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E3X-DAC-S
Easy and Reliable The Fiber Sensor That Sees in Color
High-power white LED and multi-RGB processing eliminate the need to select light source types. One-touch teaching enables stable detection that resists against workpiece vibration. Choose from a wide range of Fiber Heads to match the workpiece and working space.
Features
Easy and Reliable ... Featuring a Color-sensing Engine
A high-power white LED and a multi-RGB processing system combine to cover all RGB warelengths, enabling easy and acculate detection of workpieces without having to use a different light source to watch each one. No Need
to Select
Colors are detected through changes in the ratio of three parameters, RGB, to enable stable detection even when the workpiece moves. Not
Intensity Detection (Previous Type) Color Detection (Color Sensing Type)
Affected by Movement
RGB Ratio
Easy Setting with One-push Teaching Wide Range of Fiber Heads Available
Select from a wide range of Fiber Heads to match the workpiece and working space.
Easy-to-Understand Double Display Immediately check the degree of match with the registered colors and the thresholds or easily make fine adjustment while checking these values.
Settings to teach the workpiece to be detected can be easily performed with one push.
10 mm
R G B
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E3X-DAC-S
Ordering Information
Amplifiers
Pre-wired Amplifier
Item Standard models Advanced models Appearance Functions Timer, Response speed change Standard models + Simultaneous determination (2 colors) AND/OR output, Remote setting Model NPN output E3X-DAC11-S E3X-DAC21-S PNP output E3X-DAC41-S E3X-DAC51-S
Standard models
E3X-DAC6-S
E3X-DAC8-S
E3X-CN11
1 Master Connector
4 Slave Connectors
End Plate
Appearance Model PFP-M Quantity 1
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E3X-DAC-S
Ratings and Specifications
Amplifiers
Item Sensing distance Sensing object Light source (wavelength) Sensing method Number of registered colors Power supply voltage Power consumption Control outputs Remote control input Protection circuits Type Model Standard models E3X-DAC@-S@ (@: 11/41/6/8) Depends on the Fiber Unit. Reflective models: Standard 11 color cards *1, Through-beam models: Opaque or translucent object White LED (420 to 700 nm) C Mode: RGB ratio determination (or I Mode: Light intensity determination for red, green, or blue) *2 1 12 to 24 VDC 10%, ripple (p-p) 10% max. 960 mW max. (current consumption: 40 mA max. at power supply voltage of 24 VDC) NPN or PNP open collector Load power supply voltage: 26.4 VDC max. Load current: 50 mA max. (residual voltage: 2 V max.) --No-voltage input (contact/transistor) *3 Reverse polarity for power supply connection, Output short-circuit, Reversed output polarity protection Operate or reset: 120 s Operate or reset: 600 s Operate or reset: 2 ms Operate or reset: 8 ms 2 (simultaneous determination) Advanced models E3X-DAC@-S (@: 21/51)
Mutual interference prevention Supported for up to 10 Sensors (control via optical communications)
Super-high-speed mode *4 Operate or reset: 60 s ReHigh-speed mode Operate or reset: 300 s sponse Standard mode Operate or reset: 1 ms time High-resolution mode Operate or reset: 4 ms
Sensitivity adjustment (color registration, allowable range) Operation mode Timer function Functions Control outputs Remote control Display switch *5 Initialization Indicators Digital display
Teaching (one-point teaching or teaching with/without workpiece) or manual adjustment ON for match (ON for same color as registered color) or ON for mismatch (ON for different color from registered color) Timer type: OFF delay, ON delay, or one-short Timer time: 1 ms to 5 s (variable) Output for each channel, AND output, and OR --output One-point teaching, teaching with/without --workpiece, zero reset, and light emission OFF Seven patterns total: Match + Threshold, Margin + Threshold, Analog bar display, Peak + Bottom, etc. Initial reset (factory defaults) or user reset (saved settings) Operation indicator (orange)/I mode display indicator (orange) Channel 1 and channel 2 operation indicators (orange)
7-segment displays (Main display: Red, Sub-display: Green), display direction can be reversed.
