LN-SM-04

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Ducted Split Air Conditioner

SERVICE MANUAL
MODELS: LN-0380CC/AC LN-0480CC/AC LN-0580CC/AC

Contents
Model Number Nomenclature...............................................................................................3 General Data ..........................................................................................................................4 Dimensions ............................................................................................................................5 Wiring Diagram ......................................................................................................................6 Troubleshooting Guide .........................................................................................................7 Features of Controller .........................................................................................................13 Exploded View and Replacement Parts List .....................................................................14

Model Number Nomenclature

LN-0580CC

C: Convertible H: Horizontal Flow D: Down Flow C: Cooling Only H: Heat Pump Development Sequence 1 : 115/60/1 5 : 200-220/50/1 8 : 380-415/50/3 B : 220/60/3 2 : 220/60/1 6 : 220-240/50/1 9 : 380-415/60/3 C : 440-460/50/3 3 : 208-230/60/1 7 : 100/50(60)/1 A : 220/50/3 D : 440-460/60/3

03 : 3 ton 04 : 4 ton 05 : 5 ton 06 : 6.25 ton

Nominal cooling capacity 08 : 7.5 ton 15 : 15 ton 09 : 8.5 ton 18 : 17.5 ton 10 : 10 ton 20 : 20 ton 13 : 12.5 ton 25 : 25 ton

LG Ducted Split Air Conditioner

General Data
Table-1
Models Capacity Cooling (Btu/h) (W) (kcal/h) (Watt) (PH,V,Hz) (Amps) (Amps) (Watt) (Btu/hr.W) (CFM) ( /hr) dB(A) (dB(A),1m) LN-0380CC/AC 35500 10402 8946 Option(5/10kW) 3/380-415/50 7.5 12.8 4100 8.7 1,030/2,470 3 60 -(field supply thermostat) O O O O O 2 7 2/18FPI 818.6 0.62 9.52 2/18FPI 385 0.33 Propeller 1/460 Direct 880 470*1014*480 870*800*320 59(130) 65(143) 9.52 15.88 35/68 LN-0480CC/AC 47000 13771 11844 Option(5/10kW) 3/380-415/50 9 13.6 5150 9.1 1,410/3,000 3.7 65 -(field supply thermostat) O O O O O 2 7 2/18FPI 1240.4 1.04 9.52 2/18FPI 400 0.43 Propeller 1/556 Direct 900 600*1135*500 722*855*691 63(139) 105(214) 12.7 19.05 24/51 LN-0580CC/AC 57000 16701 14364 Option(5/10kW) 3/380-415/50 11 14.5 5800 9.8 1,770/3,000 4.7 65 -(field supply thermostat) O O O O O 2 7 2/18FPI 1357.4 1.14 9.52 3/16FPI 400 0.43 Propeller 1/556 Direct 900 600*1135*500 722*855*691 63(139) 105(214) 12.7 19.05 24/51

Electric Heater Electrical Data Voltage Running Current M.C.A Power Input Performance EER Air Circulation Moisture Removal Noise Features Cooling Cooling Cooling (Indoor/Outdoor) Cooling Outdoor

Outdoor Coil

Indoor Coil

Outdoor Fan

Dimensions Net Weight Service Valve Stuffing

Wired Remote Controller Time Delay Safety Function Vertical Air-flow Direction control Horizontal Air-flow Directioon control Cooling Operation Mode Heating Operation Mode Air Circulation Mode Soft Dry Operation Fan Speeds Auto-Operation Sleep Mode Timer Setting (24-Hour on/off) Forced Operation Self-Diagnosis Function Tube Size Row/FPI Length Face Area Tube Size Row/FPI Length Face Area Type No. used/Diameter Drive Type RPM Indoor unit (W x H x D) Outdoor unit (W x H x D) Indoor unit Outdoor unit Liquid Gas Without S/Parts

(steps)

(mm) (mm) (m2) (mm) (mm) (m2)

(mm) (mm) kg(Ibs) kg(Ibs) (mm) (mm) (20FT/40FT)

1) Test Condition of ARI Rated Cooling Capacity : Ambient:95F , Air entering temprature : 80F DB and 67F WB 2) ARI standard 210/240 or 360 for EER 270 for Sound 3) Filters are standard supply.

