Beruflich Dokumente
Kultur Dokumente
ENGINEERING + DESIGN
M A N U FA C T U R I N G + D I S T R I B U T I O N
T R A D I N G + S E RV I C E S
CONTENTS
Page
Company Introduction Quality Control Benefits & Characteristics Typical Physical Properties of Pultruded Components 1 2 3 4
Technical Data
TRUGRID FRP Handrail System TRUGRID FRP Ladder System TRUGRID FRP Structural Profile System Product Code 5-7 8 - 10 11 - 21 22 - 24
Quality Control
The Quality Control Process
Assures consistent production conformity to product specifications by verifying that: Raw materials meet or exceed the required standard specification. Processing conforms to established parameters in accordance with developed quality plan. Products conform to the required specification.
An ISO 9001:2008 certified manufacturer, thus ensuring premium quality and reliable products.
e) Low Deformation - Returns to original position without any permanent deflection or distortion with allowable loads. f) Lightweight - Extremely lightweight compared to its metal counter parts g) Fire Retardant - In accordance with ASTM-E84 h) UV Inhibited - Contains an ultra violet inhibiting additive in resin and a protective veil i) Handrail Easily Fabricated in the field - Use normal metal or wood working tools j) Low Thermal Conductivity - Will not transfer heat or cold like metal products k) Cost Effective - Extremely long life compared to metal counter parts l) Non-Skid Surface - Epoxy surface encapsulating grit or glass beads m) Non-interfering - Transparent to radio waves
Building Construction
Marine
Radar
Electrical
Transportation
Recreation
EMI/RFI Testing
Pollution Control
Chemical
Plating
Metal Finishing
Water Treatment
Property Mechanical Tensile Stress Tensile Modulus Compressive Stress, Axial Flexural Stress Flexural Modulus Notched Izod Impact Short Beam Shear Physical Barcol Hardness 24 Hr Water Absorption Density Coefficient of Thermal Electrical Arc Resistance Dielectric Strength
ASTM TEST Imperial D638 D638 D695 D790 D790 D256 D3914 psi psi x 106 psi psi psi x 106 ft-lbs/in psi
Polyester Imperial 30,000 2.5 30,000 30,000 1.6 24 4,500 Metric 206 17.2 206 206 11.0 1.33 31.0
Vinyl Ester Imperial 30,000 2.6 30,000 30,000 1.6 25 4,500 Metric 206 17.9 206 206 11.0 1.33 31.0
D495 D149
seconds KV/in
seconds KV/mm
110 35
110 1.38
110 35
110 1.38
Above handrail set consists of 2 horizontal rails, 2 vertical posts, 1 kick plate & 2 fixed foot bracket Standard height of the handrail is 1016mm
Above handrail set consists of 2 horizontal rails, 3 vertical posts, 1 kick plate & 3 fixed/removable foot bracket
DETAIL A
DETAIL B
Notes: 1. All joints are sealed with epoxy. 2. All cut edges are sealed with resin. 3. Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
Welding
Welding
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
45
700
1200
30
400
R3
50
45
PLAN
TOP TANK LEVEL 700 350 350
200
45
1150 MAX.
400
R3
50
45
SECTIONAL VIEW
40 x 6 thk VERTICAL BAR 50 x 6 thk HOOP
1800 MAX.
100
Notes : 1. All joints are sealed with resin. 2. Each rungs receives 1 FRP pin thru side rails. 3. All rungs are with non skid coating on surface. 4. All cut edges are sealed with resin. 5. All fasteners - SS 304 or SS 316. 6. Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
457
1219 MAX
1829 MAX
1829
152
152
76 MIN
229 MIN
457
915
BOTTOM HOOP 102 LARGER
76 MIN
800
300
305
FLOOR
Method of wall mounting as follows: A. To concrete - cinch anchor B. To fibreglass tanks - epoxy and rivet
1. All joints are sealed with epoxy. 2. Each rung will be rivets secured through inserted to the back of each side rails. 3. All rungs are sealed with resin.
1829
610
4. All cut edges are sealed with resin. 5. Cages also available in side exit. 6. Ladder returns to handrail or exit level.
1829
508
Installation
Ladders can be installed to platforms or tanks using brackets and fasteners.
