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Description: Innovation Team Approved Course Resources EP211 Exercises & Solutions Edition: v1.0 (11/03) Editors: Martin Williams, David Hoey Resources: Festo Companies, Product Management Training and Consulting
Festo Didactic GmbH & Co. KG, 73770 Denkendorf/Germany, 2003 Internet: www.festo.com/didactic E-mail: did@festo.com
The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved, in particular the right to carry out patent, utility model or ornamental design registration.
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Contents
EP211 Introduction to Electropneumatics Exercises & Solutions Exercise 1 ___________________________________________________________ 4 Exercise 2 ___________________________________________________________ 7 Exercise 3 __________________________________________________________ 10 Exercise 4 __________________________________________________________ 13 Exercise 5 __________________________________________________________ 16 Exercise 6 __________________________________________________________ 19 Exercise 7 __________________________________________________________ 22 Exercise 8 __________________________________________________________ 25 Exercise 9 __________________________________________________________ 28 Exercise 10__________________________________________________________ 31 Exercise 11__________________________________________________________ 34 Exercise 12__________________________________________________________ 37 Exercise 13__________________________________________________________ 40 Exercise 14__________________________________________________________ 43 Exercise 15__________________________________________________________ 46
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 1
Exercise 1
Problem Description
By using a turning device, parts are to be transported on a conveyor track facing the right direction. By pressing the push button switch, parts are turned by the piston rod of a cylinder and proceed, correctly positioned. When the push button is released the piston rod is returned to its start position. Use single solenoid directional control valves.
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
P111
Solution: Exercise 1
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 1
Exercise 2
Problem Description
Using a lid lifting device, snap-on lids are to be pressed onto plastic buckets. By pressing a push button switch, the domed press is advanced and the snap-on lid is pressed on. When the push button switch is released, the domed press is returned to its start position. Use single solenoid directional control valves.
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 2
Solution: Exercise 2
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 3
Exercise 3
Problem Description
Using a cutting device, sheets of paper are to be cut to size. By pressing two push button switches, the cutting blade is advanced and the sheet of paper is cut. After releasing one push button switch, the cutting blade is returned to its start position. Use single solenoid directional control valves
1A
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 2
Solution: Exercise 3
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 3
Exercise 4
Problem Description
Using a tipping device, liquid is to be poured from a vat. By pressing either one of two push button switches, the vat is tilted and the liquid is emptied. After releasing the push button switch, the vat is returned to the upright position. Use single solenoid directional control valves.
1A
10
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 4
Solution: Exercise 4
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
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Exercise 5
Exercise 5
Problem Description
Bulk material is to be emptied from a hopper. By pressing a push button switch, the hopper is opened and the bulk material is emptied out. By pressing another push button switch, the hopper is closed again. Use double solenoid directional control valves.
1A
12
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 4
Solution: Exercise 5
1Y1
1Y2
1Y1
1Y2
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
13
Exercise 5
Exercise 6
Problem Description
Parts are to be pushed away from a multi-track gravity feed magazine into a clamping device. By pressing a push button switch, the parts are pushed out of the multi-track gravity feed magazine by a slide. After the slide has reached the forward end position, it is returned to its start position. Use double solenoid directional control valves.
14
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 6
Solution: Exercise 6
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
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Exercise 7
Exercise 7
Problem Description
Using a rotary indexing table, plastic containers are to be separated in linear sequence. By pressing a detent push button switch, the oscillating piston rod of a cylinder drives the rotary table in sequence via a pawl. When the push button is pressed again, the drive is switched off. Use double solenoid directional control valves.
16
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 7
Solution: Exercise 7
+24V
S3
S1
S2
K1
K3
K2
K1 0V
K2
K3
Y1
Y2
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
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Exercise 8
Exercise 8
Problem Description
Using a sliding table, a plank of wood is to be pushed under a belt sanding machine. By pressing a push button switch, the sliding table with the plank of wood positioned on it is pushed under the belt sanding machine. By pressing another push button switch, the sliding table is returned to its start position. Use single solenoid directional control valves.
18
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 8
Solution: Exercise 8
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
19
Exercise 9
Exercise 9
Oscillating motion of the piston rod with monitoring of the end position by means of magnetic proximity switches
Problem Description
Using a diverting device, parts are to be removed from one conveyor track onto another in linear sequence. By pressing a push button switch, the oscillating piston rod of a cylinder pushes the turntable via a pawl in stepped sequence. The parts are diverted and transported onwards in the opposite direction. By pressing another push button switch, the drive unit is switched off. Use double solenoid directional control valves.
20
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 9
Solution: Exercise 9
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
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Exercise 10
Exercise 10
Problem Description
Parts are to be stamped with a stamping device. By pressing two push button switches, the die is pushed down and the part is stamped. When the stamping pressure has been achieved, the die is returned to its start position. Use double solenoid directional control valves.
