position a spring nut between the inner and outer bolts on both sides of each 8 inch (20.3 cm) unistrut, as illustrated.
b. Install each spring nut as follows: (1) Place the spring nut in the unistrut channel, spring side down, with its wide side parallel with the unistrut channel. (2) Press down on the spring nut to compress the spring, and rotate the nut 90 (i.e., perpendicular to the unistrut). (3) Release pressure on the spring nut. (4) Repeat Steps 3.b.(1) through 3.b.(3) for each spring nut. c. Lift the RFT into position.
218
Rev. 9
d. Using four 5/16-18 bolts, 5/16 split lockwashers, and 5/16 flat washers, bolt the two spar support brackets in place. Tighten the bolts firmly.
2.4 LNA Installation

To install a single LNA to an antenna: 1. Remove the protective cover from the antenna mount location (if installed). 2. Remove the plastic cover from the antenna end (RF IN) of the LNA. 3. Remove the plastic cover from the RF OUT end of the LNA. After removing the protective cover(s), ensure that no foreign material or moisture enters the antenna waveguide or LNA.
CAUTION
4. Install the appropriate gasket on the antenna end of the LNA: a. If the LNA has a groove, and the antenna flange does not, the thin gasket should be used. b. If the LNA and the antenna flange both have grooves, the thick gasket should be used.
Rev. 9
219
Figure 2-2. Mounting LNA to Antenna
5. Position the LNA in place on the antenna, and install the 1/4-20 x 1 inch (25 mm) bolts, washers, and nuts (refer to Figure 2-2). Do not tighten at this time. Install the hardware exactly as shown. Failure to do so may cause damage to the LNA and/or waveguide.
CAUTION
6. After all the bolts, washers, and nuts have been installed, tighten them according to the illustrated sequence shown in Figure 2-3.
5 7
3 10
Figure 2-3. Tightening Sequence
220
Rev. 9
2.5 External Connections

Connections between the RFT and other equipment are made through six connectors. These connectors are listed in Table 2-1, and their locations are shown in Figure 2-4. The use of each connector is described in the following paragraphs. Cables for connectors J3, J4, and J5 are supplied by EFData. A connector kit for the remote connector, J6, is also supplied. All others must be supplied by the customer.
Table 2-1. Rear Panel Connectors

Name TX/IF IN TX/RF OUT RX/IF OUT RX/RF IN PRIME PWR REMOTE GND Ref. Design. J1 J2 J3 J4 J5 J6 ERDE GND Connector Type TNC Type N TNC Type N 3- or 4-pin CIR 26-pin CIR #10-32 Stud Function TX IF INPUT (70 MHz) 5.845 to 6.425 GHz Out RX IF OUT (70 MHz) 3.620 to 4.200 GHz Input Prime Power Input Remote Interface Chassis Ground
Figure 2-4. RFT External Connections
Rev. 9
221
2.5.1 TX/IF Input (J1)

The TX/IF input is a TNC connector that receives the signal from the indoor unit. The input impedance is 50, and the frequency is 70 MHz 18 MHz (optional 140 MHz 36 MHz). The typical power level is from -43 to -19 dBm, depending on the configuration and application.
2.5.2 TX/RF Output (J2)

The TX/RF output is a type N connector that sends the signal to the antenna. The output impedance is 50. The output frequency range is from 5.845 to 6.425 GHz. The output power level is dependent on the power amplifier ordered with the system. Table 2-2 lists the maximum output power at the 1 dB compression point for each SSPA available: Table 2-2. SSPA Maximum Output Power
SSPA None 5W 10W 20W 40W System Power at 1 dB Compression Point +8 dBm +37 dBm +40 dBm +43 dBm +46 dBm
2.5.3 RX/IF Output (J3)

The RX/IF output is a TNC connector that sends the received signal to the indoor unit. The output impedance is 50, and the frequency is 70 MHz 18 MHz (optional 140 MHz 36 MHz). The 1 dB output compression point is +15 dBm. Maximum output power operation is +9 dBm (-6 dB from 1 dB compression) to 50 dBm, depending on system gain requirements. The down converter has 26 to 47 dB of gain, and is adjustable by the customer from 0 to 21 dB of attenuation. The typical system gain includes a 50 dB LNA, making the total system gain 76 to 97 dB. Note: A 60 dB LNA is used only when extremely long cables are used from the LNA to the down converter.
222
Rev. 9
2.5.4 RX/RF Input (J4)

The RX/RF input is a type N connector that receives the signal from the LNA. The input impedance is 50. The input frequency range is from 3.620 to 4.200 GHz. The input signal level ranges between -50 and -25 dBm, depending on LNA and antenna gain. The input level should be set to give the required signal level at J3, the RX/IF Output (refer to Section 2.5.3).
2.5.5 Prime Power (J5)

The AC power is supplied to the RFT by a 3-pin circular connector. Normal input voltage is 95 to 230 VAC, 47 to 63 Hz. The AC pinout is as follows:
Pin # A B C Name HI LO GND Function Line Neutral/Line Ground Wire Color Brown Blue Green/Yellow
Maximum power consumption depends on the power amplifier used in the RFT. The following is a list of maximum power consumption at each configuration:
SSPA +8 dBm 5W 10W 20W 40W Maximum Power 90W 140W 210W 340W 600W
A circular 4-pin power connector is used for the 48 VDC option. The pinout is as follows:
Pin # A B C D Function + INPUT CHASSIS GROUND - INPUT - N/C
Rev. 9
223
2.5.6 Serial Remote Control (J6)

The remote connector on the RFT is used to interface the M&C functions to a remote location. This interface can be either EIA-232 or EIA-485. When using an EIA-485 interface, the transmit and receive signals are able to accommodate either type of remote equipment pinouts. As long as the polarities of the remote equipment TX and RX signals are correct, this remote interface will be completely compatible. Refer to Table 2-3 for a list of pinouts for the J6 connector. For standard EIA-232 or EIA-485 applications, an adapter cable must be used to connect the 26-pin connector (J6) to a standard 9-pin D. Refer to Figure 2-5 for an illustration of the adapter cable and pinouts.
224
Rev. 9
Table 2-3. RFT Remote Control Connector, J6

Pin # A B C D E F G H J K L M N P R S T U V W X Y Z a b c Name EIA-232 EIA-485 GND -RX/TX -RX/TX +RX/TX CTS +RX/TX RD/RX RTS TD/TX DSR GND LNA_PWR EXT_PWR EXT TWT FLT EXT IN_2 SPARE GND SPARE ALOG TST UL_NC UL_COM UL_NO DL_NC DL_COM DL_NO LNA PWR RTN SPARE SPARE Description RX/TX Data RX/TX Data RX/TX Data (see Note 1) Clear to Send Receive Data (see Note 1) Ready to Send Transmit Data Data Set Ready Ground (see Note 2) Output, 10V for powering LNA Output voltage, 11V, to power RSU-503 and KP-10 Input, logic 0 or 5V: 5V = FLT, 0V = normal (see Note 3) (see Note 3) Input, logic 0 or 5V, spare N/C Ground N/C Analog test voltage output Uplink fault relay, connects to uplink COM with fault Uplink fault relay, COMMON Uplink fault relay, opens with fault Downlink fault relay, connects to DL_COM with fault Downlink fault relay, COMMON Downlink fault relay, opens with fault (see Note 2) Return for LNA Power
Notes: 1. In EIA-232 mode, CTS is tied to RTS. 2. LNA can be powered from these pins instead of through the RF cable. 3. 5V is a floating level.
Rev. 9
225
EFDATA: CN/STPG26M01 PT06E16-260(SR) P1 A GND 5 9 4 8 3 7 2 6 1 MALE
D E F G H 26 PIN
CTS RD/R RTS TD/T DSR
EIA-232-C ADAPTER CABLE
EFDATA: CN/STPG26M01 PT06E16-26P(SR) P1 A B C D -RX/TX -RX/TX +RX/TX +RX/TX 5 9 4 8 3 7 2 6 1 MALE EIA-485 ADAPTER CABLE
GND 26 PIN
Figure 2-5. Serial Adapter Cables
2.5.7 Ground (GND)

A #10-32 stud is available on the rear for the purpose of connecting a common chassis ground among all of the equipment.
226
Rev. 9
Chapter 3. REDUNDANT SYSTEM INSTALLATION

This chapter provides installation information for redundant systems, including: Unpacking and inspecting the parts Installing the RFTs Installing the 1:1 redundant plate External connections
For RSU-503 installation information, refer to the RSU-503 Redundancy Switch Unit Installation and Operation Manual. For single thread systems, refer to Chapter 2. If the RFTs are to be mounted individually, refer to Chapter 2 for installation information.
Rev. 9
31
Redundant System Installation
3.1 Unpacking
The CST-5000 redundant system is shipped in two cartons (one RFT each) and one crate. To remove the parts: 1. Cut the tape at the top of each carton where it is indicated OPEN THIS END. 2. Lift out the cardboard/foam spacer covering the units. 3. Remove the parts from the cartons (refer to Section 3.2.1 for a parts listing). Because the RFTs are heavy, assistance may be necessary to remove the units from the boxes.
CAUTION
4. Remove the screws from the lid of the wooden crate, and remove the lid. 5. Unbolt the redundant LNA plate and remove it from the crate. 6. Remove the remainder of the parts from the crate (refer to Section 3.2.1 for a parts listing). Note: Save the packing material for reshipment.
3.2 Inspecting the Equipment

1. Carefully check the equipment for potential damage incurred during shipment. 2. Carefully check the equipment against the packing list shipped with the equipment to ensure that the shipment is complete. Refer to the following paragraphs.
32
Rev. 9
3.2.1 Included Parts

A typical redundant CST-5000 configuration contains the following components. Notes: 1. Parts are not drawn to scale. 2. Because each system can be custom ordered, it is beyond the scope of this manual to provide the unlimited configuration possibilities. 3. This chapter does not describe the installation procedures for amplifiers, high performance LNAs, phase-locked LNBs, LNBs, and phase-locked block converters.
Qty. 2 Description RFT outdoor unit. Qty. 1 Description Redundant LNA plate.
RSU-503.
Note: Pictured is a typical LNA. Other LNAs are available, and can be ordered from an EFData marketing representative. CST-5000 installation and operation manual.
Envelope containing the test data sheet.
RSU-503 installation and operation manual.
Monitor and Control Software for EFData Satellite Terminals Users Guide.
Rev. 9
33
1 Qty. 1
LNA connector kit (EFData Part # KT/2721), which includes: Description Gasket thick. Qty. 1 Description Gasket thin.
10
EFData Part # 32P1040. 1/4-20 x 1 inch (25 mm) bolt.
20
EFData Part # 32D1002. 1/4 inch (6 mm) flat washer.
10
EFData Part # 03P1079. 1/4 inch (6 mm) split lockwasher.
10
EFData Part # O4P1022. 1/4-20 nut.
EFData Part # HW/1/4-SPLIT.
EFData Part # HW/1/4HEXNUT.
34
Rev. 9
1 Qty. 1
Kit KT/3107-x (where x = 1 for AC power, and 2 for DC power), which includes: Description Connector kit. Qty. 2 Description Note: Either the AC or DC cable is provided, depending upon the product ordering code. Assembly, 15 foot (4.57 m) AC prime power cable. EFData Part # PL/2754. Assembly, 15 foot (4.57 m) DC prime power cable. EFData Part # PL/4157. EFData Part # CN/STPG26M01. Used to connect customers cable to the RFT 26pin J6 (REMOTE), for remote control and status monitoring (by using M&C system monitor software).
17 foot (5.2 m) .50 (13 mm) Heliax, LDF4-50A.
4 foot (1.2 m) Cable Assy.
EFData Part # CA/1530. Used for RF input and output. 4 foot (1.2 m) Cable Assy., 50.
EFData Part # PL/3003. Used for communications from RFTs A and B to RSU. 17 foot (5.2 m) RSU-503 to redundant LNA plate.
EFData Part # CA/3005-1. IF TX and RX cables from RFT to RSU. 3 foot (.91 m) Cable, N-Male, LDF4-50A, Heliax C-Band.
EFData Part # PL/3006. Communications from RSU to redundant LNA plate.
EFData Part # CA/3230-1 Used for RF transmit cables to the RFTs.
Rev. 9
35
2 Qty. 3
Kit KT/3577, which includes: Description Spar support bracket. Qty. 42 Description 5/16 inch (8 mm) flat washer.
EFData Part # FP/3175. Used for spar mount only. Unistrut 14 inches (35.6 cm) long.
42
EFData Part # HW/5/16-FLT. 5/16 inch (8 mm) split lockwasher.
18
EFData Part # FP/3595. Used for round and square pole mount only. 5/16-18 hex nut.
12
EFData Part # HW/5/16-SPLIT. Pipe block.
EFData Part # HW/5/16-18HEXNT. 30 5/16-18 spring nut. 12
EFData Part # HW/BLK-PIPE2-8. Used for round pole mount only. Flat fitting plate, 5/16 inch (8 mm).
28
EFData Part # HW/5/16-18SPNUT. 5/16-18 x 1 inch (25 mm) bolt.
EFData Part # HW/FIT-PLT-5/16. Threaded rod, 5/16-18 x 14 inch (35.6 cm).
EFData Part # HW/5/16-18X1BLT. Unistrut, modified, 20 inches (51 cm) long.
EFData Part # HW/RD5/16-18X14. Used for round and square pole mount only. Unistrut 8 inches (20.3 cm) long.
19
EFData Part #FP/3482. Used for round and square pole mount only. 1/4-20 x 5/8 inch (16 mm) bolt.
19
EFData Part # FP/3481. Attaches directly to RFTs. 1/4 inch (6 mm) flat washer.
19
EFData Part # HW/1/4-20X5/8BT. Used to attach short unistruts to RFTs. 1/4 inch (6 mm) split lockwasher.
EFData Part # HW/1/4-FLT. Used to attach short unistruts to RFT.
EFData Part # HW/1/4-SPLIT. Used to attach short unistruts to RFT.
36
Rev. 9
3.3 RFT Installation