Ambient illumination (Receiver Incandescent lamp: 3,000 lux side) Sunlight: 10,000 lux Ambient temperature range *6 Ambient humidity range Insulation resistance Dielectric strength Vibration resistance Shock resistance Degree of protection Connection method Weight (packed state) Materi- Case als Cover Accessories Operating: 25 C to 55 C, Storage: 30 C to 70 C (with no icing or condensation) Operating and storage: 35% to 85% (with no condensation) 20 M min. (at 500 VDC)
1,000 VAC at 50/60 Hz for 1 minute Destruction: 10 to 50 Hz with a 1.5-mm double amplitude for 2 h each in X, Y and Z directions Destruction: 500 m/s2, for 3 times each in X, Y and Z directions IEC IP50 (with Protective Cover attached) Pre-wired or Amplifier Connector (Units connected: 16 max.) Polybutylene terephthalate (PBT) Polycarbonate (PC) Instruction manual Pre-wired
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E3X-DAC-S
*1. Sensing Object: Standard Color Card (230 Colors) from Japan Color Enterprise Co., Ltd.) Color (11 standard colors) Munsell color notation White Red Yellow/red Yellow Yellow/green Green Blue/green Blue Blue/purple Purple Red/purple (Black) N9.5 4R 4.5/12.0 4YR 6.0/11.5 5Y 8.5/11.0 3GY 6.5/10.0 3G 6.5/9.0 5BG 4.5/10.0 3PB 5.0/10.0 9PB 5.0/10.0 7P 5.0/10.0 6RP 4.5/12.5 (N2.0) *3. Input Specifications Contact input (relay or switch) ON: Shorted to 0 V (sourcing current: 1 mA NPN max.). OFF: Open or shorted to Vcc. ON: Shorted to Vcc (sinking current: 3 mA PNP max.). OFF: Open or shorted to 0 V. Non-contact input (transistor) ON: 1.5 V max. (sourcing current: 1 mA max.) OFF: Vcc - 1.5 V to Vcc (leakage current: 0.1 mA max.) ON: Vcc - 1.5 V to Vcc (sinking current: 3 mA max.) OFF: 1.5 V max. (leakage current: 0.1 mA max.)
*2. When teaching with/without a workpiece, the best sensing method will be automatically selected (RGB ratio (C Mode) or light intensity determination (I Mode)). If color differences are not strong enough and RGB ratios would result in unstable detection, then light intensity determination (I Mode) will be selected.
*4. Mutual interference prevention cannot be used in super-high-speed mode, and light intensity determination (I Mode) must be used. The response time will be 150 s if an AND or OR is set for the control outputs. *5. With light intensity determination (I Mode), the correlation is not displayed, but rather the light intensity is displayed. *6. The allowable ambient operating temperature changes according to the number of Units that are linked. 2 Units: 25 to 55 C, 3 to 10 Units: 25 to 50 C, and 11 to 16 Units: 25 to 45 C
Amplifier Connectors
Item Rated current Rated voltage Contact resistance Model 2.5 A 50 V 20 m max. (20 mVDC max., 100 mA max.) (The figure is for connection to the Amplifier Unit and the adjacent Connector. It does not include the conductor resistance of the cable.) Destruction: 50 times (The figure for the number of insertions is for connection to the Amplifier and the adjacent Connector.) Polybutylene terephthalate (PBT) Phosphor bronze/gold-plated nickel Approx. 55 g Approx. 25 g E3X-CN11 E3X-CN12
Materials
Workpieces that absorb a specific wavelength can be detected with a wide range of wavelengths.
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E3X-DAC-S
Sensing Distance
Reflective Models
Sensing object Highresolution mode E32-DC200 E32-D11R/E32-D12R/ E32-D15XR/ E32-DC200BR(B4R) E32-D14LR Generalpurpose Standard models E32-D15YR/E32-D15ZR E32-D211/E32-DC200E/ E32-D22/E32-D25X/ E32-DC200F(F4) E32-D24 E32-D25Y/E32-D25Z E32-D11/E32-D15XB Breakresistant E32-D21B/E32-D221B E32-D21/E32-D22B E32-D25XB Fluorine coating E32-D11U 70 42 11 10 20 8.8 5.8 42 19 8.8 14 42 20 to 38 90 35 60 35 35 17 35 55 20 13 22 9 White paper Standard mode 54 32 8.5 7.5 16 6.7 4.5 32 15 6.7 10 32 24 to 36 70 26 45 26 26 13 26 42 15 10 17 7 Highspeed mode 46 26 7 6.5 14 5.8 3.8 26 13 5.8 9 26 26 to 32 60 22 35 22 22 11 22 36 13 8.5 15 6 Superhighspeed mode 18 11 2.5 2.5 5 2.1 1.4 11 4.5 2.1 3 11 --22 8 16 9 9 4.5 9 14 5 3.5 6 2
