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College of Engineering, Pune

Academic Curriculum

Instrumentation and Control Engineering

Academic Year 20102011

Sudhir D. Agashe Dean, Academics College of Engineering, Pune Pune 411005 INDIA deanacad@coep.ac.in

Typeset by the College of Engineering, Pune in LaTeX Design, Layout and Typography Style by Amit M. Manthanwar Printed in India on Acid Free Paper Control Number: COEP2010PR1

Curriculum for BTech in Instrumentation and Control Copyright July 2010 College of Engineering, Pune All rights reserved.
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Contents
Instrumentation and Control - Second Year
IE III IE IV MA 2010 IE 201 IE 202 IE 203 IE 222 AS 201 IE 204 IE 205 IE 206 IE 207 IE 211 IE 212 IE 213 IE 214 PE 210 AS 203 IE 215 IE 216 IE 217 IE 218 PE 211 IE 222 Curriculum Structure Curriculum Structure Engineering Mathematics - III Transducers Analog Techniques Basic Instrumentation Engineering Instrumentation Human Psychology Transducers Laboratory Analog Techniques Laboratory Basic Instrumentation Laboratory Computational Techniques Laboratory Applications of Mathematics in Signals and Systems Electronic Instrumentation Automatic Control System Digital Techniques Production Processes and Metrology Professional Communication Applications of Mathematics in Signal and Systems Laboratory Electronic Instrumentation Laboratory Automatic Control System Laboratory Digital Techniques Laboratory Production Processes and Metrology Laboratory Engineering Instrumentation

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2 3 4 6 8 10 12 14 15 16 17 18 19 21 23 25 27 29 30 31 32 33 34 35

Instrumentation and Control - Third Year


IE IE IE IE IE IE IE IE IE IE IE V VI 301 302 303 304 305 306 307 308 309 Curriculum Structure Curriculum Structure Microcontroller Techniques and its applications Control System Component Digital Signal Processing Analytical Instrumentation Control System Design Microcontroller Techniques and its Applications Laboratory Control System Component Laboratory Digital Signal Processing Laboratory Analytical Instrumentation Laboratory

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38 39 40 42 44 46 48 49 50 51 52

CONTENTS IE IE IE IE IE IE IE IE IE IE 310 311 312 313 314 315 316 317 318 322 Control System Design Laboratory Process Loop Components Computing Algorithms and Applications Instrument and System Design Process Plant Operations Process Loop Components Laboratory Process Loop Components Laboratory Instrument and System Design Laboratory Industrial Assignments Industrial Automation 53 54 56 58 60 61 62 63 64 65

Instrumentation and Control - Final Year


IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE IE VII VIII 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 421 422 423 424 425 426 427 428 Curriculum Structure Curriculum Structure Process Instrumentation Project Engineering and Management Industrial Automation Medical Instrumentation Power Plant Instrumentation Digital Control Automotive Instrumentation Process Instrumentation Laboratory Project Engineering and Management Laboratory Medical Instrumentation Laboratory Power Plant Instrumentation Laboratory Digital Control Laboratory Automation Instrumentation Laboratory Seminar Project Process Modeling and Optimization Operating Systems and Networking Clinical Engineering Batch Process Control Robotics Building Automation Process Modeling and Optimisation Laboratory Clinical Engineering Laboratory Batch Process Control Laboratory Robotics Laboratory Building Automation Laboratory Project

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67 68 69 71 73 75 77 79 80 82 83 84 85 86 87 88 89 90 92 94 96 97 98 99 100 101 102 103 104

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COEP | 4

Instrumentation and Control Second Year

IE III
Curriculum Structure
Course ID Subject Title Contact Hours L MA 2010 IE 201 IE 202 IE 203 *** AS 201 IE 204 IE 205 IE 206 IE 207 Engineering Mathematics - III Transducers Analog Techniques Basic Instrumentation Instrutional Elective Human Psychology Transducers Laboratory Analog Techniques Laboratory Basic Instrumentation Laboratory Computational Techniques Laboratory Total 3 3 3 3 3 15 T 2 2 P 4 2 2 2 10 3 3 3 3 3 2 2 1 1 1 22 Credits

*** Institutional Elective:


Course ID IE 222 Subject Title Engineering Instrumentation

IE IV
Curriculum Structure
Course ID Subject Title Contact Hours L IE 211 IE 212 IE 213 IE 214 PE 210 AS 203 IE 216 IE 217 IE 218 IE 219 PE 211 Applications of Mathematics in Signals and Systems Electronic Instrumentation Automatic Control Systems Digital Techniques Production Processes and Metrology Professional Communication Applications of Mathematics in Signals and Systems Laboratory Electronic Instrumentation Laboratory Automatic Control Systems Laboratory Digital Techniques Laboratory Production Processes and Metrology Laboratory Total 15 2 3 3 3 3 3 2 2 2 2 2 2 10 T P 3 3 3 3 3 2 1 1 1 1 1 22 Credits

MA 2010
Engineering Mathematics - III
Unit 1: [10 hrs]

Linear Dierential Equations & their applications: General Linear dierential equations of order n, solution of linear dierential equations with constant coecients, method of variation of parameters, equations reducible to linear form (with constant coecients), Cauchys & Legendres linear equations, simultaneous dierential equations, application to electrical circuits Unit 2: [8 hrs]

Partial Dierential Equations & their Applications: Formation of partial dierential equation, solution of partial dierential equation of rst order of the type f(x,y,z,p,q) = 0 (Introduction), one dimensional & two dimensional wave equations, problems related to radio- telephone & telegraphic equation, Laplaces equation in two dimensions with boundary conditions. Unit 3: [( hrs]

12) Vector Calculus: Dierentiation of vectors, gradient of a scalar point function, divergence & curl of a vector point function, vector identities, irrotational & solenoidal vectors, line integral, Greens Lemma, Surface integral, Stokes theorem, Volume integral, Gauss Divergence theorem, applications to electromagnetic elds. Unit 4: [( hrs]

8) Laplace Transform: Denition, properties & theorems, Laplace transform of standard functions, unit step function, unit impulse function, inverse Laplace transform, application to solutions of linear dierential equations(electric circuit problems) Unit 5: [( hrs]

07) Fourier Transform: Denition, fourier transform, fourier sine & cosine integrals, inverse fourier transform, applications of Fourier transform in sampling signals, discrete Fourier transform & its properties. Unit 6: [( hrs]

07) Z-Transform: Denition, properties of z-transform, z-transform of standard sequences, inverse z-transform, relationship of z-transform with fourier transform, applications of z-transform to solutions of dierence equations.

Text Books:
P.N.Wartikar & J.N.Wartikar; A Text Book of Applied Mathematics Pune Vidyarthi Griha Prakashan, Pune B.S.Grewal; Higher Engineering Mathematics Khanna Publication, New Delhi

IE 200: Engineering Mathematics - III

Reference Books:
Erwin Kreyszig; Advanced Engineering Mathematics Wiley Eastern Ltd., Bombay C. R. Wylie; Advanced Engineering Mathematics McGraw Hill Publications, New Delhi Peter V.ONeil; Advanced Engineering Mathematics Thomson Brook/cole, Singapore

20102011 | Instrumentation and Control

COEP | 5

IE 201
Transducers
Unit 1: Introduction [6 hrs]

Denition: Transducer, Sensor, Calibration, Range and Span. Classication: Active, passive, primary, secondary, mechanical, electronic, analog and digital transducers. Selection criteria, sources of errors and their analysis. Characteristics: Static and Dynamic characteristics. (Working principles, types, measuring circuits and applications).Displacement Measurement: Resistive: Potentiometers, strain gauges. Inductive: LVDT and Eddy current type Transducers. Magnetic pickups. Capacitive: Capacitance pickups, Dierential capacitive cells. Piezoelectric, Ultrasonic transducers and Hall eect transducers Optical transducers, Encoders, Photoelectric pickups, stroboscopes. Unit 2: Vibration and Acceleration Measurement [6 hrs]

Eddy current type, piezoelectric type, Seismic type. Jerk meter. Force, torque, shaft power measurement and weight measurement: Force and weight: Basic methods of force measurement, elastic force traducers, strain gauge, load cells, shear web, piezoelectric force transducers, vibrating wire force transducers, Torque: Strain gages, feedback torque sensors, torsion bar dynamometer, etc. Shaft power: Dynamometer (servo control and absorption) instantaneous power measurement and alternator power measurement Unit 3: Temperature Measurement [7 hrs]

Temperature scales, Classication of temperature sensors. Thermometers: Bimetallic strip, metal expansion type, mercury in glass, liquid thermometer, vapor pressure. Thermostat. RTD: Types- PT100, CU60, 2 wire, 3wire and 4 wire. Bare and Industrial RTD. Lead wire compensation. Self heating eect. Thermistors: Types: NTC, PTC Thermocouples: Terminology, types (J, K, E, R, S, T) and characteristics, law of thermoelectricity, thermocouple tables, cold junction compensation methods, change of table reference construction and protection, thermowell, thermopile. Semiconductor temperature sensors: Diode and IC temp sensors. Ultrasonic temp detector, quartz crystal temp. detector. Radiation: Pyrometers (Total and Radiation), Infrared sensors. Fiber optic thermometer Unit 4: Flow Measurement [8 hrs]

Positive displacement ow meters. Bernoullis theorem, Reynolds Number. Dierential pressure type ow sensors: Orice and their types, Venturi and Nozzle. Pressure taps Pitot tube, annubar. Variable area meter (Rotameter). Turbine type ow meter, Electromagnetic ow type, ultrasonic ow meter, Vortex shedding type, mass ow meters, anemometers, ow totalizers and solid ow measurement. Unit 5: Pressure Measurement [9 hrs]

Pressure scale and standards Manometers: U-tube, well type, inclined tube, ring balance and digital manometer. Elastic pressure sensors: Bellows, bourdon tubes, diaphragm, (types, materials, range, sensitivity, construction, resonant frequency, advantages and limitations). Secondary pressure sensors,Dierential pressure measurements: Force balance type, motion balance

IE 201: Transducers type, capacitive (delta cell), ring balance, vibrating cylinder type. High-pressure sensors: Dead weight tester, Bulk modulus cell, Bridge man type (Pressure sensitive wires).Vacuum sensors: McLeod gauge, thermal conductivity (Pirani, Thermocouple gage) ionization types, molecular momentum gage, penning gage. Unit 6: Level Measurement [6 hrs]

Float, displacers, bubbler, and DP- cell Ultrasonic, capacitive, microwave, radar, radioactive type, laser type transducers, level gages, resistance, thermal, TDR/ PDS type, solid level detectors, ber optic level detectors. Miscellaneous sensors: Physical sensors, chemical sensors, biosensors, leak detector, ame detector, smoke detector, noise sensors. Sound measurement techniques.

Text Books:
B.C.Nakra and K.K.Choudhari; Instrumentation Measurements and Analysis A. K. Sawhney; Electronic Instruments & Measurement

Reference Books:
E.O. Doebelin ; Measurement Systems 4th 5th

Patranabis; Principle of industrial Instrumentation C.D. Johnson; Process Control Instrumentation Technology B.G. Liptak; Process Measurement & analysis D.V.S. Murthi; Instrumentation and Measurement Principles

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COEP | 7

IE 202
Analog Techniques
Unit 1: Transistors [7 hrs]

Transistor biasing , h parameter model and two port model applied to BJT, Analysis of common emitter, common collector and common base congurations, voltage and current gain, input and output impedance; comparison of properties. Class A, B and AB ampliers, Power ampliers, Servo ampliers, voltage amplier, Applications of Ampliers. Unit 2: Operational Ampliers [6 hrs]

Op-Amp parameters, frequency response, eect of temperature on Op-Amp parameters, dierential versus single input ampliers, instrumentation amplier, bridge amplier , adding versatility to the bridge amplier, dierentiator integrator, Miller, Voltage controlled oscillators, PLL and its applications. Signal conditioning circuits for temperature transmitter using OP amps Unit 3: Signal Generator and Filters [5 hrs]

Multivibrator, triangle wave generator, sawtooth wave generator, precision square wave generator, sine wave generator, Bootstrap Sweep generator, basic low pass lters, low pass and high pass Butterworth lters, band pass, band reject lters , applications of lters Unit 4: Power Devices and Applications [7 hrs]

SCR, Triac, DIAC, UJT, MOSFET, IGBT - Characteristics and principal of operation, Switching Characteristics, triggering requirement, protections, applications Unit 5: Regulators [5 hrs]

Line and load regulation, characteristics of regulators, ac ripple voltage, voltage multipliers, three terminal regulators, current boosters, protection circuits for regulators Unit 6: Power Converters [6 hrs]

Single phase AC-DC converters: working principles, performance parameters, control of ac-dc converters. DC-DC converters: control of dc-dc converter, dierent types, working principles and analysis, applications

Text Books:
Millman; Microelectronics Ramakant A Gaykwad ; Op-Amp and linear integrated circuit theory

Reference Books:
Clayton; Operational amplier

IE 202: Analog Techniques Malvino A.P.; Electronic Principles McGraw Hill Rashid; Power Electronics Ned Mohan; Power Electronics 3rd 4th

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COEP | 9

IE 203
Basic Instrumentation
Unit 1: Measurement of Resistance [10 hrs]

