SAFETY OBSERVATION

Name of the Observer

Date of Observation

SUBHODIP GUHA
01.01.2012
Evaluation

Sl. No.

Machines,equipment, production processes or locations

Tasks being performed (Observation)

Safety Hazard & Health Hazard

Potential Harm

Score

Risk Level (H/M/L)

Affected Persons

Suggested Action Plan

RM Area ( Near NCTL Machine)

Crane No.3 was under maintenance, stopper was placed on crane railing, so that other crane can not hit from any side to crane no 3. proper barricade was not placed in the ground floor. Human movement was there below the mainenance area. Puff coils were kept in the way, due to the same movement was resitricted. Incase of emergency, it is difficult to come out from that area. Adviced the crane operator to remove the puff coils from that area.

Safety Hazard

Serious Injury

15

135

SHOP FLOOR PERSONS /VISITORS

Near Loading Point 3

Safety Hazard

Serious Injury

15

180

SHOP FLOOR PERSONS /VISITORS

Consequences (C): Numerous Fatalities-100, Multiple fatalities-50, Fatalities-25, Serious Injury-15, First Aid-05 & Medical-01 Exposure (E): Continuous-10, Frequent-06, Occasional-03, Infrequent-02, Rare-01& Very Rare-0.5 Probability (P): Almost possible-10, Quite Possible-6, Unusual but possible-3, Remotely possible-1, Very unlikely-0.5 & Practically impossible-0.1 Risk Score bands - VH- Very high risk >400, H-High risk 200-400, S- Substantial Risk 80-200, M-Moderate risk 20-80,A- Probably acceptable risk<20.

Categories Type RP = Reactions of people UC = Unsafe Condition PP = Positions of people SC = Safe Condition PPE = Personal protective equipment UA = Unsafe act TE = Tools and Equipment SA = Safe act PH = Procedures and housekeeping ER = Ergonomics Potential : VH :- Fatal H : Serious Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Categories

Type

Potential

Status

PH

UA

Serious Injury

PH

UA

Serious Injury

afe Condition Condition afe act

Status O-Open C-Closed

njury S / M: Minor Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

SAFETY OBSERVATION
Name of the Observer
Date of Observation

SUBHODIP GUHA 07.01.2012

Evaluation

Sl. No.

Machines,equipment, production processes or locations

Tasks being performed (Observation)

Safety Hazard & Health Potential Harm Hazard

Score

Risk Level (H/M/L)

Affected Persons

Suggested Action Plan

Categories

Entire Plant

Cob web found in the inside plant shed, holding lot of dust. To clean this somebody has to go to the top and clean the ceiling of the plant which is risky.

Safety Hazard

Seroius Injury

15

135

Person who will is performing the job

The stretchable aluminium stick are available for cleaning the Cob webs which has got the autoclean system in built which can be operated from the ground floor.No person has to be in the height to perform the job.

PP

GATE NO- 03

At Gate no-03, both loading and unloading of material /Coil are done including weighment of the material. Because of this it is narrowing the area and making the area vulnerable.

Safety Hazard

Seroius Injury

15

135

Unsafe for Shop floor The loading and unloading should people/ Truck not be in the same place to avoid drivers/Khala such risk. si

PP

Consequences (C): Numerous Fatalities-100, Multiple fatalities-50, Fatalities-25, Serious Injury-15, First Aid-05 & Medical-01 Exposure (E): Continuous-10, Frequent-06, Occasional-03, Infrequent-02, Rare-01& Very Rare-0.5 Probability (P): Almost possible-10, Quite Possible-6, Unusual but possible-3, Remotely possible-1, Very unlikely-0.5 & Practically impossible-0.1 Risk Score bands - VH- Very high risk >400, H-High risk 200-400, S- Substantial Risk 80-200, M-Moderate risk 20-80,A- Probably acceptable risk<20.

Categories Type RP = Reactions of people UC = Unsafe Condition PP = Positions of people SC = Safe Condition PPE = Personal protective equipment UA = Unsafe act TE = Tools and Equipment SA = Safe act PH = Procedures and housekeeping ER = Ergonomics Potential : VH :- Fatal H : Serious Injury S / M: Minor Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Type

Potential

Status

UC

UC

Status O-Open C-Closed

: Minor Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

SAFETY OBSERVATION
Name of the Observer
Date of Observation

SUBHODIP GUHA
14.01.2012
Evaluation

Sl. No.