(Unit: mm)
Standard color card (11 colors) (mutual determination) Highresolution mode 14 8.5 2.4 2.1 4.5 1.8 1.2 8.5 4.1 1.8 3 8.5 20 to 38 19 7 12 7.5 7.5 3.7 7.5 11 4 2.8 4.9 2.1 Standard mode 10 6 1.7 1.5 3 1.3 0.9 6 3 1.3 2.1 6 24 to 36 13 5 9 5 5 2.7 5 8.5 3 2 3.5 1.4 Highspeed mode 8.5 5 1.4 1.3 2.5 1.1 0.7 5 2.4 1.1 1.7 5 26 to 32 11 4 7 4.5 4.5 2.2 4.5 7 2.5 1.7 2.9 1.2 Superhighspeed mode 6 3.5 1 0.9 1.5 0.7 0.5 3.5 1.5 0.7 1.1 3.5 --7.5 2.5 4 3 3 1.5 3 4.5 1.5 1.2 2 0.6
Type
E32-A09 Long distance, E32-D11L high power E32-D21L/E32-D22L Specialbeam models Coaxial E32-CC200 E32-CC200R E32-D32L E32-C31/E32-D32 Area sensing Environ- Heatment resistant resistive Chemical models resistant E32-D36P1 E32-D51 E32-D81R-S/E32-D61-S E32-D73-S E32-D12F E32-D14F
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E3X-DAC-S
Through-beam Models
Sensing object Highresolution mode 200 150 55 80 48 190 70 55 190 4300 1100 1000 1000 950 350 220 110 180 160 500 360 750 240 200 360 Opaque object Standard mode 160 110 44 60 36 140 55 42 140 3200 850 750 750 700 250 160 85 140 120 400 280 600 180 160 280 10 Highspeed mode 140 95 38 50 32 120 48 36 120 2800 700 650 650 600 200 140 70 120 100 350 240 500 150 130 240 Superhighspeed mode 70 50 19 46 26 60 40 30 60 1400 360 340 320 300 120 75 36 60 90 170 120 250 80 65 120 Highresolution mode 45 30 12 17 10 40 15 11 40 900 220 220 200 200 75 46 22 38 34 110 75 160 50 44 75
(Unit: mm)
Translucent object * Standard mode 32 22 8.5 12 7 28 11 8 28 600 160 150 150 140 55 32 16 28 24 80 55 110 36 30 55 10 Highspeed mode 26 18 7 10 6 24 9 7 24 500 140 130 120 120 46 28 14 22 20 65 46 95 30 26 46 Superhighspeed mode 22 16 6.5 7 4 20 6 4.5 20 460 120 110 110 100 40 25 12 20 14 55 40 85 26 22 40
Type E32-TC200 E32-T11R/E32-T12R/ E32-T15XR/ E32-TC200BR(B4R) E32-T14LR/E32-T15YR/ E32-T15ZR E32-TC200E/E32-T22/ E32-T222/E32-T25X/ E32-TC200F(F4) E32-T24/E32-T25Y/ E32-T25Z E32-T11/E32-T12B/ E32-T15XB E32-T21/E32-T221B/ E32-T22B E32-T25XB E32-T11U
Breakresistant
Fluorine coating
E32-T17L E32-TC200 + E39-F1 E32-T11R + E39-F1 E32-T11 + E39-F1 Long disE32-T14 tance, E32-T11L/E32-T12L high power E32-T11L + E39-F2 E32-T11R + E39-F2 E32-T11 + E39-F2 SpecialE32-T12L/E32-T22L beam models Fine beam E32-T22S E32-T24S E32-T16 E32-T16PR Area sensing E32-T16JR E32-T16WR Label detection E32-G14 (Slot Sensor)
*These sensing distances are recommended to make the most of the detection capabilities of the Sensor.
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E3X-DAC-S
Sensing object Highresolution mode 200 60 75 120 950 120 360 550 850 100 380 190 55 280 36 140 130
Opaque object Standard mode 160 48 60 95 700 95 280 420 650 80 300 150 42 200 28 100 100 Highspeed mode 140 42 50 80 600 80 240 360 550 70 250 120 36 180 24 90 85 Superhighspeed mode 70 20 26 42 320 42 120 180 280 35 130 65 18 90 12 46 45 Highresolution mode 44 13 16 26 200 26 75 110 180 22 80 40 11 55 7.5 28 28
Translucent object * Standard mode 32 9.5 11 19 140 19 55 80 120 16 55 28 8.5 42 5.5 20 20 Highspeed mode 26 8.1 9.5 16 120 16 46 70 100 13 48 24 7 35 4.5 17 17 Superhighspeed mode 22 7 8.5 14 100 14 40 60 95 12 44 22 6 30 4 15 15
Type E32-T51 E32-T54 E32-T81R-S E32-T61-S E32-T61-S + E39-F1 E32-T61-S + E39-F2 E32-T84S-S E32-T11F E32-T12F E32-T14F E32-T51F E32-T81F-S E32-T51V E32-T51V + E39-F1V Vacuum resistant E32-T54V E32-T54V + E39-F1V E32-T84SV
Heatresistant
*These sensing distances are recommended to make the most of the detection capabilities of the Sensor.
Refer to the E32 Series Fiber Sensor Best Selection Guide (Cat. No. E353).