Introduction, resistance and resistors, resistor types, colour coding of resistor, Measurement of resistance: voltmeter-ammeter method, ohmmeter, DC Bridges: Whetstone bridge-design, arrangement of ratio arms, bridge sensitivity, errors in bridge circuits, null type and deection type, current and voltage sensitivity bridges, Null, Sensitivity and Calibration adjustments of whetstones bridge, Kelvin bridge and current balance bridge, Various application of DC bridges, miliohmeter, megaohmmeter Unit 2: Measurement of Inductance [8 hrs]

Introduction, inductance and inductors, inductor structure, transformers and their types, impedence, Measurement of inductance using ac voltmeter, Maxwells bridge, Various applications of Maxwell Bridges, complex impedence measurement: vector impedence meter, Q measurement Unit 3: Measurement of Capacitance [8 hrs]

Introduction, capacitance and capacitors, dielectrics, stray capacitance, capacitive reactance, capacitor types, colour coding of capacitors, Capacitance Bridges:, Hays bridge, Schering bridge, storage and dissipation factors maseurement Unit 4: Measuring Instruments [6 hrs]

PMMC and D Arsenovel instruments, Galvanometer, ammeter, voltmeter, calibration of meters. Unit 5: Measurement of energy and power [6 hrs]

Power in ac circuits and dc circuits, Single phase and polyphase Wattmeters, Electrical energy measurement Unit 6: Recorders [4 hrs]

Rectilinear recording, ink jet, ink pen, thermal, galvanometric recording, paperless, oscillographic, y-t, x-t, single and multi-channel recorders, driving systems for pen and chart, chart speed and their applications

Text Books:
A. K. sawhney; Electrical and Electronics measurements and Instrumentation Danpat Rai and Sons Cooper and Helfrick; Electronic Instrumentation Techniques PHI

Reference Books:
Jones and Chins; Electronic Instruments and Measurement

IE 221: Basic Instrumentation A Sudhakar and S. S. Palli; Network Theory TMH

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COEP | 11

IE 222
Engineering Instrumentation
Unit 1: [6 hrs]

Basic characteristics of measuring devices: Introduction to measurement process, accuracy, precision, error, linearity, hysterisis, threshold, repeatability, calibration process, static & dynamic characteristics of instruments. Denition: Transducer, Sensor, Calibration, Range and Span. Classication: Active, passive, primary, secondary, mechanical, electronic, analog and digital transducers. Unit 2: [6 hrs]

Transducers I (Working principles, types, signal conditioning, and applications). Selection criteria, sources of errors in transducers and their analysis. Displacement, Velocity, acceleration, Force, and Torque Unit 3: [06 hrs]

Transducers II (Working principles, types, signal conditioning, and applications). Pressure, Level. Flow, Temperature transducers. Unit 4: Control System [6 hrs]

Basics of Control systems, concept of pole, zero, stability, frequency, and time domain, Introduction to design process, Industrial applications of feed forward and feedback control system. Classication of control systems, modeling in frequency domain (mechanical, electrical, electromechanical systems). Unit 5: Electronic Test Equipment [6 hrs]

Digital meters, DMM (Digital multi-meter), Digital storage oscilloscope (DSO), probes, signal generators, Typical specication & front-panel controls of DMM, DSO , & function generat Unit 6: Automation [6 hrs]

Fundamentals of Automation, Overview of tools used in Automation, Programmable Logic controllers (PLC) & their applications, concept of intelligent instruments, future trends in Automation.

Text Books:
C S Ragan, G R Sarma and V S V Mani; Instrumentation Devices and Systems TMH Publications M.M.S. Anand; Electronic Instruments and instrumentation Technology PrenticeHall of India E.O. Doebelin; Measurement Systems 4th

AS 200: Engineering Instrumentation D.V.S. Murthi; Instrumentation and Measurement Principles

Reference Books:
Alan S. Morris; Principle of Measurement & Instrumentation PHI 2 nd H.S. Kalsi; Electronic Instrumentation TMH B.G. Liptak; Process Measurement & analysis

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COEP | 13

AS 201
Human Psychology
Unit 1: [10 hrs]

Understanding human experience and behavior denition, history, schools. Methods like experimental , observation, survey, introspective. Branches and applications of Psychology. Individual dierences types, nature. Factors aecting individual dierences like- heredity, environment. Fields of individual dierences intelligence, aptitudes, interest, achievement. Unit 2: [8 hrs]

Personality - denition, approaches and factors aecting personality. Personality assessment. Stress management- denition, REBT (rational emotive behavioral therapy by Albert Ellis.). Relaxation techniques. Adjustment and mental health. Unit 3: [8 hrs]

Learning - Eective learning methods. Memory techniques. Motivation- nature, types, motivating people at work, self-motivation. Group behavior attitudes, group dynamics, leadership, conict resolution.

Text Books:
Morgan C T, King R A , Weiss J P and Schopler J; Introduction to Psychology McGraw Hill VIIIth Ed. Asch S E; Social Psychology OUP Oxford J Sinha; Elementary Psychology New Central Book Agency, Calcutta E G Parameshwaran, C Bina; Invitation to Psychology Tata McGraw Hill, New Delhi Norman and Mann; Understanding human behaviour

IE 204
Transducers Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Characterization and Calibration of Displacement measurement system. (Strain Gauges and LVDT). Characterization and Calibration of Vibration measurement system. (Piezo-resistive Vibration Pick-up). Characterization and Calibration of Speed measurement system. (Photoelectric and Magnetic Pick-up). Characterization and Calibration of Flow measurement system. (Orice, Venturi and Rotameter). Characterization and Calibration of Temperature measurement system. (Thermocouple and RTD). Characterization and Calibration of Level measurement system. (Capacitive, resistive, Ultrasonic and Bubbler Methods). Characterization and Calibration of Sound measurement system. Calibration of Pressure Gauges using Dead Weight Tester. Calibration of Vacuum Gauges using Vacuum Gauge Tester. Study of Digital Manometer. Case studies based on above sensors.

IE 205
Analog Techniques Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Study of servo amplier Measurement of op-amp parameters Design and implementation of VCO Design and implementation of PLL Design and implementation various signal generator Design and implementation of instrumentation amplier Design and implementation of voltage multiplier Study the switching characteristics of SCR Study the switching characteristics of MOSFET,UJT Design and implementation of voltage regulator Study of dierent types of ac-dc converters Study of dierent types of dc-dc converters

IE 206
Basic Instrumentation Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. Study of multimeter, design, implementation and verication of multi-range ammeter and voltmeter. Design, implementation and calibration of various ohmmeters. Measurement of power by various methods. Study, design and implementation of Wheatstone bridge. Measurement of reactive elements using AC Bridges. Measurement of phase by various methods. Extension of Range of Ammeter and Voltmeter. Study of dierent types of Recorders. Testing of various components such as resistors, inductors, and capacitors.

IE 207
Computational Techniques Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Write program to solve simple equations using arithmetic operators Solve matrix multiplication and plot computational time required LU decomposition algorithm and its application to solve Ax = b Orthogonal Vector projection algorithm and QR decomposition Make class data base using simple control statements Write program to solve ODE for Eulers and modied Euler methods Solve dierent ordinary dierential equations Using SYM function solve arithmetic and ODE Find Laplace transform and inverse Laplace transform Using simulink check output of simple feedback systems Using simulink solve ordinary dierential equations Using simulink write m le and call in model le

IE 211
Applications of Mathematics in Signals and Systems
Unit 1: Statistical Analysis of signals [6 hrs]

Mean, Medium, and mode, standard deviation, variance, moments, coecient of skew ness & kurtosis, correlation & line of regression Unit 2: Probability [6 hrs]

Theorems on Probability, Conditional Probability, Bayes theorem, Probability density functions (binomial, Poisson, normal) distribution function, standard deviation, chi-square test, probable error and combination of system component errors, overall system accuracy calculations, overall error from root mean square formula Unit 3: Introduction to Signals and Systems: [6 hrs]

Introduction to Signals, Classication of Signals, Continuous Time and Discrete Time Signals, Step and Impulse Functions, Transformation of Independent Variable. Introduction to Systems, Classication of Systems, Properties of Systems, Normal Form of System Equation, Initial Conditions, Impulse Response of a Physical System, Introduction to Convolution, System Impulse Response. Unit 4: Analysis of System [6 hrs]

System characteristics, Convolution Sum, Sampling theorem, reconstruction, aliasing, sampling in the frequency domain, sampling of discrete time signals, decimation and interpolation. Properties and applications of Z transform Unit 5: Fourier Transform Analysis [8 hrs]

Fourier analysis for Continuous time signals and systems, Continuous time Fourier series and its convergence, Continuous time Fourier Transform, its properties, frequency response. Unit 6: Discrete Fourier Transform [8 hrs]

Discrete time Fourier series and its convergence, Discrete time Fourier Transform, its properties, frequency response. Introduction to DFT in time domain and frequency domain. Filtering: Ideal frequency selective lters, Non Ideal frequency selective lters, examples, Butterworth lters.

Text Books:
Michael J. Robert; Signals and Systems TMH, New Delhi (2003)

Spiegel, Schiller and Srinivasn; Probability and Statistics Scaums Outline TMH Second Edition

Reference Books:

IE 211: Applications of Mathematics in Signals and Systems Oppenheium; Signals and systems Willsky Pearson second edition

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COEP | 20

IE 212
Electronic Instrumentation
Unit 1: Digital Instruments [8 hrs]

Digital frequency meter, Universal counter and their applications like event, ratio, totalizing and timers etc. signicance of and digit, Automation in digital instruments Unit 2: Signal Sources [7 hrs]

Sine wave generator, sine wave synthesis, audio and function generator, RF signal generator, arbitrary waveform generator and its applications in instrumentation. Unit 3: Signal Analyzers [7 hrs]

Introduction to total harmonic distortion, wave analyzer and its applications, FFT analyzer and Network analyzer and their applications Unit 4: Virtual instrumentation: [8 hrs]

Applications of virtual instrumentation, typical case study, environment, front panel, block diagram, data ow Unit 5: Measuring Instruments and Test Equipments [8 hrs]

RMS denition, RMS measurement, RMS value of sine and pulse, True RMS ,True RMS meter, DMM, Standard AC and DC sources Unit 6: Data Transmission Tecniques [4 hrs]

Introduction to data transmission techniques, Pulse modulation, digital modulation techniques like Amplitude shift Keying, Phase shift Keying, telemetry and its applications in Instrumentation.

Text Books:
David Bell; Electronic Measurement and Instrumentation Prentice Hall edition A.J. Bowens; Digital Instrumentation McGraw-Hill (1986) 2nd

C.S. Rangan, G.R. Sarma, V.S.V. Mani; Instrumentation Devices and Systems Tata McGraw Hill 9th edition

Reference Books:
J.J.Carr; Elements of Electronic Instrumentation and Control Prentice Hall edition 3rd

IE 212: Electronic Instrumentation W.Cooper, A.Helfric; Electronic Instrumentation and Measurement Techniques PHI 3rd edition Coombs; Handbook of Electronic Instrumentation

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COEP | 22

IE 213
Automatic Control System
Unit 1: [6 hrs]

Review of Laplace and inverse Laplace transform, Introduction to control systems, Introduction to design process, Industrial of feed forward and feedback control system. classication of control system, Modeling in frequency domain (mechanical, electrical, electromechanical systems). Unit 2: [8 hrs]

Reduction of multiple system , block reduction techniques, signal ow graph, Mansons gain formula, similarity transformation, signal ow graph from block diagram, DC gain, Time response analysis ( 1st , 2nd order, higher order approximation), System response with additional poles. System response with zeros Unit 3: [6 hrs]

Steady state errors for unity feedback systems. Static error constants and system type. Steady state errors for disturbances, Design system parameters from SSE Unit 4: [8 hrs]

Nominal sensitivity functions, closed loop stability based on characteristic Polynomial, Stability and Polynomial analysis. Routh-Harwitz criteria, Root locus techniques. Sketching and rening of Root Locus, Root locus design rules Unit 5: [6 hrs]

Frequency domain design limitations. Frequency response analysis. Bode plot. Asymptotic approximations. Stability, Gain Margin, Phase Margin via Bode plot Unit 6: [6 hrs]

Relationship between time domain and frequency domain. Polar plot, Nyquist plot, Stability, Gain Margin, Phase Margin via Nyquist plot.

