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Loader Operator TRAINING MANUAL (Sample Pages) 992 G Wheel Loader Sample Training Materials Prepared By:

Loader Operator TRAINING MANUAL

(Sample Pages)

992 G Wheel Loader

Operator TRAINING MANUAL (Sample Pages) 992 G Wheel Loader Sample Training Materials Prepared By: North Pacific

Sample Training Materials Prepared By:

North Pacific Training and Performance, Inc. 1660 - 401 W. Georgia St., Vancouver, British Columbia, Canada V6B 5A1 Telephone: 604-513-1410 • Fax: 604-513-1450 • Email: info@north-pacific.ca • Website: www.north-pacific.ca

Training Manual Samples Loader Operator Training Manual 992G Wheel Loader Module 1: INTRODUCTION 8 The

Training Manual Samples

Loader Operator Training Manual 992G Wheel Loader

Module 1: INTRODUCTION

8

The Importance of the 992G Loader at Fairfield Mines

9

Loader Operator Competency Profile Chart

10

What I Bring to this Class

12

Expectations of Trainers and Trainees

13

Loader

Operator Duties and Responsibilities

14

Loader

Operator-Specific Safety Review

14

Module 2: Tools and Materials

20

Tools and Materials

21

Module 3: 992G Wheel Loader Systems & Components

22

992G Wheel Loader Overview

23

Cab Components

26

Safety Devices

35

Module 4: Loader Operating Concepts

39

Loader

Safety Systems

40

Loader

Systems and Controls

45

Loader

Inspection and Start-Up

53

Loader

Operating Procedures

71

Loading Material

83

Module 5: Documents, Forms, Checklists

95

Documents, Forms, Checklists

96

Module 6: Loader Operating Procedures

99

Loader Operating Procedures

100

FAIRFIELD MINES

99 Loader Operating Procedures 100 FAIRFIELD MINES Page 1 ©North Pacific Training and Performance, Inc. –

Page 1

©North Pacific Training and Performance, Inc. www.north-pacific.ca

Training Manual Samples Control Switches and Gauges Control Panel 7 18 5 6 4 3

Training Manual Samples

Control Switches and Gauges

Control Panel

7 18 5 6 4 3 1 2 19 8 11 12 13 14 16
7
18
5
6
4
3
1 2
19
8
11 12
13
14
16
15
17
9
10

Component

4 3 1 2 19 8 11 12 13 14 16 15 17 9 10 Component
4 3 1 2 19 8 11 12 13 14 16 15 17 9 10 Component

1. Front Wiper/Washer

2. Rear Wiper/Washer

3. Heating and Air Conditioning Switch

4. Quickshift Switch

5. Ride Control Switch (Bucket Float)

6. Front Floodlight

7. Rear Floodlight

8.

Engine Start Switch

15.

Kickout Set Switch

9.

Quarter Panel Window Washer

16. Stairway Access Light Switch

10.

Temperature Control

17. VIMS Keypad Module

11.

Ether Starting Aid Switch

18. Rimpull Selection Switch

12.

Throttle Lock Switch

19.

12 Volt Power Supply

13.

Beacon Switch

14.

Kickout Set Switch

FAIRFIELD MINES

w i t c h 14. Kickout Set Switch FAIRFIELD MINES Page 2 ©North Pacific Training

Page 2

©North Pacific Training and Performance, Inc. www.north-pacific.ca

Training Manual Samples Truck Spotting Truck spotting is the responsibility of the loader operator. Truck

Training Manual Samples

Truck Spotting

Truck spotting is the responsibility of the loader operator.

Truck spotting is the responsibility of the loader operator. Truck Spotting To make it as easy

Truck Spotting

To make it as easy as possible for the truck driver, be loaded and in position when the truck approaches. Let the trucks back up to you.

You need to be in a position that allows you to make a tight V-pattern between the material, your pivot point and the truck. Your tires should rotate no more than one to 1.5 times in both directionsthe shorter the better. Experienced operators are often at ¾ to 1 ¼ tire revolutions.

Work left to right to create a pocket for the trucks to back into at a 45 degree angle.

Avoid the pattern on the right in the diagram above. If you have to make 180 degree turns on every pass, you will slow your cycle times and waste a lot of fuel.

FAIRFIELD MINES

your cycle times and waste a lot of fuel. FAIRFIELD MINES Page 3 ©North Pacific Training

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©North Pacific Training and Performance, Inc. www.north-pacific.ca

Training Manual Samples Parallel Dig Sometimes there are situations where it is difficult for the

Training Manual Samples

Parallel Dig

Sometimes there are situations where it is difficult for the loader to work left to right. In these cases it is best to perform parallel digs, which run right to left. The dig face is narrow.

digs, which run right to left. The dig face is narrow. Parallel Dig In a parallel

Parallel Dig

In a parallel dig, there is usually no pocket, so position the trucks at 15 to 20 degrees from perpendicular. That sets up the V-pattern for the loader.

FAIRFIELD MINES

That sets up the V-pattern for the loader. FAIRFIELD MINES Page 4 ©North Pacific Training and

Page 4

©North Pacific Training and Performance, Inc. www.north-pacific.ca

Training Manual Samples Illustrated Loading Sequence The following series of photos demonstrates a typical loading

Training Manual Samples

Illustrated Loading Sequence

The following series of photos demonstrates a typical loading sequence.

series of photos demonstrates a typical loading sequence. Truck approaches front-end loader from the left side.

Truck approaches front-end loader from the left side. Loader operator uses his bucket to guide the truck.

side. Loader operator uses his bucket to guide the truck. Truck operator positions truck so that

Truck operator positions truck so that he can back in keeping the loader on his good (left) side.

FAIRFIELD MINES

keeping the loader on his good (left) side. FAIRFIELD MINES Page 5 ©North Pacific Training and

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©North Pacific Training and Performance, Inc. www.north-pacific.ca

Training Manual Samples Truck operator backs truck in square to the loader, directly under the

Training Manual Samples

Training Manual Samples Truck operator backs truck in square to the loader, directly under the bucket.

Truck operator backs truck in square to the loader, directly under the bucket.

truck in square to the loader, directly under the bucket. FAIRFIELD MINES Loader operator dumps first

FAIRFIELD MINES

Loader operator dumps first load in truck.

FAIRFIELD MINES Loader operator dumps first load in truck. Page 6 ©North Pacific Training and Performance,

Page 6

©North Pacific Training and Performance, Inc. www.north-pacific.ca

Training Manual Samples Truck operator waits in truck cab while loader fills the truck bed.

Training Manual Samples

Training Manual Samples Truck operator waits in truck cab while loader fills the truck bed. FAIRFIELD

Truck operator waits in truck cab while loader fills the truck bed.

waits in truck cab while loader fills the truck bed. FAIRFIELD MINES Loader operator continues to

FAIRFIELD MINES

Loader operator continues to load truck.

FAIRFIELD MINES Loader operator continues to load truck. Page 7 ©North Pacific Training and Performance, Inc.

Page 7

©North Pacific Training and Performance, Inc. www.north-pacific.ca

Training Manual Samples FAIRFIELD MINES Fully loaded truck leaves for the dump site. Page 8

Training Manual Samples

Training Manual Samples FAIRFIELD MINES Fully loaded truck leaves for the dump site. Page 8 ©North

FAIRFIELD MINES

Fully loaded truck leaves for the dump site.

FAIRFIELD MINES Fully loaded truck leaves for the dump site. Page 8 ©North Pacific Training and

Page 8

©North Pacific Training and Performance, Inc. www.north-pacific.ca