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E3X-DAC-S
Engineering Data (Typical)
Color vs. Detection Capability E3X-DAC@-S + E32-CC200
White White Red Yellow/ red Yellow Yellow/ green Green Blue/ green Blue Blue/ purple Purple Red/ purple Black* Red Yellow/ Yellow/ Blue/ Yellow Green red green green Blue Blue/ Red/ Purple Black* purple purple
()
()
5 4 5 5 6 3 9 4 4 2 7 5 5 3 8
6 4 5
3 2 3 2 2 4
9 7 8
No Need to Select
8 8 5 5 3 3 6 3 6 5 5
3 3
5 3 3
10 6 6 4 3
5 5 5 3 3 8 3 2
3 2 3 4 2
3 2 2
3 5 10
2 4 2
2 3 6 4
3 6 4
Sensing distance: 9 mm (i.e., the teaching distance) : Detection possible, : Detection not possible. *. Use 2-point teaching to distinguish between white and black.
E3X-DAC-S
Model with blue light source E3X-DAB-S Model with green light source E3X-DAG-S
X
Registered Color
10
15
X
Registered Color Red Green Blue 30 40
+
5 10 15 20
Green Blue
30
20
10
10
20
15
10
Angle of incline ()
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E3X-DAC-S
I/O Circuit Diagrams
NPN Output
Model Operation mode Timing charts
Match Mismatch Operation ON indicator (orange) OFF Output ON transistor OFF Operate Load (e.g., relay) Reset (Between brown and black leads) Match Mismatch Operation ON indicator (orange) OFF Output ON transistor OFF Operate Load (e.g., relay) Reset (Between brown and black leads) Match Mismatch Operation ON indicator (orange) OFF Output ON transistor OFF Operate Load (e.g., relay) Reset (Between brown and black leads) Match Mismatch Operation ON indicator (orange) OFF Output ON transistor OFF Operate Load (e.g., relay) Reset (Between brown and black leads)
Output circuit
Display
DARK ON (D-ON)
Blue
LIGHT ON (L-ON)
Brown Load Black Ch1 control Load Orange output Ch2 control output Pink Blue External input
12 to 24 VDC
DARK ON (D-ON)
PNP Output
Model Operation mode Timing charts
Match Mismatch ON Operation indicator (orange) OFF ON Output transistor OFF Operate Load (e.g., relay) Reset (Between blue and black leads) Match Mismatch ON Operation indicator (orange) OFF ON Output transistor OFF Operate Load (e.g., relay) Reset (Between blue and black leads) Match Mismatch ON Operation indicator (orange) OFF ON Output transistor OFF Operate Load (e.g., relay) Reset (Between blue and black leads) Match Mismatch ON Operation indicator (orange) OFF ON Output transistor OFF Operate Load (e.g., relay) Reset (Between blue and black leads)
Output circuit
LIGHT ON (L-ON)
Black
12 to 24 VDC
DARK ON (D-ON)
Blue
LIGHT ON (L-ON)
Brown External input Pink Ch1 control Black output Ch2 control Orange output Load Blue Load
12 to 24 VDC
DARK ON (D-ON)
Note 1. Timing Charts for Timer Function Settings (T: Set Time)
ON delay
Match Mismatch L-ON ON OFF T T
OFF delay
Match Mismatch L-ON ON OFF T T
One-shot
Match Mismatch L-ON ON OFF T T
2. Control Outputs (AND, OR, Sync) and Timing Chart for Timer Settings (T: Set Time)
CH1 CH2 ON OFF ON CH1 CH2 ON OFF ON T T T
ON D-ON OFF
ON D-ON OFF
ON D-ON OFF
OFF ON delay ON (AND) OFF OFF delay ON (AND) OFF One-shot ON (AND) OFF
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E3X-DAC-S
Nomenclature
Amplifiers
Standard models E3X-DAC@-S (@: 11/41/6/8)
Main Display (red)
Incident level, function, etc.
Sub-display (green)
Threshold, function settings, etc.
Sub-display (green)
Operation Keys
UP DOWN MODE
Lock lever
Locks the fiber.
Lock lever
Locks the fiber.
I Mode Indicator
Lit orange: Operation in I Mode.
Safety Precautions
Refer to Warranty and Limitations of Liability.
WARNING
This product is not designed or rated for ensuring safety of persons either directly or indirectly. Do not use it for such purposes.
CAUTION
Do not use the product with voltage in excess of the rated voltage. Excess voltage may result in malfunction or fire. Never use the product with an AC power supply. Otherwise, explosion may result. High-temperature environments may result in burn injury.
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E3X-DAC-S
Precautions for Correct Use
Do not use the product in atmospheres or environments that exceed product ratings. Adding and Removing Amplifiers Adding Amplifiers 1. Mount the Amplifiers one at a time onto the DIN track.
Amplifier
Designing Operation after Turning Power ON The Sensor is ready to detect within 200 ms after the power supply is turned ON. If the Sensor and load are connected to separate power supplies, be sure to turn ON the Sensor first. Time may be required for the incident level to stabilize after the power supply is turned ON. Operation When Turning Power OFF Output pulses may occur when the power is turned OFF. Turn OFF the power supply to the load and the load line before turning OFF the power supply to the Sensor. Mounting Connecting and Disconnecting Connectors Mounting Connectors 1. Insert the Master or Slave Connector into the Amplifier until it clicks into place.
