Industrial Compressors

INDC500

Sales Catalog for Industrial Double-Acting Gas CompressorsAll Models D791, T791, D891 & T891

Model D891 Compressor Package

Model T891 Double-Acting Gas Compressor

Industrial Compressors
Table of Contents
General Information Why Select a Corken Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Industrial Double-Acting Gas Compressor Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Single- And Two-Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Industrial Double-Acting Gas Compressor Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Matching Options with Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Model Number Identification and Available Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Technical Specifications Vertical Double-Acting Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Outline Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Industrial Compressors
General Information
Why Select a Corken Compressor?
Reliable, efficient delivery of oil-free gas

The Industrial Series (I-Series) compressors can handle your gas processing needs...
Corkens line of oil-free compressors has been designed to transfer a wide range of process gases, including: butadiene, hydrogen, helium, methyl chloride, sulfur dioxide, chlorine, HCFCs, and more . Corkens compressors are highly reliable in applications as varied as compression of exotic gases for research, process gas compression in the chemical industry, compression of corrosive biogas from landfills and gas boosting in the petroleum industry .

Meeting new environmental standards...

Corken now offers a D-style and T-style design for greater flexibility in leakage control . The D-style compressor has two sets of packing that create one distance piece (single distance piece) while the T-Style has three sets of packing that create two distance pieces (double distance piece) . See figure 1 on page 4 for details . When properly equipped with a purge kit, Corkens double-distance-piece (T-style) design provides precise leakage control and complies with the 1990 U .S . Environmental Protection Agency Regulations 40 CFR CH Section 264 .1053 . For corrosive applications, Corken offers a special coating that prevents corrosion and wear of critical parts within the compressor . The coating is a nickel alloy plating which is impregnated with fluorocarbons . Optional materials for compressor parts are available for various gases as required .

Servicing customer needs...

Customer service has always been the key to Corkens success . Corkens excellence in this area has been established through highly skilled service engineers and training programs providing total customer support . Corkens customer service group ensures that customers are well versed in the use and application of Corken equipment, as well as maintenance schedules, service and all safety related measures .

Industrial Compressors
Features and Benefits
Flange options (not shown): Available with socket weld flange or threaded NPT flange connections.

High-efficiency valves: Corken valves offer quiet operation and high durability in oil-free gas applications.

Ductile iron construction: All cylinders and heads are ductile iron for maximum thermal shock endurance.

Upper packing Segmented

Self-lubricating PTFE piston rings: Corken provides two state-of-the-art piston ring materials to provide the most cost-effective operation of compressors for non-lube service. The step-cut design provides higher efficiencies during the entire life of the piston ring.

Upper distance piece

Positively locked pistons: Simple piston design allows end clearance to be precisely set to provide maximum efficiency and long life.

Middle packing V-ring

Lower distance piece Self-lubricating piston rod seals: Seals constructed of PTFE incorporating special fillers to ensure no oil carry over in T-style models and maximize leakage control. Spring loaded seal design self adjusts to compensate for normal wear.

Lower packing V-ring

Nitride-coated piston rods: Impregnated nitride coating provides superior corrosion and wear resistance.

Adjustable packing screw: Ensures maximum sealing capacity during the life of the packing (T791 and T891 models only).

Ductile iron crossheads: Durable ductile iron crossheads provide superior resistance to corrosion and galling.

Pressure-lubricated crankcase with filter: Self-reversing oil pump ensures proper lubrication regardless of directional rotation to main and connecting rod bearings. Standard 10-micron filter ensures longlasting bearing life.

Figure 1Model T891 Compressor

Industrial Compressors
Industrial Double-Acting Gas Compressor Options
Compressors matched to your needs...
To meet the stringent requirements of todays markets, Corkens compressors are available in double-acting, oil-free, nonlubricated and lubricated designs . Depending on your application, single- and two-stage designs are available with double or triple packing .

No contamination of process gas stream...

