Apollo Systems Engineering Manual Service Module and Adapter Structure

% _b
/
/
Z65o12t_
;
I
Ij
J
\j/
D. _ASJIJ GR OR TMX OR AD NU MBfR_"
ICA'r
F_GORIrt
II
L.,._:
N72-71709 _|NASA-CR- 126236) APOLLO SYSTEMS ENGINEERING NgNUAL: SE}IVICE I_ODULE AND A DAPT_R ST_UCTUHE (North AmeEican Aviation, Inc.) 19 Feb. 196_ 370 p
6O/99
Unclas 15610
7"65".12132
Accession
No.
55566-64
Copy No.
SID 64-206 (DIM-9)
APOLLO SYSTEMS ENGINEERING MANUAL Service Module and

J.',
Adapter Structure
CONTRACT NASg-150
":_,._
19'_,February 1964
Exhibit
I,
Paragraph
5.2
,':"
:4",., ',
;.
....
'
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION i
%
':;,
!,
LV_L_L[
_0 "AS _"_QuA_TERs o.t_
NORTH SPACE and
AMERICAN INFORMATION
AVIATION, SYSTEIV_
INC. DIVISION
Vlume:DEM-9 Section: Page: Date: Rev. Date: ii 2-19-64
FOREWORD
This i through
manual is 18) which
one in a series of special Apollo Engineering Manuals (Dli4's furnish a contemporary source of desigm and system in[orm,jspacecraft. This i!lustrations_ on manual_ DIM-9, the components contains of the
tion_ and descriptions for the Apollo basic information, by use of text and service module and adapter structures.
Illustrations include: a. over-all configuration control drawings of' both service module (S/M) and adapter; b. detail drawings of component parts; c. installation drawings; d. interface control drawings_ when available. The structural components of the service module operate within desio_n limftations while subjected NASA Exhibit "B" Technical and the adapter to environmental Part are designed restricI, dated
to
tions imposed by the 3 January 1963.
Specification,
A final manual can not be consummated at this time. Expanding, dynamic, and involved technology of the subject matter permits the issuance only of pertinent information on an as-known basis. When relevant data appear_ revisions will be in order. The service module but not limited to_ Chairman: and the adapter structures Manual following personnel: Review Board is composed
of,
J.R. Cole, Chief Service Module Design To be To be determined determined representatives) Chief Structural Chief Systems
696-420
Alternate: Recorder: Members:
(Or their H.S. Oder, Spacecraft J.W. Gibb, Propellant
696-230 Analysis 696-320
D.I. Champaign_ Chief Electrical Power R.E. Field, Chief Propulsion Engines M.E. Stelzriede, Chief Environmental Control System
697-810
696-310
696-510
SID
64-206
SPACE NORTI-I
and
INFORMATION AlVlERICAN
SY_STEMS AV'IATION,
DIVISION INC.
S e cti on. --_ Page: iii Volume: DIM-9__ Date: ___ Rev. Date:
answers
The following to_ technical H. W. Myers Robison Stecki
lead engineers can give more definite information questions in their areas of specialization: LI_M Adapter
on_
and
- Spacecraft - S/M - S-I
D. M. E. T. K. G.
Structure Adapter; Mounting Provisions Main for Tanks Control and S/M and Adapter
Bucuvalas C. Dullea
- Service
Propulsion
System_
- Mounting Provisions for Electrical Power Systems
Environmental
B. F.
Glienke
- Mounting Provisions for Reaction Control Propulsion and Pressurization Systems
System,
Service
Cole,Chie
Apollo Service Module Design
SID
64-206
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
Volume= Section: Page:
DIM- 9
iv
Date: _-19-64 Rev. Date:
CONTENTS
Section 1.0 I_YfRODUCTION i.i General 1.2 2.0 Reliability MODULE STRUCTURE Function - Component Design
Page i-i i-i I-i 2-1 2-1 2-1
SERVICE 2.1 2.2 2.3 2.4 2.5
General and Configuration Component Description and Operating Conditions
2-17
2-17
Characteristics and Criteria Test Requirements
2-17
3-1 3-1 3-I 3-6 Criteria - Component 3-6 3-6
3.0
ADAPTER STRUCTURE ...... 3.1 General and Configuration 3.2 Component Description 3.3 Operating Conditions 3.4 3.5 Design Characteristics Desig_ Test Requirements SYSTEM and
4.0
SERVICE PROPULSION 4.1 General 4.2 4.3 4.4 4.5
TANK
STRUCTURES
Configuration and Function Operating Conditions Design Characteristics and Test Requirements PROVISIONS Provisions Provisions Provisions Provisions Provisions
4-1 4-1 4-1 .
Criteria
4-8 4-8 4-8

5-1
5.0
SYST_HS MOUNTING 5.1 General 5.2 5.3 5.4 5.5 5.6 ECS RCS SPS EPS T.S. Mounting Mounting Mounting Mounting Hounting
Configuration Configuration Configuration Configuration Configuration
5-1 5-1 5-1

5-7
5-20
p -_u 6-1 6-1 6-1 7-1 7-1 7-1
6.0
THERMAL CONTROL STRUCTURES 6.1 Aft Heat Shield 6.2 Service Module Insulation SIGNIFICANT INTERFACES 7.1 General 7.2 External Interfaces 7.3 Internal Interfaces 7.4 Test Requirements REFERENCES
7.0
7-8 7-8
8-1
8.0
S!D
64-206
NORTH
SPACE and
AM.FRICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
Volume: Section: Page: Date: Rev. Date:
DIM-9
v 2-!9-64
ILLUSTRATIONS Page Servlce Servmce Service Servmce Servlce Service Service Service Module Nomenclature (V17-933200) Module: General Assembly (V17-000002) . Module: Structural Assembly (V17-320001-I) Module: Structural Assembly (V17-320001-2) Module: Structural Assembly (V17-320001-3) Module: Structural Assembly (V17-320001-4) Module: Structural Assembly (V17-320001-5) Module: Structural Assembly (V17-320001-6) 1-2 1-3 2-2 2-3 2-4 2-5 2-6 2-7
Figure i-i 1-2 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12
2-13
2-14 3-1 3-2 3-3 3-4 4-i 4-2
Complete Interior Arrangement of Service Module (V17-935561-I) Complete Interior Arrangement of Service Module (V17-935561-2) Installation of Forward Bulkhead (V17-320101) Assembly of Aft Bulkhead, Station X S 200 (V17-320201-I) Assembly of Aft Bulkhead, Station X S 200 (V17-320201-2) Assembly of Aft Bulkhead, Station X S 200 (V17-320201-3) Assembly of Aft Bulkhead, Station X S 200 (V17-320201-4) Assembly of Radial Beam 2 (V17-322001) Adapter - GeneralAssembly (VI$-000002). Design Study - Configuration - S-IV B Adapter (V2-932002)
2-8
2-9 2-11 2-12 2-13
2-14 2-15
2-16 3-2 3-3 3-4
4-3 4-4 4-5

4-6 4-7
Manufacturing Assembly Breakdown of S-I Adapter (SK-015129) Skin Panel Splice for Adapter Plate (1718-300011) . Installation of Main Propellant Tank, Service Module (VI7- 340001 ) Tank Assembly Complete: Main Propellant, Oxidizer (V17-342001) Tank Assembly Complete: Main Propellant, Fuel (V17-34;001) Tank Tank Assembly: Assembly: Main Main Propellant, Propellant, Oxidizer (V17-342002) Fuel (V17-343002) Helium Oxidizer (V17-347002) Tank _V17-3 4.02 _ 2 P)i Control Control Control System
3-5
4-2 4-3 4-4 4-5 4-6 4-7 4-9 5-2
Tank Assembly: Assembly of UpperMain Propellant, Skirt Support, Mounting Provisions, Environmental Installations (V17-331717-I) Mounting Provisions, Environmental Installations (V17-331717-2) Mounting Provisions, Environmental
5-i
5-2
System
5-3
System
5-3
5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11
Installations(V!7-3317!7-3) . . Assembly of Oxyoen Tank Shelf Support (V17-331667) Module Installation of Reaction Control System (V17-332000). Panel Assembly Complete, Panel Assembly Complete, Panel Assembly, Reaction Panel Assembly, Reaction Housing Assembly, Reaction Longitudinal Heat Shield System (V17-331525)
Reaction Control System (V17-332001-I) Reaction Control System (V17-332001-2) Control System (V17-332002-I) Control System (V17-332002-2) Control System (V17-332010) Installation, Reaction Control
5-4 5-5 5-6 5-8 5-9 5-1o 5-ii 5-12

5-13
SID
64-206
e
Figure 5-12
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC,
DIVISION
DIH- 9
vi 2-19-64
Page Lateral Heat Shield Installation, Reaction Control Tanks_ Control System 5-15 Reaction Tanks_ Control 5-16 Reaction System 5-14
(v17-3316N) 5-13
5-14 5-15 Insulation Installation for Reaction (V17-332046) End Mounting Assembly of Propellant System (V17-332041) Mounting Assembly, Propellant Control System (V17-332042) Installation of Engine (V!7-327!01-I) . Installation of Engine (V17-327101-2) . Mounting Provisions (V17-331000) Mount_ Mount, and
Pressure
5-17
Service Service Propulsion Propulsion System
5-16
5-17
5-18
System
5-19
Service Propulsion System
5-18 5-19 5-20 5-1 5-22 5-23

5-24
Installation,
5-0 5-21 5-23 5-24 5-25 5-26

5-27 Lines Lines Lines Shield_ Shield, Station Station Suppoz_t, Support_ Support, Sectors Sectors X S 200 6-4 Shie!d_ XS 200 Electrical 5-28 Electrical
Mounting Provisions Installation, Service Propulsion Pressurization System (V17-331100). Mounting Provisions, Electrical Power System (V17-331552-!) Mounting Provisions, Electrical Power System (V!7-331552-2) Installation of Fuel-Cell Mounting, Stabilized (V17-331524) Assembly of Support Shelf_ Upper Hydrogen Tank Control Layout One and Four - Electrical (V17-933074) Power System Web . "(V17-331566) Sectors Shear
Radiators_
5-25
5-26
Installation Provisions_ Fluid Power System (V17-331553-i) Installation Provisions_ Fluid Power System (V17-331553-2) Installation Provisions_ Fluid Power System (V!7-331553-3) Outer and Inner and Shell Assemb!y_ Aft Heat Five (V17-331944) Shell Assembly, Aft Heat Five (V17-331700) Shield_
5-29
Electrical 5-30 Three_ Three_ Four_ 6-2 Four, 6-3
5-27
6-1 6-2 6-3 6-4
Installation of Aft Heat (V17-331689-I) Installation of Aft Heat (vr(-331689-2) . Insulation Installation (V17-331562-I) Insulation Installation (V17-331562-2)
6-5
Provisions_ Provisions_ Service Service for Module 6-7 Module Specimen Test 6-9 7-2 7-3 to Command Module 7-4
6-5
6-6 6-7 7-1 7-2 7-3
6-8
Complete Assembly of Thermal Simulator (DTT-6600) Installation of Fairing V17-310001-I) Installation of Fairing V17-310001-2) Fairing Panel Assembly_ Service Module
(WT-311ool).
SiD
64-206
NORTH SPACE
and
'AMERICAN INFOR_ATION
AVIATION, SYSTEMS
INC. DIVISION
Volume:_ Section: Page: vii
Date: 2-19-64 Rev. Date:
Figure
Page Fairing Assembly Complete_ Command Module to Service Module Umbilical (V17-331771) Assembly of Support - Command Module to Service Module and Fly Away Umbilical (V17-331913) Strap-Tension Tie_ Service Module to Adapter (V18-300005) Control Layout for Servicing and Umbilical Locations (V17-933401)
7-4 7-5
7-6 7-7
7-5 7-6 7-7 7-9
SID
64-206
NORTH SPACE and
AVIATION, SYSTEMS
INC. DIVISION
DIM-9 _2L__ i 2-19-64
1.0 i.i i.i.i
INTRODUCTION General
The Apollo service module is pictured in the layout V17-933200, "Service Module Nomenclature 'f (Figure i-i). This layout provides names and basic details of the S/M_ the fairing_ and the adapter. Drawing V17-000002 (Figure 1-2) is a perspective of the S/M general assembly. This design information manual (D_) presents the structure of the S/M, the adapters, the tanks of the service propulsion system (SPS), the mounting provisions of the S/M systems, the significant interfaces. The systems of the S/M for which mounting provisions must be designed are: the SPS, including the S/M aft heat shield; the reaction control system (RCS) plus its heat shields; the environmental control system the telecommunication system (I!S). (ECS); system the electrical power system (EPS); (T.S.); and the internal insulation
I.i.2
1.1.3
1.2 1.2.1
Reliability Information this manual reliability obtained by furnished by the Reliability Engineering Group for is classified, but DIM-9 is unclassified. Hence, information_ advice, or completed studies may be contacting Department 643-50.
SID
64-206
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 2 ] 2-19-64
2.0 2.1 2.1.!
SERVICE General
MODULE and
STRUCTURE
Configuration
The service module structure consists of the outer shell_ radial beams_ forward and aft bulkheads, and inner web. (See 7.2.1 for analysis of the fairing.) Drawing V17-320001 (Figures 2-1 through 2-6) depicts the structural assembly of the S/M. The definition of the present S/M configuration required studies in space allotment for its systems and equipment. Design criteria were the factors of access_ removal_ Both structural design and choice of materials exigencies of space environment. and servicing. were based on the
2.1.2
2.1.3
The
S,/M is 155
inches
long
and
154
inches
in diameter.
The
outer
shell is made of one-inch aluminum honeycomb sandwich; the radial beams of aluminum plate are made by numerically controlled machining_ followed by chem-milling; forward and aft bulkheads are fabricated from aluminum honeycomb; and the inner web is made of aluminum sheet. 2.1.4 The six radial beams divide the interior of the S/M into three pairs of diametrically opposed sectors which are unevenly sized. Desigm layout V17-93556! (Figures 2-7 through 2-8) illustrates the complete interior arrangement of the S/M. A center section which is 44 inches in diameter extends the length of the S/M. The function of the S/M is threefold: a) support of the main engine of the SPS; b) housing of the SPS propellant tanks; c) housing of all other systems not contained in the command module (C/M) but required for the spacecraft (S/C) mission. Component Description and Function
2.1.5
2.2 2.2.1
The outer shell of the S/M is formed by bonded one-inch aluminum honeycomb sandwich panels. This material was chosen for fabrication of the outer shell because it provides the greatest amotunt of strength and rigidity for the least amount of weight. In addition_ its simplified structure reduces the number of parts needed_ handling_ and inspection. Also_ reliability is increased.. The outer shell of the S/M contains the space radiators (ECS and EPS) which form an integral part of the outer face sheets of the aluminum honeycomb sandwich panels. It also supports the four RCS modmles. It distributes the C/H and S/M equipment loadings from the radial beams into the S/C booster. In addition_ it resists aerodynamic pressures_ provides a clean aerodynamic shape_ and protects the S/M interior from external environment.
2.2.2
SID
64-206
"""'_1
p b
RADIA'.r0R
I._)01,ATION
VA!,V[
(4
PLACII_)_
Rl[LAV
_Wl.rO_
I_OX
(l[.R_)---\
,D,_o_.r,o *--"x \ ....
\-I_.,"c:_ II
/ / / _-'VLT'3$l[0O/. MODUL|A$_IY (_ PLACIS_
LO
N_(S
_,LO
I[NGINI_
-_
1,J
It
t
.....................
10
._\ . 1.
I
i
4'
Volume" SPACE NORTH and INFORMATION AMERICAN SYSTEMS AVIATION, DIVISION INC. Section: Page: Date:
DIM-9 1 2 2-19-64
Rev. Date:
C,Q_
_A A N D
_AO O U L'E"
LL_
Xll SB S
5E_VICE VI'_OOOOOE
MODULE GEN_PRAL A_$Y
---
X_
800
V_'OOOOO!
IENl_A!.
A_'SY
X D 86
INSTRUM[
PACKAGE
_T_V.3L=:_
./
U
J
_ATURN NOTE
3RAWIND THIS AN_ _AWIND &MOULD NUM&ER5 ARI BE _OR TREATED THAN AN_ CALLOUT& _ mN_l_ m S_RVI_ +_ _ ,,....z MODUL[ NOMENCLATU_[
C__
_Br
_IICMN_'_'IIIINI_$11_q
_lPt
I,mEWII_N
_-_,,-_
NORTH
AMllqI_AN
AVIATION,
INQ.
},_TVRNC)0
_l
ON ONLY EY
tNROI/_ATION A_UCH 6l_'6ll m_Na

