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Rectifier

From Wikipedia, the free encyclopedia

A rectifier diode (silicon controlled rectifier) and associated mounting hardware. The heavy threaded stud helps remove heat. A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), which flows in only one direction. The process is known as rectification. Physically, rectifiers take a number of forms, including vacuum tube diodes, mercury-arc valves, solid-state diodes, silicon-controlled rectifiers and other siliconbased semiconductor switches. Historically, even synchronous electromechanical switches and motors have been used. Early radio receivers, called crystal radios, used a "cat's whisker" of fine wire pressing on a crystal of galena (lead sulfide) to serve as a point-contact rectifier or "crystal detector". Rectifiers have many uses, but are often found serving as components of DC power supplies and high-voltage direct current power transmission systems. Rectification may serve in roles other than to generate direct current for use as a source of power. As noted, detectors of radio signals serve as rectifiers. In gas heating systems flame rectification is used to detect presence of flame. The simple process of rectification produces a type of DC characterized by pulsating voltages and currents (although still unidirectional). Depending upon the type of end-use, this type of DC current may then be further modified into the type of relatively constant voltage DC characteristically produced by such sources as batteries and solar cells. A device which performs the opposite function (converting DC to AC) is known as an inverter.

Rectifier devices
Before the development of silicon semiconductor rectifiers, vacuum tube diodes and copper(I) oxide or selenium rectifier stacks were used. High power rectifiers, such as are used in high-voltage direct current power transmission, now uniformly employ silicon semiconductor devices of various types. These are thyristors or other controlled switching solid-state switches which effectively function as diodes to pass current in only one direction.

Half-wave rectification

In half wave rectification, either the positive or negative half of the AC wave is passed, while the other half is blocked. Because only one half of the input waveform reaches the output, it is very inefficient if used for power transfer. Half-wave rectification can be achieved with a single diode in a one-phase supply, or with three diodes in a three-phase supply. Half wave rectifiers yield a unidirectional but pulsating direct current.

Half-wave rectifier The output DC voltage of a half wave rectifier can be calculated with the following two ideal equations:[1]

Full-wave rectification
A full-wave rectifier converts the whole of the input waveform to one of constant polarity (positive or negative) at its output. Full-wave rectification converts both polarities of the input waveform to DC (direct current), and is more efficient. However, in a circuit with a non-center tapped transformer, four diodes are required instead of the one needed for halfwave rectification (see semiconductors and diode). Four diodes arranged this way are called a diode bridge or bridge rectifier.

Graetz bridge rectifier: a full-wave rectifier using 4 diodes. For single-phase AC, if the transformer is center-tapped, then two diodes back-to-back (i.e. anodes-to-anode or cathode-to-cathode) can form a full-wave rectifier. Twice as many windings are required on the transformer secondary to obtain the same output voltage compared to the bridge rectifier above.

Full-wave rectifier using a center tap transformer and 2 diodes.

Full-wave rectifier, with vacuum tube having two anodes. A very common vacuum tube rectifier configuration contained one cathode and twin anodes inside a single envelope; in this way, the two diodes required only one vacuum tube. The 5U4 and 5Y3 were popular examples of this configuration.

3-phase AC input, half & full-wave rectified DC output waveforms For three-phase AC, six diodes are used. Typically there are three pairs of diodes, each pair, though, is not the same kind of double diode that would be used for a full-wave single-phase rectifier. Instead the pairs are in series (anode to cathode). Typically, commercially available

double diodes have four terminals so the user can configure them as single-phase split supply use, for half a bridge, or for three-phase use.

