Thermax Tulsiont52

DOC. NO.
DG-200-29-001
REV. NO. A
KKS POWER PLANT IDENTIFICATION SYSTEM
A REV. NO.
Project:
PRELIMINARY ISSUE DESCRIPTION
DR
PRED. BY
TDR
CHKD. BY
SSR
APPD BY
17-02-2012 DATE
Kandarei village, Cuttack District, Orissa State

Owner :
[ Phase - I (1 x 350, Unit-1), Phase - II (2 x 350,Units 2 & 3)]
3 x 350 MW KVK Nilachal Thermal Power Project
Hyderabad
Owner's Consultant:
KVK Nilachal Power Private Limited
Hyderabad
EPC BOP Contractor:
Desein Private Limited
Chennai
EPC BOP Contractor Consultant:
EDAC Engineering Ltd
Chennai
FICHTNER Consulting Engineers (India) Private Limited
KVK NPPL 3 x 350 MW KVK NTPP
[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]
KKS Power Plant Identification System
TABLE OF CONTENTS
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 SCOPE ..................................................................................................................................... 3 TYPE OF CODE AND BREAKDOWN LEVELS....................................................................... 3 PROCESS RELATED IDENTIFICATION................................................................................. 4 POINT OF INSTALLATION IDENTIFICATION ........................................................................ 8 PIPELINES IDENTIFICATION ............................................................................................... 10 ELECTRICAL COMPONENTS IDENTIFICATION................................................................. 11 CABLES AND CABLE RACEWAYS IDENTIFICATION......................................................... 12 LOCATION IDENTIFICATION ............................................................................................... 13
ATTACHMENT- 1 FUNCTION KEYS, MAIN GROUPS ..................................................................... 17 ATTACHMENT 2 EQUIPMENT UNIT KEY codes- MAIN GROUPS ................................................ 43 ATTACHMENT - 3 COMPONENT KEY CODES - MAIN GROUPS ................................................... 47 ATTACHMENT - 4 EQUIPMENT NUMBERING RANGE ................................................................... 50
Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS
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1.0
SCOPE This document is intended to provide the KKS rules to be applied specific for a coal based power plant. This document is based on the document KKS-kraftwerk-Kennzeichensystem, th identification system for power station 4 edition 1995, issued by VGB technical committee on Technical clarification system. For complete guidelines, application commentaries, boundaries and task definition, the above referred KKS document shall be referred.
2.0
TYPE OF CODE AND BREAKDOWN LEVELS In consideration of the various requirements placed on the identification of plants, sections of plants and items of equipment in power stations, KKS has three different types of code: Process related code: Process related identification of systems and items of equipment according to their functions in mechanical, civil, electrical and control and instrumentation engineering. Point of installation code: Identification of points of installation of electrical and control and instrumentation devices in installation units (e.g., in cabinets, panels, consoles). Location code: Identification of locations in structures, on floors and in rooms and also of fire areas and topographical stipulations (surface area grid) These three types of code use the same identification scheme, which is subdivided into four breakdown levels. The titles of the breakdown levels of the three types of code will be follows: Serial no of breakdown level Process related identification Point of installation identification Location identification 0 1 2 3
Total plant Total plant Total plant
System code
Equipment unit code Installation space code Room code
Component code
Installation unit code Structure code
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3.0
PROCESS RELATED IDENTIFICATION The Identification Code is divided into different breakdown levels with different meanings, from right to left in diminishing order, starting from the Total Plant up to the component code which is described in. In this way, depending on the kind of level (Plant, system, Equipment, Component) complete or part of the identification code can be used. The structure of the identification code is the following:
Serial no of breakdown level Title of breakdown level Designation of data character Type data character 0 Total plant G A or N Designation of entire plant units F0 N Prefix number for system code 1 System code F1 F2 F3 AAA System classifying FN NN System numbering 2 Equipment code A1 A2 AA Equipment unit classifying A0 NNN Equipment unit numbering AN A Additional code 3 Component code B1 B2 AA Component classifying BN NN Component numbering
3.1
Level 0 (Total Plant) Level 0 represents the Plant Code. Plant code identifies power station units, non-unit specific plants and extensions. This level is represented by alphabet or a numeric. For the project, numeric designation is used as indicated below:
0 1 2 3 3.2
Common system for overall plant For Unit #1 For Unit #2 For Unit #3
Level 1 (System Code) It is divided in three parts: the first (F0) prefix number for system code, the second (F1, F2, F3) for the identification of the system main group, system group and system sub-group, the third (FN) for the identification of the system code numbering. Plant Unit Group (F0) If two or more identical systems are to be identified in an entire these are distinguished by means of prefix number (F0). Each plant unit prefix number only applies in the area of the system concerned and always relates to AAA digits (F1, F2. F3) following it. For e.g., 0 Common system for all units
If there are more than 9 units, then the designation for level 0 and level 1 shall be decided based on overall plant configuration including any expansion. FICHTNER INDIA
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System main group, system group, system Sub group (F1 F2 F3) The first three alphabetical characters of this breakdown level are used to identify the system main group, system group and system sub group and are listed in the Attachment - 1. The structure of this field may vary its length starting from 1 character for the system main group, up to 3 characters for the system group or system sub group. In the case of the main system the fields concerning the missing character are filled with asterisk (*), e.g: the POWER TRANSMISSION AND AUXILIARY POWER SUPPLY is identified with the code B**, vice versa the STEAM TURBINE PLANT is identified with the code MA*.
System code numbering (FN). The last 2 digit numbers are system numbering. It is started from 01 to 99.
3.3
Level 2 (Equipment Code) It is divided in three parts: the first (A1 A2) part represents equipment code, the second (F1, F2, F3) part represents equipment number, the third (FN) part represents additional codes. Mechanical equipment group (A1 A2) The first two alphabetical characters (A1 A2) are used to identify equipment, circuits, etc. For the main groups of the Equipment Units shall be used the following codes: A B C D E F G H = = = = = = = = Mechanical equipment Drives Mechanical equipment Apparatus Direct measuring circuits Closed loop control circuits Signal processing of measured values Indirect measuring loops (measurement with special signal conditioning) Electrical equipment Sub-assemblies of main and heavy machinery
The codes for the secondary groups are defined in the Attachment 2. Mechanical equipment numbering (A0) Three numeric digits (A0) represent the Equipment Unit counting. Equipment numbering can be ranged from 001 to 999. Mechanical equipment additional code (AN) One alphabetical character (AN) represents the Equipment Unit counting for parallel units and redundancy units. It can be ranged from A to Z. 3.4 Level 3 (Component Code) This breakdown level identifies the pieces of the Equipment Unit (e.g. switches, pushbuttons, relays etc.); the code is made up by two alphanumeric characters and by two numeric digits.
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Mechanical component code (B1B2) Two alphabetical character, as well as for Level 2, identify the Main Groups of Components for which shall be used the following codes: K M Q X = = = = = Mechanical components Mechanical components Instrument and control components Electrical components Signal origins/ target
The codes for the secondary groups are defined in the Attachment 3. Mechanical component numbering (BN) The last two numerical digits are used for counting the components. It can be ranged from 01 to 99. 3.5 Typical Example The KKS numbering of major system for the proposed project are as follows, System/Facility System or facilities which occur once within a process unit as superordinate (single) items only. Boiler Steam Turbine Steam Turbine Generator Steam System Boiler feed water system Boiler chemical dosing system Compressor plant Circulating Cooling water system Auxiliary Cooling water system BOP Auxiliary Cooling water system Crane and hoisting equipment HVAC system System or facilities which occur as superordinate items in the overall plant. Heavy Fuel Oil system Light Distillate Oil system 00EN* 00EG* Phase I Unit 1 10HA* 10MA* 10MK* 10LB* 10LA* 10QC* 10MM* 10PA* 10PCB 10PG* 10SM* 10SA* Phase II Unit 2 20HA* 20MA* 20MK* 20LB* 20LA* 20QC* 20MM* 20PA* 20PCB 10PG* 20SM* 20SA* Unit 3 30HA* 30MA* 30MK* 30LB* 30LA* 30QC* 30MM* 30PA* 30PCB 10PG* 30SM* 30SA*
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KKS Power Plant Identification System Phase I Phase II 00GA* 00GC* 00GD* 00GH* 00MJ* 00MK* 00GH* 00GK* 00QF* 00SC* 00QK* 00SB* 00SG* 00E** 00ET*
System/Facility Raw water storage system Water treatment system (demineralisation) Water treatment system (others) blowdown demineralising system DM water distribution system (not drinking water) Diesel engine plant Diesel generator plant Service water system Potable water system Instrument air distribution system Service air distribution system Chilled water system Space heating system Fire protection Coal handling Ash handling
Based on the above philosophy, identification of Heavy fuel oil lines are tagged as below,
00END10 BR001 00END10 BR002 00END13 BR001 00END13 BR002
00END10 AA501 00END12 BR002
00END13 AA501
00END11 BR001
00END11 BR002
00END14 BR001
00END14 BR002
00END11 AA501 Flow direction
00END14 AA501
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4.0
POINT OF INSTALLATION IDENTIFICATION It is used to identify the point of installation of electrical and control and instrumentation devices in installation units (e.g., in cabinets, panels, consoles). The Identification Code is divided into different breakdown levels with different meanings, from right to left in diminishing order, starting from the Total Plant up to the installation space code which is described in. In this way, depending on the kind of level (Plant, Installation unit and installation space) complete or part of the identification code can be used. The structure of the identification code is the following:
Serial no of breakdown level Title of breakdown level Designation of data character Type data character 0 Total plant G A or N Designation of entire plant units 1 Installation unit code F0 N Prefix number for installation unit code F1 F2 F3 AAA Installation unit classifying FN NN Installation unit numbering 2 Installation space code A1 A2 AA Installation space classifying A0 NNN Installation space numbering AN A Additional code for installation space identification Page 8 of 52
4.1
Level 0 (Total Plant) Level 0 represents the Plant Code. Plant code identifies power station units, non-unit specific plants and extensions. This level is represented by alphabet or a numeric. For the project, numeric designation is used as indicated below. 0 1 2 3 Common system for overall plant For Unit #1 For Unit #2 For Unit #3
4.2
Level 1 (Installation Unit Code) It is divided in three parts: the first (F0) prefix number for installation unit code, the second (F1, F2, F3) for the identification of the installation group and sub-group, the third (FN) for the identification of the installation unit code numbering. Installation Unit Group (F0) If two or more identical systems are to be identified in an entire these are distinguished by means of prefix number (F0). Each plant unit prefix number only applies in the area of the installation concerned and always relates to AAA digits (F1, F2. F3) following it. For e.g., 0 Common system for all units FICHTNER INDIA
If there are more than 9 units, then the designation for level 0 and level 1 shall be decided based on overall plant configuration including any expansion. Installation main group, and Sub group (F1 F2 F3) The first three alphabetical characters of this breakdown level are used to identify the installation main group and system sub group and are listed in the Attachment - 1. The structure of this field may vary its length starting from 1 character for the system main group, up to 3 characters for the system group or system sub group. In the case of the main system the fields concerning the missing character are filled with asterisk (*), e.g: the POWER TRANSMISSION AND AUXILIARY POWER SUPPLY is identified with the code B**, vice versa the STEAM TURBINE PLANT is identified with the code MA*. Installation unit code numbering (FN). The last 2 digit numbers are system numbering. It is started from 01 to 99. 4.3 Level 2 (Installation Space Code) It is divided in three parts: the first (A1 A2) part represents equipment code, the second (F1, F2, F3) part represents equipment number, the third (FN) part represents additional codes. Installation space group (A1 A2) The first two alphabetical characters (A1 A2) are used to identify equipment, circuits, etc. For the main groups of the Equipment Units shall be used the following codes: A B C D E F G H = = = = = = = = Mechanical equipment Mechanical equipment Direct measuring circuits Closed loop control circuits Signal processing Indirect measuring loops Electrical equipment Sub-assemblies of main and heavy machinery
The codes for the secondary groups are defined in the Attachment 2. Installation space numbering (A0) Three numeric digits (A0) represent the Equipment Unit counting. Equipment numbering can be ranged from 001 to 999. Installation space additional code (AN) One alphabetical character (AN) represents the Equipment Unit counting for parallel units and redundancy units. It can be ranged from A to Z.
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5.0
PIPELINES IDENTIFICATION Line Identification code
The code for the pipelines identification is made up by the Plant and the System codes (level 0 and 1) as defined in the previous clause 3 and a third level code that identifies the line number. Figure 3.1 Serial No. of Breakdown Level Title of Breakdown Level Data Character G A or N Line number F0 NN 0 1 Function F1F2F3 AAA FN NN 2 Line Number A1 A2 AA AN NNN
The code is made up by two alphabetical characters (A1A2) that identify the equipment, and three numeric digits (NNN) for the line counting. Line attributes
Additional information that is not part of the line identification code, but are useful to give the complete characterization of the line, follows the line identification code. Line diameter
This shall be indicated following line number, by up to four numeric digits that represent the nominal bore in millimetres. Piping design specification For Lot A One alphabetic digit refers to the relevant piping design specification which is the document that describes the design conditions and mechanical characteristics of the subject line, with reference also to the piping class used. This digit starts from A and is related to the function code (part F1 F2 F3). For Lot B One alphabetic digit and one numerical digit refer to the piping class used. Example
An example of line identification is the following: Lot A Serial No. of Breakdown Level Title of Breakdown Level Data Character Example (A or N) NN ** Line Identification Code 0 1 Function AAA LBA NN 80 2 Line Number A1 A2 BR NNN 001 Nominal Bore NNNN NB100 Attributes 3 Piping Des. Spec. A B
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The sample is related to a NB100 mm pipe, pertaining to the power block - section 1 Main Steam System, which piping design specification is LBA-B Lot B* Serial No. of 0 Breakdown Level Title of Breakdown Level Data Character (A or N) Example Line Identification Code 1 Function NN ** AAA GDK NN 10 2 Line Number A1 A2 BR NNN 010 Nominal Bore NNNN 600 Attributes 3 Piping Class A1N D2A
The sample is related to a NB 600 mm pipe, pertaining to the desalination block - section 1 System (i.e distiller 41), which piping class is D2A. Notes:* : Only Lot B followed in our establishments. ** : Refer clause 3.2, plant unit group. 6.0 ELECTRICAL COMPONENTS IDENTIFICATION Electrical Design Department has the necessity to identify the some electrical components (e.g. switchgears, distribution boards, etc.) with the defined Process-Related Code.
Serial no of breakdown level Title of breakdown level Designation of data character Type data character 0 Total plant G A or N Designation of entire plant units F0 N Prefix number for system code 1 System code F1 F2 F3 AAA System classifying FN NN System numbering 2 Equipment code A1 A2 AA Equipment unit classifying A0 NNN Equipment unit numbering AN A Additional code 3 Component code B1 B2 AA Component classifying BN NN Component numbering
NOTE:1. 2. The Data characters in parentheses ( ) omitted and data characters in parentheses { } shall be used wherever applicable. The Data characters in parentheses [ ] can be used, if required, (Identify multiple subunits of a complete equipment unit or multiple supplies for electric loads or measuring circuits which share one sensor)
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6.1 6.2 6.3
Level 0 Entire Plant (clause 3.1) Level 1 System code (clause 3.2) Level 2 Equipment unit code (clause 3.3) Level 2 is applicable wherever necessary to define the exact component in an item. For example in case of transformers any item inside the transformer area other than transformer is to be defined, then the equipment code is applicable.
7.0 7.1
CABLES AND CABLE RACEWAYS IDENTIFICATION Cables The structure of the cables identification code is showed in figure 6.1. Figure 6.1 : Cables Identification Serial No. of Breakdown Level Title of Breakdown Level Data Character Cable Number. 0 1 System Code A or N NN AAA NN 2 Numbering NNNN
7.1.1 7.1.2
Level 0 - Total Plant (clause 3.1) Level 1 System code (clause 3.2) Level 2 - The numbering element of the cable number comprises only numeric data characters. The cables are marked with the source identification, target identification, the cable number and the connection diagram. Example:Source: 10LAB10CT001XQ 50 Cable number description: 1000 2000 3000 4000 4500 5000 HV Power cable MV Power cable LV Power cable Control cable Protection cable (E-part) DCS and Instrumentation cable Target: 10CVA01AA010.1 Cable number: 5000
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7.2
Cable Raceways The structure of the cable raceways identification code is shown in figure 6.2. Figure 6.2: Cables raceways identification Serial No. of Breakdown Level Title of Breakdown Level Data Character 0 1 Structure Code A or N AAA NN Cable Way Type A 2 Numbering ANNA
7.2.1 7.2.2 7.2.3
Level 0 - Entire Plant (clause 3.1) Level 1 Structure code to be identified within the following three categories - UA*, UB*, UX* from the system key codes of Attachment 1. Level 2 Consists of two fields Cable way type and numbering. Cable way type One alphabet is used for identifying the cable way type as below. T Trays G Direct buried P Through conduits / pipes / duct bank Numbering - First alphabet identifies the tray width which can be used freely from A to Z. (But, this is not applicable for G & P categories in cable way type.)
For example, 1000 mm 750 mm 600 mm 450 mm 300 mm 200 mm 150 mm A B C D E F G
Two numeric digits are allotted for counting in each raceway assembly. The last alphabetic digit identifies the row from top to bottom by alphabets A to Z (not applicable for directly buried cables). LOCATION IDENTIFICATION It is used to identify the locations in structures, on floors and in rooms and also of fire areas and topographical stipulations (surface area grid). The Identification Code is divided into different breakdown levels with different meanings, from right to left in diminishing order, starting from the Total Plant up to the room code which is described in. In this way, depending on the kind of level (Plant, Installation unit and installation space) complete or part of the identification code can be used. The structure of the identification code is the following:
8.0
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Serial no of breakdown level Title of breakdown level Designation of data character Type data character 0 Total plant G A or N Designation of entire plant units F0 N Prefix number for installation unit code 1 Structure code F1 F2 F3 AAA Installation unit classifying FN NN Installation unit numbering

