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PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 DESIGN CALCULATION In Accordance with ASME Section VIII Division 1 ASME Code Version : 2007

Analysis Performed by : PRESSURE VESSEL ENGINEERING Job File Date of Analysis PV Elite 2007, : L:\SAMPLES\SAMPLE 5-VESSEL WITH LARGE OPENING\SA : Nov 11,2008 March 2007

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235

Table of Contents Cover Page Title Page Warnings and Errors Input Echo XY Coordinate Calculations Flange Calculations FLANGE Internal Pressure Calculations External Pressure Calculations Element and Detail Weights Nozzle Flange MAWP Conical Section Nozzle Calcs. N1 A Nozzle Calcs. N3 C Nozzle Schedule Nozzle Summary Vessel Design Summary 1 2 3 4 9 10 15 18 20 22 23 25 28 32 33 34

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 3 of 35 Warnings and Errors STEP: 0 8:34a Nov 11,2008

Class From To : Basic Element Checks. ========================================================================== Class From To: Check of Additional Element Data ========================================================================== There were no geometry errors or warnings.

PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 4 of 35 Input Echo STEP: 1 8:34a Nov 11,2008
PV Elite Vessel Analysis Program: Input Data

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Use Hydrotest Allowable Unmodified Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 200.00 350 UG99-b Vertical 0.0000 0.0000 -20 Welded None None 15. Y N N N N Y N N No 0.0000 0.0000 0.0000 NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS EP+OW+WI+FW+BW EP+OW+EQ+FS+BS HP+HW+HI HP+HW+HE IP+WE+EW IP+WF+CW IP+VO+OW IP+VE+EW NP+VO+OW FS+BS+IP+OW FS+BS+EP+OW No Wind Loads 70.000 C psig F

in in F

psig psig psig

Wind Design Code Design Wind Speed Exposure Constant Importance Factor Roughness Factor

mile/hr

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 5 of 35 Input Echo STEP: 1 8:34a Nov 11,2008 Base Elevation Percent Wind for Hydrotest Use Wind Profile (Y/N) Damping Factor (Beta) for Wind (Ope) Damping Factor (Beta) for Wind (Empty) Damping Factor (Beta) for Wind (Filled) Seismic Design Code Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Consider Code Case 2168 for Nozzle Des. Material Database Year 0.0000 33. N 0.0100 0.0000 0.0000 No Seismic Y N Y N in

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance

10 20 Cylinder 8" Ferrule 1.1020 8.0300 0.07800 0.0000 0.07800 0.0000 200.00 350 0.0000 350 1.2 SA-312 TP304 20000. 18600. 26000. 0.2800 0.0000 21550. HA-1 S30400 Smls/Wld pipe 0.7 0.7 20 30 Conical Btm Cone 5.0000 8.0300 0.1880 0.0000 0.1880 0.0000

in in in in in in psig F psig F

psi psi psi lbm/in in psi

in in in in in in

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 6 of 35 Input Echo STEP: 1 8:34a Nov 11,2008 Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Cone Diameter at "To" End Design Length of Cone Half Apex Angle of Cone Toriconical (Y/N) Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure 200.00 350 0.0000 350 1.2 SA-240 304 20000. 18600. 26000. 0.2800 0.0000 21550. HA-1 S30400 Plate 0.7 0.7 12.750 5.0000 25.200001 N 20 Liquid Liquid 10 0.0000 5.0000 62.400 20 Nozzle N1 A 2.5000 2. 40 300 90. N 0.0000 GR 2.1 SA-312 TP304 30 40 Cylinder Shell 15.500 12.750 0.1880 0.0000 0.1880 0.0000 200.00 350 0.0000 350 psig F psig F

psi psi psi lbm/in in psi

in in

in in lbm/ft

in in.

lbf

in in in in in in psig F psig F

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 7 of 35 Input Echo STEP: 1 8:34a Nov 11,2008 Effective Diameter Multiplier Material Name Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID 1.2 SA-240 304 0.7 0.7 30 Liquid Liquid 20 0.0000 15.500 62.400 30 Nozzle N3 C 8.0000 10. 40 0 270. N 0.0000 None SA-312 TP304 40 50 Cylinder thick shell 4.5000 12.750 0.6011 0.0000 0.6870 0.0000 200.00 350 0.0000 350 1.2 SA-312 TP304 20000. 18600. 26000. 0.2800 0.0000 21550. HA-1 S30400 Smls/Wld pipe 0.85 0.7 40 Liquid WATER

in in lbm/ft

in in.

lbf

in in in in in in psig F psig F

psi psi psi lbm/in in psi

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 8 of 35 Input Echo STEP: 1 8:34a Nov 11,2008 Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Flange Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Perform Flange Stress Calculation (Y/N) Weight of ANSI B16.5/B16.47 Flange Class of ANSI B16.5/B16.47 Flange Grade of ANSI B16.5/B16.47 Flange 0.0000 4.5000 62.400 50 60 Flange closure flange 4.5000 12.750 3.0000 0.0000 0.6870 0.0000 200.00 350 0.0000 350 1.2 SA-312 TP304 Y 0.0000 None None in in lbm/ft

in in in in in in psig F psig F

lbf

PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 9 of 35 XY Coordinate Calculations STEP: 2 8:34a Nov 11,2008
XY Coordinate Calculations

| | From| To | | | 8" Ferrule| Btm Cone| Shell| thick shel| closure fl|

| X (Horiz.)| in | 0.00000 | 0.00000 | 0.00000 | 0.00000 | 0.00000 |

Y (Vert.) in 1.10200 6.10200 21.6020 26.1020 30.6020

| |DX | | | | | |

| | (Horiz.)| DY (Vert.) | in | in | 0.00000 | 1.10200 | 0.00000 | 5.00000 | 0.00000 | 15.5000 | 0.00000 | 4.50000 | 0.00000 | 4.50000 |

PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 10 of 35 Flange Calculations FLANGE FLNG: 1 8:34a Nov 11,2008

Warnings for Flange : FLANGE

Warning - The bolt circle diameter is greater than the Flange OD.
Flange Input Data Values closure flange Description: FLANGE :