Corken gas compressors are equipped with a single- or double-distance piece which effectively controls oil carryover and product leakage by eliminating rod over travel and providing two or more sets of packing on each piston rod . Corken offers a double-distance piece (T-style) option which consists of two distinct isolation chambers to provide maximum leakage control and oil-free compression . These chambers can be pressurized, purged or vented to control gas leakage . This feature allows the compressor to supply oil-free gas whether its being used as a simple gas booster or for vacuum service .

More than just a compressor...

Corken supplies custom engineered packages to meet the most demanding customer specifications . Skid mounted units can be supplied with control panels, safety controls, pulsation dampeners, receiver tanks, valves and other special accessories as required . Corken also offers standard mountings designed specifically for liquefied gas transfer, vapor recovery and gas booster applications .

Serviceability...
Corken compressors are designed to minimize the required maintenance and make such maintenance extremely simple . Maintenance operations such as valve replacement may be accomplished without disturbing the piping, while ring replacement may be accomplished simply by removing the head .

Corken can handle process gases such as...

air ammonia argon benzene biogas butadiene n-butane 1-butene bromotrifluoromethane carbon dioxide carbon monoxide carbon tetrachloride carbonyl sulfide chlorine chlorodifluoromethane cyanogen cyclohexane cyclopropane deuterium dimethylamine dimethyl ether 2,2-dimethylpropane ethane ethyl chloride ethylene ethylene oxide helium hexafluoroethane n-heptane n-hexane hydrocarbon gas hydrogen hydrogen chloride isobutane isobutene isobutylene krypton methane methyl acetylene methyl bromide methyl chloride methyl fluoride methyl mercaptan monoethylamine monomethylamine natural gas neon nitric oxide nitrous oxide n-octaine ozone n-pentane phosgene propane propylene refrigerants: CFC-11 CFC-12 CFC-13 CFC-113 CFC-114 CFC-115 CFC500 CFC502 CFC503 HCFC-22 HCFC-141B HCFC-142B HFC-14 HFC-23 HFC-134A HFC-152A sulfur dioxide sulfur hexafluoride tetrafluoroethylene trichloroethane trimethylamine vinyl bromide vinyl fluoride vinyl chloride xenon

Industrial Compressors
Single- and Two-Stage
Models D891 and T891 single-stage oil-free (T-Style only) compressors...
Corken models D891 and T891 single-stage compressors are typically used in applications where the gas compression ratio is less than 5:1 . Applications such as liquefied gas transfer are generally better suited for a single-stage compressor (which can take advantage of the relatively low differential pressures and offer extremely efficient gas compression) . Transport, rail car and marine unloading by vapor differential are examples of such an operation .

Model D791 and T791 two-stage oil-free (T-Style only) compressors...

Corken models D791 and T791 two-stage compressors are typically used in applications where the gas compression ratio is greater than 5:1 . Two-stage compressors divide the compression process into two separate steps and allow the gas to be cooled after the first stage of compression, which results in a lower final discharge temperature . Two-stage compressors are commonly used in booster and vapor recovery applications

Double-acting design delivers greater capacity...

Corken models D891 and T891 are doubleacting single-stage gas compressors, while the D791 and T791 are doubleacting two-stage compressors . The D791 and T791 also offer the advantage of an adjustable clearance head which may be used to balance the pressure load between stages . All units are offered in either lubricated or non-lubricated versions . Unlike the T791 and T891 compressors, the D791 and D891 are not classified as oil free; however, the potential for oil carry-over is minimized .

Upper Distance Piece

Corken offers many options and accessories...

