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BLCHER
Marine
Product catalogue for marine pipes and drains
BLCHER, Denmark
Founded in Denmark in 965, BLCHER has de-
veloped into a leading manufacturer of stainless
steel drainage systems. Today, BLCHER is an
international company and with subsidiaries and
representations worldwide. The BLCHER Group
employs appr. 300 staff worldwide.
The BLCHER
drainage
products worldwide.
All BLCHER
products
Drawings available in 2D and 3D versions on CD-ROM and at
www.tribon.com
In the BLCHER
All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffx S
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SECTION
1
Section1 BLCHER sanitary discharge system ...................................................................... 2
Section2 BLCHER
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SECTION
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BLCHER
EuroPipe is completely
interchangeable between either gravity or vacuum discharge systems. In addition to
sanitary discharge, the BLCHER
Channel stainless steel drainage channels are modular deck drainage solutions
for use in galleys, pantries, door openings, outside deck areas, etc. Drainage channels are
available to suit all deck fnishes with a range of gratings developed to suit the varying
load-bearing and fow demands. Outlets are available with a removable water trap and
where applicable a flter basket to prevent solids discharging into the drainage system.
Customer components are available on request.
The advantages at a glance:
All in stainless steel
Modular system providing numerous possible combinations
Multi-adjustable
Excellent fow and self-cleansing properties
Perfect hygiene
Wide range of gratings suitable for medium to heavy weight loads
Separateproductcatalogueavailableonrequest.
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SECTION
2
TheBLCHER
SanitaryDischargeSystem
holds the MED certifcation and the type approval of leading
classifcation authorities:
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RINA
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NIPPON KAIJI KYUOKAI
TNO Built Environment and Geosciences
BLCHER
EUROpIpEpIpESANDFITTINGS-pRODUCTRANGE
Introduction:
The BLCHER
S
110mm DIA.
811
200
110
NOM. 2m LONG
SPIGOT/SOCKET PIPE
GRADE AISI 316 L
S
75mm DIA.
820
045
075
45 DEG.
BEND
GRADE AISI 316 L
S
110mm MAIN PIPE
830
075
110
75mm BRANCH PIPE
BRANCH
GRADE AISI 316 L
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SECTION
3
Type811-Straightpipewithonesocket
TypeNo. D L Kg
8.05.050 S 50 50 0,2
8.025.050 S 50 250 0,4
8.050.050 S 50 500 0,7
8.075.050 S 50 750 ,0
8.00.050 S 50 000 ,3
8.50.050 S 50 500 ,9
8.200.050 S 50 2000 2,5
8.300.050 S 50 3000 3,7
8.400.050 S 50 4000 4,9
8.500.050 S 50 5000 6,
8.600.050 S 50 6000 7,4
8.05.075 S 75 50 0,4
8.025.075 S 75 250 0,6
8.050.075 S 75 500 ,0
8.075.075 S 75 750 ,5
8.00.075 S 75 000 ,9
8.50.075 S 75 500 2,9
8.200.075 S 75 2000 3,8
8.300.075 S 75 3000 5,6
8.400.075 S 75 4000 7,5
8.500.075 S 75 5000 9,3
8.600.075 S 75 6000 ,
8.05.0 S 0 50 0,6
8.025.0 S 0 250 0,9
8.050.0 S 0 500 ,5
8.075.0 S 0 750 2,2
8.00.0 S 0 000 2,9
8.50.0 S 0 500 4,2
8.200.0 S 0 2000 5,6
8.300.0 S 0 3000 8,3
8.400.0 S 0 4000 ,0
8.500.0 S 0 5000 3,7
8.600.0 S 0 6000 6,4
8.05.25 S 25 50 0,7
8.025.25 S 25 250 0
8.050.25 S 25 500 ,8
8.075.25 S 25 750 2,5
8.00.25 S 25 000 3,3
8.50.25 S 25 500 4,8
8.200.25 S 25 2000 6,4
8.300.25 S 25 3000 9,5
8.400.25 S 25 4000 2,5
8.500.25 S 25 5000 5,6
8.600.25 S 25 6000 8,7
8.05.60 S 60 50 ,
8.025.60 S 60 250 ,6
8.050.60 S 60 500 2,9
8.075.60 S 60 750 4,
8.00.60 S 60 000 5,3
8.50.60 S 60 500 7,8
8.200.60 S 60 2000 0,2
8.300.60 S 60 3000 5,2
8.400.60 S 60 4000 20,
8.500.60 S 60 5000 25,0
8.600.60 S 60 6000 30,0
8.050.200 S 200 500 4,4
8.00.200 S 200 000 8,
8.200.200 S 200 2000 5,5
8.300.200 S 200 3000 22,9
Type820-87,5Bend
TypeNo. D X1 X2 R Kg
820.090.050 S 50 86 40 50 0,2
820.090.075 S 75 07 53 75 0,4
820.090.0 S 0 34 73 0 0,7
820.090.25 S 25 58 93 25 ,7
820.090.60 S 60 8 05 7 2,
820.090.200 S 200 397 307 400 6,4
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Type820-15Bend
TypeNo. D X1 X2 Kg
820.05.050 S 50 54 2 0,2
820.05.075 S 75 66 6 0,3
820.05.0 S 0 78 2 0,5
820.05.25 S 25 84 9 0,6
820.05.60 S 60 99 29 ,
820.05.200 S 200 23 3 2,0
Type820-30Bend
TypeNo. D X1 X2 Kg
820.030.050 S 50 57 6 0,2
820.030.075 S 75 7 2 0,3
820.030.0 S 0 85 28 0,5
820.030.25 S 25 98 28 0,6
820.030.60 S 60 0 40 ,
820.030.200 S 200 37 45 2,2
Type830-87,5Branch
TypeNo. D1 D2 X1 X2 X3 Kg
830.050.050 S 50 50 06 7 36 0,3
830.050.075 S 75 50 39 98 49 0,4
830.075.075 S 75 75 39 90 52 0,5
830.050.0 S 0 50 32 93 66 0,6
830.075.0 S 0 75 52 04 70 0,8
830.0.0 S 0 0 83 7 69 0,9
830.075.25 S 25 75 87 0 77 0,9
830.0.25 S 25 0 205 27 76 ,2
830.25.25 S 25 25 220 35 72 ,2
830.0.60 S 60 0 236 52 94 ,8
830.60.60 S 60 60 288 84 04 2,4
830.60.200 S 200 60 293 86 25 3,4
830.200.200 S 200 200 333 206 28 4,2
TypeNo. D B1 B2 X1 X2 Kg
82.000.050 S 50 26 77 72 23 0,3
82.000.075 S 75 32 90 86 44 0,5
Type821-87,5Longradiusbend
B1
B2
X2
X1
D
50
2
.