Dimensions
LN-0380CC/AC, LN-0480CC/AC, LN-0580CC/AC 1. Indoor unit
Unit Dimensions
MODEL
A B C D E F G H I J K L M N P Q R

D H E G F

Unit: inch(mm)
LN-0480CC/AC, LN-0580CC/AC
23.6 19.7 44.7 5.4 13.0 7.1 12.6 0.6 6.7 9.4 2.5 2.8 2.3 2.1 1.5 11.2 23.0 (600) (500) (1135) (136) (329) (181) (319) (15) (170) (240) (64) (71) (58) (54) (38) (285) (584) 18.5 18.9 39.9 3.3 11.9 5.6 12.0 0.6 4.3 6.3 1.7 2.0 2.0 1.8 1.3 8.7 19.1 (470) (480) (1014) (84) (303) (142) (304) (15) (110) (160) (43) (50) (52) (45) (32) (221) (485)

LN-0380CC/AC

Condensate Drain-Horizontal 3/4" NPT-Female

Suction line

P Q L R
Liquid line Liqid

B J

K M

N A
Condensate Drain-Upflow 3/4" NPT-Female

Filter Provision

2. Outdoor unit
LN-0380CC/AC

Unit: inch(mm)

LN-0480CC/AC LN-0580CC/AC

31.5"(800) 33.7"(855)

21.5"(546) 34.3"(870)

12.6"(320) 28.4"(722) 27.2"(691)

Wiring Diagram
LN-0580CC/AC, LN-0480CC/AC
FACTORY WIRING BK : BLACK FIELD WIRING BL : BLUE OR : ORANGE YL : YELLOW WH : WHITE NOTES GN/YL : GREEN /YELLOW OPTIONAL WIRING BR : BROWN RD : RED

DIAGRAM WIRING
BK

L
AC 24V Fan

N 1 2 3

OUTDOOR UNIT
GN/YL

INDOOR UNIT
TRANS
BL BL WH RD RD RD YL

Comp

TIME DELAY P.C.B

Heater

GN/YL WH BK BK OR OR BL BL

PILLAR TERMINAL

ELECTRO-MECHANICAL THERMOSTAT

1 2 3 4

AC 24V Fan Comp Heater

R G Y W

TERMINAL BLOCK

PILLAR TERMINAL

FUSE (250V, 10A)

5
BK BK

COMP
MAGNETIC CONTACT (For Comp)

BL

MECHANICAL THERMOSTAT

T3 T2
RD WH

T1
POWER RELAY (For I/Motor)
BK
4 6

1 2
A B
RD OR BL

TERMINAL BLOCK

3 4WIRE 380/415V, 50Hz POWER SUPPLY USING ELECTRIC R S T N HEATER

TERMINAL BLOCK
RD

BK

THERMOSTAT FOR EVA

CAPACITOR
OR YL OR BK

TERMINAL BLOCK

OUTDOOR UNIT

TERMINAL BLOCK

BK WH RD

OR

BK(HI) BL(LOW)

3 4

TERMINAL BLOCK

INDOOR UNIT

OR

BK

MOTOR (IN)
YL BR

S T

3 4WIRE 380/415V, 50Hz POWER SUPPLY

MOTOR (OUT)

CAPACITOR

EH

ELECTRIC HEATER

P/NO : 3854A20098A

LN-0380CC/AC
FACTORY WIRING BK : BLACK FIELD WIRING BL : BLUE OR : ORANGE YL : YELLOW WH : WHITE NOTES GN/YL : GREEN /YELLOW OPTIONAL WIRING BR : BROWN RD : RED