Lower Distance Piece

D-Style (Single Distance Piece): D-style compressors are used in non corrosive applications where oil-free gas is not required . The D-style compressor has two sets of packing . The lower set of packing is a V-ring packing design while the upper set is a segmented packing design . The space in between the two sets of packing form a single distance piece or barrier between the compression chamber and the crankcase . T-style (Double-Distance Piece): Due to new regulations and the growing number of gases that pose possible safety and

Figure 2T-Style double distance piece

Industrial Compressors
Industrial Double-Acting Gas Compressor Options
environmental hazards, Corken offers the T-style option (double-distance-piece) . For improved leakage control, this option has three separate sets of packing per piston rod which effectively form two distinct distance pieces or barriers to external leakage . Each distance piece has its own line connections and can be separately pressurized, purged or vented to provide a wide range of application flexibility . This flexibility allows you to chose the best method of containment, based on the requirements of your specific application . For added convenience, purge kits with all of the accessories needed to control the purging or pressurization of each chamber are available (see Figure 2 for details) . Piston Rod Material Options: To help extend the life of your compressor, piston rods are available with Nitrotec or Chrome oxide treatments . Packing Options: Segmented packing used in conjunction with V-ring packing offers excellent leakage control . D-style compressors have one set of segmented packing and one set of V-ring while the T-style compressor has one set of segmented packing and two sets of V-ring packing . Liquid Traps: Corken offers automatic electric and mechanical traps . The automatic electric design incorporates one or two liquid level switches depending on specific requirements . Custom traps are available on package units . Safety and Control Switches: Corken can supply safety shutdown switches for pressure, temperature, liquid level and vibration to meet international and U .S . specifications . These switches, in conjunction with a control panel, can effectively automate the operation of the compressor . Intercoolers/Aftercoolers: Corken offers water-cooled and air-cooled intercoolers/ aftercoolers in a variety of materials . Custom designed heat exchangers are available for applications which require extra cooling or special material considerations . Mounting Options: Corken offers three standard mountings for our industrial compressors . The 103 mounting is a basic mounting and allows for maximum flexibility for on-site installation . The 107B has a 4-way valve and liquid trap and is designed for LTVR (liquid transfer vapor recovery) applications . The 109B mounting does not have a 4-way valve but has a liquid trap for use in liquefied gas applications . The 109B mounting is best suited when vapor recovery is not required . The 107B and 109B use a larger ASME code liquid trap with two NEMA 7 liquid level switches that are used for alarm and shut down, or can be configured to operate a dump system .
NEMA 7 liquid level switches Relief Valve

103 Mounting
Steel baseplate V-belt drive Adjustable driver slide base Enclosed steel beltguard Suction and discharge pressure gauges

107B Mounting
Steel baseplate V-belt drive Adjustable driver slide base Enclosed steel beltguard Suction and discharge pressure gauges Non-lube 4-way valve Interconnecting piping Automatic liquid trap with two NEMA 7 liquid level switches 7

109B Mounting
Steel baseplate V-belt drive Adjustable driver slide base Enclosed steel beltguard Suction and discharge pressure gauges Interconnecting piping Automatic liquid trap with two NEMA 7 liquid level switches

Industrial Compressors
Industrial Double-Acting Gas Compressor Options
MC1002 Coating: This coating significantly increases component life in corrosive gas service . It will not peel or chip and offers increased corrosion, moisture, abrasion and chemical resistance . Lab tests indicate that piston rings can last up to three times longer when used with an MC1002coated cylinder . Suction Valve Unloaders: Unloaders may be used to provide loadless starting and/or constant speed unloading . Loadless starting is required in applications which have a high initial differential pressure . Constant speed unloading allows for loading and unloading the compressor while it is running rather than stopping and starting the compressor in order to control capacity . ALLOY 50 piston rings and rod packing: ALLOY 50 (a proprietary composition) is recommended when compressing ALLOY 50 piston rings and rod packing. a very dry gas with a high K value . These gases tend to have high operating temperatures and offer minimal lubricating qualities . ALLOY 50 extends the service life of the piston rings and rod packing and minimizes leakage . Optional Materials: Corken has several material options for a variety of compressor parts . Piston rings are available in ALLOY 50, PEEK and other filled PTFE blends . Valve plates are available in stainless steel and PEEK materials . Optional materials for piston rods are also available . O-rings are offered in PTFE, Viton, Buna-N or Neoprene1 . Consult the factory for optional materials that can be specified on special applications .