,_1
mmmt, mm*omu.. J_,*.mO *IP
DEPArtMeNTS
OTH_
_+ml_
039_3 _l_ Icw_p*l_,ll
V17-933200 II_lz.------_
pmw,_ APPLICATION (Uli/_[) _A'rA
ON 00 NOT _
Figure
i-i.
Service
Module
Nomenclature
(VIT-933200)
sz; 64-2o6
12
to
Vi7- 3000 Vl?'- _1_i551 vl'r4,50001 vt?4_ioool V'lT- 4=30001t vr't- 4,r,_ooo_l t ) I i ) I_Q'D ltff.il'o RIIO, D ltEO'{:l ItEQ'I::)
Ol
I REQ'D
VII'- 3_1_l.
t REQ)D
VIT-
_1000
i REG)'
Vl7-3_Slg
t REQ'D
V_7- 0OiO_ i lliO'l::) 4 Vl7- 4'00103 i IIEO';
ii
II
I
ti
It
,I
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
Volume: Section: Page: Date:
DIM-9 I 3 2-19-64
'
Rev. Date:
(RE_)
VIT-
(000I
I P.EQ'D
/
/
s I " I
I
Figure I-2. Service Module: General Assembly (V17-000002)
SID
64-206
,o
u
SECT K- K
5C ;kLE VZ
T'
/Xs 2.00
\
\
LT
LRR
.......... 4_ll__uu -_............ _,._ .____,____,,_,_____,_d
_.
"_i_$ I_LI41_IZ _.4.
I_
I_t)_CUL_
"to 5T_C_
_OOUL_-_
SECTION d-d []
: l.mlJl$$ _m-ql.l144i_It l_O'tltt_
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
Volume: Section: Page:
DIM- 9 2 2

I $
Lq_
_s
,,--_
V-Z,
:_.?,
v,^s
V14-000024 UL,-UU
Figure
2-1.
Service
Module:
Structural
Assembly
(V17-32000i-i) SID 64-206
I !
L ,; k
_Z/-
LCTM,
"I L
I,
! J_8_O,_ _ : _ _8 RS_L 4 _ 2_ _'EQ_' Xs-3SE _ .:._k; / /
_R,_L _C._ "IS 2e_ C MF ,_08
i
SECTOR 5
24
23
Ii
./ / P %'.
zcn
,/
Z d
t ,/
t
t .'_ /
../ %
\ 4 % ?, % "% \
", ,k , <
-, % % \
s'
:,K'
%, d
.p
A.
i /
R
_F
....
\. ", _-'= ,* % % :.C , _'/'2 ",\ X 4"
/ / / /
/
/
LT:
:_ . 2_:___..
4"
/
4" /
=_
-;',
_2.
X
% % % %"_ "% \
_z
De_LL
O_
2"
_OLES
_-_
_ 3Z40_0
.,=
_-
_,
REQP
v, SECI_ i, 4
SEC
TO _
2O
19
18
17
16
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
plM-____ 2 3 2-19-64
Rev. Date:
Figure
2-2.
Service
Module:
Structural
Assembly
V17-3200()i-2
S!D 64-906
I
36 I 35
--VIT-32300P3 r REOD { _EI_
_,
kO. 5)
34
33
,/
/
/ i
SECT.
EE-EE
I/4
%C_,LE
_5
35
34
:53
:+
31
30
29
28
II
1500
\V@
VIEW
SCALE
R-R
Xl_=
,,-s3
29
28
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
Volume:DZM-9 Section: Page: Date: Rev. Date: 2 4 2-19-64
HOLB5 , REQO
(_RV
_I'7-SZ4OTO3
REQO AEQ O
"[RACE
X, 26o,370
1-37__4050-Zl
REQD
FOR
L/M,
GENERAL
NOTE t
IIVIIIml
USAGE, SEE SHEET

ImlMl,,I i_
llill IIRIWlOD ILVD, DoWN
_
I,, I
_il,llll
I o:3gs NelITH AMIIIIeAN AWAVlON. INe. V 17-5 ;)000 I
--,qT i
Figure
2-3.
Service
Module:
Structural
Assembly
(V17-32000!-3) SID 64-206
":"
< "
4_,
,15
]
\
-t 4
,42
/
/ / / /'
/ / / /
I /
,I
/
/ I
/ /
/
/
/
/ / / / //
/ /
.... ' 9B ,i__w

tTY_ FOR %ECT'OR 5C_xLE __ _ I14 5ECTOR 5)
<
"N
S7_ 11 'N SECTICI4

,-_ tom ST_ SC _xLE I/.4-
Db-bPh<
F_-FF_
_5_50 (_3_0o
,,_"
_CAL[
i/I
4s
47
'
46
45
i v,, 2ooo,,
44
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
Volume: Section:
DZM-9 2
Page: Date:
Rev. Date:
41 -_0
5 2-19-64
-T
=5
9CL2
,O4
m,L:
\
<:_ :3 , /
_.j"
,.
f/ ./ iN.
%
\
: DHZ _ : s,r_ \
o*,
-o
_F
2O
% \17 120g_5-3 * _{Qt
_7
t2o
._
,.,
\\,
'{'K
"9 v]7BaOOfZ. 5 i R_O (_EAM "_}
<,
1 h
:2
V<%1o22 ,%%%...... .
< LDIBB 0010 r,o_ _RgQD
Vll.3ZO018-9
_._..i_
_DD
"
SERVI_E r4oo_uE _L
',/IFW
V/ \_
'.... ,'_'>
( :,.,oV,!, SIt 'P:i : :
X_
i I0
VIEW P-P
5C',LE _ 2
.........
o ,.o
_o .........
...,_
VH'-32
OOI
J_
41
4O
Figure
2-4.
Service
Module:
Structural
Assembly
(V17-32000i-4)
SID
64-206
6O
59
58
57
56
_SF.Si& // f NO'eg:
DIA ,B_h FILLr_.T
plF'3_O0/9
l t_z-q_
CL OW Spo'r FAC_ _UST
_Ew
5CAL_
MM i_
_h
[]
b_,ILL "_ _aSP-j -CO DEP_F_ _5 _OUE$ e PLACE% CO0eDmkT_ V4_T_ m5-3OOOO_ CUE_N UP _ DI_ AR_ _
S_0WN
S_
SE.C_T 1054 LL-LL
VIEW
.90AZE
XI-
_BEAM
NO,
_,_o0
_A_ II .5 _ Caj _114-0002-0005
SECT
/TYP :o_' ._d'41 [
T- T
_;/A ST,4;'IO#_" /i_
[]
+Z
6O _9 58 I 57
t v- ooo RII
.7
55
t_
s4
53
52
51
_BE A_'4 7.,eA_'E.I'03
_qO. Z
/ /
I I
\X \ X
/
I
9s X . / /I /
\
I
I
I
I
I \
I'
_,oo
/ .,q,-6'_
\ \
V/E-I'Y B-,_
i_o'ri_
S_07
N-N
[]
[]
_ A_ AI IN kl0"fiO
N_l{.li I.O@..ATIONI Alll "I_ti _lK%l,I I-i (_lll II) i_T
55
54
F,_,
s2
I
51
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
Volume:
DIM-9
Section: Page: Date: Rev. Date:
2 6 2-3-9-64
k'TC'_
GIg-
8\a057-Z%
FOR L/M,GENERAL NOTES, _USAGE,SEE SHEET 1
o_ NOMT_
A_/RICAN-520001 AVI_ION.
INC,
_o
Figure 2-5. Service
I
Module: Structural
49
'_
Assembly
(VI-7-320001-5)
S!D
64-206
t Vl 7-320001
7_
-' _" tim's', ' J', l,, _ i ,
71
IH a I ' t ,j
o
,.. ,. , . , ,.,,,
7o
I. , .
67
.... '. ,,.: .._..'.. i i' . _, .:, ..,
t
....
66
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIH-9 2 Y 2-10-64
Rev. Date:
r J
(-)
v"
2
'qIEW UU-UU _,_
imm
II
.lmll,mm
mmu_
mYmm
-G?lv,7
_s
-320001
64Figure 2-6. Service Module: Structural
<ol Assembly (V17-320001-6) S!D 64-206
12
+-
11
10
UPPER
SECTOR
XS
2S_.5
/ /
12
I0
_+
"Z-_ omn2Td
I
Vl"_ 13_SO) NOfl.v_lld_V I
(............
._)
rm_
i'_l _r_ u
Z
\
:e_.o C}"AeEI
7
:e [_Ocl
:uoN.o8S 6 -__T.__ :euJnlOA
NOISIAI(I
SIAIS[&gXS
MOIJ.VI_IItO_M[
pu_
_O-dS
"DNI
'NOI.LVIAV
NVDl_l:ll_lV
I--t.l._lOt',l
1
I
S_t,,'tO_ I
\ \
" _ _L _
iI_._.__
_ __._.._.___.__.._/_
"_lill_
"_1_
_L.
TANK
--Y'.SHO\yINEi
R.C,E,. _R
UNIT
5CTOR t / L DATUM PLA_E 6
j-
it
i i
JIlL
24
Volume: /_ SPACE NORTH and INFORMATION AMERICAN SYSTEMS AVIATION, DIVISION INC. Section:
DIM-9_ 2
Page:
Date:
9
2-!9-64
,_
Rev. Date:
iii -
:=-'-:'-----C---lIC-
--Z
,,,o,. D- D []
v_v LoraK_ AF'r,
/ +Z'
,,_,.o._ _r-r[]
VIEW LOOKING AFT
.,,, .... 'o
1,6
_b
.... |._-" I_
_ _
---_ -
Figure
2-8. Service
Complete Module
Interior
Arrangement
of
(V17-935561-2) SID 64-206
e
2.2.3 2.2.4
NORTH SPACE and
AVIATION, SYSTEMS
INC. DIVISION
DIM-9 2 !0 2-19-64
Panels sheet
which 0.016
form inch
the
center
shell The
or web web
are
made
of are and and
aluminum found only Three. Vi7-320001,
in thickness.
structures
along the center lengths of Sectors 0ne_ Four_ Six (See d ra_ngs ..... F, _'Ii-_3;;om, Figures 2-7 through x-o, Figures 2-1 through 2-6. )
The function of the center webs is twofold: a) to aid as stabilizers for the six radial beams; b) to distribute the weight of the helium bottles and the engine mou_ts which are located in Sectors One_ Four, Six and Three.
2.2.5
The aft bulkhead is made of bonded aluminum honeycomb sandwich three inches thick and 154 inches in diameter. The center opening coincides with the inner caps of the vertical beams and is 44 inches in diameter. The forward bulkhead is made of the same type of material_ has the same size of center opening_ but is only one inch thick. See drawing V17-320101 (Figure 2-9) for the forward bulkhead_ and drawing V!7-320201 (Figures 2-10 through 2-13) for the aft buli_head.
2.2.6
Both bulkheads distribute shell. The aft bulkhead
the radial per se acts
beams' loading into as support structure
the outer for the
SPS main tanks_ the SPS engine and gimbal mount_ the radial beams_ the EPS fuel cel!s_ the cryogenic hydrogen tank_ the aft heat shield_ the high-gain antenna_ hard lines_ electrical wiring_ etc. The aft bulkhead also serves as a heat barrier between the SPS engine and the S/M interior. lateral support for the upper 2.2.7 The forward ends of the bulkhead SPS main provides tanks.
All radial beams have similar configurations. Each beam is a rectangular structure machined and chem-milled from 2.5-inch aluminum-plate stock. Each has a minimum web .0iS-inch thick and stiffeners .06-inch thick. The vertical distances between stiffeners vary between figuration_ see drawing (Figure 2-14). 6 and 19 inches. For V17-320001_ "Assembly a typical of Radial beam Beam con2"
2.2.8
Criteria which governed the choice of radial besom configuration were: a) the length of the main SPS tanks in their final configuration; b) accessibility to these tanks; c) weight and fabrication savings through the use of numerically controlled machining and chem-milling instead of the use of more conventional methods including welding of structures.
SID
64-206
12
11
Io
c_ [_l/ts!c _!ssY) P:/7-_i,-lll_'d-J',ll#_' .4Sl'i'.) VI't-3Z3OZO-61
\
\
.......
_(_l,_/
I: lU
I
'TYP
/ / I
F
/ / /
/
/ /
,/
/
/
/ /
\
<PEF_
/ J.
"'--'-
"----.
-.-._..._
/ /
/
/ j/"
/
J
/
\
/
_x'._' I mfO _'OA_
a[_l
I I I
.#/w-_a,w
o_/f'.mhp) _OJ !
:i
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
DIM-9 2 ii 2-19-64
1
,_,. f,,_,t,--)
Figure
2-9.
Installation
of
Forward
Bulkhead
(V17-320101)
SID
64-206
12
\
<
z'51' ITrPJ
.050 (TYF9 o_ X.O05 FOR -x{,q
--
lilO0
C_A
(_
L.c rrrl
-tO3
S_CTIONG-GG C_ G
_iC_l.! I/I
Vll-llOlOI
Ii
_.-_!. I..
B_M
\
TY_C_,_. \ SECTORS 2 _ 5
--
sfc?oR
2..
[]
_.Q#
FOR-4,01
,54_CT0_
.f-
RI BmON
DATU
I_
PL/4N_
Ot_tPf
&_,O0
Mill
mlllON
FF_
RI_ON OIRk-'r_T_O_ '4 FOR Z_I _ l-wry Z_, s_ 5__T
"_
REQD
FOR
- 30_
#-50_
FF
mill
l._Olll_-O_l MA OlO1 -_l
.I
t
.....
_o,
_ _1
f .,,-.o,o,_ I 1
t
II il _ _I ....
11
" _':':&"_',t,'_,_" 4
;,t,'''_" ; .......
.11_.1 ....... I*
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
Volume:_ Section: Page: Date: Rev. Date: 2 12 2-19-64
zL
for
cz_
l_u
C_
SE_
SH
I L
rl_ [ / /
l_ ......
w_S
mo
o_
- _m ._
iimOl
M _or.m_S
, ..........
1 .........
// ............. "
'/
emv
w_
NN
REMOVED
G/N
_10
_1
_z. FOR
C_Z
T_O
cZO
$_s
-{7
-1-[ ....
CC;RE
__
Figure
2-i0.
Assembly
of
Aft
Bulkhead,
Station
XS
200
(VJ._7- 32020]..-i SID 64-206
I
24 I 2_ i 22 I 2_
19
18
/ /
/ i
_vv
S_CT/ON K-K []
1
DE TA // - Il l
SECTON SCALe 2/I
H-H_
-.oo o
\
scc T/ON J-d []
$CAL_ 2/i
\\
,.,.,,,
M,D
._CTmNG-G[]
DETAIL -#Z5 []
(rrP)
_crloN
_41I I/,
N-N
ZO
19
18
9o_-99
_IS 00_ TX UOT%_%8 _p_oq%Inff %_f jo XlqmossV "II-_ omnBT ,i I
I [] j-j No_
/ [] 8-a No_o_
/// /,// //
3_
q---
35
32
?_ , _I
:_A,_ _9 L+_
\
\
\
\
\\
\\ _
/h,',
I#, I
/ \ \ " _, 2oo
4
/
\/%
-_ co ?s = >_ ff LL b,m
/
HAC[ ZC LllxiE
/>\
_Cza
wEw W_d 126
L_E_A/L -_51 iT
SECTO_ DgTAIL LXCa_T _ (u_eaR)" "3A_t AS As S_O_N i14 ZONe. _-
._.E% d/ i d _cc ! /<
2, oo :r \\
_x
OZ3
[TRt}_-
')
.
\ ! ,,a
tA_k
\,
VIE /V
\\\\\#, \\
p '/ ,4_-"
/_ i II
RR hs]
\I
,_.
,ooR #,, - .,,.
", t ,
..,y" /
\
\
_oos T D:05%oo, .
,x
_t,L
llt)lkl
<< O0
_ -_0 ,
i%
IP
36
35
2B
2.7
:/x
_o,
ul
\. _AA_
e,
o:-.\ t
_L :x" " TD s ? i '} ', 85 f._ _ L_:,LES)
OOl
'\
A A-J
-3 ,e, . ,,_._,% oo I
" , "\ "\\,