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
10
I J R Rf Ri Ro S Sb St Wt b bf b1 d d1 r s t tb td tf tw x y
12
tf
Product Specifications
Product : Pultruded FRP C-Channels Material : 1. Isophathalic Polyester 2. Isophathalic Polyester (Fire Retardant) 3. Vinyl Ester Length : Standard 20 Feet
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
13
Product Specifications
Product : Pultruded FRP Square Tubes Material : 1. Isophathalic Polyester 2. Isophathalic Polyester (Fire Retardant) 3. Vinyl Ester Length : Standard 20 Feet
tw d tf X X Rf
Mechanical Strenth Data (longitudinal) Imperial Tensile Strength Tensile Modulus Flexural Strength Flexural Modulus Impact Strength Dielectric Strength Physical Data Barcol Hardness 24 Hrs. Water Absorption 30,000 PSI 2.5 x 106 PSI 30,000 PSI 1.6 x 106 PSI 25 ft-lb / in 35 KV / in 45 0.6% Max
Units Metric 206 N / mm2 17.2 x 103 N x mm2 206 N / mm2 11 x 103 N x mm2 1.33 J / mm 1.38 KV / mm 45 0.6% Max
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
14
Mechanical Strenth Data (longitudinal) Imperial Tensile Strength Tensile Modulus Flexural Strength Flexural Modulus Impact Strength Dielectric Strength Physical Data Barcol Hardness 24 Hrs. Water Absorption 30,000 PSI 2.5 x 106 PSI 30,000 PSI 1.6 x 106 PSI 25 ft-lb / in 35 KV / in 45 0.6% Max
Units Metric 206 N / mm2 17.2 x 103 N x mm2 206 N / mm2 11 x 103 N x mm2 1.33 J / mm 1.38 KV / mm 45 0.6% Max
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
15
Product Specifications
Product : Pultruded FRP Flat Bars Material : 1. Isophathalic Polyester 2. Isophathalic Polyester (Fire Retardant) 3. Vinyl Ester Length : Standard 20 Feet
Mechanical Strenth Data (longitudinal) Imperial Tensile Strength Tensile Modulus Flexural Strength Flexural Modulus Impact Strength Dielectric Strength Physical Data Barcol Hardness 24 Hrs. Water Absorption 30,000 PSI 2.5 x 106 PSI 30,000 PSI 1.6 x 106 PSI 25 ft-lb / in 35 KV / in 45 0.6% Max
Units Metric 206 N / mm2 17.2 x 103 N x mm2 206 N / mm2 11 x 103 N x mm2 1.33 J / mm 1.38 KV / mm 45 0.6% Max
AXIS X-X
NOM. Wt/ft lbs 1.19 1.59 1.99 2.39 R in 5/128 5/128 5/128 5/128
b in
3 4 5 6
AXIS Y-Y
r in l in4 s in3 r in
l in4
s in3
0.0313 0.1250 0.1443 1.1250 0.7500 0.8660 0.0417 0.1667 0.1443 2.6667 1.3333 1.1547 0.0521 0.2083 0.1443 5.2080 2.0830 1.4434 0.0625 0.2500 0.1443 9.0000 3.0000 1.7321
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
16
Product Specifications
Product : Pultruded FRP Angles Material : 1. Isophathalic Polyester 2. Isophathalic Polyester (Fire Retardant) 3. Vinyl Ester Length : Standard 20 Feet
Ri = 3/32 X t Z
Units Imperial Metric 206 N / mm2 17.2 x 103 N x mm2 206 N / mm2 11 x 103 N x mm2 1.33 J / mm 1.38 KV / mm 45 0.6% Max 30,000 PSI 2.5 x 106 PSI 30,000 PSI 1.6 x 106 PSI 25 ft-lb / in 35 KV / in 45 0.6% Max
Ro = 5/32