22
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 10
Solution: Exercise 10
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
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Exercise 11
Exercise 11
Pressure dependent reversal with monitoring of the end position by means of magnetic proximity switches
Problem Description
Using a hot pressing die, packing material is to be sealed by application of heat and pressure. By pressing a push button switch, the heating rail is advanced and the packaging material is heated along the adhesive strip. After the adhesion pressure has been reached, the heating rail is returned to its start position. Use double solenoid directional control valves.
24
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 11
Solution: Exercise 11
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
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Exercise 12
Exercise 12
Problem Description
Using a transfer station blocks are to be transferred from a magazine to a processing station. The blocks are pushed out of the magazine by cylinder 1A and transferred to the processing station by cylinder 2A. The piston rod of cylinder 2A may only return when the piston rod of cylinder 1A has reached the retracted end position. The magazine is monitored by means of a limit switch. If there are no more blocks in the magazine, it is not possible to start the cycle. This is indicated by means of an audible signal. The control is to be operated in single cycle. Use a single solenoid directional control valve for cylinder 1A and a double solenoid directional control valve for cylinder 2A. A detent push button switch is used to replace the limit switch S3 on the input plate.
1A
2A
26
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 12
Solution: Exercise 12
1B2
2A
2S1
2S2
1Y
5 1 3
2Y1
5 1 3
2Y2
0Z2
0Z1
1 3
S2
14 1
K1
14
1B1
BU BK
K1
BK 24
K2
14
K3
14
1B2
BU 4 A1
2S1
2
2S2
2 A1 4 A1
H1
K1
A2
K2
A2
K3
A2
1Y
2Y1
2Y2
3 8
10
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
27
Exercise 13
Exercise 13
Problem Description
Boxes arrive on a roller conveyor and are lifted by Cylinder 1A. Cylinder 2A ejects the boxes onto the second roller conveyor. Cylinder 1A retracts. Cylinder 2A retracts when Cylinder 1A has reached its initial starting position. Use single solenoid directional control valves.
28
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 13
Solution: Exercise 13
A0
A1
B0
B1
4(A)
Y1
2(B)
Y2
4(A)
2(B)
5(R)
3(S) 1(P)
5(R)
3(S) 1(P)
13
S1
14
K1 A1
34 14
K2 B1 K3
34
K2
+24V
14
A0 K4
14
B0
K1
14
11
31
31
11
11
11
12
K5 K1
24
K2
24
K3
24
K4
24
K3
32
K4
32 31
11
21
21
21
21
31
A1
K1 0V K2
A1
K3
A1
K4
A1
K5
A1
Y1 Y2
A2
A2
A2
A2
A2
A+
B+
B-
A-
Cycle End
0V
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
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Exercise 14
Exercise 14
Problem Description
Two cylinders are used to transfer parts from a magazine onto a chute. When a push button is pressed, cylinder A extends, pushing the part from the magazine and positions it in preparation for transfer by cylinder B onto the outfeed chute. Once the part is transferred, the second cylinder retracts followed by the first.
30
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 14
Solution: Exercise 14
A0
A1
B0
B1
4(A)
Y1
2(B)
Y2
4(A)
2(
5(R)
3(S) 1(P)
5(R)
3( 1(
13
S1
14
K1 A1
34 14
K2 B1 K3
34
K2
+24V
14
B0 K4
14
A0
K1
14
11
31
31
11
11
11
12
K5 K1
24
K2
24
K3
24
K4
24
K4
32
K3
32 31
11
21
21
21
21
31
A1
K1 0V K2
A1
K3
A1
K4
A1
K5
A1
Y1 Y2
A2
A2
A2
A2
A2
A+
B+
B-
A-
Cycle End
0V
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
31
Exercise 15
Exercise 15
Bending device
Problem Description
The bending tool is used to bend metal strips. The strip is inserted manually. After pressing the Start push button, Cylinder A clamps the workpiece, Cylinder B bends the part and returns to its initial position. Cylinder C completes the bending operation. After Cylinder C has returned to its initial position, Cylinder A releases the part. Use three single solenoid spring return directional control valves.
32
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
Exercise 15
Solution: Exercise 15
A0
A1
B0
B1
C0
C1
4(A)
Y1
2(B)
Y2
4(A)
2(B)
Y3
4(A)
2(B)
5(R)
3(S) 1(P)
5(R)
3(S) 1(P)
5(R)
3(S) 1(P)
13
S1 K1
14
A1
34 14
K2 B1 K3
34
K2 K4
34 31
14
B0 K4
14
C1 K5
14
C0 K6
14
A0
K1
14
11
31
31
11
11
11
11
11
12
K7 K1
24
K2
24
K3
24
K4
24
K5
24
K6
24
K6
32
K3
32
K5
32 31
11
21
21
21
21
21
21
31
31
A1
K1 0V K2
A1
K3
A1
K4
A1
K5
A1
K6
A1
K7
A1
Y1 Y2 Y3
A2
A2
A2
A2
A2
A2
A2
A+
B+
B-
C+
C-
A-
Cycle End
0V
Festo Didactic GmbH & Co. KG Innovation Team Approved Course Resources EP211 Ex. & Sol.
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