Ii
i I '\\\X z7 %_,a"
_.--z
"
"- _-_ "_":_":; ;X" "'-
\
Z2 _o_sr
_E_/""
,Z
:":'--...___ .........
_'t _CESJ
SC4LE
DL TA/L -1(;9
5C_E '15
L8
d.d Tm/V AA-AA_

/
\\
_' .50
25,0O
_D . &
oNlY , 4, _ Y/-')
"\1
'
., zo R [ Z _Aca_ I /. i
1
:, !
I:
!
,_" TWL -27, 99
I I
\
I
i
_ I i
040
'5- [_]
i -Iql
,'-_,.'
_-I3_ _
,.,tw
TT%
'\\ \\
\\\
h
91
3O
29
z8
'-''
NORTH
SPACE an4
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-____ 2 14 2-19-64
3
26 I z5
-_ooo I
/
J
---
DETAIL_-1/3 _c TOR _ (UPP_)
,7j
2r_
Figure
2-12.
Assembly
of
Aft
Bulkhead_
Station
XS
200
_V17-3_0_-3) SiD 64-206
64
wE_ UUL_
DETAIL
SECWO_ SCALE DETAIL _
- 153_
(UPPER) AS 109 _ONIE 31
_/_ E,I, ME
DETAI L - 1,37[]
SF-CTO.R SC_*LE EXCEPT _ ('...o',,_R_ I/_ _S s_owN
/ /
\
i I /
./
DETAIL
SECTO_ OETA_L _ S_E _1,5
- 143 _-_.
Ik.OV#e_) AS S_Ow_ -_27 ZONE 20
DETAIL
SECTOR DETA_. ;XCEI='I" _ $AI'I_ AS
-1451_
(kOWER) AS s_ow_ _29 ZON_ 22,
EXCEPT
4_
#.t
46
45
4.5
'I,
42
41
4O
V_EWpp-ppl_
......, ,
_>
WEWKK- KKI_
SECTION LLI_ LLSC_L_ _1
,-F-l_Foo..oos _
o.o
".po_
-IF
_o,!_
(R_.I =)
L
L-.o_o
_i
(RE F)
SECTIONNN-NN SECTIONdd-Jd []
SCALE I/_
DETA\L
I:_E"I"/.,,,,_. E,_IEPT
- _39 []
_,l,t-g_ _,$ ll2 AS ._HO_VN _ ZONI_ 18
DETAIL
SCALE _/,,I-
-I0,_
[]
4.._t
4.1
II0
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 2 15 2-19-64
3.OZ
_,0_o
Zoo5
SECTIONHH-HH []
SCALE _/I
KK
FOR LIM,GENERAL USAGE_SEE SHEEI
NOTES I
DE TAI L - 105[]
SC^L_ _/4
I.... i'i ......

,.-,,_,. &_.,_._m..,_
I III,l_ I Ir_l i_rl_l II 4.
Figure
2-13.
Assembly
of
Aft
Bulkhead,
Station
X S 200
(V17-320201-4)
sz_ 64-_o6
12
!o
I -t
I"-'''_ _'_
ao I
i_El,Irr f [XCI_'--
PE_. LAOIO'_-OOJ-_ O0 NOT _TAL
FF&] F
D_
DETAIL
._ c._ L r..
M
i"
[]
DETAIL L Izl
\
',\_
[]
C
\
V_G--., _,,,-,.-, \ \'t _
Ill.5
5OCT,ON R-R []
_CA6
I-rv..oo_I - I
' : t_ .
I
19
!1
--.. _
!
D _
.,.,,,,,
f-;._oo
SECTION
.s c_,t
ir.,oB-BI_
F.. t
f?.,,,
[_: ....... %
r; ....
'"*" l
_ OA'r u/_ PLANE
:-I
i _lll
.'('''
,/_#._ ......
.......,...................
-] _._IB _
i
_.oo * I I I
OXID. TANK BAY NEAR SIDE
L
_.oo I .D. -.ol8 ,005
0XID. TANK BAY
_FUEL
TANK BAY
.... _N.. j
II
_-.II_
(e
PLACES)(aI:_:
\RI \11
e "I_0. =OIIO :l:.Oo.s _.o..,OI10 =_oo!1
/
t
V_EW H-H []
._c A L_ J-
SECTION
_.,k L_
d-Ol_l
5I-
]
IN;. O0
_-_,_t_
r_,_
"
W <*",, _'_
r-'_''_
/ t
1, IBIIIlnP $ IE _. NVST il .5. DEI, IOT[t, _.S'.'_goL .I. COltI,II_I_
_, TlACll_t,l.rry ,_f.A'r wITHIN
_IIK !//@
14AO01 #N_tvy
-OZ,Olt O_REC7"IO/V 01,"_
"lr,M"_ 011'k_CT|O_ _DO[NO"r[l 'rI_ICKNeSIi IqADII ,_8 ,1_ P[R PII'. /qAOl031-O0_ /m._,oi0:lloOOIr OTH_RWt_ NOTED
I-L/
.3-t
f
'
l'
Ls,_e_,)
" k
'
If'v_
_
" /_----
_ _v
C_S_N_" TA_'_ m
j *
*'-_:
: ..... ' ...... q SECT,O.A-AF_
._ _v
.,
I._U.'I" I_AOII L CNF._-#qlLL ,_,,t,C_IINI_ MOTES: UNLESS
OR
....,
*
i v.,, oo I I
I
I
Volume:
SPACE and INFORMATION SYSTEMS DIVISION
DIM-9 2 16 2-19-64
Section: Page:
NORTH
AMERICAN
AVIATION,
INC.
Date: Rev. Date:
mm_
.4l_,_e_ ,_#ILL I/i" # 7-O0,:.I,V_, ! LocJr/NG DI_S/_t_
,<_,e
HOLiSj
,35
_tL,R(_pCS)
,_lt,
_i,
_,
Fig-4re
_-_.
Assembly
of Radial
Bes_
t v7-jssOu)
SID
64-206
NORTH SPACE and
AVIATION, SYSTEMS
INC. DIVISION
D]2vb 9 2 17 2-19-64 _
2.2.9
Functions of the radial beams are five: a) supporting structures for the C/M; b) transfer fraznes for propellant loads from the aft bu]_khead to the S/M shell; c) transfer framework for SPS loads to the S/M and C/M; d) support structhres for aumi!iary equipment pertaining to S/M systems; e) adjuncts to the outer shell for the distribution of pressure loads. O_eratin_ Conditions
In normal launch mission> the S/M with all its systems_ including the SPS and RCS engines_ will successfully perform all of the maneuvers required of the spacecraft (S/C) between lift-off and reentry. Among these maneuvers are the following: earth orbit with in-flight and ground-directed checks; injection into lunar trajectory; transpositional docking with LEM; mid-course correction; translunar flight; f'free-turn _' trajectory; lunar orbit; transpositional 2.3.2 docking; and earth trajectory.
In a normal launch abort mission the S/H will use either or both of its propulsion systems in operations designed to successfully keep the S/C within orbit_ or return it to the earth. Characteristics and Criteria - Component Design
The S/H outer shell_ fairing_ and radial beam structures will withstand the aerodynamic heating during boost. The internal structure of the S/M is designed for a temperature range between -200 and +300 F_ although temperature and load conditions are not always concurrent. The S/M structure is designed to withstand hazards imposed by the environment as described by the environmental requirements listed in the NASA Exhibit B. Technical Specification_ Part !> dated 3 January 1963. These requirements include resistance to the following: a) acoustics_ vibration_ and flight loads; b) extremes of humidity and temperature; c) high a!titudes_ ground handling, and transportation; meteoritic d) saltand in-air_ ground radiation. 2.4.2 Other design Manual and more winds> storm conditions_ storms_
technical
criteria
which
have
been
used
to
fix
the
of the S/H components (ARM) -6_ "Structural
are found Loads and
in the.Apollo Criteria."
Requirements
2.5 2.5.1
Test
Requirements
Test requirements for the S,/M outer shell_ fairing_ radial beams_ and other internal sti_uctural components including mountingprovisions structures are specifically called out in SID 62-109-2, "General Test Plan_ Research and Development for Project Apollo Spacecraft - Individual System Test."
SID
64-206
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
DIM-9 2 18
Date: 2-!9-64 Rev. Date:
2.5.2
Tests which have been completed and for which (ATR's) have been released are listed here: ATR NO. NAME OF TEST
Apollo
Test
Reports
301-7 301-9 301-IO 301-12
Joint - S/M to Adapter Circumferential Edge Member Longitudinal Edge Member Structural Component Test - S/M Outer Shell Pane!_ Blind Rivet Joint Tests Structural Component Test Aluminum Honeycomb Sandwich S/M Honeycomb Attac_hment Test S/MMeteroid Shielding S/M Aft Bulkhead Structural Components Test S/M Aft Bulkhead Structural Components Test_ Bulkhead Splice and Shear Panel Tie but for which no reports have
301-14 301-17
303(213) 3o4 3o4-t
2.5.3
Tests which have been completed been written are these: ATR NO. 301-i 301-3 S/M S/M S/M NAME OF TEST
301-5 2.5.4
Scheduled ATR NO.
- Outer Shell Panel Test Simulated Aft Bulkhead Test Radial Shear Web Test as yet uncompleted are these:
tests
NAME
OF TEST
3OO 301-6 304-2
S/M with Adapter Static Test Fittings - C/H Support Aft Bu_head Component Test - S/M Combined Module Static Structural Test_ has not been
2.5.5
ATR 600_ l%_q.
S!D
64-206
NORTH SPACE and
AVIATION, SYSTEMS
INC. DIVISION
Volume: Section: Page: Date: Rev Date:
DZM-9 3 ] 2-1q-64
3.0 3-i
ADAPTER General
STRUCTURE and Configuration
3.1.1
Two S_ and the General Drawing the S-5
adapter structures are in preparation: the S-1 adapter S-5 or S/C L_ adapter. Drawing V18-000002, "Adapter Assembly" (Figure 3-i) shows the S-I configuration. V24-932002 (Figure 3-2) pictures a design proposed for adapter.
3.1.2
Each adapter is a connecting structure between the S/M and the instrument package. Each serves as an enclosure for the lower portion of the main SPS engine and its attached cone_ the aft heat shield below Station X S 200_ and the high-gain antenna in stowed position. Each adapter is made of aluminum honeycomb panels spliced together with pairs of longitudinal splice plates of aluminum. Each adapter structure is equipped with shapedcharge explosives for separation.
3.1.3
The S-I adapter is a cylindrical structure formed of four equally sized rectangular panels which have a uniform thickness of two inches. Location of the S-I adapter is between Stations X D 200 and X D 084. Drawing SK-015129 (Figure 3-3) is the manufacturing assembly breakdown for this adapter.
3.1.4
The S-5 adapter is a truncated conic structure with a conic angle of approximately nine degrees. Its panels vary in thickness. In addition to enclosing the same kinds of items mentioned in 3.1.2_ the S-5 houses and supports the lunar excursion module (L_). Component Description adapters are made of bonded aluwas chosen for the same reasons
3.2 3.2.1
The panels of both S-I and S-5 minum honeycomb. This material as those given in 2.2.1.
3.2.2
Four pairs of longitudinal splice plates made of sheet aluminum O.06-inch thick are used to bind the panels of the S-I adapter together. Drawing V18-300011, "Skin Panel Splice for Adapter Plate" (Figure 3-4)_ displays details of the splice-plate configuration. The function of the shell splice plates in both the structure as formed by the use of the S-I and S-5 adapters is as follows:
3.2.3
SID
64-206
!
12
II
iO
+Z
12
I0
II
/'L / i
m--m+y
11 _\
+Z
84-
VIEW VIEW LOOKIIJ6 /AJ_OA_D_ L I-I5/DE
LOOKIAI_
F_D
I $
v18-000002
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
DIM-9 3 2 2-19 -64
III
II
Figure
3-i.
Adapter:
_ler_ .......
A_ _oe
_ lj ...._
_f_T_A,__ jnnnnnp_ S!D 64-206
12
10
II
+y-<_
12
I0
II
-Z,
30M
13000
(REF) UNIT
INSTRUMENT
I I
154.00 DIA ; / .-. _ Z
ASCENT
STAGE
(LEM) 260.00 DIA
LOW280-10050 XA-599.50
>-_
X_
,o
2 REQD 800 DIA 4 REQD X52_50 DESCENT STAGE LDW280-1700 P X;595.50
<q
ACCESS (LEM)
8.00 SPS ENGINE NOZZLE \
DIA
ACCESS
X601.50
_,
SEPARATION 4 PLACES FROM
PLANE
VI7-520001 SERVICE XA=584.70
(.RE F) MODULE
3007
CONSTANT ENVELOPE
_'_--"___-___629"50
CLEARANCE
XA=838.00
TO
32_0 HIGHx28_O 2 REQD
DOOR
V
+Z,
VIEW 1/20 LOOKING SCALE AFT
FWD INTERFACE TO SERVICE MODULE & SEPARATION PLANE
X_61_50
X_- 838.00 X_'2OO,OO LEM STA 438.50
X;
584.70 PLANE
X502.00 AFT INTERFACE TO INSTRUMENT UNIT S-IVB
SEPARATION
SECTION 1/20 SCALE
A--A
4.
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION

