Wellhead Equipment & Controls

Wellhead Equipment & Controls

HYDRO PNEUMATIC designs and manufactures a complete line of wellhead and production safety equipment, including Safety Valves. The companys Safety Shutdown Systems have found extensive use in wellhead, production, pipeline and process systems applications. HYDRO PNEUMATIC was established in 1968 and since its establishing, the company has been well known for its design and engineering, quality and reliable products which are the cornerstones of HYDRO PNEUMATICS continuing effort to provide the highest customer value to todays demanding of oil and gas industry. In 2006 HYDRO PNEUMATIC has changed its name to HYDRO PNEUMATIC BONETTI (HPB), maintaining the same structure, product portfolio and business style.

Wellhead safety system: Shutdown Control Panels Control Panels for control and monitoring of Actuators Air/Gas driven Injection Pump and skidded Units for Methanol, Glycol, Inhibitor and BOP Test Unit up to 10.000 PSI Pilots, relays and accessories for Safety System - Fire Sensors Repair and Maintenance Services with certified Spare Parts

CERTIFICATIONS

HYDRO PNEUMATIC s quality management system meets international standards: Quality System in conformity with UNI EN ISO 9001 Quality System in conformity with API-Q1, VALVES DESIGN API-6A/6D PED Conformity Certificate ATEX - Certification for electrical instrumentation ATEX - Certification for non electrical instrumentation.

Mailing Address: Via Luigi Bonati 29017 Fiorenzuola (PC) ITALY Phone: + 39 0523 982731 Fax: + 39 0523 983252 E Mail :info@hydropneumatic-it.com Web:http://www.hydropneumatic-it.com

Products
Choke Valves, API/ANSI, manual and automatic control API 6A Gate Valves, manual and automatic up to 4.1/16 API 6D Gate Valves, manual and automatic up to 6 ANSI Gate Valves 1 and 1 class 150 up to 2500 Linear Actuators, Hydraulic and Pneumatic Single and Double Acting type, Wire Cutting and Non Wire Cutting type, Diaphragm type Control Valves for high pressure separator

Hydro Pneumatic in Fiorenzuola (PC)

Wellhead Equipment & Controls

Quick Disconnect HY/PN Actuators

HP actuators are characterized by many features to allow the easy dismount of the actuator from the valve :

HP actuators are Linear, Hydraulic and Pneumatic Single and Double Acting type, Wire Cutting and Non Wire Cutting type, Diaphragm type ACTUATORS: Valve size up to 16 - Pressure rating up to 15.000 PSI.

. quick opening of the actuator and splitting

in the components for easier maintenance

. actuators are designed to be fail-safe and

fail-close

. hydraulic actuator is recommended for

use in high pressure and/or large-bore applications

. pneumatic actuator is used for

low/medium pressure and7or small bone applications.

SSV - SDV - BDV Actuated gate valves with OFS series Compact Quick Disconnected Actuator

Pneumatic Actuators 4. 1/16 6650 PSI Wire cutting and not wire cutting

Wellhead Equipment & Controls

Gate valves are linear motion valves in which a flat closure element slides into the flow stream to provide shut-off. Gate valves are designed to minimize pressure drop across the valve in the fully opened position and stop the flow of fluid completely. Manufactured to API specification 6A, 19th edition, PSL 1-4 Material for H2S and CO2 service in accordance with NACE MR-01-75, latest edition. Available in API Material Classes AA through HH, Temp. Classification L through U. Other end connections, size and material classes on request. API 6A VALVES: Size 1 13/16 through 6 3/8 - Pressure rating up to 15.000 PSI. API 6D VALVES: Size 2 through 6 - Class 150 through 2500 ANSI VALVES: Size 1 and 1 - Class 150 through 2500 GATE VALVE 4 600 with Pneumatic Actuator

3. 1/8 5.000 GATE VALVE with Hydraulic Actuator

High Temperature Actuated Gate Valve 6 - 2500, Line Pressure Activated, spring assisted. Middle East Production Manifolds

Wellhead Equipment & Controls

Manual adjustable type Plug & Cage series VR external & internal sleeve.