2 Room code A1 A2 AA Installation space classifying A0 NNN Installation space numbering AN A Additional code for installation space identification Page 14 of 52
8.1
Level 0 (Total Plant) Level 0 represents the Plant Code. Plant code identifies power station units, non-unit specific plants and extensions. This level is represented by alphabet or a numeric. For the project, numeric designation is used as indicated below. 0 1 2 3 Common system for overall plant For Unit #1 For Unit #2 For Unit #3
8.2
Level 1 (Structure Code) It is divided in three parts: the first (F0) prefix number for structure code, the second (F1, F2, F3) for the identification of the structure and sub-structure, the third (FN) for the identification of the structure numbering. Structure Group (F0) If two or more identical systems are to be identified in an entire these are distinguished by means of prefix number (F0). Each plant unit prefix number only applies in the area of the installation concerned and always relates to AAA digits (F1, F2. F3) following it. For e.g. 0 Common system all units
If there are more than 9 units, then the designation for level 0 and level 1 shall be decided based on overall plant configuration including any expansion. Main structure group, and Sub structure group (F1 F2 F3) The first three alphabetical characters of this breakdown level are used to identify the installation main group and system sub group and are listed in the Attachment - 1.
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The structure of this field may vary its length starting from 1 character for the system main group, up to 3 characters for the system group or system sub group. In the case of the main system the fields concerning the missing character are filled with asterisk (*), e.g: the POWER TRANSMISSION AND AUXILIARY POWER SUPPLY is identified with the code B**, vice versa the STEAM TURBINE PLANT is identified with the code MA*. Structure code numbering (FN). The last 2 digit numbers are system numbering. It is started from 01 to 99. 8.3 Level 2 (Room Code) It is divided in three parts: the first (A1 A2) part represents room code, the second (F1, F2, F3) part represents room number, the third (FN) part represents additional codes. Room group (A1 A2) The first two alphabetical characters (A1 A2) are used to identify equipment, circuits, etc. For the main groups of the Equipment Units shall be used the following codes: A B C D E F G H = = = = = = = = Mechanical equipment Mechanical equipment Direct measuring circuits Closed loop control circuits Signal processing Indirect measuring loops Electrical equipment Sub-assemblies of main and heavy machinery
The codes for the secondary groups are defined in the Attachment 2. Room numbering (A0) Three numeric digits (A0) represent the Equipment Unit counting. Equipment numbering can be ranged from 001 to 999. Room additional code (AN) One alphabetical character (AN) represents the Equipment Unit counting for parallel units and redundancy units. It can be ranged from A to Z.
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8.4
Typical Example Based on the above philosophy, location identification for major areas of proposed power plant are as below KKS Designation UYC UGD UGA UGC UMA URA UBF ULA UEH UEJ UEL UGV UMJ UYA UYB UHN UGH
Area Designation Administration building / workshop Water treatment plant Raw water storage tank DM water storage tank Steam turbine building Induced draft cooling tower Generator transformer Boiler feed pump shed Distillate unloading pumping station Distillate storage tank Distillate forwarding pump station Waste water evaporation pond Black start / Emergency diesel generators Owners Engineers accommodation O&M company accommodation Bypass stack Rainwater tank
Unit # 1
Unit # 2
Unit # 3
Common 00 UYC 00 UGD 00 UGA 00 UGC
10 UMA 10 URA 10 UBF 10 ULA
20 UMA 20 URA 20 UBF 20 ULA
30 UMA 30 URA 30 UBF 30 ULA 00 UEH 00 UEJ 00 UEL 00 UGV 00 UMJ 00 UYA 00 UYB
10 UHN
20 UHN
30 UHN 00 UGH
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ATTACHMENT- 1 FUNCTION KEYS, MAIN GROUPS A B C E G H L M N P Q S U W X GRID AND DISTRIBUTION SYSTEMS POWER TRANSMISSION AND AUXILIARY POWER SUPPLY INSTRUMENTATION AND CONTROL EQUIPMENT FUEL SUPPLY AND RESIDUES DISPOSAL WATER SUPPLY AND DISPOSAL HEAT GENERATION STEAM, WATER, GAS CYCLES MAIN MACHINE SETS PROCESS ENERGY/FLUID SUPPLY FOR EXTERNAL USERS (E.G. DISTRICT HEATING) COOLING WATER SYSTEMS AUXILIARY SYSTEMS ANCILLARY SYSTEMS STRUCTURES RENEWABLE ENERGY PLANTS HEAVY MACHINERY (NOT MAIN MACHINE SETS) (E.G. EMERGENCY DIESEL AND GENERATOR SETS)
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SYSTEM KEY CODES MAIN SYSTEMS, SYSTEMS, SUBSYSTEMS A** GRID AND DISTRIBUTION SYSTEMS AB AC AD* AE AF AG AH AJ AK AL AM AN AP AQ AR AS AT AU AV AW AX AY B* >420 kV Systems 380(420) kV Systems 220(245) kV Systems 110 (150) kV Systems 60 (72) kV Systems 45 (50) kV Systems 30 (35) kV Systems 20 (25) kV Systems 10 (15) kV Systems 6(5) kV Systems 1-3 kV Systems < 1 kV Systems Control consoles Measuring and Metering equipment Protection Equipment Decentralised panels and cabinets Transformer equipment Open loop control, check back and auxiliary equipment Marshalling racks Instrument panels Central equipment Communication Equipment
POWER TRANSMISSION AND AUXILIARY POWER SUPPLY BA* BAA BAB BAC BAT BAU BAX BAY BB* BBA-BBS BBT BBY BC* BCA-BCS BCT BCY BD BDA-BDS BDT BDY BF* BFA-BFS BFT-BFW BFY Power transmission Generator lead Foundation cabinet Generator circuit breaker, also communicating circuit breaker incl. cooling system Generator transformers, including cooling system Earthing and lightning protection equipment Control air supply system Control and protection equipment Medium voltage distribution boards and transformers - normal system Medium voltage distribution board, normal system Medium voltage auxiliary power transformers Control and protection equipment Medium voltage distribution boards and transformers general purpose Medium voltage start-up distribution board, general purposes Start-up, off-site, general purpose transformer Control and Protection Equipment Medium voltage emergency distribution boards and transformers (diesel) emergency power system 1 Medium voltage emergency distribution board Medium voltage transformer Control and protection equipment Low voltage main distribution boards and transformers, normal system Low voltage main distribution board, normal system Low voltage auxiliary power transformer Control and protection equipment FICHTNER INDIA
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Low voltage main distribution boards and transformers, general purpose. BHA-BHS Low voltage main distribution board, general purpose BHT-BHW LV auxiliary power transformer BHY Control and protection equipment BH* BJ* BJA-BJS BJT BJY BL* BLA-BLS BLT BLY BM* Low voltage sub-distribution boards and transformers normal system Low voltage sub-distribution Board, Normal System Low voltage auxiliary power transformer Control and protection equipment Low voltage sub-distribution boards and transformers general purpose (Local switch gear) Low voltage sub-distribution board, general purpose (local switchgear) Low voltage auxiliary power transformer Control and protection equipment
Low voltage distribution boards and transformers, (diesel) emergency power system 1 BMA-BMS Low voltage emergency distribution board BMT-BMW Low voltage auxiliary power transformer BMY Control and protection equipment BP BR* BRA-BRS BRT BRU BRV BRY BT* BTA-BTK BTL-BTV BTW-BTZ BU* BUA-BUS BUY BV* BVA-BVS BVY BX BY C** Power installations for variable speed drives Low voltage distribution boards, uninterruptible (converter), power supply Low voltage distribution board, normal system Converter (rotary) Converter (static), inverter Emergency power generating Control and protection equipment Battery Systems Batteries 220 V battery chargers 220 V common equipment Direct voltage distribution boards, normal system Direct voltage emergency Distribution Board Control and protection equipment Direct voltage distribution boards, emergency system power system 1 Direct voltage emergency distribution board Control and protection equipment Fluid supply system for control and protection equipment Control and protection equipment
INSTRUMENTATION AND CONTROL SYSTEMS CA* CAA-CAQ CAC CAE CAF CB* CBA-CBN CBP CBQ Protective interlocking Cabinet for protective interlocks Steam turbine protection system BMS protection system Aux boiler protection system Functional group control, sub-loop control Cabinets for functional group control Cabinets for synchronisation Cabinets for auxiliary power change-over FICHTNER INDIA
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CC* Binary signal conditioning CCA-CCQ Cabinets for binary signal conditioning CD* Drive Control Interface CDA-CDQ Cabinets for drive control interface CE* CEA-CEH CEJ-CEQ CEJ-CEL CEM-CEQ CF* CFA-CFF CFQ Annunciation Cabinets for annunciation system Fault Recording Fault recording (SER) Fault recording (Oscillo) Measurement recording Cabinets for measurement Cabinets for recording (meters, pen recorders)
CG* Closed loop control (excl. power section) CGA-CGH Cabinet for closed loop control CH* Protection (excluding reactor protection) CHA-CHD Cabinets for generator and transformer protection CJ* CJA CJC CJD CJF CJJ-CJM CJN CJU-CJY CK* CKA-CKH CKJ-CKM CR* CRA CRB CRC CRD CRE CRF CRG CRH CRA-CRH CRJ CRK CRL CRM CRN CRP CRQ CRN-CRQ CRR CRS CRT CRU CRV CRW CRX
Unit coordination level Unit control system (including cabinets) Instrumentation and control for water, steam cycle (including cabinets) Start-up and set-point control (including cabinets) Boiler control system (incl. cabinets) Instrumentation and control cabinets for steam turbine set Generator voltage regulator Instrumentation and control cabinets for other main and heavy machinery Process computer system Online supervisory and diagnostic computer Access control computer Process control system Automation system, non-fail-safe Automation system, non-fail-safe Automation system, non-fail-safe Automation system, non-fail-safe Automation system, non-fail-safe Automation system, non-fail-safe Automation system, non-fail-safe Automation system, non-fail-safe Automation system, non-fail-safe Automation system, fail-safe Automation system, high availability Enclosure (e.g. cabinet) Enclosure (e.g. local box) Process control system Process control system Process control system Process control system Communication (e.g. terminal bus) Communication (e.g. plant bus) Communication (e.g. field bus) Operation and monitoring Engineering Control system diagnostics Process optimization FICHTNER INDIA
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CRY CRZ CU* CUA CUB CUC CUD CUE CUF CUG CUL CUM CUN CUP CV*
Process control system Process control system Closed/loop control (power section) Cabinet for power adjuster 400V AC, e.g. function unit 1 Cabinet for power adjuster 400V AC, e.g. function unit 2 Cabinet for power adjuster 400V AC, e.g. function unit 3 Cabinet for power adjuster 400V AC, e.g. function unit 4 Cabinet for power adjuster 400V AC, e.g. function unit 5 Cabinet for power adjuster 400V AC, e.g. function unit 6 Cabinet for power adjuster 400V AC, e.g. function unit 7 Cabinet for interposing relays for 24V DC solenoid valves Cabinet for power supply of hardwired control room Cabinet for 24 V direct voltage fuses Cabinet for 230 V direct voltage fuses Marshalling racks
CW* Control room CWA-CWE Main control console CWF-CWP Main control panel CWQ-CWY Control rooms CX* CY* CYA CYB CYC CYD CYE CYF CYG CYH CYJ CYK CYL CYP CYQ CYR CYS CYT CYU CYV CYY E** Local control stations Communication and information system Telephone system (PABX) Control console telephone system Paging system (acoustic) Paging system (optical) Fire alarm system Clock system Remote control system Telemetry paging Remote metering system HF carrier telephone system Staff paging system Optical monitoring system Gas detection system Pneumatic tube conveyor Radiotelephone system Intrusion detection system Access control system Plant and protection management system Telephone system for commissioning