The RFTs can be installed anywhere on or near the antenna. The supplied hardware allows the installer a wide range of installation alternatives, including: Vertical pole (e.g., mast) (either square or round). This is the most typical installation.
Within the hub of a large antenna. Spar (i.e., rectangular bar) on the antenna structure.
EFData recommends that the RFTs be mounted vertically, with the air inlets facing downward.
Rev. 9
37
3.3.1 Tools Required

Qty. 1 1 1 1 Description 3/8 inch (9 mm) drive ratchet. 3 inch (76 mm) x 3/8 inch (9 mm) drive extension. 7/16 inch x 3/8 inch drive socket. (Metric equivalent: 12mm, 6 pt.) 1/2 inch x 3/8 inch drive socket. (Metric equivalent: 13mm, 6 pt.)
1/2 inch combination wrench. (Metric equivalent: 13mm combination wrench with a 6 pt. box end.)
38
Rev. 9
3.3.2 Vertical Pole Installation
3.3.2.1 Round Pole

The following process is for a typical installation. Custom systems may be ordered, but are not covered in this manual. To install the RFTs to a round vertical pole: 1. Set the units on their sides, with the mounting holes facing up. 2. Install the 8 inch (20.3 cm) unistruts as follows: a. Position an 8 inch (20.3 cm) unistrut (with the open side facing up) over one set of the mounting holes on the RFT. b. Using four 1/4-20 x 1 inch (25 mm) bolts, 1/4 inch (6 mm) split lockwashers, and 1/4 inch (6 mm) flat washers, attach an 8 inch (20.3 cm) unistrut to the RFT.
Tighten the bolts firmly. c. Repeat Steps 2.a. and 2.b. for each of the remaining 8 inch (20.3 cm) unistruts (for a total of four).
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39
3. Install the 20 inch (51 cm) unistruts as follows: Note: The placement of the pipe blocks may interfere with the inner or center unistrut attaching bolts. Be sure to determine the pipe block placement locations before bolting the 20 inch (51 cm) unistruts in place. It may be necessary to eliminate the center or inner 20 inch (51 cm) unistrut mounting spring nuts and bolts. a. Insert a spring nut between the unistrut mounting bolts on both RFTs, as illustrated. b. To install each spring nut: (1) Place the spring nut in the unistrut channel, spring side down, with its wide side parallel with the unistrut channel. (2) Press down on the spring nut to compress the spring, and rotate the nut 90 (i.e., perpendicular to the unistrut).
(3) Release pressure on the spring nut. (4) Repeat Steps 3.b.(1) through 3.b.(3) for each spring nut.
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c. With the RFTs side-by side, position a 20 inch (51 cm) unistrut (open side facing up) in place over one pair of 8 inch (20.3 cm) unistruts. Ensure the long unistrut is centered over the RFT. d. Using two or three 5/16-18 x 1-1/4 inch (6 mm) bolts, 5/16 inch (8 mm) split lockwashers, and 5/16 inch (8 mm) flat washers, attach the 20 inch (51 cm) unistrut to the 8 inch (20.3 cm) unistruts.
Tighten the bolts firmly. e. Attach the second 20 inch (51 cm) unistrut to the second set of 8 inch (20.3 cm) unistruts by repeating Steps 3.a. through 3.d. 4. Install the pipe blocks as follows: a. Install two spring nuts in each of the two 20 inch (51 cm) long unistruts and two 14 inch (35.6 cm) long unistruts (centered in the unistruts, and wide enough apart so the pipe blocks will clear the pole when the unit is installed). b. Install each spring nut as follows: (1) Place the spring nut in the unistrut channel, spring side down, with its wide side parallel with the unistrut channel. (2) Press down on the spring nut to compress the spring, and rotate the nut 90 (i.e., perpendicular to the unistrut).
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(3) Release pressure on the spring nut. (4) Repeat Steps 4.b.(1) through 4.b.(3) for each spring nut. c. Using eight 5/16-18 x 1 inch (25 mm) bolts, 5/16 inch (8 mm) split lockwashers, and 5/16 (8 mm) flat washers, loosely secure the pipe blocks to the spring nuts.
Ensure the pipe blocks are installed with the long angle face inward, toward the pipe, as illustrated. DO NOT tighten the pipe block bolts until after mounting the RFTs on the vertical pole. (See Step 6.e.) 5. Install the threaded rods as follows: a. Install two spring nuts in both 20 inch (51 cm) unistruts mounted on the RFT. b. Install each spring nut as follows: (1) Place the spring nut in the unistrut channel, spring side down, with its wide side parallel with the unistrut channel. (2) Press down on the spring nut to compress the spring, and rotate the nut 90 (i.e., perpendicular to the unistrut).
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(3) Release pressure on the spring nut. (4) Repeat Steps 5.b.(1) through 5.b.(3) for each spring nut. c. Thread a 5/16-20 nut approximately 1-1/2 inch (38 mm) onto each threaded rod. (This will ensure that the threaded rods will extend beyond the spring nuts when installed.) d. Place a 5/16 inch (8 mm) split lockwasher, 5/16 inch (8 mm) flat washer, and flat fitting plate over each threaded rod. e. One threaded rod at a time, hold the washers and plate in place on the threaded rod and screw it into a spring nut, as illustrated. Notes: 1. Be sure to position the flanges of the flat fitting plates in the grooves of the unistruts. 2. Before tightening the nuts on the threaded rods, ensure that the end of each rod is screwed in until it contacts the unistrut. This ensures the rods are threaded completely through the spring nuts. Tighten each nut firmly. f. Thread a 5/16-18 nut about 2 inches (5.1 cm) onto the end of each threaded rod.
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g. Slip a 5/16 inch (8 mm) split lockwasher, 5/16 inch (8 mm) flat washer, and flat fitting plate (in that order) onto each threaded rod.
6. Mount the RFTs as follows: a. Lift the RFT into position on the vertical pole. b. Slip a 14 inch (35.6 cm) unistrut over each of pair of threaded rods (upper and lower). Note: Install the 14 inch (35.6 cm) unistruts with the open face toward the pole, as illustrated. c. Install a 5/16 inch (8 mm) flat washer, 5/16 inch (8 mm) split lockwasher, and 5/16-18 nut on each threaded rod. d. Position the RFT, as desired, and tighten the 5/16-18 nuts installed in Step 6.c. e. Slide the pipe blocks in until they contact the vertical pole. Then, firmly tighten the 5/16-18 bolts.
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3.3.2.2 Square Pole

For square, vertical pole installation, follow the steps in Section 3.3.2.1, with the following exceptions: Do not perform Step 4. Do not perform Step 6.e.
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3.3.3 Spar Installation

Note: The following process is for a typical installation. Custom kits may be ordered and are beyond the scope of this manual. To install the RFTs to a spar: 1. Set the units on their sides, with the mounting holes facing up. 2. Install the 8 inch (20.3 cm) unistruts as follows: a. Position an 8 inch (20.3 cm) unistrut (with the open side facing up) over one set of the mounting holes on the RFT. b. Using four 1/4-20 x 1 inch (25 mm) bolts, 1/4 split lockwashers, and 1/4 inch (6 mm) flat washers, attach an 8 inch (20.3 cm) unistrut to the RFT.
Tighten the bolts firmly. c. Repeat Steps 2.a. and 2.b. for the remaining 8 inch (20.3 cm) unistruts (for a total of four).
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3. Install the 20 inch (51 cm) unistruts as follows: a. Position a spring nut between the 1/4-20 bolts in each 8 inch (20.3 cm) unistrut, as illustrated below:
b. Install each spring nut as follows: (1) Place the spring nut in the unistrut channel, spring side down, with its wide side parallel with the unistrut channel. (2) Press down on the spring nut to compress the spring, and rotate the nut 90 (i.e., perpendicular to the unistrut). (3) Release pressure on the spring nut. (4) Repeat Steps 3.b.(1) through 3.b.(3) for each spring nut. c. With the RFTs side by side, position a 20 inch (51 cm) unistrut in place over one pair of 8 inch (20.3 cm) unistruts (open side up). d. Using four 5/16-18 bolts, 5/16 inch (8 mm) split lockwashers, and 5/16 inch (8 mm) flat washers, bolt the 20 inch (51 cm) unistrut to the 8 inch (20.3 cm) unistruts.
e. Tighten the bolts firmly. f. Repeat Steps 3.c. through 3.e. for the second 20 inch (51 cm) unistrut.
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4. Mount the RFT as follows: a. Lift the RFT into position. b. Using four 5/16-18 bolts, 5/16 inch (8 mm) split lockwashers, and 5/16 inch (8 mm) flat washers, bolt the two spar support brackets in place.
Tighten the bolts firmly.
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3.3.4 1:1 Redundant Plate Installation

The 1:1 redundant plate is shown below. Refer to Section 3.2.1 for included parts.
To install the 1:1 redundant plate: 1. Mount the 1:1 redundant plate to the antenna. Note: The type of mounting is determined by the brand of antenna on which the equipment will be installed. 2. Remove the plastic cover from the RF IN connector of the redundant plate. After removing the protective cover, ensure that no foreign material or moisture enters the 1:1 redundant plates waveguide.
CAUTION
3. Install the appropriate gasket on the RF IN connector of the redundant plate: a. If the TR Filter_Plate/waveguide has a groove, and the antenna flange does not, the thin gasket should be used. b. If both the TR Filter_Plate/waveguide and the antenna flange have grooves, the thick gasket should be used.
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4. Position the antenna waveguide in place on the RF IN connector, and install the 1/4-20 x 1 inch (25 mm) bolts, 1/4 inch (6 mm) split lockwashers, 1/4 inch (6 mm) flat washers, and 1/4-20 nuts. Note: Do not tighten the bolts at this time.
5. After all of the bolts, washers, and nuts have been installed, tighten them according to the following illustrated sequence.
5 7
3 10
8 6
6. Remove the plastic covers from all the connectors, and attach the appropriate cables.
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3.4 External Connections

Refer to Section 2.5 for further information about external connections.
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4
This chapter provides operation information for the RFT-500.
Chapter 4. OPERATION
4.1 System Operation