Description of Flange Geometry (Type) Integral Weld Description of Flange Analysis Partial, Thickness Design Pressure P 200.00 Design Temperature 350 Internal Corrosion Allowance ci 0.0000 External Corrosion Allowance ce 0.0000 Use Corrosion Allowance in Thickness Calcs. No Flange Inside Diameter B 11.3760 Flange Outside Diameter A 12.7500 Flange Thickness t 3.0000 Thickness of Hub at Small End go 0.1880 Thickness of Hub at Large End g1 0.6011 Length of Hub h 1.5000 Flange Material Flange Allowable Stress At Temperature Flange Allowable Stress At Ambient Bolt Material Bolt Allowable Stress At Temperature Bolt Allowable Stress At Ambient Diameter of Bolt Circle Nominal Bolt Diameter Type of Threads Number of Bolts Flange Face Outside Diameter Flange Face Inside Diameter Flange Facing Sketch Gasket Gasket Gasket Gasket Outside Diameter Inside Diameter Factor Design Seating Stress SA-312 TP304 18600.00 20000.00 SA-193 B7 25000.00 25000.00

Neck psig F in in in in in in in in

Sfo Sfa

psi psi

Sb Sa

psi psi in in

C 14.7500 dB 0.7500 UNC Thread Series 6 Fod 12.7500 Fid 11.3760 1, Code Sketch 1a Go Gi m y 12.4000 11.8600 0.0000 0.00

in in

in in psi

Column for Gasket Seating Gasket Thickness


ASME Code, Section VIII, Division 1, 2007

2, Code Column II tg 0.1875

in

Hub Small End Required Thickness due to Internal Pressure: = (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1) = (200.00*(11.3760/2+0.0000))/(0.00*0.85-0.6*200.00)+Ca = -9.4800 in

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 11 of 35 Flange Calculations FLANGE FLNG: 1 8:34a Nov 11,2008 Corroded Flange ID, Corroded Large Hub, Corroded Small Hub, Code R Dimension, Bcor g1Cor g0Cor R N bo b G = = = = = = = = B+2*Fcor g1-Fcor go-Fcor (C-B)/2 - g1 (Go - Gi) / 2 N / 2 bo Go (Self-Energizing) 11.376 0.601 0.188 1.086 0.270 0.135 0.135 12.400 in in in in in in in in

Gasket Contact Width, Basic Gasket Width, Effective Gasket Width, Gasket Reaction Diameter,
Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq = 0.785 * 12.4000 * 200.000 = 24152.564 lbf


Contact Load on Gasket Surfaces [Hp]:

= 2 * b * Pi * G * m * P + = 2 * 0.1350 * 3.1416 * 12.4000 * 0.0000 * 200.00 = 0.000 lbf


Hydrostatic End Load at Flange ID [Hd]:

= Pi * Bcor * P / 4 = 3.1416 * 11.3760 *200.0000 / 4 = 20328.207 lbf


Pressure Force on Flange Face [Ht]:

= H - Hd = 24152 - 20328 = 3824.357 lbf


Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 ) = max( 24152 + 0 + 0 , 0 ) = 24152.564 lbf


Gasket Seating Bolt Load [Wm2]:

= y * b * Pi * G + yPart * bPart * lp = 0.00*0.1350*3.141*12.400+0.00*0.0000*0.00 = 0.000 lbf


Required Bolt Area [Am]:

= Maximum of Wm1/Sb, Wm2/Sa = Maximum of 24152 / 25000 , 0 / 25000 = 0.966 in

Bolting Information for UNC Thread Series (Non Mandatory): ----------------------------------------------------------------------------Minimum Actual Maximum ----------------------------------------------------------------------------Bolt Area, in 0.966 1.812 Radial distance bet. hub and bolts 1.125 1.086 Radial distance bet. bolts and the edge 0.812 -1.000 Circumferential spacing between bolts 1.750 7.375 37.500 ----------------------------------------------------------------------------Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2 = 25000.00 * ( 0.9661 + 1.8120 ) / 2 = 34726.28 lbf


Gasket Seating Force [HG]:

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 12 of 35 Flange Calculations FLANGE FLNG: 1 8:34a Nov 11,2008 = Wm1 - H = 24152 - 24152 = 0.00 lbf
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]: = (C - G ) / 2 = ( 14.7500 - 12.4000 ) / 2 = 1.1750 in Distance to Face Pressure Reaction [ht]: = ( R + g1 + hg ) / 2 = ( 1.0859 + 0.6011 + 1.1750 ) / 2 = 1.4310 in Distance to End Pressure Reaction [hd]: = R + ( g1 / 2 ) = 1.0859 + ( 0.6011 / 2.0 ) = 1.3864 in
Summary of Moments for Internal Pressure:

Loading End Pressure, Face Pressure, Gasket Load, Gasket Seating,

Md Mt Mg Matm

Force 20328. 3824. 0. 34726.

Distance Bolt Corr 1.3864 1.0000 1.4310 1.0000 1.1750 1.0000 1.1750 1.0000

Moment 28184. 5473. 0. 40803.

in-lb in-lb in-lb in-lb

Total Moment for Operation, Mop Total Moment for Gasket seating, Matm Effective Hub Length, ho = sqrt(Bcor*goCor) Hub Ratio, h/h0 = HL / H0 Thickness Ratio, g1/g0 = (g1Cor/goCor)
Flange Factors for Integral Flange:

33657. in-lb 40803. in-lb 1.462 1.026 3.197 in

Factor F per Factor V per Factor f per Factors from

2-7.2 2-7.3 2-7.6 Figure 2-7.1 T = Y = d = Stress Factors BETA = DELTA =

1.870 17.029 13.279 in 2.858 2.033

K U Z e ALPHA GAMMA Lamda

= = = = = = =

0.679 0.073 1.000 1.121 18.713 8.808 0.4644 in ^-1 2.393 1.280 3.313

Longitudinal Hub Stress, Operating [SHo]: = ( f * Mop / Bcor ) / ( L * g1 ) = ( 1.0000 *33656 / 11.3760 ) / ( 3.3132 *0.6011 ) = 2471.35 psi Longitudinal Hub Stress, Seating [SHa]: = ( f * Matm / Bcor ) / ( L * g1 ) = ( 1.0000 * 40803 / 11.3760 ) / ( 3.3132 * 0.6011 ) = 2996.12 psi Radial Flange Stress, Operating [SRo]: = ( Beta * Mop / Bcor ) / ( L * t ) = ( 2.8576 *33656 / 11.3760 ) / ( 3.3132 *3.0000 )

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 13 of 35 Flange Calculations FLANGE FLNG: 1 8:34a Nov 11,2008 = 283.52 psi Radial Flange Stress, Seating [SRa]: = ( Beta * Matm/Bcor ) / ( L * t ) = ( 2.8576 *40803 /11.3760 ) / ( 3.3132 *3.0000 ) = 343.72 psi