Options to match your application...

Corken offers numerous options that adapt to your compression needs . The table on the following page lists some of the more common gases and some of the hazards associated with these gases . As noted, certain gases or gas mixtures are corrosive, flammable, explosive or toxic . Many of these factors will affect the selection of the compressor and accompanying options . Some of the more common options are matched up with the assorted gases listed on the following table; however, this is not a comprehensive list of required options so consult Corken before specifying your compressor options . Corkens application engineers can quickly recommend the most suitable materials of construction and component options necessary for the optimal performance .

Registered trademarks of the DuPont company.

Industrial Compressors
Matching Options with Gases
Type of Gas
Amines Ammonia Argon Biogas Butadiene Butane, butene CFC, HFC, HCFC Carbon dioxide Carbon monoxide Chlorine Dimethylamine Dimethyl ether Ethane Ethylene Ethylene oxide Helium Hydrocarbon gases Hydrogen Hydrogen chloride Isobutane Isobutylene Methane Methyl chloride Methyl mercaptan Natural gas Nitrogen Nitrous oxide Oxygen Propylene Sulfur dioxide Vinyl chloride N2 N2O O2 C3H6 SO2 CH2CHCl CO2 CO Cl2 (CH3)2NH (CH3)2O C2H 6 C2H 6 C2H 4 O He HC H2 HCl CH(CH3)3 (CH3)2C:CH2 CH4 CH3Cl CH3SH Zinc, aluminum, magnesium and their alloys prohibited. Chrome oxide piston rod coating recommended. PTFE O-rings recommended. Copper, lead, zinc prohibited. PTFE O-rings required. Review composition of mixture. Usually very dry with no lubricating qualities. Compression ratios are limited due to high specific heat ratio. Avoid any hydrocarbons. Trichloroethane cleaning of parts contacting the gas. Avoid any hydrocarbons. Trichloroethane cleaning of parts contacting the gas. Compression ratios are limited due to high specific heat ratio. Leak tightness important. Iron/lead trim and PTFE O-rings recommended. Corrosive when wet. Leak tightness important. Chrome oxide piston rod coating recommended. Iron/lead trim and PTFE recommended. Iron/lead trim and PTFE O-rings required. Iron/lead trim and PTFE O-rings recommended. Copper, silver, magnesium prohibited. PTFE O-rings required. Leak tightness important. Compression ratios are limited due to high specific heat ratio. Unusual compressibility factors, chance of liquefaction. Leak tightness very important. Compression ratios are limited due to high specific heat ratio. Chrome oxide piston rod coating recommended. Iron/lead trim and PTFE O-rings required. Compression ratios are limited due to high specific heat ratio. C 4H 6 C 4H10/C 4H8 NH3 Ar

Formula

Explosive Flammable Corrosive

Toxic

T Style

MC 1002 Alloy 50 Optional Coating Materials

Comments
Copper, aluminum and zinc prohibited. PTFE O-rings and iron/lead trim recommended. Copper and copper alloys prohibited. Leak tightness important. Compression ratios are limited due to high specific heat ratio. Highly corrosive when wet. Recommendations will vary depending on nature of mixture. Copper and copper alloys prohibited. Leak tightness is important. Easily Liquefied Leak tightness important. Acidic when wet. Compression ratios are limited due to high specific heat ratio. No high nickel alloys or pure nickel. Compression ratios are limited due to high specific heat ratio. Highly corrosive when wet. Chrome oxide piston rod coating and PTFE O-rings required. Copper, tin, zinc prohibited. PTFE O-rings required. Optional O-ring material available.

