Due on September 5,11

Chapter 15 Homework
222523 Manufacturing Management

Pornpunsa Wuttisanwattana
15.2 Develop the form code ( first five digits) in the Opitz System for the part illustrated in Figure P15.2

Digit 1 Digit 2 Digit 3 Digit 4 Digit 5

L:D = 58/36 = 1.61 External Cone Internal to both and no sahpe No plane surface machining No auxiliary holes

Code Code Code Code Code

1 7 4 0 0

15.8 The following table lists the weekly quantities and routings of ten parts that are being considered for cellular maunfacturing in a machine shop. Parts are identified by letters, and machines are indentified numerically. For the data given a.) Develop the part-machine incidence matrix b.) apply the rank order clustering technique to the part-machine incidence matrix to identify logical part families and mchaine group

9 8 7 Binary 512 256 128 Value Machine A B C 2 1 3 1 7 1 6 1 1 1 1 5 1 4 Machine E H A

6 64 D

5 32 E 1 1 1

4 16 F

3 8 G 1 1

2 4 H 1 1 1

1 2 I 1 1

0 1 J Decimal Equivalent 558 556 550 449 337 209 46 Binary Value 64 32 16 1 8 4 2 6 Decimal Equivalent 992 960 928 864 30 29 27

1 1 1 1 G 1 1 1 I 1 1 1

1 1 1 D J 1 B 1 C

1 1 1

2 1 1 1 3 1 1 1 7 1 1 1 4 1 1 6 1 5 Decimal Equivalent 113 113 112

1 1 1 97 81 14

1 1 1 14

1 1

1 1 1 1

12

10

Hollier method applied to Group 1

Cell 1 for part E H A I G
From/To 2 3 167 4 7 To Sum From/To 167 12 0 157 202 2 3 4 145 7 From Sum 62 207 0 140 140 12 So we skip 0 and choose machine 7 to place at the last So get __,__,__, 7 If both To and From sums are equal for a selected machine, it is passed over and the machine with the next lowest sum is selected.

2 3 4 From Sum If a minimum To sum is equal to a minimum From sum, then both 2 145 145 machines are selected and placed at the beginning and end of the 3 167 167 sequence, respectively. 4 0 167 0 145 To Sum so machine 3 is chosen to be placed at the beginning and Machine 4 is chosen to be placed at the last so get 3,__, 7, 4 and machine 2 is chosen for the beginning.Then the line should be ordered as 2,3,7,4
12

4
12+50 = 62

Bypass track = Back track = In Sequence =

62/526% 12/526%

= =

11.8 % 2.28 % 85.9 %

452/526% =

Cell 2 for part D J B C F

From/To 1 5 6 To Sum From/To 5 6 To Sum 85 85 15 1 70 35 105 5 5 6 From Sum 0 15 85 120 15 Choose Machine 1 to be placed at the last __, __, 1

85 85

6 From Sum 15 15 85

If a minimum To sum is equal to a minimum From sum, then both machines are selected and placed at the beginning and end of the sequence, respectively.

Machine # 6 is chosen to be palced at the beginning and machine # 5 is chosen to be for the last position. Then the line should be ordered as 6 1 5 respectively
15

5
15+20

Bypass track = Back track = In Sequence =

35/205% = 15/205% = 155/205% =

17.1 % 7.32 % 75.6 %

15.14 A GT machine cell contains three machines. Machine 1 feeds machine 2, which is the key machine in the cell. Machine 2 feeds machine 3. The Cell is set up to produce a family of five parts ( A,B,C,D, and E). The Operation times for each part at each machine are given in the table below. The produces are to be produced in the the ratioss 4:3:2:2:1, respectively. a.) If 35hrs/wk are worked, deermine how many of each product will be made by the cell b.) What is the Utilization of each machine in the cell A 16 B 12 C 8 = = = = <= D 8 4 3 2 2 2100 E 4

No. to produce Contraints

**Solved by Solver

A/E 4 B/E 3 C/E 2 D/E 2 Total Time 2004

Time to produce Machine 1 Machine 2 Machine 3

A 4 15 10

B C D E 15 16 15 8 18 20 20 16 20 15 10 10 Maximize the total time used

Total Time 524.00 840.00 640.00 2004

Machine Utilization 26.15 % 41.92 % 31.94 % <= 2100

in the cell. peration he ratioss