Text Books:
Norman Nise; Control System Engineering Wiley International Nagrath and Gopal ; Control System Engineering Tata-McGrawHill Publication

Reference Books:
G. Goodwin,S.Graebe,Mario Salgado; Control System Design Pearson Education

IE 213: Automatic Control System G. Franklin,J.Powell,A. Naeini; Feedback Control of Dynamic Systems Pearson Education

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COEP | 24

IE 214
Digital Techniques
Unit 1: Logic families [6 hrs]

Digital IC specication terminology, dierent types of logic families, metal oxide semiconductor logic, complementary metal oxide semiconductor logic, logic families interfacing, TTL driving CMOS, CMOS driving TTL,measurement of specication parameters of ICs Unit 2: Combinational circuits [7 hrs]

Combinational circuits, analysis procedure, design procedure, binary adder, binary subtractor, decimal adder and their implementation, binary multiplier, magnitude comparator, decoders, encoders, multiplexer, hardware design logic for combinational circuits. Unit 3: Registers and Counters [7 hrs]

Flip Flops, Conversion of ip ops, Registers, shift registers and their applications , HDL for registers , ripple counters, synchronous counters, HDL for counters , Ring, Johnson, Binary, BCD, Up-Down counters and its applications, Hardware design logic for counters, Bottle lling process Design and implementation Unit 4: Synchronous and asynchronous Sequential Logic [08 hrs]

Synchronous: Sequential circuits, latches, analysis of clocked sequential circuit, hard ware design logic for sequential circuits, state reduction, State diagram, and state equation Asynchronous sequential Logic: asynchronous logic, circuits with latches, design procedure, reduction of state and ow tables, race free state assignments, design examples. Unit 5: Memories and converters [6 hrs]

Static and Dynamic Memories, Volatile and nonvolatile Memories, Memory mapping, implementation of combinational logic function using a ROM. Converters: dierent type of DAC, converter circuitry, specications, types of ADC, circuitry and operation, specication Unit 6: Microprocessor and Programmable Logic Device [6 hrs]

Introduction to PAL, PLA, Congurable Programmable Logic Devices, Various types of CPLDs, Introduction to FPGA and its various architectures. Microprocessor: Introduction to Microprocessors: Architecture, Instruction set, various peripheral devices.

Text Books:
Ronald J. Toccii; Digital Electronic Principles and applications Pearson R. P.Jain; Digital Electronics Mano M.M.; Digital Logic and Computer design Prentice Hall

Reference Books:

PE 209: Digital Techniques Boyce J.C. ; Digital Logic: Operation and Analysis Prentice Hall Gaonkar; Microprocessor peripherals and Applications 2nd edition

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PE 210
Production Processes and Metrology
Unit 1: Unit 1 [23 hrs]

Denition, classication and study of basic ve Production Processes a) Lathe and drilling Machine Turning and boring, lathe construction, accessories and operations. Thread cutting, concept of speed, feed and depth of cut. Introduction to boring machines, Capstan and Turret lathe. Fundamentals of drilling processes, drill geometry, tool holder, types of drilling machines, operations performed on drilling machines, type of drill. Reaming processes and reamer types. b) Milling, shaping and planning Fundamental aspects, cutter types and geometry, Operations performed on milling machines, dividing head method of indexing. Construction, working and operations performed on shaper, planer and broaching machines. c) Grinding Grinding wheels, wheel marking, types of grinding machines. d) Non Conventional Machining Processes Principle, set-up, operations, accessories and applications and limitations of Ultrasonic Machining, Electrical Discharge Machining, Laser Beam Machining, Chemical Machining, Electro-chemical machining, Abrasive Jet Machining, etc. Unit 2: Unit 2 [06 hrs]

Joining Processes Introduction, weldability, classication of welding, study of Gas welding, Arc welding, Resistance welding, Ultrasonic welding, Electron beam welding, laser Beam welding, Brazing, Soldering, TIG, MIG, Riveting with their respective equipment Unit 3: Unit 3 [05 hrs]

Sheet Metal Working Sheet Metal properties, gauge, surfaces condition. Study of Presses and equipment used, various cutting and forming operations. Blanking and Punching: Theory, types of dies used, force requirement, theory of shear. Methods of reduction in forces. Deep Drawing: Types of Dies used, defects, and lubricants used (05) Unit 4: Unit 4 [05 hrs]

PCB artwork and surface treatment Etching, anodizing and electroplating, etc. Classication, types and applications of adhesives Unit 5: Unit 5 [06 hrs]

NC/CNC Machines Principle, classication, construction and applications. Robots Principle, classication, construction, control systems and applications Unit 6: Unit 6 [15 hrs]

a) Introduction to metrology Denition, interchangeability, selective assembly, standards of measurement, errors, calibration of instruments. Limits, ts and tolerances, Indian standards specications for limit, ts and gauges, gauge designing, relevance of limits, ts and tolerances with machine design. b) Linear, angular and gear measurement Linear measuring instruments, precision measuring instruments, comparators. Angular measurement Combination protractor, universal bevel protractor, sine bar, sine center, angle gauge block, clinometers, auto-collimator,

AS 202: Production Processes and Metrology angle decor, roller and cylindrical method, optical prism method. Screw thread measurement Characteristic, dimensions and measurement methods Gear measurement - Characteristic, dimensions measurement, gear prole testing using various available methods

Text Books:
Chapman W.A.J.; Workshop Technology ELBS Hajara Chaudhary, Bose S.K.; Elements of workshop Technology Asia Publishing House R.K. Jain; Engineering Metrology Khanna Publisher, Delhi

Reference Books:
Begman; Manufacturing Processes, Production Technology TMH Publishing Co. (1985) Roy A. Lindberg; Processes and Materials of Manufacture Prentice Hall of India fourth Edition (1990) I.C. Gupta; Metrology & Quality Control Ernst ODoebeling; Measurement Systems Tata Mc Graw Hill

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AS 203
Professional Communication
Unit 1: [8 hrs]

Eects of ineective or lack of communication (case studies), Forms of communication, Role of communication in Presentations, Business Proposals, Information sharing, Developing a positive climate in the organization Unit 2: [7 hrs]

Psychological factors & skills in communication, Behavioral skills for co-operative communication Unit 3: [8 hrs]

Media of communication: Letters & e-mails, Memos, Press releases, Conferences, Intranet & Extranet

Text Books:
Gerson & Gerson; Technical writing, process and product PHI Robbins; Organization Behavior PHI 7 Th Saran Freeman; Writing Communication in English Orient Longman Publication Bernice Hurst; Handbook of Communication Skills 2nd edition Keith Davis ; Human Organization Behavior at work TMH Ludlow & Panton ; Essence of eective Communication PHI

IE 215
Applications of Mathematics in Signal and Systems Laboratory
1. To generate discrete time sequence/samples of following signals by sampling corresponding analog counterparts. Implement the same using MATLAB 1. 2. 3. 4. 5. 6. 7. 8. 2. 3. 4. Sine wave Cosine wave Square wave Saw tooth wave Exponential signal Step signal Ramp signal Random signal

To compute the impulse response and step response of a causal nite dimensional discrete time system, characterized by a linear constant coecient dierence equation. To compute the autocorrelation and cross correlation of two sequences using MATLAB. Implement some fundamental applications of correlation. To compute the magnitude and phase response of the system characterized by impulse response or dierence equation. Implement the same using MATLAB and verify the frequency response characteristics i.e. DTFT. To study Discrete Fourier Transform DFT and Inverse Discrete Fourier Transform IDFT. Implement and verify the properties of DFT. To study the spectrum analysis of audio signals by recording the signal in time domain and analyzing the same in frequency domain. Implement the same. To study the various modulation techniques. Implement and verify the result of AM, FM and PCM using MATLAB. To compute correlation and regression model for a given a set of data. To compute standard deviation, variance, moments, Kurtosis. To compute Probability density functions.

5. 6. 7. 8. 9. 10.

IE 216
Electronic Instrumentation Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Measurement of True RMS value using True RMS meter Q value measurement using LCR meter To built Digital to Analog Converter circuit using R-2R ladder network and IC 0808 To measure bandwidth using Universal counter To measure X-amplier bandwidth of CRO To measure time constant of relay using Digital storage Oscilloscope To build a function generator using IC To generate arbitrary waveforms using Arbitrary Waveform Generator To measure harmonics in dierent waveforms using FFT analyzer To study any one modulation technique

IE 217
Automatic Control System Laboratory
Each candidate shall be required to complete following Practicals and submit term work. 1. 2. 3. 4. 5. 6. 7. 8. Study of multivariable control system. Analysis of second order (R-L-C) system in time domain. Study of type 0 and type 1 system To nd the transfer function of unknown system (electrical network) Write a program to nd Routh table and comment on its stability. Design of controller with root locus Draw bode plot using basic command. Find step and ramp response for a second order system

IE 218
Digital Techniques Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Measurement ICs parameters like rise time, fall time, propagation delays, and current and voltage parameters Design and implementation of arithmetic circuits Design and implementation of code converters Study and implementation of multiplexer and demultiplexer Study and implementation of encoders and decoders Design and implementation of asynchronous counters Design and implementation of synchronous counters Design and implementation of non sequential counters Study and implementation of shift registers Study of microprocessor based systems Study of various programmable devices Study and implementation of DAC Study and implementation of ADC. Interfacing of dierent memories to microprocessors

PE 211
Production Processes and Metrology Laboratory
Each candidate shall be required to complete and submit the following term work. Assignments on machine tools and Metrology will be in the form of a journal. 1. Jobs: 1. 2. 3. 2. Plain and Taper turning one job. Sheet Metal Working (Chassis / Panel Box) one job. Welding (gas or arc) / soldering one job.

Journal: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Assignment on Sheet Metal Working Assignment on Joining Processes Assignment on Lathe machine Assignment on Milling machine Assignment on Drilling machine Assignment on Grinding machine Assignment on Linear and Angular Measurements Assignment on Screw Measurements Assignment on study of NC/CNC machine Assignment on study of Robot.

IE 222
Engineering Instrumentation
Unit 1: [6 hrs]

Basic characteristics of measuring devices: Introduction to measurement process, accuracy, precision, error, linearity, hysterisis, threshold, repeatability, calibration process, static & dynamic characteristics of instruments. Denition: Transducer, Sensor, Calibration, Range and Span. Classication: Active, passive, primary, secondary, mechanical, electronic, analog and digital transducers. Unit 2: [6 hrs]

Transducers I (Working principles, types, signal conditioning, and applications). Selection criteria, sources of errors in transducers and their analysis. Displacement, Velocity, acceleration, Force, and Torque Unit 3: [06 hrs]

Transducers II (Working principles, types, signal conditioning, and applications). Pressure, Level. Flow, Temperature transducers. Unit 4: Control System [6 hrs]

Basics of Control systems, concept of pole, zero, stability, frequency, and time domain, Introduction to design process, Industrial applications of feed forward and feedback control system. Classication of control systems, modeling in frequency domain (mechanical, electrical, electromechanical systems). Unit 5: Electronic Test Equipment [6 hrs]

Digital meters, DMM (Digital multi-meter), Digital storage oscilloscope (DSO), probes, signal generators, Typical specication & front-panel controls of DMM, DSO , & function generat Unit 6: Automation [6 hrs]

Fundamentals of Automation, Overview of tools used in Automation, Programmable Logic controllers (PLC) & their applications, concept of intelligent instruments, future trends in Automation.

Text Books:
C S Ragan, G R Sarma and V S V Mani; Instrumentation Devices and Systems TMH Publications M.M.S. Anand; Electronic Instruments and instrumentation Technology PrenticeHall of India E.O. Doebelin; Measurement Systems 4th

IE 222: Engineering Instrumentation D.V.S. Murthi; Instrumentation and Measurement Principles

Reference Books:
Alan S. Morris; Principle of Measurement & Instrumentation PHI 2 nd H.S. Kalsi; Electronic Instrumentation TMH B.G. Liptak; Process Measurement & analysis

20102011 | Instrumentation and Control - Third Year

COEP | 36

Instrumentation and Control - Third Year

IE V
Curriculum Structure
Course ID Subject Title Contact Hours L IE 301 IE 302 IE 303 IE 304 IE 305 IE 306 IE 307 IE 308 IE 309 IE 310 Microcontroller Techniques and its Applications Control System Components Digital Signal Processing Analytical Instrumentation Control System Design Microcontroller Techniques and its Applications Laboratory Control System Components Laboratory Digital Signal Processing Laboratory Analytical Instrumentation Laboratory Control System Design Laboratory Total 3 3 3 3 3 15 T 0 P 4 4 2 2 2 14 3 3 3 3 3 2 2 1 1 1 22 Credits

IE VI
Curriculum Structure
Course ID Subject Title Contact Hours L IE 311 IE 312 IE 313 IE 314 *** FL 101 IE 315 IE 316 IE 317 IE 318 Process Loop Components Computing Algorithms and Applications Instrument and System Design Process Plant Operations Institutional Elective Foreign Language Process Loop Components Laboratory Computing Algorithms and Applications Laboratory Instrument and System Design Laboratory Industrial Assignments Total 3 3 3 3 3 3 18 T 0 P 4 2 2 2 10 3 3 3 3 3 0 2 1 1 1 20 Credits

*** Institutional Elective:


Course ID IE 322 Subject Title Industrial Automation

IE 301
Microcontroller Techniques and its applications
Unit 1: Microcontroller Basics [8 hrs]

8-Bit and 16-bit Microcontroller Internal Block Diagram, CPU, ALU, address bus, data bus, control signals, Working Registers, SFRs, Clock and Reset circuits, Stack and use of Stack Pointer, Program Counter. I/O Ports, Memory structure, Data Memory, Program Memory, Execution of Program. Power saving modes and its operation. Timing Diagram: Timing diagram for execution cycle. Dierent Addressing Modes, Interrupts priority, interrupt handling, house keeping during power on and power o situations, self check and recoveries. Unit 2: On Chip Peripheral Interfaces [6 hrs]

Interfacing concept and design rule , Interfacing of digital input and output pin PWM, ADC, I/O Pins, Timers, counters, Interrupts, UART, I2C, SPI, ICSP, DATA E2RAM, FLASH RAM Unit 3: External Interfaces-1 [6 hrs]

A to D, D to A, LCD, LED & keyboard interfacing, I/O expansion techniques, Memory expansion techniques, RS232, RS485 transceivers Unit 4: External Interfaces-2 [6 hrs]

Stepper motor interfacing, DC Motor interfacing, sensor interfacing, CAN Protocol and its interfacing, USB protocol and its interfacing, Blue-tooth, Zig-bee protocol and its interfacing Unit 5: [8 hrs]

Integrated Development Environment (IDE) for Microcontrollers (Specic examples of ATMEL 89C51 with Kiel IDE or PIC micro controllers with MPLAB IDE) Study of datasheets, programming using assembly language and C Cross compiler, programming tools such as simulator, assembler, C cross compiler, emulator and debugger. Illustrative applications and programming techniques, Tutorial programs should include programming using: Arithmetic instructions, Jump, Loop and Call instructions, I/O programming, Logic instructions, Single bit instructions, Timer/Counter Programming, UART programming, Interrupt Programming. Unit 6: [5 hrs]

Analysis of any reference design Application examples: Any reference circuit schematic with specication application and rmware analysis can be taken

Text Books:
Myke Predko; Programming and Customizing the 8051 microcontroller TATA McGraw Hill Edition. Kenneth J. Ayala; The 8051 microcontroller Penram International 3rd edition

IE 301: Microcontroller Techniques and its applications M. Mazidi; 8051 Microcontroller and embedded systems Pearson Higher Education Raj Kamal; Embedded System TATA McGraw Hill Edition.