2. Slide the Amplifiers together, line up the clips, and press the Amplifiers together until they click into place.
Removing Amplifiers Slide Amplifiers away from each other, and remove from the DIN track one at a time. (Do not attempt to remove Amplifiers from the DIN track without separating them first.)
Note 1. The specifications for ambient temperature will vary according to the number of Amplifier used together. For details, refer to Ratings and Specifications on page 3. 2. Always turn OFF the power supply before joining or separating Amplifiers.
Insert
2. Attach the protector seals (provided as accessories) to the sides of master and slave connectors that are not connected.
Mounting the End Plate (PFP-M) An End Plate should be used if there is a possibility of the Amplifier moving, e.g., due to vibration.
Seal
Removing Connectors 1. Slide the slave Amplifier(s) for which the Connector is to be removed away from the rest of the group. 2. After the Amplifier(s) has been separated, press down on the lever on the Connector and remove it. (Do not attempt to remove Connectors without separating them from other Amplifiers first.)
Press down Lever
Remove
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E3X-DAC-S
Fiber Connection The E3X Amplifier has a lock button for easy connection of the Fiber Unit. Connect or disconnect the fibers using the following procedures: 1. Connection Open the protective cover, insert the fibers according to the fiber insertion marks on the side of the Amplifier, and lower the lock lever. Optical Communications Several Amplifiers can be slid together and used in groups. Do not, however, slide the Amplifiers or attempt to remove any of the Amplifiers during operation. Others Protective Cover Always keep the protective cover in place when using the Amplifier.
Fiber Unit
Protective cover
Lock button
Locked
9 mm
Design Precautions Applicable Fiber Units Refer to the sensing distance tables on pages 5 to 7 for the Fiber Units that can be used and the sensing distances. Retro-reflective, Convergent-reflective, Ultra-compact, and Application-specific Fiber Units, which are not listed, cannot be used. Installation Precautions Glossy Sensing Objects If the sensing object is glossy, detection may not be stable. If the Sensor is inclined by 5 to 20 when using a glossy sensing object, as shown below, detection capabilities can be increased and stable detection achieved.
E32-CC200 or other Fiber Unit
Note: Do not pull on, compress, or otherwise exert excessive force on the fibers after connecting them to the Amplifier. (Do not exert more than 0.3 Nm.)
2. Disconnecting Fibers Remove the protective cover and raise the lock lever to pull out the fibers.
Locked
Note 1. To maintain the fiber properties, confirm that the lock is released before removing the fibers. 2. Be sure to lock or unlock the lock button within an ambient temperature range between 10 C and 40 C.
Adjusting Mutual Interference Protection Function Light from other sensors can cause the value on the digital display to become somewhat unstable. If this occurs, reduce the threshold to create a greater margin and enable more stable detection. Shorting an Output If the output short-circuit function operates because the load connected to a control output is short-circuited, OVER/CUR will flash on the display. Check the connection of the load. EEPROM Writing Error If the data is not written to the EEPROM correctly due to a power failure or static-electric noise, initialize the settings with the keys on the Amplifier. ERR/EEP will flash on the display when a writing error has occurred.
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12
E3X-DAC-S
Dimensions
Amplifiers
Pre-wired Amplifier E3X-DAC11-S E3X-DAC41-S E3X-DAC21-S E3X-DAC51-S
Operation indicator
(Unit: mm)
Main display
Sub-display
*Cable Specifications
4-dia., 3-conductor (Conductor cross section: 0.2 mm2, Insulator diameter: 1.1 mm) 4-dia., 5-conductor (Conductor cross section: 0.2 mm2, Insulator diameter, 1.1 mm)
10
4.3 70
Two, 2.4 dia. 32 9.9 3.4 16 28.1 18.7 44.3 Two, 3.2 dia. holes 3.4 4.4 Mounting Bracket (E39-L143) (Order Separately) SUS304 stainless steel 16 34.8 Hole for optical communications
Mounting Holes
Two, M3
4.5 5.65
12.5
28.1
16
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E3X-DAC-S
Amplifier with Connectors E3X-DAC6-S E3X-DAC8-S
Round ( ): I Mode indicator Oblong ( ): Operation indicator for channel 2
Operation indicator
Main display
Sub-display
*1 The Mounting Bracket can also be used on this side. *2 Cable Diameters
A *1
Mounting Holes
4.5 5.65 9.9 3.4 16 28.1 18.7 44.3 Two, 3.2-dia. holes 3.4 4.4 16 34.8 Hole for optical communications Mounting Bracket (E39-L143) (Order Separately) SUS stainless steel 12.95 Two, M3
28.1
16
Amplifier Connectors
Master Connectors E3X-CN11
2.9 10 6 2.6 2,000 10.7 6.8 4
+50 0
*
14.4
4 dia.