DIAGRAM WIRING
BK

AC 24V Fan

OUTDOOR UNIT
TERMINAL BLOCK
GN/YL

INDOOR UNIT
TRANS
BL BL WH RD RD RD YL BK

Comp

TIME DELAY P.C.B

Heater

GN/YL

WH BK OR BL

1(L) 2(N) 3

1(L) 2(N) 3

BK OR BL

PILLAR TERMINAL

ELECTRO-MECHANICAL THERMOSTAT

1 2 3 4

AC 24V Fan Comp Heater

3 4WIRE 380/415V 50Hz POWER SUPPLY

PILLAR TERMINAL

RD WH BK

FUSE (250V, 10A)

BL BK BK

MECHANICAL THERMOSTAT

1 2
POWER RELAY (For I/Motor)
BK
4 6

TERMINAL BLOCK

A B
RD

3 4WIRE 380/415V, 50Hz POWER SUPPLY USING ELECTRIC R S T N HEATER

TERMINAL BLOCK MAGNETIC CONTACT (For E/Heater)

MAGNETIC CONTACT (For Comp)

COMP
T3 T2
RD WH BK

T1

THERMOSTAT FOR EVA

OR

BL

TERMINAL BLOCK

RD

OUTDOOR UNIT

OR

BL(LOW) BK(HI)

3 4

TERMINAL BLOCK

INDOOR UNIT

BK

BK OR YL BR

MOTOR (IN)
YL BR

CAPACITOR

OR YL BR

MOTOR (OUT)

CAPACITOR

EH

ELECTRIC HEATER

P/NO : 3854A20101A

MAGNETIC CONTACT (For E/Heater)

L N 1 2 3

R G Y W

Troubleshooting Guide
In general, possible trouble is classified in two causes. The one is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application. Unit runs but ineffective cooling

Ineffective Cooling or Heating

Check of cold (warm) air circulation for smooth flow.

Check of outdoor coil (heat exchanger) & the fan operation.

Check heat load increase in cooling operation.

Dirty indoor coil (heat exchanger.)

Unexpected residue Check gas leakage.

Added electrical utencil Malfunction of fan. Repair gas leak.

Clogging of air filter.

Replacement of unit if the unit is beyond repair.

Check of inside gas pressure.

Obstruction at air outlet.

Adjust refrigerant charge.

Countermeasure against above trouble. Malfunction of compressor. Check clogging in refrigeration circuit. Satisfactory operation with temperature difference of inlet & outlet air ; COOLING : 7~10C HEATING : 15~17C Replacement of compressor

Repair clogging in refrigeration circuit.

Troubleshooting Guide
Fails to Start

Check power source.

Check of circuit breaker and fuse.

Check control switch setting.

Check control switch.

Compressor only fails to start.

Fan only fails to start. Electric heater is not energized Improper wiring.

Drop of power voltage.

Loose terminal connection. Defect of fan motor capacitor.

Defect of compressor capacitor.

Improper wiring

Irregular motor resistance Capacitor check.

() ()

Irregular motor insulation

Replacement of capacitor. Replacement of fan motor.

Improper electric heater Irregular motor resistance ( ) Regular but fails to start. Replacement of electric heater. Replacement of compressor. Replacement of compressor

Irregular motor insulation ( )

Troubleshooting Guide
PACKAGE AIR CONDITIONER VOLTAGE LIMITS
NAME PLATE RATING 380/415 V MINIMUM 323 V MAXIMUM 477 V

1. No cooling and heating operation performed

1) Both the blower and the compressor do not work
WHAT TROUBLED Other parts except the unit COMPLAINTS Electric supply interrupted Defective power wiring Cut off power fuse HOW TO CHECK Measure power sypply with a tester in case that the same power source is supplied to other equipment except the unit, what and where troubled can be discovered by checking the operation of other equipment. Measure it with a tester. REMEDY Repair a switch box and relative instrument. Replacement of fuse Request a power supplier to repair.

Too low voltage

Check the power source. Use a thick cable if necessary. Replace it if necessary.

Magnetic switch for compressor & fan motor

Control point is on condition of "OFF" due to trouble. Troubled or defective contactor

Make short-circuit, then measure it with tester.

Operating switch

Check it with the eyes or tester.

Repair or replace it.

