ORDER NO.

CRT4545
AVIC-U220/XZUC

ADD-ON NAVIGATION SYSTEM

AVIC-U220
HIDE-AWY NAVIGATION SYSTEM

/XZUC

AVIC-F220/XZEU5 AVIC-F220/XZUW5 AVIC-F220/XZAU AVIC-F220/XZCS

For details, refer to "Important Check Points for Good Servicing".

PIONEER CORPORATION

1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2010

K-ZZZ. APR. 2010 Printed in Japan

SAFETY INFORMATION
A

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING

This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65

Where in a manufacturers service documentation, for example in circuit diagrams or lists of components, a symbol is used to indicate that a specific component shall be replaced only by the component specified in that documentation for safety reasons, the following symbol shall be used:

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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise. 3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary. a Safe environment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
D C B

2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
E

4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
F

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CONTENTS
A

SAFETY INFORMATION..................................................................................................................................... 2 1. SERVICE PRECAUTIONS ............................................................................................................................... 5 1.1 SERVICE PRECAUTIONS ........................................................................................................................ 5 1.2 NOTES ON SOLDERING .......................................................................................................................... 5 2. SPECIFICATIONS ............................................................................................................................................ 6 2.1 SPECIFICATIONS ..................................................................................................................................... 6 2.2 DISC/CONTENT FORMAT ........................................................................................................................ 7 2.3 PANEL FACILITIES.................................................................................................................................... 7 2.4 CONNECTION DIAGRAM ......................................................................................................................... 8 3. BASIC ITEMS FOR SERVICE........................................................................................................................ 10 3.1 CHECK POINTS AFTER SERVICING..................................................................................................... 10 4. BLOCK DIAGRAM.......................................................................................................................................... 12 4.1 BLOCK DIAGRAM ................................................................................................................................... 12 5. DIAGNOSIS.................................................................................................................................................... 14 5.1 DIAGNOSIS FLOWCHART ..................................................................................................................... 14 5.2 CONNECTOR FUNCTION DESCRIPTION ............................................................................................. 17 6. SERVICE MODE ............................................................................................................................................ 19 6.1 TEST MODE ............................................................................................................................................ 19 7. DISASSEMBLY .............................................................................................................................................. 25 8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 27 9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 28 9.1 PACKING ................................................................................................................................................. 28 9.2 EXTERIOR............................................................................................................................................... 32

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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
A

1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual. 2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic induction. 3. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit. 4. This model must be required to connect AVH series 2010 year or later for operation check.
B

1.2 NOTES ON SOLDERING

For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering. Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron. Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.
E

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2. SPECIFICATIONS
2.1 SPECIFICATIONS
A

AVIC-U220
General
Rated power source............... 14.4 V DC (allowable voltage range: 10.8 V to 15.1 V DC) Grounding system................... Negative type Maximum current consumption ..................................................... 1.0 A Backup current .......................... 0.2 mA or less Dimensions (W H D): ............................................... 85 mm 28 mm 147 mm (3-3/8 in. 1-1/8 in. 5-3/4 in.) Detachable device ........ 70 mm 17 mm 99 mm (2-3/4 in. 5/8 in. 3-7/8 in.) Weight .......................................... 195 g (0.43 lbs) NAND flash memory ............. 2 GB

AVIC-F220
General
Rated power source............... 14.4 V DC (allowable voltage range: 10.8 V to 15.1 V DC) Earthing system ....................... Negative type Maximum current consumption ..................................................... 1.0 A Backup current .......................... 0.2 mA or less Dimensions (W H D): ............................................... 85 mm 28 mm 147 mm Detachable device ........ 70 mm 17 mm 99 mm Weight .......................................... 196 g(EU5 ,AU) .......................................... 195 g(UW5, CS) NAND flash memory ............. 2 GB (AU, UW5, CS) 4 GB (EU5)

Navigation
GPS receiver: System ................................ L1, C/Acode GPS SPS (Standard Positioning Service) Reception system.......... 20-channel multi-channel reception system Reception frequency.... 1 575.42 MHz Sensitivity .......................... 140 dBm (typ) Position update frequency ........................................... Approx. once per second GPS aerial: Aerial ................................... Micro strip flat aerial/righthanded helical polarisation Aerial cable ...................... 3.55 m Dimensions (W H D) ........................................... 33 mm 14.7 mm 36 mm Weight ................................ 96 g