There are three methods of operating the RFT-500: Connect a PC running DOS to the EIA-232/485 remote control port, and run the M&C system monitor software. This software is DOS-based and provides an interface to the remote commands. For information on the remote commands, refer to Appendix B. For more information on the M&C system monitor program, refer to the Monitor and Control Software for EFData Satellite Terminals Users Guide. Connect the optional KP-10 hand-held keypad. For more information, refer to the KP-10 External Keypad Installation and Operation Manual. Use the optional front panel display/keypad (refer to Section 4.3).
4.2 Remote Control

Refer to Appendix B for information on remote control operation.
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Operation
4.3 Front Panel Display/Keypad

The optional front panel (Figure 4-1) provides the local user interface, which can be used to configure and monitor the status of the terminal.
Figure 4-1. RFT-500 Terminal Keypad
The front panel features a 16-character, 2-line LCD display, and a 6-key keypad which provides for sophisticated functions, yet is easy to use. All functions are accessible at the front panel by entering one of three SELECT menus:

Configuration (CONFIG) Monitor Faults
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Operation
4.3.1 Front Panel Controls

The terminal is locally operated by using the front panel keypad. The keypad consists of six keys. Each key has its own logical function or functions.
Key [ENTER] [CLEAR] [] and [] [] and [] Description This key is used to select a displayed function or to execute a change to the terminals configuration. This key is used for backing out of a selection or to cancel a configuration change which has not been executed using [ENTER]. Pressing [CLEAR] generally returns the display to the previous selection. These keys are used to move to the next selection, or to move the cursor for certain functions. These keys are used primarily to change configuration data (numbers), but are also used at times to move from one section to another.
The terminal front panel control uses a tree-structured menu system (Figures 4-2 through 4-5) to access and execute all functions. The base level of this structure is the sign-on message, which is displayed at the front panel upon terminal power-up. Line 1 of the sign-on message displays the terminal model number. Line 2 displays the version number of the firmware implemented in the terminal.
The main level of the menu system is the SELECT menu, which may be accessed from the base level by pressing any of the arrow keys. From the SELECT menu, any one of three functional categories may be selected:

Configuration functions Monitor functions Fault functions
Press [] or [] to move from one selection to another. When the desired category is displayed on line 2, press [ENTER]. Once the category has been entered, move to the desired function by pressing [] or [].
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Operation
4.4 Menu Explanations

The following sections contain information about individual menu categories and their functions. Note: The firmware/software referenced in this manual may be an earlier version of the actual firmware/software supplied with the unit.
RFT-500 SW_2.13
SELECT CONFIG (Figure 4-3)
SELECT MONITOR (Figure 4-4)
SELECT FAULTS (Figure 4-5)
Key:
ACCESS TO SUBMENU CONDITIONAL OR OPTIONDEPENDENT Parameter Information
Figure 4-2. Main Menu
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Operation
4.4.1 Configuration
Terminal configuration may be viewed or changed by entering the CONFIG (Figure 4-3) menu from the SELECT menu on the front panel. Enter the selected configuration menu by pressing [ENTER]. Press [] or [] to view the selected configuration parameters. To change a configuration parameter, press [ENTER] to begin the change process, at which point the arrow keys can be used to make the changes. After the changes are made and the display represents the correct parameters, execute the change by pressing [ENTER]. When [ENTER] is pressed, the necessary programming is initiated by the RFT-500. To undo a parameter change prior to executing it, simply press [CLEAR].
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Operation
RFT-500 SW_2.13
SELECT CONFIG
SELECT
RF OUTPUT
1, 2, 3, or NONE
ON WRM OFF
U/C FREQ
D/C FREQ
U/C ATTN
D/C ATTN
5845.0 to 6425.0 MHz in 2.5 MHz steps
3620.0 to 4200.0 MHz in 2.5 MHz steps
0 to 25 dB in 0.5 dB steps
0 to 21 dB in 0.5 dB steps
PROGRAM
BAUD
ADDRESS
PARITY
1, 2, or 3
300 to 19200 bit/s
1 to 255
ODD EVEN NONE
LNA PWR
LNA FLT
CALIB.
REF ADJ
ON OFF
ON OFF
LNA Press [ENTER] to calibrate
0 to 255
XFLT EN
RSW MODE
LOCK MODE
ON OFF
INDEP DEP
LOCK ENABLE
Key:
ACCESS TO SUBMENU CONDITIONAL OR OPTION-DEPENDENT Parameter Information
Figure 4-3. Select Configuration Menu
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Operation
The following listing describes each Configuration function in detail.
Function SELECT
Description Selects any one of the three preset configurations. The user must first program (store) configuration parameters in the PROGRAM menu. On entry, the current Select parameter will appear in the menu. Press [] or [] to select 1, 2, 3, or None. Press [ENTER] to execute the change. If no parameters have been selected in the PROGRAM menu, default configurations will be loaded. Programs the RF output to ON, WRM, or OFF. On entry, the current status of the output is displayed. Press an Arrow key to select ON, WRM, or OFF. Press [ENTER] to execute the change. Programs the up converter frequency between 5845 and 6425 MHz, in 2.5 MHz steps. On entry, the current up converter frequency is displayed with the flashing cursor on the first character. Press [] or [] to move the flashing cursor. Press [] or [] to increment or decrement the digit at the flashing cursor. Press [ENTER] to execute the change. Note: The frequency is programmable within the specified range in 2.5 MHz steps. When the transmitter frequency is changed, the transmitter is automatically turned OFF to prevent the possible swamping of other channels. To turn the transmitter ON, use the RF OUTPUT menu. Programs the down converter frequency between 3620 and 4200 MHz, in 2.5 MHz steps. On entry, the current down converter frequency is displayed with the flashing cursor on the first character. Press [] or [] to move the flashing cursor. Press [] or [] to increment or decrement the digit at the flashing cursor. Press [ENTER] to execute the change. Programs the up converter output power attenuation from 0 to 25 dB, in 0.5 dB steps. On entry, the current up converter attenuation is displayed with the flashing cursor on the first character. Press [] or [] to increase or decrease the output power attenuation in 0.5 dB steps. Press [ENTER] to execute the change. Programs the down converter input power attenuation from 0 to 21 dB, in 0.5 dB steps. On entry, the current down converter attenuation is displayed with the flashing cursor on the first character. Press [] or [] to increase or decrease the output power attenuation in 0.5 dB steps. Press [ENTER] to execute the change. Programs or clears the current frequency and attenuator settings as one of the three preset selections. On entry, 1*, 2*, or 3* will appear in the window. Press [] or [] to move the cursor from left to right. When the flashing cursor is on any of the *s, press [] or [] to turn the * ON or OFF. When the * is ON, press [ENTER] to clear stored parameters in the preset location to the left of the *. When the * is OFF, press [ENTER] to store the current frequency and attenuation parameters in the preset location at the cursor. To recall any of the present selections, use the SELECT menu, and select 1, 2, or 3. Press [ENTER].
RF OUTPUT
U/C FREQ
D/C FREQ
U/C ATTN
D/C ATTN
PROGRAM
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Operation
BAUD
Programs the baud rate of the terminal. On entry, the currently selected baud rate of the terminal will be displayed with the flashing cursor on the first digit on the second line of the display. To change the baud rate, press [] or [] to select a baud rate from 300 to 19200 bit/s. Press [ENTER] to execute the changes. Programs the terminal remote address. On entry, the currently selected address of the terminal is displayed with the flashing cursor on the first character. Press [] or [] to select the desired address of the terminal from 1 to 255. Press [ENTER] to execute the change. Programs the parity bit to EVEN, ODD or NONE. On entry, the currently selected parity is displayed. Press an Arrow key to select EVEN, ODD, or NONE. Press [ENTER] to execute the change. ON means LNA power will be available on the center conductor of the coax cable (J4). OFF means DC power will be removed from the coax cable. ON means the system will declare an LNA fault when applicable. OFF means all LNA faults will be ignored by the system. Enables the user to calibrate the LNA. If [ENTER] is pressed, the M&C will perform an analog-to-digital conversion of the LNA current, and store the value in the Electrically-Erasable Programmable Read-Only Memory (EEPROM). During the normal operation, the M&C will monitor the recent LNA current, and compare it to the stored value. If the LNA deviates by 30%, a fault will be declared. Allows adjustment of the 10.000 MHz reference frequency to account for long term drift. The setting varies from 0 to 255. Enables or disables the external fault input. For use with external TWTs. On entry, the currently selected parameter will appear. Press an Arrow key to select ON or OFF. Press [ENTER] to execute the change. When ON is selected, all of the uplink external faults will appear in the front panel monitoring menus and fault menus. When OFF is selected, all of the uplink external faults will be masked in the front panel monitoring menus and fault menus. For use in a redundant system only (with an RSU-503 switch). INDEP TX and RX switch independently on fault to the backup terminal. DEP switches both TX and RX on fault to the backup terminal. If the system is placed in the LOCK mode, none of the above parameters can be changed. This is to prevent accidental changes of the operation conditions by unauthorized personnel. The mode must be changed to ENABLE in order to change the existing configuration.
ADDRESS
PARITY
LNA PWR LNA FLT CALIB.
REF ADJ XFLT EN
RSW MODE
LOCK MODE
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4.4.2 Monitor
The MONITOR (Figure 4-4) menu is accessible from the SELECT menu. When the MONITOR menu is entered, press [] or [] to select the desired function. Each monitor function is displayed in real time for as long as it is selected.
RFT-500 SW_2.13
SELECT MONITOR
U/C TEMP
D/C TEMP
HPA TEMP
TUV
-40 to +90 (Status only)
1 to 11 V (Status only)
TDV
TIV
Key:
1 to 11 V (Status only) 1 to 11 V (Status only)
Figure 4-4. Select Monitor Menu
The following listing describes each monitor function in detail.

Function U/C TEMP D/C TEMP HPA TEMP TUV TDV TIV Description Up converter temperature monitor Range: -40 to +90 C (-40 to 194 F) Down converter temperature monitor Range: -40 to +90 C (-40 to 194 F) HPA temperature monitor Range: -40 to +90 C (-40 to 194 F) Tuning voltage monitor for up converter synthesizer Range: 1 to 11V Tuning voltage monitor for down converter synthesizer Range: 1 to 11V Tuning voltage monitor for the IF LO Range: 1 to 11V
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Operation
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Operation
4.4.3 Faults
The FAULTS (Figure 4-5) menu is accessible from the SELECT menu. Faults are similar to monitor functions, as they display the current fault status of the group being displayed. Press [] or [] to move between the faults. The current fault status is displayed as OK or FLT for each parameter monitored. OK indicates that no fault exists, while FLT indicates that a fault exists. Press [CLEAR] to exit this level of operation and return to the previous level.
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Operation
RFT-500 SW_2.13
SELECT FAULTS
RESTART
UPLINK
OK / FLT
OK / FLT
DOWNLINK
5V PWR
12V PWR
HPA
OK / FLT
OK / FLT
OK / FLT
OK / FLT
LNA
U/C LOCK
U/C TUN
D/C LOCK
OK / FLT
OK / FLT
OK / FLT
OK / FLT
D/C TUN
IF LOCK
IF TUN
OK / FLT
OK / FLT
OK / FLT
Key:
Figure 4-5. Select Faults Menu
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Operation
The following list describes the faults monitored in the FAULTS menu. Refer to Chapter 6 for troubleshooting procedures for each displayed fault.
Fault RESTART UPLINK DOWNLINK 5V PWR 12V PWR HPA LNA
U/C LOCK U/C TUN D/C LOCK
D/C TUN IF LOCK IF TUN
Description M&C microprocessor experienced a restart due to power failure or watchdog timer time-out. U/L fault caused by synth, U/C, IFLO, or HPA. D/L fault caused by synth, D/C, IFLO, or LNA. +5V power supply fault. This is a status-only fault, and will not turn the transmitter OFF. +12V power supply fault. This is a status-only fault, and will not turn the transmitter OFF. High Power Amplifier fault. Typically indicates that the HPA is not present or is not operating. This fault will turn the RF transmitter off. Low noise amplifier fault. Typically indicates that the LNA is not present, has failed, or has exceeded the high or low fault window trip point. This fault will not turn the transmitter off. Up converter lock fault. Indicates the up converter is not locked up. This fault will turn the transmitter off. Up converter tuning fault. Down converter lock fault. Indicates the down converter is not locked up. This fault will NOT turn the transmitter off. Note: Not applicable to 140 MHz IF option. Down converter tuning fault. Note: Not applicable to 140 MHz IF option. IF synthesizer lock fault. This fault will turn the transmitter OFF. IF tuning fault.
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Operation
414
Rev. 9
Chapter 5. THEORY OF OPERATION
This chapter provides the basic theory of operation for the Monitor and Control (M&C) board, high stability oscillator, IFLOs synthesizers, and the up and down converters.
5.1 Monitor and Control