Tangential Flange Stress, Operating [STo]: = ( Y * Mo / (t * Bcor) ) - Z * SRo = ( 17.0291 *33656 / (3.0000 *11.3760 ) ) - 8.8080 *283 = 3100.77 psi Tangential Flange Stress, Seating [STa]: = ( y * Matm / (t * Bcor) ) - Z * SRa = ( 17.0291 *40803 / (3.0000 *11.3760 ) ) - 8.8080 *343 = 3759.19 psi Average Flange Stress, Operating [SAo]: = ( SHo + max( SRo, STo ) ) / 2 = ( 2471 + max( 283 , 3100 ))/ 2 = 2786.06 psi Average Flange Stress, Seating [SAa]: = ( SHa + max( SRa, STa ) ) / 2 = ( 2996 + max( 343 , 3759 ))/ 2 = 3377.65 psi Bolt Stress, Operating [BSo]: = ( Wm1 / Ab ) = ( 24152 / 1.8120 ) = 13329.23 psi Bolt Stress, Seating [BSa]: = ( Wm2 / Ab ) = ( 0 / 1.8120 ) = 0.00 psi
Stress Computation Results: Operating Actual Allowed Longitudinal Hub 2471. 27900. Radial Flange 284. 18600. Tangential Flange 3101. 18600. Maximum Average 2786. 18600. Bolting 13329. 25000. Gasket Seating Actual Allowed 2996. 30000. 344. 20000. 3759. 20000. 3378. 20000. 0. 25000. 0.593 375.1 2684.7 28.0 32.8

psi psi psi psi psi in psig psig lbm lbm

Minimum Required Flange Thickness Estimated M.A.W.P. ( Operating ) Estimated M.A.W.P. ( Gasket Seating ) Estimated Finished Weight of Flange at given Thk. Estimated Unfinished Weight of Forging at given Thk
Flange Rigidity Based on Required Thickness [ASME]: Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki ) = 52.14 * 40803 * 1.000 * 0.073 / ( 0.698 * 28300000 * 0.188 ^(2) * 1.462 * 0.300 ) = 0.506 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 14 of 35 Flange Calculations FLANGE FLNG: 1 8:34a Nov 11,2008 = 52.14 * Mo * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki ) = 52.14 * 33656 * 1.000 * 0.073 / ( 0.698 * 26700000 * 0.188 ^(2) * 1.462 * 0.300 ) = 0.442 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]: Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki ) = 52.14 * 40803 * 1.000 * 0.073 / ( 3.313 * 28300000 * 0.188 ^(2) * 1.462 * 0.300 ) = 0.107 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki ) = 52.14 * 33656 * 1.000 * 0.073 / ( 3.313 * 26700000 * 0.188 ^(2) * 1.462 * 0.300 ) = 0.093 (should be <= 1)

PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 15 of 35 Internal Pressure Calculations STEP: 4 8:34a Nov 11,2008
Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press From| To | + Liq. Hd | | psig 8" Ferrule| 200.903 Btm Cone| 200.903 Shell| 200.722 thick shel| 200.163 closure fl| 200.000

| | | | | | | |

Nominal Thickness in 0.078000 0.18800 0.18800 0.68700 0.68700

| Total Corr| | Allowance | | in | | 0.00000 | | 0.00000 | | 0.00000 | | 0.00000 | | 0.00000 |

Element Diameter in 8.03000 12.7500 12.7500 12.7500 12.7500

| | | | | | | |

Allowable | Stress(SE)| psi | 13020.0 | 13020.0 | 13020.0 | 15810.0 | 15810.0 |

Element Required Thickness and MAWP :

| | From| To | | | 8" Ferrule| Btm Cone| Shell| thick shel| closure fl| Minimum

Design Pressure psig 200.000 200.000 200.000 200.000 200.000

| | | | | | | |

M.A.W.P. Corroded psig 254.020 350.445 387.823 1548.99 375.110 254.020

| M.A.P. | New & Cold | psig | 274.110 | 377.600 | 417.791 | 1665.76 | 2684.67 274.110

| | | | | | | |

Actual Thickness in 0.078000 0.18800 0.18800 0.60110 3.00000

| | | | | | | |

Required Thickness in 0.062500 0.10795 0.097678 0.080304 0.59300

| | | | | | | |

MAWP: 254.020 psig, limited by: 8" Ferrule.


Internal Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2007 Cylindrical Shell From 10 To 20 SA-312 TP304 at 350 F

8" Ferrule
Thickness Due to Internal Pressure [Tr]:

= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.903*8.0300/2)/(18600.00*0.70+0.4*200.903) = 0.0616 + 0.0000 = 0.0616 in

Note: The thickness required was less than the Code Minimum, therefore the Code Minimum value of 0.0625 in will be used.
Max. All. Working Pressure at Given Thickness [MAWP]: Less Operating Hydrostatic Head Pressure of 0.903 psig

= (S*E*(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1) = (18600.00*0.70*(0.0780))/(8.0300/2-0.4*0.0780) = 254.922 - 0.903 = 254.020 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2-0.4*T) per Appendix 1-1 (a)(1) = (20000.00*0.70*0.0780)/(8.0300/2-0.4*0.0780) = 274.110 psig


Actual stress at given pressure and thickness [Sact]:

= (P*(D/2-0.4*(T-Ca)))/(E*(T-Ca)) = (200.903*((8.0300/2-0.4*(0.0780)))/(0.70*(0.0780))

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 16 of 35 Internal Pressure Calculations STEP: 4 8:34a Nov 11,2008 = 14658.543 psi Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 0.981 %

Conical Section From 20 To 30 SA-240 304 at 350 F

Btm Cone
Thickness Due to Internal Pressure [Tr]:

= (P*D)/(2*COSA*(S*E+0.4*P)) per Appendix 1-4 (e) = (200.722*12.7500)/(2*0.9048*(18600.00*0.70+0.4*200.72)) = 0.1080 + 0.0000 = 0.1080 in


Max. All. Working Pressure at Given Thickness [MAWP]: Less Operating Hydrostatic Head Pressure of 0.722 psig

= (2*S*E*(T-CA)*COSA)/(D-0.8*(T-CA)*COSA) per Appendix 1-4 (e) =(2*18600.00*0.70*(0.1880)*0.9048)/(12.7500-0.8*(0.1880)*0.9048) = 351.168 - 0.722 = 350.445 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*SA*E*T*Cos(alpha))/(D-0.8*T*Cos(alpha)) per App 1-4(e) = (2*20000.00*0.70*0.1880*0.9048)/(12.7500-0.8*0.1880*0.9048) = 377.600 psig


Actual stress at given pressure and thickness [Sact]:

= (P*(D-0.8*(T-CA)*Cos(alpha)))/(2*E*(T-CA)*Cos(alpha)) = (200.722*(12.7500-0.8*(0.1880)*0.9048))/(2*0.70*(0.1880)*0.9048) = 10631.484 psi Percent Elongation per UHA-44 (75*tnom/Rf)*(1-Rf/Ro) 2.403 %

Note: The Pressure at the Large Diameter is used in the TR calculation.