Navigation
GPS receiver: System ................................ L1, C/Acode GPS SPS (Standard Positioning Service) Reception system.......... 20-channel multi-channel reception system Reception frequency.... 1 575.42 MHz Sensitivity .......................... 140 dBm (typ) Position update frequency ........................................... Approx. once per second GPS antenna: Antenna ............................. Micro strip flat antenna/ right-handed helical polarization Antenna cable ................. 3.55 m (11 ft. 10 in.) Dimensions (W H D) ........................................... 33 mm 14.7 mm 36 mm (1-1/4 in. 4/7 in. 1-3/8 in.) Weight ................................ 96 g (0.21 lbs)

USB
USB standard spec................ Max current supply ................. File system.................................. USB class.................................... USB 2.0 High Speed 500 mA FAT16, FAT32 Mass storage class

USB
USB standard spec................ USB 2.0 High Speed Max current supply ................. 500 mA File system.................................. FAT16, FAT32 USB class.................................... Mass storage class
E

SD
Compatible physical format ..................................................... Version 2.00 Max memory capacity........... 16 GB File system.................................. FAT16, FAT32

SD
Compatible physical format ..................................................... Version 2.00 Max memory capacity........... 16 GB File system.................................. FAT16, FAT32

RDS-TMC tuner(EU5, AU)

Earthing system ....................... Negative type Maximum current consumption ..................................................... 60 mA Dimensions (W H D) ... 68 mm 49 mm 19 mm Weight .......................................... 180 g

Note Specifications and design are subject to possible modifications without notice due to improvements.
F

Note Specifications and design are subject to possible modifications without notice due to improvements.

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2.2 DISC/CONTENT FORMAT

A

2.3 PANEL FACILITIES

1 Power indicator 2 RESET button 3 SD card slot 4 USB port (Mini-B) Use to connect with your PC. 5 Detach button Press to remove the detachable device from the base unit.
C

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2.4 CONNECTION DIAGRAM

A

- UC, EW5, CS

Connecting the system

Base unit Green

Connecting the power cord

Yellow
B

Base unit Power cord

26-pin cable (supplied)

3.55 m (11 ft. 8 in.)

2 m (6 ft. 7 in.) Fuse holder GPS antenna

AV receiver
C

Note The terminal form of the 26-pin cable may differ depending on the terminal type of the AV receiver. For details of connection, refer to the installation manual supplied with the AV receiver.

Yellow To terminal always supplied with power regardless of ignition switch position.

Black (ground) To vehicle (metal) body.

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Connecting the system

Connecting the power cord

- EU5, AU

We recommend connecting the supplied external aerial. Connect the aerial plug of your vehicle to the AV receiver directly (Fig. 1). If you do not use the supplied external aerial in order to split radio signal between this product and the built-in tuner of the AV receiver (Fig. 2), the radio sensitivity of the AV receiver may decrease.

Green 3.55 m GPS a erial Vehicle aerial Yellow Aerial jack of AV receiver Power cord Base unit

Base unit

Expansion port

26-pin cable (supplied) 2m AV receiver RGB input

6

1m

Fuse holder

30 cm Aerial jack External aerial (supplied)

30 cm

Not used. Yellow To terminal always supplied with power regardless of ignition switch position.

RDS-TMC tuner (supplied)

For more details about the wiring.

AVIC-U220/XZUC
Aerial plug Aerial jack of AV receiver AV receiver RDS-TMC tuner
E D C

Black (earth) To vehicle (metal) body.

(Fig. 1)
7

7 A B

Aerial jack

Vehicle aerial

(Fig. 2)

Note
8

The terminal form of the 26-pin cable may differ depending on the terminal type of the AV receiver. For details of connection, refer to the installation manual supplied with the AV receiver.

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING
A

To keep the product quality after servicing, please confirm following check points.
No. 1 Procedures Confirm whether the customer complain has been solved. If the customer complain occurs with the specific media, use it for the operation check. Connect GPS antenna to the product, and check whether the current location is correct. Check functions of map scale change and map scroll. Item to be confirmed The customer complain must not be reappeared. Display, video, audio and operations must be normal.

2 GPS positioning

Current location must be correct. Display and operations must be normal. Display and operations must be normal.