The RFT-500 uses a sophisticated microcontroller module to perform the M&C functions of the terminal. This board (refer to Figure 5-1) is located inside of theRFT500, on top of the other assemblies. The M&C monitors the RFT-500 and provides configuration updates to other modules within the terminal when necessary. Terminal configuration parameters are maintained in EEPROMs, which provides for total recovery after a power-down situation. Fault monitoring and status gathering are also provided. All RFT-500 functions are accessible through the local front panel keypad/display or a remote communications interface. Note: For more information on the M&C board, refer to Chapter 1.
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Theory of Operation
Figure 5-1. M&C Board
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Rev. 9
Theory of Operation
5.1.1 EEPROM Memory

EEPROM memory on the M&C module allows it to retain configuration information without prime power for at least one year. If the terminal is powered down, the following sequence will be carried out by the M&C microcontroller: 1. When power is reapplied, the microcontroller checks the EEPROMs Random Access Memory (RAM ) to see if valid data has been retained. If valid data has been retained, the terminal is reconfigured to the configuration maintained in EEPROM. 2. If EEPROM memory fails the valid data test, a default configuration from Read Only Memory (ROM) is loaded into the system.
5.1.2 Remote Interface

The functions of the RFT-500 can be remotely controlled and monitored via an EIA-485 or EIA-232 communications link. The M&C module must be hardware configured to one of the two interfaces. The EIA-485 interface makes it possible to operate 255 terminals on a common communications link. The EIA-232 interface is used to communicate with a single terminal. Refer to Figure 5-2 for the jumper placement at JP3.
EIA-485 2
EIA-232 16 JP3 9 15
SHORTING SHUNT
SHOWN STRAPPED FOR EIA-485
Figure 5-2. M&C Jumper Placement at JP3
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Theory of Operation
5.1.2.1 Remote Interface Specification

Refer to Appendix B for information on remote control operation.
5.1.3 Terminal Default Conditions

On initial power-up, the unit will default to the following parameters:
Parameter Baud Rate Parity Device Address U/C Gain D/C Gain RF Output U/C Frequency D/C Frequency Default 9600 Even 1 Minimum Minimum OFF 6135.00 MHz 3925.00 MHz
5.1.4 Theory of Operation

Refer to Figure 5-3 for a functional block diagram of the M&C. The M&C board performs the following operations: Receives the desired frequency from either the remote EIA-232/485 or local keypad, and after converting it to a synthesizer setting, stores it to the applicable synthesizer output latch. Reads the thermistors located in the up converter, down converter, and HPA, and converts the signals into temperatures for display. Reads the characterization EEPROMs in the up converter, down converter, and HPA, and calculates an Automatic Gain Control (AGC) voltage based on frequency and temperature to linearize the respective module. Turns the fan on or off, depending on the temperature. Receives fault inputs from all modules, and presents them to the remote EIA-232/485 and the optional local keypad display. Performs an initial current sense on the LNA, and stores the reading in the EEPROM. Subsequent current sense readings are taken and compared to the initial reading to determine a fault.
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Theory of Operation
LOCAL KEYPAD/DISPLAY (OPTIONAL) U/C LOCK DET D/C LOCK DET IF LOCK DET HPA FAULT FAN FAULT U/C SYNTH D/C SYNTH FAN CNTL
INPUT PORT
8 BIT PARALLEL BUS
OUTPUT LATCHES
PROGRAM MEMORY
MICROCONTROLLER HPA LVL CNTL U/C AGC D/A U/C ATTEN CONVERTERS D/C LVL CNTL REF OSC ADJ
SDA/SCL D/C U/C HPA HPA THERM IF TUNING HPA PWR MON COLD/WARM START U/C THERM U/C TUNING U/C LEVEL MON D/C THERM D/C TUNING 5V MON 12V MON LNA CAL
EEPROM TXD/RXD A/D CONVERTER 2 BIT SERIAL BUS SERIAL REMOTE COMM EIA-232 EIA-485
PORT LATCHES
TXD ENABLE RF SHUTDOWN SUM FAULT LNA FAULT
RELAY
NC COM NO
REMOTE CONNECTOR
INPUT POWER
REGULATOR
CURRENT SENSE
TO LNA 10V
REGULATOR
5V
12V
Figure 5-3. M&C Functional Block Diagram
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Theory of Operation
5.1.5 M&C Board Connector Pinouts
5.1.5.1 EIA-232/485 Remote Control (J1)

The remote interface is provided on a 9-pin female D connector. Screw locks are provided for mechanical security of the mating connector. The remote connector is a Data Circuit Terminating Equipment (DCE) interface. Refer to the following listing for pin assignments:
Pin # 1 2 3 4 5 6 7 8 9 EIA-232 GND TD/TX RD/RX GND DSR RTS CTS EIA-485 GND Description Ground Transmit Data Receive Data Plus Transmit or Receive Negative Transmit or Receive Data Set Ready Ready to Send Clear to Send (EIA-485 - Plus Transmit or Receive) Negative Transmit or Receive Data
+RX/TX -RX/TX
+RX/TX -RX/TX
Notes: 1. Clear to Send (CTS) is tied to Ready to Send (RTS) in EIA-232 mode. 2. The pinout for Data Terminal Equipment (DTE) interface is provided for EIA-232.
5.1.5.2 Remote Relay Control, J2 DB15-Female

Pin # 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 Name EXT PWR LNA_PWR NO A COM A NC A NO B COM B NC B SPARE SPARE ALOG TST LNA_PWR_RTN EXT INPUT2 EXT TWT FLT GND Description Output voltage, 11V, 1A 10V to LNA Summary fault relay A Normal operation, common connects to NO Fault mode, common connects to NC Summary fault relay B Normal operation, common connects to NO Fault mode, common connects to NC
Analog voltage output, TBD Ground Return for LNA Input, logic 0 (normal) or 5V (fault) Input, logic 0 or 5V, used for TWT.FLT Ground
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Theory of Operation
5.1.5.3 HPA, PS, U/C, and D/C, J3 DB37-Male

Pin # 1 20 2 21 3 22 4 23 5 24 6 25 7 26 8 27 9 28 10 29 11 30 12 31 13 32 14 33 15 34 16 35 17 36 18 37 19 Name 12.5V PWR 12.5V PWR DC LNA PWR GND GND FAN TACH FREQ CNTRL FAN CNTRL SPARE EXT OUTPUT1 EXT INPUT3 HPA FLT COM HPA FLT NO SPARE SPARE HPA THERM HPA LEVEL CON HPA SHUTDOWN HPA PWR MON SPARE SPARE SPARE DC LEVEL CON DC LEVEL MON DC THERM SPARE HPA SDA DC SDA UC SDA HPA SCL DC SCL UC SCL SPARE UC LEVEL MON UC THERM UC ATT (FLC) UC AGC (CLC) Input, 0 to 4V Input, 5K thermistor to ground located in U/C Output, analog voltage 0 to 4V, attenuator control Output, analog voltage 0 to 4V, AGC control Bi-directional serial data Bi-directional serial data Bi-directional serial data Output, serial clock Output, serial clock Output, serial clock Output, analog voltage 0 to 4V, AGC control of D/C output Input, 0 to 4V Input, 5K thermistor to ground located in D/C Input, 5K thermistor to ground located in HPA Output, 0 to 4 VDC for AGC control of HPA output Output, NPN OC transistor to GND, low produces shut-off Input from HPA, 0 to 4V Description Input power to M&C, 12.5V, 220 mA Input power to M&C, 12.5V, 220 mA Output power to DC, 10V, 100 mA M&C ground M&C ground Input pulse, 0 to 12V, 9 millisecond period Output, voltage 0 to 10V Output, NPN OC Transistor with resistor to 5V
Output, digital CMOS level - function TBD Input, digital CMOS - function TBD Output, ground connection to relay common Input from HPA, contact to COM during normal operation
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57
Theory of Operation
5.1.5.4 Synthesizers (DC/UC/LO), J4 DB37-Female

Pin # 1 20 2 21 3 22 4 23 5 24 6 25 7 26 8 27 9 28 10 29 11 30 12 31 13 32 14 33 15 34 16 35 17 36 18 37 19 Name UC LO A0 UC LO A1 UC LO A2 UC LO A3 UC LO G0 UC LO G1 UC LO G2 UC LO G3 UC LO N0 UC LO N1 UC LO N2 UC LO N3 UC LO N4 UC LO N5 DC LO LCK DET DC LO T_MON SPARE SPARE IF LCK DET IF T_MON SPARE DC LO A0 DC LO A1 DC LO A2 DC LO A3 DC LO G0 DC LO G1 DC LO G2 DC LO G3 DC LO N0 DC LO N1 DC LO N2 DC LO N3 DC LO N4 DC LO N5 UC LO LCK DET UC LO T_MON Output CMOS level, LSB Output CMOS level, 2LSB Output CMOS level, 2MSB Output CMOS level, MSB Output CMOS level, LSB Output CMOS level, 2LSB Output CMOS level, 2MSB Output CMOS level, MSB Output CMOS level, LSB Output CMOS level, 2LSB Output CMOS level, 3LSB Output CMOS level, 3MSB Output CMOS level, 2MSB Output CMOS level, MSB Input, 0V = locked, 5V = unlocked Input, 0 to 11V, nominal reading = 6V
(selects the 2nd divide-by number)
Description Output CMOS level, LSB Output CMOS level, 2LSB Output CMOS level, 2MSB Output CMOS level, MSB Output CMOS level, LSB Output CMOS level, 2LSB Output CMOS level, 2MSB Output CMOS level, MSB Output CMOS level, LSB Output CMOS level, 2LSB Output CMOS level, 3LSB Output CMOS level, 3MSB Output CMOS level, 2MSB Output CMOS level, MSB Input, 0V = locked, 5V = unlocked Input, 0 to 11V, nominal reading = 6V
(selects the 2nd divide-by number)
(selects gain over frequency)
(selects the first divide-by number in the synthesizer)
Input, 0V = locked, 5V = unlocked Input, 0 to 11V, nominal reading = 6V
(selects gain over frequency)
(selects the first divide by number in the synthesizer)
58
Rev. 9
Theory of Operation
5.1.5.5 Keypad Display, 24-Pin (12 x 2) Ribbon Connector (J5)

The front panel/display keypad is an optional feature which allows the user to configure and monitor status of the terminal locally. All functions are also accessible from the remote port. When this option has been installed, the 24-pin ribbon connector will be routed from J5 of the M&C board to the keypad/display assembly. The pinout is shown in the following listing:
Pin # 1 3 5 7 9 11 13 15 17 19 21 23 2 4 6 8 10 12 14 16 18 20 22 24 Name /A0 /A1 A2 A3 A4 A5 /D0000 /BFR READ /BFR WRITE SPARE /KB INTRPT GND +5V SPARE BFRD AD0 BFRD AD1 BFRD AD2 BFRD AD3 BFRD AD4 BFRD AD5 BFRD AD6 BFRD AD7 SPARE SPARE Description Address Data Line 0 Inverted Address Data Line 1 Inverted Address Data Line 2 Address Data Line 3 Address Data Line 4 Address Data Line 5 Address D000 Inverted Buffered Read Inverted Buffered Write Inverted Reserved For KB Interrupt Ground +5V Buffered Address Data Line 0 Buffered Address Data Line 1 Buffered Address Data Line 2 Buffered Address Data Line 3 Buffered Address Data Line 4 Buffered Address Data Line 5 Buffered Address Data Line 6 Buffered Address Data Line 7
Rev. 9
59
Theory of Operation
5.1.6 Test Points and LEDs