2) Only Indoor blowers do not work

WHAT TROUBLED Motor COMPLAINTS Over heated Wiring short Defected Cut- OFF of wiring Short circuited on operation HOW TO CHECK Check it with tester REMEDY Repair or replace it.

Capacitor

Check it with a tester.

Replace it.

Electric wiring

Check it with a tester.

Rewiring or Repair.

Troubleshooting Guide
3) Only outdoor fan does not work
WHAT TROUBLED Motor Electric Wiring COMPLAINTS Over-heated Wire short Cut off of wiring Short circuited on operation HOW TO CHECK Check how it is insulated. Check it with a tester. REMEDY Repair or replace it. Rewiring or repair.

4) Only compressor does not work

WHAT TROUBLED Magnetic switch for compressor motor Compressor motor COMPLAINTS Defective contact, magnetic coil troubled. Troubled over-heated (layer short) Troubled or defective contact or operating Defective connection or disconnection of the circuit for compressor. HOW TO CHECK Check it with the eyes on with a tester. Check how it is insulated. REMEDY Repair or replace it.

Replace or repair the compressor. Replace it if necessary. Rewiring or push reset button.

High pressure switch (Option part) Electric circuit

Check it with a tester.

Check it with a tester.

10

Troubleshooting Guide
2. The Units discontinue after the operation started
WHAT TROUBLED Outdoor coil COMPLAINTS Coil is dirty *1 HOW TO CHECK Checking REMEDY Wash it by means of something like chemical washing. Extract air by vacuum pump, then replenish (charge) the refrigerant.

In-condensable gas blended.

Air intruded into the refrigerant pipe line *1

In the event that difference between the saturating temperature corresponding to high pressure and the temperature of air discharged from the outdoor coil is more than 15C, incondensable gas may be blended. Check it with a pressure gauge.

High pressure switch (Option part)

Improper adjustment

Read just it to normal operating pressure. (Note) Don't alternate the specified adjusting pressure. If the adjusted pressure exceed the specified range, it will cause a great accident. Replenish the refrigerant. Repair the spot where it is leaked. If reversed, connect interchanged wires to each terminal. Power wirings.

Refrigerant

A shortage of refrigerant amount. * 2

Check pressure

Outdoor Fan

Reverse rotation of fan Obstacle Air short circuit *1

Confirm the wind blowing out upward. Check it with eyes.

Note: Use an appropriate measuring instrument for readjustment. *1: High-pressure switch moves. *2: Low- pressure switch moves.

11

Troubleshooting Guide
3. The unit is working, but not cooling and heating sufficiently (Both blower and compressor are working)
WHAT TROUBLED Load COMPLAINTS Much Cooling or Heating load HOW TO CHECK Heat load increased. Window or door has many cracks or gaps. Checking REMEDY Do necessary disposal respectively.

Air flow

Obstacle disturbs Intake of uniform airflow. Reverse rotation of blower. Shortage in the charged refrigerant. Improper or foreign bodies

Correct it.

Short air volume

Checking

Correct it.

Refrigerant

Coil inlet pipe is frosted

Recharge it. (Repair the leakage spot). Correct or clear the foreign bodies. Cleaning

Air passage

Checking Checking

Air filter

Clogged with dust

4. All the functions are performed as specified, but very noisy and vibrant
WHAT TROUBLED Compressor COMPLAINTS Liquid refrigerant flooding back from the evaporator. HOW TO CHECK REMEDY Check for refrigerant over-charge. Check to see if the intake air temperature is extremely cold. Check for insufficient air flow quantity. Checking Replace the compressor Repair or replace it. Clear the foreign bodies.

Faulty Discharge valve and suction valve. Blower Fan broken. Foreign matters intruded. Screws Electric troubles (Magnetic contactor) Looseness or fail-off of screws Defective contact. Defective contact point. Rusting and foreign matters in the iron core contact face. Defective contact of the operating switch. Improper installation

Checking

Checking

Correct Repair and clean or replace it.

Checking

Others

Checking

Correct it.