Mechanical Strenth Data (longitudinal) Tensile Strength Tensile Modulus Flexural Strength Flexural Modulus Impact Strength Dielectric Strength Physical Data Barcol Hardness 24 Hrs. Water Absorption
AXIS Z-Z
l in4 0.06 0.14 0.49 1.21 r in 0.29 0.39 0.58 0.79
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
17
Mechanical Strenth Data (longitudinal) Imperial Tensile Strength Tensile Modulus Flexural Strength Flexural Modulus Impact Strength Dielectric Strength Physical Data Barcol Hardness 24 Hrs. Water Absorption 30,000 PSI 2.5 x 106 PSI 30,000 PSI 1.6 x 106 PSI 25 ft-lb / in 35 KV / in 45 0.6% Max
Units Metric 206 N / mm2 17.2 x 103 N x mm2 206 N / mm2 11 x 103 N x mm2 1.33 J / mm 1.38 KV / mm 45 0.6% Max
Dimension
t in 1 in 1/8 1/8 5/32 A in2 0.34 0.54 1.39
Section Properties
D in 1 1- 3 t in 1/8 1/8 5/32 I in4 0.034 0.13 1.42 S in3 0.07 0.17 0.94 r in 0.31 0.49 1.01
D1 -
3
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
18
Mechanical Strenth Data (longitudinal) Imperial Tensile Strength Tensile Modulus Flexural Strength Flexural Modulus Impact Strength Dielectric Strength Physical Data Barcol Hardness 24 Hrs. Water Absorption 30,000 PSI 2.5 x 106 PSI 30,000 PSI 1.6 x 106 PSI 25 ft-lb / in 35 KV / in 45 0.6% Max
Units Metric 206 N / mm2 17.2 x 103 N x mm2 206 N / mm2 11 x 103 N x mm2 1.33 J / mm 1.38 KV / mm 45 0.6% Max
Dimensions
D in 3/8 1 1- A in2 0.05 0.11 0.20 0.79 1.77
Section Properties
D in 3/8 1 1- I in4 < 0.001 0.001 0.003 0.049 0.248 S in3 0.002 0.005 0.012 0.098 0.331 r in 0.063 0.094 0.125 0.250 0.375
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
19
Product Specifications
Product : Pultruded Decking System Material : 1. Isophathalic Polyester 2. Isophathalic Polyester (Fire Retardant) 3. Vinyl Ester Length : Standard 20 Feet
Mechanical Strenth Data (longitudinal) Imperial Tensile Strength Tensile Modulus Flexural Strength Flexural Modulus Impact Strength Dielectric Strength Physical Data Barcol Hardness 24 Hrs. Water Absorption 30,000 PSI 2.5 x 106 PSI 30,000 PSI 1.6 x 106 PSI 25 ft-lb / in 35 KV / in 45 0.6% Max
Units Metric 206 N / mm2 17.2 x 103 N x mm2 206 N / mm2 11 x 103 N x mm2 1.33 J / mm 1.38 KV / mm 45 0.6% Max
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
20
Product Specifications
Product : Pultruded Decking System Material : 1. Isophathalic Polyester 2. Isophathalic Polyester (Fire Retardant) 3. Vinyl Ester Length : Standard 20 Feet
Mechanical Strenth Data (longitudinal) Imperial Tensile Strength Tensile Modulus Flexural Strength Flexural Modulus Impact Strength Dielectric Strength Physical Data Barcol Hardness 24 Hrs. Water Absorption 30,000 PSI 2.5 x 106 PSI 30,000 PSI 1.6 x 106 PSI 25 ft-lb / in 35 KV / in 45 0.6% Max
Units Metric 206 N / mm2 17.2 x 103 N x mm2 206 N / mm2 11 x 103 N x mm2 1.33 J / mm 1.38 KV / mm 45 0.6% Max
l in4 2.73
s in3 2.39
r in 0.76
l in4 30.03
s in3 7.51
r in 2.50
Note: Models / drawings shown are for reference only. Hexagon Composite reserve the right to change or modified.