Refer to Section 6.1.
5.2 High Stability Oscillator

The high stability oscillator provides a low phase noise, frequency-stable 10 MHz source for the up converter, down converter, synthesizers, and IFLO. The internal oven, which is provided for additional stability, operates directly from the 12V power source. The electronic control circuitry is buffered by an active filter. The sinewave output is converted to a CMOS square wave before being output to the synthesizers. Refer to Figure 5-4 for a block diagram of the high stability oscillator.
5.2.1 Specifications
Frequency Frequency Stability Output Level Output Waveform Input Voltage Input Current Warm-up Phase Noise (Maximum) 1Hz Measurement bandwidth measured at 10 MHz: 10 Hz 100 Hz 1 KHz 10 KHz Vibrational Sensitivity Aging Frequency Deviation (mechanical) Frequency Deviation (electrical) 10 MHz -40 to +70 C (-40 to 158 F) CMOS voltages (+5V) Square Wave 12.5V 600 mA at turn-on, 250 mA after warm-up at +25 C (77 F) 2.5 minutes to within 1 x 10-7 of final frequency at +25 C (77 F)
-120 dBc -150 dBc -160 dBc -165 dBc 1 x 10-9/g 5 x 10-10/day, 1 x 10-1/year To compensate for 10 years aging 2 x 10-6 minimum, 0 to 10 VDC
510
Rev. 9
Theory of Operation
HIGH STABILITY OSCILLATOR
12 VOLTS
5 VOLTS REGULATOR
BUFFERS MECHANICAL ADJUSTMENT U/C REFERENCE 10 MHz CMOS LEVELS SQUARE WAVE SMA FEMALE OVENIZED HIGH STABILITY OSCILLATOR 10 MHz OUTPUT D/C REFERENCE 10 MHz CMOS LEVELS SQUARE WAVE SMA FEMALE IF LO REF 10 MHz CMOS LEVELS SQUARE WAVE SMA FEMALE
OSC FILTER PWR
+12.5 VOLTS TUNING VOLTAGE 0 - 10 VOLT ELECTRONIC TUNING
OVEN PWR
Figure 5-4. High Stability Oscillator Block Diagram
Rev. 9
511
Theory of Operation
5.3 IF Local Oscillator

The IF local oscillator (IFLO) contains: Voltage Controlled Oscillator (VCO) Loop filter Divide-down chain
The 10 MHz input reference is multiplied up to 2120 MHz in three steps (2 x 2 x 53), then distributed to both synthesizers. The 10 MHz output reference is multiplied by 106, and is sent to both the up and down converters. The loop tracking voltage is sent to the M&C board, where it is monitored along with the lock detect fault. Refer to Figure 5-5 for a block diagram of the IFLO.
Input Output Connectors Output Impedance Output Level 10 MHz square wave, CMOS levels 1060 MHz (2 each), 2120 MHz (2 each) SMA 50 +7 dBm min.
512
Rev. 9
Theory of Operation
U/C SYNTH REF
IF LOCAL OSCILLATOR
2120 MHz SMA FEMALE +7 dBm
LOOP FILTER
D/C SYNTH REF VCO

10 MHz REFERENCE
SMA FEMALE CMOS LEVELS SQUARE WAVE
PHASE DETECT
DIVIDE DOWN CHAIN D/C

FILTER
U/C
Figure 5-5. IF Local Oscillator Block Diagram
Rev. 9
513
Theory of Operation
5.4 Synthesizer
The RFT-500 uses two synthesizers (optional single synthesizer): One for the down converter to convert the RF input to a 70 MHz IF output One for the up converter to convert the 70 MHz input to the RF output
The purpose of the synthesizer module is to convert the 10 MHz reference signal to a variable frequency to perform the conversion. A single synthesizer option is available. When the up converter is programmed, the down converter frequency is automatically selected.
RF Inputs: Connector type Impedance Input level RF Outputs: 10 MHz CMOS square wave 2120 MHz reference (from IFLO) SMA 50 +7 dBm U/C frequencies 4715 to 5295 MHz D/C frequencies 4610 to 5190 MHz Single 4662.5 to 5242.5 MHz SMA 50 +7 dBm
Connector type Impedance Level

The synthesizer module multiplies the 10 MHz reference clock to a variable clock by use of: VCOs Loop filters Phase detectors Variable divide-down chain
The divide-down chain is controlled by the M&C board through the use of 14 parallel CMOS signals. The down converter divide-down chain varies from 150 to 380. The up converter divide-down chain varies from 222 to 422. A frequency doubler is then applied to produce the final output. The VCO tuning voltage is sent to the M&C for monitoring, as well as a lock detect fault. Refer to Figures 5-6 and 5-7 for block diagrams of the down and up converter LO synthesizers.
514
Rev. 9
Theory of Operation
D/C LO SYNTHESIZER
LOOP FILTER VCO FREQ DOUBLER D/C RF LO 4610 TO 5190 MHz SMA FEMALE +8 dBm
10 MHz REFERENCE SMA FEMALE CMOS LEVELS SQUARE WAVE
DIVIDE BY
PHASE DETECT
DIVIDE BY N
M&C BUS
LO REFERENCE 2120 MHz SMA FEMALE +7 dBm
Figure 5-6. Down Converter Synthesizer Block Diagram
U/C LO SYNTHESIZER
LOOP FILTER VCO FREQ DOUBLER U/C RF LO 4715 TO 5295 MHz SMA FEMALE +8 dBm
DIVIDE BY
PHASE DETECT
DIVIDE BY N
M&C BUS
LO REFERENCE 2120 MHz SMA FEMALE +7 dBm
Figure 5-7. Up Converter Synthesizer Block Diagram
Rev. 9
515
Theory of Operation
5.5 Down Converter

The function of the down converter is to convert the C-Band signal from the LNA to a 70 MHz IF signal for use in the modem. Refer to Figure 5-8 for a functional block diagram of the down converter.
DOWN CONVERTER
RF INPUT 3620 TO 4200 MHz -40 dBm (TYP) SMA FEMALE
FROM SYNTHESIZER LO INPUT +8 dBm 4610 TO 5195 MHz SMA FEMALE
FROM IFLO LO INPUT 1060 MHz +8 dBm SMA FEMALE
PHASE EQUALIZER
ATTENUATOR
SMA FEMALE 2nd IF OUTPUT 70 MHz (+/-18 MHz)
Figure 5-8. Down Converter Block Diagram
516
Rev. 9
Theory of Operation
Input Frequency Input Connector Input Impedance Input VSWR Output Frequency Output Connector Output VSWR 1 dB Compression Down Converter 3620 to 4200 MHz SMA Female 50 1.5:1 70 MHz, 18 MHz SMA Female 1.3:1 +17 dBm 1st IF Synthesizer Input 4610 to 5195 MHz +8 dBm SMA Female 14 dB 50 2nd IFLO Input 1060 MHz +8 dBm SMA Female 14 dB 50
Frequency Level Connector Return Loss Impedance
Rev. 9
517
Theory of Operation

The RFT-500 down converter utilizes a dual conversion process to convert from an input RF frequency band of 3620 to 4200 MHz, to an output baseband 70 MHz IF signal. The first conversion requires a down converter synthesizer frequency input to mix with the RF input. The M&C board controls the frequency selection of the synthesizer. The synthesizer output frequency band is from 4610 to 5190 MHz, in 2.5 MHz steps (optional 125 kHz step size available). The output of the first mixing process is at a frequency of 990 MHz. The 990 MHz output is applied to the second mixer, which mixes with an IFLO frequency input at 1060 MHz from the IFLO module. The output of the second mixer is the desired baseband 70 MHz IF signal. The M&C board interpolates the factory preset compensation data that is stored in an EEPROM inside the down converter. This data allows the M&C board to command and compensate the down converters output power, ensuring proper output power levels over the entire frequency and temperature range. The M&C board also supplies the DC power for the LNA, which is subsequently injected into the RF input connector.
518
Rev. 9
Theory of Operation
5.6 Up Converter
The function of the up converter is to convert the 70 MHz IF signal used in the indoor unit modem to a C-Band signal to be sent to the HPA. Refer to Figure 5-9 for a functional block diagram of the up converter.
UP CONVERTER
IF INPUT 70 MHz (+/-18 MHz) -30 dBm (TYP) SMA FEMALE
PHASE EQUALIZER
ATTENUATOR
FROM IFLO LO INPUT 1060 MHz +8 dBm SMA FEMALE
FROM SYNTHESIZER LO INPUT 4715 TO 5295 MHz +8 dBm SMA FEMALE
5845 TO 6425 MHz SMA FEMALE RF OUTPUT
Figure 5-9. Up Converter Block Diagram
Rev. 9
519
Theory of Operation
Input Frequency Input Connector Input Impedance Input VSWR Output Frequency Output Connector Output VSWR 1 dB Compression Up Converter 70 MHz 18 MHz SMA Female 50 1.3:1 5845 to 6425 MHz SMA Female 1.5:1 +10 dBm 1st RF Local Oscillator Input 1060 MHz +8 dBm SMA Female 14 dB 50 2nd RF Synthesizer Input 4715 to 5295 MHz +8 dBm SMA Female 14 dB 50
520
Rev. 9
Theory of Operation

The RFT-500 up converter utilizes a dual conversion process to convert from a baseband 70 MHz IF signal to the output RF frequency band. The first conversion requires an IFLO frequency input at 1060 MHz from the IFLO module. The output of the first mixing process is at a frequency of 1130 MHz. The 1130 MHz output is applied to the second mixer which mixes with the synthesizer frequency input. The up converter synthesizer output frequency band is from 4715 to 5295 MHz, in 2.5 MHz steps (optional 125 kHz steps). The M&C board controls the frequency selection of the synthesizer. The output of the second mixer is the desired RF frequency band of 5845 to 6425 MHz. The M&C board interpolates the factory preset compensation data that is stored in an EEPROM inside the up converter. This data allows the M&C board to command and compensate the up converters output power, ensuring proper output power levels over the entire frequency and temperature range. The M&C also controls the up converter attenuator.
Rev. 9
521
Theory of Operation
522
Rev. 9
6
6.1 Test Points and LEDs
Table 6-1. M&C LEDs
Name HPA FLT LD IF LD UC LD DC LNA FLT RF ON 12.5V 5V Color Red Red Red Red Red Yellow Green Green Rev. 9
Chapter 6. MAINTENANCE
This chapter provides information on how to use test points and LEDs on the M&C board for troubleshooting. In addition, this chapter provides guidelines for troubleshooting faults.
Test points and LEDs are included on the M&C board for quick troubleshooting references. The LEDs are a visual reference. Test points are used when more troubleshooting is required. Refer to Table 6-1 for a list of LEDs and their functions. Refer to Table 6-2 for a list of test points on the M&C board.
Description Illuminates when the HPA is faulted or turned off. This fault will cause the transmitter to turn off. Illuminates when the IF local oscillator is out of lock. This fault will cause the transmitter to turn off. Illuminates when the up converter local oscillator is out of lock. This fault will cause the transmitter to turn off. Illuminates when the down converter local oscillator is out of lock. This fault will cause the transmitter to turn off. Illuminates when the LNA is faulted, or LNA has not been calibrated. Illuminates when the HPA is turned on. Illuminates when 12.5V is applied to board. Illuminates when 5V is applied to board.
61
Maintenance
Table 6-2. Test Points

Test Point TP3 TP6 TP7 TP8 TP9 Description 12.5V input power voltage Down converter AGC voltage (0 to 4V) Up converter attenuator voltage (0 to 4V) HPA AGC voltage (0 to 4V) Up converter AGC voltage (0 to 4V)
6.2 Fault Isolation

Once the terminal has been set up for operation, troubleshooting faults can be accomplished by monitoring the terminal faults either remotely or via the optional front panel/keypad and display. System faults are reported in the FAULT menu. Table 6-3 should be used to isolate problems and determine the appropriate actions to be taken.
62
Rev. 9
Maintenance
Table 6-3. Fault Isolation