Date: Rev. Date:
D!M-9 3 3
2-19-64
ApPNCATION
(USAGE)
DATA
o0
NOT SCALE PRINT
Figure
3-2.
Design
Study
Configuration
S-IV
B Adapter
(V24-932002)
SiD 64-206
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM.-9 3 % 2-19-64-
o", C_l ,--I ,--I o r..D

v
.,o
,? (3:/ ILl
03 c_ O
I--Q_
<_
a O
t-I, Or" LIJ C) 0_ U3
(D Pq
< b_3 ,q ..ta J
n_-_
I Cv_
(D
12
"
_o
t
L i
1"4
f v,,.,_,,
I 11 I0
_J71 t I
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 3 5 2-19-64
,E ,5
I r,"
i
||
US'TMORTH
AI41111AN
AVIATION,
INe,
Niw
....
:-'__F:: :
--
i=i_
=:.*-='_m--
Figure
3-4.
Skin
Panel S_lice_ for ........ A_pt._
Plate
(]nR_ j.,_'_nnr_7-] ,__ )
sip 64-2o6
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
DIM- 9___ 3 6 ,,.
Date: 9_19_64 Rev. Date:
a) to protect the equipment noted in 3.1.2 and 3.1.4 from the effects of environmental forces; b) to distribute the body loads in both booster. C/M and S/H; c) to distribute the S/C loading to the
3.2.4
The support structure for the LEM is also S-5 adapter, but the present configuration design stage. Operating Conditions
one is
component of still in the
the
3.3 3.3.1
In normal launch and abort missions_ the S-! adapter structure will function until the adapter panels are separated from the S/C by explosive charges %o allow SPS-engine operation. In normal launch and abort of the spacecraft LEM adapter_ only the portion above the LEM attach points is separated by explosive charges into four hinged panels. The latter open out to permit the removal of the LEMwhich withdraws from the booster and leaves it behind. No detrimental dynamic pressures nor structural be permitted to strike the aft face at Station equipment within the confines of the adapters. Design Characteristics and Criteria the - Component of the shrapnel will XS 200 or any
3.3.2
3.3.3
Design adapter components
Criteria used to complete are found in the ARM-6.
design
3.4.2
Environmental those for the Test Requirements
requirements for the adapters are S/M structure. Details are given
identical in 2.4.1.
to
Test requirements for the S-I adapter components are specifically stated in SiD 62-I09-2_ "General Test P!an_ Research and Dpv_Tnpm_ ................ f_ Project Apollo _y__ ....... _ _ - _....... _n_zvz_ua System Test." 3.5.2 Tests ATR completed and N_ME covered OF TEST by released ATR's are these:
NO.
301-7 401-i
Joint - S/H to Adapter Circumferential Shear Tension Splice Longitudinal Panel
and
401-2
Splice
SID
64-206
NORTH
SPACE and
AMERICAN
INFOR_IATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 3 7 ..
3.5.3
The following complet ed : ATR NO. 400 401
tests
have
been
scheduled
but
have
not
beem
NAME
OF TEST Static Test Test
Spacecraft Adapter Adapter Structural who are not on the ATR
3.5.4
Those
distribution
list above
and are
who
have to
need
to know contact
the the
content of the reports listed responsible coordinator.
asked
SID
64-206
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
Volume: Section: P_g e:
D!M-9 4 i
Date: ___4 Rev. Date:
4.0 4.1 4.1.1
SERVICE General There
PROPULSION
SYSTEM
TANK
STRUCTURES
are
six
SPS tanks
(two
each
of
three
types).
They
are
designed for storage of fuel_ oxidizer_ and pressurant. The fuel and oxidizer tanks are domed cylinders; the pressurant tanks are spheres. An over-all view of these tanks is found in drawing V!7-340001 4.1.2 (Figure 4-1). items. Allison_ and oxidizer tanks. pressurant tanks.
The SPS tamks are the only major subcontracted !nd is_apo!is_ Indiana is fabricating the fuel Airite_ Los Amgeles_ California is m_king the All three (6AI-4V). coordinate
4.1.3
pairs of tanks are constructed of titanium, alloy NAA drawings (See 4.2.1 and 2 below) are used to and control fabrication processes. in the S/M will be governed dated 4 March 1963_ and of Apollo SPS Tanks." by
4.1.4
Actual installation of these tamks Process Specification MA 0310-0007, entitled "Fitting and Installation Configuration and Function
Drawing V17-342001 (Figure 4-2) describes the main oxidizer tank assembly, including the door. Drawing V17-343001 (Figure 4-3) does the same thing for the main fuel tank and its door. Drawings V17-342002 (Figure 4-4) and V!7-34_002 (Figure 4-5_ depict details for fabrication of the oxidizer In the latter two drawings the 4.2.2 Dra_ng V17-347002 the main pressurant (Figure tanks. 4-6) and door sets fuel tanks, respectively. is not included. forth fabrication details for
4.2.3
These six ta__ks of the SPS f1_ction vessels for the fuel and oxidizing tion feed the main SPS engine.
as the storage and provision agent which under pressuriza-
4.2.4
The approximate outside diameter of each fuel tank is 45 inches; of each oxidizer tamk_ 51 inches. The lengths of these two tanks vary between 166 and 165 inches. The diametric difference between them_ coupled with their almost equal length_ make for dissimilarity in both weight and volumetric capacity. If one omits the weight of the tank doors and the internal structures, then the weight of the fuel tank is 230 pounds and of the oxidizer tank, 290 pounds. The volumetric capacity of the fuel tank is 140 cubic feet and Of the oxidizer tank_ 175 cubic feet.
SiD
64-206
I
12 10
/ /
!
/
mE< O C [] rioll
SCALE
-I
/
\
\ \
\\\
1o
fl . .
9
[ Vl7-340001_
%
i
+Z_
;)IX.<
_-t --_ ' lill , --
_---__ __
E _o
VIE_V OOKINU AFT L

UCAL
\
/ /
/
/
GF_
/
I
/
oF
rANK
_ rx
C_V_
LI_
0_" SE_V/C
VC_V_ tS#_._Z#O
6 wT._
4 _ w_3_
_CZ
V17-,.34
O O01
[_]
_7
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 4 2 2-19-64
I/.7-347tgDZ
,_E_
SCALE a
vA _E_V/(E MOZPe_E
_ure
4-1.
Tv7
......... olu_
_-F7
_4-
_.-
of Main
Propellant
Tank_
Service
Module
(V17-34000!)
SID
64-206
_Q
12 10
W7_4_02_ _34202_
12
i0
I"
,I'
Ii
V/2-J4Z_OZ'_I
/,_EqZ_
.... A-AE3
4
L
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
D_vI- 9 4 3 2-19-64
4,
_A_E_gD_C_V_C_ZZea
! ZL_rZED
- z/
_gu/_'_r5
r_cE_8/u_
s_ozs
ENO iTEM
.1.
_..OlO
=_
TINKASMMBLY-
_IN
_qC.PELLANT,
'igure
k-_. , _
Tank
Assembly
Complete:
h__
___n_
Oxidizer S!D 64-206
I
10
I
+Y
Ii
/
/
\\ \
/
\
/
/
/
/ / /
,\
I,
/
1
i
-_ I 3_.
.....
I_097
195
-
,\
"X
/
v,7-327,o, r;1 II
I i
II
' ,')V
H \
-4
<
\
[]
tl',,lol,_z
_',_,.IA.,I
,'_
Volume:
SPACE and INFORMATION SYSTEMS DIVISION
Section: Page:
DIM-? 5 18
2-19-64
NORTH
AMERICAN
AVIATION,
INC.
Date: Rev. Date:
21_NN_T 8_RB_O_E_ 4 _ SHOP_T_E P_ _ OK
_i
_DDZ'_
_,_z_ REWS!ONS -7 z
.......I.....
APPLICATION(USAGE) OATA
_ DO NOT SCALE PRINT
Figure 5-16. Installation Service Propulsion System
of Engine Mount; (V17-327101-I)

T_ S-_
64-206
-_i_.
-.'- ...........
,,_
41_"
12
I0
>io. / z_/ls :zE::
J f
//
/ / I
_./3S 3_ I_P_ (rvPj
\
\,
/
/ // /
/
/ /
: /'
,,;
DET//L J SC.4LE
[]
/
/.--
/ " _/ I
_2D
. z_
L
2dALE _/_
30
_AO _zA ---C __L _
g'._o'J
SPEC:_CD
_'Y -'_-
NO
SC.#L_
s 7
44500 '_.7000
_sz_ _o_t:
1
I0 I 9
I_
........
_4
_z_
/\
I
I
>
:'
! L
\ o_o::#f \
\ '\
&
I
?_eLz lvo i
ms:riu_ [] A-A
J(A N i 4.8_00 1.0_27 I L &- I/1"
(N) 7 i
s
__1
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
DIM- 9 4 5
Date:
Rev. Date:
2-19-64
_Z_D_D
_/NI_
_aa
_E
_'eZE
:eo_
sm_Elrr_s_
r, AS
STD 64-_o6
i 12 I 11 + Io I 9
3_CT/ON IV-IV []
SCALE
i i
/V
Q PLANE
.a5
._,L/O*_YN -+. 25
I
I
,bEALE
i_
tVI7-343002
,l
',
"
,o
I
6
//
1 ::'
3
NORTH SPACE and AMERICAN INFORMATION AVIATION, SYSTEMS INC. DIVISION Volume: DIM-9
Section: Page:
Date: Rev. Date:
4 6
2-19-64
_/_
_=r,4z
E Z0_E
_" Z,9_.."_._
_D
(?0
_-,,-*
rR_j_y
J__Ls
Figure
4-5.
Tank
Assembly:
Main
Propellant_
Fuel
(V17-343002)
SI:D 64-2o6
"h
12 I 11
-I T .
lO
iE"
5:Azt
12
11
lO
.L
-_ 7
--4-2.77
\
\
J_
_ 17_-3_7Q_
--4
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS DIVISION
INC.
DIM-9 4 7 2-19-64
4-.-+-+---+--
+--.+.-
I I
Im I_r_
I o_
I I I I
I o1_ I OlS I o14 J ola
LIST OF MATERIAL
OR
PARTS
LIST
oo No_ SCULl FRN_
Tank Assembly: Main Helium (V17-37002)
Propellant "
s_D 64-2o6
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
D]_4- 9 4
4.2.5
The weight pounds and of each is
and volume capacity of each 19 cubic feet, respectively. about 41 inches.
pressurant tank are 390 The outside diameter
4.2.6
Drawing V17-342025, Tank"_igure 4-7),
"Assembly of Upper Skirt Support, Oxidizer presents typical support details of these
large oxidizer and fuel tanks at the forward bulkhead. Support details for these same tanks at the aft bulkhead are found in Figures 2-10 through 2-13. Operatin_ Conditions
In a normal launch mission, the SPS tanks will store (without loss of contents) and supply under pressure the necessary fuel and oxidizing agent to the SPS engine for all maneuvers between transpositional docking and earth trajectory. A temperature range of 40-80 F will be maintained. 4.3.2 In a launch abort mission, the SPS tanks will provide sufficient fuel and oxidizer under necessary pressure to enable SPS engine operation for bringing the C/M successfully into earth reentry. Design Characteristics and Criteria of SPS components of tank structures
Criteria useful in design may be found in ARM-6. 4.4.2
The environmental requirements equally valid for the SPS tank Test Rezuirements
listed for structures.
the
S/M
in
2.4.1
are
Test requirements for the SPS tank structures are stated in SID 62-109-2, "General Test Plan, Research and Development for Project Apollo Spacecraft - Individual System Test." 4.5.2 Tests ATR already completed NAME Static and covered by released ATR's are these:
NO.
OF TEST of Tank Skirt
301-4 301-8 301-13