Disassembled automobile alternator, showing the six diodes that comprise a full-wave three-phase bridge rectifier. A three-phase bridge rectifier. Most devices that generate alternating current (such devices are called alternators) generate three-phase AC. For example, an automobile alternator has six diodes inside it to function as a full-wave rectifier for battery charging applications. The average and root-mean-square output voltages of an ideal single phase full-wave rectifier can be calculated as:

For an ideal three-phase full-wave rectifier, the average output voltage is

Where: Vdc, Vav - the DC or average output voltage, Vpeak - the peak value of half wave, Vrms - the root-mean-square value of output voltage. = ~ 3.14159 = firing angle of the thyristor (0 if diodes are used to perform rectification)

Peak loss
An aspect of most rectification is a loss from the peak input voltage to the peak output voltage, caused by the built-in voltage drop across the diodes (around 0.7 V for ordinary silicon pn junction diodes and 0.3 V for Schottky diodes). Half-wave rectification and fullwave rectification using two separate secondaries will have a peak voltage loss of one diode drop. Bridge rectification will have a loss of two diode drops. This may represent significant power loss in very low voltage supplies. In addition, the diodes will not conduct below this voltage, so the circuit is only passing current through for a portion of each half-cycle, causing short segments of zero voltage to appear between each "hump".

Rectifier output smoothing


While half-wave and full-wave rectification suffice to deliver a form of DC output, neither produces constant-voltage DC. In order to produce steady DC from a rectified AC supply, a smoothing circuit or filter is required.[2] In its simplest form this can be just a reservoir capacitor or smoothing capacitor, placed at the DC output of the rectifier. There will still remain an amount of AC ripple voltage where the voltage is not completely smoothed.

RC-Filter Rectifier: This circuit was designed and simulated using Multisim 8 software. Sizing of the capacitor represents a tradeoff. For a given load, a larger capacitor will reduce ripple but will cost more and will create higher peak currents in the transformer secondary and in the supply feeding it. The peak current is set in principle by the rate of rise of the supply voltage on the rising edge of the incoming sine-wave, but in practice it is reduced by the resistance of the transformer windings. In extreme cases where many rectifiers are loaded onto a power distribution circuit, peak currents may cause difficulty in maintaining a correctly shaped sinusoidal voltage curve on the ac supply. For a given tolerable ripple the required capacitor size is proportional to the load current and inversely proportional to the supply frequency and the number of output peaks of the rectifier per input cycle. The load current and the supply frequency are generally outside the control of the designer of the rectifier system but the number of peaks per input cycle can be affected by the choice of rectifier design. A half-wave rectifier will only give one peak per cycle and for this and other reasons is only used in very small power supplies. A full wave rectifier achieves two peaks per cycle and this is the best that can be done with single-phase input. For three-phase inputs a three-phase bridge will give six peaks per cycle and even higher numbers of peaks can be achieved by using transformer networks placed before the rectifier to convert to a higher phase order. To further reduce this ripple, a capacitor-input filter can be used. This complements the reservoir capacitor with a choke (inductor) and a second filter capacitor, so that a steadier DC output can be obtained across the terminals of the filter capacitor. The choke presents a high impedance to the ripple current.[2] Inductors include iron or other magnetic materials, and add unavoidable weight and size. Their use in power supplies for electronic equipment has therefore dwindled in favour of semiconductor circuits such as voltage regulators.

A more usual alternative to a filter, and essential if the DC load is very demanding of a smooth supply voltage, is to follow the reservoir capacitor with a voltage regulator. The reservoir capacitor needs to be large enough to prevent the troughs of the ripple getting below the voltage the DC is being regulated to. The regulator serves both to remove the last of the ripple and to deal with variations in supply and load characteristics. It would be possible to use a smaller reservoir capacitor (these can be large on high-current power supplies) and then apply some filtering as well as the regulator, but this is not a common strategy. The extreme of this approach is to dispense with the reservoir capacitor altogether and put the rectified waveform straight into a choke-input filter. The advantage of this circuit is that the current waveform is smoother and consequently the rectifier no longer has to deal with the current as a large current pulse, but instead the current delivery is spread over the entire cycle. The downside, apart from extra size and weight, is that the voltage output is much lower approximately the average of an AC half-cycle rather than the peak

Voltage-multipling rectifiers
Main article: voltage multiplier The simple half wave rectifier can be built in two electrical configurations with the diode pointing in opposite directions, one version connects the negative terminal of the output direct to the AC supply and the other connects the positive terminal of the output direct to the AC supply. By combining both of these with separate output smoothing it is possible to get an output voltage of nearly double the peak AC input voltage. This also provides a tap in the middle, which allows use of such a circuit as a split rail supply.

