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Cat.No. W352–E1–3

SYSMAC

CPM2A

Programmable Controllers

OPERATION MANUAL

OPERATION MANUAL

CPM2A Programmable Controllers

Operation Manual

Revised December 1999

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or dam- age to property.

!
!

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

!
!

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

!
!

Caution

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word Unitis also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation Ch,which appears in some displays and on some OMRON products, often means wordand is abbreviated Wdin documentation in this sense.

The abbreviation PCmeans Programmable Controller and is not used as an abbreviation for any- thing else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

OMRON, 1999

Note

1, 2, 3

Indicates information of particular interest for efficient and convenient operation of the product.

1.

Indicates lists of one sort or another, such as procedures, checklists, etc.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis- sion of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa- tion contained in this publication.

TABLE OF CONTENTS

PRECAUTIONS

xi

1 Audience

Intended

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xii

2 Precautions

General

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xii

3 Safety Precautions

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xii

4 Operating Environment Precautions

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xiii

5 Application Precautions

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xiii

6 EC Directives

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xv

SECTION 1 Introduction

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1-1

CPM2A Features and Functions

 

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1-2

Basic System Configurations

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8

1-3

1-4

1-5

. Functions Listed by Usage

Structure and Operation

. Comparison with the CPM1A

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10

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18

1-6

Preparation for

Operation

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24

SECTION 2 Unit Specifications and Components

 

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27

2-1

Specifications

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28

2-2

Unit Components

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35

SECTION 3 Installation and Wiring

3-1

Design Precautions

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43

44

3-2

3-3

3-4

Selecting

Installing

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CPM2A

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44

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Wiring and Connections

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49

SECTION 4 Using Programming Devices

 

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4-1

SYSMAC-CPT Support Software

 

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84

4-2

SYSMAC Support Software (SSS)

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92

4-3

Using a Programming Console

 

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95

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Programming

Console Operations

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101

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Programming

Example

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124

SECTION 5 Test Runs and Error Processing

 

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5-1

Initial System Checks and Test Run Procedure

 

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133

5-3

Programming

Console Operation

Errors

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136

5-4

Programming

Errors

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136

5-5

Troubleshooting Flowcharts

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137

5-6

Maintenance Inspections

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145

5-7

Battery Replacement

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146

SECTION 6 Expansion Memory Unit

6-1

Overview

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149

150

6-2

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151

6-3

Handling

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152

TABLE OF CONTENTS

Appendices

A Standard Models

 

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159

B Dimensions

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163

Index

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171

Revision

History

 

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175

About this Manual:

The CPM2A is a compact, high-speed Programmable Controller (PC) designed for control operations in systems requiring from 10 to 120 I/O points per PC. There are two manuals describing the setup and operation of the CPM2A: The CPM2A Operation Manual (this manual) and the CPM1/CPM1A/CPM2A/ CPM2C/SRM1(-V2) Programming Manual (W353). (The CPM1/CPM1A/CPM2A/CPM2C/SRM1(-V2) Programming Manual is referred to as simply the Programming Manual in this manual.)

This manual describes the system configuration and installation of the CPM2A and provides a basic explanation of operating procedures for the Programming Consoles. It also introduces the capabilities of the SYSMAC Support Software (SSS) and SYSMAC-CPT Support Software. Read this manual first to acquaint yourself with the CPM2A.

The Programming Manual (W353) provides detailed descriptions of the CPM2As programming func- tions. The SYSMAC Support Software Operation Manuals: Basics and C-series PCs (W247 and W248) provide descriptions of SSS operations for the CPM2A and other SYSMAC C-series PCs. The SYSMAC- CPT Support Software Quick Start Guide (W332) and User Manual (W333) provide descriptions of ladder diagram operations in the Windows environment. The WS02-CXPC1-E CX-Programmer User Manual (W361) and the CX-Server User Manual (W362) provide details of operations for the WS02-CXPC1-E CX-Programmer.

Please read this manual carefully and be sure you understand the information provided before attempting to install and operate the CPM2A.

Section 1 gives a brief overview of the steps involved in developing of a CPM2A System, describes the possible system configurations, and describes the CPM2As special features and functions.

Section 2 provides the technical specifications of the Units that go together to create a CPM2A PC and describes the main components of the Units.

Section 3 describes how to install and wire a CPM2A PC.

Section 4 describes SYSMAC and SYSMAC-CPT Support Software capabilities, how to connect the Pro- gramming Console, and how to perform the various programming operations.

Section 5 describes how to perform a test run and how to diagnose and correct the hardware and soft- ware errors that can occur during PC operation.

Section 6 describes how to use the CPM1-EMU01-V1 Expansion Memory Unit. Follow the handling pre- cautions and procedures to properly use the Unit.

Appendix A provides tables of CPM2A Units and related products.

Appendix B provides the dimensions of CPM2A Units.

PRECAUTIONS

This section provides general precautions for using the Programmable Controller (PC) and related devices.

The information contained in this section is important for the safe and reliable application of the Programmable Con- troller. You must read this section and understand the information contained before attempting to set up or operate a PC system.

1 Intended Audience

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xii

2 General Precautions

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