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Type820-45Bend
TypeNo. D X1 X2 R Kg
820.045.050 S 50 60 26 50 0,2
820.045.075 S 75 76 33 75 0,3
820.045.0 S 0 93 43 0 0,5
820.045.25 S 25 3 39 25 0,7
820.045.60 S 60 3 55 72 ,3
820.045.200 S 200 234 44 400 4,2
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Type836-45Doublebranch180
TypeNo. D1 D2 X1 X2 X3 Kg
836.050.050 S 50 50 28 57 76 0,6
836.050.075 S 75 50 44 56 94 0,7
836.075.075 S 75 75 79 74 0 ,2
836.050.0 S 0 50 47 42 9 0,8
836.075.0 S 0 75 82 60 35 ,3
836.0.0 S 0 0 233 88 49 2,
836.0.60 S 60 0 258 80 86 2,9
836.60.60 S 60 60 328 5 222 5,3
Type837-45Doublebranch90
TypeNo. D1 D2 X1 X2 X3 Kg
837.050.050 S 50 50 28 57 76 0,5
837.050.075 S 75 50 44 56 94 0,7
837.075.075 S 75 75 47 42 9 ,4
837.050.0 S 0 50 79 74 0 0,9
837.075.0 S 0 75 82 60 35 ,3
837.0.0 S 0 0 233 88 49 2,
837.0.60 S 60 0 258 80 86 2,9
837.60.60 S 60 60 328 5 222 4,0
TypeNo. D1 D2 X1 X2 X3 Kg
832.050.050 S 50 50 06 7 36 0,4
832.050.075 S 75 50 39 98 49 0,5
832.075.075 S 75 75 39 90 52 0,6
832.050.0 S 0 50 32 93 66 0,7
832.075.0 S 0 75 52 04 70 0,9
832.0.0 S 0 0 83 7 69 ,
832.0.60 S 60 0 236 52 94 2,
832.60.60 S 60 60 288 84 04 2,9
Type832-87,5Doublebranch90
Type838-45Obliquebranch
TypeNo. D1 D2 X1 X2 X3 Kg
838.050.050 S 50 50 28 57 76 0,3
838.050.075 S 75 50 44 56 94 0,5
838.075.075 S 75 75 79 74 0 0,6
838.050.0 S 0 50 47 42 9 0,7
838.075.0 S 0 75 82 60 35 0,9
838.0.0 S 0 0 233 88 49 ,2
838.075.25 S 25 75 200 65 4 ,2
838.0.25 S 25 0 250 90 54 ,3
838.25.25 S 25 25 273 03 70 ,7
838.0.60 S 60 0 258 80 86 2,
838.60.60 S 60 60 328 5 222 3,0
838.60.200 S 200 60 359 23 250 4,3
838.200.200 S 200 200 45 5 274 5,5
Type831-87,5Doublebranch180
TypeNo. D1 D2 X1 X2 X3 Kg
83.050.050 S 50 50 06 7 36 0,4
83.050.075 S 75 50 39 98 49 0,5
83.075.075 S 75 75 39 90 52 0,7
83.050.0 S 0 50 32 93 66 0,7
83.075.0 S 0 75 52 04 70 0,9
83.0.0 S 0 0 83 7 69 ,
83.0.60 S 60 0 236 52 94 2,0
83.60.60 S 60 60 288 84 04 2,9
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TypeNo. D1 D2 X1 X2 X3 X4 Kg
839.050.050 S 50 50 28 57 7 84 0,4
839.050.075 S 75 50 44 56 28 97 0,6
839.075.075 S 75 75 79 74 57 3 0,9
839.050.0 S 0 50 47 42 32 5 0,8
839.075.0 S 0 75 82 60 60 30 ,
839.0.0 S 0 0 233 88 209 60 ,6
839.0.60 S 60 0 258 80 227 86 2,5
839.60.60 S 60 60 328 5 293 225 4,5
Type839-87,5Sweptbranch
Type841-Doublering-sealsocket
TypeNo. D X Kg
84.050.050 S 50 4 0,
84.075.075 S 75 9 0,3
84.0.0 S 0 6 0,4
84.25.25 S 25 20 0,6
84.60.60 S 60 35 0,9
84.200.200 S 200 20 ,9
Type842-Slidingring-sealsocket
TypeNo. D X Kg
842.050.050 S 50 37 0,
842.075.075 S 75 50 0,2
842.0.0 S 0 67 0,4
842.25.25 S 25 04 0,6
842.60.60 S 60 8 0,7
842.200.200 S 200 47 ,8
TypeNo. D X1 X2 Kg