FUEL SUPPLY AND RESIDUES DISPOSAL EA* EAA EAB EAC EAD EAE EAF EAT EAU EAY Unloading and storage of solid fuels Ship unloading system Rail wagon and truck unloading bay Transport system Stacking system Bunker system, storage area (stockyard) Bucket wheel system, re-claimer system Weighing equipment Sampling equipment Control and protection equipment
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EB* EBA EBB EBC EBD EBE EBF EBG EBH EBJ EBK EBL EBM EBR EBT EBU EBY EC* ECT ECU ECY ED EE EG* EGA EGB EGC EGD EGE EGF EGG EGR EGT EGX EGY EH* EHC EHN EHT EHX EHY EK* EKA EKB EKC EKD EKE EKF EKG EKH EKR
Mechanical treatment of solid fuels (also for gas generation and treatment) (Crushing, mixing, drying, etc.) Transport system Mixing system Crushing system, pulverizing system Screening system Separator system and discharge equipment thereof Temporary storage system for milled raw coal Pre-drying system Main drying system Dried coal transport system incl. after cooling Dried coal temporary storage system Vapour compressor system Exhaust system Residues removal system Weighing equipment Sampling equipment Control and protection equipment Distribution of solid fuels Weighing equipment Sampling equipment Control and protection equipment Chemical treatment desulfurization plant) of solid fuels incl. residues removal (e.g.
Conversion of solid fuels Supply of liquid fuels (light fuel oil) Receiving equipment incl. pipeline Tank farm Pump system Piping system Mechanical cleaning, scrubbing system Temporary storage system Preheating system Residues removal system Heating medium system Fluid supply system for control and protection Control and protection equipment Chemical treatment of liquid fuels incl. residues removal (Light and heavy fuel oil) Additive dosing system Chemical treatment heavy fuel oil Heating /cooling medium system Fluid supply system for control and protection Control and protection equipment Supply of gaseous fuel Receiving equipment including pipe line Scrubber system Heating system Main reducing station, expansion turbine Mechanical cleaning, scrubbing Storage system Piping system Main pressure boosting system Residues removal system FICHTNER INDIA
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EKT EKU EKX EKY EL EM EN* ENA ENB ENC END ENR ENT ENX ENY EP* EPC EPG EPN EPT EPX EPY EQ ER* ERA ERB ERC ERY ES ET* ETA ETB ETC ETD ETE ETG ETH ETK ETL ETM ETN ETP ETX ETY EU* EUA EUB EUC EUD
Fuel gas preheating system Billing meter station Fluid supply system for control and protection Control and protection equipment Chemical treatment of gaseous fuel incl. residues removal Supply and treatment of fluxing agents Supply of other fuels (heavy fuel oil or crude oil) Receiving equipment incl. pipeline Tank farm Pump system Piping system Residues removal system Heating medium system Fluid supply system for control and protection equipment Control and protection equipment Chemical treatment of other fuels (as main fuel) Pumping system Physical treatment of light fuel oil Physical treatment of heavy fuel oil Heating medium system Fluid supply system for control and protection equipment Control and protection equipment Conversion of other fuels (as main fuel) Ignition fuel supply Pulverized coal supply system Oil supply system Gas supply system Control and protection equipment Supply and treatment of supplementary fuels Ash and slag removal system (from excl. removal equipment) Wet ash conveying system Storage or settling pond for wet ash Wet ash dredger Conveying system for granulate Storage system for granulate Conveying system for dry ash Storage system for dry ash Common conveying system for wet and dry ash Common storage system for wet and dry ash Settling plant for wet and dry ash Forwarding, distribution, recovery and disposal system for flushing and ash water Generation and distribution system for carrier air Fluid supply system for control and protection equipment Control and protection equipment Treatment and transport systems for combustion, fuel treatment, fuel conversion, flue gas cleaning, gas generation residues Treatment system for fuel treatment residues Treatment system for fuel conversion residues Treatment system for fuel combustion residues Treatment system for flue gas cleaning residues FICHTNER INDIA
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EUE EUF EUG EUH EUJ EUK EUL EUM EUN EUP EUQ EW G**
Treatment system for gas generation and treatment residues Treatment system for fuel treatment residues Treatment system for fuel treatment residues Treatment system for fuel conversion residues Treatment system for fuel conversion residues Treatment system for fuel combustion residues Treatment system for fuel combustion residues Treatment system for flue gas cleaning residues Treatment system for flue gas cleaning residues Treatment system for gas generation and treatment residues Treatment system for gas generation and treatment residues Sealing fluid supply system / de-compacting medium supply system
WATER SUPPLY AND DISPOSAL GA* GAA GAC GAD GAF GAV GAX GAY GB* GBB GBC GBD GBE GBF GBG GBH GBJ GBK GBL GBN GBP GBQ GBR GBS GBT GBV GBX GBY GC* GCB GCC GCD GCE GCF GCG GCH GCJ GCK Raw water treatment system Extraction, mechanical cleaning Piping and channel system Storage system Pump system Lubricant supply system Fluid supply system for control and protection equipment Control and protection equipment Treatment system (carbonate hardness removal) included cooling towermake up water treatment system Filtering, mechanical cleaning syste0m Aeration, gas injection system Precipitation system (e.g. for carbonate hardness removal) Acid proportioning system (e.g. for carbonate hardness removal) Ion exchange, reverse osmosis system (e.g. for carbonate hardness removal) Evaporation system (e.g. for carbonate hardness removal) Deaeration Preheating, cooling system Piping system, temporary storage system, pump systems for main fluid Storage system outside fluid treatment system (if not part of another system) Chemicals supply system Regeneration. Flushing equipment Injection system for main fluid (for hardness stabilisation) Flushing water and residues removal system included neutralization Sludge thickening system Heating, cooling and flushing fluid distribution system Lubricant supply system Fluid supply system for control and protection equipment Control and protection equipment Treatment system (demineralisation) Filtering of mechanical cleaning system Aeration, gas injection system Precipitation system (e.g. for carbonate hardness removal) Acid proportioning system (e.g. for carbonate hardness removal) Ion exchange, reverse osmosis system (e.g. for demineralization) Evaporation system (e.g. for demineralization) Deaeration Preheating, cooling system Piping system, temporary storage system, pump system for main fluid
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GCL GCN GCP GCQ GCR GCS GCT GCX GCY GD* GDB GDC GDD GDE GDF GDG GDH GDJ GDK GDL GDN GDP GDQ GDR GDS GDT GDX GDY GH* GHB GHC GHD GK* GKA GKB GKC-GKU GM* GMA GMC-GMU GN* GNB GNC GND GNE GNF GNG GNH GNJ GNK GNL GNN GNP GNQ
Storage system outside fluid treatment system (if not part of another system) Chemicals supply system Regeneration, flushing equipment Injection system for main fluid Flushing water and residues removal system included neutralization Sludge thickening system Heating, cooling and flushing fluid distribution system Fluid supply system for control and protection equipment Control and protection equipment Treatment system (others), blowdown demineralising system Filtering, mechanical cleaning system Aeration, gas injection system Precipitation system (e.g. for carbonate hardness removal) Acid proportioning system (e.g. for carbonate hardness removal) Ion exchange, reverse osmosis system (e.g. for demineralisation) Evaporation system (e.g. for demineralisation) Deaeration Preheating, cooling system Piping system, temporary storage system, pump system for main fluid Storage system outside fluid treatment system (if not part of another system) Chemicals supply system Regeneration, flushing equipment Injection system for main fluid Flushing water and residues removal system incl. neutralization Sludge thickening system Heating, cooling and flushing fluid distribution system Fluid supply system for control and protection equipment Control and protection equipment Distribution system (not drinking water) Distribution system after treatment (carbonate hardness removal) demineralised water Distribution system Raw water distribution system, standby water supply Drinking water supply Receiving point Drinking water distribution system Drinking water supply, assigned to structures Process drainage system Central disposal system Process drainage system, assigned to structures Process drains treatment system Filtering, mechanical cleaning system Aeration, gas injection system Precipitation system (e.g. for carbonate hardness removal) Acid proportioning system (e.g. for carbonate hardness removal) Ion exchange system (e.g. for demineralisation) Evaporation system (e.g. for demineralisation) Deaeration Preheating, cooling system Piping system, temporary storage system, pump system for main fluid Storage system outside fluid treatment system (if not part of another system) Chemicals supply system Regeneration, flushing equipment Injection system for main fluid FICHTNER INDIA
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GNR GNS GNT GNX GNY GQ* GQA GQB GQC-GQU GR* GRB GRC GRD GRE GRF GRG GRH GRJ GRK GRL GRN GRP GRQ GRR GRS GRT GRX GRY GT GU* GUA GUB GUC-GUU H**
Flushing water and residues removal system included neutralization Sludge thickening system Heating, cooling and flushing fluid distribution system Fluid supply system for control and protection equipment Control and protection equipment Domestic waste water collection and drainage systems Central disposal system Storage system Domestic waste water collection and drainage systems assigned to structures Domestic waste water treatment system Filtering, mechanical cleaning system Aeration, gas injection system Precipitation system (e.g. for carbonate hardness removal) Acid proportioning system (e.g. for carbonate hardness removal) Ion exchange system (e.g. for demineralisation) Evaporation system (e.g. for demineralisation) Deaeration Preheating, cooling system Piping system, temporary storage system, pump system for main fluid Storage system outside fluid treatment system (if not part of another system) Chemicals supply system Regeneration, flushing equipment Injection system for main fluid Flushing water and residues removal system included neutralization Sludge thickening system Heating, cooling and flushing fluid distribution system Fluid supply system for control and protection equipment Control and protection equipment Water recovery from waste water Rainwater collection and drainage systems incl. treatment system Central disposal system Storage system Rain water collection and drainage systems, assigned to structures
HEAT GENERATION HA* HAA HAB HAC HAD HAG HAH HAJ HAK HAM HAN HAX HAY HB* HBA HBB HBC Pressure system, feedwater and steam sections LP part-flow feed heating system (flue gas heated) HP part-flow feed heating system (flue gas heated) Economiser system Evaporator system Circulating system HP superheater system Reheat system Secondary reheat system Triflux system Pressure system drainage & venting systems Fluid supply system for control and protection equipment Control and protection equipment Support structure, enclosure and steam generator interior Frame including foundations Enclosure Brick lining incl. insulating brickwork FICHTNER INDIA