12

Features of Controller
1. Timer PCB Circuit Diagram

12V

R03M 220K

R01M 47K

8 + 4 1

R06M 1K

3 2
C01M 3.3uF

Q01M KRC107K

DO1M 1N4148

12V

AC220V 60Hz

RY01M JQ1a-12V

R02M 47K

IC01M KA393 L1

12V 0

D02D~D05D 1SR139-600

ZNR INR14D471 D02D L2 Magnetic Relay

IC01D 1 7812
C01D 470uF 25V

D04D

C04D 104

D05D C02D 104

D03D RY01M JQ1a-12V

L3

TRANS

2. Timer PCB ASSY

CN1 CN2

D1 D7 C2 R3 R2 C3 R7 IC1 R4 C1 D2 D3 D4 Q1 R1 D5 C4

C5

IC2

IC3

R9

C7 R5 R8

R6

Q2 D6

RY1

PCB: 2Q01062A

C8 C6

13

CN3

R10

Exploded View and Replacement Parts List

1. Indoor Unit
Exploded View (LN-0580CC/AC, LN-0480CC/AC, LN-0380CC/AC)
268716 249951 W6920 261704

W0CZZ-1

266140 552111

354210-2 354210-1

330860-1

330860-2

359012

346810

14

Exploded View and Replacement Parts List

Replacement Parts List LN-0580CC/AC
LOCATION No. 249951 261704 266140 268716 330860-1 330860-2 346810 354210-1 354210-2 359012 552111 W6920 W0CZZ-1 DESCRIPTION CONTROL BOX ASSEMBLY,INDOOR TRANSFORMER,POWER CONTROLLER ASSEMBLY(CIRC) TIMER DRAIN PAN DRAIN PAN MOTOR ASSEMBLY,INDOOR EVAPORATOR ASSEMBLY,FIRST EVAPORATOR ASSEMBLY,FIRST FAN ASSEMBLY,BLOWER TUBE ASSY,CAPILLARY RELAY CAPACITOR,DRAWING PART No. LN-0580CC 4995A10044B 6171AQ2138G 6614A30001J 3Q01017B 3086A10006A 3086A10007A 4681A20022K 5421A10002J 5421A10002K 2A00578M 5211A20297D 6920AP3194B 2A00986C PART No. LN-0480CC 4995A10044C 6171AQ2138G 6614A30001J 3Q01017B 3086A10006A 3086A10007A 4681A20022F 5421A10002M 5421A10002N 2A00578M 5211A20233Z 6920AP3194B 0CZZA20001C LN-0480AC 4995A10044C 6171AQ2138G 6614A30001J 3Q01017B 3086A10006A 3086A10007A 4681A20022F 5421A10002M 5421A10002N 2A00578M 5211A20233Z 6920AP3194B 0CZZA20001C LN-0580AC 4995A10044B 6171AQ2138G 6614A30001J 3Q01017B 3086A10006A 3086A10007A 4681A20022K 5421A10002J 5421A10002K 2A00578M 5211A20297D 6920AP3194B 2A00986C

LN-0480CC/AC
LOCATION No. 249951 261704 266140 268716 330860-1 330860-2 346810 354210-1 354210-2 359012 552111 W6920 W0CZZ-1 DESCRIPTION CONTROL BOX ASSEMBLY,INDOOR TRANSFORMER,POWER CONTROLLER ASSEMBLY(CIRC) TIMER DRAIN PAN DRAIN PAN MOTOR ASSEMBLY,INDOOR EVAPORATOR ASSEMBLY,FIRST EVAPORATOR ASSEMBLY,FIRST FAN ASSEMBLY,BLOWER TUBE ASSY,CAPILLARY RELAY CAPACITOR,DRAWING