843.05.050 S 50 59 57 0,2
843.5.075 S 75 75 62 0,3
843.25.0 S 0 200 79 0,6
843.82.60 S 60 292 22 ,5
Type843-Expansionsocket
Type844-Socketplug
TypeNo. D1 D2 X pressure* Kg
844.00.050 S 50 58 50 0,5 bar 0,2
844.00.075 S 75 85 45 0,5 bar 0,3
844.00.0 S 0 20 45 0,3 bar 0,7
845.000.60 S (Not illustrated) 60 70 42 0,5 bar 0,8
*Pressure without joint clamps
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Type844-Socketplug
Type847-JointClamp
TypeNo. D B Kg
847.050.050 50 34 0,
847.075.075 75 34 0,2
847.0.0 0 36 0,4
847.25.25 25 40 0,4
847.60.60 60 46 0,4
847.200.200 200 44 0,5
Type850-Eccentricincreaser
TypeNo. D1 D2 X A Kg
850.050.075 S 75 50 87 7 0,2
850.050.0 S 0 50 3 25 0,3
850.075.0 S 0 75 6 5 0,4
850.075.60 S 60 75 74 37 0,9
850.0.60 S 60 0 36 22 ,
Type854-pipewithsocketandfange*
D1
D3
D4
D2
X1
X2
Type850-Concentricincreaser
TypeNo. D1 D2 X Kg
850.050.075 C S 75 50 79 0,2
850.050.0 C S 0 50 94 0,3
850.075.0 C S 0 75 96 0,4
850.0.25 S 25 0 05 0,5
850.0.60 C S 60 0 7 ,
850.25.60 S 60 25 45 0,8
850.60.200 S 200 60 70 ,7
TypeNo. D1 D2 D3 D4 X1 X2 Kg
854.200.050 S 43 50 0 50 08 50 ,4
854.300.050 S 5 50 25 65 08 50 ,4
854.200.075 S 70 75 45 85 00 50 ,6
854.300.0 S 07 0 80 220 93 50 3,5
*Shown as DIN fange also available as JIS and ANSI
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844.000.050 S 50 58 50 5 0,
844.000.075 S 75 85 45 20 0,
844.000.0 S 0 20 45 20 0,
844.000.25 S 25 35 43 28 0,
844.000.60 S 60 70 45 25 0,2
844.000.200 S 200 20 50 3 0,3
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Type855-Toiletconnector
TypeNo. D1 D2 X1 X2 Kg
855.090.075 S 0 75 35 54 0,4
855.090.0 S 0 0 39 54 0,4
Type869-Adjustmentsocket
TypeNo. D X1 X2 Kg
869.43.050 S 50 43 200 0,2
869.63.075 S 75 63 225 0,3
869.8.0 S 0 8 260 0,6
869.200.25 S 25 200 300 ,0
869.238.60 S 60 238 360 ,5
Type885-Adaptor
TypeNo. D1 D2 D3 X Kg
885.025.050 S 50 " 40 93 0,2
885.032.050 S 50 " 45 72 0,2
885.040.050 S 50 " 58 75 0,2
885.050.050 S 50 2" 67 77 0,2
Type886-Adaptor
TypeNo. D1 D2 X Kg
886.050.032 S 50 " 99 0,2
886.050.040 S 50 " 98 0,2
886.050.050 S 50 2" 98 0,2
Type854-pipewithspigotandfange*
D1
D3
D4
X1
X2
D2
TypeNo. D1 D2 D3 D4 X1 X2 Kg
854.20.050 S 43 50 0 50 92 234 ,7
854.30.050 S 5 50 25 65 47 92 ,7
854.20.075 S 70 75 45 85 200 245 ,9
854.30.0 S 07 0 80 220 207 259 3,8
*Shown as DIN fange also available as JIS and ANSI
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Type866-pipepenetration
TypeNo. D1 D2 X1 X2 X3 T Kg
866.025.050.0 FS A0-A60 50 60 250 00 75 5 ,0
866.025.075.0 FS A0-A60 75 85 250 00 75 5 ,5
866.025.0.0 FS A0-A60 0 20 250 00 75 5 2,2
866.025.60.0 FS A0-A60 60 70 250 00 75 5 3,4
OptionswithmodifedX1andX2dimensions
arealsoavailable.