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HBD HBE HBK HC* HCA HCB HCC HCD HCE HCF HCW HCY HD* HDA HDB HDC HDD HDE HDF HDT HDU HDW HDY HF* HFA HFB HFC HFD HFE HFF HFG HFW HFY HH* HHA HHB HHC HHD HHE HHF HHG HHH HHJ HHK HHL HHM HHN HHP HHQ HHR HHS HHT
Platforms, stairways Pressure vessel (supercharged boiler) Steam generator interior Fireside heat transferring surface cleaning equipments Air soot blowing system Steam soot blowing system Water soot blowing system Flushing equipment Rapping gear Shot cleaning system Sealing fluid supply system Control and protection equipment Ash and slag removal, particulate removal Furnace ash removal, furnace slag removal, bed ash removal Bed ash returns system Ash return system incl. temporary storage Mechanical dust handling and return system Electrostatic precipitator and return system Cyclone dust removal and return system Fluid supply system for ash slag and dust moistening Carrier air supply system Sealing fluid supply system Control and protection equipment Bunker, feeder and pulverizing system Bunker, for pulverizing system Feeder system Pulverizing system (incl. classifier) Flue gas return system Mill air system, carrier air system Vapour / exhaust gas system Pulverized coal temporary storage bunker after central pulverising system (indirect firing) Sealing fluid supply system Control and protection equipment Main firing system (electric powered as well) Main burner Retarded combustion grate Grate combustion system Other burner equipment (e.g. vapour burner, flue dust burner) Pulverized coal bin, forwarding and distribution system Oil temporary storage, pump and distribution system Gas pressure reduction, distribution system Temporary storage, forwarding and distribution system for other fuel, fluid 1 Temporary storage, forwarding and distribution system for other fuel, fluid 2 Temporary storage, forwarding and distribution system for other fuel, fluid 3 Combustion air supply system Atomizer medium supply system (steam) Atomizer medium supply system (air) Coolant supply system (steam) Coolant supply system (air) Purging medium supply system (steam) Purging medium supply system (air) Heating medium supply system (steam) FICHTNER INDIA
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HHU HHX HHY HHZ HJ* HJA HJE HJF HJG HJL HJM HJN HJP HJQ HJR HJS HJT HJT HJU HJX HJY HL* HLA HLB HLC HLD HLU HLY HN* HNA HNC HNE HNF HNU HNY HR HS* HSA HSB HSC HSD HSE HSF HSG HSH HSJ HSK HSL HSM HSN HSP HSQ HSR
Heating medium supply system (hot water) Fluid supply system for control and protection equipment Control and protection equipment Electric heating system Ignition firing equipment (if separate) Ignition burner Pulverized coal bin, forwarding and distribution system Oil temporary storage, pump and distribution system Gas pressure reduction, distribution system Combustion air supply system Atomizer medium supply system (steam) Atomizer medium supply system (air) Cooling supply system (steam) Cooling supply system (air) Purging medium supply system (steam) Purging medium supply system (air) Heating medium supply system (steam) Heating medium supply system (air) Heating medium supply system (hot water) Fluid supply system for control and protection equipment Control and protection equipment Combustion air system (primary air, secondary air) Ducting system Fan system, forced - draught fan system External air heating system (not flue-gas-heated) Air heating system (flue-gas-heated Air pressure relief system Control and protection equipment Flue gas exhaust (without flue gas treatment) Ducting system Induced-drought fan system Smoke stack system (chimney) Flue gas recirculation system Flue gas pressure relief system Control and protection equipment Chemical flue gas treatment system incl. residues removal, adsorptive process (e.g. dry additives) Chemical flue gas treatment system incl. residues removal catalytic process (e.g. DENOX) Flue gas ducting system within HS Flue gas-side heat exchanger, gas heater (not HU) Flue gas fan system Reactor (reduction) Converter (oxidation) Flue gas-side cleaning equipment for reactor Reduction agent dilution system (Residues) separator Reduction agent supply system incl. storage Reduction agent treatment and distribution system Water supply and disposal system Chemicals and additives supply system Drainage system Fly ash collecting system (incl. filtering) and removal system Sprinkler system incl. drainage Oxidizing agent treatment and distribution system FICHTNER INDIA
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HSS HST HSU HSW HSX HSY HT* HTA HTB HTC HTD HTE HTF HTG HTH HTJ HTK HTL HTM HTN HTP HTQ HTS HTT HTW HTX HTY HU HY L**
(Residues) forwarding, storage, loading system Flushing fluid system incl. supply Heating fluid system Sealing fluid supply system Fluid supply system for control and protection equipment Control and protection equipment Chemical flue gas treatment system incl. residues removal, absorptive process (e.g. flue gas desulfurization plants) Flue gas ducting system within HT Flue gas side heat exchanger, gas heater (not HU) Flue gas fan system Flue gas scrubbing system Flue gas cleaning and filtering system Absorption cycle Oxidation system incl. supply system Flue gas cooling system Absorbent supply system incl. storage system Absorbent preparation and distribution system Piping system for discharge of solids Thickening and solids dewatering system Solids drying, compacting system (Solids / product) forwarding, storage, loading system Water supply and disposal system Chemicals and additives supply system Drainage system Sealing fluid supply system Fluid supply system for control and protection equipment Control and protection equipment Flue gas reheating system Control and protection equipment
STEAM, WATER, GAS CYCLES LA* LAA LAB LAC LAD LAE LAF LAH LAJ LAR LAS LAT LAW LAX LAY LB* LBA LBB LBC LBD LBE Feedwater system Storage deaeration (incl. feedwater tank) Feedwater piping system (excl. feedwater pump and feedwater heating system) Feedwater pump system HP feedwater heating system HP desuperheating spray system IP desuperheating spray system Start-up and shutdown piping system Start-up and shutdown pump system Emergency feed water piping system incl. storage (excl. emergency feed water pump system) Emergency feed water pump system Back-up emergency feed water system Feed water sealing water system Fluid supply system for control and protection equipment Control and protection equipment Steam System Main steam piping system Hot reheat piping system Cold reheat piping system Extraction piping system Back pressure piping system
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LBF LBG LBH LBJ LBQ LBR LBS LBT LBU LBW LBX LBY LC* LCA LCB LCC LCE LCF LCG LCH LCJ LCL LCM LCN LCP LCQ LCR LCS LCT LCW LCX LCY LD* LDA LDB LDC LDD LDE LDF LDG LDH LDJ LDK LDL LDN LDP LDQ LDR LDS LDT LDX LDY
Overpressure suppression and safety device incl. injection and hydraulic station for safety function Auxiliary steam piping system Start-up steam system, shut-down steam system Moisture separator/ reheater (MSR) Extraction steam piping system for HP feedwater heating Piping system for branch or auxiliary turbine Extraction steam piping system for LP feedwater heating (main condensate) Emergency condensing system Common dump line Sealing steam system Fluid supply system for control and protection Control and protection equipment Condensate system Main condensate piping system (excl. main condensate pump system, LP feedwater heating system, condensate polishing plant) Main condensate pump system Main condensate heating system Condensate desuperheating spray system Branch turbine condensate piping system Branch turbine condensate pump system HP heater drains system LP heater drains system Steam generator drains system Clean drains system (collecting and return systems) Aux steam condensate system (collecting and return systems) Stand-by condensate system incl. storage and pump system Steam generator blowdown system Stand-by condensate distribution system Reheater drains (moisture separator/reheater) Moisture separator drains system (moisture separator/reheater) Sealing and cooling drains system Fluid supply system for control and protection equipment Control and protection equipment Condensate polishing plant Fluid treatment extraction system (if not part of another system) Filtering, mechanical cleaning Aeration, gas injection system Electromagnetic polishing system Acid proportioning system (e.g. for carbonate hardness removal) Ion exchange, reverse osmosis system (e.g. demineralization) Evaporation system (e.g. demineralization) Deaeration Preheating, cooling system Piping system, temporary storage system, pump system for main fluid Storage system outside fluid treatment system (if not part of another system) Chemicals supply system Regeneration, flushing equipment Injection system for main fluid Flushing water and residues removal system incl. neutralization Sludge thickening system Heating, cooling and flushing fluid distribution system Fluid supply system for control and protection equipment Control and protection equipment
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LF* LFC LFG LFJ LFN M**
Common installation for steam, water, gas cycles Common drain and vent system Secondary-side steam generator tubesheet lancing system Steam generator lay-up system Proportioning system for feedwater, condensate system, included proportioning in boiler and turbine area
MAIN MACHINE SETS MA* Steam turbine plant MAA HP turbine MAB IP turbine MAC LP turbine MAD Bearings MAG Condensing system MAH Motive water system (if separate from MAJ) MAJ Air removal system MAK Transmission gear between prime mover & driven machine included turning gear MAL Drain and vent system MAM Leak off steam system MAN Turbine bypass station, included desuperheating spray system MAP LP turbine bypass MAQ Venting system (if separate from MAL) MAV Lubricant supply system MAW Sealing, heating and cooling steam system MAX Non electric control and protection equipment, included fluid supply system MAY Electrical control and protection equipments MG* MGA MGB MGD MGG MGK MGL MGM MGS MGV MGW MGX MGY MJ* MJA MJB MJG MJH MJK MJN MJP MJQ MJR MJV MJW MJX MJY Pumped storage plant Storage pump (casing, shaft, runner etc.) Isolating valve Bearings Stablizing system Transmission gear between motor generator set and storage pump Water depression air supply system Start-up unit Shaft gland cooling water system Lubricant supply system Sealing water supply system Non-electric control and protection equipment, incl. fluid supply system Electrical control & protection equipment Diesel engine plant Engine Turbocharger, blower Liquid cooling system Air intercooling system Transmission gear between prime mover and driven machine Fuel system Start-up unit (incl. flywheel) Air intake system Exhaust gas system Lubricant supply system Sealing fluid supply system Fluid supply system for control and protection equipment Control and protection equipment
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MK* MKA MKB MKC MKD MKF MKG MKH MKJ MKQ MKU MKV MKW MKY ML* MLA MLC MLD MLF MLG MLH MLQ MLU MLV MLW MLX MLY MM* MMA MMC MMD MME MMF MMG MMH MMV MMW MMX MMY MP* MPA MPB MPG MPR MPS MR MV MX MY