Industrial Compressors
Industrial Vertical Double-Acting Model Number Identification Code (D-Style)
BASE MODEL NUMBER Inlet Outlet Intercooler connection Approximate shipping weight (lbs.) D791 2" weld 2" weld 2" weld 930 D891 2" weld 2" weld NA 900

MODEL NUMBER
BASE X X X X X X X X X X

SPECIFICATION FIELDS

Packing arranged for padding of distance piece Packing Packing arranged for venting of distance piece Arrangement Atmospheric inlet or light vacuum service Pressure lubricated crankcase Crankcase Style Std. crankcase with crankcase heater Std. crankcase with cylinder lubricator Std. crankcase with cylinder lubricator and heater Standard suction and discharge valves Standard suction & discharge valves w/ light springs Loadless start through suction valve unloaders and hydraulic unloader Constant speed unloading through suction valve unloaders and pilot valve Combination control: loadless starting and constant speed unloading Suction valve unloaders

Standard No charge option No charge option Standard Charge option Charge option Charge option Charge option Charge option

J K R M MH L LH 4 4L 7(a) 8(b) 78(a)(b) 9 4C* 9C* F FK G GK H HK B C D A B D E F G H N N S C N W* N

Standard No charge option Charge option Charge option Charge option Charge option NC Charge option Standard Charge option Charge option Charge option Charge option Charge option No charge option Charge option Charge option Charge option Charge option NA NA Standard Charge option Charge option Charge option Charge option Charge option

Valves

Spec 4 valves w/MC1002 corrosion resistant coating Spec 9 valves w/MC1002 corrosion resistant coating PTFE piston ring and packing material Piston Ring and Packing Material Same as F with the addition of K-ring spacers Alloy 50 piston rings and packing material Same as G with the addition of K-Ring spacers PEEK piston ring and alloy 50 packing material Same as H with the addition of K-Ring spacers Gasket Material Copper gasket material Aluminum gasket material Iron-lead gasket material Buna-N O-ring Material Neoprene1 Viton
1

Standard No charge option No charge option Standard No charge option

PTFE and Kalrez

Charge option Standard CF CF NA

Charge option NA NA NA Standard

NPT flanges only, no intercooler Intercooler Connections Cooling loop cooper Cooling loop stainless steel Not applicable - single stage compressor, no intercooler No flywheel supplied Standard flywheel Coated cylinder only No coating Coating on all necessary wetted parts Nitrotec

Flywheel

No charge option Standard Charge option Standard Charge option Standard

Protective Coating Piston Rod Coating

*Must select Protective Coating Option "W" when selecting valve option "4C", or "9C" for the D791 (a) 1 = up to 200 psi or 2 = above 200 psi (b) 1 = 30 to 70 psi or 2 = 71 to 150 psi or 3 = 151 to 500 psi 1 NA = Not Available NC = No Charge Registered trademarks of the DuPont company.

10

Industrial Compressors
Industrial Vertical Double-Acting Model Number Identification Code (T-Style)
BASE MODEL NUMBER Inlet Outlet Intercooler connection Approximate shipping weight (lbs.) T791 2" weld 2" weld 2" weld 1,030 T891 2" weld 2" weld NA 1,000

MODEL NUMBER
BASE X X X X X X X X X X

SPECIFICATION FIELDS

Packing arranged for padding of distance piece Packing Packing arranged for purging of distance piece Arrangement Atmospheric inlet or light vacuum service Pressure lubricated crankcase Crankcase Style Std. crankcase with crankcase heater Std. crankcase with cylinder lubricator Std. crankcase with cylinder lubricator and heater Standard suction and discharge valves Standard suction & discharge valves w/ light springs Loadless start through suction valve unloaders and hydraulic unloader Constant speed unloading through suction valve unloaders and pilot valve Combination control: loadless starting and constant speed unloading Suction valve unloaders

Standard No charge option No charge option Standard Charge option Charge option Charge option Charge option Charge option