20102011 | Instrumentation and Control

COEP | 41

IE 302
Control System Component
Unit 1: [8 hrs]

Types, working principle, characteristic, and mathematical model of following: Motors AC/DC motors, stepper, servo, linear, Synchronous, Generators, and alternator Unit 2: [8 hrs]

Selection criterion of above components for various industrial applications such as position control, speed control, power generation, machine automation, telemetry, etc Unit 3: [8 hrs]

Types, working principle, characteristics, and symbolic representation of following: Switches: Toggle, Slide, DIP, Rotary, Thumbwheel, Selector, Limit, Proximity, Combinational switches, zero speed, belt sway, pull cord. Relays: Electromechanical, Solid state relays, relay packages Contactors :Comparison between relay & contactor, contactor size and ratings Timers : On Delay, O delay and Retentive Unit 4: [8 hrs]

Sequencing & Interlocking for motors Concept of sequencing & Interlocking, Standard symbols used for Electrical Wiring Diagram, Electrical Wiring diagrams for Starting, Stopping, Emergency shutdown, (Direct on line, star delta, soft starter) Protection devices for motors: Short circuit protection, Over load Protection, Over/ under voltage protection, Phase reversal Protection, high temperature and high current Protection, over speed, Reversing direction of rotation, Braking, Starting with variable speeds, Jogging/Inching Motor Control Center: Concept and wiring diagrams Unit 5: [8 hrs]

Pneumatic components Pneumatic Power Supply and its components: Pneumatic relay (Bleed & Non bleed, Reverse & direct), Single acting & Double acting cylinder, Special cylinders: Cushion, Double rod, Tandem, Multiple position, Rotary Filter Regulator Lubricator (FRL), Pneumatic valves (direction controlled valves, ow control etc), Special types of valves like relief valve, pressure reducing etc. Pneumatic Circuits Sequence diagram (step-displacement) for implementing pneumatic circuits, Standard Symbols used for developing pneumatic circuits, Dierent Pneumatic Circuits: Reciprocating, Sequencing, Anti-cycle repetition, Block transfer, Speed regulation etc Unit 6: [8 hrs]

Hydraulic components: Hydraulic supply, Hydraulic pumps, Actuator (cylinder & motor), Hydraulic valves. Hydraulic Circuits: Standard Symbols for developing hydraulic circuits, Dierent Hydraulic Circuits: Meter in, Meter out, Reciprocating, speed control, Sequencing of cylinders,

IE 302: Control System Component Direction control etc.

Text Books:
Pipenger; Industrial Hydraulics Majumdhar ; Pneumatic Instrumentation Petruzella ; Industrial Electronics B.L.Theraja. ; Electrical Technology

Reference Books:
C.D.Johnson; Process control and Instrument technology TMH Festo Didactic; Hydraulics Festo Didactic; Pneumatics

20102011 | Instrumentation and Control

COEP | 43

IE 303
Digital Signal Processing
Unit 1: Digital Signal Processor [8 hrs]

Harvard architecture and modied Harvard architecture. Introduction to xed point and oating point DSP processors, architectural features, Computational units, bus architecture and memory architecture, data addressing, address generation unit, programme control, programme sequencer, pipelining, interrupts, features of external interfacing, on-chip peripherals, hardware timers, host interface port, clock generator, SPORT Unit 2: Programming of DSP Processor [8 hrs]

Addressing modes, Instruction set, Programming tools such as DSP Assembler, IDE environments like CCS for DSP chip or visual DSP for Analog DSP chips, programming using DSP processor Unit 3: [8 hrs]

Frequency Response Characteristics of LTI system Frequency response of a system to complex exponential and sinusoidal signals, steady state and transient response to sinusoidal inputs signals, computation of frequency response functions. Design of LTI systems as frequency selective lters. Finite Impulse Response, Innite Impulse response lter structures Structures for FIR lters : direct , cascade, frequency sampling and lattice. Structure of IIR lters: direct, cascade, parallel, lattice. Eect of nite word length in Digital lters Unit 4: Discrete Fourier transform [8 hrs]

Frequency domain sampling, Discrete Fourier transform (DFT): DFT pair, properties of DFT, frequency response analysis of signals using the DFT, linear ltering based on DFT, Fast Fourier tram(FFT); Introduction, Radix -2 decimation in time FFT algorithm, Radix-2 decimation in frequency algorithm, inverse of FFT Unit 5: Finite Impulse Response Filters [8 hrs]

Introduction to nite impulse response lters, linear phase lters, symmetric & anti symmetric lters, Design of FIR lter: windowing method, analysis of dierent types of windows, frequency sampling method, optimal equi-ripple, FIR dierentiators Unit 6: Innite Impulse Response Filter [8 hrs]

Introduction to Innite Impulse Response lter, Butterworth, Chebyshev approximation. Design of IIR lters: Impulse invariant method, bilinear transformation, approximation derivative method, IIR lter design using least square method: Pade approximation. Frequency transformations: low pass to high pass, band pass, band reject.

Text Books:

IE 303: Digital Signal Processing Avtar singh, s. srinivasan; DSP Implementation using DSP microprocssors with examples from TMS320C54XX Rulph Chassaing ; DSP applications using C & TMS320C6X DSK A Antoniou ; DSP lter analysis & Design DR Rulpph Chassaing ; DSP and Applications with TMS320C673 & TMS320C716 DSK Oppenheium, Schalfer ; DSP Proakis, Manolakis ; DSP Principles, algorithms and applications PHI

Reference Books:
Piscataway, N.J.IEEE, 1997, Lapsley p. Bier J, Shoham A, Lee E.A; DSP processor fundamental architecture and features TMS320C67XX DSP Reference set Vol. 2 (1999)

20102011 | Instrumentation and Control

COEP | 45

IE 304
Analytical Instrumentation
Unit 1: [8 hrs]

Introduction to Chemical instrumental analysis, advantages over classical methods, classication: Spectral, electro analytical and separative methods, Laws of photometry (Beer and Lamberts law), Basic Components of analytical instruments Unit 2: [8 hrs]

Colourimeters, spectrophotometers (UV-Visible), monochromators, lters, grating, prism, dual wavelength and double monochromator systems, rapid scanning spectrophotometers, IR spectrophotometers Unit 3: [8 hrs]

Flame Photometry: Principle, constructional details, ue gases, atomizer, burner, optical system, recording system. Atomic absorption spectrophotometers: Theoretical concepts, instrumentation: hollow cathode lamps, burners and ames, plasma excitation sources, optical and electronic system Unit 4: [8 hrs]

Industrial Gas analyzers, pH, conductivity, particle counting, detection on the basis of scatteringNephalomete, Laboratory Instruments: Centrifuge, oven, waterbath, Incubators, stirrers, Densitometer Unit 5: [8 hrs]

Mass Spectrometer (MS): Principle, ionization methods, mass analyzer types - magnetic deection type, time of ight, quadruple, double focusing, detectors for MS, applications X-ray spectrometry: Instrumentation for X-ray spectrometry, X-ray diractometer Unit 6: [8 hrs]

Chromatography: Classication, Gas chromatography: principle, constructional details, GC detectors, Liquid Chromatography, High Performance Liquid Chromatography (HPLC): principle, constructional details, HPLC

Text Books:
Skoog, Holler, Nieman; Principles of Instrumental Analysis Thomson bookscole publications 5th R. S. Khandpur ; Handbook of Analytical Instruments Tata McGrawHill Publications 3rd Willard, Merritt, Dean, Settle; Instrumental Methods of Analysis CBS Publishers & Distributors, New Delhi 7th

IE 304: Analytical Instrumentation

Reference Books:
Robert D. Braun; Introduction to Instrumental Analysis McGraw-Hill Book Company Galen W. Ewing; Instrumental Methods of Chemical Analysis McGraw-Hill Book Company 5th

20102011 | Instrumentation and Control

COEP | 47

IE 305
Control System Design
Unit 1: [6 hrs]

State space representation of transfer function , concepts of state, state variables and state models, state models for linear continuous time system diagonalization, solutions of state equations Unit 2: [6 hrs]

Design with root locus: transient response via gain adjustment, improving time domain specications (steady state error, transient response) by cascade compensation, feedback compensation Unit 3: [6 hrs]

Design with bode plot: improvement of steady state and transient response with lead, lag , lead lag compensator design Unit 4: [6 hrs]

Design of control systems in state space, pole placement , solving pole placement with MATLAB, Design of regulator type systems by pole placement, Ackermans formula for pole placement controller design state observers, Design of state observers with MATLAB Unit 5: [6 hrs]

Controllability, dierent approaches for controller design, Observability, dierent approaches for observability design Unit 6: [6 hrs]

Modeling: Introduction, Mathematical model of linear rst order system, dierent laws, modeling for electrical, mechanical, electromechanical system, hydraulic system, pneumatic system , temperature control system, heat exchanger, nonlinear system, inverted pendulum

Text Books:
G.C.Goodwin, S.F.Graebe, M.E.Salgado; Control System Design Pearson education McGraw-Hill International ; Automatic Control Engineering Norman Nise; Control System Engineering Wiley International 5th

IE 306
Microcontroller Techniques and its Applications Laboratory
1. 2. 3. 4. 5. 6. 7. Introduction to Microcontroller Programming tools such as Simulator, assemblers, Cross Compilers, debuggers and Emulators 8031/51 Assembly language programming using cross-assembler. (At least 10 programs 8031/51 Interfacing: Interfacing with ADC, DAC, LCD, Keyboard, Stepper Motor and External memory. PIC Programming Assembly language programming using PIC cross assembler (At least ve programs. PIC Programming PIC microcontroller programming using C- cross compiler (At least ve programs Programming for serial communication Case Study: Designing a small Project using 8031/8051/ PIC 16F series

IE 307
Control System Component Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. Development of mathematical model and identication of transfer function of induction motor Study and plot the characteristics of D. C. Motor Implementation of Logic Gates and sequencing circuits using relays Implementation of star-delta starter Study of various pneumatic and hydraulic components and power supplies Development, Implementation and testing of Pneumatic circuits Development, Implementation and testing of Hydraulic circuits Study of Synchro transmitter and receiver system Study of Motor control Center based on industrial visit

IE 308
Digital Signal Processing Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Discrete Fourier Transform Fast Fourier transforms Design and implement FIR lter using windowing method Design and implement IIR lter using Butter worth approximation Design and implement IIR lter using Chebeshev approximation IIR lter design using least square method Sine/square wave generation FIR lters implementation IIR lter implementation FFT implementation Eect of nite word length calculations

IE 309
Analytical Instrumentation Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. To study principle, working and various elements of colorimeter and to nd out the transmittance and absorbance of a given sample To check the response of source sensor assembly Design one application of log amplier Verication of pH values for temperature ranges To study principle, working and various elements of densitometer To study UV-Visible spectrophotometer To study Flame Photometer To study principle, working and various elements of Atomic Absorption spectrophotometer To study IR spectrophotometer To study Gas chromatography

IE 310
Control System Design Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. Find state transition matrix from a given system dynamic Design an observer for a given system by using state space method Design controller for a given system by using state space method Design controller by adjusting gain for a given system by using root locus method Design controller for improving transient and steady state response by root locus method Design lead controller to satisfy given specications using bode plot Design lag controller to satisfy given specications using bode plot Find mathematical model of a given linear system and analyze the same. (Use Simulink) Find mathematical model of a given nonlinear system and analyze the same. (Use Simulink)

IE 311
Process Loop Components
Unit 1: Fundamentals of Process Control [8 hrs]

Elements of process control loop, concept of process variables, set point, controlled variable, manipulated variable, load variable. Representation of process loop components using standard symbols(basic with reference to control loop), and Examples of process loops like temperature, ow, level, pressure etc. Process characteristics: Process load, Plant lags: Measurement lag, control lag, process lag, Distance/ velocity, lag(dead time), transfer lag, Regulation, Capacity Unit 2: Transmitters [8 hrs]