Generator plant Generator complete, included stator, rotor and all integral cooling equipment Generator exiter set, incl. set with electrical braking system (use only if MKC is not sufficient for identification) Generator exciter set, incl. set with electrical braking system complete (10 auxiliary excitation, 20 main excitation unit) Bearings Stator/rotor liquid cooling system, included coolant supply system Stator/rotor hydrogen (H2) cooling system, included coolant supply system Stator/rotor nitrogen (N2) / carbon dioxide (CO2) cooling system, included coolant supply system Stator / rotor air cooling system, incl. coolant supply system Exhaust gas system (if separate from MKG and MKH) Stator/rotor cooling oil cooling system, included coolant supply system Lubricant supply system (if separate system for generator) Sealing oil system, included supply and treatment Control and protection equipment Electro-motive plant (incl. motor generator) Motor frame, motor generator frame, incl. stator, rotor and all integral cooling equipment Exciter set Bearings Stator / rotor liquid cooling system, incl. coolant supply system Stator / rotor nitrogen cooling system, incl. coolant supply system Stator / rotor nitrogen cooling system, incl. coolant supply system Exhaust gas system (if separate from MLG and MLH) Stator / rotor cooling oil cooling system, incl. coolant supply system Lubricant supply system (if separate system for electro-motive units) Sealing oil system, incl. supply and treatment Fluid supply system for control and protection equipment Control and protection equipment Compressor plant Compressor including internal system Air intake piping system Bearings Intercooling system Aftercooling system Final cooling system Discharge piping system Lubricant supply system Sealing fluid supply system Fluid supply system for control and protection Control and protection equipment Common installations for main machine sets Foundation Sheathing Frame, support structure Forced cooling system Drying and lay-up system Gas engine plant Lubricant supply system Fluid supply system for control and protection equipment Control and protection equipment FICHTNER INDIA
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N**
PROCESS ENERGY / FLUID SUPPLY FOR EXTERNAL USERS (E.G. DISTRICT HEATING) NA* NAA NAB NAD NAE-NAJ NAK-NAM NAX NAY ND* NDA NDB NDC NDD NDE NDF-NDJ NDK NDX NDY NE* NEA NEB NEC NEE NEF-NEJ NEK NEX NEY Process steam system (incl. condensate return) Piping system (steam) Piping system (condensate) Process heat transmission system Piping system (steam) Piping system (condensate) Fluid supply system for control and protection equipment Control and protection equipment Process hot water system Piping system (forward) Piping system (return) Process hot water pump system Process heat transfer Hot water storage system Distribution system Pressurization system Fluid supply system for control and protection equipment Control and protection equipment Process chilled water system Piping system (forward) Piping system (return) Process chilled water pump system Process chilled water storage system Distribution system Pressurizing system Fluid supply system for control and protection equipment Control and protection equipment
P**
COOLING WATER SYSTEM PA* Circulating water (main cooling) system PAA Extraction, mechanical cleaning for direct cooling PAB Circulating water piping and culvert system PAC Circulating water pump system PAD Recirculation cooling system, outfall cooling system PAE Cooling tower pump system (if separate) PAH Condenser cleaning system included all appurtenances. PAR Make-up water piping system PAS Make-up water pump system PAV Lubricant supply system PAX Fluid supply system for control and protection equipment PAY Control and protection equipment PB* PBA PBB PBC PBD PBE PBF PBG PBH PBJ PBK PBL Circulating water treatment (main) system Discharge from fluid treatment system (if not part of another system) Filtering, mechanical cleaning system Aeration, gas injection system Precipitation system (e.g. for carbonate hardness removal) Acid proportioning system (e.g. for carbonate hardness removal) Ion exchange system (e.g. for demineralisation) Evaporation system (e.g. for demineralisation) Deaeration Preheating, cooling system Piping system, temporary storage system, pump system for main fluid Storage system outside fluid treatment system (if not part of another system) FICHTNER INDIA
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PBN PBP PBQ PBR PBS PBT PBX PBY PC* PCA PCB PCC PCD PCH PCM PCX PCY PD* PDA PDB PDC PDD PDE PDF PDG PDH PDJ PDK PDL PDN PDP PDQ PDR PDS PDT PDX PDY PG* PGB PGC PGX PGX PU* PUE PUK PUN PUP PUR PUS Q**
Chemicals supply system incl. proportioning system Service water for circulating water treatment Injection system for circulating water treatment system Flushing water and residues removal system Sludge thickening system Heating, cooling and flushing fluid distribution system Fluid supply system for control and protection equipment Control and protection equipment Service water (secondary cooling) system Extraction, mechanical cleaning for direct cooling Service water piping and culvert system Pump system Recirculation cooling system, outfall cooling system Heat exchanger cleaning system Service water system for generator, motor generator cooling Fluid supply system for control and protection equipment Control and protection equipment Service water treatment (secondary) system Discharge from fluid treatment system (if not part of another system) Filtering, mechanical cleaning system Aeration, gas injection system Precipitation system (e.g. for carbonate hardness removal) Acid proportioning system (e.g. for carbonate hardness removal) Ion exchange system (e.g. for demineralisation) Evaporation system (e.g. for demineralisation) Deaeration Preheating, cooling system Piping system, temporary storage system, pump system for main fluid Storage system outside fluid treatment system (if not part of another system) Chemicals supply system Regeneration, flushing equipment Injection system for main fluid Flushing water and residues removal system included neutralization Sludge thickening system Heating, cooling and flushing fluid distribution system Fluid supply system for control and protection equipment Control and protection equipment Closed cooling water systems Closed cooling water system Closed cooling water pump system Fluid supply system for control and protection Control and protection equipment Common equipment for cooling water systems Air removal system Dosing system for sodium bi-sulphite Proportioning system Fish barrier Impressed current cathodic protection for mechanical equipment within the cooling water system. Biocide generation system
AUXILIARY SYSTEM QC* Central chemical supply QCA Hydrazine supply and distribution system QCB Corrosion inhibitor dosing system for open component cooling systems FICHTNER INDIA
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QCC QCD QCH QCL QE* QEA QEB QF* QFA QFB QH* QHA QHB QHC QHD QHE QHF QHG QHH QHJ QHL QHM QHN QHP QHQ QHR QHS QHT QHU QHX QHY QJ* QJA QJY
Phosphate supply and distribution system Ammonia supply and distribution system Sodium hydroxide supply and distribution system Oxygen dosing system (incl. H2O2 dosing) General compressed air and carrier air supply Central compressed air and carrier air generation system Central compressed air and carrier air distribution system General control air supply Central control air generation system Central control air distribution system Auxiliary steam generating system Pressure system Support structure and enclosure, steam generator interior Fireside heat transfer surface cleaning equipment Ash and slag removal Blowdown system flash drain system Bunker, feeder and pulverizing system Boiler water circulation system (also for electrode steam boiler) Main firing system (electric powered as well) Ignition firing equipment (if separate) Combustion air system (primary air, secondary air) Gas heating system (for closed cycle) Fuel gas exhaust (without flue gas treatment) Mechanical dust handling system Electrostatic precipitator Chemical flue gas treatment system, included residues removal, adsorptive process Chemical flue gas treatment system, included residues removal, catalytic process Chemical flue gas treatment system, included residues removal, absorptive process Flue gas reheating system Fluid supply system for control and protection Control and protection equipment Central gas supply, also inert gas Gas supply and distribution system Control and protection equipment
QK* Chilled water system QKA Central water chillers QKC-QKU Chilled water system assigned to structures QL* QLA QLB QLC QLD QLF QLY QM QU* QUA
Feed water, steam, condensate cycle of auxiliary steam generating and distribution system Feedwater system Steam system Condensate system Condensate polishing plant Common equipment for auxiliary steam generation and distribution systems Control and protection equipment Air humidifying system Sampling system Sampling system for feed water system (LA) FICHTNER INDIA
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QUB QUC QUD QUE QUG QUH QUN QUP QUQ QUR QUS QUW QUY S**
Sampling system for steam system (LB) Sampling system for condensate system (LC) Sampling system for auxiliary steam generation system (QH, QL) Sampling system for heating and cooling medium system (SB, QK) Sampling system for demineralised water system (GH) Sampling system for steam generating system (HA) Sampling system for district heating system (N) Sampling system for cooling water system (P) Sampling system for HVAC system Sampling system for liquid waste Sampling system for HVAC systems (SA) Sampling system for Liquid waste (GM and similar) Control and protection equipment
ANCILLARY SYSTEM SA* Heating, ventilation, air-conditioning (HVAC) system SAC-SAU Heating, ventilation, air conditioning (HVAC) system assigned to structures SB* SBA SBC-SBU SC* SCA SCB SCC SCD SD SE SF SG* SGA SGC SGE SGF SGG SGJ SGL SGM SGX SGY Space heating systems Central heating plant Space heating system assigned to structures Stationary compressed air supplies Compressed air generation system Compressed air distribution system Compressed air generation system for flue gas treatment system Compressed air distribution system for flue gas treatment system Cleaning systems Stationery welding gas systems Heating and flue gas systems Stationary fire protection systems Fire water system Spray deluge systems Sprinkler systems Foam fire-fighting systems Tank roof, tank shell cooling systems CO2 fire-fighting systems Powder fire-fighting system Inergen fire-fighting systems Fluid supply system for control & protection equipment Control and protection equipment
SM* Cranes, stationary hoists and conveying appliances SMA Central equipment SMC-SMU Crane etc. assigned to structures SN* Elevators SNC-SNU Elevator assigned to structures SP SQ ST* Railway installations Workshop, stores, laboratory equipment and staff amenities Workshop, stores, laboratory equipment & staff amenities outside controlled area FICHTNER INDIA
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STA STC STE STG STP U**
Workshop equipment Maintenance areas outside controlled area Stores and filling station equipment Laboratory equipment Staff amenities
STRUCTURES UA* Structures for grid and distribution system UAA Switchyard structure UAB Grid systems switchgear building UAC Grid systems control building UAE Structure for pneumatic control system UAG Structure for transformers UAH Structure for supports and equipment UAS Shaft structure (shaft) UAX Special structure (plant specific) UAY Bridge structure UAZ Ducting structure UB* UBA UBB UBC UBD UBE UBF UBG UBH UBJ UBK UBL UBM UBN UBP UBQ UBS UBX UBY UBZ UC* UCA UCB UCL UCP UCS UCX UCY UCZ UE* UEA UEB UED UEE UEF UEG UEH Structures for power transmission and auxiliary power supply Foundation for power control centre (switchgear building) Foundation for power control center for HRSG Structure for offsite system transformers Structure for LV auxiliary power transformers Structure for MV auxiliary power transformers Structure for generator transformers Structure for start-up transformers Structure for oil collecting pits Structure for transformer tracks Transformer assembly building Structure for bus bars Structure for transformer cooling system Structure for emergency power generating set (without central water chillers) Emergency power generating and central water chiller building Structure for emergency power generating fuel supply system Shaft structure (shaft) Special structure (plant specific), e.g. Power Control center in desalination plant Bridge structure Ducting structure Structures for instrumentation and control Control room & electrical building Control station building Structure for measuring equipment Cooling water monitoring structure Shaft structure (shaft) Special structure (plant specific) Bridge structure Ducting structure Structure for fuel supply and residues disposal Structure for unloading of solid fuels Structure for storage of solid fuels Structure for transport of solid fuels Structure for treatment of solid fuels Structure for transfer (e.g. junction tower) Structure for conversion of solid fuels Structure for unloading and reception of liquid fuels FICHTNER INDIA