Type867-Toiletpenetrationforvacuumsystem
TypeNo. D1 D2 X1 X2 X3 T Kg
867.020.050.0 S 50 60 200 50 00 5 0,8
Type868-Flangepenetration
TypeNo. D1 D2 X1 X2 T Kg
868.05.050 FS A0-A30 50 00 59 02 5 0,4
868.5.075 FS A0-A30 75 35 75 3 5 0,7
868.25.0 FS A0-A30 0 60 200 2 5 ,0
Type866-penetrationforwashbasin,outletOD032/040mm
TypeNo. D1 D2 X1 X2 X3 T Kg
866.032.050.05 S 50 60 57 60 73 5 0,7
Pentrations
= MED certifcate
= MED certifcate
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Type872-pipepenetration
TypeNo. D1 D2 X1 X2 T Kg
872.060.050 S A0-A60 50 60 00 55 5 0,8
872.076.075 S A0-A60 75 76 00 60 5 ,0
872.089.075 S A0-A60 75 89 00 00 5 ,2
872.4.0 S A0-A60 0 4 00 55 6 ,8
TypeNo. D1 D2 X1 X2 T Kg
870.000.050 FS A0-A60 50 90 00 55 5 ,5
870.000.075 FS A0-A60 75 08 00 67 5 ,7
870.000.0 FS 0 40 00 67 4 2,3
Type870-pipepenetration
= MED certifcate
= MED certifcate
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TypeNo.801-Lipsealring TypeNo. Material Temp.Resistance properties
80.EPDM.050 EPDM -35 - +00 C Standard/heat resistant
80.EPDM.075 EPDM -35 - +00 C Standard/heat resistant
80.EPDM.0 EPDM -35 - +00 C Standard/heat resistant
80.EPDM.25 EPDM -35 - +00 C Standard/heat resistant
80.EPDM.60 EPDM -35 - +00 C Standard/heat resistant
80.EPDM.200 EPDM -35 - +00 C Standard/heat resistant
80.NBR.050 NBR -30 - + 80 C Oil and gas resistant
80.NBR.075 NBR -30 - + 80 C Oil and gas resistant
80.NBR.0 NBR -30 - + 80 C Oil and gas resistant
80.NBR.25 NBR -30 - + 80 C Oil and gas resistant
80.NBR.60 NBR -30 - + 80 C Oil and gas resistant
80.NBR.200 NBR -30 - + 80 C Oil and gas resistant
80.FPM.050 FPM -25 - +200 C Extra heat resistant
80.FPM.075 FPM -25 - +200 C Extra heat resistant
80.FPM.0 FPM -25 - +200 C Extra heat resistant
80.FPM.25 FPM -25 - +200 C Extra heat resistant
80.FPM.60 FPM -25 - +200 C Extra heat resistant
80.FPM.200 FPM -25 - +200 C Extra heat resistant
Accessories
pipebrackets
BLCHER
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pipecutter-manual
TypeNo. Designation
006.050.0 Complete manual pipe cutter (50 - 0 mm)
006.25.200 Complete manual pipe cutter (0 - 200 mm)
007.500.050 BLCHER cutting lubricant ( litre)*
007.000.000 Atomizer
006.000.005 Spindle for cutting disc for 006.050.0
006.000.000 Cutting disc for 006.050.0
006.000.00 Cutting disc for 006.25.200
*) Use BLCHER cutting lubricant when cutting BLCHER
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SECTION
MARINEDRAINS-pRODUCTRANGE
5
Introduction
BLCHER manufactures an extensive range of deck drains, suitable
for light to medium duty traffc, which combine advanced design,
high quality and ease of installation all at extremely competitive
prices.
The BLCHER
S
OUTLET PIPE DIA.: (mm)
475
200
050
SERIES
TYPE No.
Grade AISI 316 L
Upperpart is
height adjustable
Upperpart with frame
can be rotated 360
about axis
Upperpart can be
adjusted 0
Side inlet for 32/40 mm
Water trap
(can be ftted)
Keytosymbols
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5
Tiles
Concrete
Insulation
Deck
Tiles
Concrete
Deck
Deck
Vinyl
Wood
Deck
Concrete
Tiles
Installationintileddecksincl.increaserpipe
andremovablewatertrap
Installationintileddecksincl.sideinlets
andremovablewatertrap
Installationintileddecksincl.removablewatertrap
Installationinvinyldecksincl.removablewatertrap
Installationinsteeldeck
Deck
B
L
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pRODUCTRANGE-BLCHER
MarineDrains
INSTALLATIONEXAMpLES-BLCHER
MarineDrains
7
All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffx S
PA G E
1 1
SECTION
5
Type470.000-Lowerpartwithverticaloutletandweldingsleeve
Type470.200-Lowerpartwithverticaloutletandweldingfange
TypeNo. D1 D2 D3 X Kg
470.200.050 S A0-A60 50 40 200 74 ,3
470.200.075 S 75 40 200 72 ,4
470.200.0 S 0 40 200 45 ,3
Lower Parts
Type475.000-Lowerpartwithhorizontaloutletandweldingsleeve
TypeNo. D1 D2 X1 X2 B Kg
475.000.050 S A0-A60 50 50 7 40 99 ,9
475.000.075 S 75 50 05 40 204 ,8
Type475.100-Lowerpartwithhorizontaloutletandweldingsleeve,extendedheight
TypeNo. D1 D2 X1 X2 B Kg
475.00.050 S A0-A60 50 50 87 64 99 2,
Type475.200-Lowerpartwithhorizontaloutletandweldingfange
TypeNo. D1 D2 D3 X1 X2 B Kg
475.200.050 S A0-A60 50 40 200 06 72 99 ,3
475.200.075 S 75 40 200 06 70 204 ,4
TypeNo. X D1 D2 Kg
470.000.050 S A0-A60 74 50 50 ,6
470.000.075 S 72 75 50 ,6
470.000.0 S 45 0 50 ,5
= MED certifcate
= MED certifcate
= MED certifcate
= MED certifcate
= MED certifcate
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L
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8
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PA G E
1 8
SECTION
5
Type473.301-Upperpartforvinylonsteeldeck
TypeNo. D1 D2 D3 X T Kg
473.30.0 S 0 55 68 96 3 ,3
Upper Parts
Type471.300-Upperpartwithsideinletsfortileddeck
TypeNo. D X1 X2 B Kg
47.300.0 S 0 49-59 50-60 55 ,6
Type472.300-Upperpartfortileddeck
TypeNo. D X B Kg
472.300.0 S 0 72 55 0,7
Type473.300-Upperpartforvinyldeck
TypeNo. D1 D2 X Kg
473.300.0 S 0 222 79 0,8
B
L
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S
Type472.320-Upperpartforresindecksurfacewithwatertrap
TypeNo. D1 D2 D3 X Kg
472.320.0 S 0 55 80 59 0,5
N
E
W
9
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PA G E
1 9
SECTION
6
Type611.300-Increaserpipe
TypeNo. D X Kg
6.300.00 S 0 7 0,4
Accessories
Type474.300-Gratingfordrainwithwatertrapforsteeldecks
TypeNo. D X Kg
474.300.0 S 35 2 0,2
Type620.135-Gratingfordrainwithoutwatertrapforsteeldecks
TypeNo. D X Kg
620.35.02 S 35 2 0,
TypeNo. D B X Kg
60.55.52 92 40 2 0,2
Type621.155-"O"grating
B
D
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L
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Type502.052-Removablewatertrap
TypeNo. D X1 X2 Flow Kg
502.052.0 CRS 75 52 93 0,9-,2 l/sec. 0,3
20
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PA G E
2 0
SECTION
6
Accessories
Type525.090-87,5p-Trap
TypeNo. D X1 X2 X3 v Kg
525.090.050 S 50 67 75 45 74 0,5
525.090.075 S 75 93 222 89 8 0,8
525.090.0 S 0 32 289 249 89 ,3
2
.