0.8
8.4 15.1
302 50
+50 0
102
*E3X-CN11: 4-dia. vinyl-insulated round cable with 3 conductors (Conductor cross section: 0.2 mm2, Insulator diameter: 1.1 mm)
10 6
+50 0
2.6 dia.
14.4
302 102 8.4 0.8 +50 50 0 15.1 3 2 *E3X-CN12: 2.6-dia. vinyl-insulated round cable with 1 conductor (Conductor cross section: 0.2 mm , Insulator diameter: 1.1 mm) 6
Refer to the E32 Series Fiber Sensor Best Selection Guide (Cat. No. E353).
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E3X-DAC-S
Operation Reference
Main Display (Red) Sub-Display (Green) Operation Keys
Used to set functions. UP DOWN MODE Displays the incident light Displays the threshold level or the function name. and function settings.
Operation keys
Remarks Page 16 Refer to 3. Setting Thresholds Manually in RUN Mode. Used to execute various teaching and zero-reset operations Page 16 Refer to 2. Registering Workpiece Colors with Teaching in SET Mode.
UP
DOWN
RUN
(Factory-set to RUN)
MODE
Function settings
UP DOWN
Setting items
Setting details Page 16 Refer to 2. Registering Workpiece Colors with Teaching in SET Mode.
SET
SET/RUN mode
Operation keys
Remarks Locks key operation to prevent incorrect operation. Page 18 Refer to 5. Convenient Functions. Returns the system to its default settings. Page 18 Refer to 5. Convenient Functions.
RUN
(Factory-set to RUN)
UP
MODE
INIT
YES?
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15
Operation
L
(Factory-set)
*Advanced Models (Same for All Adjustments): Set the Channel Selector Switch to the desired channel before making any adjustments or settings.
UP
DOWN
Threshold
Threshold
RUN
To RUN
UP
DOWN
*When teaching is performed, position the workpiece by using the OVER, OK, and LO messages displayed on the sub-display (green) as guides. OVER: Move the workpiece away. OK: Teaching is possible. LO: Move the workpiece closer.
3
Threshold
To RUN
Match
Threshold
UP
DOWN
Increases threshold.
Decreases threshold.
*Even if the display method is changed, the threshold will appear on the sub-display when the key is pressed.
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16
*The function transition boxes show the default settings. *More functions may be displayed depending on the detailed settings. *The items enclosed by dotted red lines are for advanced models only.
Teaching
1. Detection
(To change the response speed and detection precision)
2. Timer
(To use the timer setting)
3. MODE Key
(To change the function of the MODE Key during operation)
MODE
8. External input
(To change function controlled by external input.)
7. Output setting
(To change the channel 2 output)
6. Display orientation
(To reverse the orientation of the display.)
5. Display switch
(To change the display method)
4. Teaching level
(To change the teaching level)
Functions
UP DOWN
Setting (display)
, ON when not matching: , ,
Description
Refer to 1. Setting the Operation Mode on page 16.
Used to change the response speed and detection precision. (See note.) Used to set a timer for the control output. Used to change the timer setting. Setting range: 1 ms to 5 s Used to change the function of the MODE Key during operation. Used to set the teaching level for the threshold when performing 1-point teaching.
1 to 5000 ms: to 1 to 20 ms: 1-ms increments, 20 to 200 ms: 5-ms increments, 200 ms to 1 s: 100-ms increments, 1 to 5 s: 1-s increments One-point teaching: , With/without workpiece teaching: , Executes a zero reset: 0 to 99P: 0 to 99 Match/Threshold: Excess gain/Threshold: Peak/Bottom refreshed at a set interval.: Peak/Bottom refreshed on output.: Analog bar display: Match/Peak refreshed at a set interval.: Match/Channel: Normal display: , Up/down reversed display:
4. Teaching level
5. Display switch
Used to reverse the orientation of the display. Used to change the item output on control output 2. Used to set timers for the AND/OR control output. Used to change the timer setting. Setting range: 1 ms to 5 s Used to change function controlled by external input. Refer to the Instruction Sheet provided with the product for information on the effective pulse width. Used to set writing the results. (Refer to the Instruction Sheet provided with the product.)
Each channel: 2OUT, AND: AND, OR: OR Timer disabled: , OFF-delay timer: , ON-delay timer: , One-shot timer: 1 to 5000 ms: to 1 to 20 ms: 1-ms increments, 20 to 200 ms: 5-ms increments, 200 ms to 1 s: 100-ms increments, 1 to 5 s: 1-s increments One-point teaching: , With/without workpiece teaching: Executes a zero reset: , Light OFF: Write results to EEPROM: Don't write results: ,
Note:Be sure to register (i.e., teach) the workpiece colors if the detection functions have been changed.
