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Principles of Mechanics
3.1 Introduction
Mechanics is a branch of physical science dealing with the macroscopic behavior of matter under the inuence of a mechanical force. By macroscopic is meant that matter is viewed on a continuum basis with no regard to its constituent atoms or molecules. Generally, mechanics is divided into two main elds: (i) statics and (ii) dynamics. As its name implies, statics is concerned with the cases where no motion is produced by the applied force. Conversely, dynamics deals with motion under the inuence of force. In studying the behavior of a body under the inuence of an applied force, two main cases are distinguished: (i) rigid bodies and (ii) extensible or deformable bodies. A rigid body is assumed to be nondeformable under the inuence of applied force; i.e., the distance between two points prescribed within the body remains unchanged after applying the force. Important principles of mechanics are developed on the basis of rigid bodies. In practice, however, a body undergoes a change in shape or dimensions, or shortly is deformed in response to the applied force. To study the various mechanical properties of materials, the principles developed to treat rigid bodies in this chapter are extended to cover the mechanics of deformable bodies in Chap. 5. Other specialized elds of mechanics particularly stress analysis and fracture mechanics are of extreme importance to engineering design and failure analysis. It is the primary objective of stress analysis (Chap. 5) to evaluate
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the stresses developed in an engineering product by applying the principles of mechanics. Knowledge of these stresses allows the designer to select proper materials permitting safe operation of the product. Depending on the particular case of failure, it may be required to evaluate the stresses developed in the part during service and their path to determine the sequence of events leading to the failure. Fracture mechanics (Chap. 6) aims at identifying the materials properties that can be used to predict fracture providing another aid to designing safe products. Application of fracture mechanics to failure analysis investigations permits the analyst to determine the stress at the point of fracture and its relationship to the design stress.
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Chapter 3
Appendix B. Mechanics is essentially based upon the derived concept of force described below.
2. 3.
According to Newtons second law, if the mass of a body is m, the force F required to produce an acceleration a is given by F Cma where C is a constant. However, by proper choice of the units of force and mass, the constant C becomes unity, and therefore the above equation can be rewritten as F ma (3:1)
It is important to distinguish between mass and weight. For a given body, its mass m and weight W are related by W mg where g is the acceleration of gravity associated with the force of gravity exerted on the body. Therefore, weight has the same units of force. Any vector quantity such as a force can be graphically represented by a directed arrow such that its length is equal to the magnitude of the force and its direction coincides with that of the force, as shown in Fig. 3.1a. It is possible to resolve a vector quantity into components acting along reference directions such as those of a two-dimensional coordinate system of x and y axes shown
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Figure 3.1 Graphical representation of a force. (a) A directed arrow representing a force. (b) Components of a force.
in Fig. 3.1b. If the force F is inclined to the x and y axes by the angles a and b, respectively (a b 908), its components are given by Fx F cos a Fy F cos b (3:2)
where Fx and Fy are the components of the force along the x and y axes, respectively. Using the rule of the right triangle, the force F is given by
2 2 F 2 Fx Fy F 2 cos2 a F 2 cos2 b
Commonly, cos a and cos b are called the direction cosines, and are given the symbols l and m respectively, i.e., l cos a m cos b Therefore, Eqs. (3.2) can be rewritten as Fx Fl Fy Fm (3:5) (3:4)
In three dimensions dened by the x, y, and z axes where the direction of force is inclined to the x, y, and z axes by the angles a, b, and g,
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Chapter 3
Eqs. (3.2) become: Fx F cos a Fl Fy F cos b Fm Fz F cos g Fn where n cos g, and Eq. (3.3) is modied to l2 m2 n2 1 (3:7) (3:6)
Two types of mechanical forces are distinguished: (i) a conservative force and (ii) a nonconservative or dissipative force. A force is said to be conservative when its magnitude does not depend on velocity but rather on position such as the force of gravity and the force of a spring. Conversely, the magnitude of a nonconservative or dissipative force does not depend on position but rather on velocity, e.g., the force of friction.
Mechanical work as dened by the above equation is a technical term related to a derived concept of mechanics called energy. By denition, energy E is the capacity of a body to do work. It has the same units as work, i.e., energy is the product of force and length. Energy can take several forms including kinetic and potential energy. Kinetic energy (KE) is energy acquired by motion, which is dened by the relationship 1 KE mv2 2 where m is the mass of a moving body and v is the magnitude of its velocity. Energy stored in a body because of its position is called potential energy (PE) and is dened by PE mgL where m is the mass of the body, g is the acceleration of gravity, and L is the elevation of the body with respect to some reference level.