302-1
Test
SPS Main Propellant Tank Cover Door Seal Test - S/M, Main Propellant Manhole Door Pressure Vessel Tests - S/M Pressurant and Propellant Tanks S/M Fuel and Oxidizer Tank Fastener Tests
3o5
SID
64-206
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 4 9 2-19-64
_*OPED
IKT_/Nf
I_r
CODIN6_
_asr*c_
r-H._
41
/ / / /
_cr A-AI_
Figure
4- 7.
Assembly
of Upper
Skirt
Support,
Oxidizer
Tank SID
(V!7-342025) 64-206
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 4 i0
Date: __79_64 IRev. Date:
4.5.3
Particular fabrication test requirements for the subcontractors of the SPS tanks are called out in SID 62-1259 (reissued 12 February 1963), "Statement of Work for Testing of Pressurant and Propellant Tanks_ Project Apollo."
SiD
64.-206
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS DIVISION
INC.
Volume: Section: Page: Date: ___ Rev. Date:
DIM-9 5 i
5.0 5.1 5.1.i
SYSTEMS General
MOUNTING
PROVISIONS
Mounting provisions (or the following systems: a. b. c. d. e.
support
structures)
are
a requirement
for
Environmental control system Reaction control system Service propulsion system Electrical power system Telecommunication system of this section of DIM- 9 is supported by drawings. confined to con-
5.1.2
The subject matter figuration details
5.1.3
The function of systems-support structures is self-explanatory. Any variables in the treatment of the environmental requirements other than those found in 2.4.1 will be stated. Again, operating conditions for these mounting provisions differ in no way from the conditions imposed on the structures supported by them. Likewise, design characteristics and criteria for component configuration are also given in ARM-6. Finally_ only one test requirement exists for the testing of systems-mounting provisions. It is ATR 301-i1, "Fittings and Equipment Support," and it is yet unwritten, pending completion o test. ECS Mounting Provisions Configuration Control configura-
Drawing V17-331717, "Mounting Provisions, Environmental Systems Installations" (Figures 5-i through 5-3) shows tion details for supporting structures of this system. 5.2.2 Particular details concerning the L02 tles are found in drawing V!7-33!667, Shelf Support" (Figure 5-4).
supercritical storage bot"Assembly of Oxygen Tank
5.2.3 which these 5.2.4 special support structures are in preparation. need design. The drawings for
Valving and hard line supports in the brackets, often of special design.
ECS
are
mounted
by means
of
RCS
Mounting
Provisions
Configuration "Module and Installation drawing of Reaction "Panel Control Assembly
Drawing System"
V!7-332000, (Figure
5-5),
V17-332001_
S!D
64-206
_I.F./-I
,--
- .........
12
11
lO
mEW J-J_
/J
(_,,,_-_._
L_
_0LES
IN LINE - 8PLFIC_S
_v_1-_15c._-
I:1
i I I ,
11.115o
I) _LPG_t-I-_O-_lOi 4. llOD
1 i
!1
j____
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM- 9 5 2
Date:
Rev. Date:
2-19-64
/--_EEOET_,LF
[]
........
ao
(REF>
----/ ,
\\,\
///
\ \
.---_-_<\ ,\ , II
I /
/__ xV< '_<'_

\ /
I /I
r,.ooo) .... . G
\\\
I"/Ik<_'k<"_"_"'"> \\\
/;-.._
5
IIIIII
Ii_Go l
_'lllCHIMi" fl 5'rliLLIl !ILIjSH I"ION AFT[I_ (TYP)
t
IG ) $ I i_ I IVl'1"331586 VI1-331581[ Vlq-331510 VI1-531571-11 V11-331570 VllI I 1 3315e_9 -II -Li -_ -_ _ c
5C#_LE
;/l_
Vi7-3315_4. ",./1"1-3515_5 vI]-331"I1_ _r,_
t_J_
IV_Ay LOS
B_
_UI_CI4A%I._) , C_L_F
i-ROi#_
_itiC.iC Iv_FG
CO
_,._1
vi'ia_o2a_ (i_Rr)
iI!i
/ /i"
L-_-J
I.
At_Gi.Li.%
_'1_1 I'_-_ I Vn-<_>"

vl'l: Vll-_ll!
I I
'_
_
I
I -
t,-,
ITEM
TO
_ RI'JIT5
P1QUNTED PER
ON
F#tRSID
OF
BHD
,,_3".O
,_-c_
$
i
t v'""''" l'qtl
I
IHSTRLL
MROIOI-OO_
t r i"
/ tl
/ /
izJ/_',.,.
_-..-.,--I
_lu.*.l_ *ll,
P""I
1"
<"t '_
/
NO_ITM
AMIIICAN
AVIATIOn,
IN_
//
i_iOUNTING COI_PONENT_ ASSY OF
PROVISIONSI_HD 355.01
NOTES: u_L_ss orH_w,a_ ltPGIllll_
"_....
_ ....
If'ION li I)MA
= i',:i-i,/
llllCm'lll_T
'-IFI
n,t_,:
VI7-331717
Figure
5-_.
_ "_ M_untz-o o- Provisions_ System Imsta!lations
E_ ...... __ Control ................. (\T17-331717-I) SID 64-206
P_.4
23
22
2O
\
\ \
?-4
_3
22
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DiM-ip__ 5 3 2-19-64
17
16
_VSK_S
, _E_3--
--
FOR
L/M, U/B #r G/N
SEE SH,
ROTF}TED
@(_" Cw
[_ V]7-33171
i Nit
' _ ! !
VIEw LOOKI_,'I_PTON .SECTC)RT[
.....
BI,,E)_I..,_'.0
'
__L_
Figure
5-2.
Mount ing Provi s ion s, Environment System Installations (V17-331717-2)
al
Control
S!D
64-206
\
36 35 34 33
\
\
//
/ //
\ \ \
VIEW SECTOR
LOOKING _ E_HD
/_FT 355.0
ON
36
,mD.,..
35
34
33
3_
31
3o
8.9
2_
\\
32
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
DIM-9 5 4 2-19-64
FOR L/M, G/N _
SEESHt
F,='FI,,,,-=,,,,
Figure 5-3. Mounting Provisions, Environmental System Installations (V17-331717-3) Control
S_D 54-205
i
12
I L
!_
./
\
/
'\
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 5 5 2-19-_4
\ \
'\
\
I\ \\ mZS:ooo5 fv HOLES v_9I_2O2O3-7 c_. 757-3-4 DIA<EX_ TO _IA-rcH _n R_D 94. _'EQ D
rHRU
Vln-92OOO_
,'
_5
o\
[] .... C-C_!
SCALE _/i
L_C
./ ....... A-A
r_:)
oso
SrodK
(r::_
_\
,,\,_
'--
O5-0
3rOCK
('r_P)
....... B-d
SCmZE ///
[]
sr_o
F_
oU
....
Assembly _+_ n...... Support (%U7-331667)
Tank
_=_o
SID 64-206
I
12 I
la
%
lO I 9 I 7 ,If 6
]
_ECTION E-E []
E-I
]
--,'/_ 1
6E T/O# D-D []
5ECF/O_ C-C []
_c'A _ 4t ' --' p I
I
8ECT/OM _-_ []
.ooo_!
NORTH
SPACE and
AMERICAN
INFORMATTON
AVIATION,
SYSTEMS
INC.
DTVTSTON
Vo I u m e: D_V_-_9___ Section:5 Page: Date: Rev. Date: 6 2-19-64
5
REVISIONS _I _
I
s _DO X_T Z_
>
/-
[]
I I
!--
SID
64-206
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS DIVISION
INC.
D!M-9 5 7 2-19-64
._
Complete Reaction Control System" (Figures 5-6 through 5-7) show the over-all configuration o the RCS mounting provisions. Drawing _7-332002 (Figures 5-8 through 5-9) gives details of the panel per se. the RCS is shown in drawing V!7-332010 are used for mounting the assembly.
5.3.2
The housing assembly of (Figure 5-10). Brackets
5.3.3
The engines of the RCS are supported on panels which form part of the outer shell of the S/H. Hinges, attached by screws to the shell, allow the RCS panels to be swung out for access or replacement. Heat shields which protect the outer shell of the S/H from RCSengine-flame impingement are shown, with their mountings, in two drawings: V17-331525 (Figure 5-11) for the longitudinal installation, and V17-331611 (Figure 5-12) for the lateral installation. The insulation for the RCS panels is depicted in drawing V!7-332046 (Figure 5-13). The RCS engine installation requires a cluster of three tanks in each of its four locations. The complete assembly of the fuel, oxidizer, and pressurant tanks which are mounted as a cluster is exhibited in drawings V!7-332041 (Figure 5-14) and V17-332042 (Figure 5-15). Mounting Mounting SPS Mountin_ of valves of the RCS Provisions for the RCS is done has by brackets been and a panel. yet.
5.3.4
5.3.5
5.3.6 5.3.7 5.4 5.4.1
control
unit
not
designed
Configuration
Drawing V17-327101, Propulsion System" mounting provisions
"Installation of Engine Mount, Service (Figures 5-16 through 5-17), breaks down for the SPS main engine.
the
A propellant distribution system of valving, hard lines; and electrical harnesses carry fuel and electricity to the SPS main engine. Drawing V!7-33!000 (Figure 5-18) depicts mounting provisions for this distribution system. 5.4.3 Support provisions for the pressurization system which assures a constant flow of fuel and oxidizer to the main engine are shown in drawing V17-331!00 (Figure 5-19). Included in these provisions are a control panel, line supports, and mounting brackets. Drawings V!7-33!I01 and V17-331102 which exhibit supports for the panel assembly of the pressurization-system module are not available and therefore not included.
SID
64-206
\
12
11
Io
kL /lllllllllilllllllllllllllllllllllllllilllllII
ZCC7
Z_-D_
12
!0
) v,7-_2oo, ! 71 I
I
II
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 5 ,. 8 2-19-64
Flev. Date: ' l-l-i

I
i_
-ILI4
"/_AI_7"J
AP..L_.g'O
7
iN 5.*--._ _.5
\\\\\ \\\\ .........
Figure
5-6.
Panel Assembly
Complete,
Reaction
Control
System
(V!7-33200!-!)
SY_ 64-206
_ v_7-332ooi
19
,!,
18
i7
'-_
II
/;;"
,v,>,,2o.,,.,.<<_
................. :
VI_I I. _ 4_)_,l_llwi _'_ _o__,1_
t,,_ "
;"''Z
19
16
fv,_>_o 7 nil
I
NORTH SPACE
and
AVIATION, SYSTEMS
INC, DIVISION
Volume: Section:
DIM-9 5
Page:
Date: Rev. Date:
9
2-19-64
mini _. M ii mllnm
_ L Ilnl {lall
iiii
I A_llm
[_]
fo.
C,_A,qGEX
/ r#_ev
...c_" ._NEgr
7 I_ ,'1
b k I
Figure
5-7.
Panel
Assembly
Complete,
Reaction
Control
System SID
(V17-332001-2) 64-206
t II
,i I
.,
II
f' II
\
y/?-J20oo/
,JTJO
G_
\
_ i _ I I I -\_
t---P---q---I
\ \
@
Yl_W
""
ZOb/(IN6
._m_.m _q_
IWJhT
_/ ,
,._cr_ot - E lSl E
5
NORTH SPACE and AMERICAN INFORMATION AVIATION, SYSTEMS INC. DIVISION
DIM-9_ 5 10 2-19
.64
....
. zJ (_.e, r)
's;_ D :D
[]
Lgure
5-8.
_anel
Assemb!y,
Reaction
Control
System
(V!7-332002-I)
szz) 64-2o6
24
22
21
20
18
--
f$,_
/ /
@(m,77 _r.,q.5o
//. t._"
\\
-I-
4-
-_
-t-
\ \ \
\ \
\
+
\
\
ff 4
NORTH
SPACI_, and
AMFRICAN
INFOI:_MATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 5 ii 2-19-6_
Rev. Date:
I I I_ m'_m'm _m_,*_ I11 I
I I I "'" "_L'--'"
llI
_l l ......
II
Lj
-/
I_
...\
\ k._l
_=.
' ih::
SID
64-206
\
I 7 4' 6
_, /:/9 ) 2 _ _r _
J_CT BB []
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 5 12
2-19-64
, 5
"'UI t l_. 'L"L._:%'".. " ...... r // ,, ..... <... .....