3 Map display Touch-panel operation Remote-control operation 4

Delete data added during the operating check. Check whether no media (CD etc.) is inside the product.

Make sure to delete data added during the operating check. The media used for the operating check must be ejected. No scratches or dirt on its appearance after receiving it for service.

5
C

Appearance check

See the table below for the items to be checked regarding video and audio:
Item to be checked regarding video Block-noise Horizontal noise Dot noise Disturbed image (video jumpiness) Too dark Too bright Mottled color
D

Item to be checked regarding audio Distortion Noise Volume too low Volume too high Volume fluctuating Sound interrupted

10

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4. BLOCK DIAGRAM
4.1 BLOCK DIAGRAM
A

NAVI UNIT
SOC Samsung 2450 400MHz
NAND Flash Bus 8bit Data BUS

Deta
TMC TX/RX

NAND FLASH 2GB/4GB

SDRAM 64MB+64MB
B

SDRAM Data Bus 32-bit Bus u-COM TX/RX

SDRAM Address Bus

guide on signal TV on Signal(AVH detects navi connection.)

SD CN
SD Card Slot
SD Contrpl /Data Bus

RGB Digital 6-bit

Video Decoder

RGB Analog

CPLD
Misc. Logic

V/H SYNC DCLK

mini USB CN
Mini-B USB Connector
Client USB2.0

CSYNC 3.3Vp-p

Level Shift

C 0. (w

Battery
D

Reset Button

System Power_IN

Charger IC XTAL 32.768KHz

XTAL 12MHz
E

XTAL 12MHz

GPS TX/RX

I2C I2S

Audio Codec

Guide Signal

12

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CRADLE UNIT
Detach CN
TMC TX/RX

To TMC Unit
CN

To AVH Unit
u-COM TX/RX

CN

Level Shift

CSYNC 0.3Vp-p (with AVH)

ASENB

Main 5V

DC/DC Converter

Reg

Power in(BUP)
CN

BUP
other pwr
GPS TX/RX

RTC pwr

CN

GPS Module

GPS CN

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5. DIAGNOSIS
5.1 DIAGNOSIS FLOWCHART
A

Note) Please refer to Measure point page, when you check the signal.

Flow chart for Start / Navi Trouble Shooting

This model connect to AVH. AVH can change to Navi source

LED(green) lighting condition Main_5V is active *BUP is hi and ASENB_IN (from AVH) is hi. *Lighting mode is above one kind. (always lighting)

No Does LED of this model light? Yes No Is BUP in cradle unit OK? No Trouble in power cable or fuse After replacing the Navi unit to new one, can AVH change the source to Navi ? No After replacing the Cradle unit to new one, can AVH change the source to Navi ? No Trouble in RGB cable Yes Yes Trouble in Cradle unit

Is ASENB_OUT in cradle unit OK? No Trouble in detach connector

Yes Is Battery connected to Navi board? No

C

Yes Trouble in Navi unit

Trouble in Battery connector

Yes Trouble in Cradle unit

Flow Chart for BEEP, GUIDE Trouble Shooting

D

Is Sounds outputted from front Speaker? BEEP, GUIDE No After replacing the Cradle unit to new one, is sounds outputted from the SP? No After replacing the RGB cable to new one, is sounds outputted from the SP? No Trouble in AVH unit Is there "Guide_audio_navi"? Yes

Is there "Guide_audio_cradle"?

Yes

Yes Trouble in Cradle unit

No
E

Yes Trouble in Navi unit

Trouble in detach connector

No Trouble in Navi unit

14

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Flow Chart for TMC Trouble Shooting (EU5/AU)

Flow Chart for GPS Trouble Shooting

Can the product receive TMC information? No No

Can the product receive GPS? No No Is GPS_RF_IN OK? Trouble in GPS anntena
B

Is electric wave in a TMC TUNER JASO connector? Yes

Trouble in TMC anntena or TMC cable

Yes When you change Cradle unit into new it. Can the product receive GPS? No When you change Navi unit into new it. Can the product receive GPS? Yes Trouble in Cradle unit

When you change TMC unit into new it. Yes Can the product receive TMC information? No

Trouble in TMC UNIT

Is TMC_BUP in cradle unit OK? Yes When you change Cradle unit into new it. Can the product receive TMC information? No When you change Navi unit into new it. Can the product receive TMC information? No Trouble in RGB cable