Fault +5 VOLT Possible Problem and Action +5V power supply fault. Indicates the +5V power supply on the M&C board is at a high or a low voltage condition. Allowable level variation is 5%. Check for a short on the +5V line, or faulty connection at P3 on the M&C. +12V supply fault. Indicates the +12V supply is at a high or low voltage condition. Check for a short on the +12V line, or faulty connections between any of the internal modules. High Power Amplifier fault. Check for a loose connector at P12 or that XFE has not been turned on, then replace the HPA. The HPA is not intended to be opened in the field. Once the problem has been isolated, the transmitter must be turned back on. Low Noise Amplifier fault. Check the RF cable to the LNA and that LFE is not on with no LNA attached. If acceptable, replace the LNA. Up converter lock fault. Check for loose connections at P7, P8, and P4. Also, check all RF coaxial connectors on the U/C synthesizer and U/C board before replacing modules. Once the problem has been isolated, the transmitter must be turned back on. Up converter tuning fault. Check for loose connections at P7, P8, and P4. Also, check all RF coaxial connectors on the U/C synthesizer and U/C board before replacing the modules. Once the problem has been corrected, the transmitter must be turned back on. Down converter tuning fault. Check for loose connections at P10, P11, and P4. Also, check all RF coaxial connectors on the D/C synthesizer and D/C board before replacing the modules. Once the problem has been corrected, the transmitter must be turned back on. Note: Not available in single synthesizer option.
+12 VOLT
HPA
LNA
U/C LOCK
U/C TUN
D/C TUN
Rev. 9
63
Maintenance
Table 6-3. Fault Isolation (Continued)

Fault D/C LOCK Possible Problem and Action Down converter lock fault. Check for loose connections at P10, P11, and P4. Also, check all RF coaxial connectors on the D/C synthesizer and D/C before replacing the modules. Once the problem has been corrected, the transmitter must be turned back on. Note: Not available in single synthesizer option. IF Lock fault. Check for loose connections at P9 and P4. Also, check all RF coaxial connectors on the IF Local Oscillator module. If all connections are good, replace the IFLO module. Once the problem has been corrected, the transmitter must be turned back on. IF Tuning fault. Check for loose connections at P9 and P4. Also, check all RF coaxial connectors on the IFLO module. If all connections are good, replace the IF local oscillator module. Once the problem has been corrected, the transmitter must be turned back on.
IF LOCK
IF TUN
64
Rev. 9
Maintenance
Refer to Figures 6-1 and 6-2 for the locations of the various modules mentioned in this list.
U/C BANDPASS FILTER
SSPA
MONITOR & CONTROL
REFERENCE OSCILLATOR
Rev. 9
65
Maintenance
Figure 6-1. RFT-500 Inside Front View
66
Rev. 9
Maintenance
U/C SYNTHESIZER D/C SYNTHESIZER
DOWN CONVERTER
UP CONVERTER
IF LO POWER SUPPLY
Figure 6-2. RFT-500 Inside Rear View
Rev. 9
67
Maintenance
This page has been intentionally left blank.
68
Rev. 9
A
A.1 140 MHz Option A.1.1 IF 1112.5 MHz Local Oscillator
The IF Local Oscillator (IFLO) contains: Voltage-Controlled Oscillator (VCO) Loop filter Divide-down chain
Rev. 9
Appendix A. OPTIONS
This appendix describes the 140 MHz IF and Multi-Carrier System options.
This section describes the 140 MHz IF option, which enables the user to double the available band width. Specifically, instead of the standard 70 MHz, 18 MHz IF, this option allows a 140 MHz, 36 MHz IF.
The IFLO provides a fixed frequency of 1112.5 MHz to both the up and down converters. The loop tracking voltage is sent to the M&C board, where it is monitored along with the lock detect fault. Refer to Figure Appendix A-1 for a block diagram of the 1112.5 MHz IFLO.
A1
140 MHz IF Option
IF LOCAL 1112.5 MHz OSCILLATOR

LOOP FILTER
VCO
PHASE DETECT
DIVIDE DOWN CHAIN D/C IF LO 1112.5 MHz SMA FEMALE +7 dBm U/C IF LO FILTER 1112.5 MHz SMA FEMALE +7 dBm
Figure Appendix A-1. IF Local Oscillator Block Diagram
A2
Rev. 9
140 MHz IF Option
A.1.1.1 Specifications
Input Output Connectors Output Impedance Output Level 10.0 MHz square wave, CMOS levels 1112.5 MHz (2 each) SMA 50 +7.0 dBm
A.1.2 Synthesizer
The 140 MHz IF terminal requires a single synthesizer with two outputs: One for the down converter to convert the RF input to 140 MHz output One for the up converter to convert 140 MHz input to the RF output
The purpose of the synthesizer module is to convert the 10 MHz reference signal to a variable frequency to perform the conversion.
RF Inputs Connector type Impedance Input level RF Outputs Connector type Impedance Level 10 MHz CMOS square wave SMA 50 +7 dBm Frequencies 4592.5 to 5172.5 MHz SMA 50 +7 dBm
A.1.2.2 Theory of Operation

The synthesizer module multiplies the 10 MHz reference clock to a variable clock by use of a VCO, loop filter, phase detector, and a variable divide-down chain. The divide-down chain is controlled by the M&C board through the use of three serial signals. A frequency tripler is then applied to produce the final output. The VCO tuning voltage is sent to the M&C for monitoring, as well as a lock detect fault. Refer to Figure Appendix A-2 for a block diagram of the LO synthesizer.
Rev. 9
A3
140 MHz IF Option
LO SYNTHESIZER
LOOP FILTER VCO FREQ TRIPLER
TO U/C LO TO D/C LO 4592.5 TO 5172.5 MHz SMA FEMALE +8 dBm
DIVIDE BY
PHASE DETECT
DIVIDE BY N
M&C BUS
Figure Appendix A-2. LO Synthesizer Block Diagram
A4
Rev. 9
140 MHz IF Option
A.1.3 Down Converter

The function of the down converter is to convert the C-Band signal from the LNA to a 140 MHz IF signal for use in the modem. Refer to Figure Appendix A-3 for a functional block diagram of the down converter.
DOWN CONVERTER
RF INPUT 3620 TO 4200 MHz -40 dBm (TYP) SMA FE ALE M
FROM SYNTHESIZER LO INPUT 4592.5 TO 5172.5 MHz +8 dBm SMA FEMALE
FROM IFLO LO INPUT 1112.5 MHz +8 dBm SMA FEMALE
PHASE EQUALIZER
ATTENUATOR
SMA FEMALE 2nd IF OUTPUT 140.0 MHz (+/-36 MHz)
Figure Appendix A-3. Down Converter Block Diagram
Rev. 9
A5
140 MHz IF Option
Refer to Table Appendix A-1 for the Down Converter, IF Synthesizer Input, and IF Local Oscillator Input specifications.
Table Appendix A-1. D/C, IF Synth Input, and IFLO Specifications

Input Frequency Input Connector Input Impedance Input VSWR Output Frequency Output Connector Output VSWR 1.0 dB Compression Frequency Level Connector Return Loss Impedance Frequency Level Connector Return Loss Impedance Down Converter 3620.0 to 4200.0 MHz SMA Female 50 1:5:1 140.0 MHz, 36.0 MHz SMA Female 1:3:1 +17 dBm IF Synthesizer Input 4592.5 to 5172.5 MHz +8.0 dBm SMA Female 14.0 dB 50 IF Local Oscillator Input 1112.5 MHz +8.0 dBm SMA Female 14.0 dB 50
A6
Rev. 9
140 MHz IF Option

The RFT-500 down converter utilizes a dual conversion process to convert from an input frequency band of 3620 to 4200 MHz, to an output baseband 140 MHz IF signal. The first conversion requires a synthesizer frequency input to mix with the RF input. The M&C board controls the frequency selection of the synthesizer. The synthesizer output frequency band is 4592.5 to 5172.5 MHz, in 2.5 MHz steps. The output of the first mixing process is at a frequency of 972.5 MHz. The 972.5 MHz is applied to the second mixer, which mixes with an IFLO frequency input at 1112.5 MHz from the IFLO module. The output of the second mixer is the desired baseband 140 MHz IF signal. The M&C board interpolates the factory present compensation data that is stored in an EEPROM inside the down converter. This data allows the M&C board to command and compensate the down converters output power, ensuring proper output levels over the entire frequency and temperature range. The M&C board also supplies the DC power for the LNA, which is subsequently injected into the RF input connector.
Rev. 9
A7
140 MHz IF Option
A.1.4 Up Converter
The function of the up converter is to convert the 140 MHz IF signal used in the indoor unit modem to a C-Band signal sent to the HPA. Refer to Figure Appendix A-4 for a functional block diagram of the up converter.
Figure Appendix A-4. Up Converter Block Diagram
A8
Rev. 9
140 MHz IF Option
Refer to Table Appendix A-2 for the Down Converter, RFLO, and RF Synthesizer Input specifications. Table Appendix A-2. D/C, RFLO, and RF Synth Input Specifications
Input Frequency Input Connector Input Impedance Input VSWR Output Frequency Output Connector Output VSWR 1.0 dB Compression Frequency Level Connector Return Loss Impedance Frequency Level Connector Return Loss Impedance Down Converter 140.0 MHz, 36 MHz SMA Female 50 1:3:1 5845.0 to 6425.0 MHz SMA Female 1:5:1 +10.0 dBm RF Local Oscillator Input 1112.5 MHz +8.0 dBm SMA Female 14.0 dB 50 RF Synthesizer Input 4592.5 to 5172.5 MHz +8.0 dBm SMA Female 14.0 dB 50
Rev. 9
A9
140 MHz IF Option

The RF-500 up converter utilizes a dual conversion process to convert from a baseband 140 MHz IF signal to the output frequency band. The first conversion requires an IFLO frequency at 1112.5 MHz from the IFLO module. The output of the first mixing process is at a frequency of 1252.5 MHz. The 1252.5 MHz output is applied to the second mixer which mixes the synthesizer frequency input. The M&C board controls the frequency selection of the synthesizer. The output frequency is from 4592.5 to 5172.5 MHz, in 2.5 MHz steps. The output frequency of the second mixer is the desired RF frequency band of 5845 to 6425 MHz. The M&C board interpolates the factory present compensation data that is stored in an EEPROM inside the up converter. This data allows the M&C board to command and compensate the up converters output power, ensuring proper output levels over the entire frequency and temperature range. The M&C also controls the up converter attenuator.
A10
Rev. 9
140 MHz IF Option
A.2 CST-5000 Multi-Carrier System Option

The multi-carrier function allows external separation of the up converter and SSPA for possible multiple carrier inputs (refer to Figure Appendix A-5 for a diagram of the multicarrier function). Note: When this option is ordered, firmware is only available to accommodate one external uplink and one external downlink.
Figure Appendix A-5. Multi-Carrier Function Diagram
Rev. 9
A11
140 MHz IF Option
A.2.1 Remote Control Operation

This section describes the remote control operation differences between the standard firmware for the RFT-500 (FW/3059-2N) and the firmware supported for the CST-5000 Multi-Carrier System (FW/3059-3-). Note: The firmware referenced in this manual may be an earlier version of the actual firmware supplied with the unit. The following additional commands are supported:
External Fault Uplink Command: Response: Status: Response: External Fault Downlink Command: Response: Status: Response: <add/XFU_xxx'cr' >add/XFU_xxx'cr''lf'] <add/XFU_'cr' >add/XFU_xxx'cr''lf'] <add/XFD_xxx'cr' >add/XFD_xxx'cr''lf'] <add/XFD_'cr' >add/XFD_xxx'cr''lf'] Where: xxx = ON or OFF (default = OFF, disable monitor). Monitors external downlink fault. Where: xxx = ON or OFF (default = OFF, disable monitor). Monitors external uplink fault.
The following command is not supported:

External Fault Enable Command: Response: Status: Response: <add/XFE_xxx'cr' >add/XFE_xxx'cr''lf'] <add/XFE_'cr' >add/XFE_xxx'cr''lf'] Where: xxx = ON (the default) or OFF. This command is used to replace the internal HPA fault signal with a customer-supplied fault signal from an external HPA as the source of the HPA fault in the 'FS_' command. The external source interfaces with the RF terminal at connector J6, pin M. This signal must be an OPEN/GND signal, with OPEN defined as the fault condition.
A12
Rev. 9
140 MHz IF Option
A.2.2 RSU-503 Redundancy Switch Unit

