Beruflich Dokumente
Kultur Dokumente
DBI
Commercial plants
3 MW
DBI
130 MW
42 lignite varieties 15 hard coal varieties (international) Pulverized hard coal and lignite Lignite Saliferous lignite
Schwarze Pumpe
Natural gas 15 municipal and industrial sewage sludges, MSW, waste oil, wood, straw Slurry, fly ash Industrial waste and residues Waste oil, tar oil Slurry Tar oil/solid sludges
Noell
5 MW
Babcock
Bioslurry, coal Hard coal Tar oil
Vesov
FUTURE ENERGY
Fig. 4
absolutely tarfree - No dioxin/furan formation despite high chlorine content in the gasification feed - No heed to be given to ash content and ash composition
Cooling jacket Gas outlet
Cooling screen
- High gasifier performance - High availability - Short start-up and shutdown time (about one hour) - Multipurpose feeding - Cooling screen life time >10 years
Water overflow
Granulated slag
Particle-Size Distribution 50% - 90 % < 63 m 100 % < 200 m > > > > > > 99 % < 250 m 100 % < 500 m 94 % < 250 m 100 % < 500 m 94 % < 250 m 100 % < 500 m 55 % < 100 m 99 % < 500 m 94 % < 250 m 100 % < 500 m
Moisture Content
< 2 wt.-%
< 2 wt.-% < 2 wt.-% < 8 wt.-% < 12 wt.-% < 10 wt.-%
Particle Size Distribution of Pulverized Coal at a Carbon Conversion Rate of >99 % Hard coal
0.1 1 Sieve 2 oversize in % 5 10 15 20 30 40 50 60 70
Lo
w -re ac
ti v e
Petcoke
Pyrolysis char
80 85 90
95 0.01
Hi gh
-re
ac
tiv e
0.02 0.03
0.3
0.5
1
Fig. 12
Waste air
Storage bin
TI
N2
Depressurization
Depressurization
P IC
P IC
Lock hopper
LIC
H LIC L
H L
Lock hopper
M
N2
N2
FIC
UC LIC
Material to gasifier
Feeding vessel
PI
N2
Fig. 10
Flame signal Fuel gas to pilot Cooling water Cooling water Oxygen/steam Cooling water Cooling water Pulverized coal
Cooling water
Oxygen/ HP steam
2x
3x
Ramming mass
Cooling screen
Water overflow
Granulated slag
Fig. 5
Fig. 7
5 MW 3 MW Office
Gasifier VV100 Reactor with cooling wall 2-3 MW max. 30 bar Gasifier Reactor with cooling screen 3-5 MW max. 30 bar
SulFerox desulfurization unit Waste water treatment COS hydrolysis HCN hydrolysis
Fig. 3
Gasification
Oxygen/Steam
Quenching/ Scrubbing
Inert gas
el
Syngas
Sulfur
Feed water
Slag
S3
Anthracite
27 21 28 24 23 22 25 13 12 15 02 29 26
SOFT BROWN COALS 01 GERMANY Schwarze Pumpe 02 GERMANY Braunsbedra 03 BULGARIA Elhovo 04 AUSTRALIA Mine Bowmans HARD BROWN COALS 11 SPAIN Teruel 12 RUSSIA Kansk-Atschinsk 13 CHINA Harbin 14 CZECH REPUBLIC Most 15 CZECH REPUBLIC Sokolov HARD COALS 21 GERMANY Ruhrgebiet 22 POLAND Sosnica 2/1 23 POLAND Sosnica 24 SPAIN Puertollano A (washed coal) 25 SPAIN Puertollano (unwashed coal) 26 AUSTRALIA Drayton 27 AUSTRALIA Newlands 28 SOUTH AFRICA Koornfontein 29 COLOMBIA Cerrajon 41 Petcoke ANTHRACITES 51 GERMANY Doberlug 52 GERMANY Ruhrgebiet 70
80
75
70 14 04 65 11 60 01
03 55 0 10 20 30 40 [wt.-%] 50 60
Fig. 13
Fuel Burner
Cooling screen
conditions allow optimization of reactor or burner design allow reliable scale-up test materials of construction and components gain information about products and wastes
Gas outlet
Water overflow
Granulated slag
Sokolovsk uheln, a.s. Vesov, Czech Republic planned 2005 entrained-flow, cooling wall 140 MWth 28 bar 1400 C 15 m3 full quench liquid feeding spray scrubber lock hopper depressurization and vapor condensation, sedimentation, chamber filter press Generator tar and other liquid by-products of 26 fixed bed gasifiers for 440 MW IGCC
3D computer simulation
Type of reactor Capacity thermal Pressure Temperature Reactor volume Type of quench system Equipment / subsystemes Feeding system Gas cleaning Slag discharge Soot water treatment
Feedstock
Products / by-products / effluent Raw gas to IGCC / slag, soot cake / waste water
Fig. 20
500 MW 150 MW
5250
3500
3650 2900
2000
6700