No Trouble in Cradle unit

Yes Trouble in Navi unit

C

Trouble in Cradle unit

Trouble in Navi unit

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Measure point
TMC_BUP

Cradle unit

GND BUP

Cradle unit

Cradle unit Navi unit

C

ASENB_OUT

Guide_audio_ cradle 1 2 Main_5V 2 1 Guide_audio_ navi

3 4

21 25 31 32

4 3

32 31

ASENB_IN *It pass the navi unit from "ASENB_OUT"

Navi unit

GPS_RF_IN

16

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5.2 CONNECTOR FUNCTION DESCRIPTION

A

USB connector

SD Card slot connector

NAVI UNIT

CRADLE UNIT
D

Power connector

GPS connector

TMC connector

AVH connector

4 2 3 1

1 2 3 4 5 6

25 23 21 19 17 15 13 11 9 7 5 3 1 26 24 22 20 18 16 14 12 10 8 6 4 2

1 : NC 2 : BUP 3 : GND 4 : NC

1 : TMC BUP 2 : TMC ON 3 : TMC SNS 4 : PND TO TMC 5 : TMC TO PND 6 : GND

1 : VIDEO R 2 : VIDEO G 3 : VIDEO B 4 : COMP SYNC 5 : AV GND 6 : NC 7 : NC 8 : NC 9 : ASENB

10 : NC 11 : NC 12 : NC 13 : AUDIO OUT+ 14 : AUDIO OUT15 : NC 16 : NC 17 : NC 18 : NC

19 : DSEN_PND# 20 : TVON AVH 21 : GION# 22 : NC 23 : NC 24 : STON 25 : NTOS 26 : GND

F

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NAVI UNIT

CRADLE UNIT
Detach connector Power connector

USB connector 1 5 1
B

Detach connector 32 32

6 26 12 10 9 SD Card slot connector 1 1 1 1 3 1

5 Battery connector
C

Navi unit Interface connector

USB connector No. Terminal name 1 VCC_USB_BUS 2 TX_USBN3 RX_USBP+ 4 USBID_CPLD 5 GND

B to B connector

Cradle unit B to B connector

Detach connector No. Terminal name 1 VCC_IN_5V 2 VCC_IN_5V 3 GUIDE_AUDIO_N 4 GUIDE_AUDIO 5 PNDTOTMC 6 A_GND 7 TMCTOPND 8 DSEN_TMC_M# 9 TMC_ON_M 10 GPS_RST_M# 11 GPS_GS1_M 12 U_TXD_MAIN_M 13 GPS_EN_M 14 U_RXD_MAIN_M 15 RF_WAKE_M# 16 TVON_M 17 GND 18 GION_M# 19 DSEN_PND_M# 20 GND 21 ASENB_IN_M 22 GPS_TXD_MAIN_M 23 ACCON# 24 GPS_RXD_MAIN_M 25 ASENB_OUT 26 KMODE_CPU_M 27 AV_GND 28 AV_GND 29 COMP_SYNC 30 VIDEO_B 31 VIDEO_R 32 VIDEO_G

Interface connector
Power connector No. Terminal name 1 NA 2 BUP 3 GND 4 KMODE TMC connector No. Terminal name 1 TMCBUP 2 TMCON 3 TMCSNS# 4 PNDTOTMC 5 TMCTOPND 6 GND GPS connector No. Terminal name 1 GND_GPS 2 RFIN 3 GND_GPS AVH connector No. Terminal name 1 VIDEO_R 2 VIDEO_G 3 VIDEO_B 4 COMP_SYNC 5 AV_GND 6 CVBS_OUT 7 AV_GND 8 NA 9 ASENB 10 AUDIO_L 11 AUDIO_R 12 AGND 13 AUDIO_OUTPUT 14 AUDIO_OUTPUT_N 15 NA 16 NA 17 NA 18 NA 19 DSEN_PND# 20 TVON_AVH 21 GION# 22 NA 23 NA 24 STON 25 NTOS 26 GND