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UEJ UEL UEM UEN UER UES UET UEU UEV UEW UEX UEY UEZ UG* UGA UGC UGD UGE UGF UGG UGH UGJ UGK UGL UGN UGP UGQ UGR UGS UGU UGV UGX UGY UGZ UH* UHA UHB UHF UHL UHN UHQ UHS UHU UHV UHW UHX UHY UHZ UL* ULA ULB ULC ULD ULE ULR ULS ULV
Structure for storage of liquid fuels Structure for forwarding liquid fuels (i.e. pump house) Structure for treatment and handling of liquid fuels Structure for transfer, conversion, storage of gaseous fuels Structure for forwarding gaseous fuels Shaft structure (shaft) Structure for ash storage Structure for ash transport Structure for ash settling pond Structure for combustion residues handling Special structure (plant-specific) (e.g. manhole for gas pipe) Bridge structure Ducting structure Structures for water supply and disposal Structure for raw water supply Structure for demineralised water supply Structure for demineralization system Structure for neutralisation system Structure for fire water supply Structure for drinking water supply Structure for rain water Structure for cooling tower make-up water treatment Flocculant mixing chamber Flocculator structure, flocculator Treated water basin Sludge thickener Sludge dewatering building Sludge storage Shaft structure (shaft) Structure for effluent disposal Structure for sewerage plant Special structure (plant specific) Piping and cable bridge (e.g. between UG and UM Piping and cable duct (e.g. between UG and UM) Structures for heat generation. Heat recovery steam generator (HRSG), steam generator building Auxiliary boiler Bunker Bay Structure for Boiler compressed air supply Smoke stack, including structure for fuel gas circulation Structure for flue gas filtering system Shaft structure (shaft) Structure for fuel gas reheating system Structure for combustion air circulation (.e.g for forced draft fan) Boiler blowdown structure Special structure (plant specific) Bridge structure Ducting structure Structures for steam, water, gas cycles Feedwater pump house Emergency feed building Structure for condensate system Structure for condensate polishing plant Structure for emergency supply systems Structure for steam, water, gas cycle Shaft structure (shaft) Underground septic tank FICHTNER INDIA
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ULX ULY ULZ UM* UMA UMF UMJ UML UMM UMP UMS UMX UMY UMZ UN UP* UPA UPB UPC UPD UPN UPP UPQ UPR UPS UPT UPX UPY UPZ UQ* UQA UQB UQF UQG UQH UQJ UQK UQL UQM UQN UQP UQQ UQR UQS UQT UQU UQV UQW UQX UQY UQZ UR* URA URB
Special structure (plant specific) Bridge structure Ducting structure Structures for main machine sets Steam turbine building Structure for main machine set Diesel engine building Structure for main machine set Compressor building Turbine generator pedestal Shaft structure (shaft) Special structure (plant specific) Piping and cable bridge (e.g. between UMA and UHA) Ducting structure Structure for process energy supply Structures for circulating (cooling) water systems (e.g. circulating water intake) Circulating (Sea or river cooling) water intake culvert Service water intake culvert Circulating water intake structure Sea water intake structure Circulating water inlet culvert Service water inlet culvert Biocide treatment building Debris trough Shaft structure (shaft) Screen wash water cleaning structure Special structure (Plant specific) Bridge structure Ducting structure Structures for circulating water systems (e.g. circulating water pumps and outfall) Circulating water pump building Service water pump building Circulating water storage pit Circulating water overflow structure, surge tank Screen wash water discharge culvert Circulating water seal pit, incl. circulating water aeration structure Circulating water vent structure Service water surge pond Service water collecting pond Circulating water outfall culvert Service water outfall culvert Circulating water outfall structure Service water outfall structure Shaft structure (shaft) Service water discharge culvert Circulating water spillway structure, incl. circulating water and structure Structure for artificial circulating water aeration Routing structure for circulating water discharge Special structure (plant specific) Bridge structure Ducting structure Structures for circulating water systems (e.g. recirculation) Cooling tower structure (circulating water) Cooling tower structure (service water) FICHTNER INDIA
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URC URD URE URG URH URJ URK URL URM URN URP URQ URS URX URY URZ US* USA USB USC USG USR USS UST USU USV USX USY USZ UT* UTA UTB UTF UTG UTH UTJ UTK UTR UTS UTZ UV* UVA UVB UVC UVD UVE UVF UVG UVH UVJ UVM UVS UVX UVY
Structure for air cooled condenser Cooling tower pump building (circulating water) Cooling tower pump building (service water) Cooling tower connecting structure Cooling tower outlet structure Cooling tower outfall culvert Cooling tower return structure Cooling tower return culvert Circulating water distribution building Cooling tower bypass structure Cooling tower blowdown structure Cooling tower blowdown culvert Shaft structure (shaft) Special structure (plant-specific) Bridge structure Ducting structure Structures for ancillary systems Structure for heating, ventilation, air-conditioning (HVAC) systems Structure for space heating systems Structure for stationary compressed air supply system Fire pump house Structure for waste treatment Shaft structure (shaft) Workshop and stores building Consumable storage building Laboratory building Special structure (plant-specific) Bridge structure Ducting structure Structures for auxiliary systems Supply systems building Central water chiller building Compressed air system building Central gas supply system building (no fuel supply) Auxiliary steam generator building Smoke stack Fuel oil pump house Chemical storage tank pit Shaft structure (shaft) Structures for chemical flue gas treatment incl. residues removal (for HR, HS, HT) Structure for flue gas side heat exchanger Structure for flue gas fan system Structure for flue gas scrubber, reactor Structure for adsorbent / absorbent circuit Structure for reagent supply, incl. preparation / treatment, storage, forwarding (e.g. ammonia storage building) Structure for thickening and solids dewatering, solids drying and compacting system Structure for chemical flue gas treatment Structure for (solids/ product) forwarding, storage, loading Analysis building Structure for catalyst handling and storage Shat structure (shaft) Special structure (plant-specific) Bridge structure FICHTNER INDIA
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UVZ UX* UXA UXS UXX UXY UXZ UY* UYA UYB UYC UYD UYE UYF UYG UYH UYJ UYN UYP UYQ UYR UYS UYT UYX UYY UYZ UZ*
Ducting structure Structures for external system (power plant specific) Structure for seawater desalination plant Shaft structure (shaft) Special structure (plant-specific) Bridge structure Ducting structure General service structures Office and staff amenities building Staff amenities building Administration building Canteen Gate house Security gate house Information centre Training facilities Medical centre Railway engine shed Fire station Garage Automobile workshop Shaft structure (shaft) Filling station Special structure (plant specific) Bridge structure Ducting structure
STRUCTURE FOR TRANSPORT, TRAFFIC, FENCING, GARDENS AND OTHER PURPOSES UZA Works roadways, paths, including associate structures UZC Yard UZD Parking area, including associated structures UZE Railway structure UZF Lifting gear structure UZJ Fencing and gates UZK Gardens, incl. associated structures UZL Noise abatement structure UZM Protective structure against external impact (EI) UZN Structure for flood protection UZP Structure for bank / shore line stabilization UZQ Structure for river regulation UZR Jetty, quay UZS Shaft structure (shaft) UZT Piping / cable route in outdoor area UZU Site security structure UZW Residential building, residential area UZX Special structure (plant specific) UZY Bridge structure UZZ Ducting structure RENEWABLE ENERGY PLANTS HEAVY MACHINERY (NOT MAIN MACHINE SETS) (e.g. emergency diesel and generator sets) XJ* Diesel engine plant XJA Engine XJB Turbocharger, blower XJG Liquid cooling system FICHTNER INDIA
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W X**
XJH XJK XJN XJP XJQ XJR XJV XJX XJY XK* XKA XKB XKC XKD XKF XKG XKH XKJ XKQ XKU XKV XKW XKY XP XPA XPB XPG XPR XPS Y** SITE YA* YAE YAG YAP YAS YAZ
Air intercooling system Transmission gear between prime mover and driven machine Fuel systems Start-up unit (included flywheel) Air intake system Exhaust gas system Lubricant supply system Fluid supply system for control and protection equipment Control and protection equipment Generator plant Generator frame including stator, rotor and all integral cooling equipment Generator exciter set, including set with electrical braking system (use only if MKC is not sufficient for identification) Generator exciter set, including set with electrical braking system Bearings Stator / rotor liquid cooling system, incl. coolant supply system Stator / rotor hydrogen (H2) cooling system, incl. coolant supply system Stator / rotor nitrogen (N2) / carbon dioxide (CO2) cooling system, incl. coolant supply system Stator / rotor air cooling system, incl. coolant supply system (if separate from XKG and XKH) Exhaust gas system Stator / rotor cooling oil cooling system, incl. coolant supply system Lubricant supply system (if separate system for generator) Sealing oil system, incl. supply and treatment Control and protection equipment Common installations for heavy machinery Foundation Sheathing Frame, support structure Forced cooling system Drying and layup system Same as y Site preparation Geognostic survey Piling (I/A) Structures for site preparation Ducts (temp. provision for site preparation)
FICHTNER INDIA
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ATTACHMENT 2 EQUIPMENT UNIT KEY CODES- MAIN GROUPS A B C D E F G H MECHANICAL EQUIPMENT MECHANICAL EQUIPMENT DIRECT MEASURING CIRCUITS CLOSED LOOP CONTROL CIRCUITS SIGNAL PROCESSING INDIRECT MEASURING LOOPS (GATED, CORRECTED, SUPPRESSED) ELECTRICAL EQUIPMENT SUBASSEMBLIES OF MAIN AND HEAVY MACHINERY
FICHTNER INDIA
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EQUIPMENT UNIT KEY CODES A MECHANICAL EQUIPMENT AA AB AC AE AF AG AH AJ AK AM AN AP AS AT AU AV AW AX B Valves, dampers, etc. (incl. actuators, also manual, rupture disk, equipment) Isolating elements, air locks Heat exchangers, heat transfer surfaces Turning, driving, lifting and slewing gear (also manipulator) Continuous conveyors, feeders (escalators) Generator units Heating, cooling and air conditioning units Size reduction equipment, only as part of process Compacting and packaging equipment, only as part of process Mixers, agitators Compressor units, fans Pump units Adjusting and tensioning equipment for non electrical variable Cleaning, drying, filtering and separating equipment, excl. "BT" Braking, gearbox, coupling equipment, non electrical converters Combustion equipment Stationary tooling, treatment equipment Test and monitoring equipment for plant maintenance