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17
Convenient Functions
5-1. Zeroing the Digital Display (Zero Reset)
The incident light level displayed on the main display can be reset to 0. This is useful when the reference display is to be reset to zero because the match display and the threshold are shifted at the same time.
Set the SET/RUN Mode Selector Switch to SET.
SET
UP DOWN
*Change the function to 0RST (zero reset) with the MODE Key. The default setting is PTUN. The default setting is 1PNT. Refer to 4. Setting Functions in SET Mode on page 17.
RST
MODE
INIT
MODE
UP
DOWN
RST
MODE
USER
3s
USER
YES?
UP DOWN
USER
MODE
NO?
(See note.)
DOWN MODE
MODE
Settings initialized.
Operation canceled.
(The section enclosed by dotted lines applies to user-saved settings.) (See note.)
UP MODE
INIT
NO?
INIT
YES?
LOC
ON
"ON" will flash twice and key operations will be disabled. To release the lock:
Set the SET/RUN Mode Selector Switch to RUN
RUN
(Factory setting)
Operation canceled.
Initialized.
(See note.)
UP MODE
(See note.)
UP MODE
LOC
OFF
SAVE
MODE
NO?
*If a key is pressed while key operations are locked, "LOC" will flash twice on the display to indicate that key operations have been disabled.
MODE
Operation canceled.
Note: Be sure to register (i.e., teach) the workpiece colors if the detection functions have been changed.
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18
WARNING
These Sensors cannot be used in safety devices for presses or other safety devices used to protect human life. These Sensors are designed for use in applications for sensing workpieces and workers that do not affect safety.
Wiring
Item Typical examples
Brown Sensor
---
Load Short-circuiting
Do not short-circuit the load. Doing so may cause explosion or burning.
Incorrect Wiring
Do not reverse the power supply polarity or otherwise wire incorrectly. Doing so may cause explosion or burning.
Sensor
Operating Environment
(1) Do not use a Sensor in an environment where there are explosive or inflammable gases. (2) Do not use the Sensor in environments where the cables may become immersed in oil or other liquids or where liquids may penetrate the Sensor. Doing so may result in damage from burning and fire, particularly if the liquid is flammable.
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C-1
Mutual Interference
Mutual interference is a state where an output is unstable because the Sensors are affected by light from the adjacent Sensors. The following measures can be taken to avoid mutual interference. Countermeasure Concept Use a Sensor with the interference prevention function. Through-beam Sensors Reflective Sensors
If Sensors are mounted in close proximity, use Sensors with the interference prevention function. 10 or fewer Sensors: E3X-DA@-S, E3X-MDA, E3C-LDA Fiber Sensors Performance, however, will depend on conditions. Refer to pages E3X-DA-S/E3X-MDA and E3C-LDA. 5 or fewer Sensors: E3X-NA Fiber Sensors 2 or fewer Sensors: E3T, E3Z, E3ZM, E3ZM-C, E3S-C, E3G-L1/L3, or E3S-C Built-in Amplifier Photoelectric Sensors (except Through-beam Sensors) E3C Photoelectric Sensor with separate amplifier A mutual interference prevention polarizing filter can be installed on only the E3Z-TA to allow close-proximity mounting of up to 2 Sensors. Mutual Interference Prevention Polarizing Filter: E39-E11 Check the parallel movement distance range in the catalog, verify the set distance between adjacent Sensors, and install the Sensors accordingly at a distance at least 1.5 times the parallel movement distance range. --If the workpieces move from far to near, chattering may occur in the vicinity of the operating point. For this type of application, separate the Sensors by at least 1.5 times the operating range.
1.5 L Workpiece Workpiece L Sensor
Install an inference prevention filter. Separate Sensors to distance where interference does not occur.
Sensor
Close mounting of Sensors is possible by alternating the Emitters with the Receivers in a zigzag fashion (up to two Sensors). However, if the workpieces are close to the Photoelectric Sensors, light from the adjacent Emitter may be received and cause the Sensor to change to the incident light state.
Emitter
4
Workpiece Receiver Receiver
---
Emitter
If there is a possibility that light from another Sensor may enter the Receiver, change the position of the Emitter and Receiver, place a light barrier between the Sensors, or take other measures to prevent the light from entering the Receiver. (Light may enter even if the Sensors are separated by more than the sensing distance.)
If Sensors are mounted in opposite each other, slant the Sensors as shown in the following diagram. (This is because the Sensors may affect each other and cause output chattering even if separated by more than the Sensor sensing distance.)
Sensor Sensor
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C-2
After countermeasure (1) Ground the inverter motor (to 100 or less) (2) Ground the noise source and the power supply (0-V side) through a capacitor (film capacitor, 0.22 F, 630 V). (3) Insert an insulator (plastic, rubber, etc.) between the Sensor and the mounting plate (metal).
