Sai Guru 10KL

Manufacturer of High Vacuum Transformer oil filter Plant, Vacuum Impregnation Plant, Epoxy Casting Plant, Capacitor Impregnation
Plant, Winding Machines Ref No. : SGE/01/78 Date: 26/12/11
MARY CONSTRUCTIONS
December 26, 2011
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Works: - Sec:-10, plot no:-98, PCNTDA, Bhosari, Pune- 411026 Office: - Sec 27/A Plot 345 Pradhikaran, Nigdi, Pune-411044. Ph:-+91-9850572494,9970288900, 020-27653211 E-Mail saiguruengineers@rediffmail.com, madgonde@rediffmail.com
Website:- www.saiguruengineers.com
Manufacturer of High Vacuum Transformer oil filter Plant, Vacuum Impregnation Plant, Epoxy Casting Plant, Capacitor Impregnation Plant, Winding Machines Ref No. : SGE/01/78 Date: 26/12/11
December 26, 2011 Mary Constructions, Kind Atten: Mr. Dear Sir, As per your mail dated November 23, 2011, we are submitting our offer for High Vacuum Transformer oil filter machine 10,000LPH. The recommended system as outlined in the proposal is based on our understanding of your need obtained as per our discussion dated November 23, 2011. Every effort has been made to furnish you with a comprehensive proposal. Thank you for the opportunity to participate in this project. We are confident that this solution will not only meet your initial requirement but will also provide an excellent foundation to build upon and provide a significant advantage for years to come. Sai Guru Engineers look forward to working closely with Mary Constructions on successful implementation of this project. Please feel free to contact us for any additional information required. We will be pleased to respond immediately to your request. Sincerely, For Sai Guru Engineers,
Mr. Swapnil Madgonde (Manager-Sales & Application)
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SCHEMATIC DIAGRAM OF 10,000LPH TRANSFORMER OIL FILTER PLANT (TWO STAGE):-
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1. TECHNICAL SPECIFICATION 10,000LPH (Two Stage). 1. Type of Design 2. Capacity of Plant 3. Maximum Power 4. Plant Operation 6. Mounting The whole plant with sturdy Channel Base will be fitted on TATA 909 Whether proof enclosure will be provided in 16 SGW Sheet. The plant will be provided with all side doors. At top portion a ventilator will be provided as the air temperature inside the plant will be above ambient temperature. A enclosure will be constructed such that even in heavy rain fall the enclosure will restrict the water to be entered into the plant. 7. Inlet Pump a) Capacity b) Model & Make c) Type d) Motor Power e) Motor Make f) Pressure g) Flow Control Valve h) Type of drive 8. Outlet Pump a) Make & Model b) Rating 4
: : : :
High Vacuum two stage plant 10,000LPH 180 KW. 440 V., 3 Phase, 50 Hz.
: : : : : : : : :
10,000LPH AL4195 (Imported) Positive displacement gear pump 3 H.P, 3 Ph. ISI Standard 5 Bar 20 NB each will provided across the pump. Coupled.
: :
Flow Engineering CM 18 5 HP, 3 ph.
c) Seal d) Capacity of Pump e) Suction Head f)Delivery Head f) Non Return Valve
: : : : :
Glandless. More than 10,000LPH 0.6 Mtr. 15 mtr Will be provided for to prevent flooding
9. Vacuum Pumping System: 9a)
IMPORTED (Vane type / Piston type) Rotovac (Korean) RSVP 300 300 M3/hr 5 HP. ISI make. Will be mounted.
Vacuum Pump for First Stage : i) Make ii) Model ii) Pumping speed iii) Motor Rating iv) Motor Make v) NRV : : : : : :
9b)
Vacuum Pump for Second Stage (Roots Pump) i) Make ii) Model & stage iiI) Pumping speed iv) Motor Rating v) Motor Make : : : : : TuThill (Imported) MKB 890 890 M3/hr. 5 HP. ISI make.
10) Heaters a) Type b) Heating type c) No. of heaters d) Each Heater power e) Total heater power f) No. of group 5
: : : : : :
Refractory Type. Indirect 30 5 kw 150 KW Three (03)
g) Watt Density
2 Watts/ Cm2.
11) Digital Temperature indicating controller a) Make b) Type c) Range d) Mounting 12) Dial type thermometer a) Make b) Range c) Type : : : National / RSB. 0-1500 C 100 mm dial, bimetallic stem type : : : : Selectron / equivalent Digital 0-250o C On control panel
13) Degassing Chamber The Degassing chamber is designed for Two stage for efficient degassing and dehumidification by siphon seal action and removing dissolved impurities. Rasching rings / degassers will be used in stages in the chamber for to expose the oil to the maximum surface area. The chamber will be designed for 3 Kg/Cm. and better than 0.2torr vacuum. Vision & indication glass windows will be provided on this tank accessibly. A float switch for high oil level control will be provided and it will be interlocked with inlet pump. Float Switch for low level control will be provided and it will be interlocked with outlet pump.
Number of Stage Vacuum achieved
: :
Two Stages Better than 0.2 torr
14) Coarse and magnetic filter
It will be provided at inlet side for to remove Ferrous & non ferrous particles.
15) 6
Micron Filter
Model Rating 16) Bag filter Type of filter Rating Make Filter Chamber Filter Bag quality
: : : : : : : :
Cuno / Micro clean. 1 Micron
Bag filter 17 Micron Cuno Parker ( U.S.A) M.S Strainer Re usable after cleaning / drying.
17) Vacuum gauge / pressure gauge: Make Dial Pressure gauge Vacuum gauge 19) Oil Hoses for inlet and outlet Nitrile hoses 20) Ionic reaction column Catalyst to be used Capacity Type 21) Flow meter (Digital) Make Type Size : : : VATS Flow meter Turbine flow meter 40 NB : : : Activated alumina. Capacity suitable for 10,000L.P.H. Absorbent type : 20 Mtr (2 Nos) : : : : Feibig / Wika 100 mm. -1 to - 4.2 Kg./ Cm. Square 0-760 mm. Of Hg.