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Generally, only changes in energy can be calculated; i.e., it is not possible to evaluate absolute energy values. However, it turns out that only changes in energy are of signicance rather than absolute values of energy.
Figure 3.2 Types of motion produced by forces acting on a body. (a) Concurrent forces; translational motion. (b) Nonconcurrent forces; translational and rotational motion. (c) Torque produced by a force causing translational motion.
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Chapter 3
action does not pass through it, as shown in Fig. 3.2c, tends to produce a clockwise or counterclockwise rotation about that axis. Such a tendency for rotational motion is directly proportional to the force F as well as the perpendicular distance L between the axis and the line of action of the force. By denition, the product of the force F and distance L is called the torque T, or the moment of the force, i.e., T FL (3:9)
By comparing Eqs. (3.8) and (3.9), it can be seen that the expression of the torque is the same as that of work. If the magnitude of velocity v of a moving body remains constant, however, its direction changes at a constant rate typifying a curvilinear or circular motion, and the acceleration a is given by a v 2/r. In this case, the force F acting on the body toward the center of the circular path is called centripetal force and is given by F mv2 =r (3:10)
According to Newtons third law, the reaction to this force that acts in the opposite direction is called centrifugal force. It is possible to make an analogy between translational and rotational motion such that a one-to-one correspondence exists between the concepts describing both types of motion, as schematically illustrated in Fig. 3.3. As can be seen, a translational displacement L along the x axis corresponds to an angular displacement u along a circular path. Similarly, the angular velocity w is dened as the rate of change of angular displacement with time. The average angular velocity v is given by v f=t v L=t
Figure 3.3 Schematics illustrating the one-to-one correspondence between rotational motion (left) and translational motion (right) of an object.
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where f is the change in angular position u in time t, that is, f u 2 u0. Also, the angular acceleration a is dened as the rate of change of angular velocity with time. It is recalled from Eq. (3.9) that the torque or moment of force T is dened in terms of translational concepts as T FL To rewrite the above equation in terms of rotary concepts, the force is replaced by moment of force, and the liner acceleration is replaced by the angular acceleration, i.e., T (FL)(L) (maL)(L) mL2 a In terms of rotary concepts the product of mass m and the square of distance L from any axis is a concept called the moment of inertia I. Therefore, in terms of rotary concepts, the above equation can be written as T Ia (3:11)
By denition, the moment of inertia is a function of the geometry of cross section of the body. Appendix C summarizes the moment of inertia for various geometries of cross sections.
However, since the force of friction is dissipative, i.e., nonconservative, it is not included in the above summation. An equivalent statement is that excluding nonconservative forces, the gain in kinetic energy of a system must be equal to the loss of potential energy during any process.
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Chapter 3
equivalent to a large force multiplied by a small displacement, i.e., F1 L1 F2 L2 where F1 , F2 and L1 . L2. Equation (3.13) can be rewritten as: F1 =F2 L2 =L1 (3:14) (3:13)
Physically, Eq. (3.14) means that when a given amount of work is done, a force advantage becomes possible if a displacement disadvantage can be tolerated. This is the basic principle involved in constructing machines. By denition, a machine is a device used to multiply force at the expense of a displacement or to change the direction of a force. According to the principle of energy conservation, a machine cannot do more work than is done on it. In practice, however, as a result of the forces of friction introduced by different working parts of the machine, a corresponding amount of the work done on the machine becomes unavailable to be done by the machine, i.e., the machine always does less work than done on it, leading to the idea of efciency in engineering design. By denition, the efciency of any machine is expressed as Efficiency of a machine work output=work input Engineering products are designed such that they remain in a state of mechanical equilibrium during service. From the denitions of the various concepts of mechanics described above, the state of mechanical equilibrium is established by satisfying certain conditions as described below.
It is noted that if the forces acting on the body are of the concurrent type, the condition of mechanical equilibrium is satised only by Eqs. (3.15). However,
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if the forces are nonconcurrent, the condition of mechanical equilibrium is met by simultaneously satisfying Eqs. (3.15) and (3.16). In the preceding discussion, a body acted upon by a system of forces is assumed to be rigid or nondeformable. When a product is designed for mechanical or structural functions, the designer is primarily concerned with mechanical properties of the materials to be used in manufacturing. Specically, the designer wishes to know the effects of an applied force on the material. To accommodate the effect of an applied force, whether it is small or large, the material is deformed or is said to be strained. Simultaneously, the material develops internal forces or stresses to counteract the effect of an applied force. Therefore, the effect of an applied force can be analyzed in terms of the concepts of strain and stress dened below.