Switchable full bridge / Voltage doubler. A variant of this is to use two capacitors in series for the output smoothing on a bridge rectifier then place a switch between the midpoint of those capacitors and one of the AC input terminals. With the switch open this circuit will act like a normal bridge rectifier: with it closed it will act like a voltage doubling rectifier. In other words this makes it easy to derive a voltage of roughly 320V (+/- around 15%) DC from any mains supply in the world, this can then be fed into a relatively simple switched-mode power supply.

Cockcroft Walton Voltage multiplier

Cascaded diode and capacitor stages can be added to make a voltage multiplier (CockroftWalton circuit). These circuits, though capable of producing a DC output voltage potential tens of times that of the peak AC input voltage, are limited in current capacity and regulation. Diode voltage multipliers, frequently used as a trailing boost stage or primary high voltage (HV) source, can be found in HV laser power supplies, powering devices such as cathode ray tubes (CRT) (like those used in CRT based television, radar and sonar displays), photon amplifying devices found in image intensifying and photo multiplier tubes (PMT), and magnetron based radio frequency (RF) devices used in radar transmitters and microwave oven.

Applications
The primary application of rectifiers is to derive DC power from an AC supply. Virtually all electronic devices require DC, so rectifiers find uses inside the power supplies of virtually all electronic equipment. Converting DC power from one voltage to another is much more complicated. One method of DC-to-DC conversion first converts power to AC (using a device called an inverter), then use a transformer to change the voltage, and finally rectifies power back to DC.

Output voltage of a full-wave rectifier with controlled thyristors Rectifiers also find a use in detection of amplitude modulated radio signals. The signal may be amplified before detection, but if un-amplified, a very low voltage drop diode must be used. When using a rectifier for demodulation the capacitor and load resistance must be carefully matched. Too low a capacitance will result in the high frequency carrier passing to the output and too high will result in the capacitor just charging and staying charged. Rectifiers are also used to supply polarised voltage for welding. In such circuits control of the output current is required and this is sometimes achieved by replacing some of the diodes in bridge rectifier with thyristors, whose voltage output can be regulated by means of phase fired controllers. Thyristors are used in various classes of railway rolling stock systems so that fine control of the traction motors can be achieved. Gate turn-off thyristors are used to produce alternating current from a DC supply, for example on the Eurostar Trains to power the three-phase traction motor[

pn junction
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A silicon pn junction with no applied voltage. See also: pn diode and Diode#Semiconductor diodes

A pn junction is formed at the boundary between a p-type and n-type semiconductor created in a single crystal of semiconductor by doping, for example by ion implantation, diffusion of dopants, or by epitaxy (growing a layer of crystal doped with one type of dopant on top of a layer of crystal doped with another type of dopant). If two separate pieces of material were used, this would introduce a grain boundary between the semiconductors that severely inhibits its utility by scattering the electrons and holes.[citation needed]. Pn junctions are elementary "building blocks" of most semiconductor electronic devices such as diodes, transistors, solar cells, LEDs, and integrated circuits; they are the active sites where the electronic action of the device takes place. For example, a common type of transistor, the bipolar junction transistor, consists of two pn junctions in series, in the form npn or pnp. The discovery of the pn junction is usually attributed to American physicist Russell Ohl of Bell Laboratories.[1] A Schottky junction is a special case of a pn junction, where metal serves the role of the ptype semiconductor

Properties of a pn junction
The pn junction possesses some interesting properties that have useful applications in modern electronics. A p-doped semiconductor is relatively conductive. The same is true of an n-doped semiconductor, but the junction between them can become depleted of charge carriers, and hence non-conductive, depending on the relative voltages of the two semiconductor regions. By manipulating this non-conductive layer, pn junctions are commonly used as diodes: circuit elements that allow a flow of electricity in one direction but not in the other (opposite) direction. This property is explained in terms of forward bias and reverse bias, where the term bias refers to an application of electric voltage to the pn junction.

Forward bias

In forward bias, the p-type is connected with the positive terminal and the n-type is connected with the negative terminal.