Detach connector No. Terminal name 1 MAIN_5V 2 MAIN_5V 3 GUIDE_AUDIO_N 4 GUIDE_AUDIO 5 TMC_TXD_MAIN_M 6 A_GND Battery connector 7 TMC_RXD_MAIN_M No. Terminal name 8 DSEN_TMC_M# 1 NA 9 TMC_ON_M 2 VBAT 10 GPS_RST_M# 3 VBAT 11 GPS_BS1_M 4 CHG_V2P8 12 U_TXD_MAIN_M 5 GND 13 GPS_EN_M 14 U_RXD_MAIN_M SD card slot connector 15 GPS_WAKE_M# No. Terminal name 16 TVON_M 1 SD0_DATA3 17 GND 2 SD0_CMD 18 GION_M# 3 GND 19 DEN_PND_M# 4 VCC_SD 20 GND 5 SD0_CLK 21 ASENB_IN 6 GND 22 GPS_TXD_MAIN_M 7 SD0_DATA0 23 ACC_IN_M# 8 SD0_DATA1 24 GPS_RXD_MAIN_M 9 SD0_DATA2 25 ASENB_OUT 10 COM 26 KMODE_MAIN_M 11 SD0_WP 27 AV_GND 12 SD0_DETECT 28 AV_GND 29 COMP_SYNC 30 VIDEO_B 31 VIDEO_R 32 VIDEO_G

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GPS connector AVH connector

TMC connector

3 1

4 2

6. SERVICE MODE
6.1 TEST MODE
A

How to Use Test Mode Jig No : GGS1092 Startup procedures 1. Store the Test Mode folder on GGS1092 to the SD card root. 2. Download a ID file from the Service Site and copy it to the Test Mode folder on the SD card. 3. Insert the SD card in which the program is stored to the Navi unit and attach the Navi unit to the Cradle unit. 4. Turn ON the BUP and ACC of the main unit/AVH. 5. Press the Reset button on the Navi unit. 6. Press the Mode button on the AVH and go to the Navi source. 7. Test Mode will start up automatically. * The touch panel may become inactive due to the state transition. Perform ACC_OFF/ON in that case. Test Mode menu

No. Test item 1 SD Test 2 System Load 3 Battery 4 GPS Check 5 Flash ROM 6 TMC 7 Voice Test 8 Graphics 9 Version Info 10 USB Test 11 Port Test

Description of test Not for service Not for service Displays the battery status, remaining quantity. Displays GPS reception status. Read/Write/Compare test on Flash ROM TMC tuner error rate measurement Guide voice output test Displays various test graphics. Displays the version information of various SW. Not for service Displays Interface connection status.
D

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Operation details Battery Displays the battery status. AC Line Status Use Battery: Indicates that it is operating only on battery. Use AC: Indicates that it is operating on externally supplied power (power from the main unit or PC). CHARGING: Indicates that the battery is being charged. HIGH:It doesn't charge it. (Charge end or the power supply doesn't feed power.) Displays the voltage value for the battery. This is the AD conversion value of battery voltage.

Battery Flag Battery Voltage ADC Value

Battery Life Percent This is the remaining battery quantity indicated as percent.
B

AC Line Status

Battery Flag

Battery Voltage
C

Battery Life Percent ADC Value GPS Check GPS reception test is executed by CN Value command.

When it is unable to receive GPS 0 or N is indicated in red in the # and USE columns. The values of DOP (precision) are not displayed.
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Flash ROM Executes an operation test on Flash ROM Folder Name Write files Read/verify files Delete files Format disk Selects the partition to be tested. Writes the test file in an open area. Reads the file written by Write files to compare it and check if it is correct. Deletes the file written by Write files. Formats the selected partition. (All files will be deleted. Caution is required.)
A

TMC Measures the error rate for the external TMC tuner. The reception frequency can be set up by operating < or >.

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Voice Test It is necessary to turn off the MUTE by Port Test menu before performing Voice Test.
A

Port Test Click Port Test2 Click MUTE_ON (Turn off the MUTE)

Voice Test Select a voice file. Set DAC_Volume to "-4.5 dB", and then double-click the "Set" button. Set MONO_out_Volume to "0 dB", and then double-click the "Set" button. Double-click the Play (Loop) button.

22

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Graphics Graphic test is executed by selecting the type of graphic with Test tab.
A

(Ex.) When center-marker is selected,

Version info Click "Get Ver". The versions of Bootloader (UBOOT), BSP and OS are displayed. Click "APL". The version of APL is displayed. Click "MAP Ver". The version of MAP is displayed.