G H F M MH L LH 4 4L 7(a) 8(b) 78(a)(b) 9 4C* 9C* F FK G GK H HK B C D A B D E F G H N N S C N W* N

Standard No charge option Charge option Charge option Charge option Charge option NC Charge option Standard Charge option Charge option Charge option Charge option Charge option No charge option Charge option Charge option Charge option Charge option NA NA Standard Charge option Charge option Charge option Charge option Charge option

Valves

Spec 4 valves w/MC1002 corrosion resistant coating Spec 9 valves w/MC1002 corrosion resistant coating PTFE piston ring and packing material Piston Ring and Packing Material Same as F with the addition of K-ring spacers Alloy 50 piston rings and packing material Same as G with the addition of K-Ring spacers PEEK piston ring and alloy 50 packing material Same as H with the addition of K-Ring spacers Gasket Material Copper gasket material Aluminum gasket material Iron-lead gasket material Buna-N O-ring Material Neoprene1 Viton
1

Standard No charge option No charge option Standard No charge option

PTFE and Kalrez

Charge option Standard CF CF NA

Charge option NA NA NA Standard

NPT flanges only, no intercooler Intercooler Connections Cooling loop cooper Cooling loop stainless steel Not applicable - single stage compressor, no intercooler No flywheel supplied Standard flywheel Coated cylinder only No coating Coating on all necessary wetted parts Nitrotec

Flywheel

No charge option Standard Charge option Standard Charge option Standard

Protective Coating Piston Rod Coating

*Must select Protective Coating Option "W" when selecting valve option "4C", or "9C" for the T791 (a) 1 = up to 200 psi or 2 = above 200 psi (b) 1 = 30 to 70 psi or 2 = 71 to 150 psi or 3 = 151 to 500 psi 1 NA = Not Available NC = No Charge Registered trademarks of the DuPont company.

11

Industrial Compressors
Vertical Double-Acting Specifications
Equipment Type & Options
Double-acting, vertical, reciprocating piston type compressor Double packed rod (models D791 & D891); triple packed rod (models T791 & T891) Slip-on weld connections

Features & Benefits

Self-lubricating piston rings: Multiple materials and configurations: Multiple mounting configurations: High efficiency valves: Reversible oil pump: Simplified top down design: Non-lubricated operation to minimize oil in gas Versatility for your application Versatility for your application Quiet, reliable operation Allows operation in either direction Routine maintenance is minimally invasive

Specifications and Performance

Specification Bore of cylinder, inches (mm) first stage second stage Stroke, inches (mm) Piston displacement, cfm (m /hr) minimum @ 400 RPM maximum @ 900 RPM
3

D791 6 (152.4) 3.25 (82.5) 4.0 (101.6) 51.2 (87.0) 115.3 (196.0) 350 (24.1) 600 (41.3) 45 (34) 350 (177) 900 (408.2)

D891 4.5 (113) 4.0 (101.6) 56.6 (96.2) 127.6 (216.8) 465 (32.1) 45 (34) 350 (177) 855 (387.8)

T791 6 (152.4) 3.25 (82.5) 4.0 (101.6) 51.2 (87.0) 115.3 (196.0) 350 (24.1) 600 (41.3) 45 (34) 350 (177) 1,060 (480.8)

T891 4.5 (113) 4.0 (101.6) 56.6 (96.2) 127.6 (216.8) 465 (32.1) 45 (34) 350 (177) 1,015 (460.4)

Maximum working pressure, psig (bar g) first stage second stage Maximum brake horsepower, kW Maximum rod load, lb (kg) Maximum outlet temperature F (C) Bare unit weight, lb (kg)

7,000 (3,175.2) 7,000 (3,175.2) 7,000 (3,175.2) 7,000 (3,175.2)

Corken Compressors are used in many applications...

Vapor Recovery Liquid Transfer Pressure Boosting Gas Blanketing Evacuation Gas Gathering Instrumentation Tank Car Unloading PSA Gas Generation Refrigerant Reclaiming 12

Serving Many Industries...