(:: ,* - .o)
:?,t:1;'_2:2....... 1 I
.....
__
I I
Figure
5-!0.
Hoasm. o Assembly,
1 " ;+_ O"
Reaction
Control
System
(V17-332010)
I i
SZD
64-206
\
Io
/_ _eD
oH -2/
ii$ +
DETAIL [] D
_AUE: I//2
(_)
DETAIL SCALE:
C[_] I/_
SECTION-G [] G
SCALE:
C ,.,,,,++ ,:-+'-..,,",+ |
SECTIONd-d []
SCAL: I/I
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
Volume: Section: Page: Dote: Rev. Dote:
DIM-9 5 13 2-:]_9-64
--
5 LII I,m _#.rl I I_
+Z -Z
+Y -y
VI#-J.II_I_I9
Figure
5-ii. Longitudinal Heat Reaction Control System
Shield Installation; (V17-331525) SiD 64-206
\
b. i
Ubr._'CB.
tqU3t4 vt'_,-3nlNmo_
M62_4Z'll_4-+
"t REOtD
.;
-1 +. -
.|
"
_,,,._t_
.
, .... .
....
_ :. .-_._::_._,_._:_, : .::..,.:-_.
i,
NORTH
SPACE
.... , , i *--= inl , , ii i i i
AMERICAN
and INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
..... "' ....._"......
.' _ *, .......
! IT _. '",*_ .....'
:...
. .[
--
@l,_'l
'
I i I
//+/
. . .
j.?\._
\'\
/z
" ""> .......
"_'" J_-Li+_L'--x_
L__B,_] ....... :..............
t
...... B-B_
NOTE5:
UNLE_
OTW_RW;_
_P_CI_EO
..
...;..._:' !,;j.,
Figure 5-!2. Reaction
Lateral Control
Heat Shield Installation, System (V17-331611) SID 64-206
\
'12
____t__
lo
--32 -3Z#0. ,_4, ----
9/
--
-_--I
J300 I
y ]
II,0_ _xl 17 o_LV
L
\
I
2_
....
q-S,12 J
-!
i ,
li
II
Vt.7.'3320
____
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 5 i_ 2-19-64
Figure
5-!3.
Insulation Installation Control System (V17-332046)
for
Reaction
SID
64-206
l
7 ........ .g i t :-!-.
!;
i
_t
:2
-! I_,
-!f_-7
..... \:d I
!
t
'
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM- 9 5 16 2-19-64
II
L'U'=._._'__ _
_:.___
d
_...._ t
i
!
-e
..
..
12
!o
I
ml/ / r-_
SECT/O# J-J
[]
/
I
view C []
--,-,-_-_tl
-_"
_.,
"%..
! _---
\
DE]
|
vIEWD -D []
NORTH SPACE
AMERICAN and INFORMATION
AVIATION, SYSTEMS
INC. DIVISION
D!M-9 5 17
Date:
Rev. Date:
2-19-64
I I
PI
__
v/_3_lOao
ii
_o#
! i
_F
_F. _F
-zlm_,,')
3EC7"ION [] B-g
_- _'<"+*-')
_r .#zz..,#_
w_ A_E
,_CTZ_F-F []
I
Mounting Reaction Assembly_ Propellant and Control System (V!7-332042) Pressure Tanks_
SiD 64-206
t2
1o
'1
<
/
//
,/
/;
\\
\
/
..... ,_?
134&3
//
/
/
\\
/
\
\, / /
/
! \\\ \\ /
\
.
\
\
\
\
/
/
g'
.H_
\ \
\ \
NORTH
SPACE aBd
AMERICAN
INFORMATION
AVIATION,
SYSTEMS DIVISION
INC.
DIH-__ 5 18 2-19 -64
II
WEO,_AW-V v/irw _,vAl/_5 _. ,_ z_l.,_z. REVISIONS S, VEE T _ II ,,,
'\
\ \
M_
II/- -I_1-1018
I _2_
/ L
/
_'\
/'
G'-,%
SECT,0NA- A
X -_CALZ=
, Iv'7-327'_' _ II
1
_c_ APPLICATION (USAGEI DATA
ON
Figure 5-16. installation Service Propulsion System
of Engine Hount_ (V17-327101-1) SID 64-206
I
-..,-------- ,c'ORWARD
"'1
r--'O_/LL
LoTs-
O/A
5EcT/_w
-_CAZ E///
M-M []
N N
:_-CT/OW K- K [] SECTON N-N _'_

._"c._. E ///
5scr/ow
,_zE //#
L- L []
P_4
23
21
20
__
NORTH
SPAC]_ and
AMERICAN
II_!FOI_MATIOI_T
AVIATION,
SYSTEMS
INC.
DTVISTON
D!M-9 5 19 2-19-64
A'OA_" A_D I,,VA
/N_.
T,4L_
atT_e'_"A/
V.'7--3Z711_
-/I
w_ -ae_,'/_ ,','(_,-)
FOR
L/,"g_g/A/ V _
li_ltTM i*ii iI AiilIIIAII l_lllmlI_
5"EE.._'I'/ /I
I#.
AVIA?IOII, l.m'I_l m
17
r6
Eigure 5-17. installation Service Propulsion System of Engine Mount_ (V17-32710i-2) SZD 64-206
\
I0
ti
I
I
WEW D-D_
viewC -C
J
/
\
w_w E-E []
w[w G-Grin
V17-331000
__l
ill
"--'-'-"-E
NORTH
SPACE an(]
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 5 20 2-19-64
II
_v,-,,oio r_Ii
Figure 5-18. Mounting Service Propulsion
Provisions installation_ System (V17-331000) SID 64-206
\
12 ' ;. 11 !o I 9
i'
,I'
<-1,
__-_1 -__
.....
! ,
I
i
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM- 9 5 21 2-19-64
\ . / // \\\
/
\\ \\ //
STD 64-S06
NORTH SPACE and
AVIATION, SYSTEMS
INC. DIVISION
DIM- 91 5 22
EPS
Mountin_
Provisions
Configuration
The over-all view of the EPS mounting provisions for the installation of the fuel cells and related equipment is the purpose of drawing V17-331552 (Figures 5-20 through 5-21). Sheet one of this drawing is a perspective of the installation. The fuel cell itself is mounted by means of a stabilized shear web as seen in drawing V17-331524 (Figure 5-22).
5.5.2
Both the LH 2 and L02 bottles in Sector One serve the EPS. The manner of mounting the L02 bottles is stated in 5.2.2. Hounting of the upper LH 2 tank is shown in drawing V17-331566 (Figure 5-23). See Figures 2-10 through 2-13 for provisions made for the lower LH 2 tank. of the EPS is depicted
5.5.3
Proposed mounting of the space radiators in layout V17-933074 (Figure 5-24).
5.5.4
Hard lines and valves which supply liquid oxygen and liquid hydrogen to the fuel cells are mounted in Sector Four as illustrated by drawing V!7-331553 (Figures 5-25 through 5-27). Supports for other lines which supply glycol fill to the EPS radiators clips. include blocks, line mountings, saddle clamps, and
5.5.5
EPS control is accomplished by a bracket. Wire harness for the angles, and brackets. T.S. Hountin_ Provisions EPS is
by
an
electric
power
box
mounted
5.5.6
supported
by
channel
blocks,
clips,
Configuration the telecommunica-
A drawing of the installation provisions for tion system is unobtainable at this time. 5.6.2 Hountings _ _l_ for the wire harness to thos_ noted in and wave 5.5.6. guide
of
this
system
SID
64-206
/ /-
12
L_
.._
11
t_..
10 [ 7
\
\
LO OI'C "_ _N G FWD
ill!
b_;
IrJ!
\
:{i 12
_,Lg.l'b
:]:
*._:
11
10
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
Vo I u m e: D__._.:_ Section: Page: 5 23
Date: 2-19-64 Rev. Date: I

REVISIONS
,c_ ;_EF> [' _ -
Hz (R_F)
(REF._
L
t
Figure
_<-on=_.
Mounting
Provisions_
Electrical
Power
System
(V17-33!552-I) SID 64-206
\
_t -. _:_., _'-_ . .
_0
_9
18 ..C
P-c
----
VIEW
LO0
KINE,
__,_-*,
{._t_} _o_._._ _
m_*b5_-9 - m Z eEe,9
v_EwF-FI_I
L
NASlIB_ c _ _ ;'E@_
w_Ew B
6C_,L
v_EWC-
XIIEW
LOOKING AT Y,_
AFT - 254-,20
view O - d []
ViEW D
._c LL 11_ J,
22
IB
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
DIM- 9 5 24 2-19-64
"........
l'z. _'b'b_ b i_ -z5 b_N1
Ill
i 11 ............
'% 4
\
Figure 5-21. Mounting Electrical Power System
Provisions_ (V17-331552-2)
sz_
64-2o6
FUEL
GELLCR_
\
I i
/ ,I /I
q
S.e_!
Yl
ill
:it
tl
. '....... ,,
I,
i i
.....
.........
I
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 5 25 2-19-64
_ / ! ............
_ ........ "'1|
Bi q"l ,.v,_-33,s,.-,, _.. v,_.,s,5,8 ]d'_._-*l
FUEL
CrLL__
w_
--
v_
(_) '_T
/
c_L O_Fr_
DgT/:I,L
[]
E I T_
TR/_CEA_ILITY T_C[_ILt_
NOT S'( TR_CE_IuTY
Rl_0._ _E_I_L NO[ _O_OI-O_O8 5Y_SOL_ I
NUT BOLT mOLT
BOLT
W8
JhIS TI. _m
Figure
5-22. Installation ............. e_
of Fuel-Cell Mounting_ Web _VII-jjI524) S!D 64-206
,2
o.J c_a c_
io
Ii
I
\
.A
/ /
jr / / /
/ /
i
H_
nE-r_L H_
12
!1
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
D_-9 5 26
Date: 2-i9-64 Rev. Date:
II
.oso _Toc_ (T,_p) ---\
4=
i IB[]
F) I
_.o_'_
ioo
I
DKq N_ L Or
-55_
/, '\
/ -j_
scc-__0t_A-A[_I
9, CmNI
_1:
1_
_T
OF MATE_#L
OR
P/_TS
UST
_J#_
_._
_*_."
Vt7- 5315GG
= Figure 5-23. Assembly of Support Shelf Upper Hydrogen Tank (V17-331566) o,__D64-206
_T
\
. .+,.
ll
_.i
i
I _m
c,._/
_,c,_u,._, !
,_
II
L
SCALE L,
4i,
tl
_ML
SEC 77
5C,_L6
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS DIVISION
INC.
DIM-9 5 27
__
2-19-64
.I----.--.---.---.
Mill
_TA
Figure
5-24.
Control Layout Sectors One
- Electrical Power System and Four (V17-933074)
Hadiator_
SiD
64-206
12
I11
I
\,
/
/
//
'\ \
\
\
/
/ /
VIEW
LOOKING SCALE r/4
INBD
SECTOR
//
/
12 lO
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
Volume: Section: Page: Date: Ke,,v. Da,_-.

I
DTM-9
5
28
2-19-6_
\
'I
1
IIv........
/
/
/ / '/
/
\
i
i
Installation
Provisions_ Fluid Lines S vstem (V!7-331553-!)
Support
SID 64-206
L_'ES
(RE_)
w_w
C-C_
_OT_TD _IS'CCW 5CMLE_4
18
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 5 29
17
Date: 2-19-64 Rev. Date.
VI7-551553
V17-331553
17
i nll,
Figure 5-26. Installation Electrical Power Provisions; Fluid _'o+=_ (_n?-_-2] Lines Support_ SID 64-206
38
35
34
35
32
31
30
I_
I_RVIGE
/_/GDULE
frl
?
/
h.. -__
5--]S
vn-
331r_
c,r. (_ E r)
I I. ""
_Y _Y
_y
ROT_T(O IOEe4,_'GM#
....
3311SE{R|F)\(_
II
.................
k ......
36
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
Volume:_ Section: Page: Date: 5 30 2-19-64
2S
28
ffev. Date:
_-
SERVICE
_10 D UL f.
L-
View E-E []
SC_LeV4
FOR
G/N,
Llhl_U/8
SEE ,SHt
I"
Figure 5-27. Installation Electrical Power Provisions, Fluid Lines System (V!7-33!553-3) Support,
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
DIM-9 6 i 2-19-64
6.0 6.1 6.i.i
THERMAL Aft Heat
CONTROL Shield
STRUCTURES
There are two means of thermal control of the S/H structures: a) the aft heat shield below the aft bulkhead at Station KS 200; and b) the service module insulation. (Note: Insulation of the RCS heat shields is mentioned in 5.3.4.) The aft heat shield is fabricated from nickel_ Fiberglas_ quartz fiber_ and aluminized Hylar. Nickel 0.005 to O.!5-inch thick forms the outer shell. Drawing V$,7-331944 (Figure 6-1) depicts the outer shell assembly [typical) for Sectors Three, Four and Five. Fiberglas which varies in thickness between 0.03 and 0.06 inch makes up the inner shell as illustrated for Sectors Three, Four, and Five in drawing V17-331700 (Figure 6-2). Quartz fiber l.O-inch thick is used as an interlining between the outer and inner shells, while aluminized Mylar about 0.25-inch thick on the inboard side of the inner shell supplies the last layer of the aft heat shield. Differential pressure between the S/M and the adapter during prelaunch GN 2 purge and boost blow-down is relieved by five valves _laced in the outer shell of the aft heat shield. Drawing V17-331889 (Figures 6-3 through 6-4) shows installation details for the heat shield.
6.1.2
6.1.3
The aft heat shield and the flexible boot protect the tanks_ propellant distribution systems, and electrical from SPS engine heating.
main SPS wiring
6.1.4
Criteria which influenced the configuration of the aft heat shield were these: a) provision of sufficient clearance space for fuel lines, valves_ tanks, engine gimbal, and high-gain antenna below the aft bulkhead; b) provision of an interface between the engine and the fuel tanks; c) choice of materials for weight and the best thermal protection. On either the normal launch mission or the normal launch abort
6.1.5
mission the aft heat shield will fully protect the SPS tanks, valving, and distribution lines from engine radiation temperatures in excess of 2000 F. 6.1.6 Other and more technical criteria the design of the aft heat shield No tests are planned test requirements. Service Hodule for the aft which have been used to are found in the ARM-6. heat shield, hence there set
6.1.7
are
no
Insulation
Crinkled, aluminized Hylar is the insulation material used in all sectors of the service module and in the space between the service module and the command module. One-half inch of space SID 64-206
\
12
T_ b '1 /"
,7;
/
/ ;
SEC-_ON B-B_
v_Ew
A -A
I_1
12
II
4,
......
Io
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
D!M-9 6 2 2-19-64
Rev. Date:
/ 2 / /, P ! d
% 1
-__:,
-L',4
', E El4.,
-\
--%
b
4 I
Figure 6-!. Sectors Outer Three, Shell Four, Assembly, and Five At Heat Shield, (V17-331944) SiD 64-206
\
12
L
I!
10
01
<
/ / M
/ / / / / / / / / / / / / \
/
// // // // //
// ///
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 6 3
Date:
Rev. Date:
2-19-64
\
\ \
\
\ \ \ \ \ \ \ \
\
[]
\
SK._LI. 'll.
Figure 6-2. Sectors
inmer Three,
Shell Four,
Assembly, and Five
Aft Heat Shield, (V!7-33!700) SID 64-206
\
r
I 12 11
\\
/,
12
!0
tv,7-++,++_ _11 t I
%
I
/'
NORTH
SPACE; and
AMERICAN
TNFOI:I1M.A.TIOiN
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 6 4
Date. 2-19-64 Rev. Date:
\ \
7_o_E
LZ
SE
DET_,_L
SEE. /r
DF._'[_I
_,
/ ,/
/
_EA,
Dt_TUK,1
P_-_kixlE
('RJF]
SE.E
7 l_?_-.l! D_T_.IL U
I RfQD
Z-_4%T&L%NOT_ L)_-_%
T_RtSDEO O_LR_I_
e_s_tRs 5PE_ED
PER
_n_ol-oo5
VI?-331G89
Eigure
6-3. Installation of Aft Heat Shieid_ Station X S 200 (V17-331689-I) S!D 64-206
__-_
_.
_wX
\
\
I...lll.l.
Ijli
(,<.,_,,,,,,.,. -,o,,,<,,-, ,,<><=,-,
Z4
--.
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 6
Date:
Rev. Date:
2-19-64
/
SE.CTOK ]Z_ -?-s t_'_o') / ! ! (zbz-4_, nzs")
/
M
s Uw ,.1_5,,q3, ,,__,)
N-MI_
.... '-" ........
,..W _ (
Zo.o., .... .,..._
I DETAIL DI_N_
DETaiL
S e.. _, L._..
C []
'I_ //'_ I'_L _ \ \ \ \
,--vn-_zozo,(,_,?
SECTOI_ DE'[/_,,L
_ E lEi
I.,7-_,_ mII '