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23

Port Test Executes the connection check with AVH. For indications, please see the table below; Port Test Parking brake signal ILM Signal Main Unit Get Connect Port Test 2 ACC status Hi indication if ACC terminal of AVH is set to Hi. Hi indication if TMC Unit is connected. (Supported only for EU and AU model) Hi indication if K-Mode terminal of this model is set to Low. (Supported only for UC model) Hi indication if Parking terminal of AVH is set to Low. Hi indication if ILM terminal of AVH is set to Hi.

Main Unit Power Connect Hi indication if Main power supply of Cradle Unit is set to Hi

TMC status K-Mode signal

24

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7. DISASSEMBLY
While the photograph shown is slightly different from this model in shape, the disassembly procedure is the same. - Removing the NAVI PCB (Fig.1, 2)
1
A

Cover

2 2

1
4 4 4
B

Remove the four screws. (Fig.1)

2 2 2

1
Fig.1

Remove the twelve hooks in order of the number of the mark ( and then remove the Cover. (Fig.1)

NAVI PCB

* Case opener Jig (GGF1626) is available.

2 2
Remove the two screws and then remove the NAVI PCB. (Fig.2)

Fig.2

- Removing the Cradle PCB (Fig.3, 4)

3 2 4

Cover
5

1
1

1
5

Remove the four screws. (Fig.3)

1

1
2

Fig.3 Remove the eleven hooks in order of the number of the mark ( and then remove the Cover. (Fig.3)
3 4

Cradle PCB

Remove the screw and then remove the Cradle PCB. (Fig.4)

Fig.4

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25

- How to assemble Rear Cover The sponge (345172300100) must align line.

26

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8. EACH SETTING AND ADJUSTMENT

There is not information to be shown in this chapter.
A

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9. EXPLODED VIEWS AND PARTS LIST

NOTES : Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List.
A

The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screw adjacent to mark on the product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.) " "

9.1 PACKING

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1 2 3 4

(1) PACKING SECTION PARTS LIST

Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 TF-CABLE ASSY RGB GPS Antenna Assy RDS-TMC Tuner TF-ANTENNA Cord Assy VELCRO STRAP FOR INS SCREW FOR INSTALLATION Lock Tie GIFT BOX INNER SOCK TF-DOCUMENT KIT IM CD-ROM 422176700002 CXE3204 See Contrast table (2) See Contrast table (2) CDP1261 452176700100 452176700200 344176700001 See Contrast table (2) 227176700001 See Contrast table (2) See Contrast table (2) 16 GND Sheet CZN8510 * * 15-7 Important Information 15-8 Installation Manual 15-9 Warranty Card 15-10 Registration Card 15-11 Caution Card See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) 561817670003
B

Description TF-CABLE ASSY POWER

Part No. 422176700001

Mark No.

Description

Part No. See Contrast table (2)

A

15-1 Quick Start Guide 15-2 Quick Start Guide 15-3 Quick Start Guide 15-4 Quick Start Guide 15-5 Quick Start Guide 15-6 Quick Start Guide

See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

(2) CONTRAST TABLE AVIC-U220/XZUC, AVIC-F220/XZEU5, AVIC-F220/XZUW5, AVIC-F220/XZAU and AVIC-F220/XZCS are constructed the same except for the following:
Mark No.
5 6 11 13 14 15-1 15-2 15-3 15-4 15-5 15-6 15-7 15-8 15-9 15-10

Description
RDS-TMC Tuner TF-ANTENNA GIFT BOX TF-DOCUMENT KIT IM CD-ROM Quick Start Guide Quick Start Guide Quick Start Guide Quick Start Guide Quick Start Guide Quick Start Guide Important Information Installation Manual Warranty Card Registration Card

AVIC-U220 /XZUC
Not used Not used 221176740001 565117670051 561517670001 561517670002 Not used Not used Not used Not used 561517670006 561517670011 561817670001 561817670004

AVIC-F220 /XZEU5
CXE2176 313002000624 221176740002 565117670052 561517670003 561517670004 561517670005 561517670018 561517670019 561517670022 561517670007 561517670012 561817670002 Not used

AVIC-F220 /XZUW5
Not used Not used 221176740004 565117670054 561517670016 561517670021 Not used Not used Not used Not used 561517670009 561517670014 561817670002 Not used

AVIC-F220 /XZAU
CXE2176 313002000624 221176740003 565117670053 561517670020 Not used Not used Not used Not used Not used 561517670008 561517670013 Not used Not used