The RSU-503 requires: Firmware FW/3080-1N New HWC_D for config No LNA plate
Note: The firmware referenced in this manual may be an earlier version of the actual firmware supplied with the unit.
A.2.3 M&C Software

This system uses a new M&C software program: CST_MC3.EXE
This program displays uplink and downlink faults separately.
Rev. 9
A13
140 MHz IF Option
A14
Rev. 9
Appendix B. REMOTE CONTROL OPERATION
This appendix describes the remote control operation of the RFT-500. Firmware number: Software version: FW/3059-2N 2.13
Note: The firmware referenced in this manual may be an earlier version of the actual firmware supplied with the unit.
B.1 General
Remote controls and status information are transferred via an EIA-485 (optional EIA-232) serial communications link. Commands and data are transferred on the remote control communications link as US ASCII encoded character strings. The remote communications link is operated in a half-duplex mode. Communications on the remote link are initiated by a remote controller or terminal. The RFT-500 never transmits data on the link unless it is commanded to do so.
Rev. 9
B1
Remote Control Operation
B.2 Message Structure

The ASCII character format used requires 11 bits/character: or: 1 start bit 8 information bits no parity bit 2 stop bits 1 start bit 7 information bits 1 parity bit 2 stop bits
Messages on the remote link fall into the categories of commands and responses. Commands are messages which are transmitted to an RFT-500, while responses are messages returned by an RFT-500 in response to a command. The general message structure is as follows: Start Character Device Address Command/Response End of Message Character
B.2.1 Start Character

A single character precedes all messages transmitted on the remote link. This character flags the start of a message. This character is:
< for commands > for responses
B2
Rev. 9
B.2.2 Device Address

The device address is the address of the controller which is designated to receive a transmitted command, or which is responding to a command. Valid device addresses are 1 to 3 characters long, and in the range of 1 to 255. Address 0 is reserved as a global address which simultaneously addresses all devices on a given communications link. Devices do not acknowledge global commands. Each RFT-500 which is connected to a common remote communications link must be assigned its own unique address. Addresses are software-selectable and must be in the range of 1 to 255.
B.2.3 Command/Response
The command/response portion of the message contains a variable length character sequence which conveys command and response data. If an RFT-500 receives a message addressed to it which does not match the established protocol or cannot be implemented, a negative acknowledgment message is sent in response. This message is: >add/?ER1_parity error'cr''lf']
(Error message for EV, OD, or NO received parity errors.)
>add/?ER2_invalid parameter'cr''lf']
(Error message for a recognized command which cannot be implemented or has parameters which are out of range.)
>add/?ER3_unrecognizable command'cr''lf']
(Error message for unrecognizable command or bad command syntax.)
>add/?ER4_converter in lock mode'cr''lf']

(Controller in lock mode. Must go to enable mode first.)
>add/?ER5_not supported by hardware'cr''lf']

(Command is a valid command. However, it is not supported by the current hardware configuration.)
Note: add is used to indicate a valid 1 to 3 character device address in the range between 1 and 255.
Rev. 9
B3
B.2.4 End Character

Each message is ended with a single character which signals the end of the message:
cr ]
Carriage return character for commands End bracket for responses
Note: For the external keypad (i.e., the KP-10), the end of message character is: cr] ] Carriage return and end bracket for commands End bracket for responses
B4
Rev. 9
B.3 Configuration Commands/Responses

Up Converter Freq Select Command: Response: <add/UCF_nnnn.n'cr' >add/UCF_nnnn.n'cr' RF_OFF'cr''lf'] <add/UCF'cr' >add/UCF_nnnn.n'cr''lf'] <add/DCF_nnnn.n'cr' >add/DCF_nnnn.n'cr''lf'] <add/DCF'cr' >add/DCF_nnnn.n'cr''lf'] <add/RF_xxx'cr' >add/RF_xxx'cr''lf'] <add/RF_'cr' >add/RF_xxx'cr''lf'] Where: nnnn.n = 3620.0 to 4200.0 MHz, in 2.5 MHz steps. This command is not available with the single synthesizer option. Where: nnnn.n = 5845.0 to 6425.0 MHz, in 2.5 MHz steps.
Status: Response: Down Converter Freq Select Command: Response: Status: Response: RF Output Command: Response: Status: Response:
Where: xxx = ON, WRM, or OFF. The OFF command will keep the RF output turned off under all conditions. The WRM command is a conditional ON command instructing the RF output to come on after the unit is warmed up and meets stability requirements. The ON command is an override, instructing the output to be on and ignoring the warm start.
Up Converter Attenuator
Command: Response: Status: Response:
<add/UCA_nn.n'cr' >add/UCA_nn.n'cr''lf'] <add/UCA_'cr' >add/UCA_nn.n'cr''lf'] <add/DCA_nn.n'cr' >add/DCA_nn.n'cr''lf'] <add/DCA_'cr' >add/DCA_nn.n'cr''lf']
Where: nn.n = 0.0 to 25.0 dB, in 0.5 dB steps.
Down Converter Attenuator
Where: nn.n = 0.0 to 21.0 dB, in 0.5 dB steps.
Rev. 9
B5
Select Preset Config
<add/SEL_n'cr' >add/SEL_n'cr''lf'] <add/SEL_'cr' >add/SEL_'cr''lf']
Where: n = 1, 2, or 3. 1 UCF_nnnn.n'cr' DCF_nnnn.n'cr' UCA_nn.n'cr' DCA_nn.n'cr''lf'] 2 UCF_nnnn.n'cr' DCF_nnnn.n'cr' UCA_nn'cr' DCA_nn'cr''lf'] 3 UCF_nnnn.n'cr' DCF_nnnn.n'cr' UCA_nn'cr' DCA_nn'cr''lf'] nnnn.n = 5845.0 to 6425.0 MHz. nnnn.n = 3620.0 to 4200.0 MHz. nn.n = 0.0 to 25.0 dB (UC Fine Adj). nn.n = 0.0 to 21.0 dB (DC Fine Adj). nnnn.n = 5845.0 to 6425.0 MHz. nnnn.n = 3620.0 to 4200.0 MHz. nn.n = 0.0 to 25.0 dB (UC Fine Adj). nn.n = 0.0 to 21.0 dB (DC Fine Adj). nnnn.n = 5845.0 to 6425.0 MHz. nnnn.n = 3620.0 to 4200.0 MHz. nn.n = 0.0 to 25.0 dB (UC Fine Adj). nn.n = 0.0 to 21.0 dB (DC Fine Adj).
Allows the user to select any one of three 'Preset' configurations. The users must first program (store) a configuration using the 'PGM_n' command defined below. This command used without the 'Preset' number (n) will provide the current programming of each of the three 'Presets.' Program Preset Config Command: Response: Status: Response: <add/PGM_n'cr' >add/PGM_n'cr''lf'] <add/PGM_'cr' >add/PGM_'cr''lf'] 2 xxxxxxxxxx'cr''lf']. 3 xxxxxxxxxx'cr''lf']. Allows the user to store (program) the current frequency and attenuator settings as one of three 'Preset' selections. Clear Program Preset Config Command: Response: Status: Response: <add/CPGM_n'cr' >add/CPGM_n'cr''lf'] <add/CPGM_'cr' >add/CPGM_'cr''lf'] 2 xxxxxxxxxx'cr''lf']. 3 xxxxxxxxxx'cr''lf']. Allows the user to clear (unprogram) the frequency and attenuator setting for one of three 'Preset' selections. Lock Mode Command: Response: Status: Response: RS-232-C Address Select Command: Response: Status: Response: <add/LM_xx'cr' >add/LM_xx'cr''lf'] <add/LM_'cr' >add/LM_xx'cr''lf'] <add/AS_xxx'cr' >add/AS_xxx'cr''lf'] <add/AS_'cr' >add/AS_xxx'cr''lf'] Where: add = current address. xxx = new address, 1 to 255. Default address = 1. Where: xx = LK (lock) or EN (default, enable). Lock mode prevents the current settings from being changed. Where: n = 1, 2, or 3. 1 xxxxxxxxxx'cr''lf'] xxxxxxxxxx = 'Programmed' or 'None'. Where: n = 1, 2, or 3. 1 xxxxxxxxxx'cr''lf'] xxxxxxxxxx = 'Programmed' or 'None'.
B6
Rev. 9
RS-232-C Baud Rate Select
<add/BR_xxxxx'cr' >add/BR_xxxxx'cr''lf'] <add/BR_'cr' >add/BR_xxxxx'cr''lf'] <add/PS_xx'cr' >add/PS_xx'cr''lf'] <add/PS_'cr' >add/PS_xx'cr''lf'] <add/RFJ_nnn'cr' >add/RFJ_nnn'cr''lf'] <add/RFJ_'cr' >add/RFJ_nnn'cr''lf'] <add/CLNA_'cr' >add/CLNA_'cr''lf']
Where: xxxxx = 300 to 19200, in standard settings of 300, 600, 1200, 2400, 4800, 9600 (default), and 19200 kbit/s.
RS-232-C Parity Select
Where: xx = OD (odd), EV (even, the default), or NO (none, 8 bit).
Reference Freq Adjust
Where: nnn = Current DAC setting from 0 to 255.
LNA Calibration
Command: Response:
Performs a current windowing calibration on the LNA. Note: This is only done once during the initial installation.
LNA Fault Enable
<add/LFE_xxx'cr' >add/LFE_xxx'cr''lf'] <add/LFE_'cr' >add/LFE_xxx'cr''lf'] <add/XFE_xxx'cr' >add/XFE_xxx'cr''lf'] <add/XFE_'cr' >add/XFE_xxx'cr''lf']
Where: xxx = ON (default = on, enable monitor) or OFF.
External Fault Enable
Where: xxx = ON (default = on, enable power) or OFF. This command is used to replace the internal HPA fault signal with a customer-supplied fault signal from an external HPA as the source of the HPA fault in the 'FS_' command. The external source interfaces with the RF terminal at connector J6, pin M. This signal must be an OPEN/GND signal, with OPEN defined as the fault condition.
LNA Power Enable
<add/LPE_xxx'cr' >add/LPE_xxx'cr''lf'] <add/LPE_'cr' >add/LPE_xxx'cr''lf']
Where: xxx = ON (default = on, enable power) or OFF. This command is used to route the LNA DC power to the coax cable or to remote it. 'ON' means DC power will be available on the center conductor of the coax cable to the LNA. 'OFF' means DC power will be removed. Under both conditions, LNA DC power will always be available on connector J6, pin K. Note: This command is only available with M&C boards Rev. C and newer.
Redundant Switch Mode
<add/RSW_xxxxx'cr' >add/RSW_xxxxx'cr''lf'] <add/RSW_'cr' >add/RSW_xxxxx'cr''lf']
Where: xxxxx = INDEP (the default) or DEP. Note: For use in redundant system only with RSU-503 switch. (INDEP TX and RX switch independently on fault to backup terminal. DEP switches both TX and RX on fault to backup terminal.)
Rev. 9
B7
B.4 Status Commands/Responses