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ORDERING TIPS:
* Product Code Must Be Written In Orderly Manner According To Standard PRODUCT CODE * Example: SIZE CODE - MATERIAL CODE COLOR CODE
SQ
- 51 x 51 x 3 -
FR ISO
GY
MODEL
-
ITEM
FANDECK (MARLY) FANDECK C-CHANNEL SQ HOLLOW ANGLE BAR FLAT BAR SOLID ROD RUNG I-BEAM PROFILE 1 PROFILE 2 FRP STRUT ROUND TUBE HEX HEAD FOR BOLTS & NUTS SOCKET HEAD FOR BOLTS & NUTS PHILIPS PAN HEAD BOLTS LADDER WITHOUT CAGE LADDER WITH CAGE
SIZE CODE
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
CODE
305 X 28 305 x 28 203 x 51 x6 305 x 28 x 3 500 x 70 x 4 50 x 25 x 5 76 x 27 x 5 101 x 29 x 6 102 x 41 x 5 152 x 41 x 5 152 x 41 x 6 178 x 51 x 6 203 x 56 x 10 64 x 24 x 3 x 5 45 x 45 x 6 51 x 51 x 3 51 x 51 x 6 76 x 76 x 6 102 x 102 x 6 38 x 38 x 6 51 x 51 x 6 76 x 76 x 6 102 x 102 x 6
ITEM
FANDECK (MARLY) FANDECK FANDECK FANDECK FANDECK C-CHANNEL C-CHANNEL C-CHANNEL C-CHANNEL C-CHANNEL C-CHANNEL C-CHANNEL C-CHANNEL C-CHANNEL SQ HOLLOW SQ HOLLOW SQ HOLLOW SQ HOLLOW SQ HOLLOW ANGLE BAR ANGLE BAR ANGLE BAR ANGLE BAR
MODEL
-
OPENING
-
22
SIZE CODE
NO
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
CODE
76 x 6 102 x 6 127 x 6 152 x 6 76 x 13 102 x 13 127 x 13 760 x 3 3 6 10 13 16 25 38 30 30 51 x 102 x 6 76 x 152 x 6 std std 41 x 41 x 4 76 38 x 28 x 5 M6 x 20 M6 x 25 M6 x 35 M6 x 50 M6 x 65 M10 x 35 M10 x 30 M10 x 50 M12 x 45 M6 x 20 M6 x 50 M8 x 25 M8 x 30 M10 x 25 M10 x 30 M12 x 25 M12 x 30 M6 x 50 M8 x 30 M8 x 45 FLAT BAR FLAT BAR FLAT BAR FLAT BAR FLAT BAR FLAT BAR FLAT BAR FLAT BAR
ITEM
-
MODEL
MATRIX (MM)
76.2(w) x 6.4(t) 101.6(w) x 6.4(t) 127(w) x 6.4(t) 152.4(w) x 6.4(t) 76.2(w) x 12.7(t) 101.6(w) x 12.7(t) 127(w) x 12.7(t) 760(w) x 3(t) 3.2 6.4 9.5 12.7 15.9 25.4 38.1 30 30
OPENING
-
SOLID ROD SOLID ROD SOLID ROD SOLID ROD SOLID ROD SOLID ROD SOLID ROD DOOR FRAME SUCTION DOOR PRESSURE SUCTION I-BEAM I-BEAM PROFILE 1 PROFILE 2 FRP STRUT ROUND TUBE ROUND TUBE HEX HEAD BOLT & NUT HEX HEAD BOLT & NUT HEX HEAD BOLT & NUT HEX HEAD BOLT & NUT HEX HEAD BOLT & NUT HEX HEAD BOLT & NUT HEX HEAD BOLT & NUT HEX HEAD BOLT & NUT HEX HEAD BOLT & NUT PHILIPS PAN HEAD BOLTS PHILIPS PAN HEAD BOLTS PHILIPS PAN HEAD BOLTS PHILIPS PAN HEAD BOLTS PHILIPS PAN HEAD BOLTS PHILIPS PAN HEAD BOLTS PHILIPS PAN HEAD BOLTS PHILIPS PAN HEAD BOLTS SOCKET HEAD SCREW SOCKET HEAD SCREW SOCKET HEAD SCREW
41 x 41 x 4 76.2 (dia) 38(OD) x 28(ID) x 5.05 * M6 x 20 M6 x 25 M6 x 35 M6 x 50 M6 x 65 M10 x 35 M10 x 30 M10 x 50 M12 x 45 M6 x 20 M6 x 50 M8 x 25 M8 x 25 M10 x 25 M10 x 30 M12 x 25 M12 x 30 M6 x 50 M8 x 30 M8 x 45
23
MATERIAL
GP ISO VE FR STAINLESS STEEL 304 STAINLESS STEEL 316
COLOR
GREY GREEN YELLOW BLUE BROWN WHITE
24
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