Machines,equipment, production processes or locations

Tasks being performed (Observation)

Safety Hazard & Health Hazard

Potential Harm

Score

Risk Level (H/M/L)

Affected Persons

Suggested Action Plan

Roads in the plant

It has been observed that people are walking or using the same road from where the loaded vehicles are out.It is very unsafe as the vehicle ply on the same.

Safety Hazard

Serious Injury

15

10

450

There should be a pathway beside All the the raod if possible so that Emplyoees everbody in the plant should use and visitors the pavement or pathway.

Trading Area

Dusty trading area

Health hazard

First Aid

180

Atleast water sprinkler should be All the used atleast thrice in a day so Emplyoees that loose mud or dust can be and visitors avoided.

Consequences (C): Numerous Fatalities-100, Multiple fatalities-50, Fatalities-25, Serious Injury-15, First Aid-05 & Medical-01 Exposure (E): Continuous-10, Frequent-06, Occasional-03, Infrequent-02, Rare-01& Very Rare-0.5 Probability (P): Almost possible-10, Quite Possible-6, Unusual but possible-3, Remotely possible-1, Very unlikely-0.5 & Practically impossible-0.1 Risk Score bands - VH- Very high risk >400, H-High risk 200-400, S- Substantial Risk 80-200, M-Moderate risk 20-80,A- Probably acceptable risk<20.

Categories Type RP = Reactions of people UC = Unsafe Condition PP = Positions of people SC = Safe Condition PPE = Personal protective equipment UA = Unsafe act TE = Tools and Equipment SA = Safe act PH = Procedures and housekeeping ER = Ergonomics Potential : VH :- Fatal H : Serious Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Categories

Type

Potential

Status

PP

UA

PP

UC

S/M

nsafe Condition fe Condition nsafe act fe act

Status O-Open C-Closed

Injury S / M: Minor Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

SAFETY OBSERVATION
Name of the Observer
Date of Observation

SUBHODIP GUHA
21.01.2012
Evaluation

Sl. No.

Machines,equipment, production processes or locations

Tasks being performed (Observation)

Safety Hazard & Health Hazard

Potential Harm

Score

Risk Level (H/M/L)

Affected Persons

Suggested Action Plan

Trailors - Open beds

It is found that the trailors are not having any guard betweem the Front and rear wheels. While plying, these vehicles are are quite vulnerable while taking a turn can pull on the two wheelers inside.

Safety Hazard

Serious Injury

15

10

450

Persons whosoever is driving or walking beside the trailors

The trailors (open bed) should have panel guard on both of its side so that it can guard in pulling the two-wheelers/pedestrians.

JCB for Scrap lifting

It has been observed that the JCB scaplifter has a big gap between the Mud flap and tyre which is vulnerable in pulling the shop floor people around.

Safety Hazard

Serious Injury

15

10

450

shopfloor people around

There should be a guard on both side of the rear wheels.

Consequences (C): Numerous Fatalities-100, Multiple fatalities-50, Fatalities-25, Serious Injury-15, First Aid-05 & Medical-01 Exposure (E): Continuous-10, Frequent-06, Occasional-03, Infrequent-02, Rare-01& Very Rare-0.5 Probability (P): Almost possible-10, Quite Possible-6, Unusual but possible-3, Remotely possible-1, Very unlikely-0.5 & Practically impossible-0.1 Risk Score bands - VH- Very high risk >400, H-High risk 200-400, S- Substantial Risk 80-200, M-Moderate risk 20-80,A- Probably acceptable risk<20.