PN junction operation in forward-bias mode, showing reducing depletion width. Both p and n junctions are doped at a 1e15/cm3 doping level, leading to built-in potential of ~0.59V. Reducing depletion width can be inferred from the shrinking charge profile, as fewer dopants are exposed with increasing forward bias.

With a battery connected this way, the holes in the P-type region and the electrons in the Ntype region are pushed toward the junction. This reduces the width of the depletion zone. The positive charge applied to the P-type material repels the holes, while the negative charge applied to the N-type material repels the electrons. As electrons and holes are pushed toward the junction, the distance between them decreases. This lowers the barrier in potential. With increasing forward-bias voltage, the depletion zone eventually becomes thin enough that the zone's electric field cannot counteract charge carrier motion across the pn junction, as a consequence reducing electrical resistance. The electrons that cross the pn junction into the P-type material (or holes that cross into the N-type material) will diffuse in the near-neutral region. Therefore, the amount of minority diffusion in the near-neutral zones determines the amount of current that may flow through the diode. Only majority carriers (electrons in N-type material or holes in P-type) can flow through a semiconductor for a macroscopic length. With this in mind, consider the flow of electrons across the junction. The forward bias causes a force on the electrons pushing them from the N side toward the P side. With forward bias, the depletion region is narrow enough that electrons can cross the junction and inject into the P-type material. However, they do not continue to flow through the P-type material indefinitely, because it is energetically favorable for them to recombine with holes. The average length an electron travels through the P-type

material before recombining is called the diffusion length, and it is typically on the order of microns.[2] Although the electrons penetrate only a short distance into the P-type material, the electric current continues uninterrupted, because holes (the majority carriers) begin to flow in the opposite direction. The total current (the sum of the electron and hole currents) is constant in space, because any variation would cause charge buildup over time (this is Kirchhoff's current law). The flow of holes from the P-type region into the N-type region is exactly analogous to the flow of electrons from N to P (electrons and holes swap roles and the signs of all currents and voltages are reversed). Therefore, the macroscopic picture of the current flow through the diode involves electrons flowing through the N-type region toward the junction, holes flowing through the P-type region in the opposite direction toward the junction, and the two species of carriers constantly recombining in the vicinity of the junction. The electrons and holes travel in opposite directions, but they also have opposite charges, so the overall current is in the same direction on both sides of the diode, as required. The Shockley diode equation models the forward-bias operational characteristics of a pn junction outside the avalanche (reverse-biased conducting) region.

Reverse bias

A silicon pn junction in reverse bias.

Reverse-bias usually refers to how a diode is used in a circuit. If a diode is reverse-biased, the voltage at the cathode is higher than that at the anode. Therefore, no current will flow until the diode breaks down. Connecting the P-type region to the negative terminal of the battery and the N-type region to the positive terminal corresponds to reverse bias. The connections are illustrated in the following diagram: Because the p-type material is now connected to the negative terminal of the power supply, the 'holes' in the P-type material are pulled away from the junction, causing the width of the depletion zone to increase. Likewise, because the N-type region is connected to the positive terminal, the electrons will also be pulled away from the junction. Therefore, the depletion region widens, and does so increasingly with increasing reverse-bias voltage. This increases the voltage barrier causing a high resistance to the flow of charge carriers, thus allowing minimal electric current to cross the pn junction. The increase in resistance of the pn junction results in the junction behaving as an insulator. The strength of the depletion zone electric field increases as the reverse-bias voltage increases. Once the electric field intensity increases beyond a critical level, the pn junction

depletion zone breaks down and current begins to flow, usually by either the Zener or the avalanche breakdown processes. Both of these breakdown processes are non-destructive and are reversible, as long as the amount of current flowing does not reach levels that cause the semiconductor material to overheat and cause thermal damage. This effect is used to one's advantage in Zener diode regulator circuits. Zener diodes have a certain low breakdown voltage. A standard value for breakdown voltage is for instance 5.6 V. This means that the voltage at the cathode can never be more than 5.6 V higher than the voltage at the anode, because the diode will break down and therefore conduct if the voltage gets any higher. This in effect regulates the voltage over the diode. Another application where reverse biased diodes are used is in Varicap diodes. The width of the depletion zone of any diode changes with voltage applied. This varies the capacitance of the diode

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