Petrochemical Pulp & Paper Energy SCR Ammonia Transfer Transportation Utilities Dry Cleaning Electronics Aerosol Food Processing Health Care

Industrial Compressors
Vertical Double-Acting Specifications
Material Specifications
Part Head, cylinder, cylinder cap Crosshead guide Crankcase, flywheel Bearing carrier Flange Valve seat, bumper Valve plate Valve spring Valve gaskets Piston Piston rod Crosshead Piston rings Piston ring expanders Packing cartridge and barrel Connecting rod Segmented packing rings V-ring packing Crankshaft Connecting rod bearing Wrist pin Wrist pin bushing Main bearing Inspection plate O-rings Retainer rings Miscellaneous gaskets
1

Standard Material Ductile iron ASTM A536 Gray iron ASTM A48, Class 30 ASTM A36 carbon steel 17-7 PH stainless steel 410 stainless steel 17-7 PH stainless steel Soft aluminum Ductile iron ASTM A536 1045 steel, Nitrotec Ductile iron ASTM A536 PTFE, glass and moly filled 302 stainless steel Ductile iron ASTM A536 Carbon-filled PTFE Filled reinforced PTFE Ductile iron ASTM A536 Bimetal SAE 12 babbit C1018 steel or equivalent Bronze SAE J461 Tapered roller Aluminum Buna-N Steel Rubber compositions

Optional Material

PEEK Copper, iron-lead

Alloy 50, PEEK

PTFE, Viton1, Neoprene1

Registered trademarks of the DuPont company.

13

Industrial Compressors
Outline Dimensions for Model D791 Bare Compressor with Flywheel
Adjustable head Suction valve unloaders (optional)

4 (10.2)

2-9/16 (6.5)

5-5/8 (14.3)

46 (116.8) 42-7/8 (108.9) 35-5/8 (90.5) 31-3/8 (79.7) 1/4 NPT drain

21-3/16 (53.8) 20 (50.8)

8-1/4 (21)

2-1/8 (5.4) 4-3/4 (12.1) 15 (38.1)

5-1/2 (14.1) 13-7/16 (34.1) 14-1/2 (36.8)

Crankcase oil heater (optional)

1 (2.5) Four 9/16 (1.4) diameter holes 5-3/8 (13.7)

5-3/8 (13.7)

Inches (centimeters)

14

Industrial Compressors
Outline Dimensions for Model D891 Bare Compressor with Flywheel
Suction valve unloaders (optional) Inlet 2" Weld or NPT flange 5-1/2" (13.9) 5-1/2" (13.9)

1/4" NPT drain

Outlet 2" Weld or NPT flange

43-1/4" (109.9) 35-5/8" (90.4)

Crankcase heater (optional)

24-15/32" (62.1)

21.2" (53.8) 2-1/8" (5.3) 8-1/4" (20.9)

5-5/8" (14.3) 13-1/4" (33.6)

4-3/4" (12.0)

5-1/2" (13.9)

1" (2.5) 9-16" (1.4) Hole Diameter

5-3/8" (13.6)

5-3/8" (13.6) 10-1/4" (26.0)

Inches (centimeters)

15

Industrial Compressors
Outline Dimensions for Model D891 with 103 Mounting

Inlet 2" Weld or NPT flange

Inches (centimeters) Outlet 2" Weld or NPT flange

16

Industrial Compressors
Outline Dimensions for Model D891 with 107B Mounting

Inches (centimeters)

17

Outline Dimensions for Model D891 with 109B Mounting

Industrial Compressors

12-1/2 (31.75) Relief valve (1/2 NPT)

79-13/32 (201.69) Inlet 2 300 lb. Weld neck flange 6-1/2 (16.49) 68 (172.72)

Optional suction valve unloaders

5-1/2 (13.92)