Cylindrical Shell From 30 To 40 SA-240 304 at 350 F

Shell
Thickness Due to Internal Pressure [Tr]:

= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.722*12.7500/2)/(18600.00*0.70+0.4*200.722) = 0.0977 + 0.0000 = 0.0977 in


Max. All. Working Pressure at Given Thickness [MAWP]: Less Operating Hydrostatic Head Pressure of 0.722 psig

= (S*E*(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1) = (18600.00*0.70*(0.1880))/(12.7500/2-0.4*0.1880) = 388.546 - 0.722 = 387.823 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2-0.4*T) per Appendix 1-1 (a)(1) = (20000.00*0.70*0.1880)/(12.7500/2-0.4*0.1880) = 417.791 psig


Actual stress at given pressure and thickness [Sact]:

= (P*(D/2-0.4*(T-Ca)))/(E*(T-Ca)) = (200.722*((12.7500/2-0.4*(0.1880)))/(0.70*(0.1880))

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 17 of 35 Internal Pressure Calculations STEP: 4 8:34a Nov 11,2008 = 9608.738 psi Percent Elongation per UHA-44 (50*tnom/Rf)*(1-Rf/Ro) 1.497 %

Cylindrical Shell From 40 To 50 SA-312 TP304 at 350 F

thick shell
Thickness Due to Internal Pressure [Tr]:

= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.163*12.7500/2)/(18600.00*0.85+0.4*200.163) = 0.0803 + 0.0000 = 0.0803 in


Max. All. Working Pressure at Given Thickness [MAWP]: Less Operating Hydrostatic Head Pressure of 0.163 psig

= (S*E*(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1) = (18600.00*0.85*(0.6011))/(12.7500/2-0.4*0.6011) = 1549.156 - 0.163 = 1548.994 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2-0.4*T) per Appendix 1-1 (a)(1) = (20000.00*0.85*0.6011)/(12.7500/2-0.4*0.6011) = 1665.759 psig


Actual stress at given pressure and thickness [Sact]:

= (P*(D/2-0.4*(T-Ca)))/(E*(T-Ca)) = (200.163*((12.7500/2-0.4*(0.6011)))/(0.85*(0.6011)) = 2403.258 psi Percent Elongation per UHA-44


Hydrostatic Test Pressure Results:

(50*tnom/Rf)*(1-Rf/Ro)

5.695 %

Pressure Pressure Pressure Pressure

per per per per

UG99b UG99b[33] UG99c UG100

= = = =

1.3 1.3 1.3 1.1

* * * *

M.A.W.P. * Sa/S Design Pres * Sa/S M.A.P. - Head(Hyd) M.A.W.P. * Sa/S

330.226 260.000 355.238 279.422

psig psig psig psig

Vertical Hydrotest performed in accordance with: UG-99b Stresses on Elements due to Hydrostatic Test Pressure:

From To 8" Ferrule Btm Cone Shell thick shell

Stress 24175.0 17537.6 15850.5 3968.8

Allowable 26000.0 26000.0 26000.0 26000.0

Ratio 0.930 0.675 0.610 0.153

Pressure 331.33 331.11 331.11 330.55

Elements Suitable for Internal Pressure. PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 18 of 35 External Pressure Calculations STEP: 5 8:34a Nov 11,2008
External Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2007 Cylindrical Shell From 10 to 20 Ext. Chart: HA-1 at 350 F

8" Ferrule Elastic Modulus from Chart: HA-1 at 350 F : 0.26250E+08 psi

Results for Maximum Allowable External Pressure (MAEP): Tca OD SLEN D/t L/D Factor A B 0.078 8.03 26.10 102.95 3.2506 0.0003882 5094.71 EMAP = (4*B)/(3*(D/t)) = (4*5094.7085 )/(3*102.9487 ) = 65.9838 psig Results for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D Factor A B 0.078 8.03 0.66E+32 102.95 .5000E+02 0.0001038 1362.23 EMAP = (4*B)/(3*(D/t)) = (4*1362.2290 )/(3*102.9487 ) = 17.6428 psig
Cylindrical Shell From 20 to 30 Ext. Chart: HA-1 at 350 F

Btm Cone Elastic Modulus from Chart: HA-1 at 350 F : 0.26250E+08 psi

Results for Maximum Allowable External Pressure (MAEP): Tca OD SLEN D/t L/D Factor A B 0.188 12.75 26.10 67.82 2.0472 0.0011682 7889.75 EMAP = (4*B)/(3*(D/t)) = (4*7889.7456 )/(3*67.8192 ) = 155.1134 psig Results for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D Factor A B 0.188 12.75 0.66E+32 67.82 .5000E+02 0.0002392 3138.97 EMAP = (4*B)/(3*(D/t)) = (4*3138.9709 )/(3*67.8192 ) = 61.7126 psig
Cylindrical Shell From 30 to 40 Ext. Chart: HA-1 at 350 F

Shell Elastic Modulus from Chart: HA-1 at 350 F : 0.26250E+08 psi

Results for Maximum Allowable External Pressure (MAEP): Tca OD SLEN D/t L/D Factor A B 0.188 12.75 26.10 67.82 2.0472 0.0011682 7889.75 EMAP = (4*B)/(3*(D/t)) = (4*7889.7456 )/(3*67.8192 ) = 155.1134 psig Results for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D Factor A B 0.188 12.75 0.66E+32 67.82 .5000E+02 0.0002392 3138.97 EMAP = (4*B)/(3*(D/t)) = (4*3138.9709 )/(3*67.8192 ) = 61.7126 psig
Cylindrical Shell From 40 to 50 Ext. Chart: HA-1 at 350 F

thick shell

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 19 of 35 External Pressure Calculations STEP: 5 8:34a Nov 11,2008

Elastic Modulus from Chart: HA-1 at 350 F :