5
B
L
C
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Type505.0xx-Bottlewatertrap
TypeNo. D H Kg
505.032.050 S " 250 0,9
505.040.050 S " 23 ,0
Type503.000-Multiwatertrap
TypeNo. D1 D2 X1 X2 X3 Flow Kg
503.000.0 75 0 5 93 3 0,8 l/sec. 0,4
2
All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffx S
PA G E
2 1
SECTION
Applications for aluminium
TYpEOFMATERIAL/AppLICATIONS
7
Type878-pipepenetration
TypeNo. D1 D2 D3 X1 X2 T1 T2 Kg
878.05.050 S 50 88 2 09 66 4 5 0,3
878.5.075 S 75 3 37 20 82 4 5 0,5
878.25.0 S 0 48 72 28 207 4 5 0,8
Type485-Drain
Type480-Drain
TypeNo. D1 D2 D3 D4 X T1 T2 Kg
480.200.050 S 50 40 75 200 79 4 5 .5
480.200.075 S 75 40 75 200 77 4 5 ,5
480.200.0 S 0 40 75 200 5 4 5 ,5
TypeNo. D1 D2 D3 D4 X1 X2 B T1 T2 Kg
485.200.050 S 50 40 75 200 77 99 4 5 ,5
485.200.075 S 75 40 75 200 76 204 4 5 ,5
Description
Drains and penetrations with a fange combined of pressed
aluminium and stainless steel. This combination makes it possible
to weld stainless steel directly in aluminium decks and other
structures onboard ships.
Applications
The products are suitable in particular for cruise liners, luxury
yachts, ferries and other maritime vessels, where high strength
combined with low weight are essential.
Material
Flange: Stainless steel and aluminium
Others: Stainless steel - AISI 36L
Test
The product range has been tested at the Danish Force Institute.
Please see technical sheet No. 02.2006.
Welding directly into aluminium
Complete standard system
One system - one supplier
For all vessels
Patent pending
Stainlesssteeldrainsandpenetrationsforaluminium
22
All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffx S
PA G E
2 2
SECTION
8
Technical
TYpEOFMATERIAL/AppLICATIONS
Stainless steel is a clean, durable, corrosion resistant material
with a design life expectancy of over ffty years.
The BLCHER sanitary discharge system comes in 2 stainless steel
grades, AISI 36 L and AISI 304. The 304 grade might be used,
but BLCHER normally recommends the use of AISI 36 L because
the risk of corrosion, caused by an aggressive environment, is
signifcantly reduced or eliminated entirely by choosing the
molybdenum stainless steel type AISI 36 L.
Duringinstallationanduntiltest/normaloperationthe
sanitarydischargesystemistobeclosedandnotusedin
ordertoavoidcontaminationbycorrosivesubstances.
Below please see recommended type of material for different
applications.
Blackwater
piping
Greywater
piping
Greywaterpiping,
Galleys
Deckdrain
piping
Outsidepiping
visible
AISI 36 L
(AISI 304)
AISI 36 L
(AISI 304)
AISI 36 L AISI 36 L* AISI 36 L**
* Pipes to be fushed regulary with fresh water
** Outside piping must be primed and painted
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Applications:
Vacuum:
OD 50 - 75 mm: - 0,85 bar
OD 0 - 60 mm: - 0,60 bar
Gravity:
OD 50 - 200 mm: + 0,50 bar
With joint clamps:
OD 50, 75, 0 mm + 2,00 bar
OD 60 mm + ,00 bar
With projections
and joint clamps:
OD 50, 75, 0
& 60 mm + 3,00 bar
NOTE!
The information stated above is
for guidance only. The specifc
requirements and regulations
of the approval authorities are
always to be followed.
23
All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffx S
PA G E
2 3
SECTION
INSTALLATIONGUIDE
Manualpipecutter
Jointingofsocketandspigotend
Electricpipecutter
A detailed user guide is provided when buying or lease an electric
pipe cutter
Insertiondepth
pipe Max.insertiondepth Min.insertiondepth
dimension fromendofsocket fromendofsocket
inmm tospigotend tospigotend
OD 50mm 47mm 30mm
OD 75mm 55mm 35mm
OD110mm 62mm 40mm
OD125mm 65mm 47mm
OD160mm 76mm 50mm
OD200mm 98mm 63mm
2
1
1. Cutting
Use BLCHER manual or electric pipe cutter to cut the pipes. The
pipes can then be installed without subsequent fnishing.
N.B! Fittings may not be cut.
2. Checkoflipseal
Check that the lip sealing ring is correctly installed in the
socket.
3. Cleaning
If necessary, clean lip seal and socket before jointing.
Apply lubricant.
4. Jointing
Joint the pipes with a slightly turning movement.
8
1 2
3 4
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PA G E
2 4
SECTION
SUSpENSIONOFDRAINAGEpIpES
8
verticalpiping
One fxing point per deck is normally suffcient, but the gap
between each mounting should not exceed 3 m. Where larger
inlets are connected, the downpipe must be secured immediately
below the inlet.