Outlet pressure gauge

Beltguard

High liquid level shutdown switch (1/2 NPT) High liquid level alarm switch (1/2 NPT) 40-15/16 (103.99) 34-15/16 (88.75)

9/16 (1.43) 9/16 (1.43) Drain valve (1 NPT) 28-15/16 (73.51)

Outlet 2 Weld or NPT Inlet pressure gauge

41-21/32 (105.81)

3-23/32 (9.45) Crankcase oil drain

10-11/16 (27.15) 3-21/32 (9.31) 24 (60.96) 5-15/16 (15.09) 9-3/32 23.07) 9 (22.86)

3/4 (1.91)

7-1/16 (17.96) 22-1/2 (57.15)

Optional low oil pressure switch 27 (68.58) 30-5/64 (76.41) 45 (114.30)

Optional crankcase heater

3/4 anchor bolts

Adjustable driver slide base 63 (160.02) 72 (182.88)

Inches (centimeters)

18

Electric motor driver

Industrial Compressors
Outline Dimensions for Model T791 Bare Compressor with Flywheel
4 (10) 2-9/16 (7) Adjustable head Suction valve unloaders (optional)

54 (137) 50-7/8 (129) 43-5/8 (111)

1/4 NPT upper distance piece

1/4 NPT lower distance piece

5-5/8 (14)

39-3/8 (100)

21-3/16 (54) 20 (51) 8-1/4 (21)

4-3/4 (12) 2-1/8 (5) 15 (38)

5-1/2 (14) 13-3/4 (35) 14-1/2 (37)

Crankcase 1 (3) oil heater (optional) Four 9/16 (1.4) diameter holes

5-3/8 (14)

5-3/8 (14)

Inches (centimeters)

19

Industrial Compressors
Outline Dimensions for Model T891 Bare Compressor with Flywheel
Suction valve 5-7/16 unloaders (13.9) (optional) 5-7/16 (13.9)

Inlet 2" Weld or NPT flange

Outlet 2" Weld or NPT flange

1/4" upper distance piece 1/4" NPT lower distance piece

51-1/4 (130.1) 5-5/8 (14.3) 43-5/8 (110.8)

21-3/16 (53.8) 20 (50.8) 8-1/4 (21)

1 (2.5) 2-1/8 (5.4) 4-3/4 (12.1) 15 (38.2) 5-1/2 (14.1) 13-5/8 (34.5) 14-1/2 (36.9) Crankcase oil heater (optional) 5-3/8 (13.6) Four 9/16" (1.4) diameter holes 5-3/8 (13.6)

Inches (centimeters)

20

Outline Dimensions for Model T891 with 103 Mounting

Industrial Compressors

Suction valve unloaders (optional) Suction valve unloaders (optional) 5-1/2 (13.92)

5-1/2 (13.92)

Inlet 2" Weld or NPT flange Pressure gauge (Inlet) 2 (5.08)

Pressure gauge (outlet)

Outlet 2" Weld or NPT flange

Purge connections (1/4") 5-3/4 (14.61) Beltguard 57-1/4 (145.34) 1-1/2 (3.81)

Purge connections (1/4") Crankcase heater (optional)

Electric motor driver

49-5/8 126.10

Crankcase oil drain

31 (78.74)

6 (15.24) 4 (10.21) 7 (17.78) 22-1/2 (57.15) 24 (60.96) 7 (17.78) 3-9/16 (9.13) 10 (25.40) Low oil pressure switch (optional) 18 (45.72) 36 (91.44) 56 (142.24)

Use six 3/4" anchor bolts

3/4 (1.91)

Adjustable driver slide base

Inches (centimeters)

21

Corken, Inc. A Unit of IDEX Corporation 3805 N.W. 36th St., Oklahoma City, OK 73112 Phone (405) 946-5576 Fax (405) 948-7343 Visit our website at http://www.corken.com or e-mail us at info.corken@idexcorp.com

Printed in the U.S.A. October 2009