where L is the length of the body corresponding to an applied tensile force F, and L0 is the initial length. Since L . L0, the tensile strain e is positive. Conversely, for compression, where L , L0, the compressive strain e is negative. Axial strain such as that shown in Fig. 3.4a is accompanied by a transverse strain. As can be seen, when the body is stretched along its axis, it is simultaneously contracted along the perpendicular direction. In this case, the transverse strain etr is compressive and therefore negative. For a given material, the ratio of the transverse strain to axial strain is a constant called Poissons ratio y , i.e.,
y etr =e
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(3:18)
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Chapter 3
Figure 3.4 Schematics illustrating the three main types of deformation. (a) Onedimensional deformation (tension and compression). (b) Shear deformation. (c) Dilation (tension and compression).
Since etr is negative, the above ratio is preceded by a minus sign because y is positive. For most metallic materials y ranges from 0.25 to 0.45. When deformation is expressed in terms of the original dimension of the part as in Eq. (3.17), the corresponding strain is called nominal or engineering strain, which is useful in engineering applications. As demonstrated in Chap. 4, however, a better understanding of the sequence of events taking place during deformation of a part requires taking into consideration the change in dimensions of the part with each increment of strain leading to the denition of actual or true strain. To determine the true strain 1, it can be considered to consist of the sum of increments of engineering strains as follows: 1 e1 e2 e3 1 S(L1 L0 )=L0 (L2 L1 )=L1 (L3 L2 )=L2
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or 1 L dL L ln L L0 L0
Since e (L 2 L0)/L0 according to Eq. (3.17), L/L0 1 e, and the true strain 1 is given by 1 ln (1 e) (3:19)
By comparing Eqs. (3.17) and (3.19), it can be seen that for a very small amount of deformation, e 1, however, as the amount of deformation increases, the true strain 1 becomes progressively smaller than the engineering strain e. A shear or twisting strain g such as that shown in Fig. 3.4b is dened as
g x=L tan u
(3:20)
where x is the shear displacement over a distance L, and u is the shear or twisting angle. A volumetric strain or dilation D, such as that shown in Fig. 3.4c, is dened as D (V V0 )=V0 (3:21)
where V is the nal volume and V0 is the initial volume. In the case of expansion, D is positive, and it becomes negative for contraction.
3.10
Concept of Stress
As a result of strain caused by an external force, counteracting internal forces are developed in the body. Such internal forces can be determined from the conditions of mechanical equilibrium. A simple case to consider is that of uniaxial loading. As demonstrated below, stress is the intensity of internal forces or force per unit area developed within a part in response to an external force. Consider a rectangular part of an initial cross-sectional A0, such as that shown in Fig. 3.5a, acted upon by two forces F of opposite sense and with their lines of action coinciding with the geometric axis of the part; i.e., the forces are of the concurrent type. It is evident that the net force acting on the part F 2 F 0 and therefore, according to Eqs. (3.15), it is in a state of mechanical equilibrium. To determine the internal forces developed by the body, it must be cut at some location such as the cross section AA (Fig. 3.5a). Since the entire body is in a state of mechanical equilibrium, any part of it, such as that shown in Fig. 3.5b, must also be in a state of mechanical equilibrium. According to Eqs. (3.15), an internal force Fn must be developed normal to the cross section AA such that it is of the same magnitude as the force F but of opposite sense. By denition, a force normal to the cross section is called a normal force, and a force parallel to the cross section
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Chapter 3
Figure 3.5 Schematics illustrating the concept of stress. (a) A rectangular part acted upon be a tensile force F. (b) Internal forces developed on the cross section A A. (c) Analysis of the forces acting on the cross section.