LN-0380CC/AC
LOCATION No. 249951 261704 266140 268716 330860-1 330860-2 346810 354210-1 354210-2 359012 552111 W6920 W0CZZ-1 DESCRIPTION CONTROL BOX ASSEMBLY,INDOOR TRANSFORMER,POWER CONTROLLER ASSEMBLY(CIRC) TIMER DRAIN PAN DRAIN PAN MOTOR ASSEMBLY,INDOOR EVAPORATOR ASSEMBLY,FIRST EVAPORATOR ASSEMBLY,FIRST FAN ASSEMBLY,BLOWER TUBE ASSY,CAPILLARY RELAY CAPACITOR,DRAWING PART No. LN-0380CC 4995A20165A 6171AQ2138G 6614A30001J 3Q01017B 3086A10011A 3086A10012A 4681A20022F 5421A20070A 5421A20070B 2A00578U 5211A20297C 6920AP3194B 2A00986D LN-0380AC 4995A20165A 6171AQ2138G 6614A30001J 3Q01017B 3086A10011A 3086A10012A 4681A20022F 5421A20070A 5421A20070B 2A00578U 5211A20297C 6920AP3194B 2A00986D

15

Exploded View and Replacement Parts List

2. Outdoor Unit
Exploded View (LN-0580CC/AC, LN-0480CC/AC)
554031-2

554160

554031-1

W0CZZ-2

546810

559010

16

552203-1

552203-2

566001

649950

Exploded View and Replacement Parts List

Exploded View (LN-0380CC/AC)
649950

552203-1 554160 435301

554031

546810

559010

566001

W0CZZ-2

17

552203-2

Exploded View and Replacement Parts List

Replacement Parts List LN-0580CC/AC
LOCATION No. 649950 546810 552203-1 552203-2 554031-1 554031-2 554160 559010 W0CZZ-2 566001 DESCRIPTION CONTROL BOX ASSEMBLY,OUTDOOR MOTOR ASSEMBLY,OUTDOOR VALVE,SERVICE VALVE,SERVICE CONDENSER ASSEMBLY,BENT CONDENSER ASSEMBLY,BENT COMPRESSOR FAN ASSEMBLY,PROPELLER CAPACITOR,DRAWING SWITCH,MAGNET PART No. LN-0580CC 4995A20157A 4681A20039A 2A00499E 2H01890A 5403A10001B 5403A10001D 5417A20008G 5901A10010A 2A00986D 6600B000040 LN-0580AC 4995A20157A 4681A20039A 2A00499E 2H01890A 5403A20057F 5403A20057H 5417A20008G 5901A10010A 2A00986D 6600B000040

LN-0480CC/AC
LOCATION No. 649950 546810 552203-1 552203-2 554031-1 554031-2 554160 559010 W0CZZ-2 566001 DESCRIPTION CONTROL BOX ASSEMBLY,OUTDOOR MOTOR ASSEMBLY,OUTDOOR VALVE,SERVICE VALVE,SERVICE CONDENSER ASSEMBLY,BENT CONDENSER ASSEMBLY,BENT COMPRESSOR ASSEMBLY FAN ASSEMBLY,PROPELLER CAPACITOR,DRAWING SWITCH,MAGNET PART No. LN-0480CC 4995A20157A 4681A20039A 2A00499E 2H01890A 5403A10001F 5403A10001H 5417A30002A 5901A10010A 2A00986D 6600B000040 LN-0480AC 4995A20157A 4681A20039A 2A00499E 2H01890A 5403A20057K 5403A20057M 5417A30002A 5901A10010A 2A00986D 6600B000040

LN-0320CC/AC
LOCATION No. 649950 546810 552203-1 552203-2 554031 554160 559010 566001 W0CZZ-2 435301 DESCRIPTION CONTROL BOX ASSEMBLY,OUTDOOR MOTOR ASSEMBLY,OUTDOOR VALVE,SERVICE VALVE,SERVICE CONDENSER ASSEMBLY,BENT COMPRESSOR ASSEMBLY FAN ASSEMBLY,PROPELLER SWITCH,MAGNET CAPACITOR,DRAWING GRILLE,DISCHARGE PART No. LN-0380CC 4995AP2136W 4681A20008Z 2A00392F 2A00393A 5403A20022V 5417A90001E 1A00195B 6600B000040 2A00986D 3530A20007J LN-0380AC 4995AP2136W 4681A20008Z 2A00392F 2A00393A 5403A20066D 5417A90001E 1A00195B 6600B000040 2A00986D 3530A20007J

18

P/No.: 3828A20134B

January, 2005 Printed in Korea