Thepipeworksystemmustbeproperlysupportedandfxedtopreventthesocketandthespigotend
fromslidingapartunderallanticipatedconditions.Thiscaninmostcasesbedonebymeansofpipe
brackets.Ifthisisimpossible(e.g.lackofspaceorfxingpoints)orifextrasecurityisrequired,clamps
mayalsobeused.Clampsmustbeusedateachdeck/bulkheadpenetration.
Horizontalpiping
* The distance between the suspended fxing points must be
calculated on the basis of a permissible mm bending of the
pipe. The defection for a single mounting is calculated for a
water-flled pipe.
) Applies to fat lengths of pipe. Where there are fttings in the
suspended piping, the mounting points must be so placed that
either the branch or the through pipe is held directly behind
the sleeve. If this is not possible, the span must be reduced
to half the quoted values or, as an alternative, safety clamps
may be installed for stability.
Horizontalpiperunsarealwaystobeinstalledwithagra-
dient. If no self-cleansing calculation is available, a gradient of
20 is recommended in gravity systems. Horizontal pipe runs
in vacuum systems are to be installed in accordance with the
recommendations of the vacuum system supplier.
Dim.
Distance
betweensupports*
mm m
)
50 2,2
75 2,5
0 2,8
25 3,0
60 3,3
200 3,3
Expansion
Both horizontal (suspended or ground) pipes and vertical runs
must be mounted or fxed so that the force arising through heat
expansion can neither bend the pipes nor pull the spigots out
of the socket ends.
In particular the possibility of expansion must be ensured where
the installation is fxed at short intervals.
Note: If other brackets are used always use liner, i.e. rubber,
between pipe and bracket.
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PA G E
2 5
SECTION
8
LONGITUDINALEXpANSION
The fgure below shows the relationship between pipe length L in
m and longitudinal expansion l in mm for various temperature
differences t.
Example: A 3 m pipe will expand by 2,5 mm at
a temperature difference of 50
C.
The increase in length for a given pipe length can also be
calculated from the following formula.
l = 0,065 x t x L
where
l = longitudinal expansion in mm
0,065 = coeffcient of expansion in mm/m/
C
t = temperature difference in
C
(t = max. temp. in the pipe system
temperature when pipe system installed)
L = length of the pipe system in m.
The longitudinal expansion can usually be absorbed in the
socket joint, see page 22 for minimum depth of insertion.
BLCHER recommends that the pipework system is tested for
leakages before starting using the installation.
- Gravitysystems:
Pipework installations to be tested at max. 0,5 bar, e.g.
by blocking the installations on each deck and flling with
water.
- vacuumsystems:
Pipework installations to be tested in accordance with the
recommendations of the vacuum system supplier. BLCHER
recommends max. -0,85 bar vacuum for OD 50 - 75 mm and
max. -0,6 bar vacuum for pipe sizes bigger than OD 75 mm.
Longitudinalexpansiondiagram
The below graphs demonstrate the relationship between pipe length (L) and longitudinal expansion < L) at various temperature
differences ( t.)
Example: A pipe of 3 m expands longitudinally by approx.
2,5 mm at a temperature difference of 50 C.
1 2 3 4 5 6 7 8
80C
70C
60C
50C
40C
30C
20C
Length of pipe L (m)
L
o
n
g
i
t
u
d
i
n
a
l
e
x
p
a
n
s
i
o
n
I
(
m
m
)
D
i
f
f
e
r
e
n
c
e
i
n
t
e
m
p
e
r
a
t
u
r
e
t
(
C
)
9
8
7
6
5
4
3
2
1
0
Example: A pipe of 9 ft. expands longitudinally by approx. 0,097
ins. at a temperature difference of 30 F.
3 6 9 12 15 18 21 24
190F
170F
150F
130F
110F
90F
70F
L
o
n
g
i
t
u
d
i
n
a
l
e
x
p
a
n
s
i
o
n
I
(
i
n
c
h
e
s
)
D
i
f
f
e
r
e
n
c
e
i
n
t
e
m
p
e
r
a
t
u
r
e
t
(
F
)
0.3
0.1
0.2
0.4
Length of pipe L (feet)
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LEAKAGETESTING
26
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PA G E
2 6
SECTION
CAREANDMAINTENANCEOFBLCHERSANITARYDISCHARGESYSTEM
8
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With the right choice of material, a BLCHER
sanitary discharge
system can be used for most types of drainage installations
(see page 2), requiring little maintenance, provided that a few
precautions are taken during installation and operation.
Duringinstallation
During installation care must be taken to prevent contamina-
tion of the stainless steel by carbon steel in tools or otherwise
touching the stainless steel. In itself, carbon steel will not
cause corrosion of the stainless steel surface, but the carbon
steel particles adhering to the stainless steel will rust and cause
discolourings. Always use clean tools suitable for stainless steel
without any adhering iron shavings or particles or rust, stainless
steel wool/brushes and stainless steel brackets, screws, bolts,
nuts, etc. in the stainless steel drainage system.
If welding, or use of carbon steel tools or similar is to take place
close to a stainless steel installation, the stainless steel surface
is to be protected until the work has been completed.
To prevent construction waste or chemicals used in connection
with other construction work from being admitted to the
sanitary discharge system during installation and completing of
other construction work, it is very important to keep the sanitary
discharge system closed and unused until all construction work
has been completed.
All BLCHER
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28
All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffx S
PA G E
2 8
SECTION
8
MATERIALSpECIFICATION-STAINLESSSTEEL
Corrosionresistance
Austenitic chromium-nickel steel is resistant to many different
chemical products and most detergents. BLCHER
drainage
products are manufactured exclusively from this group and as
such are established for use within the food, beverage, chemical,
pharmaceutical, dairy, shipbuilding and commercial catering
industries.
When increased acid-resistance is required, and spot and crevice
corrosion may occur, or in general for marine/off-shore use,
molybdenum-alloyed chromium-nickel steels (36L) may be
used.
