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MAJOR EQUIPMENTS

FOR ASAM-ASAM COAL FIRED STEAM POWER PLANT 2X65 MW (UNIT 3 & 4)) Oleh: Arief Daru Wibawanto

Project Descriptions
Project Name j Owner Main Contractor Supervision Project Location : PLTU Kalimantan Selatan (2 x 65 MW) ( ) : PT PLN (Persero) : Consortium PT Wijaya Karya & Chengda Engineering Corporation Of China Chi : PT Rekadaya Elektrika : Desa Asam-asam, Kab. Tanah Laut, Kalimantan Selatan L t K li t S l t

GENERAL LAY OUT


ASAM-ASAM POWER PLANT

ENERGY CONVERSION
COAL FIRED STEAM POWER PLANT

FUEL

BOILER

STEAM

TURBINE

SHAFT

GENERATOR

ELECTRICITY

CHEMICAL TO HEAT

HEAT TO MECHANICAL

MECHANICAL TO ELECTICAL

CHIMNEY

BOILER CAPACITY : 280 t/h


COAL SILO

TRANSMISSION TOWER

SWITCHYARD

ESP

TURBINE

TRAFO

I.D. FAN

F.D. FAN

P.A. FAN

COAL PULVERIZER

COOLING TOWER
DEAERATOR

CONDENSER
50 m3

WTP
1. R/O -PLANT 2. DEMIN PLANT

BOILER MAKEUP WATER TANK

CW PUMPS Q = 13496 m3/h

RIVER WATER

INTAKE PUMP
2x350 m3

HP HEATER 1&2

BOILER FEED PUMP Q = 360 m3/h

LP HEATER 1, 2, 3

GLAND STEAM CONDENSATE PUMP CONDENSOR Q = 250 t/h

TREATED DEMIN WATER RIVER STORAGE TANK WATER BASIN

RIVER WATER TREATMENT PLANT ASAM ASAM RIVER

Major System of PLTU Asam Asam j y


1. 2. 3.

4. 5. 5 6. 7. 8. 8 9.

10. 10 11. 12. 13. 13 14. 15.

Turbine Generator System Boiler System Condenser & F d t H ti C d Feedwater Heating System Cooling Water System Plant Water System Waste Water Treatment System Fire Protection System Compressed Air System Sampling Rack & Chemical Feed System Air Conditioning & Ventilating System Coal Handling System Ash Handling Fuel Oil System 150 kV Switchyard System DCS/Plant Control System

1. 1 Turbine Generator System

Steam Turbine
MANUFACTURER : China Chang Ji Chi Ch Jiang E Energy C Corp.

MODEL RATED POWER MAX. PRESSURE TEMPERATURE STEAM QUANTITY EXHAUST PRESSURE

: N65 9.0/535 N65-9 0/535 : 65MW : 70MW : 9 0MP ( ) 9.0MPa (a) : 535 : 240t/h (TMCR),257t/h(VWO ) :8.7KPa (a)

Generator
MANUFACTURER MODEL Rated Output R t dO t t Rated terminal voltage Rated power factor Rated frequency p Rated phase current : China Chang Jiang Energy Corp. : QF-65-2,10.5KV : 65 MW : 10.5 kV : 0.85 (lagging) 0 85 : 50 Hz : 4025 A

2. 2 Boiler System

Boiler

MANUFACTURER

: Jinan Boiler Group Co Ltd

MODEL : DG280/9.8-II13 BMCR : 280t/h ( ) (g) PRESSURE (BMCR) : 9.8MPa(g) TEMPERATURE (BMCR)540

Pulverizer
MANUFACTURER : Beijing Power Equipment Group MODEL :MP180B QUANTITY: 33.2t/h 33 2t/h MOTOR :315KW,6KV, IP54 TH

Coal Feeder
MANUFACTURER : Shenyang Huadian Power Station Engineering Co.Ltd MODEL :HD-BSC26 QUANTITY : 5~35t/h MOTOR :YVP2.2 :YVP2 2 3KW,380VAC, IP54 TH

Primary Air Fan


MANUFACTURER : Wuhan Blower Co.,Ltd MODEL:LH-ER175D QUANTITY:53570 m3/h PRESSURE : 16318 Pa; MEDIUM DENSITY =1.132kg/ m3 MOTOR :400KW6KV, IP55 TH

Forced Draft Fan


MANUFACTURER : Wuhan Blower Co.,Ltd MODEL :G4-73-11No13.5D QUANTITY :109409m3/h PRESSURE HEAD:3360Pa; MEDIUM DENSITY :=1.132kg/ m3 MOTOR :160KW6KV, IP55 TH 160KW 6KV