Need of transmitter (concept of eld area & control room area), Need for standardization of signals, current, voltage and pneumatic signal standards, concept of live & dead zero, Signal conditioning (analog & digital) for RTD, T/C, magnetic ow meter, DPT, span & zero adjustment, Two wire transmitter, Electronic and pneumatic transmitters Electronic Dierential Pressure Transmitter: Types, mounting (Installation), manifolds, calibration setup, Application of DPT for level measurement, Zero elevation, Suppression. SMART transmitter: Comparison with conventional transmitter, Block schematic. Converters: Dierence between converter & transmitter, Pneumatic to current converter, Current to pneumatic converter Unit 3: Types of Control Actions [8 hrs]

Discontinuous: ON/OFF, Time proportional Continuous: Proportional, integral, derivative, proportional-Integral, Proportional- Derivative, Proportional-Derivative-Integral, Anti-reset windup, Rate before reset Concept of bump less transfers in PID controller, Eect of process Characteristics on PID combination, control actions for various processes. Digital PID controllers: concept of velocity & position algorithm, block schematic of series and parallel combinations. Tuning of controller: Quarter Amplitude Decay, controller performance criterion, Tuning methods: Process Reaction curve(open loop), Ziegler Nichols (closed loop), set point tuning Vs load disturbance tuning. Unit 4: Unit 4 [8 hrs]

Programmable Logic Controller (PLC) Continuous versus Discrete Process Control, ladder diagram using standard symbols, Architecture of PLC, Types of Input & Output modules (AI, DI, AO, DO), wiring diagram, Interfacing pneumatic & Hydraulic systems, Fixed & Modular PLC (Rack, Slot, Grouping), Specications, manufacturers, PLC ladder diagram and instructions, PLC Programming for process applications. Unit 5: Control valve [8 hrs]

Necessity, comparison with other nal control elements, Classication of control valves based on: Valve body. Construction, type of actuation, application etc. Construction, Advantages, Disadvantages & applications of Globe: single, double, 3way, angle, Gate, Needle, Diaphragm, Rotary valves, Ball, Buttery. Types of actuators: Construction, Advantages, Disadvantages & applications: Spring Diaphragm, Piston cylinder(power cylinder), Pneumatic, Hydraulic, Electro-hydraulic, Electric, and smart actuators. Control valve terminology: Range ability,

IE 311: Process Loop Components turndown, valve capacity, Air to open, Air to close, valve gain etc Control valve characteristics: Inherent & installed Control valve accessories Positioners: Application/Need, Types, Eect on performance of control valves. Volume boosters, Pressure Boosters, Reversing relay, Solenoid valves, Air lock, position indicating switches, Electro pneumatic converter, Hand wheel. Cv sizing concept & basic equations Unit 6: Auxiliary components [8 hrs]

Construction, working & applications of: Feeders, Dampers, Alarm annunciator, square root extractor, High/Low selectors, Flow tantalizer, Computing relays, Seals, Snubber. Hazardous area classication & intrinsic safety, Concept of safety cycle, HAZOP, fault tolerance and safety integrity level

Text Books:
C. D. Johnson; Process control and instrument technology TMH N.A.Anderson; Instrumentation for process measurement and control B.G.Liptak; Process Control, Instrument Engineering Hand book Gary Dunning; Introduction to programmable Logic Controller Webb; Programmable Logic Controller

Reference Books:
Control valve handbook ISA E. B. Jones; Instrument Technology ,vol. III Tuning of industrial control systems ISA William Andrews; Applied Instrumentation volume 2

20102011 | Instrumentation and Control

COEP | 55

IE 312
Computing Algorithms and Applications
Unit 1: Errors in Numerical Calculations [7 hrs]

Numbers and their Accuracy, Mathematical Preliminaries, Errors and their Computation, A General Error Formula, Error in a Series Approximation Solution of Algebraic and Transcendental Equations: The Bisection Method, The Iteration Method, Acceleration of Convergence: Aitkens -process, The Method of False Position, Newton-Raphson Method Generalized Newtons Method 2.6 Ramanujans Method, Mullers Method, Graees Root-Squaring Method, Lin-Bairstows Method, The Quotient-Dierence Method, Solution of Systems of Nonlinear Equations Unit 2: Interpolation [7 hrs]

Errors in Polynomial Interpolation, Finite Dierences, Detection of Errors by Use of Dierence Tables, Dierences of a Polynomial, Newtons Formulae for Interpolation, Central Dierence Interpolation Formulae, Practical Interpolation, Interpolation with Unevenly Spaced Points, Interpolation with Cubic Splines, Divided Dierences and their Properties, Inverse Interpolation, Double Interpolation Unit 3: Curve Fitting, B-Splines and Approximation [7 hrs]

Least-Squares Curve Fitting Procedures, Weighted Least Squares Approximation, Method of Least Squares for Continuous Functions, B-splines, Approximation of Functions Unit 4: Numerical Dierentiation and Integration [7 hrs]

Numerical Dierentiation, Maximum and Minimum Values of a Tabulated Function Numerical Integration, Euler-Maclaurin Formula, Adaptive Quadrature Methods Gaussian Integration, Numerical Evaluation of Singular Integrals, Numerical Calculation of Fourier Integrals, Numerical Double Integration Unit 5: Numerical Solution of Ordinary Dierential Equations [8 hrs]

Solution by Taylors Series, Picards Method of Successive Approximations, Eulers Method, Runge-Kutta Methods, Predictor-Corrector Methods, The Cubic Spline Method, Simultaneous and Higher Order Equations, Boundary Value Problems Numerical Solution of Partial Dierential Equations: Finite-Dierence Approximations to Derivatives, Laplaces Equation, Parabolic Equations, Iterative Methods for the Solution of Equations, Hyperbolic Equations Unit 6: Numerical Solution of Integral Equations [7 hrs]

Finite-Dierence Methods, Chebyshev Series Method, The Cubic Spline Method, Method of Invariant Imbedding, Method Using Generalized Quadrature, A Method for Degenerate Kernels The Finite Element Method Boundary and Initial-boundary Value, Functionals, ase Functions, Methods of Approximation, The Rayleigh-Ritz Method, The Galerkin Method, Application to

IE 312: Computing Algorithms and Applications Two-dimensional Problems, Finite Element Method for One-dimensional Problems

Text Books:
S.S. Sastry; Introductory Methods Of Numerical Analysis PHI

Reference Books:
Francis Scheid; Numerical Analysis TMH (Schaums Outlines)

20102011 | Instrumentation and Control

COEP | 57

IE 313
Instrument and System Design
Unit 1: [08 Hrs hrs]

Basic Concept of Instrumentation Design Functional requirements & Specications Environmental, industrial, military applications, NEMA, DIN, BSI, ANSI standards Enclosure Design Guidelines Index protection (IPXXX), cable design guidelines Unit 2: [08 Hrs hrs]

Electronic design guideline Noise in electronic ckts. Capacitive and inductive coupling and eect of shield, shielding to prevent magnetic radiation, co-axial and twisted pair cable, grounding, safety ground, signal ground, single and multi point ground, Hybrid ground, grounding of cables shields, ground loops and low frequency and high frequency analysis of common mode choke, guard shields Unit 3: [08 Hrs hrs]

Shielding, near and far eld, shielding eectiveness, absorption and relation loss, shielding with magnetic material, contact protection, glow and arc discharges, loads with high inrush current, Inductive and resistive load contact protection networks for inductive loads, intrinsic noise sources Unit 4: [08 Hrs hrs]

ESD, inductive charging human body model, ESD protection in equipment, software in ESD protection ,EMI, types of noises, sensitive devices, input lters, clamping suppressors, Virtual instrumentation, Fault nding and trouble shooting techniques, causes and remedies of faults. Unit 5: [08 Hrs hrs]

Printed circuit board design guideline, layout scheme, grid systems, PCB size, Design rules for digital ckts, Design rules for analog circuits, single and multilayer PCB. Automation in PCB design artwork CAD package, Soldering techniques, component assembly techniques, System Design Selection of sensors, signal conditioning, standard signals and noise considerations of typical systems Unit 6: [08 Hrs hrs]

Reliability, bath tube curve, Reliability for series parallel system, K-out of n system, MTTF, MTTR, MTBF, availability, Redundancy and stand by

Text Books:
Noise reduction Techniques in Electronics Circuit Henry OTT Wiley International Publication Balguruswamy; Reliability Engineering TATA McGraw-hill Publication

IE 313: Instrument and System Design Bosshart; Printed Circuit Board TATA McGraw-hill Publication

20102011 | Instrumentation and Control

COEP | 59

IE 314
Process Plant Operations
Unit 1: unitOperation & Fluid Mechanics [08 Hrs hrs]

Basic concepts and principles of commonly used unitoperation with process and their study related to dierent process industries like distillation, extraction, drying, Humidication /dehumidication, ltration, absorption etc. Basic concepts behind pumps, compressors, fans, blowers etc. Unit 2: Kinetics & Thermodynamics [08 Hrs hrs]

Role of kinetics, types of reactors, types of reaction/reactors, biochemical reactions commonly encountered in chemical process industries, Role of thermodynamics, Basic concepts, equilibrium etc. Unit 3: Heat and Mass transfer [08 Hrs hrs]

Heat transfer: Energy balance, heat transfer coecients, double pipe, shell & tube heat exchangers, boilers, condensers, evaporators, cooling towers, water & waste water treatment, refrigeration plants. Process & mechanical design considerations in brief. Mass Transfer: Material balance with or without chemical reactions mass transfer coecients. Process & mechanical design considerations for equipment for unitoperations of unit1 in brief. Unit 4: Size Reductions & Separations [08 Hrs hrs]

Crushing and grinding, size separation and screening. Laws of commutation forced and hindered setting. Working of forth oatation, hydrocyclones, jigging and concentration equipments Unit 5: Material Of Construction & Properties [08 Hrs hrs]

Basic concepts of corrosion and protection from corrosion. Selection materials, metals & alloys used in construction of eld instruments. Properties like hardness, compression, Tensile of alloys & metals. Heat and surface treatments done on metals. Unit 6: Process ow Diagrams [08 Hrs hrs]

Process ow diagrams for paper, sugar, cement, fertilizer, Petrochemical, food industry

Reference Books:
McCabe Smith; Unit Operation in Chemical Engineering McGraw Hill 4 M Gopal Rao & M Sitting; Outline Chemical Technology East West 3 (1973) Perry; Chemical Engineering Hand book McGraw Hill Octave Levenspiel; Chemical reaction Engineering Wiley & sons

IE 315
Process Loop Components Laboratory
1. 2. 3. 4. 5. 6. 7. 8. 9. Design of signal conditioning for a K-type thermocouple/ RTD Development of mathematical model of control valve Conguration of D.P Transmitter and its application for ow Calibration of I/P converter Tuning of PID controller Study of control valve & plot the characteristics of control valve Study of PLC and PLC programming Interfacing PLC to hydraulic & Pneumatic circuits Designing intrinsic safety circuits (zener barrier)

IE 316
Process Loop Components Laboratory
1. 2. 3. 4. 5. 6. 7. 8. Implementation of Newton Raphson methods, 2.6 Ramanujans method, mullers method, Quotient dierence methods Implementation Newtons methods for interpolation, central dierence interpolation methods, Interpolation with Cubic Splines Implementation of Least-Squares Curve Fitting Procedures Weighted Least Squares Approximation, Method of Least Squares for Continuous Functions Implementation of Euler-Maclaurin Formula, Adaptive Quadrature Methods Gaussian Integration, Numerical Calculation of Fourier Integrals, Numerical Double Integration Implementation of Taylors Series, Picards Method of Successive Approximations Implementation of Eulers Method, Runge-Kutta Methods Implementation of Finite-Dierence Approximations to Derivatives Implementation of Chebyshev Series Method Method Using Generalized Quadrature

IE 317
Instrument and System Design Laboratory
1. Students are required to develop various modules required for their nal year project, or a minim project e.g. power supply, processor module, interfacing module, display and signal conditioning module. The PCB and enclosure design is part of the activity of this subject. Testing of various modules as per industrial standards and practices is part of the experimental work.

IE 318
Industrial Assignments
1. 2. The main objective of this course is to familiarize the students about the standards and practices used in industry, and expose them for the working environment of industry The out come of these assignments should be the nalization of the problem statement for project work the students will carry out in their nal year under the heading of project As regards to term work students are required to submit a comprehensive report on the experience gained during industrial assignments. The students are also required to make a presentation for the benet of other student

3.

