Beruflich Dokumente
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vent
vent
Nitrogen Nitrogen
vent
Nitrogen
HCl
SS/150NB
Toluene
Nitrogen
Toluene
MeOH
Process water
NaOH Soln
Acetic acid
Nitrogen
CWR
CWR
HWR
HWR
CHBR LPS
CHBR LPS
CHBR LPS
CWS
HWS
CWS HWS
CWS
HWS
CHBS
CHBS
CHBS
Vent
PG
PG
Nitrogen
Vacuum
Aq.layer to spent
Vent
Nitrogen Vacuum
PG
FEXOFENADINE HYDROCHLORIDE (FORM-X) EQUIPMENT MAPPING DETAILS OF CTO-6 Batch input Batch output
Sno 1 2 3 4 5 6 7 8 9 10 11 13 14 15 Opearation
Coupling reaction Filtration
= =
Reactor SSR-1 PNF GLR-1
600.00 580
Kg Kg
Min Vol ratio 3 4030.8 6.718 6.698 1.948 1.948 9.331 9.366 10.366 4.4 4.4 5.9 6.467 6.467 6.4 4350
SSR-1
EQUIPMENT DETAILS FOR FFA2&3 Capacity Min Vol Max Vol (KL) 2830.80 6 1800.00 6.72 4030.80 5230.80 10 4018.80 5968.80 1168.80 3568.80 1168.80 5598.60 10 5598.60 5619.60 5619.60 5634.60 6219.60 2640.00 6219.60 2640.00 3540.00 6 3540.00 3880.20 3880.20 3880.20 3880.20 6 3840.00 4350.00 7.25
= =
580.00 191.4
Kg Kg
Sno 1 2 3 4 5 6 7 8 9 10
Opearation 1stWater&methanol leaching Filtration 2ndToluene& Methanol Leaching Filtration 3rdToluene& Methanol Leaching Filtration 4thToluene& Methanol Leaching Filtration Azetropic separation Filtration&Drying
Reactor SSR CNF SSR ANFD SSR ANFD SSR ANFD SSR ANFD
EQUIPMENT DETAILS FOR FFA4&5 Capacity Min Vol Min Vol Max Vol (KL) ratio 6 2813.00 3816.40 4.85 6.58 3816.4 6 667.00 3509.00 1.15 6.05 3509 3 643.80 1914.00 1.11 0.55 319 3 291.74 1747.54 0.503 0.502172414 291.26 10 6090.00 8120.00 10.5 14 8120
OF CTO-6
Max Vol ratio 4.718 8.718 9.948 5.948 9.331 9.366 9.391 10.366 5.9 6.467 6.467 7.25
Min Occ% 30% 40% 40% 12% 12% 56% 56% 44% 44% 59% 65% 64%
Max Occ% 47% 52% 60% 36% 56% 56% 56% 104% 59% 65% 65% 73%
28.5 1 17 4 3 5
&5 Max Vol ratio 6.58 6.05 3.3 3.013 14 Min Occ% 47% 11% 11% 5% 61% Max Occ% 64% 58% 64% 58% 81% Time (hrs) Remarks 11 4.5 9.75 4 9.75 6 9.75 4 8.25 13.5
Product: Fexofenadine-HCl
Batch size S.No Stage Step
Coupling Reaction Salt Filtration Water Washing pH adjustment Toluene+ water washing Hydrolysis Reduction Charcol Filtration Distillation ph adjustment&Isolation Filtration Leaching Filtration 1stWater&methanol leaching Filtration 2ndToluene& Methanol Leaching Filtration 3rdToluene& Methanol Leaching Filtration 4thToluene& Methanol Leaching Filtration Azetropic separation Filtration&Drying
Min Vol(L)
1800 4031 4019 1169 1169 5599 5620 2640 3540 3840.00
Max.Vol Ratio
4.72 4031 8.72 9.95 5.95 9.33 9.4 9.4 6219.6 10.4 6.5 3880.2 7.3 4350.0
Max Vol(L)
2831 5231 5969 3569 5599 5620 5620 6220 3880 4350.0
No.of Batch
Total input
Total output
Effec. Capacity(L)
6000
Critical RM
IP(Kg)
OP (Kg)
Tag no
MOC
SS SS GL
Agt.type
PBT
Utilities
Occupancy
47% 140-180 kg 52% 60% 36% 56% 56% 56% 104% 65% 73%
Cy.T
17 3 13
10000
Prop.
FFA-2&3
FFA1
600
580.00
0.97
36.71
22024
21289
7026
Reactor-3 Sparkler Reactor-4 CNF/ANF Reactor-4 CNF/ANF Reactor-1 ANF Reactor-1 ANF Reactor-2 ANF Reactor-2 ANF Reactor-3 ANFD
2 1 2 1 2 1 2 1 1 1 2 1 1 1 1 1
One New
SS SS SS
10000
PBT
29 1
6000
PBT PBT
17 4 3 5 34
SS SS 6000 SS Total Cycle Time One New SS 6000 SS SS 6000 SS SS 3000 SS SS 3000 SS SS 10000 SS Total Cycle Time
FFA-4&5
FFA3
580.0
191.4
0.33
34
8.25 13.2
No of Days
Time Occupancy
100.00% 17.65%
Remarks
75.00% 17 26
83.82%
17
26
S.No
Stage
Step
Salt Filtration Carbon filtration Crude filtration Slurry wash filtration 1st Crude filtration 2nd crude filtration 3rd crude filtration 4th crude filtration 5th crude filtration Drying
Yield
FFA2&3
FFA4&5
Product: Fexofenadine-HCl
Density Max Vol(L) No.of Batch Total input Total output Equiv. Prod.
Equipme Equipt
PNF/ANF Sparkler ANF CNF
ofenadine-HCl
Equipment planning Tag no No Of Equipments Occupancy
MOC
Capacity(L)
Effec. Cy.T
No of Days
Time Occupancy
Remarks