Induced Draft Fan


MANUFACTURER : Wuhan Blower Co.,Ltd MODEL:Y4-73-11No21.5d QUANTITY:300370m3/h PRESSURE HEAD :2641Pa MEDIUM DENSITY:= 0.837kg/ m3 MOTOR :500 KW6KV, IP55 TH

Electrostatic Precipitator
MANUFACTURER: MANUFACTURER Tianjie Group Co Ltd FLUE GAS TEMPERATURE: 140 GUARANTEE COLLECTING EFFICIENCY :H> 99.09%, PRESSURE LOSS: 300Pa

3. Condenser & Feedwater Heating System g y


To Economizer From LP Turbine

Condenser

MANUFACTURER: C China Chang Jiang Energy Corp. MODEL: 5200-1 , COOLING SURFACE AREA: 5200m2,

HP & LP Heater

HP Heater
. MANUFACTURER: HP by Nanjing Turbine & Electric Machinary Group Co. Ltd MODEL:JG-200-1 HORIZONTAL TYPE

LP Heater
. MANUFACTURER: LP by China Chang Jiang Energy Corp. MODEL:LPH-180 HORIZONTAL TYPE

Deaerator & Feedwater Storage Tank g

MANUFACTURER: Nanjing Turbine & Electric Machinary Group Co. Ltd MODEL:Cy-280t/h QUANTITY :280t/h PRESSURE :588MPa(a) :588MPa(a) TEMPERATURE:158

Boiler Feedwater Pump

MANUFACTURER: . Anhui Sanlian Pump Industry Co. Ltd MODEL:100TSB-J MODEL 100TSB J QUANTITY:280t/h, PRESSURE :12 95MPa :12.95MPa MOTOR: 1800KW, 6KV, IP55 TH

4. Cooling Water System g y


Open System Cooling

Cooling Tower

MANUFACTURER: . Jiangsu Seagull Cooling Tower Co.,LTD g g g , TYPE : COUNTER FLOW QUANTITY: 7 CELLS

Heat Exchanger

MANUFACTURER: .

Wuxi Blue Sky Industry Co Ltd Co.,Ltd.

Pressure Head : 0.5 Mpa p Medium Flow Hot Side Qty : 300 m3/hr Cold Side Qty : 350 m3/hr

5. Plant Water System y

River Water Intake Pump


MANUFACTURER: . Hunan Neptune Pump Co.,LTD Type T : vertical, centrifugal, submersible ti l t if l b ibl Capacity : 450.0 ~ 500.0 m3/h Total Head : 0 25 ~ 0 28 Mpa 0.25 0.28 Power consumption : 55 kW Voltage : 400 V g

Water Pre Treatment Pre-Treatment

Contact Flocculation & Sedimentation Basin Capacity Capacit 440 m3/hr

Siphon Filter Basin Capacity Capacit 880 m3/hr

RO & Demineralize System

MANUFACTURER: . Guangzhou Asian Tec Water Treatment Co., LTD Capacity 42 m3/hr

14. 150 kV Switchyard System


Generator Transformer
MANUFACTURER: . TBEA Tianjin Transformers Co LTD Co.,LTD Rated Capacity : 80 MVA Voltage Ratio : 1508*1.25/10.5kV Voltage Regulation : on load tap changing Vector group : Ynd11 Cooling System : ONAF (Oil Natural Air Force) : 3 (three) ( ) Phase number

Unit Aux Transformer


MANUFACTURER: . TBEA Tianjin Transformers Co LTD Co.,LTD Rated Capacity : 18 MVA Voltage Ratio : 10.54*1.25/6.3kV Voltage Regulation : no load tap changing Vector group : D, Yn11 D Cooling System : ONAF (Oil Natural Air Force) : 3 (three) ( ) Phase number

150 kV Switchyard
MANUFACTURER: . AREVA

150kV Circuit Breaker : 1600 A 25 kA A, Disconnecting Switch : 1600 A, 25 kA Lightning Arrester : Rated Voltage 150 KV Capacitor Voltage Transformer : 150/3/0.1/3/30.1kV Overhead Wire : 630 mm2, 400 mm2 Line Trap, Post Insulator, Coupling Capacitor, Lightning Wire

Black Start Diesel Generator


MANUFACTURER: . Mitsubishi Capacity 3500 kW, 6.3 kV

15. DCS/ Plant Control System y


MANUFACTURER: . Qunce Automation Co Ltd (using FOXBORO modules) Co.