0.26250E+08 psi

Results for Maximum Allowable External Pressure (MAEP): Tca OD SLEN D/t L/D Factor A B 0.601 12.75 26.10 21.21 2.0472 0.0068261 10916.48 EMAP = (4*B)/(3*(D/t)) = (4*10916.4805)/(3*21.2111 ) = 686.2114 psig Results for Maximum Stiffened Length (Slen): Tca OD SLEN D/t L/D Factor A B 0.601 12.75 0.66E+32 21.21 .5000E+02 0.0024449 9349.27 EMAP = (4*B)/(3*(D/t)) = (4*9349.2744 )/(3*21.2111 ) = 587.6967 psig
Warnings for Flange : FLANGE :

Warning - The bolt circle diameter is greater than the Flange OD.
External Pressure Calculations

| | From| To | | | 10| 20| 20| 30| 30| 40| 40| 50| 50| 60|

Section Length in 26.1020 26.1020 26.1020 26.1020 No Calc

| | | | | | | |

Outside Diameter in 8.03000 12.7500 12.7500 12.7500 0.00000

| Corroded | Factor | | Thickness | A | | in | | | 0.078000 | 0.00038817 | | 0.18800 | 0.0011682 | | 0.18800 | 0.0011682 | | 0.60110 | 0.0068261 | | 3.00000 | No Calc |

Factor B psi 5094.71 7889.75 7889.75 10916.5 No Calc

| | | | | | | |

External Pressure Calculations

| | From| To | | | 10| 20| 20| 30| 30| 40| 40| 50| 50| 60| Minimum

External Actual T. in 0.078000 0.18800 0.18800 0.60110 3.00000

| External | External | Required T.|Des. Press. | in | psig | No Calc | 0.00000 | No Calc | 0.00000 | No Calc | 0.00000 | No Calc | 0.00000 | 0.48100 | 0.00000

| | | | | | | |

External M.A.W.P. psig 65.9838 155.113 155.113 686.211 No Calc 65.984

| | | | | | | |

External Pressure Calculations

| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia | From| To | Bet. Stiff.| Bet. Stiff.| Required | Available | | | in | in | in**4 | in**4 | 10| 20| 26.1020 | 66.18E+30 | No Calc | No Calc | 20| 30| 26.1020 | 66.18E+30 | No Calc | No Calc | 30| 40| 26.1020 | 66.18E+30 | No Calc | No Calc | 40| 50| 26.1020 | 66.18E+30 | No Calc | No Calc | 50| 60| No Calc | No Calc | No Calc | No Calc |

Elements Suitable for External Pressure. PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 20 of 35 Element and Detail Weights STEP: 6 8:34a Nov 11,2008
Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due | From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % | | | lbf | ft | lbf | ft | lbf | 10| 20| 0.60126 | 0.031054 | 0.60126 | 0.031054 | 0.090189 | 20| 30| 9.30492 | 0.23031 | 9.30492 | 0.23031 | 1.39574 | 30| 40| 32.2001 | 1.07869 | 32.2001 | 1.07869 | 4.83001 | 40| 50| 33.2716 | 0.27274 | 33.2716 | 0.27274 | 4.99074 | 50| 60| 27.9973 | 0.17646 | 27.9973 | 0.17646 | 4.19960 | --------------------------------------------------------------------------Total 103 1 103 1 15
Weight of Details

| | From|Type| | | 20|Liqd| 20|Nozl| 30|Liqd| 30|Nozl| 40|Liqd|

Weight of Detail lbf 14.3717 9.47087 67.3105 15.3083 17.0193

| X Offset, | Dtl. Cent. | in | 0.00000 | 7.16722 | 0.00000 | 11.1870 | 0.00000

| Y Offset, |Dtl. Cent. | in | 2.50000 | 2.50000 | 7.75000 | 8.00000 | 2.25000

| | Description | | Liquid 10 | N1 A | Liquid 20 | N3 C | WATER

Total Weight of Each Detail Type

Total Weight of Liquid 98.7 Total Weight of Nozzles 24.8 --------------------------------------------------------------Sum of the Detail Weights 123.5 lbf

Weight Summary
Fabricated Wt. Shop Test Wt. Shipping Wt. Erected Wt. Ope. Wt. no Liq Operating Wt. Field Test Wt. Mass of the Upper Bare Weight W/O Removable Internals Fabricated Weight + Water ( Full ) Fab. Wt + Rem. Intls.+ Shipping App. Fab. Wt + Rem. Intls.+ Insul. (etc) Fab. Wt + Intls. + Details + Wghts. Empty Wt. + Operating Liquid (No CA) Empty Weight + Water (Full) 1/3 of the Vertical Vessel 143.7 255.3 143.7 143.7 143.7 242.4 255.3 95.6 lbf lbf lbf lbf lbf lbf lbf lbf

Outside Surface Areas of Elements

| | Surface | From| To | Area | | | in | 10| 20| 27.8001 | 20| 30| 180.472 | 30| 40| 620.857 | 40| 50| 182.678 | 50| 60| 205.475 | -------------------------------------------------Total 1217.282 in [8.5 Square Feet ]

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 21 of 35 Element and Detail Weights STEP: 6 8:34a Nov 11,2008
Element and Detail Weights

| To | From| To | | | 10| 20| 20| 30| 30| 40| 40| 50| 50| 60|

Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid lbm | lbm | lbm | in-lb | lbm 0.69145 | 0.69145 | 2.62922 | 0.00000 | 0.69145 20.1715 | 34.5432 | 34.5432 | 67.8799 | 20.1715 52.3384 | 119.649 | 119.649 | 171.254 | 52.3384 38.2624 | 55.2817 | 55.2817 | 0.00000 | 38.2624 32.1969 | 32.1969 | 43.2080 | 0.00000 | 32.1969

| | | | | | | |

Cumulative Vessel Weight

| | Cumulative Ope From| To | Wgt. No Liquid | | lbm 10| 20| 143.661 20| 30| 142.969 30| 40| 122.798 40| 50| 70.4593 50| 60| 32.1969

| Cumulative | Cumulative | Oper. Wgt. | Hydro. Wgt. | lbm | lbm | 242.362 | 255.311 | 241.671 | 252.682 | 207.127 | 218.139 | 87.4786 | 98.4897 | 32.1969 | 43.2080

| | | | | | | |

Note: The cumulative operating weights no liquid in the column above are the cumulative operating weights minus the operating liquid weight minus any weights absent in the empty condition.
Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative | From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.| | | in-lb | in-lb | in-lb | 10| 20| 239.134 | 239.134 | 239.134 | 20| 30| 239.134 | 239.134 | 239.134 | 30| 40| 171.254 | 171.254 | 171.254 | 40| 50| 0.00000 | 0.00000 | 0.00000 | 50| 60| 0.00000 | 0.00000 | 0.00000 |

PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 22 of 35 Nozzle Flange MAWP STEP: 7 8:34a Nov 11,2008
Nozzle Flange MAWP Results :

ANSI Flange Pressure Rating for: N1 A : Class 300 : Grade GR 2.1 Pressure Rating for B16.5 Flange at : 350 F is : 517.500 Pressure Rating for B16.5 Flange at : 70 F is : 720.000

psig psig

Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition


Lowest Flange Pressure Rating was (ope) : Lowest Flange Pressure Rating was (Amb) : 517.500 720.000 psig psig

PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 23 of 35 Conical Section
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1 Conical Section From 20 To 30 SA-240 304

Btm Cone Elastic Modulus Data from Table TM-1 at 350.00


Elastic Elastic Elastic Elastic Elastic Modulus Modulus Modulus Modulus Modulus for for for for for Cone Material Small Cylinder Material Large Cylinder Material Large End Reinforcement Small End Reinforcement

F 26700000.00 26700000.00 26700000.00 26700000.00 26700000.00 0.00 0.00 0.00 0.00 psi psi psi psi psi lbf lbf in-lb in-lb

Axial Force on Small End of Cone Axial Force on Large End of Cone Moment on Small End of Cone Moment on Large End of Cone

Note: Since there are no supports, the forces and moments could not be resolved to the large and small ends of the cone. Note: Neither end of Cone is a Line of Support
Maximum Centroid Reinforcement Distance Large End Maximum Centroid Reinforcement Distance Small End 0.2737 0.1399 in in

Note: No ring was found close enough to the large end to be considered. Note: No ring was found close enough to the small end to be considered.
Reinforcement Calculations for Cone / Large Cylinder: Required Area of Reinforcement for Large End Under Internal Pressure

Large end ratio of pressure to allowable stress Large end max. half apex angle w/o reinforcement Large end actual half apex angle
Reinforcement Calculations for Cone / Small Cylinder: Required Area of Reinforcement for Small End under Internal Pressure

0.01543 30.000 25.200

degrees degrees

Small end ratio of pressure to allowable stress Small end max. half apex angle w/o reinforcement Small end actual half apex angle
Required Area of Reinforcement, Small End, Internal [Ars]:

0.01543 10.901 25.200

degrees degrees

= k*Qs*Rs/(Ss*E1)*(1-delta/alpha)*tan(alpha) = 1.00 * 395.4771 * 3.9370 / ( 18600 * 0.70 ) * ( 1.0 - 10.90 / 25.20 ) * 0.4706 = 0.0319 in
Area of Reinforcement Available in Small End Shell [Aes]:

= .78*(Rs*Ts)*((Ts-t)+(Tc-Tr)/Cos(alpha) )) = .78*(3.937 *0.078 )*(( 0.078 -0.061 )+( 0.188 -0.068 )/0.90 )) = 0.0646 in

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 24 of 35 Conical Section
Summary of Reinforcement Area, Small End, Internal Pressure:

Area of reinforcement required per App. 1-5(3) Area of reinforcement in shell per App. 1-5(4) Area of reinforcement in stiffening ring
Required Area of Reinforcement for Small End Under External Pressure Area of Reinforcement Required in Small End Shell [Ars]:

0.0319 0.0646 0.0000

in in in

= k * Qs * Rs * tan(alpha) / ( Ss * E1 ) = (1.0000*0.0000*4.0150*0.4706/(18600*0.70)) = 0.0000 in


Area of Reinforcement Available in Small End Shell [Aes]:

= .55*(Ds*ts)*[(ts-t)+(tc-tr)/cos(alpha))] = .55*(8.030*0.078)*[(0.078--1.010)+(0.188-0.000)/0.905] = 0.5641 in


Summary of Reinforcement Area, Small End, External Pressure:

Area of reinforcement required per App. 1-8(1) Area of reinforcement in shell per App. 1-8(2) Area of reinforcement in stiffening ring

0.0000 0.5641 0.0000

in in in

Note: The following calculations are only required per 1-5(g)(1) and do include external loads due to wind or seismic. These discontinuity stresses are computed at the shell/cone junction and do not include effects of local stiffening from a junction ring.
Results for Discontinuity Stresses per Bednar p. 236 2nd Edition

Stress Type Tensile Stress Compres. Stress Membrane Stress Tensile Stress Compres. Stress Compres Stress Tensile Compres. Membrane Tensile Compres. Compres Stress Stress Stress Stress Stress Stress

Stress 21308.14 -11067.25 16172.94 5134.39 -438.60 10627.85 13744.49 -7032.41 993.87 14097.49 -6679.41 1699.87

Allowable Location 55800.00 Small Cyl. Long. -55800.00 Small Cyl. Long. -27900.00 Small End Tang. 55800.00 Cone Longitudinal -55800.00 Cone Longitudinal -27900.00 Cone Tangential 55800.00 Large Cyl. Long. -55800.00 Large Cyl. Long. -27900.00 Large End Tang. 55800.00 Cone Longitudinal -55800.00 Cone Longitudinal -27900.00 Cone Tangential

Note: An asterisk (*) denotes that this stress was not applicable for this combination of loads. PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 25 of 35 Nozzle Calcs. N1 A NOZL: 1 8:34a Nov 11,2008
INPUT VALUES, Nozzle Description: N1 A From : 20

Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient

200.812 350

psig F

S Sa

SA-240 304 18600.00 psi 20000.00 psi 9.9816 26.1020 25.20 0.1880 0.0000 0.0000 3.6020 -20.00 in in Degrees in in in in F

Inside Diameter of Cone at Nozzle Location D Equivalent Length of Conical Section Le Cone Half Apex Angle Alpha Shell Actual Thickness T Shell Internal Corrosion Allowance Cas Shell External Corrosion Allowance Caext Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Nominal Thickness of Nozzle Nozzle Flange Material Nozzle Flange Type Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck Can Es En

Sn Sna Inbase Dia Idbn Thknom

SA-312 TP304 15800.00 psi 17000.00 psi OD 90.00 2.0000 Nominal 40 SA-182 F304 Slip on 0.0000 1.00 1.00 3.0000 0.1875 0.1880 0.0000 0.0000 C 90.0000 300 GR 2.1 in

deg in.

Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16 User Defined Nozzle/Shell Centerline Angle Class of attached Flange Grade of attached Flange

in in in in in deg.

The Pressure Design option was Design Pressure + static head Nozzle Sketch
| | | |

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 26 of 35 Nozzle Calcs. N1 A NOZL: 1 8:34a Nov 11,2008 | | | | ____________/| | | \ | | | \ | | |____________\|__|

Insert Nozzle No Pad, no Inside projection


NOZZLE CALCULATION, Description: N1 A

ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45


Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation
Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Conical Transition, Tr [Int. Press]

2.375 0.154

in. in.

= (P*(D+2*CA/CosA))/(2*COSA*(S*E-0.6*P)) App 1-4(e) = (200.81*(9.9816+2*0.0000))/( 2*0.9048*(18600*1.00-0.6*200.81)) = 0.0599 in


Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.81*2.3750/2.0)/(15800*1.00+0.4*200.81) = 0.0150 in

UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Effective material thickness limit, no pad

Dl Tlnp

4.5688 0.3850

in in

Note: Taking a UG-36(c)(3)(a) exemption for N1 A . This calculation is valid for nozzles that meet all the requirements of paragraph UG-36. Please check the Code carefully, especially for nozzles that are not isolated or do not meet Code spacing requirements. It may be necessary to force the program to print the areas per UG-37.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0150 in Wall Thickness per UG16(b), tr16b = 0.0625 in Wall Thickness per UG45(b)(1), trb1 = 0.0599 in Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 0.0625 in Std. Wall Pipe per UG45(b)(4), trb4 = 0.1347 in Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 0.0625 in
Final Required Thickness, tr45 = Max(tra, trb) = 0.0625 in Available Nozzle Neck Thickness = .875 * 0.1540 = 0.1347 in --> OK
Weld Size Calculations, Description: N1 A

Intermediate Calc. for nozzle/shell Welds

Tmin

0.1540

in

Results Per UW-16.1:


Nozzle Weld Required Thickness 0.1078 = 0.7 * TMIN Actual Thickness 0.1326 = 0.7 * Wo in

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 27 of 35 Nozzle Calcs. N1 A NOZL: 1 8:34a Nov 11,2008

The Drop for this Nozzle is : 0.1433 in The Cut Length for this Nozzle is, Drop + Ho + H + T : 3.3313 in PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 28 of 35 Nozzle Calcs. N3 C NOZL: 2 8:34a Nov 11,2008
INPUT VALUES, Nozzle Description: N3 C From : 30

Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Design Length of Section Shell Actual Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Nominal Thickness of Nozzle Nozzle Flange Material Nozzle Flange Type Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck Can Es En

200.433 350

psig F

S Sa D L T Cas Caext

SA-240 304 18600.00 psi 20000.00 psi 12.3740 26.1020 0.1880 0.0000 0.0000 14.1020 -20.00 in in in in in in F

Sn Sna Inbase Dia Idbn Thknom

SA-312 TP304 15800.00 psi 17000.00 psi OD 270.00 10.0000 Nominal 40 C None 0.0000 1.00 1.00 4.0000 0.2500 0.1880 0.0000 0.0000 C in

deg in.

Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16

in in in in in

The Pressure Design option was Design Pressure + static head Nozzle Sketch
| | | | ____________/| | \ | | | | | | |

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 29 of 35 Nozzle Calcs. N3 C NOZL: 2 8:34a Nov 11,2008 | \ | | |____________\|__|

Insert Nozzle No Pad, no Inside projection


NOZZLE CALCULATION, Description: N3 C

ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45


Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation
Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

10.750 0.365

in. in.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1) = (200.43*(12.3740/2+0.0000))/(18600*1.00-0.6*200.43) = 0.0671 in


Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.43*10.7500/2.0)/(15800*1.00+0.4*200.43) = 0.0678 in

UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Effective material thickness limit, no pad Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design Area Required Ar 0.680 Area in Shell A1 1.198 Area in Nozzle Wall A2 0.237 Area in Inward Nozzle A3 0.000 Area in Welds A4 0.053 Area in Pad A5 0.000 TOTAL AREA AVAILABLE Atot 1.488 The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations

Dl Tlnp

20.0400 0.4700

in in

External NA NA NA NA NA NA NA

Mapnc NA NA NA NA NA NA NA

in in in in in in in

90.00

Degs.

The area available without a pad is Sufficient.


Reinforcement Area Required for Nozzle [Ar]:

= (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c) = (10.0200*0.0671+2*(0.3650-0.0000)*0.0671*(1-0.8495)) = 0.680 in


Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:

Area Available in Shell [A1]: = (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1) = (20.040-10.020)*(1.00*(0.1880-0.000)-0.067)-2*(0.365-0.000) *(1.00*(0.1880-0.0000)-0.0671)*(1-0.8495) = 1.198 in

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 30 of 35 Nozzle Calcs. N3 C NOZL: 2 8:34a Nov 11,2008

Area Available in Nozzle Wall, no Pad [A2np]: = ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2 = ( 2 * min(0.470 ,4.000 ) ) * ( 0.3650 - 0.0000 - 0.0678 ) * 0.8495 ) = 0.237 in Area Available in Welds, no Pad [A4np]: = Wo * fr2 + ( Wi-Can/0.707 ) * fr2 = 0.2500 * 0.8495 + ( 0.0000 ) * 0.8495 = 0.053 in UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] Wall Thickness per UG45(a), tra = 0.0678 in Wall Thickness per UG16(b), tr16b = 0.0625 in Wall Thickness per UG45(b)(1), trb1 = 0.0671 in Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 0.0671 in Std. Wall Pipe per UG45(b)(4), trb4 = 0.3194 in Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 0.0671 in
Final Required Thickness, tr45 = Max(tra, trb) = 0.0678 in Available Nozzle Neck Thickness = .875 * 0.3650 = 0.3194 in --> OK
M.A.W.P. Results for this Nozzle (Based on Areas) at this Location

Approximate M.A.W.P. for given geometry Nozzle is O.K. for the External Pressure

316.297 0.000

psig psig

UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Effective material thickness limit, no pad

Dl Tlnp

15.0300 0.4700

in in

Summary of Reinforcement Areas for Large Nozzle (Per Appendix 1-7):


AREA REQUIRED [Internal Pressure] AR No Pad 0.592 0.237 0.000 0.053 0.000 0.000 0.883 0.453 With Pad 0.592 0.237 0.000 0.053 0.000 0.000 0.883 in

AREA AVAILABLE, A1 to A6 Area Available in Shell Area Available in Nozzle Wall Area Available in Inward Nozzle Area Available in Welds Area Available in Pad Area Available in Hub TOTAL AREA AVAILABLE

A1 A2 A3 A4 A5 A6 Atot

in in in in in in in

The area available without a pad is Sufficient.