IE 322
Industrial Automation
Unit 1: Basics of Automation [6 hrs]

Introduction and evolution of Automation, Feedback and feed forward systems, Hierarchical levels of automation, introduction to plant automation. Unit 2: Transmitters and Converters [10 hrs]

Introduction to transmitters, Types, working principle and block schematic, standards in Instrument signals, 2 wire, HART, Foundation Field bus transmitters, connection diagram and installation practices, maintenance, trouble shooting and calibration of transmitters, I/P converter, P/I converter working principle and calibration procedure. Unit 3: Control Valves [8 hrs]

Necessity and types of valves used in Industries, working principle of pneumatically operated control valve and motorized control valve, specications of the control and brief description about the maintenance and trouble shooting of these valves. Unit 4: Programmable Logic Controller (PLC) [6 hrs]

Necessity and working principle along with block schematic of PLC, Programming languages, basic instruction for programming like bit, Arithmetic le and Mathematical. Demonstration of PLC functioning and development of ladder for sequencing of motors, tank level control, ON-OFF temperature control. Unit 5: Application of PLC in Major Industries [8 hrs]

Project life cycle, working and automation of pump house, Motor Control Centre ( MCC), elevator, reactor, and bottle lling using the ladder diagram. Introduction to SCADA and HMI. Unit 6: Advances in Automation [6 hrs]

Distributed Control System, Plant wide automation, web enabled plants, communication and data transfer issues, wireless technology, advances in process control.

Text Books:
Andrew and Williams ; Applied Instrumentation in the process Industries Gulf Publishing Company Second Edition Garry Dunning; Programmable Logic Controllers PHI Pub 3rd Ed (2004) Control Valve Handbook ISA

Instrumentation and Control - Final Year

IE VII
Curriculum Structure
Course ID Subject Title Contact Hours L IE 401 IE 402 IE 403 IE *** IE *** IE 408 IE 409 IE *** IE *** IE 414 IE 415 Total Process Instrumentation Project Engineering and Management Industrial Automation Elective I Elective II Process Instrumentation Laboratory Project Engineering and Management Laboratory Elective I Laboratory Elective II Laboratory Seminar Project 3 2 3 3 3 14 T P 2 4 2 2 1 11 3 2 3 3 3 1 2 1 1 1 1 21 Credits

*** Elective I:
Course ID IE 404 IE 405 Subject Title Medical Instrumentation Power Plant Instrumentation Course ID IE 410 IE 411 Subject Title Medical Laboratory Instrumentation

Power Plant Instrumentation Laboratory

*** Elective II:


Course ID IE 406 IE 407 Subject Title Digital Control Automotive Instrumentation Course ID IE 412 IE 413 Subject Title Digital Control Laboratory Automotive Instrumentation Laboratory

IE VIII
Curriculum Structure
Course ID Subject Title Contact Hours L IE 416 IE 417 IE *** IE *** IE 423 IE *** IE *** IE 428 Total Process Modelling and Optimization Operating Systems and Networking Elective III Elective IV Process Modelling and Optimization Laboratory Elective III Laboratory Elective IV Laboratory Project 3 3 3 3 12 T P 2 2 2 6 3 3 3 3 1 1 1 6 21 Credits

*** Elective III:


Course ID IE 418 IE 419 Subject Title Clinical Engineering Batch Process Control Course ID IE 424 IE 425 Subject Title Clinical Laboratory Batch Process Laboratory Engineering Control

*** Elective IV:


Course ID IE 421 IE 422 Subject Title Robotics Building Automation Course ID IE 426 IE 427 Subject Title Robotics Laboratory Building Laboratory Automation

IE 401
Process Instrumentation
Unit 1: Process Characteristics [7 hrs]

Types of processes (dead time single and multi capacity, self and non-self regulating, interacting and non-interacting, Linear and non-linear), Process gain, process reaction curve, process time constant and constant step analysis method for nding time constant, dead time, dynamic elements in control loops, PID control of processes, Process simulator. Unit 2: Analysis and Properties of Some Common Loops [7 hrs]

Flow, pressure level, temperature, composition, pH etc., linear and non-linear controllers, review of PID with limitations (oset, saturation in D and reset windup) rate before reset, PID variations and tuning, digital controller(position and velocity algorithms, eect of sampling time) hardware structures, features and specication, single loop and multi loop controller and the application programs (PID, Timer, counter, dead time, lead lag, linearise, add-substract-muti-div. of two input signals temp, pressure compensation of gas ow, sq. root, median selector, pattern program, radio set, adaptive gain, feed forward, valve lineariser etc.) non-linear controller-two state, three state, proportional time, dual mode optimal switching. Unit 3: Multi loop and multivariable process control systems [7 hrs]

Feedback, Feed Forward control, Cascade Control, Ratio Control, Selective Control, Split-range Control. Interaction and Decoupling, Relative Process Gain Matrices (RPG) and applications, Statistical Process Controls. Unit 4: Control Systems for various processes [7 hrs]

Development of control loops, Design aspects and selection criterion for led instruments and instrumentation scheme for boiler, compressors, pumps, chiller, evaporators, dryer, cooling tower, distillation column, CSTR Unit 5: Development of control loops [7 hrs]

Design aspects of Instrumentation for Power, Water and Waste-Water Treatment, Food and Beverages, Pharmaceuticals (Introduction to International Standards S88, S95 and US FDA 21CFR 11), Cement, Automobile and Building Automation. Unit 6: Control valve design [7 hrs]

Designing control valve for gas, vapor, and liquid. Eects and remedies of cavitations, ashing condition, noise, control valve linearizer, valve auxiliary parts, ow characteristics of valve control eects of load changes, high pressure and high temperature service, control valves, installed range ability and viscosity correction for control valve. Control valve application and selection, valve sizing by ANSI/ISA-S-75.01 std. valve capacity and testing by ANSI/ISA-S-75.02 std. Control valve seat leakage, Valve noise calculation and reduction method, Smart valve package. Intelligent-smart actuators, design considerations for actuators (solenoid, pneumatic, hydraulic,

IE 401: Process Instrumentation digital eld bus actuators). Design of orice plates and related international standards.

Text Books:
F. G. Shinskey; Process Control Systems: Application, Design, and Tuning TMH B. G. Liptak; Process Control Krishna Kant; Computer based Industrial control F. G. Shinskey; Feedback controllers: Tuning, Applications and Design, PHI D. Johnson; Process Control Instrumentation PHI

Reference Books:
T.G. Fisher; Batch Control ISA Distillation column control ISA ISA Handbook of Control Valves ISA Considine; Process Instrumentation and control Handbook MGH Continuous Process Control, ISA

20102011 | Instrumentation and Control

COEP | 70

IE 402
Project Engineering and Management
Unit 1: Denition of project purpose [7 hrs]

Scope, time, quality and organization structure. Basic and detailed engineering: Degree of automation, Project S curves, manpower considerations, inter-department and inter organization interactions, Multi agency interaction. Types of projects and types of contracts e.g. EPC, BOOT etc. Unit 2: Role of Automation [7 hrs]

Customer expectations and performance criterion, User Requirement Specications (URS), Functional Design Specications (FDS), Software Requirement Specications and Hardware Requirement Specications (SRS and HRS), International Standards and Practices, Consultant Requirements. Project execution steps. Instrumentation Audit, Plant layout, general arrangement drawing (plans and elevations). Selection criterion for equipment at dierent levels of automation. Unit 3: Design Engineering [7 hrs]

Documentation, Process function diagrams and interlock, interface diagrams, Process ow diagrams, P&ID, specication sheets, loop wiring diagrams, ladder diagrams, isometrics, installation detail drawing, bill of material, Control console, centers and panels: Types, design, inspection and specication. Control panel drawings, Document control, Checklists, legend sheets, instrument catalogues, test and progress reports, minutes of the meeting. Documentation software to create, modify, add, revise and update I&C documentation. Documents and version control Cable engineering, dierent classes of conductors and their routines, types and specications of cables, cable schedule, routing of cables, types of glands, ferruling and terminations, junction boxes and Junction box schedules. Field bus wiring: Terminator, power conditioners, Spurs, segments and repeater. Networking: Hubs, routes, LAN cards, and CAT cable. Unit 4: Procurement activities: [7 hrs]

Vendor registration, tendering and bidding process, bid evaluation, purchase orders, vendor documents, drawings and reports as necessary at above activities. Construction activities: Site conditions and planning, front availability, installation and commissioning activities and documents require/generated at this stage. Factory Acceptance Test (FAT) , On-site inspection and testing (SAT) installation sketches, bill of material, Quantity surveying, contracting, cold commissioning and hot commissioning, CAT (Customer Acceptance Test), performance trials and nal hand-over. Unit 5: Management functions: [7 hrs]

Controlling, directing, project authority, responsibility, accountability, interpersonal inuences and standard communication formats, project reviews. Project planning and scheduling, life

IE 402: Project Engineering and Management cycle phases, the statement of work (SOW), projects specications, bar charts, milestones, schedules, work breakdown structures, cost breakdown structures and planning cycle. Unit 6: Cost and estimation: [7 hrs]

Types and estimates, pricing process, salary and other overheads, man-hours, materials and support costs. Program evaluation and review techniques (PERT) and critical path method (CPM), estimating activity time and total program time, total PERT/CPM planning crash times, softwares used in project management.

Text Books:
W.G. Andrew and H.B. Williams; Applied instrumentation in process industries Gulf Professional Publishing Liptak; Process control instrument engineers handbook Harlod Kerzner and Van Nostrand; Project management: A systems approach to planning scheduling and controlling Reinhold Publishing

Reference Books:
John Bacon; Management systems ISA T.G. Fisher; Batch control systems ISA Instrument installation project management ISA

20102011 | Instrumentation and Control

COEP | 72

IE 403
Industrial Automation
Unit 1: Plantwide Control Systems and Automation Strategy [7 hrs]

Evolution of instrumentation and control, Role of automation in industries, Benets of automation, Introduction to automation tools PLC, DCS, SCADA, Hybrid DCS/PLC, Automation strategy evolution, Control system audit, performance criteria, Safety Systems. Unit 2: Advance Applications of PLC and SCADA [7 hrs]

PLC programming methods as per IEC 61131, PLC applications for batch process using SFC, Analog Control using PLC, PLC interface to SCADA/DCS using communication links (RS232, RS485) and protocols (Modbus ASCII/RTU) Unit 3: Instrumentation Standard Protocols [7 hrs]

HART Protocol introduction, frame structure, programming, implementation examples, Benets, Advantages and Limitations Foundation Fieldbus H1 introduction, structure, programming, FDS conguration, implementation examples, Benets, Advantages and Limitations Comparison with other eldbus standards including Device net, Probus, Controlnet, CAN, Industrial Ethernet etc. Unit 4: Distributed Control Systems Basics [7 hrs]

DCS introduction, functions, advantages and limitations, DCS as an automation tool to support Enterprise Resources Planning, DCS Architecture of dierent makes, Latest trends and developments. Unit 5: Distributed Control Systems Engineering and Design [7 hrs]

DCS detail engineering, specications, conguration and programming, functions including database management, reporting, alarm management, communication, third party interface, control, display etc. Enhanced functions viz. Advance Process Control, Batch application, Historical Data Management, OPC support, Security and Access Control etc. Performance Criteria for DCS and other automation tools. Unit 6: Application Development and Automation for Industry Verticals [7 hrs]

Application development and automation for following industries - Power, Water and Waste Water Treatment, Food and Beverages, Cement, Pharmaceuticals, Automobile and Building Automation.

Text Books:
Poppovik Bhatkar; Distributed Computer Control for Industrial Automation Dekkar Webb and Reis; Programmable Logic Controllers: Principles and Applications PHI

IE 403: Industrial Automation S.K. Singh; Computer Aided Process Control PHI Garry Dunning; Introduction to Programmable Logic Controllers Thomson Learning

Reference Books:
N.E.Battikha; The Management of Control System: Justication and Technical Auditing ISA Krishna Kant; Computer Based Process Control PHI

20102011 | Instrumentation and Control

COEP | 74

IE 404
Medical Instrumentation
Unit 1: Biopotential Measurement [6 hrs]

Cell Structure, Basic Cell functions, Origins of bio-potentials, electrical activity of cells, biological Control Concept, Electrode-electrolyte interface, Half cell Potential, Polarisable and nonpolarisable electrode, Electrode circuit model, Body surface recording electrodes for ECG, EMG and EEG, internal electrodes-needle and wire electrodes, electrodes for electric stimulation of tissue, Various biomedical transducers Unit 2: Central Nervous systems [8 hrs]

Receptors, sensory pathways and motor systems, processing sensory information, neural, neuromuscular, sensory muscular and sensory measurements, biofeedback, evoked response, electroencephalography (EEG), EEG amplier Classication of muscles - Muscle contraction mechanism, Myoelectric voltages, Electromyography (EMG) Unit 3: Cardio-vascular system [8 hrs]

Structure of heart, rhythmicity, pacemaker cell, ECG theory, ECG electrodes, Electrocardiograph, vector cardiograph Bio-signal ampliers and signal processing, basic requirement, Op-amp circuit, transient protection, interference reduction circuits, active lters, rate measurement, averaging and integrator circuits, Examples of physiological signals and systems including feedback systems Unit 4: Cardiovascular Measurements and therapeutic devices [7 hrs]

Heart sound, Phonocardiography, Blood pressure measurement (invasive and noninvasive), Blood ow meter- Magnetic and ultrasound, Cardiac Output measurement, Plethysmography, Life saving devices pacemakers and debrillators, heart lung machine Unit 5: Special Senses [8 hrs]

Ear: Mechanism of hearing, Sound conduction system, Basic Audiometer, Pure tone audiometer, Audiometer system Bekesey, Evoked response Audiometer system, Hearing aids VisionAnatomy of Eye, Visual acuity, Slit Lamp, Tonometer, Ophthalmoscope, Perimeter, LASER Applications in Ophthalmology - Diabetic Retinopathy, Glaucoma and retinal hole and detachment treatment Unit 6: Biomaterials [8 hrs]