Categories Type RP = Reactions of people UC = Unsafe Condition PP = Positions of people SC = Safe Condition PPE = Personal protective equipment UA = Unsafe act TE = Tools and Equipment SA = Safe act PH = Procedures and housekeeping ER = Ergonomics Potential : VH :- Fatal H : Serious Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Categories

Type

Potential

Status

PH

UC

PH

UC

nsafe Condition fe Condition nsafe act fe act

Status O-Open C-Closed

Injury S / M: Minor Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

SAFETY OBSERVATION
Name of the Observer
Date of Observation

SUBHODIP GUHA

04.02.2012
Evaluation Sl. No. Machines,equipment, production processes or locations Tasks being performed (Observation) Safety Hazard & Health Hazard Potential Harm C E P Score Risk Level (H/M/L) Affected Persons Suggested Action Plan

It has been found that SCRAP / SIDECUT WALKWAY of the plant materials are lying outside the plant and outside the plant. covering the walkway.

Safety Hazard

Serious Injury

15

90

Shopfloor persons /Visitors

Scrap bins are there to place the scrap / sideend cuts to keep.

Loading of Scrap material in the Truck

It has been observed that, trucks are overloaded with scrap ( side cut rolls) which are in closed bin but there are on open form and thus can topple out from the truck beds.

Safety Hazard

Serious Injury

15

135

Any person The vehicle should not be nearby the overloaded. So that the material movement of should be inside the covered the truck. area.( inside the dallas )

Consequences (C): Numerous Fatalities-100, Multiple fatalities-50, Fatalities-25, Serious Injury-15, First Aid-05 & Medical-01 Exposure (E): Continuous-10, Frequent-06, Occasional-03, Infrequent-02, Rare-01& Very Rare-0.5 Probability (P): Almost possible-10, Quite Possible-6, Unusual but possible-3, Remotely possible-1, Very unlikely-0.5 & Practically impossible-0.1 Risk Score bands - VH- Very high risk >400, H-High risk 200-400, S- Substantial Risk 80-200, M-Moderate risk 20-80,A- Probably acceptable risk<20.

Categories Type RP = Reactions of people UC = Unsafe Condition PP = Positions of people SC = Safe Condition PPE = Personal protective equipment UA = Unsafe act TE = Tools and Equipment SA = Safe act PH = Procedures and housekeeping ER = Ergonomics Potential : VH :- Fatal H : Serious Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Categories

Type

Potential

Status

RP

UC

RP

UC

nsafe Condition fe Condition nsafe act fe act

Status O-Open C-Closed

Injury S / M: Minor Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

SAFETY OBSERVATION
Name of the Observer
Date of Observation

SUBHODIP GUHA

31.03.2012
Evaluation Tasks being performed (Observation) Risk Level (H/M/L)

Sl. No.

Machines,equipment, production processes or locations

Safety Hazard & Health Hazard

Potential Harm

Score

Affected Persons

Suggested Action Plan

Old Bldg. Wash Basin/Water Cooler

Washbasin at Old buildg is under the staircase , whreby there is often happening that people are going for wash and due to low height ceiling , heads get banged.

Safety Hazard

Safety Hazard

2 No loading Point

Truck drivers are roaming inside the plant without wearing helemt

Safety Hazard

Safety Hazard

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Consequences (C): Numerous Fatalities-100, Multiple fatalities-50, Fatalities-25, Serious Injury-15, First Aid-05 & Medical-01 Exposure (E): Continuous-10, Frequent-06, Occasional-03, Infrequent-02, Rare-01& Very Rare-0.5 Probability (P): Almost possible-10, Quite Possible-6, Unusual but possible-3, Remotely possible-1, Very unlikely-0.5 & Practically impossible-0.1 Risk Score bands - VH- Very high risk >400, H-High risk 200-400, S- Substantial Risk 80-200, M-Moderate risk 20-80,A- Probably acceptable risk<20.

Categories Type RP = Reactions of people UC = Unsafe Condition PP = Positions of people SC = Safe Condition PPE = Personal protective equipment UA = Unsafe act TE = Tools and Equipment SA = Safe act PH = Procedures and housekeeping ER = Ergonomics Potential : VH :- Fatal H : Serious Injury

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

Categories

Type

Potential

Status

Form No.:OHS/CR/SO/01 Rev.No. :02 Date:03.07.10

safe Condition e Condition safe act e act

Status O-Open C-Closed

njury S / M: Minor Injury

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