ANSI VALVES (ASME/ANSI B16.34 -1996)

VALVE SIZE CLASS & FACE Work. Press.
-20 F to 100 F

Adjustable Choke Plug & Cage 3 1/8 3.000 API VALVES (API 6A 19TH EDITION)
VALVE SIZE Work. Press.
-20 F to 250 F

A
mm
250 250 250 293 250 288 288 305 245 250 250 335 264 271 280 335 292 306 334 412 335 357 390 495

B
mm
199 212 212 237 212 238 238 292 230 235 235 305 264 271 280 335 292 306 334 412 335 357 390 495

PSI
600 RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ RJ 1480 2200 3705 6000 1480 2200 3705 6000 1480 2200 3705 6000 1480 2200 3705 6000 1480 2200 3705 6000 1480 2200 3705 6000

BAR
102 153 256 414 102 153 256 414 102 153 256 414 102 153 256 414 102 153 256 414 102 153 256 414

/2

900 1500 2500 600

A
mm
246 250 250 250 288 250 288 288 288 245 250 250 328 264 271 280 335 292 306 334 370

B
Mm
208 199 212 212 238 212 238 238 238 230 235 235 288 264 271 280 305 292 306 334 370

PSI
1 13/16 2 1/16
10000 2000 3000 5000 10000 2000

BAR
690 138 207 345 690 138 207 345 690 138 207 345 690 138 207 345 690 138 207 345 690

2 1/2

900 1500 2500 600

900 1500 2500 600

2 9/16

3000 5000 10000 2000

900 1500 2500 600

3 1/8 3 1/16 4 1/16

3000 5000 10000 2000 3000 5000 10000 2000

900 1500 2500 600

900 1500 2500

5 1/8

3000 5000 10000

Other sizes available on request

Wellhead Equipment & Controls

Manual adjustable choke type Rotating Discs series A2H.

API 6A ANSI from 2 up to 6. Pressure Rating up to 15.000 PSI.

P1-H & A2-H SERIES

Available with orifices from 1/4 up to 1

API VALVES
P1-H & A2-H SERIES
Available with orifices from 1/4 up to 1
1 13/16 VALVE SIZE Work. Press.
-20 F to 250 F PSI 10000 2000 BAR 690 138 207 345 690 138

A
mm 246 250 250 250 288 250 240

B
mm 208 199 212 212 238 212 225 238 230 238 230 238 235 238 225 238 225 235 288 235 270 280 305

Max Orifice

3/4

ANSI VALVES
VALVE SIZE CLASS & FACE
600 RJ RJ RJ RJ RJ

(ASME/ANSI B16.34 )
Work. Press.
-20 F to 100 F

A
mm 250 250 250 293 250 240

B
mm 199 212 212 237 212 225 238 230 238 230 273 238 225 238 225 235 305 235 270 280 349

Max Orifice

2 1/16

3000 5000 10000 2000

3/4

PSI 1480 2200 3705 6000 1480

BAR 102 153 256 414 102

3/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 1

900 1500 2500 600

3/4 3000 207

288 245

2 9/16
3/4 1 3/4 1 3/4 1 2000 138 10000 690 5000 345

288 245 288 250 288 240

900

RJ

2200

153

288 245

2 1/2
1500 RJ 3705 256

288 245

2500 600

RJ RJ

6000 1480

414 102

328 288 240

3 1/8
3/4 1 3/4

3000

207

288 240

5000

345 690 138 207 345 690

250 324 250 306 316 335

900

RJ

2200

153

288 240

3 1/16 4 1/16

10000 2000

3
1500 2500 600 RJ RJ RJ RJ RJ RJ 3705 6000 1480 2200 3705 6000 256 414 102 153 256 414

250 335 250 306 316 385

3000 5000 10000

900 1500 2500

Other sizes available on request

- Dimensions A & B are accurate to within 3 mm. - Available orifices: 1/4 - 3/8 - 1/2 - 3/4 - 1

Wellhead Equipment & Controls

The main advantage of choke valves is that they can be designed to be totally linear in their flow rate, HP valves may be equipped with pneumatic, hydraulic and electrical actuators. Stepping actuators, both pneumatic and hydraulic, are designed to provide precise and incremental steps from open to close.

6 G2H Plug & Cage with electrical actuator

Continuous control actuators piston type, both pneumatic and hydraulic, are of extremely compact design and provide a continuous control from open to close.