Config Status Command: Response: <add/OS_'cr' >add/OS_'cr' UCF_nnnn.n'cr' DCF_nnnn.n'cr' RF_xxx'cr' DCA_nn.n'cr' UCA_nn.n'cr' SEL_n'cr''lf'] nnnn.n = 5845.0 to 6425.0 MHz. nnnn.n = 3620.0 to 4200.0 MHz. xxx = ON, WRM, or OFF. nn.n = 0.0 to 21.0 dB (DC Fine Adj). nn.n = 0.0 to 25.0 dB (UC Fine Adj). n = 1, 2, 3, or None. The converter configuration status command causes a block of data to be returned by the addressed RFT-500. The block of data reflects the current configuration status. Fault Status Command: Response: <add/FS_'cr' >add/FS_'cr' RST_xxx'cr' UL_xxx'cr' DL_xxx'cr' PS5_xxx'cr' P12_xxx'cr' HPA_xxx'cr' LNA_xxx'cr' ULD_xxx'cr' UTM_xxx'cr' DLD_xxx'cr' DTM_xxx'cr' ILD_xxx'cr' ITM_xxx'cr''lf']
xxx = Unit experienced a restart (OK/FLT). xxx = Uplink Fault (OK/FLT). xxx = Downlink Fault (OK/FLT). xxx = +5V Power Supply (OK/FLT). xxx = +12V Power Supply (OK/FLT). xxx = Power Amp Fault (OK/FLT). xxx = LNA Fault (OK/FLT). xxx = UC LO Lock Detect (OK/FLT). xxx = UC LO Tuning Voltage Out of Range (OK/FLT). xxx = DC LO Lock Detect (OK/FLT). xxx = DC LO Tuning Voltage Out of Range (OK/FLT). xxx = IF LO Lock Detect (OK/FLT). xxx = IF LO Tuning Voltage Out of Range (OK/FLT). This command returns a block of data reflecting the current and logged faults. Logged faults will be reset when receiving this command, while current faults can be read on the second request. Note: This is not available with the single synthesizer option.
Summary Fault Status
Command: Response:
<add/SF_'cr' >add/SF_xxx'cr''lf']
Where: xxx = OK or FLT. Returns status of current faults only.
Maintenanc e Status
Command: Response:
<add/MS_'cr' >add/MS_'cr' UCT_nn'cr' DCT_nn'cr' HPT_nn'cr' TUV_nn.n'cr' TDV_nn.n'cr' TIV_nn.n'cr''lf']
nn = UC temperature in degrees C. nn = DC temperature in degrees C. nn = Power Amp temp in degrees C. nn.n = UC LO Tuning voltage. nn.n = DC LO Tuning voltage. nn.n = IF LO Tuning voltage. This command returns a block of data from the RFT-500 reflecting the status of certain internal parameters for the purpose of troubleshooting. Note: This is not available with the single synthesizer option.
Equipment Type Status
Command: Response:
<add/ET_'cr' >add/ET_xx'cr''lf']
Where: xx = RFT-500 SW_2.13. This command returns the equipment type polled and software version.
B8
Rev. 9
G
Acronym/ Abbreviation
Glossary
The following is a list of acronyms and abbreviations that may be found in this manual.
Definition Ohms Internal 5 VDC Power Ampere Alternating Current Address Select Unit A Address Select Unit B American Standard Code for Information Interchange bits per second Celsius Calibrate Calibrated LNA CLEAR Compensation Carriage Return Down Converter Decibels Decibels referred to carrier Decibels referred to 1.0 milliwatt Direct Current Down Converter Attenuation Down Converter Frequency Down Converter Temperature Down Link Fault Down Link Fault Unit A Down Link Fault Unit B Down Converter Lock Detect Fault Down Link Mode (Auto or Manual) Down Link Switch (A or B) Down Converter Tuning Voltage Fault Equivalent Isotropically Radiated Power
5V A AC ASA ASB ASCII bit/s C CAL CLNA CLR COMP CR D/C dB dBc dBm DC DCA DCF DCT DL DLA DLB DLD DLM DLS DTM EIRP
Rev. 9Rev. 9
g1
Glossary
EN ERR ESC EXE FLT G/T GHz GND HPA HPT HPV Hz IF IF TUN ILD INI ITM k K kbit/s kHz LCD LFE LK LNA LO m M&C mA Max Mbit/s MHz Min ns P-P P05 PCB PLO PROG PS PSIG RAM REF RF RFJ RFT RH RMA RST RSU RX SEL SSPA TDV TIV TRF
Enable Error Escape Executable Fault Gain Over Temperature Gigahertz (109 Hertz) Ground High Power Amplifier HPA Temperature HPA Internal 12 VDC Power Hertz (cycle per second) Intermediate Frequency Intermediate Frequency Tuning IF LO Lock Detect Fault Initialize IF LO Tuning Voltage Fault kilo (103) kilo-ohms Kilobits per second (103 bits per second) Kilohertz (103 Hertz) Liquid Crystal Display LNA Fault Enable Lock Low Noise Amplifier Local Oscillator Milli (10-3) Monitor and Control Milliampere Maximum Megabits per second Megahertz (106 Hertz) Minimum or Minute Nanosecond (10-9 second) Peak-to-Peak Internal 5 VDC Power Fault Printed Circuit Board Phase Locked Oscillator Program Power Supply Pressure per Square Inch Gauge Random Access Memory Reference Radio Frequency Reference Frequency Adjust (10 MHz) Radio Frequency Terminal Relative Humidity Return Material Authorization Restart Fault Redundancy Switch Unit Receive (Receiver) Select Solid State Power Amplifier Down Converter Tuning Voltage IF LO Tuning Voltage Transmit Reject Filter
g2
Rev. 9
Glossary
TUV TWT TX U/C U/C TUN UCA UCF UCT UL ULA ULB ULD ULM ULS UTM V VAC VDC VSAT VSWR W WRM XFE XVA XVB
Up Converter Tuning Voltage Traveling Wave Tube Transmit (Transmitter) Up Converter Up Converter Tuning UP Converter Attenuation Up Converter Frequency Up Converter Temperature Up Link Fault Up Link Fault Unit A Up Link Fault Unit B Up Converter Lock Detect Fault Up Link Mode (Auto or Manual) Up Link Switch (A or B) Up Converter Tuning Voltage Fault Volts Volts, Alternating Current Volts, Direct Current Very Small Aperture Terminal Voltage Standing Wave Ration Watt Warm External Fault Enable External Input Power from Unit A External Input Power from Unit B
Rev. 9
g3
Glossary
g4
Rev. 9
I
1
1:1 Redundant LNA Plate, 12 140 MHz Option, A1
Index
Front Panel Display/Keypad, 42
G
Ground (GND), 226
A
Applications, 14
H
High Stability Oscillator, 510, 511 High Stability Oscillator Block Diagram, 511
C
Command/Response, B2, B3 Configuration Commands/Responses, B5 Configurations, 16
I
IF 1112.5 MHz Local Oscillator, A1 IF Local Oscillator, 512, 513, 64, A1, A2, A6 IF Local Oscillator Block Diagram, 513, A2
D
D/C, IF Synth Input, and IFLO Specifications, A6 D/C, RFLO, and RF Synth Input Specifications, A9 Device Address, 54, B2, B3 Dimensions for Single Thread LNA, 112 Down Converter, 515, 516, 517, A5, A6, A9, B5 Down Converter Block Diagram, 516, A5 Down Converter Synthesizer Block Diagram, 515
L
LNA Installation, 219 LNA Specifications, 111 LO Synthesizer Block Diagram, A4 Low Noise Amplifier (LNA), 12, 15
M
M&C Board, 52, 56 M&C Board Connector Pinouts, 56 M&C Functional Block Diagram, 55 M&C LEDs, 61 M&C Software, A13 Maintenance, B8 Menu Explanations, 44 Message Structure, B2 Monitor and Control, 14, 111, 22, 33, 41 Monitor and Control (M&C), 14, 51 Mounting LNA to Antenna, 220 i1
E
EEPROM Memory, 53 End Character, B4 External Connections, 221
F
Fault Isolation, 62, 63, 64 Faults, 411, 412 Front Panel Controls, 43 Rev. 9
Index
O
Outdoor Enclosure, 15
P
Prime Power (J5), 223
Select Monitor Menu, 49 Serial Adapter Cables, 226 Serial Remote Control (J6), 224 SSPA Maximum Output Power, 222 Start Character, B2 Status Commands/Responses, B8 System Operation, 41
R
Rear Panel Connectors, 221 Redundant Plate Installation, 319 Remote Control, 224, 225, 41, 56, A12 Remote Control Operation, A12 Remote Interface, 221, 53, 54 Remote Interface Specification, 54 RFT External Connections, 221 RFT Remote Control Connector, J6, 225 RX/IF Output (J3), 222 RX/RF Input (J4), 223 Terminal Default Conditions, 54 Test Points, 510, 61, 62 Tightening Sequence, 220 TX/IF Input (J1), 222 TX/RF Output (J2), 222
U
Up Converter, 519, 520, A8, B5 Up Converter Block Diagram, 519, A8
S
Select Configuration Menu, 46 Select Faults Menu, 412
V
Vertical Pole Installation, 27, 29, 310
i2
Rev. 9
Errata A
Comtech EFData Documentation Update
Subject: Date: Document: Part Number: Collating Instructions: Change Table 1-2, Output Power Requirements August 3, 2000 CST-5000 C-Band Satellite Terminal, Rev. 9 dated April 30, 1998 Installation and Operation Manual MN/CST5000.EA9 Attach this page to page 1-9
Comments:
The following change provides updated information for Table 1-2. This information will be incorporated into the next revision.
Change Specifics:
Change Table 1-2, Output Power to read:
Output Power: at 1 dB compression at 25C and fc
+8 dBm or 5W (+37 dBm) or 10W (+40 dBm) or 20W (+43 dBm) or 40W (+46 dBm)
Filename: T_ERRATA

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CST-5000

C-Band Satellite Terminal Installation and Operation Manual

Part Number MN/CST5000.IOM Revision 9 April 30, 1998

CHAPTER 2. SINGLE THREAD SYSTEM INSTALLATION ........................................... 21

CHAPTER 3. REDUNDANT SYSTEM INSTALLATION.................................................. 31

CHAPTER 4. OPERATION .............................................................................................. 41

CHAPTER 5. THEORY OF OPERATION ........................................................................ 51

APPENDIX A. OPTIONS ................................................................................................. A1

APPENDIX B. REMOTE CONTROL OPERATION ......................................................... B1

GLOSSARY ...................................................................................................................... g-1 INDEX ............................................................................................................................... i-1

Overview of Changes to Previous Edition

About this Manual

Conventions and References

Cautions and Warnings

Recommended Standard Designations

Reporting Comments or Suggestions Concerning this Manual

This page is intentionally blank.

CST-5000 C-Band Satellite Terminal

Figure 1-2. 1:1 Redundant LNA Plate

CST-5000 C-Band Satellite Terminal

Figure 1-3. RSU-503

70 MHz STSTEM MODEM

EIA-485/232 SERIAL REMOTE PORT 26 PIN CIRCULAR CONNECTOR

UP CONVERTER LO SYNTHESIZER M&C 10 MHz REF IF LO AND REF PLO

OPTIONAL DISPLAY/ KEYPAD RX/IF 70 MHz -18 MHz J3 TNC

DOWN CONVERTER LO SYNTHESIZER

Figure 1-4. CST-5000 Block Diagram

CST-5000 C-Band Satellite Terminal

1.1.2 Monitor and Control (M&C)

Output power Transmit/receive channel frequencies

CST-5000 C-Band Satellite Terminal

1.1.3 Low Noise Amplifier (LNA)

1.1.4 Outdoor Enclosure

CST-5000 C-Band Satellite Terminal

CST-5000 C-Band Satellite Terminal

CST-5000 C-Band Satellite Terminal

Table 1-1. CST-5000 System Specifications

CST-5000 C-Band Satellite Terminal

Table 1-2. RFT-500 Specifications

Third Order Intercept

Nominal Small Signal Gain

CST-5000 C-Band Satellite Terminal

Table 1-2. RFT-500 Specifications (Continued)

CST-5000 C-Band Satellite Terminal

Table 1-2. RFT-500 Specifications (Continued)

Fault Detect Functions

Table 1-3. LNA Specifications

CST-5000 C-Band Satellite Terminal

RF INPUT CPR 229 WAVEGUIDE

2.85 C (7.2) L .84 (2.1) 1.69 (4.3) 1.475 (3.7)

7.50 (19) RF OUTPUT, VCC INPUT N CONECTOR, FEMALE 8.99 (22.8)

Figure 1-5. Dimensions for Single Thread LNA

6.35 (16.1) 19.50 (49.5)

Figure 1-6. Dimensions for 1:1 Redundant LNA Plate

Chapter 2. SINGLE THREAD SYSTEM INSTALLATION

For redundant systems, refer to Chapter 3.

Note: Save the packing material for reshipment/storage.

Single Thread System Installation

CST-5000 C-Band Satellite Terminal

2.2 Inspecting the Equipment

2.2.1 Included Parts

N AG I P M T ES O E I N Y CNEUQ R E F . ONLA RES I . O LE DO M N

CST-5000 C-Band Satellite Terminal