Structure and property relationships in materials, ceramics and polymers, Interactions of materials with the human body, composite materials concepts and applications, Implementation problems - inammation, rejection, corrosion, structural failure

Text Books:

IE 404: Medical Instrumentation M. Arumugam; Biomedical Instrumentation Anuradha Publishers (1992) Carr and Brown; Introduction to Biomedical Equipment Technology John G. Webster; Medical Instrumentation Application and Design John Wiley & Sons Pvt. Ltd. Fred J. Weibell and Erich A. Pfeiffer; Biomedical Instrumentation and Measurements by Leslie Cromwell Pearson Education Richard Aston; Principles of Biomedical Instrumentation and Measurement Maxwell Macmillan International Edition R. S. Khandpur; Handbook of Biomedical Instrumentation TMH Jacobsons and Webster; Medicine and Clinical Engineering PHI

Reference Books:
Shermen; Human Physiology - The Mechanism of Body Functions by Vander TMH Tompkins; Biomedical Digital Signal Processing Webster; Encyclopedia of Medical Devices and Instruments Vol. I - IV

20102011 | Instrumentation and Control

COEP | 76

IE 405
Power Plant Instrumentation
Unit 1: Power Plant Overview: [7 hrs]

Types of boiler, Exhaust Gas Boilers and Incinerators, turbine generators, condensers, material handling systems. Comparison of thermal power plant, hydroelectric power plant, Nuclear power plant, solar power plant, Wind power plant. Unit 2: Boiler Instrumentation: [7 hrs]

Control and optimization, Combustion control, air to fuel ratio control, 3-element drum level control, steam temperature and pressure control, oxygen/CO2 in ue gases, furnace draft, boiler interlocks, sequence event recorder, supervisor control, data acquisition controls, burner management systems and controllers. Start-up and shut-down procedures, Boiler safety standard, Boiler inspection procedures. Boiler load calculation, boiler eciency calculation. Unit 3: Instrumentation [7 hrs]

Instrumentation for Boiler ancillaries viz. water treatment, electro-static precipitator, soot blower, economizer, de aerator, super heater, chemical dosing systems, air pre-heater, coal and ash handling systems, fuel storage and distribution, Bag House Filters. Unit 4: Turbine instrumentation and control [7 hrs]

Start-up and shut-down , thermal stress control, condition monitoring & power distribution instrumentation. Synchronous, Induction generators Unit 5: Hydroelectric power generation [7 hrs]

Rregulation & monitoring of voltage & frequency of output power. Pollution & euent monitoring & control. Energy Management, electrical sub-station controls. Unit 6: Power Generation using non-conventional energy sources [7 hrs]

Wind Power, solar Power, Tidal Power, Plant safety & redundancies. Nuclear Power Generation & control Station. Diesel Generator Controls

Text Books:
Considine D.M.; Energy Technology Handbook MGH B.G. Liptak; Process Control Dicknson and Chereminoff; Solar Energy Technology Vol. I & II Marcel Dekker Payane and Thompson; Ecient Boiler Operation source book W.C. Turner; Energy management Handbook

Reference Books:

IE 405: Power Plant Instrumentation Krishna Kant; Computer Based Industrial control Bhatkar; Distributed Computer Control for industrial Automation Marcel Dekker

20102011 | Instrumentation and Control

COEP | 78

IE 406
Digital Control
Unit 1: Basics [7 hrs]

Conguration of basic digital control system, discrete transfer function, discrete model sampled data systems using z- transform, transfer function model, signal analysis and dynamic response, zero-order hold equivalent, introduction to rst-order-hold equivalent, transformation between s, z, w plane, Stability analysis and Jurys stability criterion. Unit 2: Design using transform techniques: [8 hrs]

Root locus and frequency domain analysis compensator design. Unit 3: Control system analysis using state variable method [8 hrs]

Vector and matrices, state variable representation, conversion of state variable to transfer function and vice versa, conversion of transfer function to canonical state variable models, realization using companion-I and II, Jordan canonical form, solution of state equations. Unit 4: Design using state-space methods: [7 hrs]

Controllability and observability, control law design, pole placement, pole placement design using computer aided control system design (CACSD), observer design. Unit 5: Stability Analysis [6 hrs]

Stability improvement by state feedback, digital controller for deadbeat performance. Unit 6: Case study: [6 hrs]

Design of dierent digital control system design with CACSD.

Text Books:
K. Ogata; Discrete Control Systems M. Gopal; Digital Control Engineering

Reference Books:
Isermann; Digital Control Systems vol. I & II Narosa publications B. C. Kuo; Digital Control System K. Ogata; Designing Linear and Non linear Control Systems with MATLAB PHI

IE 407
Automotive Instrumentation
Unit 1: Introduction [5 hrs]

Current trends in automobiles with emphasis on increasing role of electronics and software. Overview of generic automotive control ECU functioning. Overview of typical automotive subsystems and components. Unit 2: Engine Management Systems [10 hrs]

Basic sensor arrangement, types of sensors such as oxygen sensors, crank angle position sensors, Fuel metering/ vehicle speed sensors, Flow sensor, temperature, air mass ow sensors, Throttle position sensor, solenoids etc. Algorithms for engine control including open loop and closed loop control system, electronic ignition, EGR for exhaust emission control, battery management system. Unit 3: Vehicle Power Train and Motion Control [8 hrs]

Electronic Transmission Control, Adaptive Power Steering, Adaptive cruise control Safety and comfort systems, Anti-lock braking, Traction Control and Electronic Stability, Active suspension control/ Unit 4: Vehicle Body Electronics [7 hrs]

Body electronics including lighting control, remote keyless entry, immobilizers etc. Electronic instrument clusters and dashboard electronics. Aspects of hardware design for automotive including electro-magnetic interference suppression, Electromagnetic compatibility etc. Unit 5: Automotive Standards and Protocols [7 hrs]

Engines: mixtures characteristics, compression ignition, alternating engine, carburetion/injection, combustion, supercharging, TRANSMISSION: Speed drive Units: innitely variable speed transmission Unit 6: Advanced Topics [10 hrs]

Hardware in loop testing of automotive ECU using available software/hardware platform Simulation of engine control, adaptive cruise control etc.

Text Books:
William B. Ribbens; Understanding Automotive Electronics Newnes (Imprint of Elsevier Science) 6th Edition (2003)

Reference Books:

IE 407: Automotive Instrumentation Young A.P. and Griffiths; Automotive Electrical Equipment ELBS & New Press (1999) Tom Weather Jr. and Cland C. Ilunter; Automotive computers and control system Prentice Hall Inc. Crouse W.H.; Automobile Electrical Equipment McGraw Hill Co. Inc. Bechhold; Understanding Automotive Electronic SAE (1998) 5. Robert Bosch; Automotive Hand Book SAE 5th Edition (2000) (1995)

20102011 | Instrumentation and Control

COEP | 81

IE 408
Process Instrumentation Laboratory
List of Experiments:
1. 2. 3. 4. 5. 6. 7. 8. Study and analysis of ow, pressure, and level control loop (Analysis includes process parameters such as type of process, dead time, capacity etc.) Implementation of cascade controller. Design and implementation of feed-forward controller. Design of orice plates as per BS1042 / ISO 5167 Control loop design for Power, Water and Waste Water Treatment, Food and Beverages (any one) Control loop design for Cement, Pharmaceutical, Automobile and Building Automation (any one) Designing of control valve for liquid/gas/vapor applications. Design of pneumatic or electric actuator.

IE 409
Project Engineering and Management Laboratory
List of Experiments:
Preparation of project document of typical process: 1. 2. 3. 4. 5. 6. 7. 8. 9. Study of standards and Symbols Study of Specication sheets P&I diagram of typical process. Wiring diagram. Cable scheduling. GA and Mimic diagram of control panel. Control diagrams of typical process unit. (e.g. boiler, heat exchanger, distillation column etc) Experiments on engineering software packages and management software. Preparation of Inquiry, Quotation, Comparative statement, Purchase orders, SAT, FAT and CAT. Inspection reports for control panel or transmitter control valve/recorder.

IE 410
Medical Instrumentation Laboratory
List of Experiments:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Design and Implementation of ECG and EEG Simulator. Design and Implementation of ECG amplier. Design and Implementation of EEG amplier. Design and implementation of Instrumentation amplier. Design and implementation of Heart Rate Meter. Design and implementation of Digital BP meter. To study various blood Pressure Measurement techniques. To calibrate the Blood Pressure apparatus. To study the ultrasonic Blood Flow meter. To study the ECG Recorder and determine its time constants. Also study the design aspects of ECG Recorder. To design and implement the pacemaker simulator. Also study the design aspects of Pacemaker. To design and implement the Debrillator Simulator. Also study the design aspects of Debrillator. To study EMG machine To study the PC Based ECG and EEG analysis System.

IE 411
Power Plant Instrumentation Laboratory
List of Experiments:
1. 2. 3. 4. 5. 6. 7. 8. Study of Hydro-electric power plant Study of electrical sub-station Study of thermal power plant Study of Nuclear power plant Study of solar power plant Study of power grid and associated instrumentation Design and development of interlocks and safety system for thermal power plants Design of boiler automation using DCS and PLC

IE 412
Digital Control Laboratory
List of Experiments:
All experiments are to be design with CACSD 1. 2. 3. 4. 5. 6. 7. 8. Analysis of continuous and discrete control system. Study of Jurys stability criterion and analysis. Digital controller design with root locus techniques. Digital lead controller design with frequency domain techniques. Digital lag controller design with frequency domain techniques. Digital controller design with pole placement method. Observer design. Simulation of any digital control system based on unit 6.

IE 413
Automation Instrumentation Laboratory
List of Experiments: 8-bit controllers:
ATMEL 89S52 or Philips 89C51RD2 Microcontroller: Embedded C programming for: (Keil Cross Compiler) 1. 2. 3. 4. 5. 6. Serial 7-segmnet display Sensor interfacing. RTC interfacing. E2 PROM interfacing. Motor control: Stepper motor, DC Motor and servo motor. Remote control interfacing.

16-bit controllers:
PIC 16F or 18F series Microcontrollers: Assembly and Embedded C programming for: (Using MPASM assembler, MPLAB and C Cross Compiler) 1. 2. 3. 4. 5. I/O Programming. Timer programming Interrupt programming. External Interrupt programming. on-chip interfaces: (I2C, ADC, WDT, E2PROM, etc)

32-bit controllers:
ARM Processor: Embedded C programming for: (Using ARM IDE) 1. 2. 3. ALP of ARM processor to implement tasks like swapping endianness, GCD, String copy etc Single channel DMA transfer using interrupts Assignment using semaphores

IE 414
Seminar
The Term-work will consist of report prepared by every student on the seminar topic allotted to them and power point presentation. The student is expected to submit the seminar report in standard format.

IE 415
Project
Prerequisite:
Students have to nalize their project title based on Industrial Assignments

Expectations:
The projects selected should be such so as to ensure the satisfaction of the urgent need to establish a direct link between education, national development and productivity and thus reduce the gap between the world of work and the world of study. The term work will consist of a report prepared by the student on the project allotted to them. It may be based (i) Entirely on study and analysis of a typical Instrumentation and Control System, (ii) Experimental verication, or (iii) Design, fabrication, testing and calibration of an Instrumentation system. The students are required to submit the report based on project work done.