MECHANICAL EQUIPMENT BB BE BF BN BP BQ BR BS BT BU Storage equipment (vessels, tanks) Shafts (for erection and maintenance only) Foundations Jet pumps, ejectors, injectors Flow restrictors, limiters, orifices (not metering orifices) Hangers, supports, racks, piping penetrations Piping, ductwork, chutes Silencers Flue gas catalytic converter modules Insulation, sheathing
DIRECT MEASURING CIRCUITS CB CD CE CF CG CH CJ CK CL CM CP CQ CR CS CT CU CV CW CY Radiation variables e.g thermal radiation, flame monitoring (other than CR and CQ ) Density Electrical variables (e.g. current, voltage, power, electrical frequency) Flow, rate Distance, length, position, direction of rotation Manual input (as manually operated sensor/e.g. fire detector) Power (mechanical, thermal) Time Level (also for dividing line) Moisture, humidity Pressure Quality variables (analysis material properties other than "CD", "CM", "CV") Radiation variables Velocity, speed, frequency (mechanical), acceleration Temperature Combined and other variables Viscosity Weight, mass Vibration, expansion
FICHTNER INDIA
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CLOSED LOOP CONTROL CIRCUITS DB DD DE DF DG DJ DK DL DM DP DQ DR DS DT DU DV DW DY Radiation variables e.g thermal radiation, flame monitoring (other than DR and DQ) Density Electrical variables (e.g. current, voltage, power, electrical frequency) Flow rate Distance, length, position, direction of rotation Power (mechanical, thermal) Time Level (also for dividing line) Moisture, humidity Pressure Quality variables (analysis, material properties other than "DD","DM","DV") Radiation variables Velocity, speed, frequency (mechanical) acceleration Temperature Combined and other variables Viscosity Weight, mass Vibration, expansion
ANALOG AND BINARY SIGNAL CONDITIONING EA EB EC EE EG EH EJ EM EN EP EQ ES EU EV EY EZ Unit control Group control Subgroup control Subloop control, equipment unit changeover Alarm Logics Hard wired alarm annunciation system Visualization of operation and monitoring display Access control Status display computer, criterion display Supervisory computer Internal automation (signal processing) Internal automation (signal conditioning) Combined analog and binary signal conditioning Signal transmission, bus coupling Protective logics, priority, non equipment unit related Superordinate equipment unit Protection
INDIRECT MEASURING CIRCUITS FB FD FE FF FG FJ FK FL FM FP FQ FR FS FT FU Radiation variables e.g thermal radiation, flame monitoring(other than FR and FQ ) Density Electrical variables (e.g. electrical efficiency, power) Flow, rate Distance, length, position, direction of rotation Power (mechanical, thermal) Time Level (also for dividing line) Moisture, humidity Pressure Quality variables (analysis, material properties other than "FD", "FM", "FV") Radiation variables Velocity, speed, frequency (mechanical), acceleration Temperature Combined and other variables FICHTNER INDIA
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FV FW FY G
Viscosity Weight, mass Vibration, expansion
ELECTRICAL EQUIPMENT GA GB GC GD GE GF GG GH GJ GK GM GN GP GQ GR GS GT GU GV GW GX GY GZ Junction boxes for analog measured data Junction boxes for binary signals Junction boxes for analog safety I&C (SILT) measured data Junction boxes for power cables? 1 kV Junction boxes for power cables < 1 kV Junction boxes for operational I&C (Belt) measured data Junction boxes for thermocouples Electrical and instrumentation and control installation units (e.g. cubicles, boxes) Processing and storage equipment for process computers and automation systems (automation equipment and servers, etc.) Information display and operator control equipment for process computers and automation system (key boards, monitors, printers) Junction boxes for light current systems of national telecommunications services Networking equipment (bus couplers and optic transceivers, etc.) Sub distribution / Junction boxes for lighting Sub distribution / junction boxes for power sockets DC generating equipment, batteries Switchgear equipment if not identified under process equipment Transformer equipment Converter equipment Structure related earthing and lightning protection equipment surge arrests Cabinet power supply equipment Actuating equipment for electrical variables Junction boxes for light current system (not national common) Hangers, supports and racks for electrical and instrumentation and control equipment
SUB-ASSEMBLIES OF MAIN AND HEAVY MACHINERY HA HB HD Machine stationary assembly Machine rotating assembly Bearing assembly
FICHTNER INDIA
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ATTACHMENT - 3 COMPONENT KEY CODES - MAIN GROUPS K M Q - X MECHANICAL COMPONENTS MECHANICAL COMPONENTS INSTRUMENTATION AND CONTROL COMPONENTS (NON ELECTRICAL) - ELECTRICAL COMPONENTS ELECTRICAL COMPONENTS SIGNAL ORIGINS/TARGET
FICHTNER INDIA
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COMPONENT KEY CODES-SUB GROUPS K MECHANICAL COMPONENTS KA KB KC KD KE KF KJ KK KM KN KP KT KV KW M Gate valves, globe valves, dampers, cocks, rupture, disks, orifices Gates, doors, dam boards Heat exchangers, coolers Vessels/tanks, pools, surge tanks (fluid systems) Turning, driving, lifting and slewing gear Continuous conveyors, feeders Size reduction machines Compacting, packaging machines Mixers, agitators Compressors, blowers, fans Pumps Cleaning machine, dryers, separators, filters Burners, grates Stationary tooling and treatment machines for maintenance
MECHANICAL COMPONENTS MB MF MG MK MM MR MS MT MU Brakes Foundations Gearboxes Clutches, couplings Engines, not electrical Piping components, ductwork components Positioners, not electrical Turbines Transmission gear, non electrical, converter and boosters other than coupling and gearboxes
INSTRUMENTATION AND CONTROL COMPONENTS (NON ELECTRICAL) QA QB QH QN QP QR QS QT Enclosures (for I &C component protection only) Sensors if not structurally integral with "QP" metering orifice. Signalling devices Controllers, flybolt governor Measuring instruments, testing equipment Instrument piping Condensation chambers (datum reservoir) in measuring circuits Thermowells and pockets for protection of sensors
ELECTRICAL COMPONENTS -A Assemblies and sub-assemblies -B Transducers for non electrical variables and vice versa -C Capacitors -D Binary elements, delay devices, memory devices -E Special components -F Protective devices -G Generators, power supply -H Signalling devices -K Relays, contractors -L Inductors -M Motors -N Amplifiers, controllers FICHTNER INDIA
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-P -Q -R -S -T -U -V -W -X -Y -Z X
Measuring instruments testing equipment Power switchgear Resistors Switches, selectors Transformers Modulators, convertors from electrical to other electrical - variables Tubes, semiconductors Transmission paths, waveguides, aerials Terminals, plugs, sockets Electrical positioners e.g. solenoids (not motors) Termination, balancing, equipment, filters, limits, cable termination, equalisers, hybrid transformers
SIGNAL ORIGINS XA XB XC XG XH XJ XK XL XM XN XP XQ XR XS XT XU XV XW Y YA YB YC YJ YL YN YP YQ YR YT YV YW Functional group control / subloop control Control interface Closed loop control Binary process signals conditioned by binary signal conditioning modules Binary limit signals derived from analog process signals Signals from non-standard areas (e.g. black box, dedicated I&C) Equipment unit / component protection Control room and control stations, signals not assigned to specific control systems Higher level static individual and group alarm signals Status display computer / criterion display Supervisory computer (process computer) Analog signals Priority control and limitation function (controls other than XC and XT) Functional group control step signals Turbine generator I&C, binary signals Higher level dynamic individual and group alarm signals Signal gating (protective logic, alarm logic etc.) Hardwired alarm annunciation system Signal applications Functional group control / sub loop control Control interface Closed loop control Non-standard areas (e.g. black box) Control room and control stations, signals not assigned to specific control systems Status display computer / criterion display Supervisory computer (process computer) Analog signals Priority control and limitation function (controls other than YC and YT) Turbine generator I&C, binary signals Signal gating (protective logic, alarm logic etc. Hardwired alarm annunciation system
FICHTNER INDIA
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ATTACHMENT - 4 EQUIPMENT NUMBERING RANGE F0 data character fields (prefix number) System/Facility Systems or facilities which occur once within a process unit as super-ordinate (single) items only, e.g. CW pump (Building) Structures Water / steam cycle Steam Turbine (ST) Demineralised water distribution system for water / steam cycle Demineralised water distribution system for units 1+n System or facilities which occur once or more in the superordinate level (block) of the overall plant2) e.g. Control room building Demineralized water distribution system for units 2+3 System or facilities which occur as super ordinate items in the overall plant e.g. Gate house Demineralised water distribution system for overall plant 1) 2) 3) F0 data character fields (prefix number) Unit 1 Unit 2 Unit 3 10 10 PAC 10UHA 10L 10MA 10GHC 10GHC 20 20 PAC 20UHA 20L 20MA 20GHC ----30 30PAC 30UHA 30L 30MA 30GHC ----Unit n1) n0 n0 PAC n0UHA n0L n0MA n0GHC n0GHC
01 01UCA ---02UCA 02GHC
023)
0x4) 0xUCA ------
00 00UYE 00GHC
If there are more than 9 units the proceeding has to be coordinated with the Power Generation KKS Liaison Officers. Consecutive figures for similar systems and facilities starting with 1" Depending on the overall plant configuration.
Equipment numbering method: a) b) Equipment numbering AN for the same valves of measuring loops in parallel system be the same. If the piping has the following changes, pipe numbering shall be changed accordingly: c) d) Design pressure grade Design temperature grade Pipe embranchment Pipe diameter Upstream and downstream the letdown station (Temperature or Pressure)
Reducers belong to the piping system at the larger pipe side. Pipes and piping components such as valves are numbered as indicated in the following
FICHTNER INDIA
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EQUIPMENT NUMBERING RANGE S.No 1. 2. 3. Instruments Analog measurement Binary measurement Gauges Numbering 001 to 099 201 to 299 501 to 599
S.No 1. 2. 3. 4. 5. 6. 7. 8.
Valves Motor operated valves / Manual Valves/ Pneumatic control valves Check valves Isolation valves in impulse pipes Safety valves Valves in vent pipes Valves in drain pipes Solenoid Valve
Numbering 001 to 099 101 to 199 201 to 299 301 to 399 401 to 499 501 to 599 601 to 699 701 to 799
EXAMPLE - 1 10 PAB 01 AA 101
Represents manual operated valve numbering for equipment unit numbering. Represents valve code for equipment unit classifying. System numbering for Circulating water Piping System. System classifying for Circulating water Piping. Prefix number for system code which represents for Circulating water Supply Line to boiler #1
FICHTNER INDIA
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EXAMPLE - 2 00 GHC 05 CP 301
Represents instrument root valves. Represents pressure measuring instruments System numbering for DM Water System System classifying for DM Water System Prefix number for system code which represents for DM Water Distribution System(i.e. common system)
FICHTNER INDIA
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Thermax Tulsiont52