Insert an insulator. Sensor (3) (2) Mounting block (metal) +V Inverter motor 0V Noise Noise
IM
Mounting block (metal) Noise
IM
Noise (1)
Noise propagates through the air from the noise source and directly enters the Sensor. Radiant noise
Ingress of high-frequency electromagnetic waves directly into Sensor, from power line, etc.
Insert a shield (copper) plate between the Sensor and the noise source e.g., a switching power supply). Separate the noise source and the Sensor to a distance where noise does not affect operation.
Shield plate (copper)
Noise source
Sensor
Insert a capacitor (e.g., a film capacitor), noise filter (e.g., ferrite core or insulated transformer), or varistor in the power line.
Insert a capacitor, etc. Sensor Noise +V 0V
Wiring Cable
Unless otherwise indicated, the maximum length of cable extension is 100 m using wire that is 0.3 mm2 or greater. Exceptions are indicated in Safety Precautions in individual product information.
Repeated Bending
Normally, the Sensor cable should not be bent repeatedly. (For bending-resistant cable, see Attachment to Moving Parts on page C-4.)
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C-3
Example of Connection with S3D2 Sensor Controller DC Three-wire NPN Output Sensors
Reverse operation is possible using the signal input switch on the S3D2.
10 11 12
(2)
(1)
4 5 2 6 3
(3)
S3D2
Weight
Specimen Test Bending angle () Bending repetitions Weight Operation per bending Bending radius of support points (R)
Standard cable VR (H) 3 x18/0.12 Left/right 90 each --300g (1) through (3) in figure once 5 mm Approx. 13,000 times
Robot cable: Strong, conductive electrical wire 2 x 0.15 mm2, shielded Left/right 45 each 60 bends/minute 200g (1) through (3) in figure once 2.5 mm Approx. 500,000 times
Result
The testing conditions of the standard cable and robot cable are different. Refer to the values in the above table to check bend-resistant performance under actual working conditions.
Description/conditions
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C-4
Securing Fibers
The E3X Fiber Unit uses a one-touch locking mechanism. Use the following methods to attach and remove Fiber Units.
Incident indicator or Operation indicator ON OFF Optimum value Incident indicator or Operation indicator ON OFF
Optical axis:
Fiber insertion mark Fiber 9mm
The axis from the center of the lens to the center of the beam for the Emitter and the axis from the center of the lens to the center of the reception area for the Receiver. Mechanical axis: The axis perpendicular to the center of the lens.
Emitter Optical axis Optical axis Receiver
Locked position
Note:1.To maintain the fiber characteristics, make sure that the lock is released before removing the fibers. 2. Lock and unlock the fibers at an ambient temperature of 10 to 40C.
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C-5
Maintenance and Inspection Points to Check When the Sensor Does Not Operate
If the Sensor does not operate, check the following points. (1) Are the wiring and connections correct? (2) Are any of the mounting screws loose? (3) Are the optical axis and sensitivity adjusted correctly? (4) Do the sensing object and the workpiece speed satisfy the ratings and specifications? (5) Are any foreign objects, such as debris or dust, adhering to the Emitter lens or Receiver lens? (6) Is strong light, such as sunlight (e.g., reflected from a wall), shining on the Receiver? (7) Do not attempt to disassemble or repair the Sensor under any circumstances. (8) If you determine that the Sensor clearly has a failure, immediately turn OFF the power supply.
Ambient Conditions
Do not use this Sensor in the following locations. Otherwise, it may malfunction or fail. (1) Locations exposed to excessive dust and dirt (2) Locations exposed to direct sunlight (3) Locations with corrosive gas vapors (4) Locations where organic solvents may splash onto the Sensor (5) Locations subject to vibration or shock (6) Locations where there is a possibility of direct contact with water, oil, or chemicals (7) Locations with high humidity and where condensation may result
<Reason>
For explosion or fire due to electrical equipment to occur, both the hazardous atmosphere and a source of ignition must be in the same location. Optical energy does not act as an ignition source, thus there is no danger of explosion or fire. The lens, case, and fiber covering are made of plastic, so this setup cannot be used if there is a possibility of contact with solvents that will corrode or degrade (e.g., cloud) the plastic.
<Ignition Source>
Electrical sparks or high-temperature parts that have sufficient energy to cause explosion in a hazardous atmosphere are called ignition sources.
Hazardous area
Non-hazardous area
Cleaning
Keep organic solvents away from the Sensor. Organic solvents will dissolve the surface. Use a soft, dry cloth to clean the Sensor.
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C-6
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the product. At the customer's request, OMRON will provide applicable third party certication documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufcient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when signicant construction changes are made. However, some specications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to x or establish key specications for your application on your request. Please consult with your OMRON representative at any time to conrm actual specications of purchased product.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRONs test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
2007. 12
OMRON Corporation
Industrial Automation Company
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In the interest of product improvement, specifications are subject to change without notice.