,T ,I .I S ,_
- -...; -_
! "
I
"
.... '_
' '"
Figure 6-4. Installation of Aft Heat Station X S 200 (V17-331689-2) Shield_
smD 54-_o6
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 6
2-iO-64
has been allotted for insulation, even though the total thickness of the Mylar layers uncompressed will be only 0.25 inch. Installation accessories are hollow aluminum rods, nylon buttons, cords, and thread; spring clamps; and reflecting pressuresensitive tape. Drawing V17-331562 (Figures 6-5 through 6-6) shows the perspective of the insulation-installation provisions. 6.2.2 The function heat shield of this insulation in the dissipation system of heat is to supplement from any source the aft and to
keep the SPS tanks, propellants, and other equipment at an even, nondestructive, proper, operative temperature. The insulation system also prevents loss of heat in the cold environment of space. 6.2.3 Criteria which governed the choice of aluminized Mylar (NRC-2) as insulation material are these: a) it is the best reported insulation value per pound; b) it has the ability to withstand high compression of large g loads while maintaining initial insulation effectiveness; c) its low bulk density is needed to achieve thermal equilibrium with a minimum loss of cryogenic fluids; d) by its use a high vacuum can be obtained; e) it is easy to apply to complex shapes; f) a minimum effect is obtained from thermal short circuiting. During the normal launch mission or the normal launch abort mission the thermal insulation system will protect the SPS tanks and internal equipment of the S/M from environmental temperature extremes generated externally. The insulation will maintain the temperature range of 80 through 40 F for the propellant during the mission. Test requirements for the thermal insulation system are stated in SID 62-109-2, "General Test Plan, Research and Development for Project Apollo Spacecraft, Individual System Test." ATR 306, "Thermodynamic Analysis of the Typically Insulated S/M Propellant Sextant," has not been completed since the test has not been run. However, design work has begun on the thermal simulator - test specimen. Drawing DTT-6600 (Figure 6-7) gives details ol _ae SPS tank-insulation assembly. If additional information is desired, contact can be made with Department 696-210.
6.2.4
6.2.5
SID
64-206
12
,o
II
<;?E_-j' \
I
\ / /
-<I
7 (_EF)
t
k _ d ,rOl_ 2][_ _ m,v mEr_,/._ SEE ZO,VE _/ I
.]=
LEC TOP9 I SEW ?ON_ /5 > V/E_V 5HOWINO TO ; /NA/6/_ IHSUL,gTION AFT ,qND TJNKOUTE? (FD_LTErm/Z5 JTT_CNED 5KiI{T
, .
_ 12
10
I
J\
F<<
%
\
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
Volume:
D!M-9
Section: Page: Date: Rev. Date:
6 7 2-19-64-
I I L
I ....
Figure
o-5
......
_"
Tl,-l_,t._]
"_1=
L'_]'_
]"t*>V
OI'_S
Set-v-ice
Module
(V:I7-_
_] "_"'-
I ]
s]-D dh--2o6
24
z3
'_
22
21
VIEW
i_3L L_
5_ ,_?o_v A-A
q-K ._t. --I._ __-sPc T/OA/ C-d

f VlT-331562
_-_
23 22 -t.-2i
_-z TYP AT _P3'_
24
ao
le
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9__ 6 8
17
11
Date: P-39-6_ Rev. Date:
I ii .... ............
03_S_ J V17-551562
I ,_,,, 17 16 _I, 14 I
I"'_ _
Figure
6-6. Insulation Installation Provisions, Se_v-ice Module (V17-331562-2) SID 64-206
\
[ Ii
I
7
fx=
3ss
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DTM-9 6 9 2-19-64.
_ DTTGGo_2K_k__
Figure 6-7. Complete Assembly o Thermal Simulator for Specimen SID Test 64-206 (DTT-6600)
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM- 9__ 7 ! 2-19-64
7.0 7.1 7.1.1
SIGNIFICANT General By the
INTERFACES
term
"interface"
is meant
the
common
boundary
between of contact_ to assure
two or more systems or subsystems. At their points matching or accommodation must be properly achieved compatibility and successful functioning. 7.1.2
Significant interfaces are divided into two categories: a) those which are external, affecting structures; b) those which are internal, affecting such things as mechanics, hydrau!ics_ pyrotechnics, and things electrical. Some of the external interfaces are in the study stage. studies crystallize into designs, the resultant drawings be added to later editions of this manual. All of the systems-mounting However_ these provisions 5.0. External Interfaces As the will
7.1.3
7.1.4
provisions are really interfaces. are separately treated under heading
The fairing_ an important part of the S/C is one of the chief aerodynamic interfaces between the S/M and the C/M. It is made of six equally sized panels fabricated from bonded aluminumhoneycomb sandwich one-inch thick. Installation drawing V!7-3!0001 (Figures 7-1 through 7-2) and panel assembly drawing V17-3!!001 (Figure 7-3) depict the fairing interface. The function of the fairing is twofold: a) to shield from atmospheric pressure certain equipment essential to the smooth functioning of the S/M and C/M; b) to prevent rapid evacuation of air from the S/M interior. 7.2.2 The C/M to S/Mumbi!ical with its own fairing is the second vital interface. This fairing is located in Sector One on the outer shell of the S/M - C/M f_i_g. D_T_ V17-_q1771 (Figure 7-4) shows configuration details of the fairing. Drawing V17-331913 (Figure 7-5) depicts these details for the fly away umbilical. One criterion by which an external structure was added to the otherwise smooth surface of the S/M was the imperative necessity of finding a route for the umbilical - hard lines and electrical wiring - such that it would not penetrate the ablative material of the C/M. A third significant interface exists between the S/M and the S-I adapter. The chief feature is a strap-tension tie which also carries the shaped charges used to separate the S-! adapter panels from the S/C. See drawing T18-300005 (Figure _ _ I-u}
7.2.3
S!D
64-206
--
SECTION A-A
VIEW B-B_
[]
12
V1'7-310
OOl
lo
NORTH
SPACE and
AMERICAN
]ZNFORMATION
AVIATION,
SSTI_,MS
INC.
DIVISIOIN
DIM-9 7 2 2-19-64
-Xs 355,000 (_E=3
_A
PLA
c Es)
+X
14
..........
Y
L..A
FWD
Figure
7-1.
Installation
of
Fairing
(VI7-3IO00I-I)
SID
64-206
i
VlT--_OIII (REF)
WEW I_E]
SCALE +
a4
2_--'----r------
22
21
J__ Vl?-310
1 f__
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 7 3 2-19-64
.,-:7
f
!
-Z
_ FAIRING ATTACM 3,ADDED
i ,:'_ (_ _,L_c_s.). I I mi
w,_$ 4.oo-_,(= pL^C_S). / /D.W/N._#S
.1_
01M
('i
PLACES)
I
/
-- /_-Lt
(_ FAIRING A'rl_fJt I NAtIoi_'lDRILL M_20"_AO_-I('_41 _ C'$1NK _ _1 R[Q') HOLE_) RE_O)
/ + ........
(2.oL_)_.w_,,,o,.v,,._,_. / _,_L _ ('_ .o_Es._ v,_-_.,o,.v,_-_-,ou ,.
NAS 1_34C-7 (*e _l_ (Si _E_'O) HOLES) _E_'o) MS_Q4_GAD3-7 C'StNK D_I, ILL _il
......
VI7-31_1OI FLAT PATTERN (_E
S_CT_ON A-A
-t-I ; I _ RACES)
1/_,-':-':;:
FAIRING
A_AC_
I"+ ....
_
._o
+
4--4,- 4 44+ + + 44+ + 4444 + 4+ + 4+ 4 + _t, -_C-I._
V17-315101 FLAT PATTERN (_EE SEC'r,ON A-A
L-4-" ;
I e_a_4,-eeN_
.......
/ + Z _.... _e, ego
#, FAIRING
A_TAC_
I_I_A_I
e_
VlZ-iZOlO7 (_)
SPUCE t ! FAIRING ATTACH
VIT-31'HOI
FLAT
GCAL_
PATTERN
_r
(GEE SECTION AA
_HI"_Z, ZONE IO)
+Z
_ FAIRING ATTAC M I__ FAI_ING AI"TACH
i@
,_s 4 L_--
+
*-f
_ < rA_R_N6 Arv#o_ I_ SEAM el
fAIRING
ATTAC
4,-
4-
4-
4-
4-
4-
4-
-L
4- +
-F
4-
V17-31_I01 FLAT
SCALE _r
PATTERN
(_z_
a,_'r
S_CT,ON A-A
,t!, ZONE. IO)
-z
5a,ioo _ PAl!flING A"t"i*h C H 1
+
,,s L'_*9 _
4-
_-_i
X_
SSs.
oo
4FOR L/M, VI7-311101 FLAT