Other features for valve actuators include over torque protection, local position indication, and integral pushbuttons and controls. Travel stops or limit stops restrict linear or rotary motion.

Choke Valve 8 2500x600 / 2 600x150 External Sleeve type prearranged to receive the hydraulic or pneumatic actuator.

Wellhead Equipment & Controls

Stroke Counter Assy No. 9059 (Optional)

Type "FM-2C" Electrical Limit Switch Assy No. 8519 (Optional)

Control Panel

with electrical lim it switch

Solid Block Dual Valve Control for High Pressure Separator

with stem protector or stroke counter

LCV
Type 7953 FC/PN Synapta Level Control Valve

SDV
Type 8434 Shut-Down Valve (Fail-Safe Close)

492

550

PROCESS FLUID INLET

Left-Hand or Right-Hand to be specified

400

Discharge Valves

DIMENSIONAL DATA ANSI FLANGED END

VALV SERIES E & FACE SIZE

600 RTJ/RF

W.P. PSI
1.440 2.160 3.600 6.000 720 1.440 2.160 3.600 6.000

376 387 387 393 418 421 450 450 475

141 151 151 163 173 175 204

mm

900 RTJ 1.500 RTJ 2.500 RTJ 300 RTJ/RF 600 RTJ

Discharge Valve

LCV ORIFICES AVAILABLE

STANDARD 3 0.3 4 0.7 5 1.1 6 1.5 7 2.5 8 3.5 10 5.3 12 7.2 EXTRA STD 14 8.8 16
10.5

2 * * *

900 RTJ 1.500 RTJ 2500 RTJ

204 223
Cv

19 14.5

(*) - This sizes are not standard manufacture. Dimension A & B are accurate to within 1,6 mm.

Wellhead Equipment & Controls

Hydro Pneumatic is available to design and manufacture a large variety of control panels from signle-well (containing essential functions for safety shut-in of the well-head and download valves, dust and rain proof).

Chemical Injection Pumps are specially designed and manufactured to operate with specific fluid handling requirements. These requirements depend on the specific fluid, temperature, and pressure which the injection pump will be operating.

Up to multi-well panels with extended automatic control to a number of wells from a single location.

Minimax Pump 180 DSP

BOP Test Unit 10.000

Skid Unit with Hydro Pneumatic Pumps

Wellhead Equipment & Controls

SE SI G RA GE BAR 1 - 10 5 - 34 17 - 68 30 - 137 120 - 275 180 - 390 310 - 535 420 - 690 530 - 1034 PSI 15 - 145 72 - 490 248 - 986 435 - 1987 1740 - 3988 2610 - 5656 4496 - 7760 6090 - 10000 7687 - 15000

SE SI G HEAD WORKI G PRESS. 5000 PSI (345 BAR)

10000 PSI (690 BAR)

15000 PSI

Series AZ-2 Pressure Sensors

The new AZ-2 Pressure Sensor uses an advanced spool concept, designed for long service life of the spool seals. This feature also allow for increased instrument pressure flow capacity than other common sensors with the benefit of faster response time.

Type M80-HY/R Hydraulic Relay

The Hydro Pneumatic type M80-HY/R Relay is a normally closed block-and-bleed hydraulic valve. Due to its balanced stem and the free piston mechanism, the presence of pressure at the pilot section would have no effect on the closed position of the valve until the handle is pulled outward for manual reset (Pull to Open).

Increased flow capacity makes the AZ-2 Sensor suitable for use in either pneumatic or Hydraulic instrument systems. The Sensor may be used to detect High or Low pressure in a safety system and transmitting a signal to perform a specific control function.

The Relay will stay in this position until instrument pressure is removed or the handle is pushed inward manually (Push to Close) independently from the presence of pilot pressure. Any of this two actions will return the Relay to its normally closed position, providing downstream pressure from the outlet to flow to the exhaust port.

Wellhead Equipment & Controls

HYDRO PNEUMATICs quality management system meets international standards:

. PED Conformity Certificate . ATEX - Certification for electrical

instrumentation

. Quality System in conformity with UNI EN . Quality System in conformity with API-Q1,
VALVES DESIGN API-6A/6D

. ATEX - Certification for non electrical

instrumentation.

. ISO 9001

Wellhead Equipment & Controls