M.A.W.P. Results for this Nozzle (Based on Areas) at this Location

Approximate M.A.W.P. for given geometry Nozzle is O.K. for the External Pressure

303.400 0.000

psig psig

Warning: Rn/R > 0.7 -- This calculation must comply with U-2(g).
Weld Size Calculations, Description: N3 C

Intermediate Calc. for nozzle/shell Welds

Tmin

0.1880

in

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 31 of 35 Nozzle Calcs. N3 C NOZL: 2 8:34a Nov 11,2008

Results Per UW-16.1:


Nozzle Weld Required Thickness 0.1316 = 0.7 * TMIN Actual Thickness 0.1768 = 0.7 * Wo in

The Drop for this Nozzle is : 3.1230 in The Cut Length for this Nozzle is, Drop + Ho + H + T : 7.3110 in PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 32 of 35 Nozzle Schedule STEP: 11 8:34a Nov 11,2008
Nozzle Schedule:

Nominal Flange Noz. Wall Re-Pad Cut Size Sch/Type O/Dia Thk ODia Thick Length in. Cls in in in in in -----------------------------------------------------------------------------N1 A 2.000 40 SlipOn 2.375 0.154 3.33 N3 C 10.000 40 None 10.750 0.365 7.31 Description

Note on the Cut Length Calculation: The Cut Length is the Outside Projection + Inside Projection + Drop + In Plane Shell Thickness. This value does not include weld gaps, nor does it account for shrinkage. Please Note: In the case of Oblique Nozzles, the Outside Diameter must be increased. The Re-Pad WIDTH around the nozzle is calculated as follows: Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside Weld Weld Weld Weld Weld in in in in in -----------------------------------------------------------------------------N1 A SA-312 TP304 0.188 0.188 N3 C SA-312 TP304 0.188 0.250 Nozzle Material

Nozzle Miscellaneous Data:


Elevation/Distance Layout Projection Installed In From Datum Angle Outside Inside Component in deg. in in ---------------------------------------------------------------------------N1 A 3.602 90.00 3.00 0.00 Btm Cone N3 C 14.102 270.00 4.00 0.00 Shell Nozzle

PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 33 of 35 Nozzle Summary STEP: 12 8:34a Nov 11,2008
Nozzle Calculation Summary

Description

Internal Ext MAPNC UG45 [tr] Weld Areas psig psig Path --------------------------------------------------------------------------N1 A ... ... OK 0.062 OK NoCalc[*] N3 C 302.97 OK ... OK 0.068 OK Passed --------------------------------------------------------------------------Min. - Nozzles 302.97 N3 C Min. Shell&Flgs 254.02 10 20 274.11 Computed Vessel M.A.W.P. 254.02 psig

[*] - This was a small opening and the areas were not computed or the MAWP of this connection could not be computed because the longitudinal bending stress was greater than the hoop stress. Note: MAWPs (Internal Case) shown above are at the High Point. Check the Spatial Relationship between the Nozzles

From Node 20 30

Nozzle Description N1 A N3 C

Y Coordinate, 3.602 14.102

Layout Angle, 90.000 270.000

Dia. Limit 4.569 20.040

The nozzle spacing is computed by the following: = Sqrt( ll + lc ) where ll - Arc length along the inside vessel surface in the long. direction. lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected ! PV Elite 2008 1993-2008 by COADE Engineering Software

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 34 of 35 Vessel Design Summary STEP: 13 8:34a Nov 11,2008
Design Code: ASME Code Section VIII Division 1, 2007

Diameter Spec : 8.030 x 12.750 in OD Vessel Design Length, Tangent to Tangent Distance of Bottom Tangent above Grade Distance of Base above Grade Specified Datum Line Distance Shell/Head Matl Shell/Head Matl Internal Design Temperature Internal Design Pressure External Design Temperature External Design Pressure Maximum Allowable Working Pressure External Max. Allowable Working Pressure Hydrostatic Test Pressure

30.60 1.10 0.00 0.00

in in in in

SA-312 TP304 SA-240 304 350 200.00 350 0.00 254.02 65.98 330.23 F psig F psig psig psig psig

Wind Design Code Earthquake Design Code


Element Pressures and MAWP: psig

No Wind Loads No Seismic

Element Desc 8" Ferrule Btm Cone Shell thick shell closure flange Liquid Level: 25.00 in Element Type Cylinder Conical Cylinder Cylinder Body Flg "To" Elev in 1.10 6.10 21.60 26.10 30.60

Internal 200.903 200.903 200.722 200.163 200.000

External 0.000 0.000 0.000 0.000 0.000

M.A.W.P 254.020 350.445 387.823 1548.994 375.110

Corr. All. 0.0000 0.0000 0.0000 0.0000 0.0000

Dens.: 62.400 lbm/ft Length in 1.102 5.000 15.500 4.500 4.500 Element Thk in 0.078 0.188 0.188 0.687 3.000

Sp. Gr.: 1.000 Joint Eff Long Circ 0.70 0.70 0.70 0.70 0.70 0.70 0.85 0.70 0.85 0.70

R e q d T h k Int. Ext. 0.063 No Calc 0.108 No Calc 0.098 No Calc 0.080 No Calc 0.593 0.481

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Note: Wind and Earthquake moments include the effects of user defined forces and moments if any exist in the job and were specified to act (compute loads and stresses) during these cases. Also included are moment effects due to eccentric weights if any are present in the input.

PVE Sample Vessel-5, XYZ-005 XYZ Vessel Inc. PVE-1235 PV Elite 2008 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample5 --------------------------------------- Page 35 of 35 Vessel Design Summary STEP: 13 8:34a Nov 11,2008

Weights: Fabricated Shop Test Shipping Erected Empty Operating Field Test

Bare W/O Removable Internals Fabricated + Water ( Full ) Fab. + Rem. Intls.+ Shipping App. Fab. + Rem. Intls.+ Insul. (etc) Fab. + Intls. + Details + Wghts. Empty + Operating Liquid (No CA) Empty Weight + Water (Full)

143.7 255.3 143.7 143.7 143.7 242.4 255.3

lbm lbm lbm lbm lbm lbm lbm

PV Elite 2008 1993-2008 by COADE Engineering Software