IE 416
Process Modeling and Optimization
Unit 1: Vapor and Liquid Systems [7 hrs]

Ideal and non-ideal gases. Equation of state for gases, ideal and non-ideal liquid and gas mixtures, Raoults law, Daltons law, positive and negative deviation from ideality. Concept of chemical potential, fugacity, activity co-ecient, Gibbs-Duhem equation and its integrated forms. Unit 2: Kinetics and Reactors [8 hrs]

Rate laws and stoichiometry; rate equations for simple rst, second and third order reactions; Rate laws for chain and complex multiple reactions, Types of industrial reactors; Mole balance in continuous, batch and plug ow reactors; Modeling of continuous, batch, semi batch, and recycle reactors; Modeling of reactors in series and in parallel for dierent reactor combinations; Reactor sizing and operating conditions; simulation and sensitivity analysis for steady state and unsteady state reactors; Temperature control in ow and non-ow reactors and isothermal and adiabatic reactors. Unit 3: Equipment Design and Model Identication [8 hrs]

Equipment cost, operational and capitalized costs, time, value of money, protability, application of these concepts to thermal insulation, rate of production, cyclic and semi cyclic operations like plate and frame lter press, continuous ltration, distillation, evaporators, modeling of heat exchanger, compressor. Process identication: Purpose, time domain tting of step test data, sine wave testing, pulse testing, step testing and on-line identication. Unit 4: Optimization Techniques and Applications [7 hrs]

Single and multivariable optimization, linear programming, quadratic programming, sequential quadratic programming and reduced gradient optimization techniques and application. Introduction to geometric programming and dynamic programming. Unit 5: Intelligent/Advanced Process Controllers [6 hrs]

Model-based controllers (self-tuning & Model reference Adaptive Controller), Optimal Controller using Kaman lter, Model Predictive Controller Unit 6: Expert Systems [6 hrs]

Expert Controllers (AI based),Fuzzy Controllers, Articial Neural networks & ANN Controller, Neuro-Fuzzy Control System, Neuro-MPC

Text Books:
Deo Narsingh; System simulation with digital Computer

IE 416: Process Modeling and Optimization Krishna Kant; Computer based Industrial Control PHI G. Stephanopolous; Chemical Process Control F. G. Shinskey; Process Control Systems TMH S. S. Rao; Engineering Optimization: Theory and Practice

Reference Books:
W.L. Luyben; Process modelingm simulation and control for chemical engineers Thomas F. Edgar and David M. Himmelblau; Optimization of Chemical processes B. G. Liptak; Process Control J. Malley; Practical Process Instrumentation & Control H. Scott Fogler; Elements of Chemical Reaction Engineering PHI

20102011 | Instrumentation and Control

COEP | 91

IE 417
Operating Systems and Networking
Unit 1: Introduction to Operating Systems and Networking [7 hrs]

Introduction to the principles of operating systems and concurrent programming. Operating system services, le systems and organization, resource management, synchronization. Memory management, I/O subsystem. The concept of a process; process cooperation and interference. Introduction to networks, and protection and security. Unit 2: Linux [8 hrs]

An Overview of Red Hat/Fedora Core Linux, Installing Red Hat/Fedora Core Linux, Getting to Know Red Hat Linux, Working with the Desktop, Accessing and Running Applications, Publishing with Red Hat Linux, Multimedia in Red Hat Linux, Tools for Using the Internet and the Web, Understanding System Administration Setting Up and Supporting Users Automating System Tasks Backing Up and Restoring Files Computer Security Issues Unit 3: Real-Time/Embedded Operating Systems [8 hrs]

Introduction to Real-Time /Embedded Operating Systems. Real Time Scheduling, Performance Metrics of RTOS, Linux and RTLinux Internals, Programming in Linux and RTLinux, Conguring and Compiling RTLinux, Overview of other RTOS/EOS. Unit 4: Computer Netwroks and Transmission Media [7 hrs]

Introduction to computer networks and transmission media. Types of networks, topologies, centralized and distributed networks, Overview of wireless networks, Internet, Design Issues, Layered architecture, Protocols. Overview of network models -ISO OSI and TCP/IP. Physical Layer:-Max data rate of Channel, Transmission media-guided and unguided and their types with specications; Modems and Protocols used; Multiplexing techniques; Circuit switching, Message Switching, Packet switching networks; Cable TV and Internet over Cable. Unit 5: Data Link Layer [8 hrs]

Introduction to data link layer (LLC and MAC sub layer). Framing, Error control, Flow control, Simplex Stop and Wait Protocol, Sliding Window Protocols, Data Link layer in Internet, HDLC, PPP, SLIP, Static and Dynamic Channel Allocation in LAN, CSMA/CD Protocols, Collision free protocols, WDMA protocol, IEEE 802 standards for Ethernet, token bus and token ring, DQDB. Bridges, High speed LANs (Fast Ethernet, gigabit Ethernet and FDDI) Unit 6: Network, Transport and Application Layer [6 hrs]

Network Layer and Transport Layer:- Virtual Circuits and Datagram networks, Circuit switching and Packet Switching ,Routing Algorithms, Routers and Routing Protocols, Congestion Control and Algorithm (Issues like delay, load, throughput, jitter etc), IP layer of TCPIP, ICMP, ARP, RARP, Transport layer services and principles, Connectionless v/s connection oriented services, UDP and TCP, Quality of Service, Introduction to sockets and socket programming. Application Layer:- Introduction to Cryptography, Secret key and public key algorithm, Security issues for

IE 417: Operating Systems and Networking Intranet and Internet, DNS (Domain name System), Electronic mail, World wide Web, FTP, Telnet, SNMP

Text Books:
T. Vishwanathan; Telecommunication switching systems and Networks PHI Andrew Tanenbaum; Computer networks PHI

Reference Books:
Kurose and Ross; Computer Networking: A Top-Down Approach Featuring the Internet Addison-Wesley William Stallings; Data and computer communications 7t h Edition PHI William Stallings; Computer Networks PHI Behrouz A. Forouzan; Data Communications and Networking 4t h edition McGraw Hill D. Comer; Computer Networks and Internet/ TCP-IP

20102011 | Instrumentation and Control

COEP | 93

IE 418
Clinical Engineering
Unit 1: Respiratory Instrumentation [6 hrs]

Natural process of Breathing, O2 and CO2 transport, regulation of breathing, Spirometer, airow measurement, Oxygenators-Bubble type, membrane type, Gas analyzers, Ventilators Unit 2: Clinical Lab Instrumentation [8 hrs]

Blood and its composition and function, Electron Microscope Blood Cell Counters, Electrophoresis, Pulse oximetry, Hb and Glucose measurement, Autoanalyzer Unit 3: Operation Room Instrumentation [8 hrs]

Electrosurgical unit, Anesthesia machine, Operation table, Autoclave Elements of Intensive care Unit Bedside monitor, Drug delivery system, Lithotripsy, ICU Layout, Introduction to telemetry and telemedicine Unit 4: Electrical Safety [8 hrs]

Signicance of electrical danger, Physiological eects of electrical current, ground shock hazards, methods of accident prevention, Safety standards Unit 5: Concept of Rehabilitation Engineering [8 hrs]

Orthrotics and Prostheic devices, overview of various orthrotics and prosthetic devices materials, Wheelchair - Types, Materials used in wheelchair, Joysticks used in wheelchair Articial Organ - e.g. Articial Kidney , dialysis system Unit 6: Imaging Systems [8 hrs]

X-rays, Image intensiers, CT scanner, Ultrasound scanner, nuclear methods, Thermography, MRI

Text Books:
Carr and Brown; Introduction to Biomedical Equipment Technology John G. Webster; Medical Instrumentation Application and Design John Wiley & Sons Pvt. Ltd. M. Arumugam; Biomedical Instrumentation Anuradha Publishers (1992) Leslie Cromwell, Fred J. Weibell, Erich A. Pfeiffer; Biomedical Instrumentation and Measurements Pearson Education R. S. Khandpur; Handbook of Biomedical Instrumentation TMH Richard Aston; Principles of Biomedical Instrumentation and Measurement Maxwell Macmillan International Editions

IE 418: Clinical Engineering Jacobsons and Webster; Medicine and Clinical Engineering PHI

Reference Books:
Vander, Shermen; Human Physiology - The Mechanism of Body Functions TMH Tompkins; Biomedical Digital Signal Processing, Encyclopedia of Medical Devices and Instruments Vol. I - IV Webster

20102011 | Instrumentation and Control

COEP | 95

IE 419
Batch Process Control
Unit 1: Introduction [7 hrs]

Introduction to Batch Control System, Batch Control system terminology, Characteristics of Batch Processes, Hierarchical Batch Model, Control structure for batch systems. Unit 2: Standards [7 hrs]

Role of standards in batch control systems, study of International Standards and Practices such as S 88, S 95, USA FDA regulation, 21CFR 11, etc. General control requirements, safety interlocking. Unit 3: Control Types [7 hrs]

Discrete and regulatory control of batch processes, sequential control of batch processes, batch management and recipe management, and production scheduling. Unit 4: Control Design [7 hrs]

Batch control system design, system requirements, system hardware/reliability requirement. Unit 5: Implementation [7 hrs]

Batch control system specications and implementation, Information/display requirements, cost justication and benets, data management. Unit 6: Case Study [7 hrs]

Case study of batch control system implementation for applications in food and beverages, pharmaceuticals, etc.

Reference Books:
T. G. Fisher; Batch Control System ISA series Gregory K. Macmillan; Process/Industrial Instruments and Controls Handbook McGraw Hill

IE 421
Robotics
Unit 1: Robot Arm Kinematics and Dynamics [7 hrs]

The Direct Kinematics Problem, The inverse Kinematics Solution, lagrange-Eular Formulation, Newton-Euler Formation, Generalized DAlembert Equations of Motion Unit 2: Trajectories [7 hrs]

Planning of manipulator Trajectories, General Considerations on Trajectory Planning, Jointinterpolated Trajectories, Planning of Manipulator Cartesian path Trajectories Unit 3: Control of Robot Manipulators [7 hrs]

Control of the Puma Robot Arm, Computed Torque technique, Near-Minimum-Time Control, Nonlinear Decoupled Feedback Control, Resolved Motion Control, Adaptive Control Unit 4: Sensing [7 hrs]

Range Sensing, Proximity Sensing, Touch Sensors, Force and Torque Sensing Unit 5: Low-Level Vision [7 hrs]

Image Acquisition, Illumination Techniques, Imaging Geometry, Some Basic Relationships Between Pixels, Preprocessing Unit 6: Higher - Level Vision [7 hrs]

Segmentation, Description, Segmentation and Description of Three-Dimensional Structures, Recognition, Interpretation, Concluding Remarks, References, Problems

Text Books:
K.S. Fu, R.C. Gonzalez, C.S.G. Lee; Robotics McGraw Hill

Reference Books:
John J. Craig; Introduction to Robotics Pearson Education Richard D. Klafter and Michael Negin; Robotic Engineering An Integrated Approach PHI

IE 422
Building Automation
Unit 1: Introduction [7 hrs]

Introduction, concept and application of Building Management System and Automation. Requirements and design considerations and its eect on functional eciency of building automation system. Unit 2: HVAC System [6 hrs]

Dierent components of HVAC system like heating, cooling system, chillers, AHUs, compressors and lter units and their types. Design issues in consideration with respect to eciency and economics. Concept of district cooling. Unit 3: Access Control and Security System [6 hrs]

Concept of automation in access control system for safety. Manual security system. RFID enabled access control with components like active, passive cards, controllers, antennas. Unit 4: Fire and Alarm System [6 hrs]

Dierent re sensors, smoke detectors and their types. CO and CO2 sensors. Fire control panels. Design considerations for the FA system. Concept of IP enabled Fire and Alarm system. Unit 5: CCTV System and Energy Management System [6 hrs]

Components of CCTV system like cameras, types of lenses, typical types of cables, controlling system. Concept of energy management system, occupancy sensors, fans and lighting controller. Unit 6: PA System and EPBX System [7 hrs]

Components of Public Access System like speakers, Indicators, control panels, switches. Design aspects of PA system. Design consideration of EPBX system and its components. Integration of all the above systems to design a total building management system.

Text Books:
Jim Sinopoli; Smart Buildings Fairmont Press (2007) Barney Capehart; Web Based Enterprise Energy and Building Automation Systems C.E.M, Editor

Reference Books:
Anto Budiardjo; Building Automation Beyond the Simple Web Server Clasma Events, Inc. Paul Ehrlich; What is an Intelligent Building? Building Intelligence Group

IE 423
Process Modeling and Optimisation Laboratory
List of Experiments:
1. 2. 3. 4. 5. 6. 7. 8. Mathematical modeling and simulation of single tank process. Mathematical modeling and simulation of interacting tank process Mathematical modeling and simulation of non-self regulating system Mathematical modeling of stirred tank heated system Model identication of level loop Model identication of ow loop. Model identication of heat exchanger. Study of advance control techniques.

IE 424
Clinical Engineering Laboratory
List of Experiments:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. To design and implement the Nerve Stimulator. To study the design aspects and functioning of pulse oxymeter. Design and implementation of Telemetry. Design and implementation of Apnea monitor. To study Hemoglobin meter. To design and implement Respiration Rate Meter. To study the Pulmonary Function Analyzer. To study the articial Kidney. To study the ESU. To study the ultrasonic therapy unit.

IE 425
Batch Process Control Laboratory
List of Experiments:
1. 2. 3. 4. 5. 6. 7. 8. Study of S-88 Standard. Study of 21CFR 11 regulation Design batch control system for continuous stirred Tank Reactor (CSTR) Development of information display system for batch process Development of logic diagram using function block diagram (FBD) for CSTR Case study for development of batch control system for Dairy Case study for development of batch control system for Food Processing Plant Case study for development of batch control system for Pharmaceuticals

IE 426
Robotics Laboratory
List of Experiments:
1. At least 8 experiments will be performed on the basis IE 415-1: =421 Robotics.

IE 427
Building Automation Laboratory
List of Experiments:
1. 2. 3. 4. 5. 6. 7. 8. Design of HAVC system. Design of Access Control System. Design CCTV System. Design of Energy Management System. Design of FA System Design of PA System Design of EPBX System Visit report

IE 428
Project
Prerequisite:
Course IE 415 Project

Objective:
The projects selected should be such so as to ensure the satisfaction of the urgent need to establish a direct link between education, national development and productivity and thus reduce the gap between the world of work and the world of study. The term work will consist of a report prepared by the student on the project allotted to them. It may be based (i) Entirely on study and analysis of a typical Instrumentation and Control System, (ii) Experimental verication, or (iii) Design, fabrication, testing and calibration of an Instrumentation system.

Oral Examination:
The oral examination will be based on the above report and work. 1 Viva

The oral examination will be based on the above report and work. Civil Engineering Computer Engineering Electrical Electronics and Telecommunications Instrumentation and Control Mathematics Mechanical Engineering Metallurgy and Material Science Production Engineering

The Academic Curriculum


College of Engineering, Pune Autumn 2010

Made in India

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