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DOC. NO.

KKS POWER PLANT IDENTIFICATION SYSTEM

PRELIMINARY ISSUE DESCRIPTION

Kandarei village, Cuttack District, Orissa State

[ Phase - I (1 x 350, Unit-1), Phase - II (2 x 350,Units 2 & 3)]

3 x 350 MW KVK Nilachal Thermal Power Project

KVK Nilachal Power Private Limited

Desein Private Limited

EDAC Engineering Ltd

FICHTNER Consulting Engineers (India) Private Limited

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

KKS Power Plant Identification System

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

KKS Power Plant Identification System

Total plant Total plant Total plant

Equipment unit code Installation space code Room code

Installation unit code Structure code

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

KKS Power Plant Identification System

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

KKS Power Plant Identification System

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

KKS Power Plant Identification System

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

00END10 AA501 00END12 BR002

00END11 AA501 Flow direction

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

KKS Power Plant Identification System

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

KKS Power Plant Identification System

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

KKS Power Plant Identification System

PIPELINES IDENTIFICATION Line Identification code

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

KKS Power Plant Identification System

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]

KKS Power Plant Identification System

6.1 6.2 6.3

Doc. No. DG-200-29-001, Rev.A DG-200-29-001_A_KKS

KVK NPPL 3 x 350 MW KVK NTPP

[Phase-I (1 x 350, Unit-1) &Phase-II (2 x 350,Units 2 & 3)]