These acid-resistant steels resist a number of organic and inorganic
acids (see page 28).
However, acid-proof steels are only partially resistant to solutions
containing chlorides.
Impactresistance
The high tensile strength of stainless steel makes the material
resistant to impact damage at all temperatures. Severe blows to
the material may in certain cases cause dents, they are however
unlikely to fracture the material.
Fireresistance
Stainless steel is non-combustible which means that pipes and
drains made of stainless steel may penetrate deck/bulkhead
partitions without the need for special fre insulation (e.g.
intumescent f ire collars). Furthermore, no toxic fumes or
substances are released from stainless steel in the event of fre.
Thermalstress
Due to the very low heat expansion coeffcient of stainless
steel, BLCHER
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29
All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffx S
PA G E
2 9
SECTION
8
RESISTANCETABLES
References:
Corrosion Data Survey, 969 Edition, Nace
Corrosion Data Survey, 975, Nace
Corrosion Tables, Stainless Steels, 979, Jernkontoret
NOTE: Concentration levels and length of exposure have a direct infuence on the resistance
of stainless steel to certain chemicals. Each application should therefore be carefully
reviewed to determine the suitability of stainless steel.
Assumptions:
Data represented is to be used as a guide only, for detailed information please
contact our technical department.
A
I
S
I
3
6
L
S
t
a
i
n
l
e
s
s
A
I
S
I
3
0
4
S
t
a
i
n
l
e
s
s
E
P
D
M
N
B
R
F
P
M
A = Very good service to operating limit of material
B = Moderate service
C = Limited or variable service
D = Unsatisfactory
A
I
S
I
3
6
L
S
t
a
i
n
l
e
s
s
A
I
S
I
3
0
4
S
t
a
i
n
l
e
s
s
E
P
D
M
N
B
R
F
P
M
A = Very good service to operating limit of material
B = Moderate service
C = Limited or variable service
D = Unsatisfactory
Thetableisbasedonlaboratoryexperimentswithchemicallypuresubstances.Thevaluesshouldthereforeberegardedasforguidanceonly.
Acetone A A A D D
Acetic acid (dilute.) 30% A A A B B
Acetic acid 00% A A A C C
Acetic acid anhydride A A B C D
Aluminium chloride B C A A A
Aluminium sulfate A D A A A
Ammonium carbonate A A A D -
Ammonium chloride B C A A -
Ammonium hydroxide A A A D B
Amyl chloride A A - - -
Anilin A A B D C
Anilin hydrochloride D D B B B
Barium chloride B B A A A
Barium hydroxide A A A A A
Benzaldehyde A A A D D
Benzene A A D D A
Benzoic acid A A - - A
Borax A A A B A
Boric acid A A A A A
Bromine D D - - A
Bromine chloride acid D D A B A
Bromine hydrogen acid D D A D A
Bromoethylene A A - - -
Butanol A A D A A
Butyl acetat A A B - D
Butyric acid A A - - -
Calcium bisulfate el sulfte A A D A A
Calcium chloride B B A A A
Calcium hydroxide A A A A A
Calcium hypoklorite B C A C A
Carbon disulfde A A - - -
Carbon tetrachloride A A D C A
Chloracetic acid (Mono) D D B - -
Chloride D D - - -
Chloril acid D D - - -
Chlorine (dry) A A - - A
Chlorobenzene A A D D A
Chloroform B B D D A
Chlorosulfonic acid B C D D C
Copper chloride B B A A A
Copper nitrate A A - - -
Copper sulfate A A A A A
Ether A A - - -
Ethyl chloride A A A A A
Fatty acid A C D B A
Flouiner (dry) A A - - -
Flourine hydrogen acid D D B D A
Formaldehyde A A A B A
Formic acid A A A B C
Furfural A A B D D
Gallic acid A A B B A
Hydrochloric acid D D A D A
Hydrogen peroxide A A C D B
Iodine (wet) D D - - -
Lead acetate A A A B -
Magnesium chloride B B A A A
Magnesium sulfate A A A A A
Mercury A A A A A
Methanol A A A A C
Methyl chloride A A C D A
Methylene chloride B B D D B
Natphalene A A D D A
Nickel chloride B B A A A
Nickel sulfate A A A A A
Nitric acid C C C D A
Oxalic acid C C A B A
Perchloric acid D D B - A
Phorsphor acid A A B D A
Picric acid A A B B A
Potassium bromide A A - - -
Potassium carbonate A A - - -
Potassium chlorate A A - - -
Potassium cyanide A A A A A
Potassium hydroxide A A A B B
Potassium nitrate A A A A A
Potassium permanganate A A - - -
Potassium sulfate A A A A A
Potassium sulfde A A - - -
Potassiumchloride B B A A A
Prophylene dichloride A A - - -
Sal ammoniac B C A A -
Silver nitrate A A A B A
Soda (ash) A A - - -
Sodium acetate A A A B D
Sodium bicarbonate A A A A A
Sodium bisulfate A C - - -
Sodium bisulfte A A A A A
Sodium bromide B B - - -
Sodium chlorate A A - - -
Sodium chloride D D - - -
Sodium cyanide A A A A A
Sodium fuoride A A - - -
Sodium hydroxide A A A B B
Sodium hypoklorite D D B B A
Sodium nitrate A A A B -
Sodium sulfate A A A A A
Sodium sulfde A A - - -
Sodium sulfte A A - - -
Stannicous chloride B C B A A
Sulfur A A A D A
Sulfur chloride A A D C A
Sulfur dioxide A B A D A
Sulfuric acid D D B D A
Sulfurous acid A C B B A
Tionyl chloride A A D - A
Toluene (toluol) A A D D A
Trichloroethylene A A D C A
Turpentine A A D A A
Xylene (xylol) A A - - -
Zinc sulfate A A - - -
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vALUES TO BE REGARDED AS FOR GUIDANCE ONLY vALUES TO BE REGARDED AS FOR GUIDANCE ONLY
vALUES TO BE REGARDED AS FOR GUIDANCE ONLY vALUES TO BE REGARDED AS FOR GUIDANCE ONLY
30
All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffx S
PA G E
3 0
SECTION
8
SOCKETSANDpIpESEALINGRINGS
BLCHER
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A
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3
All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffx S
PA G E
3 1
SECTION
8
Assumptions:
Data represented is to be used as a guide only, for detailed information please
contact our technical department.