AVIC-F220 /XZCS
Not used Not used 221176740005 565117670055 561517670017 Not used Not used Not used Not used Not used 561517670010 561517670015 Not used Not used
C

* *

AVIC-U220/XZUC
5 6 7 8

29

Owner's Manual,Installation Manual

Part No.
561517670001
A

Language
English French English, French English, French English Spanish(Espanol) German French Italian Dutch English, Spanish(Espanol), German, French, Italian, Dutch English, Spanish(Espanol), German, French, Italian, Dutch English Russian English, Russian English, Russian English English English Portuguese(B) Portuguese(B) Portuguese(B)

561517670002 561517670006 561517670011 561517670003 561517670004 561517670005 561517670018 561517670019

B

561517670022 561517670007 561517670012 561517670016 561517670021 561517670009 561517670014 561517670020

C

561517670008 561517670013 561517670017 561517670010 561517670015

CONTENTS OF CD-ROM (Operation Manual)

D

Part No.
* CRB3368 * CRB3369 * CRB3370 * CRB3371 * CRB3372 * CRB3373 * CRB3374 English French English

Language

CD-ROM Part No
565117670051 565117670051 565117670052 565117670052 565117670052 565117670052 565117670052 565117670052 565117670054 565117670054 565117670053 565117670055

Spanish(Espanol) German French Italian Dutch English Russian English Portuguese(B)

* CRB3375 * CRB3377 * CRB3378 * CRB3376 * CRB3379

All operation manuals are supplied in PDF files by the CD-ROM. Regarding the availability of paper manual, contact Pioneer Service representative in your region.

30

AVIC-U220/XZUC
1 2 3 4

AVIC-U220/XZUC
5 6 7 8

31

9.2 EXTERIOR
DETACHABLE DEVICE
A

BASE UNIT

32

AVIC-U220/XZUC
1 2 3 4

(1) EXTERIOR SECTION PARTS LIST

Mark No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 TF-FRONT COVER ASSY TF-NAVI BD ASSY TF-BATTERY PACK TF-ADHESIVE TF-MYLAR TF-SPONGE TF-SCREW M1.6L3 TF-REAR COVER TF-SCREW M1.6L4 WINDOWS CE LABEL TF-CAP FRONT COVER CRADLE TF-SPRING CAP CRADLE 344176700600 344176700800 See Contrast table (2) See Contrast table (2) 338937010176 346172300200 346161000900 345172300100 371101610324 344176700400 371101610412 242160500101 Description Part No. Mark No. 16 17 18 19 20 21 22 23 Description Part No. 341176700100 344176700700
A

TF-SPRING-SPRING CAP COVER TF-RAIL FRONT COVER CRADLE TF-HOOK BUTTON CRADLE TF-SPRING-HOOK BUTTON TF-CRADLE BD ASSY Connector(GPS) Connector(RGB) Connector(TMC) Fuse(3.15 A) TF-SCREW M1.6L3 TF-REAR COVER CRADLE TF-SCREW M1.6L4 Connector Connector

344176700900 341176700200 See Contrast table (2) CKS5702 CKS4497 See Contrast table (2) CEK1259 371101610324 See Contrast table (2) 371101610412 331510032004 331510032003
B

>

24 25 26 27 28 29 30

(2) CONTRAST TABLE AVIC-U220/XZUC, AVIC-F220/XZEU5, AVIC-F220/XZUW5, AVIC-F220/XZAU and AVIC-F220/XZCS are constructed the same except for the following:
Mark
2 3 20 23 26

No.

Description
TF-FRONT COVER ASSY TF-NAVI BD ASSY TF-CRADLE BD ASSY Connector(TMC) TF-REAR COVER CRADLE

AVIC-U220 /XZUC
340176700200 441176700022 411176700009 Not used 344176701200

AVIC-F220 /XZEU5
340176700100 441176700023 411176700011 CKS6115 344176701000

AVIC-F220 /XZUW5
340176700100 441176700025 411176700009 Not used 344176701200

AVIC-F220 /XZAU
340176700100 441176700024 411176700011 CKS6115 344176701000

AVIC-F220 /XZCS
340176700100 441176700026 411176700009 Not used 344176701200

AVIC-U220/XZUC
5 6 7 8

33