It will show the running flow rate with totalizer.
22) Mechanical non return valve will be provided for inlet and outlet to avoid flooding of oil into the system. 7
23) Control Panel. A suitable control panel housed with isolator switch, DOL starters, contractors, pilot lamp, push buttons, back up protection fuses, over load relays, alarms indication lamps will be provided on control panel and all wiring will be neatly routed. All fuses will be of English Electric make and all contactors and relays will be L&T make or Siemens Make, Main switch will be STd. make.
Main Switch
filtrations:
300 Amps of GEC / L & T Siemens.
Mimic diagram will be provided with indicating various events during
Audio / Visual annunciation will be provided to indicate any manufacturing various events of processing during working of plant for following condition:-
1. 2. 3. 4. 5. 6.
High temperature of oil. Inlet Pump motor trip. Outlet pump motor trip. Rotary Vacuum pump motor trip. Roots Pump motor trip. High oil level in degassing chamber.
Three nos of Ammeters of AE make will be provided, 3phase, Voltmeter with selector switch will be provided. 15 amp plug pin socket will be provided for to connect BDV tester which will be mounted inside the plant. Flow meter Digital display will be fitted on control board.
SAFETY INTERLOCKS: 8
1. Inlet pump is interlocked with high oil level float switch. 2. Inlet Pump is interlocked with Heater Groups. 3. Heater groups are interlocked with line thermostat. 4. Outlet pump interlocked with low level float switch. 5. Roots Pump interlocked with vacuum level by vacuum switch.
Overall Size of Plant: The whole equipment is mounted on stationary base frame with suitable lifting arrangement. The height of the whole unit will be less than or equal to 3200mm Dimension of the plant will be : Width : 2200mm Length : 4200mm Height : 3000mm
Note: 1. All valves used in the systems will be of VAAS / L & T 2. The plant be tested for its Vacuum Leak rate to the extent of 0.5 torr.lit / sec 3. Two sets of Instruction Manuals with electrical Circuit diagram will be provided along with the plant. 4. The plant will be fitted on your vehicle with 6 8 nos of U Type bolts for detachable purpose. 5. Whether proof enclosure will be provided in 16 SGW Sheet with suitable doors and top roof 6. Digital Vacuum gauge will be provided. 7. A scientific McLeod gauge will be supplied along with plant. 8. For Transformer Evacuation Purpose, a valve and nozzle arrangement will be provided.
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RESULTS OF OIL:Name of Test Break Down Voltage Moisture Content Neutralization Value Gas Content Particle Size
As per IS Standards. 40 KV 40 ppm 0.3mg KOH/g %Vol / Vol -
Before filtration 25 KV 100 ppm 0.5mg KOH/g 10% 100 Micron
After filtration More than 70 KV 5 ppm 0.05mg KOH/g <0.1% 1 Micron
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4. Price & Payment Terms: Sr.No Description 1. 10,000 LPH High Vacuum Two Stage Transformer oil Filter Machine along with all accessories as per technical specifications specified.
0 100 BDV Tester oil testing kit fitted into the plant. Optional
Amount 17,80,000/-
2.
49,000/-
The Machine will be mounted on your supplied Vehicle.
Payment Terms & Validity 40% advance along with the order or in stages 55% + Taxes & Duties etc after satisfactory testing of plant at our site. 5% balance after commissioning of plant at your site. This offer is valid for 45 days from the date of its submission. Transportation / Delivery Charges: Will be Extra at actuals CST: 2% Extra against C- Form. Octroi / Entry Tax: As Applicable Transit Insurance: Arranged by Sai Guru Engineers Delivery: 8 Weeks from receipt of P.O. Warranty SAI GURU ENGINEERS warrants the equipment and the work to be free from defects in materials and workmanship under normal use and service and when properly maintained for a period of One Year (12 Months) from date of delivery against faulty workmanship & defective material. workmanship & defective material. 11

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Manufacturer of High Vacuum Transformer oil filter Plant, Vacuum Impregnation Plant, Epoxy Casting Plant, Capacitor Impregnation

Plant, Winding Machines Ref No. : SGE/01/78 Date: 26/12/11

Mr. Swapnil Madgonde (Manager-Sales & Application)

SCHEMATIC DIAGRAM OF 10,000LPH TRANSFORMER OIL FILTER PLANT (TWO STAGE):-

Flow Engineering CM 18 5 HP, 3 ph.

9. Vacuum Pumping System: 9a)

Refractory Type. Indirect 30 5 kw 150 KW Three (03)

Number of Stage Vacuum achieved

Two Stages Better than 0.2 torr

14) Coarse and magnetic filter

Cuno / Micro clean. 1 Micron

It will show the running flow rate with totalizer.

300 Amps of GEC / L & T Siemens.

Mimic diagram will be provided with indicating various events during

As per IS Standards. 40 KV 40 ppm 0.3mg KOH/g %Vol / Vol -

Before filtration 25 KV 100 ppm 0.5mg KOH/g 10% 100 Micron

After filtration More than 70 KV 5 ppm 0.05mg KOH/g <0.1% 1 Micron

The Machine will be mounted on your supplied Vehicle.

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