is called a shear force. Since F Fn is a normal force, its shear component Fs 0 (Fig. 3.5c); i.e., the cross section is acted upon by Fn F Fs 0 As shown in Fig. 3.5b, the internal force Fn can be considered as the sum of unit forces DFs, each of which is acting on a unit area DA such that X DF1 DF2 DF3 (3:22) Fn F X A0 DA1 DA2 DA3 (3:23) Physically, Eqs. (3.22) and (3.23) mean that each unit area DA resists a force DF. By denition, the force per unit area is called stress s, i.e.,
s F=A0
(3:24)
Since the stress s is normal to the cross section, it is called a normal stress. It is evident that the shear stress t acting on the cross section is
t Fs =A0 0
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Similar to the case of strain, when the stress is calculated with reference to the original cross-sectional area as in Eq. (3.24), it is called nominal or engineering stress. A normal stress can either be tensile (positive) or compressive (negative). Corresponding to the true strain dened in the previous section, there exists a true stress str. Referring to Fig. 3.5, if the instantaneous cross-sectional area corresponding to a tensile force F is A, the true stress str is given by
str F=A
Since the volume of the part remains constant during deformation, its initial and instantaneous dimensions are related by A0 L0 AL By combining the above two equations, str can be expressed as
str s (1 e)
(3:25)
It can be concluded from the preceding equation that when the amount of deformation is very small, str s, however, as the amount of deformation increases, the true stress becomes progressively larger than the engineering stress. Although the cross section normal to the applied force is free of shear stress, this is not the case for an arbitrary section such as B B in Fig. 3.6, as described below. If the angle between the force F and the normal to the plane n is a (Fig. 3.6b), the force F can be resolved into two components: a force normal to the section Fn, and another force Fs which lies in the plane of the section as shown in Fig 3.6b, where Fn F cos a Fs F cos(90 a) F sin a (3:26) (3:27)
If the initial cross-sectional area of the body is A0, the area of the inclined section A is given by A A0 =cos a From the denition of engineering stress [Eq. (3.24)], the normal stress s0 acting on the inclined section is given by
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Figure 3.6 Analysis of the stresses developed by a uniaxial tensile force. (a) A rectangular part acted upon by a uniaxial tensile force F; an arbitrary section is indicated by B B. (b) Analysis of the forces acting on section B B.
or
s0 s l 2
(3:28)
where l is the direction cosine according to Eq. (3.4). By denition, the force Fs in the plane of the section is a shear force, which produces a shear strain such as that shown in Fig. 3.4b, and the shear force per unit area is called shear stress t, i.e.,
(3:29)
It follows from the preceding equation that the maximum possible value of shear stress t developed by a normal stress s corresponds to a 458, i.e.,
tmax s=2
(3:30)
and it acts along plane whose normal is inclined to the direction of s by an angle of 458. To summarize the preceding discussion, a normal stress is perpendicular to the area upon which it is acting, while a shear stress is parallel to the area. Both normal and shear stresses can either be positive or negative. A normal tensile stress which tends to stretch the body is considered to be positive. Conversely, a compressive stress, which tends to compress the body, is taken to be negative. In terms of motion, a normal stress induces translational motion. Unlike the normal stress, a shear stress tends to slide, twist, or slip layers of the body relative to each other; i.e. it induces a rotational motion. If the rotational motion is in
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the clockwise rotation, the shear stress is considered to be positive, and it is considered to be negative if it produces counterclockwise rotation. It is evident from the preceding discussion that a normal force produces both normal and shear stresses. As a result, the distortion produced in the body results from a combination of translational and rotational motion, as illustrated in Fig. 3.7. Similarly, if a body is acted upon by a shear force, it produces both normal and shear stresses.
3.11
Hooks Law
Experiment shows that within the elastic range of any material, a linear relationship exists between stress and strain, which is known as Hooks law, i.e., Stress constant strain (3:31)
where the proportionality constant is called the modulus of elasticity. Three different moduli are associated with the three types of strain shown in Fig. 3.4. In the case of a normal strain such as a simple stretch, Hooks law is expressed as
s Ee
(3:32)
where s is normal stress (tensile or compressive), e is the corresponding engineering strain, and E is called Youngs modulus. For a shear strain,
Figure 3.7 Translational and rotational motions produced by a normal tensile force. (a) Before deformation; the normal and shear components of force acting on an arbitrary section are indicated. (b) After deformation; the normal force has produced a translational displacement and the shear force has produced a rotational displacement.
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Chapter 3
t Gg
(3:33)
where t is shear stress, g is the corresponding shear strain, and G is the shear modulus or modulus of rigidity. If the strain corresponds to contraction or expansion (dilation), a bulk modulus B is dened such that
s B(V V0 =V0 )
(3:34)
where in this case the stress s is called hydrostatic stress as explained later, V is the corresponding volume, V0 is the initial volume, and B is the bulk modulus. Youngs modulus E, the shear modulus G, the bulk modulus B, and Poissons ratio y , dened earlier, are called the elastic constants. They are characteristic properties of a given material and can be shown to be related by the following equations: K E=3(1 2y) G E=2(1 y) (3:35)
y E=2G 1
Other related constants include the coefcient of rigidity n and the coefcient of compressibility C. By denition, n t= u C 1=B (3:36)
where t is the shear stress and u is the shear or twist angle (see Fig. 3.4b), and: (3:37)