SCALE _
GENERAL NOTES, SHT I /
PATTERN
(a_E ae'r,o.
IHT _Z_ ZONE
A-A
IO_
USAGE, SEE
I
?
17
t Vl7-31OOOI L F2It II
16
Figure
7-2.
Installation
of
Fairing
(V17-310001-2)
sip 64-206
C_
%
Io I ' I _ _ 6 I
/--3c _,--) .scA L _ _
J.,_L
/
/
/
/
/
/ / I
Aq
I -t01 _ S S'Y '''_"
'f
4_
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 7 4 2-19-64
Rev. Date:
>
I
750
('r*u_ .1_13 (r_u#)
t,oo _ (y-)'P
_. 90
/I-C
- uoa_" .o_ x 01,4 .SHOWN
DE T,_l_ - _ _U'_ _
3c,eL_
/.aa U-RU_)
(r*u_)
-- --.t - - ..-i -- -----t - - ---i .... - - -..t ----t
-I
la.tz I
lev
-f
---_t,,---._,8 :_ t
D E T/t l L -53
.SCAL_ ,_
_:"-_@
SEc'noN A-AI_I
_)_,AP_Y IDLES
TYPE Z FIkL_ _0 ALe PEru LA0t0$--OOI i.
[XPO_[O
I.ilil_l
li
llmilm
lllimlllil
iI
t w,_3,,,Fill
s I I I
Eigure 7-3 Service Module to Fairing Command Panel As _=_3_ Module (V17-3!!00!)
SID
64-206
12
10
.....
I I "w
T,
li _q
I/
I \ \_ j,
\I
/ I
11
,
,P
I I
I I
J..L
12
4_
I0
'
NORTH SPACE
and
AVIATION, SYSTEMS
INC. DIVISION
DIM-9 7 5 2-19-64
\
\
\\
Figure Command Module
7-_. to
Fairing Ser__ce
Assembly Module
Complete, (V!7-33!77!)
Umbilical
\
p, \
,/
\
\
H \
\
_Z
\/
/
/
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS DIVISION
INC,
DIM-9 7 6 2-!9-64
z 4.
VIEW AT FAIRING
LOOKING INSTL.-
AFT. S/_ TO C./_l
!
Figure 7-5. Assembly of and, Fly Support - Command Module to Away Umbilical (V!7-331913) Service Module
NORTH SPACE
and
SYSTEMS AVIATION,
DIVISION INC.
S ecti on: 7 Volume:D!M-9 Page: Date: Rev. Date: 7 2-19-64
Figure 7-6. Service Module
Strap-Tension Tie, to Adapter (V18-300005)
szD 64-2o6
NORTH SPACE and
AVIATION, SYSTEMS
INC. DIVISION
Volume:_ Section: Page: 7 8
7.2.4
A fourth external interface concerns the S/M and Adapter-toLaunch Complex or the GSE umbilicals. Drawing V17-933401 (Figure 7-7) presents the control layout for the servicing and umbilical locations. The latter are blown away hydraulically from their respective structures at time of blast-off. (S-I configuration only; S-5 configuration now in design study. ) Design studies interfaces: a. b. c. d. are now in progress for the following external
7.2.5
S/M to SLA; SLA to Saturn instrument S-IV B adapter to L_; S-I Adapter to S-IV B. Interfaces
package;
7.3 7.3.1
Internal
One of the two internal EPS. Drawing V17-331549 mounting which binds
interfaces is between the ECS and the (not included) exhibits a bracket of each is between system. the SPS and the EPS.
members
7.3.2
second
internal
interface
Drawing mounting Test
V17-331501 (not for members of
included.) likewise shows each respective system.
a bracket
Requirements for separation given below is 0nly the
Tests for interfaces have been scheduled chiefly systems involving the modules. The test schedule included in this manual for information purposes. first three tests have been completed. 7.4.2 ATR NO. NAME OF TEST System: System: C/M from S/M S,/M to S-!VB
i00 A i01 i01-i i01 I01 A
Separation Separation Adapter S/M Adapter Supplement S/M to S-IV Separation Adapter
Panel Ejection System i - Separation System_ B Adapter System: S/M from
SiD
64-206
t
1;
<F
/7;J_.
z,: #Z'?,_ ......
t
ll I
. t Io I 9 t
NORTH
SPACE and
AMERICAN
INFORMATION
AVIATION,
SYSTEMS
INC.
DIVISION
DIM-9 7 9 2-19-64
CL_COt
mL
_e
_rsru_.(
LO I LOI
,qLI. _ FILL VENT_ pR_S_U_ R_UEF
CZ_COL it
f/z_
+_ e_rultW
. c. xvsr_
.I
FUEL #II.L _ FILL V_NT j -
.J
L--
r--
i
" or/o/zE_ _ C, _YsrDv Fat _ _LL V_T (_ Pc_cE_)
H[Z_U,_I
FiLL
--/
,oRESSUR/ZA7"/O_" rxsr _#_'c s _? srsrEm
_--L_ I
EC.
5r._rEM
co e F_L_ _
F/u_ V_#T_
_ P
sr_TE_
-C_ _C
riLL
flL_
VENT _KJ
_Y_TEM('A_T
cN t
_ILL
_r_TE_
,qJL E,V_a/g
F/Lt
V_v_/r OX/OIZ_e p_ES.SU_e P._C#Br
Fus_ z_,_p AcrCllTOlt
_.R _L aeAw
SVSTE/_
I
I \
'
/' /,_allN ACCE$5 _OOe (_I_APTC_)
Figure
7-7.
Control
Layout
for
Servicing
and
Umbilical
Locations
(V!7-933401)
SlD
64-206
NORTH
SPACE and
AMERICAN
INFOR_IATION
AVIATION,
SYSTEMS
INC.
DIVISION
D!M-9 8 1
Date: ____4 Rev. Date:
REFERENCES* IOL AE-I-62-313, dated 5 December to Apollo Engineering Management_ NASA Exhibit "B" Technical or 1962, from on subject Fart C.H. Feltz, Department of Apollo Engineering I. 3 January III_ Design 1963. Procedure_ 695-i00_ Manuals.
Specification_ Flight Vehicles_
Composite Construction MiL Handbook 23.
Part
8.4
Apollo 1963.
Test
Requirements
Status
and
Coordination
List.
NAA
S&ID_
17
July
8.5
Command Module and Launch Escape System Engineering Manual. NAA S&ID, 7 August
Structures. 1963.
DIM-8_
Apollo
Systems
8.6
General Test P!an_ Research and Development for Individual System Test. NAA S&ID_ S!D 62-109-2.
Project
Apollo
Spacecraft,
*Add in
all the
current list
control_
perspective_ for this
and nomenclature manual.
drawings
as called SID
out
of illustrations
64-206
ILLUSTRATION LOG
PROJECT SECTION REQUESTOR I D FIGg NO. I-i i-2 2-1 2-2 2-3 2-4 2-5 Service Service Module M_ule: Nomenclature General (V17-933200) (Vl?-O00002) (9-17-320001-1) (VI?-320001-2) (V17-320001-3) (V17-320001-4) z .;7-2/i. Z F INAL REPORT NO. -DESIGN INFORMATION MANUAL DIM-9
Assembly
Service Module: Service Module: Service Module: Service Module: Service Module:
Structural Structural Structural Structural Struc t_-al
Assembly Assembly Assembly Assembly
As sembly_ (V17-320001-5) of Service Module of Service Rodule (V17-_20101) (_17-320201-i)
C_mplete Interior Complete Interior Installation Assembly 2- t_1, _2 _,'/3 Assembly Assembly Assembly
Arrangement Arrangement
(V17-935561-I)
of Forward
Bulkhead
z-._/
l/.,L
of Aft Bulkhead, of Aft Bulkhead, of Aft Bulkhead, of Aft Bulkhead,
Statiom _. 200 Station _
200 (V17-320201-2)
Z-I-_ _ - /V 2_ -',/'b-
Station XB 200 (_17-320201-3) Station _ 200 (n7-320201-4)
2-14
Assembly Adapter:
of Radial Beam 2 (V17-322001) General Assembly (V18-OOOOO2)
2 -/_, _-2..
3-3
Manufacturing
Assembly
Breakdown
of _
Adapter
(_E-015129)
-;; -,+
3-4 > 4-s
Skin Panel Splice for Adapter Plate (V18-300011) Installation of Maim Propellant Tank, Service Module (V17-340001) _-z.: _ Assembly Complete: Main Propellant, Oxidizer (VlT-3_l_O01J _ '_ Tank Assembly Complete: Main ProPellant _ Fuel Main Propellant, Oxidiser (IF17-343001) _/"_ _ 5"
_-4 _-5 4,.-6
Tank Assembly: Tank Assembly, Tank Assembly: A_sembly of
(_17-342002)
Main Propellant, Fuel
(V17-343002) (V17-347002) Tank (VlT-342025)
Main Propellam%,. _elium Skirt .Suppert, Oxidizer
Upper
ILLUSTRATION LOG
PROJECT SECTION REQUESTOR I NO. P- 7_. t_.a_st 3503, .4 REPORT NO. DZ'!;I_-N I._'_(,=.:'.,;,TI','_'! DIM"2_2._7AL 9
FINAL
Mo_mting _-2 5-9 5-4 5-5 5-6 5-7 5-8 5-9 ....... _-!O 5-11 Mounting Molmting :-m_,_mb._ Nodule
Provisions, Provisions, Provisions, of Oxygen
Znvir:m.'_enta! 3ontrc! Environmental Environmemtal Control Control
System System System
Instal]s.ticns
(7].7-.55;71 7-"I /
_nst,_.!]stions (_J!7-3-,J ! 7-.2
Installations
(V3.7-_17
7":_.)
!;"
Tar_: Shelf
Support
(V17-331667) System (V17-322000)

. ...... (v17-33.2001-I)
InstalPation
of Reaction
Control
Panel Assembly Panel Asse_b!y
3omplete, Comolete,
"9 ,. ,_4- " (_ ,_e_._ _l.m Control
System System
_*4c.n Control Ccntro!
Control System ._yst_m
(I_,-..j2001-_)
Pa_e]. Assemb2.y_ Peacticn Panel Assemb_!y_ Peaction Housin_ Assembly,
(F17-332002-I) (V17:_.2OO2-2)
_ .... _ o Control. ......_ .n +
Sys+.,_m (V!7-332010) System

r.,O (7]..7-33: ,_
Longitudinal
He_t Shield
Instal].stion, .qe_ction Control Reaction Control
5-].2 Lateral 5-]3 5-1,/+
H_o.t Shield
Installation,
_vstem
(VI7-__n]
Insulation
Imstallation
for Reaction of Prooellant
Control Tanks,
Systen,. (V17-3_2046) Cen,<ro! System C_t_o_ (7].5 0f:l)
End M.ounti.-gAssembTy
Reaction Tanks,
5-].5 Motu_ting Assembly, 2ystem 5-16 5-17 (V!7-332042)
Pro;._ellant and Pressure
Re cL_on
Installation Installation
of _ _" _ngxne of Engine
Mount, No,mr,
Service _er_ce ""
Propulsion . _. _o,_ulsion
* .... oy_,,e_ . ..... Sv_t.__
( V!7-3:_7101-I (U!7-327!01-2)
5-18. Mountin_ 5-19
Provisions
Installation,
Service Service
Propu!sJen
Svst,_m (,l_-__.100()
}"..ounting _:'ovisions Installation, System (717-331100)
Pronu_--ion. _"_ssuriza1:.ion _.,_
--]
__;ou/uti_ Provisions, Mounting

FORM 930- R-1
Electrical Electrical
Power System Power System
(V17-351552-I) (V17-931552-2)
Provisions,
l
ILLUSTRATIONLOG
PROJECT SECTION REQUESTOR P. B. gaist. 3503. 4 _IGN INFORMATION MANUAL DIM9
| , It i
REPORT NO,
NO. Insta/lation Assembly Control Four of Fuel-Cell M_antlq, Stabilised Tank Shear Web (VI?-33152_) (VI?-331566) Seet_rs 0he and _-" Fluid Lines Support, Electrical Power _"
FINAL
of Support Shelf, Upper R_rogen Layout - Electrical
Power System Radiators,
(V17-933074} Previsions,
Installation _ystem
(_i?-331553-I) Provisions, Fluid Lines Support, Elee%rioal Power
Installation System Installation
(VI?-331553-2) Provisions, Fluid Lines _ppert, _ee_ieal E_wer
Systen
(v'z?-33z553.:.3)
0uter S_ell Assembly,
Aft Heat Shleld,
Seekers
Three
F_Ar
and Five
Inner ShellAssembly,
A_
Heat Shield,
Se@ters
Three
and Fi_
)
Installation. of InstaAlation Insulation Insulation Complete Aft Heat Shield, Station 200 200 Mule (T17-331689-I) (V17-331689-2) _rI?-331562-1) (_17-33156_-2) Test _TT-6600)
of Aft Heat Shield, Statian Installa_zon _,stalla_Ion Pr_isions, Provisions, Servlse
Ser_Ise M_le for Speoi_en
Assembly
of Thermal Simulator (VI?-310001-1) (_I?-31000_-2) Serviee M_ule C_ma_
Installation Installation Fairing Fairiag
of Fairing of Fairing
7-
2_
7-9
te Comad _ule (V17-311001)
Panel Assembly, Assembly
Complete,
M_ule
to Series
R_4_I_ U_billeal
Strap-Tension
Tie, Service _ule
to _dapter
(V18-300_05)
_-7
,o,. ,30 7

Apollo Systems Engineering Manual Service Module and Adapter Structure

Hochgeladen von

Dokumentinformationen

Originalbeschreibung:

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Apollo Systems Engineering Manual Service Module and Adapter Structure

Hochgeladen von

Copyright:

Verfügbare Formate

% _b

D. _ASJIJ GR OR TMX OR AD NU MBfR_"

SID 64-206 (DIM-9)

APOLLO SYSTEMS ENGINEERING MANUAL Service Module and

_0 "AS _"_QuA_TERs o.t_

NORTH SPACE and

Vlume:DEM-9 Section: Page: Date: Rev. Date: ii 2-19-64

manual is 18) which

tions imposed by the 3 January 1963.

Alternate: Recorder: Members:

(Or their H.S. Oder, Spacecraft J.W. Gibb, Propellant

696-230 Analysis 696-320

The following to_ technical H. W. Myers Robison Stecki

- Spacecraft - S/M - S-I

- Mounting Provisions for Electrical Power Systems

- Mounting Provisions for Reaction Control Propulsion and Pressurization Systems

Volume= Section: Page:

Date: _-19-64 Rev. Date:

Page i-i i-i I-i 2-1 2-1 2-1

SERVICE 2.1 2.2 2.3 2.4 2.5

General and Configuration Component Description and Operating Conditions

Characteristics and Criteria Test Requirements

SERVICE PROPULSION 4.1 General 4.2 4.3 4.4 4.5

4-1 4-1 4-1 .

4-8 4-8 4-8

Configuration Configuration Configuration Configuration Configuration

5-1 5-1 5-1

Volume: Section: Page: Date: Rev. Date:

4-3 4-4 4-5

5-4 5-5 5-6 5-8 5-9 5-1o 5-ii 5-12

Volume: Section: Page: Date: Rev. Date:

5-18 5-19 5-20 5-1 5-22 5-23

5-0 5-21 5-23 5-24 5-25 5-26

Volume:_ Section: Page: vii

Date: 2-19-64 Rev. Date:

7-5 7-6 7-7 7-9

NORTH SPACE and

Volume: Section: Page: Date: Rev. Date:

DIM-9 _2L__ i 2-19-64

1.0 i.i i.i.i

Volume: Section: Page: Date: Rev. Date:

2.0 2.1 2.1.!

,D,_o_.r,o *--"x \ ....

MODULE GEN_PRAL A_$Y

tNROI/_ATION A_UCH 6l_'6ll m_Na

mmmt, mm*omu.. J_,*.mO *IP

039_3 _l_ Icw_p*l_,ll

pmw,_ APPLICATION (Uli/_[) _A'rA

V_7- 0OiO_ i lliO'l::) 4 Vl7- 4'00103 i IIEO';

Volume: Section: Page: Date:

.......... 4_ll__uu -_............ _,._ .____,____,,_,_____,_d

"_i_$ I_LI41_IZ _.4.

Volume: Section: Page:

Date: 2-19-64 Rev. Date:

(V17-32000i-i) SID 64-206

_R,_L _C._ "IS 2e_ C MF ,_08

\. ", _-'= ,* % % :.C , _'/'2 ",\ X 4"

Volume: Section: Page: Date:

Volume:DZM-9 Section: Page: Date: Rev. Date: 2 4 2-19-64

USAGE, SEE SHEET

I o:3gs NelITH AMIIIIeAN AWAVlON. INe. V 17-5 ;)000 I

(V17-32000!-3) SID 64-206

.... ' 9B ,i__w

mmmt, mmomu.. J_,.mO *IP

.......... 4_ll__uu -_............ _,._ .,,,_,_____,_d

:uoN.o8S 6 -T. :euJnlOA