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TYpESOFRUBBER
-22/+76 F
(-30/+80 C)
A = Very good service to operating limit of material - B = Moderate service - C = Limited or variable service - D = Unsatisfactory
-3/+392 F
(-25/+200 C)
vALUES TO BE REGARDED AS FOR GUIDANCE ONLY
vALUES TO BE REGARDED AS FOR GUIDANCE ONLY
-3/+22 F
(-35/+00 C)
International designation EpDM NBR FpM
Rubber type Ethylene propene Nitrile Fluorine (Viton)
Hardness Shore A 54+5/-5 48-58 70+5/-5
Nominal hardness IRHD 60 (+/-5) 60 (+/-5) 60 (+/-5)
Colour Black Black/yellow dot Purple
Tensile strength MPa 0 N/mm 0 N/mm 8 N/mm
Elongation after fracture % 300% 300% 260%
Max. temperature F (C)
vALUES TO BE REGARDED AS FOR GUIDANCE ONLY
RESISTANCETABLE
International designation EpDM NBR FpM
Wearability B B B
Resistance to mineral oil D A A
Resistance to vegetable oil B A A
Resistance to benzene/petrol D A A
Resistance to aromatic compounds and hydrocarbons D B A
Resistance to ketones A D D
Resistance to ordinary diluted acids and alkalines A A A
Resistance to ozone and weather stresses A C A
Resistance to air diffusion D C A
vALUES TO BE REGARDED AS FOR GUIDANCE ONLY
A = Very good service to operating limit of material - B = Moderate service - C = Limited or variable service - D = Unsatisfactory
32
All dimensions in mm - If Stainless Steel grade AISI 304 is required specify type no. without suffx S
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SECTION
MEASURECONvERSIONTABLE
pipesizes
mm 050 075 0 25 60 200
inch ,96 2,95 4,33 4,92 6,30 7,87
The below table states the general dimensions etc. of the BLCHER
sanitary
discharge system converted into inch/ft./lbs./psi
pipelengths
mm 50 250 500 750 000 500 2000 4000 5000 6000
ft. 0,5 0,8 ,6 2,5 3,3 4,9 6,6 3,0 6,4 9,7
Drainoutlets
mm 050 075 0
inch ,96 2,95 4,33
9
Acceptablevacuum
mm 050 075 0 25 60 200
bar - 0,85 - 0,85 - 0,60 - 0,60 - 0,60 - 0,60
psi - 2,3 - 2,3 - 8,70 - 8,70 - 8,70 - 8,70
mm = 0,03937 inch
m = 3,28 ft.
bar = 4,504 psi
kg = 2,205 lbs.
Acceptablepressure*(forinstallationsfxedwithpipehangers)
mm 050 075 0 25 60 200
bar + 0,50 + 0,50 + 0,50 + 0,50 + 0,50 + 0,50
psi + 7,25 + 7,25 + 7,25 + 7,25 + 7,25 + 7,25
*Gravity:
OD 50 - 200 mm: + 0,50 bar
*With joint clamps:
OD 50, 75, 0 mm + 2,00 bar
OD 60 mm + ,00 bar
*With projections
and joint clamps:
OD 50, 75, 0
& 60 mm + 3,00 bar
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REFERENCES
Morethan900vesselsdeliveredsince1982! Morethan900vesselsdeliveredsince1982!
CruiselinersLuxuryyachtsFerriesMerchantshipsNavyvesselsOff-shorevessels&platforms
Selectedcruiseandferryreferences:
Genesis RCCL AKER yard
AIDA Diva AIDA Cruises Meyer Werft
Liberty of the Seas RCCL AKER yard
Celebrity Solstice Celebrity Cruises Meyer Werft
Norwegian Gem NCL Meyer Werft
Costa Serena Costa Fincantieri
Galaxy Tallink AKER Yard
Maersk Dover Norfolk Line Samsung
Stena Trader Stena Line Fosen Mek Verksted
Queen Mary II Cunard Line Chantier d'Alantique
Mariner of the Seas RCCL Kvaerner Masa-Yards
The World ResidenSea Fosen
Crystal Serenity Crystal Cruise Lines Chantier d'Alantique
Carnival Legend Carnival Cruise Lines Kvaerner Masa-Yards
Costa Fortuna Costa Fincantieri
Norwegian Star NCL Meyer Werft
Color Fantasy Color Line Kvaerner Masa-Yards
Victoria Estonian Shipping Aker Finnyards
3 x passenger vessel Norfolk Samsung
Moby Wonder + Moby Freedom Moby Line Daewoo
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BLCHER Pugdalvej 1 DK-7480 Vildbjerg Tel.: +45 99 92 08 00 Fax +45 97 13 33 50 mail@blucher.com www.blucher.com
At BLCHER more than 300 employees create an annual
turnover of more than 50 million euro.
Through know-how, dedicated service and common sense
we develop, produce and market high quality stainless
steel drainage solutions for customers within the housing,
commercial, industrial and marine sectors all over the world.
Find your local BLCHER specialist at www.blucher.com